Tags: radio  

Year: 1957

Text
                    DEPARTMENT OF THE ARMY TECHNICAL MANUAL
DEPARTMENT OF THE AIR FORCE TECHNICAL ORDER
TO
W IMS
TELEPHONE TP-9
AND
TELEPHONE SET
TA-264/PT
DEPARTMENTS OF THE ARMY AND THE AIR FORCE
OCTOBER 1957
AGO 2020A—Oct

ТМ 11—2059/ТО 31W1—ЗТР9—21 Technical Manual^ NO. 11-2059 ( Technical Order / No. 31W1-3TP9-21 ) DEPARTMENTS OF THE ARMY AND THE AIR FORCE Washington 25, D. C., 17 October 1957 TELEPHONE TP-9 AND TELEPHONE SET TA-264/PT Paragraph Page Chapter 1. INTRODUCTION Sectioa I. General______________________________________________________________________ 1,2 3 II. Description and data_________________________________________________________ 3-8 3 Chapter 2. INSTALLATION AND OPERATION Section I. Service upon receipt of equipment___________________________________________ 9-11 6 II. Installation______________________________________________________________ 12,13 6 III. Operation under usual conditions___________________________________________ 14-19 8 IV. Operation under unusual conditions_________________________________________ 20-23 9 Chapter 3. ORGANIZATIONAL MAINTENANCE Section I. First echelon (operator) maintenance_______________________________________ 24-27 11 II. Second echelon maintenance_________________________________________________ 28-33 16 Chapter 4. THEORY___________________________________________________________________ 34-41 19 6. FIELD MAINTENANCE Section I. General troubleshooting information________________________________________ 42-46 24 II. Removal and replacement---------------------------------------------------- 47-61 28 III. Lubrication and adjustments________________________________________________ 62-67 32 IV. Final testing______________________________________________________________ 68-72 36 Chapter 6. SHIPMENT AND LIMITED STORAGE AND DEMOLITION TO PREVENT ENEMY USE Section I. Shipment and limited storage_____________________________________________ 73,74 39 II. Demolition of materiel to prevent enemy use_______________________________ 75, 76 39 Index__________________________________________________________________________________ ______ 45 * This manual supersedes TM 11-2059, 9 December 1944, including С 1, 20 December 1945, C 2, 5 June 1950, and C 3, 14 April 1954. AGO 2020A 1
Figure 1. Telephone TP-9. 2 AGO 2020A
CHAPTER 1 INTRODUCTION Section I. GENERAL 1. Scope a. This manual covers the installation, opera- tion, and maintenance of Telephone TP-9 and Telephone Set TA-264/PT. b. Forward any comments on this publication direct to Commanding Officer, U. S. Army Signal Publications Agency, Fort Monmouth, N. J. c. Throughout this manual, the term tele- phones will be used to identify Telephone TP-9 and Telephone Set TA-264/PT. 2. Forms and Records a. Unsatisfactory Equipment Reports. Fill out and forward DA Form 468 (Unsatisfactory Re- port to Commanding Officer) Signal Equipment Support Agency, Fort Monmouth, New Jersey, as prescribed in AR 700-38. b. Damaged or Improper Shipment. Fill out and forward DD Form 6, (Report of Damaged or Improper Shipment) as prescribed in AR 700-58 ((Army) ; Navy Shipping Guide, Article 1850-4 (Navy); and AFR 71-4 (Air Force)). c. Preventive Maintenance Forms. (1) Prepare DA Form 11-240 (fig. 5) (Operator First Echelon Maintenance Checklist for Signal Corps Equipment —Telephone Set) in accordance with instructions on the back of the form. (2) Prepare DA Form 11-241 (fig. 6) (Sec- ond and Third Echelon Maintenance Checklist for Signal Corps Equipment —Telephone Set) in accordance with instructions on the back of the form. Section II. DESCRIPTION AND DATA 3. Purpose and Use The telephones are used to extend the range and improve the quality of long field wire cir- cuits where it is not feasible to install and main- tain repeaters. They are used at terminals (and at intermediate points between terminals) of a 2-wire line. When used in this way, and noise and cross talk conditions permit, the telephones approximately double the transmission range ob- tained with ordinary local battery sets. Although the telephones are used primarily on field wire circuits, they may be used with other line facili- ties. The transmission ranges differ with the characteristics of the line. Best results are ob- tained when a Telephone TP-9 or Telephone Set TA-264/PT is used at each end of the line. 4. Technical Characteristics Power supply____________Dry batteries: One Battery BA-65 (or BA-35), 1% volts. One Battery BA-27, 4%- Current drain volts. Three Batteries BA-2, 22% volts. __255 ma. Number of tubes __4 (1 spare). Operating temperature —60° F. to 132° F. limits. Frequency range 400 to 3,500 cps. Power levels: Transmitting_________23 dbm (maximum). Sidetone_____________—20 dbm to —35 dbm at all frequencies in the 400 to 3,500 cps range, when out- put at the line terminals is +13 dbm into a 600-ohm resistor. Range--------------------65 db circuits (maximum). Impedance--------------- 600 ohms ±10 percent. Gain: Transmitter__________15 db. Receiver_____________55 db. AGO 2020A 3
LATCH COVER FOR OPERATING CARRYING STRAP UPPER HOUSING INSTRUCTION LABEL HANDSET TERMINALS VISUAL SIGNAL LEAF BINDING POSTS JACK ASSEMBLY HOUSING LUGS ANO SCREWS UPPER HOUSING HANDSET CORO LOWER HANDSET CRADLE SWITCH LEVER CRADLE GAIN | CONTROL HOUSING HANDSET SWITCH |sig-bell| SWITCH TM2059-3 Figure 8. Telephone TP-8, upper housinff open. 4 AGO 2«2«A
5. Components The telephones are self-contained units consist- ing of a handset, generator, ringer, and ampli- fiers. A spare tube (3Q5GT/G) is mounted on the tube mounting board. Two technical manuals are provided with each equipment. 6. Description (fig. 2) a. Each telephone consists of an upper housing, lower housing and a hinged cover. The upper housing mounts all the operating components. The handset and control equipment extend be- yond the upper housing and are inclosed by the hinged cover. The amplifier and the batteries ex- tend below the upper housing and are inclosed by the lower housing. The generator crank extends through the side of the upper housing. When not in use, the crank folds into a recess provided for this purpose. When assembled, the telephones are made waterproof by a composition gasket sep- arating the upper and lower housings and by gaskets protecting the openings for the generator crank, binding posts, switches, and controls. b. Operating power is furnished by batteries located in the lower housing. c. The telephones are provided with a bell for audible signaling and with a visual signal leaf for noiseless signaling. A switch is provided to select either type of signaling. 7. Additional Equipment Required a. The following equipment is not supplied as part of the telephones but is required for opera- tion: (1) One 4^-volt Battery BA-27 for the transmitter and relay power supply. (2) Three 22i/£-volt Batteries BA-2 for the plate voltages. (3) One 1^-volt Battery BA-65 (or BA- 35) for the filament power supply. Note. Under normal conditions of inter- mittent operation, the batteries should last about 3 or 4 weeks. However, this period will vary with climatic and operating conditions. b. To insure the satisfactory performance of the telephones in temperatures as low as —60° F. when operation of this equipment is essential, substitute the above batteries as follows: (1) The three Batteries BA-2 with low- temperature Batteries BA-2002/U. (2) Battery BA-27 with Battery BA- 2027/U. (3) Battery BA-65 with Battery BA- 2065/U. 8. Differences in Models All Telephones TP-9 are similar in purpose, operation, and appearance. Telephones TP-9, serial numbers above 9266 include slight improve- ments in circuitry and a newer hand ringing generator. Telephone Sets TA-264/PT are simi- lar to the TP-9, serial numbers above 9266. AGO 2020A 5
CHAPTER 2 INSTALLATION AND OPERATION Section I. SERVICE UPON RECEIPT OF EQUIPMENT 9. Siting Select a site close to the base of operations, free from dust, dirt, and excessive moisture. Place the telephone on a convenient work bench or table, near enough to the signal lines so that con- nections can be made easily. 10. Unpacking a. Packaging Data. When packed for export shipment, the telephones are placed in a close- fitting, water-resistant, fiberboard box, sealed with pressure sensitive tape. The telephone is adequately cushioned within the fiberboard box. The approximate weight of the packaged units is 19 pounds and displaces about 1,230 cubic inches. Varying quantities of telephones are packed within a nailed wooden box. Shipping containers are reinforced with steel strapping, generally ap- plied girthwise. b. Removing Contents. Be careful when un- packing equipment. Do not thrust tools into the interior of the shipping container; this procedure may damage the equipment. Follow the steps given in (1) through (5) below: (1) Place the packing case on a secure flat surface. (2) Cut the steel straps. (3) Remove the nails, using a nail puller, and remove the sides and top of the packing case. Do not pry the sides and top off. This procedure may damage the equipment. (4) Lift out the corrugated fiberboard box containing the equipment. (5) Slit the taped seams of the corrugated fiberboard box and lift out the tele- phone. 11. Checking a. Check the contents against the packing slip. b. Examine the equipment carefully for pos- sible damage during shipment. c. Report damaged equipment in accordance with instructions contained in paragraph 2. Section II. INSTALLATION 12. Preparation for Use (figs. 3 and 4) a. Before the telephones can be installed for use, batteries (par. 7) must be installed and con- nected as outlined in (1) through (10) below. (1) Unfasten the four screws which hold the upper and lower housings together (fig. 2). Turn the equipment upside down and separate the housings. (2) Unfasten the two battery clamping frame screws and remove both battery clamping frames (fig. 3). (3) Install Battery BA-27 in the position shown in figure 3. (4) Replace the center battery clamping frame. (5) Install three Batteries BA-2 and one Battery BA-65 as shown in figure 3. (6) Replace the other battery clamping frame and tighten the battery clamping frame screws. (7) Disengage the two battery frame hinge pins nearest the row of tubes and swing the battery frame outward, away from the tubes. (8) Connect the batteries to the battery ter- minal board as shown in figure 4. Note. Battery BA-65 has a two-prong con- nector-plug receptacle. To insure correct 6 AGO 2020A
polarity, be sure that the larger pin of the plug is inserted in the larger hole of the battery receptacle. Caution: When not using the tele- phone, lock the cradle switch lever (fig. 2) in the down position or current will be drawn from the batteries. The cradle switch lever may be locked by pushing it down and moving the latch located beneath it to the left. (9) Swing the frame inward, toward the tubes and re-engage the two battery frame holding pins. (10) Put the housings together and fasten the screws. Make sure that the gasket separating the upper and lower hous- ings is free from dirt and grit, and that there are no nicks in the V-edged facing on the lower housing. b. Test the amplifiers as follows: (1) Remove the handset from the cradle (fig. 2). (2) Turn the GAIN control to the maximum clockwise position. (3) Release the cradle switch lever by push- ing the latch to the right. The cradle switch lever should rise. (4) Place the telephone receiver to the ear and tap the side of the housing. Micro- phonic noise should be heard in the receiver. Press the handset switch and blow into the transmitter. Side tone should be heard in the receiver. Figure 3. Upper housing showing battery installation. AGO 2020A 7
13. Connections To use the telephone at the end of a line, strip the insulation from the end of the line wires and connect the line wires to the binding posts (fig. 2). To use the telephone at an intermediate point, bridge the telephone across the line with- out interrupting the continuity of the circuit. Strip the insulation from the line wires and make a loop connection to the binding posts. Do not cut the line wires. Section III. OPERATION UNDER USUAL CONDITIONS 14. Controls and Control Functions Control Function GAIN control Handset switch SIG-BELL switch Cradle switch lever I i Volume control: adjusts volume of sound heard at the receiver in the handset. Operated, allows speech transmission; unoperated, allows speech reception. When set at BELL position, provides audible signal; when set at SIG position, pro- vides visual signal. When held down, provides transmission and reception without amplification; when released, provides transmission and reception with amplification. 8 AGO 2020A
15. Types of Operation a. The telephones may be used with or with- out amplification. It is not possible to talk to and hear from the distant station simultaneously. Close cooperation between the talker and listener is necessary for efficient operation. b. When the telephones are used on a circuit which is connected to a switchboard, a break-in signal (par. 19) may be assumed to be a ring-off signal by the switchboard operator. In this case, it will be necessary to answer the operator’s challenge and continue the conversation. 16. Signaling Turn the generator crank briskly in a clock- wise direction to signal another telephone on the line. To receive a signal, set the SIG-BELL switch for the desired type of signal. Set the SIG—BELL switch to BELL for an audible sig- nal ; to SIG for a visual signal. If the visual signal is used in darkness, it will be necessary for the operator to note its position by passing his hand over the leaf. The visual signal is a leaf that flies up when ringing current is received. 17. Conversation Without Amplification To carry on a conversation without amplifica- tion, proceed as follows: a. Remove the handset from the cradle (fig. 2). Section IV. OPERATION Uh 20. General The efficiency of the telephones can be severely affected in regions where extreme cold, heat, moisture, sand conditions, etc., prevail. Para- graphs 21, 22, and 23 contains information on the operation of the telephones under these unusual conditions. 21. Operation in Arctic Climates Subzero temperatures and climatic conditions associated with cold weather affect the efficient operation of the equipment. a. Dry-cell batteries lose considerable electrical capacity in low temperatures because of decreased chemical activity, and become unusable. Replace Batteries BA-2, BA-27 and BA-65 with the bat- teries listed in paragraph 7b. b. Grease on the generator shaft and gears may b. Lock the cradle switch lever down by push- ing the latch to the left. c. Operate the handset switch and talk into the transmitter. d. Release the handset switch and listen. 18. Conversation With Amplification To carry on a conversation with amplification, proceed as follows: a. Remove the handset from the cradle. b. Release the cradle switch lever by pushing the latch to the right, allowing the cradle switch lever to rise. c. Operate the handset switch and talk into the transmitter. d. Release the handset switch and listen. e. Adjust the GAIN control to produce the most suitable listening level. 19. Break-in Signal To interrupt the talker at the distant station, transmit a ringing signal (break-in signal) by turning the generator crank. This will operate the bell or visual signal at the distant station to signal the person talking from the distant station to stop talking immediately and release the hand- set switch. As soon as the distant station has stopped talking, operate the handset switch and start talking. ;r unusual conditions freeze. Move equipment to a location in which the grease will thaw. Then clean the generator shaft and gears of grease and relubricate. c. Moisture may form on the transmitter and receiver. Unscrew the bakelite cap and wipe dry. d. A receiver exposed to very low temperatures may freeze the operator’s ear if he uses the re- ceiver in contact with his ear. Protect the hand- set transmitter and receiver with Microphone Cover CW-111 to prevent frostbite when the operator’s ear may come in contact with the cold receiver cap. 22. Operation in Tropical Climates When operated in tropical climates, the tele- phone may be installed in tents, huts, or when necessary, in underground dugouts. When equip- ment is installed below ground and when it is AGO 2O20A 9
set up in.swampy areas, it is subjected to more acute moisture conditions than those that are normal in the tropics. Ventilation is usually poor, and the high relative humidity causes condensa- tion to form on the equipment whenever the tem- perature becomes lower than the surrounding air. Wipe the handset dry with a dry cloth. A special moistureproofing and fungiproofing treat- ment has been applied during manufacture and provides a reasonable degree of protection. 23. Operation in Desert Climates Special dustproofing treatment is not necessary for the telephones. Take all possible precautions to keep dust, dirt, and sand from getting on lubricated parts (Generator GN-38-B). Daily inspection and cleaning of the equipment is rec- ommended. Instead of merely adding new lubri- cants to the generator, clean and relubricate the equipment whenever practicable. 10 AGO 2020A
CHAPTER 3 ORGANIZATIONAL MAINTENANCE Section I. FIRST ECHELON (OPERATOR) MAINTENANCE 24. Scope of Operator's Maintenance This section contains information on mainte- nance to be performed by the operator. These procedures do not require special tools or test equipment. This maintenance will consist of routine inspections, cleaning, visual checking, and replacement of batteries. Tubes may be re- placed only by substituting a new tube. 25. Tools and Materials The tools and materials necessary to maintain the equipment at this level are cheesecloth or other lint-free cloth and Tool Equipment TE-33. No other tools, materials or test equipment are necessary at this level of maintenance. 26. Preventive Maintenance a. DA Form 11-240. DA Form 11-240 (fig. 5) is a preventive maintenance checklist to be used by the operator. Items not applicable to the equipment are lined out in the figure. References in the ITEM block in the figure refer to para- graphs which contain additional maintenance information pertinent to the particular item. In- structions for the use of the form appear on the top of the form. b. Items. The information in this subpara- graph is supplementary to DA Form 11-240. The item numbers correspond to the ITEM numbers on the form. Item 3 4 5 6 7 8 9 10 11 12 Item Maintenance procedures Maintenance procedures 1 2 Remove all kinks from the signal lines and hand- set cord; inspect the signal line and handset cord for fraying, cuts, and breaks. Report any defects for correction by personnel at higher echelons. Check the signal line connections to the binding posts. Remake the connections if the signal lines do not make good contact at the binding posts. 13 14 15 16 17 18 Remove dirt, dust, grease, and moisture from the cord, handset, housings, and battery compart- ment. Inspect the carrying strap for cuts, tears or fray- ing. Report any defects for correction by per- sonnel at higher echelons. Remove all corrosion and dead batteries from the battery compartment (pars. 12 and 27). Signal the distant station; ask them to signal back. Talk and listen on the circuit and observe transmission quality. Separate the upper and lower housings (par. 12); release the cradle switch lever. Check the tubes for lighted filaments and secure mounting. Same as for item 1 above. Same as for item 2 above. Same as for item 3 above. Inspect the upper and lower housings for chips, cracks, corrosion, rust, broken or missing gen- erator handle. Report any defects for correc- tion by personnel at higher echelons. Remove any moisture, mildew, dirt, or grease. Tighten upper and lower housing screws, handset cord terminal screws on jack assembly, cradle switch lever mounting screw, jack assembly mounting screws, transmitter cap, receiver cap, and cradle screws. Clean the panel markings; remove corrosion. Check the handset for chips or cracks. Report any defects for correction by personnel at higher echelons. Tighten loose caps. Remove dirt, grease, moisture. , Examine the snap fastener on the upper housing. Report any defects for correction by personnel at higher echelons. Same as for item 4 above. Inspect the telephone for completeness. One tube is the only running spare supplied. Check the installation site for coolness and dry- ness. 27. Equipment Performance Checklist The equipment performance checklist is used to check equipment performance systematically. All corrective measures which the operator can AGO 2020A 11
OPERATOR FIRST ECHELON MAINTENANCE CHECK LIST FOR SIGNAL CORPS EQUIPMENT TELEPHONE SET EQUIPMENT NOMENCLATURE . TELEPHONE SET Г A- 264-/er EQUIPMENT SERIAL NUMBER /233 INSTRUCTIONS - Thie form is to be used by the operator 2. The Communicetion Officer/Chief or his designated repre- (First echelon) bb a daily preventive meintenence check list sentative will take the following вс lion: for Signal equipment in ectuel operation. 1. For detailed preventive meintenance instruction see: * Enter ,he d'=iP“tion of equipment. a. The Technics! Manual (in TM 11 aeries) for the equip- b. Strike out item* that do not epply Io the equipment, ment. (See DA Pamphlet Number 310-4) c, цвпд this form to individual checking the equipment. b. The Supply Bulletin (SB-ff-fOO eerie.) for the equip- 3 indivldoBl „,b1Ui4e thB chBck will entBr in thB column ment (See DA Pamphlet Number 310-4) entitled CONDITION, in line with lhe ITEM checked, the c. The Department of the Army Lubrication Order. (See DA proper notation regarding the condition, using the symbols Pamphlet Number 310-4) specified under LEGEND. At the end of the week’s oper- ation the user will sign this form end hand it to the Com- municelion Officer/Chief. LEGEND FOR MARKING CONDITIONS: / SATISFACTORY X ADJUSTMENT. REPAIR OR REPLACEMENT REQUIRED (g) DEFECT CORRECTED NR. DAILY CONDITION ITEM S M T w T F S 1. INSPECT CORDS FOR KINKS. FRAYING. CUTS. BREAKS. (Outdoor uao) PAR 26b Z 2. INSPECT EXTERIOR CONNECTIONS FOR SNUG FIT AND GOOD CONTACT. (Outdoor uao) PAR 13 / 3. CLEAN CORDS. CASES. NANDSET. AND BATTERY COMPARTMENT OF MOISTURE. DIRT, / 4. INSPECT FOR SECURE MOUNTlNB STR APS. (Outdoor uaa) PAR 26b / S. INSPECT BATTERY COMPARTMENT FOR CORROSION. GOOD BATTERIES, BROKEN OR e. OPERATE THE TELEPHONE AND CHECK FOR PROPER RINGING AND TALKING. PAR 26b / 7. INSPECT VACUUM TUBES FOR LlBNTED FILAMENTS AND SECURE MOUNTING. fAmpn/re, tn,.)- PAR 26b / WEEKLY NR ITEM CON- DI- TION NR ITEM CON- DI- TION 3. INSPECT CORDS FOR KINKS. FRAYING, CUTS. BREAKS. PAR 26b 14. INSPECT NANDSET FOR CHIPS, CRACKS. LOOSE CAPS 9. INSPECT EXTERIOR CONNECTIONS FOR SNUG FIT AND good contact, (indoor uao) PAR 13 13. INSPECT SNAP FASTENER ON CASE. (Outdoor иве) PAR 26b 10. CLEAN CORDS. BATTERY COMPARTMENT. EXTERIOR OF CASE. HOUSING. NANDSET. (Indoor ива). рДр |g 18. TEARS. AND FRAYING. рДр 26Ь 11. INSPECT EXTERIOR FOR CHIPS. CRACKS. CORROSION. RUST. MOISTURE. MILDEW. DIRT. GREASE. BROKEN OR MISSING BENERATOR HANDLE. PAR 26Ь 17. INSPECT TELEPHONE SET FOR COMPLETENESS • CDRDS. HANDSET. BATTERIES. GENERATORS. TUBES. CARRYING CASES. ACCESSORIES. TECHNICAL MANUALS. RUNNING SPARE PARTS- PAR 26b 12. TIGHTEN LOOSE ASSEMBLY AND MOUNTING HARDWARE. PAR 26b IS. INSPECT MARKINGS FOR LEGIBILITY. CORROSION PAR 26b It. INSPECT FOR PROPER INSTALLATION IN COOL. DRY PLACE. PAR 9 I9.IF DEFICIENCIES NOTED ARE NOT CORRECTED DURING INSPECTION, INDICATE ACTION TAKEN FOR CORRECTION. (Uaa revetoe it additional apace la required) I HAVE PERFORMED THE REQUIRED MAINTE* NANCE INSPECTION ON THE ITEMS CHECKED ON THIS FORM. • (•NATURE OF INSPECTOR DA ft U. $. eOVEMNMCNT HUNTING OFFICE 1S55 O—353465 Figure 5. DA Form 11-24-0. TM2059-5 12 AGO 2020A
perform are given in the corrective measures col- umn. If the action taken by the operator does not correct the fault, additional maintenance is re- quired by personnel at a higher echelon. The operator should note on the repair tag how the equipment performed and what corrective meas- ures were taken. In using the checklist, start at the beginning, following each step consecutively to locate trouble. However, if trouble is suspected in a particular area, start checking at that point and continue the steps sequentially. Operate the equipment as shown in the checklist below. AGO 2020A 13
AGO 2020A Item No. Item Action or condition 1 Batteries Install batteries as directed in par- agraph 12. 2 Handset Remove from cradle. 3 GAIN control Turn to maximum clockwise posi- tion. я 4 Cradle switch lever Release by pushing latch to right о Ен ◄ 5 Telephone receiver Place to ear. Tap side of housing Й ◄ № Н й Рч 6 Telephone transmitter Press handset switch. Blow into transmitter. 7 Telephone at end of line Connect line wires to binding posts. 8 Telephone at intermediate points Bridge telephone across line. Strip insulation from line wires and make loop connection to binding posts. 9 SIG-BELL switch Move to BELL for audible signal. Move to SIG for visual signal. Ен 10 Cradle switch lever (operation Lock by pushing cradle switch lever Рч without amplification). down and moving latch to left. Н и 11 GAIN control (operation with am- plification) . Turn to midposition. 12 Cradle switch lever (operation with amplification). Release by pushing latch to right. ы о Й 13 Signalling circuit To send signal, turn generator crank clockwise. ◄ S 14 Transmitting circuit (operation Operate handset switch and talk й о й without amplification). into the transmitter. й ы й Ен Й Ы 15 Receiving circuit (operation with- out amplification). Release handset switch S 16 Transmitting circuit (operation Operate handset switch and talk й 1—< & Gt Ы with amplification). into transmitter.
Normal indications Corrective measures Cradle switch lever rises. Microphonic noise heard in receiver. Check batteries. Check tubes. Higher echelon maintenance required. Sidetone heard in receiver. Check batteries. Check tubes. Higher echelon maintenance required. Cradle lever rises. Operation of bell or visual signal at distant station. Check line wires at binding posts. Higher echelon maintenance re- quired. Conversation heard at distant sta- tion. Check line wires at binding posts. Check Battery BA-27. Higher echelon maintenance re- quired. Conversation heard from distant station. Check line wires at binding posts. Higher echelon maintenance re- quired. Conversation heard at distant sta- tion. Check line wires at binding posts. Check batteries. Check tube VI (par. 24). Higher echelon maintenance re- quired.
AGO 2020A 17 Receiving circuit amplification). (operation with Release handset switch. Adjust GAIN control for best vol- ume. Conversation station. heard from distant Check line wires at binding posts. Check batteries. Check tubes V2 and V3 (par. 24). Higher echelon maintenance re- quired. 18 Handset Replace in cradle. сц о 19 Binding posts Disconnect line wires. н и 20 Batteries Disconnect battery leads and remove batteries. Ul
Section II. SECOND ECHELON MAINTENANCE 28. Scope of Second Echelon Maintenance a. The extent of second echelon maintenance is limited by the tools, materials, test equipment, and by the skill of the personnel. b. Second echelon maintenance for the tele- phones consists of the following: (1) Visual inspection (par. 31). (2) Preventive maintenance (par. 30). (3) Replacement of defective tubes (par. 32). (4) Troubleshooting (par. 33). 29. Tools, Materials, and Test Equipment The tools, materials, and test equipment re- quired for second echelon maintenance are listed below. a. Tools. Tool Equipment TE-41. b. Materials. Cleaning cloth. c. Test Equipment. (1) Multimeter ME-77/U. (2) Electron Tube Test Set TV-7/U. 30. Preventive Maintenance a. Use of DA Form 11-241. DA Form 11-241 (fig. 6) is a preventive maintenance checklist to be used by the second echelon maintenance per- sonnel. Items not applicable to the equipment are lined out in the figure. References in the ITEM block in the figure are to paragraphs which con- tain additional maintenance information perti- nent to the particular item. Instructions for the use of the form appear on the back of the form. b. Items. The information given in this sub- paragraph is supplementary to DA Form 11-241. The item numbers correspond to the ITEM num- bers on the form. Items 1 through 18 are the same as those listed on DA Form 11-240 and described in paragraph 26. Refer to paragraph 26 for maintenance information for these items. Item 20 21 22 23 24 25 26 30 31 Maintenance procedures Remove dirt, dust, grease, moisture and mildew from the telephone housings, chassis and bat- tery compartments. Examine all wiring and connections for good con- tact, breaks, fraying, and cuts. Report any defects for maintenance by personnel at higher echelons. Examine Generator GN-38-B for worn or chip- ped gears, loose screws or broken contact springs. Report any defects for maintenance by personnel at higher echelons. Generator GN-38-B only; burnish generator con- tacts. Tighten upper and lower housing screws, hand- set cord terminal screws on jack assembly, cradle switch lever mounting screw, and jack assembly mounting screws. Operate the SIG-BELL switch, GAIN control, handset switch, and cradle switch. Check for positive action and good contact. Report any defects for maintenance by personnel at higher echelons. Check the tubes for lighted filaments and secure mounting. Clean the cradle switch and SIG-BELL switch. Remove dirt and dust. Clean and tighten the handset cord connections to the jack assembly; clean and tighten the signal line connections to the binding posts. Item Maintenance procedures 19 Remove all kinks from the signal lines and hand- set cord; inspect the signal line and handset cord for fraying, cuts, and breaks. Report any defects for correction by personnel at higher echelons. 31. Visual Inspection a. When failure is encountered and the cause is not immediately apparent, check as many of the items listed in b below as is practicable be- fore starting a systematic operational check of the equipment. Do not disassemble the telephone for a complete inspection without some knowledge of the operational symptoms. If possible, obtain information from the operator of the equipment regarding performance at the time trouble occurred. b. Complete or partial failure of the telephone often may be caused by one or more of the follow- ing faults: (1) Improper positioning of operating con- trols. (2) Worn, broken, or disconnected signal lines or handset cord. (3) Broken or loose wires in chassis and jack assembly. 16 AGO 2020A
SECOND AND TNIRD ECHELON MAINTENANCE TELEPNM INSTWCTIOHS; EQUIPMENT NOMENCLATURE , TSLtWiiE St? ' Zb*/ LBGSND FOR MARKING CONDITIONS: Sat iefactory; X Adj Mt NOTB: Strike oat it NO. ITEM i! 1 INSPECT CORDS FOR KINKS, FRAYING, CUTS, DREAMS. (Outdoor ua«J. PAR 26b 2 INSPECT EXTERIOR CONNECTIONS FOR SNUG FIT ANO 6000 CONTACT. (Outdoor eee). PAR. 13 3 CHAN CORDS, CASES, HANDSET, AMD BATTERY COMPARTMENT OF MOISTURE, 01RT, GRIME, 6ATTGRV >611, MILDER, CORROSION. pAR 26b 4 INSPECT FOR SECURE MOUNTING STRAPS. (Outdoor mo). PAR 26b 5 INSPECT BATTERY COMPARTMENT FOR CORROSION, GOOD BATTERIES, BROKEN OR MISSING SPRINGS, BATTHY AB IB» (Leeef hettwy ”t<b PAR. 26b 6 OPERATE THE TELEPHONE ANO CHECK FOR PROPER RINGING AND TALKING. РАЙ 26b 7 INSPECT VACUUM TUBES FOR LIGHTED FILAMENTS ANO SECURE MOUNTING. (Anpif/Ier typo)* PAR 26b 8 INSPECT CORDS FOR KINKS, FRAYING, CUTS, BREAKS. (Indoor u»e). PAR 26b 3 INSPECT EXTERIOR CONNECTIONS FOR SNUG FIT AND 6000 CONTACT. (Indoor uoo). PAR 26b 10 CLEAN CORDS, BATTERY COMPARTMENT, EXTERIOR OF CASE, HOUSING, Pt*fr, HANDSET. (Indoor mo). PAR 26b 11 INSPECT EXTERIOR FOR CHIPS, CRACKS, CORROSION, RUST, MOISTURE, MILDEW. DIRT, GREASE, BROKEN OR MISSING GENERATOR HANDLE. рдр 26b 12 TIGHTEN LOOSE ASSEMBLY ANO MOUNTING HARDWARE. PAR 26b 13 INSPECT MARKINGS FOR LEGIBILITY, CORROSION. PAR 26b 14 INSPECT HANDSET FOR CHIPS, CRACKS, LOOSE CAPS OR CAPSULES, DIRT, GREASE, MOISTURE. « - . PAR 26b 15 INSPECT SNAP FASTENER ON CASE. (Outdoor mo). PAR 26b U INSPECT LEATHER AND CANVAS ITEMS FOR MILDEM, TEARS, AND FRAYING. PAR 26 b 34 IF DEFICIENCIES NOTEO ME NOT CORRECTED DURING INSPECTION, INOIC DA 1 ««Г* 11-241 «П»сн M AGO Г0«» 4 CHECK LIST FOR SIGNAL CORPS EQUIPMENT ME SET ether aide EQUIPMENT SERIAL RO. / 2 3 5 unit, repair or replacement repaired; ф Defect corrected, tens tot applicable. NO. ITEM 11 INSPECT TELEPHONE SET FOR COMPLETENESS - COROS, BIRUh HANDSET, BATTERIES, GENERATORS, TUBES, CARRYING CASES, ACCESSORIES, TECHNICAL MANUALS, RUNNING SPARE FART^r IB INSPECT FOR PROPER INSTALLATION IN COOL, DRY PLACE. PAR 9 1» INSPECT CORDS ANO LINE TERMINALS FOR FRAYING, BREAKS, PAR. 30b 20 CLEAN INTERIORS OF TELEPHONE HOUSINGS, CHASSIS, CARRYING CASES, BATTERY COMPARTMENTS OF ALL CORROSION, MOISTURE, MILDEW, RUST, EXCESS SOLDER, DIRT, GRIME, GREASE. рддздь 21 INSPECT INTERIOR WIRING ANO CONNECTIONS FOR GOOD CONTACT, BREAKS, CUTS, PRATING. PAR 3ob 22 INSPECT GENERATOR FOR WORN OR CHIPPED GEARS, LOOSE SCREWS, WORN RUBBER, BROKEN CONTACT SPRINGS. (Local battery aete). PAR 30b 23 BURNISH GENERATOR CONTACTS ANO AOUUST SPRINGS. (Leeaf battery aete). PAR 67 24 TIGHTEN ALL LOOSE ASSEMBLY AND MOUNTING SCREWS. PAR 30b 25 SWITCH AND CONTROL SWITCHES FOR POSITIVE ACTION ANO GOOO CONTACT. PAR 30b 26 INSPECT VACUUM TUBES FOR SECURE MOUNTING, VISIBLE CAMAGE, AND LIGHTED FILAMENT. (Anplf/fer type). PAR 30b 27 UHP6CT l»bUG6 AND VAIM FOR ONUB МВ AND BBW BONVHb 28 2» 30 CLEAN SWITCHES ANB RELAY! OF 01ЯТ, DUST ANO MOISTURE. PAR 30b 31 CLEAN ANO TIGHTEN ALL TERMINAL CONNECTIONS. PAR 30b 32 THE ARMY LUBA 1 BAY IBM ORBBR. PAR 63 33 INSPECT THE TELEPHONE SET FOR PROPER MOISTURE ANO FUNGUS PROOFING. ATE ACTION TAKEN FOR CORRECTION. сЛ—1&—M3M-1 619, 1 DEC 60, WHICH IS OBSOLETE- ТМ2059-е Figure 6. DA Form 11-Ц1. 17
(4) Defective tubes. (5) Overheated capacitors. (6) Burned insulation and resistors. 32. Tube Testing and Replacement When trouble occurs, check all connections and batteries before removing any tubes. Try to iso- late the trouble to a component or stage. If tube failure is suspected, use the applicable procedure below to check the tubes. a. Using Tube Tester. Remove and test one tube at a time. Discard a tube only if its defect is obvious or if the tube tester shows it to be defec- tive. Do not discard a tube that tests at or slightly below its minimum test limit. Replace the original tube, or install a new one if required, be- fore testing the next one. b. Tube Substitution Method. Replace a sus- pected tube with a new tube. If this does not cor- rect the trouble, remove the new tube and put back the original tube. Repeat this procedure with each suspected tube until the defective tube is located. 33. Troubleshooting by Using Equipment Per- formance Checklist The equipment performance checklist (par. 27) gives an action or condition, normal indica- tions, and corrective measures information which will help the organizational repairman locate trouble in the equipment. To use this list, follow the items in numerical sequence. When the pro- cedure referred to in the corrective measures column is beyond the scope of organizational per- sonnel, troubleshooting at a held maintenance level is required. 18 AGO 202OA
CHAPTER 4 THEORY 34. General The telephones are equipped with vacuum-tube amplifiers in both the transmitting and receiving circuits. They can be used without amplification, as local battery sets. The distance over which satisfactory telephone communication can be ac- complished is limited by the attenuation of the line, noise, crosstalk, and other interference present in the circuit. To extend the range, a transmitting amplifier is used to apply stronger signals on the line, and thereby provides a more favorable signal-to-noise ratio. To compensate for the losses in the line, amplifiers in the receiv- ing circuit are used. The receiving amplifiers in- crease the communication range, provided that a good signal-to-noise ratio is maintained. 35. Amplification a. In the telephones, amplifiers are self-con- tained. The transmitting circuit uses one stage of amplification; the receiving circuit uses two stages of amplification. To provide a more fav- orable signal-to-noise ratio, the speech energy originating at the transmitter is amplified and sent out on the line at a comparatively high level (15 decibels referred to 1 milliwatt in 600 ohms (dbm input)). The speech energy received at the telephone terminals is amplified through two stages of amplification to provide a maximum gain of approximately 55 decibels (db). b. Losses caused by the capacitive effects in the line increase at higher frequencies. To overcome these losses, the receiving amplifiers of the tele- phones are designed to provide greater amplifica- tion at higher voice frequencies (fig. 7). In this way, an equalizing action is obtained which re- sults in a satisfactory overall frequency response characteristic. c. Transmission of speech energy from both ends of the line simultaneously is not possible when the amplifier is used. The coupling of energy between the transmitting and the receiv- ing amplifiers would cause oscillation and make conversation unintelligible. The handset is equipped with a nonlocking type switch which must be operated for transmission and released for listening. A relay in the telephone is operated by the handset switch and makes the receiving circuit inoperative during transmission, and the transmitting circuit inoperative when speech is being received. d. The handset rests in a cradle and operates a cradle switch lever. Filament circuits are com- pleted to ground through contacts 11 and 12 of switch SI (fig. 21) when the handset is removed from the cradle and the cradle switch lever is up. When the cradle switch lever is held down (a latch is provided) and the handset removed from the cradle, the telephone is used as a local battery set (without amplification). 36. Local Battery Operation When the telephone is to be used without ampli- fication (as a local battery set), the cradle switch lever is locked down. This action closes the switch SI contacts 4 and 6 in the transmitting circuit and 7, 8, and 10 in the receiving circuit. Contacts 11 and 12 are opened and disconnect the filament voltage from the amplifier tubes. 37. Receiving Circuit Without Amplification (fig. 8) Incoming speech signals at the binding posts (line terminals) of the telephone flow through contacts 4 and 6 of cradle switch SI, winding 1-3 of transformer Tl, and capacitor C6 to the re- ceiver of the handset. From the receiver in the handset, the currents flow through contacts 7 and 10 of switch SI and capacitor C5B back to the line. 38. Transmitting Circuit Without Amplification (fig. 9) a. When the handset switch is closed, a com- plete circuit for Battery BA-27 is formed through winding 2-3 of transformer Tl and winding 1-5 AGO 2020A 19
70 RECE IVER GAIh ъо ЭО 2 40 < DB < 4 ) JU 20 1Л TR ANSM ITTE R GA IN IQ 2 € 10 14 FREQUENCY 20 24 IN HUNDREDS OF 30 CYCLES TM2059-7 Figure 7. Amplifier gain characteristics. 20 AGO 2020A
of relay KI. Speech currents from the transmit- ter are induced in windings 2-1 and 3-4 of trans- former Tl. They are applied to the line from terminal 1 of the transformer through contacts 6 and 4 of switch SI, and from terminal 4 through resistor R4, capacitor C5A, contacts 8 and 10 of switch SI, and capacitor C5B. b. When the telephone is used without ampli- fication, sidetone is heard in the receiver. The circuit for the sidetone voltage is as follows: transmitter currents are induced in winding 3-4 of transformer Tl. These currents flow to the receiver from terminal 3 through capacitor C6, and from terminal 4 through resistor R4, capaci- tor C5A, and contacts 8 and 7 of switch SI. 39. Transmitting Circuit With Amplification (fig. 10) a. The transmitting circuit is energized when the handset switch is operated and the cradle switch lever is up (par. 35d). Current for ener- gizing the transmitter is fed from the positive side of Battery BA-27 through the handset switch, the transmitter, winding 5-1 of relay KI, and winding 3-2 of transformer Tl, to the negative side of Battery BA-27. Relay KI oper- ates, opens contacts 2-3, and removes the short from winding 1-2 of transformer T2. b. Speech currents originating in the trans- mitter flow through winding 3-2 of transformer Tl and are induced in secondary winding 5-6. From the secondary winding of the trans- former, the speech currents are applied to the grid of transmitting amplifier tube V1. Primary winding 1-2 of transformer T2 forms the load impedance for tube VI. (On some Telephones TP-9, serial numbers above 5,000, and on Tele- phone Sets TA-264/PT, a 56,000-ohm resistor (R13) has been added between terminals 1-2 of transformer T2.) The output from the trans- mitting amplifier is induced in secondary wind- ing 4-3 of the transformer and applied to the line binding posts through cradle switch SI, transformer T3 and capacitor C5B. Although the energy induced in winding 3-4 of trans- former T3 is supplied to the grid of tube V2, the tube has been made inoperative by the oper- ation of relay KI. c. Sidetone is heard in the receiver when the telephone is being used with amplification and handset switch is operated (closed). Closed contacts 3-4 of relay KI allow positive battery to be applied directly to the plate of first re- ceiving amplifier tube V2. This places a short across load impedance network LI, making the receiving amplifier inoperative. This condition exists as long as the handset switch is held operated. Since the transmitting and receiving amplifiers use a common plate voltage supply, the internal voltage drop in the battery is used to provide sidetone in the receiver. The voltage drop in the battery, caused by the change in current in the transmitting amplifier, is applied to the grid of tube V3, and to the receiver through output transformer T4, and contacts 9 and 7 of switch SI. Bypass capacitor C7 con- AGO 2020A 21
BEAM POWER T4 v3 +67.5 V TO +67.5V + 67.5V ТМ2О5Э-Н Figure 10. Transmitting circuit with amplification, simplified schematic diagram. trols the amount of sidetone applied to the re- ceiver. 40. Receiving Circuit With Amplification (fig. ID a. Relay KI is not energized when the hand- set switch is released (for listening). Ampli- fication is applied to the circuit when the cradle switch lever (SI) is up. The transmitting circuit is made inoperative by a short across primary winding 1-2 of transformer T2 through contacts 2-3 of relay KI. This condi- tion exists as long as the handset switch is re- leased. b. Incoming speech currents at the line ter- minals of the telephone flow through capacitor C5B, winding 1-2 of transformer T3, and wind- ing 3-4 of transformer T2. The energy induced in secondary winding 3-4 of transformer T3 passes to the grid of first amplifier tube V2 through GAIN potentiometer R12 and grid re- sistor R8. Potentiometer R12 controls the gain of the receiving amplifier by varying the loss in the input circuit of tube V2. c. The network consisting of choke LI and its capacitor and resistor form the load impedance of tube V2. The parallel circuit formed by choke LI and the capacitor has a resonant frequency of about 2,200 cycles, and at this point the first stage amplifier has its maximum gain. On either side of this frequency, the gain will decrease as shown in figure 7. This design provides com- pensation for the line losses over the essential voice frequency bandwidth. d. The amplified signals from the first stage are coupled to the grid of tube V3 through 22 AGO 2020A
Figure 11. Receiving circuit with amplification, simplified schematic diagram. capacitor C4. The signals are further amplified by tube V3 and are transformer-coupled to the handset receiver by transformer T4. Primary winding 1-2 of transformer T4 forms the load impedance for tube V3. The output signals in- duced in winding 4-5 of the transformer are applied to the handset receiver through contacts 9 and 7 of cradle switch SI. e. The power supply for the receiving amplifier consists of a l^-volt battery (BA-65) which supplies filament voltage to the tubes, and three 22i/£-volt batteries (BA-2) which supply plate voltage to the tubes (fig. 21). The negative side of the batteries is grounded through contacts 1, 11, and 12 of switch SI. Note. The term ground applies to a common return point on the terminal strip in the amplifier chassis. 41. Signaling Circuit (fig. 12) a. Incoming. Ringer MC-131 is connected to the line through generator contacts 2 and 3 when SIG-BELL switch S2 is in the BELL position (contacts 2 and 3 of S2 closed). The visual signal indicator is connected to the line through generator contacts 2 and 3 when SIG- BELL switch S2 is in the SIG position (contacts 1 and 2 of S2 closed). The ringer and the visual signal coils both offer high impedance to voice- frequency currents and low impedance to low- frequency signaling currents. b. Outgoing. Outgoing signaling currents, originating within the hand generator when the hand generator crank is turned, are sent out on the line through contacts 1 and 3 of the hand generator. The closing of contacts 1 and 3 simultaneously opens the circuit (contacts 3 and 2 of the generator) to the ringer and the visual signal indicator. Figure 12. Signaling circuit, incoming, simplified schematic diagram. AGO 2020A 23
CHAPTER 5 FIELD MAINTENANCE Section I. GENERAL TROUBLESHOOTING INFORMATION 42. General The first step in servicing a defective equip- ment is to sectionalize the fault. Sectionaliza- tion means tracing the fault to the major com- ponent or to the circuit responsible for abnormal operation. The second step is to localize the fault. Localization means tracing the fault to the defective subchassis, circuit, or stage. Isola- tion means tracing the fault to the defective part. Some faults such as burned-out relay coils, relay contacts, resistors, etc, often may be iso- lated by inspection. The majority of faults, however, must be isolated by checking voltages and resistances. 43. Localizing Trouble a. Troubles in a system in which the tele- phones are used may occur either in the line wires or in the telephone itself. In general, an indication of the condition of the line and the telephone can be determined to some extent by the ringing signals. If a ringing signal is re- ceived, but it is impossible to hear over the circuit, the telephone may be at fault. If no ringing signals or speech signals can be re- ceived, the line may be at fault. Noisy operation may occur as a result of trouble in either the line or the telephone. b. When trouble is encountered, a quick check may be made by changing the telephone to local battery operation (par. 17). This check is es- pecially useful for determining the origin of trouble causing noisy operation, and also for checking the condition of the amplifiers. This check will be satisfactory only when losses in the circuit are not excessive. A more reliable way of testing the telephone is to disconnect it from the line and connect it to a telephone which is known to be in working order. Telephone TA-43/PT or TA-312/PT may be used for this purpose. c. After the trouble has been localized to either the line or the telephone, proceed to iso- late the trouble. (1) If it has been determined that the line is at fault, report the trouble to wire maintenance personnel. (2) If the trouble is in the telephone, follow the procedure outlined in the trouble- shooting chart (par. 44). To further assist in locating trouble in the tele- phone, schematic diagrams (figs. 21 and 22), wiring diagram (fig. 23), a point-to-point voltage chart (par. 45), and a resistance chart (par. 46) are supplied. 44. Troubleshooting Chart The most common troubles that occur in the telephones together with a listing of the prob- able causes and the corrective action, are given in the following chart. This list of troubles does not represent all the troubles that might occur or all the probable causes for each condi- tion, but does include those which occur in the majority of cases. The probable causes or the items in which the causes may be found are listed under each heading. The references in- cluded after the corrective action furnish a cross-reference to paragraphs in other sections of this manual. 24 AGO 2020A
Symptom Probable trouble Correction Incoming speech signals weak, or no sound heard in re- ceiver (with amplification). No speech output, or speech output weak (with amplifi- cation). High noise level prevails (with amplification). Incoming speech signals weak, or no sound heard in re- ceiver (without amplifica- tion). Line wires Cradle switch SI locked in down position. Batteries weak or dead Defective vacuum tubes Defective handset and/or cord Defective relay KI Defective cradle switch SI Defective bell or visual signal leaf. Amplifier circuit Cradle switch SI locked in down position. Batteries weak or dead Defective vacuum tube Defective handset and/or cord Defective relay KI Defective cradle switch SI Transmitting amplifier circuit Line wires grounded Defective vacuum tubes Defective batteries Loose connections Line wires Cradle switch SI in unlocked position. Defective handset and/or cord Defective cradle switch SI Defective bell or visual signal leaf. Check signal line connections at binding posts (par. 13). Report line wire trouble to wire maintenance personnel. Push latch to unlock cradle switch. Test voltage of batteries with voltmeter. (Test should be made under actual load conditions.) If voltage is less than two-thirds of rated voltage (par. 7), replace batteries. Test tubes V2 and V3. Replace faulty tubes. Replace handset (par. 51) and/or cord (par. 52). Check continuity through relay KI. Replace faulty relay (par. 61). Check contacts of cradle switch SI. If contacts are defective and cannot be satisfactorily cleaned or adjusted, replace switch (par. 58). Change setting of SIG-BELL switch. If speech can come through on new setting, check bell or drop, as the case may be. Replace defective bell (par. 55) or visual signal leaf coil (par. 60). Make voltage and resistance measurements (pars. 45 and 46). Make any necessary repairs as indicated by voltage and resistance measurements. Push latch to unlock cradle switch. Test voltage of batteries with voltmeter. (Test should be made under actual load conditions.) If voltage is less than two-thirds of rated voltage (par. 7), re- place batteries. Test amplifier tube VI. Replace tube if necessary. Replace handset (par. 51) and/or cord (par. 52). Check continuity through relay KI. Replace faulty relay (par. 61). Check contacts of cradle switch SI. If contacts are de- fective and cannot be satisfactorily cleaned or ad- justed, replace switch (par. 58). Make voltage and resistance measurements (pars. 45 and 46). Make any necessary repairs as indicated by voltage and resistance measurements. Report line wire trouble to wire maintenance personnel.- Replace each vacuum tube until noise ceases. Replace batteries. Check all soldered connections, switch contacts, and relay contacts. Make any necessary repairs as determined by the above inspection. Check line wire connections at binding posts. Report line wire trouble to wire maintenance personnel. Push cradle switch SI down; push latch to lock cradle switch down. Replace handset (par. 51) and/or cord (par. 52). Check contacts of cradle switch SI. If contacts are defective and cannot be satisfactorily cleaned or adjusted, replace switch (par. 58). Change setting of SIG-BELL switch. If speech can come through on new setting, check bell or visual signal leaf, as the case may be. Replace defective bell (par. 55) or visual signal leaf (par. 60). AGO 2020A 25
Symptom Probable trouble Correction No speech output, or speech Cradle switch SI in unlocked Push cradle switch SI down; push latch to lock cradle output weak (without am- position. switch down. plification). Battery BA-27 weak or dead. Defective handset and/or cord Defective relay KI Defective cradle switch SI Test voltage of battery with voltmeter. (Test should be made under actual load conditions.) If voltage is less than two-thirds of rated voltage (par. 7), replace battery. Replace handset (par. 51) and/or cord (par. 52). Check continuity through relay KI. Replace faulty relay (par. 61). Check contacts of cradle switch Si. If contacts are defective and cannot be satisfactorily cleaned or adjusted, replace switch (par. 58). High noise level prevails Line wires grounded Report line wire trouble to wire maintenance personnel. (without amplification). Defective Battery BA-27 Loose connections Replace battery. Check all soldered connections, switch contacts, and relay contacts. Make any necessary repairs as determined by the above inspection. Visual signal or hell does not operate, depending on the Line wires Check line wire connections at binding posts. Report line wire trouble to wire maintenance personnel. setting of the SIG-BELL switch. Defective bell or visual signal Defective switch on generator Check resistance between binding posts. (Resistance should be 1,300 ohms.) Replace coils if necessary. Check the ringer and clapper (par. 66). Check the visual signal leaf. Check switch contacts on generator. Adjust if necessary (par. 67). If trouble is not cor- rected, replace generator (pars. 53 or 54). No ringing current Defective generator Check switch contacts on generator. Adjust if necessary (par. 67). If trouble is not cor- rected, replace generator. (pars. 53 or 54). 45. Point-to-Point Voltages The cradle switch lever should be in the re- leased (up) position. Terminal points listed in the From column in the chart below are at a positive potential. Terminal points listed in the To column are at a negative potential. Note. Measurements listed below were taken with Multimeter TS-352A/U, using the 20,000-ohm-per-volt scale. From— On To— On Remarks TP-2 TA-264/PT 3 VI Grd Chassis 65 65 3 VI Grd Chassis Handset switch operated 60 60 4 VI Grd Chassis 65 65 7 VI 6 Tl 2.2 5 2 VI Grd Chassis 1.5 1.5 3 Tl 2 Tl Handset switch operated .1 .1 7 V2 Grd Chassis 1.5 1.5 3 V2 Grd Chassis 42 50 4 V2 Grd Chassis .1 7 7 V2 8 V2 1.32 1.32 7 V3 Grd Chassis 1.5 1.5 3 V3 Grd Chassis 58 60 4 V3 Grd Chassis .5 14 7 V3 8 V3 1.32 1.32 26 AGO 2020A
AGO 2020A 46. Point-to-Point Resistance Values From— On To— On Sw Pos Bind. Panel Bind. Panel S2 SIG Post Post Bind. Panel Bind. Panel S2 BELL Post Post 4 T2 3 T2 SI Down 1 T2 2 T2 1 T2 2 T2 SI Down 8 VI Grd Chassis 5 VI 6 Tl SI Up 5 Tl 6 Tl 1 Tl 2 Tl SI Up 2 Tl 3 Tl 3 Tl 4 Tl 1 T3 2 T3 5 V2 Grd Chassis 5 V2 Grd Chassis 3 T3 4 T3 7 VI 7 V2 7 V2 7 V3 8 V2 Grd Chassis 4 V2 4 V3 3 V2 2 LI SI Down 1 LI 2 LI SI Down 3 V2 1 LI 5 V3 Grd Chassis 2 T4 1 T4 SI Down 8 V3 Grd Chassis 4 T4 5 T4 SI Up 4 T4 5 T4 SI Down 1 KI 5 KI
Remarks TP-9 TA-264/PT 1,300 1,300 1,300 1,300 40 56 0 0 Armature of relay KI in operated position. (Handset 1,250 1,050 switch operated.) 0 0 56,000 56,000 22 170 24 24 2.5 2 22.5 19 28 43 Maximum GAIN control. Disconnect all wires from ter- 400,000 400,000 minal 3 of T3. Minimum GAIN control. Disconnect all wires from ter- 150,000 140,000 minal 3 of T3. Disconnect all wires from terminal 3 of T3. 1,790 1,100 0 0 0 0 4 3 740,000 240,000 22,000 21,000 820 1,100 Armature of relay KI in operated position. (Handset 0 0 switch operated.) 470,000 490,000 1,580 1,000 4 3 30 18 55 35 50 46
Section II. REMOVAL AND REPLACEMENT 47. General a. Most assemblies of the telephone should be removed before they are dismantled for repairs. This section describes the recommended pro- cedure for removal and replacement of defective parts for the telephone. It does not duplicate information on preventive maintenance con- tained in paragraphs 24 through 33. Except in cases of extreme emergency, all removal and replacement should be completed by personnel thoroughly trained in telephone maintenance. b. It may be necessary to unsolder connec- tions to transformers, capacitors, resistors, switches, and the gain control when they are removed and replaced. When replacing appa- ratus on any of the units, be careful not to drop excess solder on other parts or wiring terminals. Use only rosin-core solder. Avoid dll soldering pastes or acids. 48. Removal and Replacement of Upper and Lower Housing It is necessary to remove the lower housing to check, remove, and replace batteries and tubes; to troubleshoot the amplifier circuits of the telephone; and to remove and replace other components of the telephone such as the bell, generator, visual signal leaf coils, switches, capacitors and resistors. a. Removal. (1) Place the telephone in the normal up- right position on a work bench or other suitable area. (2) Loosen the four screws (two in front, one on each side) that hold the two housings together. (3) Lift the upper housing (which con- tains all of the components) from the lower housing. (4) Place the upper housing on the work bench in an inverted manner (on its top) so that the tubes and batteries are up. b. Replacement. Replace the housings by re- versing the procedure outlined in a above. 49. Removal and Replacement of Battery Frame (fig. 3) a. Removal. (1) Remove the lower housing (par. 48a). (2) Disengage the two (one on each end) hinge pins nearest the amplifier chas- sis. Swing the battery frame up on the remaining two hinge pins and away from the tubes. (3) Disconnect all battery connections to battery terminal board (if batteries are installed). (4) Disengage the remaining two hinge pins and remove the battery frame. b. Replacement. (1) Replace the battery frame by reversing the procedure outlined in a (2) through (4) above. (2) Replace the lower housing (par. 486). 50. Removal and Replacement of Amplifier Chassis (fig. 3) a. Removal. (1) Remove the lower housing (par. 48a). (2) Remove the (four) screws (two at each end) that hold the amplifier chassis to the battery-amplifier frame- work attached to the casting. Remove the amplifier chassis. (3) Move the amplifier chassis aside and unsolder all connections for a complete removal of the amplifier chassis. b. Replacement. (1) Replace the amplifier chassis by re- versing the procedure outlined in a (2) and (3) above. (2) Replace the lower housing (par. 486). 51. Removal and Replacement of Handset (fig. 2) a. Removal. Note. The handset includes the cord. (1) Place the telephone in the normal oper- ating position, with the upper housing cover open. (2) Remove the cord fastener screw from the jack assembly and remove the cord fastener on Telephone Set ТА-264/ PT. 28 AGO 2020A
(3) Untie the stay cord from the fastener on the jack assembly on Telephone TP-9. (4) Loosen the three screw terminals on the jack assembly and remove the handset, including cord. b. Replacement. Replace the handset by re- versing the removal procedure outlined in a above. 52. Removal and Replacement of Handset Cord a. Removal. (1) Remove the handset and cord (par. 51a). (2) Unscrew the transmitter cap and re- move the transmitter unit. (3) Loosen the three screws holding the three conductors to the body of the handset. (4) Remove the cord fastener screw and remove the cord. b. Replacement. Replace the handset cord by reversing the removal procedure outlined in a above. 53. Removal and Replacement of Generator GN-38-B (TP-9 Only) (fig. 13) a. Removal. (1) Remove the lower housing (par. 48a) and move the battery frame (par. 49a(2)). (2) Remove the amplifier chassis (par. 50a(2)). Move the amplifier chassis aside gently, so as not to break any wires. (3) Remove the four screws which hold the generator to the top of the upper housing. (4) Move the generator to one side and disengage the clutch plate which con- nects the armature shaft to the gen- erator crank. (5) Lift the generator out of the housing. (6) Remove the three screws which hold the terminal lugs to the generator. These are the only connections on the generator. Note. It is not necessary to remove the waterproof bearing which holds the shaft of the generator crank when removing the gen- erator. b. Replacement. (1) Replace the generator by reversing the removal procedure outlined in a(3) through (6) above. Using an ohm- meter, check to see that the generator frame is not grounded to the housing. Caution: Do not tighten the screws too tightly. The threads in the alum- inum castings are easily stripped. (2) Replace the amplifier chassis (par. 506(1)). (3) Replace the battery frame (par. 496(1)). (4) Replace the lower housing (par. 486). 54. Removal and Replacement of Generator G-42/PT (TA-264/PT Only) a. Removal. (1) Remove the lower housing (par. 48a) and move the battery frame (par. 49a(2)). (2) Remove the amplifier chassis (par. 50a (2)). Move the amplifier chassis aside gently, so as not to break any wires. (3) Unsolder the leads from terminals 1, 2, and 3 on the generator. (4) Remove the screw and washer from the center of the generator hand wheel. Remove the generator hand wheel. (5) Remove the mounting nut and washer that secure the generator to the hous- ing. (6) Slide the generator away from the mounting portion of the housing and remove it from the housing. 6. Replacement. (1) Replace the generator by reversing the removal procedure outlined in a(3) through (6) above. (2) Replace the amplifier chassis (par. 506(1)). (3) Replace the battery frame (par. 496(1)). (4) Replace the lower housing (par. 486). AGO 2020A 29
Figure IS. Telephone TP-9, battery frame and amplifier chassis swung outward. 55. Removal and Replacement of Ringer MC-131 (fig. 13) a. Removal. (1) Remove the lower housing (par. 48a) and move the battery frame (par. 49a(2)). (2) Remove the amplifier chassis (par. 50a(2)). (3) Remove the two screws which hold the ringer to the upper housing. Lift the ringer out of the housing. (4) Unsolder the wires connected to the ringer. b. Replacement. (1) Replace the ringer by reversing the removal procedure outlined in a(3) and (4) above. (2) Replace the amplifier chassis (par. 50b(l)). (3) Replace the battery frame (par. 49b(1)). (4) Replace the lower housing (par. 48b). 56. Removal and Replacement of SIG-BELL Switch (figs. 2 and 13) a. Removal. (1) Place the telephone in the normal oper- ating position, with the upper housing cover open. (2) Loosen the setscrew in the knob on the front panel and take the knob off (fig. 2). (3) Remove the nut (on the front panel) which holds the switch to the housing. 30 AGO 2020A
Use a crescent wrench to remove this nut, not pliers. (4) Remove the lower housing (par. 48a) and move the battery frame (par. 49a(2)). (5) Remove the amplifier chassis (fig. 13 and par. 50a(2)). (6) Carefully pull the SIG-BELL switch out of the housing. (7) Unsolder the three connections. b. Replacement. (1) Solder the three connections to the proper terminals. (2) Replace the SIG-BELL switch in the housing. While holding the switch in place, install the nut (on the front panel) which holds the switch to the housing. (3) Replace the amplifier chassis (par. 506(1)). (4) Replace the battery frame (par. 496(1)). (5) Replace the lower housing (par. 486). (6) Replace the knob on the switch and tighten the setscrew. 57. Removal and Replacement of GAIN Con- trol (figs. 2 and 13) a. Removal. Remove the GAIN control by following the procedures given for the removal of the SIG-BELL switch (par. 56a). 6. Replacement. Replace the GAIN control by following the procedures given for the re- placement of the SIG-BELL switch (par. 566). 58. Removal and Replacement of Cradle Switch (figs. 2 and 13) a. Removal. (1) Place the telephone in the normal op- erating position, with the upper hous- ing cover open. (2) Remove the two screws which hold the cradle and latch to the housing (fig. 2). Remove the cradle and latch. (3) Remove the cradle switch lever set- screw. Pull the lever off the shaft. (4) Remove the nut (on the front panel) which holds the switch to the housing. Use a crescent wrench to remove this nut, not pliers. (5) Remove the lower housing (par. 48a) and move the battery frame (par. 49a(2)). (6) Remove the amplifier chassis (fig. 13 and par. 50a (2)). (7) Carefully pull the cradle switch out of the housing. On Telephones TP-9, the cradle switch can be pulled out from the housing much easier if Generator GN-38-B is removed first (par. 53a). (8) Unsolder the connections. 6. Replacement. (1) Solder all connections. (2) Replace the cradle switch in the hous- ing. While holding the switch in place, install the nut (on the front panel) which holds the switch to the housing. On Telephone TP-9, if the generator has been removed, replace the gener- ator (par. 536). (3) Replace the amplifier chassis (par. 506(1)). (4) Replace the battery frame (par. 496(1)). (5) Replace the lower housing (par. 486). (6) Place the telephone in the normal oper- ating position, with the upper housing cover open. (7) Replace the cradle switch lever on the shaft. Tighten the lever setscrew. (8) Replace the cradle and latch on the housing. Tighten the screws. 59. Removal and Replacement of Jack Assembly (figs. 2 and 13) a. Removal. (1) Place the telephone in the normal operating position, with the upper hous- ing cover open (fig. 2). (2) Remove the cord fastener screw and re- move the cord fastener on Telephone Set TA-264/PT. Untie the stay cord from the fastener on Telephone TP-9 and remove (by unscrewing) the fast- ener. (3) Remove the four screws from the jack cover. Remove the cover. (4) Remove the lower housing (par. 48a) and move the battery frame (par. 49a(2)). (5) Place the telephone on its back. AGO 2020A 31
(6) Hold each of the (three) screws (fig. 13), on the underside of the housing, stationary while removing the (three) screws from each of the (three) spring contacts on the top of the jack assembly. (7) Remove the jack assembly. b. Replacement. (1) Place the telephone on its back. (2) Place the jack assembly in position on the housing. (3) Insert the (three) screws in the under- side of the housing (fig. 13). (4) Insert the (three) screws through the spring contacts, through the (top of) jack assembly, and into the three screws which have been inserted in the under- side of the housing. Tighten the screws. (5) Replace the battery frame (par. 496(1)) and lower housing (par. 486). (6) Place the telephone in the normal operating position, with the upper hous- ing cover open (fig. 2). (7) Replace the jack cover with the (four) screws. (8) Replace the stay cord fastener and stay cord on Telephone TP-2. Replace the cord fastener and cord on Telephone Set TA-264/PT. 60. Removal and Replacement of Visual Signal Leaf Coils (fig. 13) a. Removal. (1) Remove the lower housing (par. 48a). (2) Remove the amplifier chassis (par. 50a(2)). (3) Place the telephone on its back. (4) With the visual signal leaf in the re- leased position, remove the two magnet bolts. (5) Withdraw the coils as far as possible and unsolder the connections. 6. Replacement. (1) Solder the three connections to the proper terminals. (2) With the telephone on its back, replace the coils with the two magnet bolts. (3) Replace the amplifier chassis (par. 506(1)). (4) Replace the lower housing (par. 486). 61. Removal and Replacement of Relay, Choke Coil, and Transformers a. Removal. (1) Remove the lower housing (par. 48a). (2) Remove the amplifier chassis (par. 50a(2)). (3) Loosen the two screws (one at each end) located on top of the amplifier chassis which holds the tube socket as- sembly to the amplifier chassis. (4) Open the tube socket assembly on its hinge pins to reach the amplifier com- ponents. (5) Remove the two nuts to withdraw the relay; remove the two screws to with- draw any transformer or the choke coil. (6) Unsolder the connections and remove the component. 6. Replacement. (1) Replace the relay, transformers, or choke coil by reversing the removal pro- cedure outlined in a(3) through (6) above. (2) Replace the amplifier chassis (par. 506(1)). (3) Replace the lower housing (par. 486). Section III. LUBRICATION AND ADJUSTMENTS 62. Recommended Lubricants In general, lubrication as a field service is not required. The moving parts of Generator GN- 42/PT (Telephone Set TA-264/PT) have been lubricated during manufacture and do not require subsequent lubrication. However, when Tele- phone TP-9 is in a repair station for recondition- ing, Generator GN-38-B should be lubricated before it is put back in service. The only lubri- cants recommended for the telephones are— a. Oil, lubricating, preservative, special, Ord- nance Stock No. 14-0-2834-10 (1 qt can). 6. Grease, aircraft and instruments, Federal Stock No. 9150-261-8297 (8 oz container). 32 AGO 2020A
63. Detailed Lubrication Instructions (fig. 14) The points to be lubricated, the type of lubri- cant to be used, and the quantity to be applied are listed in b below. Item numbers shown in figure 14 correspond with the item numbers listed in the chart below. a. Cleaning. Clean all dirt and grease from bearings and gear surfaces. Use a cloth or brush moistened with Cleaning Compound (Federal Stock No. 7930-395-9542). Do not allow clean- ing fluid to enter the armature coil. b. Lubrication. Lubricate all points indicated in figure 14. Never use an excess of lubricant. The generator is mounted upside down in the housing of the telephone and excess lubricant will run down into the telephone. Apply lubricants as follows: Item No. Name of part Lubricant Method and quantity 1 Crank shaft bearings Oil 1 or 2 drops 2 Crank shaft drive gear Grease Thin film 3 Crank hinge and shaft Oil 2 or 3 drops 4 Crank cam Grease Thin film 5 Armature drive pinion gear Grease Thin film 6 Armature shaft bearing (left) Oil 1 or 2 drops 7 Armature shaft bearing (right) Oil 1 or 2 drops 1 Crank shaft bearings 2 Crank shaft drive gear 3 Crank hinge and shaft 4 Crank cam 5 Armature drive pinion gear 6 Armature shaft bearing (left) 7 Armature shaft bearing (right) Figure 14. Lubrication points, Generator GN-38-B. 64. General Adjustment Instructions All parts of the telephone are adjusted in production and should not require adjustment in normal field use. If adjustments are necessary, however, follow the instructions in paragraphs 65 through 67. 65. Visual Signal Leaf Adjustment (fig. 15) a. Requirement. The spring tension on the visual signal leaf should be adjusted so that the leaf will just barely be held in place by the mag- net. If this condition is not met, weak ringing currents will not operate the visual signal. b. Method of Checking. Operate the visual signal leaf by hand several times to check this re- quirement. c. Adjustments. Release the visual signal leaf by hand, and hold the leaf close to the magnet bolts. Loosen the nut on the end of the adjusting screw. Turn the adjusting screw to regulate the tension on the spring to meet the requirement. Tighten the nut on the end of the adjusting screw. 66. Ringer MC-131 Adjustment (fig. 16) Remove the ringer (par. 55a). a. Requirements. AGO 2020A 33
ADJUSTING SCREW NUT VISUAL SIGNAL LEAF (RELEASED POSITION) SPRING Figure 15. Visual signal leaf adjustment. TM2059-I6 (1) The magnet should pull the clapper back toward the gong projection when the clapper is moved manually away from the gong projection and released. (2) The clapper should strike each gong projection equally. (3) There should be some clearance, not to exceed .020 inch between the clapper and each gong projection. (4) The travel of the clapper should be sufficient (to strike each gong projec- tion) yet not excessive (so that it rests against the gong projection). b. Method of Checking. Manually move the clapper to check all of the requirements in a above. c. Adjustments. (1) If the requirement in a(l) above is not met, the magnet is weak and must be replaced. The magnet is part of the coil; therefore, the coil must be re- placed. Remove the gong from the ringer bracket. Remove the coil by removing the screw holding it to the ringer bracket and unsoldering the two con- nections. Replace with a new coil by reversing the procedures outlined above. (2) Loosen the two gong clamping screws and rotate the gong until the clapper strikes each gong projection equally. (3) Loosen the two nuts that secure the armature pivot bracket to the ringer bracket. Increase or decrease the armature travel to meet the require- ment. Tighten the two nuts. (4) Perform the adjustment given in (3) above to meet this requirement. Replace the ringer (par. 556). 67. Generator GN-38-B Adjustments (fig. 17) a. Requirements. (1) The contact pressure of the lower 34 AGO 2020A
CLAPPER ARMATURE TM2O59-I5 Figure 16. Ringer adjustment. spring against the end of the armature should be at least 100 grams (3.5 oz). (2) The clearance between the two upper springs should be at least .035 inch. (3) The clearance between the buffer on the crankshaft and the nearest spring should be at least .025 inch when the shaft is in its normal position. (4) When the shaft is in the cranking po- sition, the contact pressure between the two upper springs should be between 75 grams (2.6 oz) and 125 grams (4.4 oz). b. Adjustments. All of the above require- ments in a above are met by adjusting the springs by bending them. AGO 2020A 35
UNOPERATED CONDITION UPPER SPRING OPERATED CONDITION TM2O59-I7 Figure 17. Generator GN-38-B, contact spring adjustments. Section IV. FINAL TESTING 68. Purpose of Final Testing The tests described in this section are designed to measure the performance capability of a re- paired equipment. Equipment that meets the minimum standards stated in the tests will fur- nish satisfactory operation. 36 AGO 2020A
69. Test Equipment Required for Final Testing The following equipment is required for final testing of the telephones: Test equipment Technical manual Telephone Test Set AN/PTM-6 Test Set TS-140/PCM Electron Tube Test Set TV-2/U Attenuator TS-402/U Impedance matching transformer (Federal Stock No. 5950-570-6614). TM 11-2062. TM 11-2096. TM 11-2661. TM 11-2044. 70. Handset Test a. Transmission. Connect the transmitter line terminals (red and black leads) to the L1-L2 jack on Telephone Test Set AN/PTM-6. Set con- trol DI at 3, D3 at 3, D5 at 1, and the equalizer to the IN position. Precondition and locate the transmitter element in accordance with para- graph 24b (1) and (2), TM 11-2062. Operate key 1 to LBPE, key 2 to RCT, key 7 to AC, and key 8 to TRANS. Operate the handset switch, then depress key 9. The reading of the meter Ml should be to the right of —6 db. There should be no output when the handset switch is released. b. Reception. Connect the receiver line termi- nals (red and white leads) to the L1-L2 jack on Telephone Test Set AN/PTM-6. Set control D2 at 2, D4 at 6, D5 at 1, and the equalizer to the OUT position. Locate the receiver element in ac- cordance with paragraph 24c (1), TM 11-2062. Operate key 1 to LBPE, key 2 to RCT, key 7 to AC, key 8 to REC. Depress key 9. The reading of meter Ml should be to the right of —4 db. 71. Generator, Ringer, and Insulation Tests Note. All paragraph references contained herein are to TM 11-2062, unless otherwise indicated. a. Generator Test. Test the generator in ac- cordance with paragraph 29. Turn the generator crank at approximately 200 revolutions per min- ute; the deflection of meter Ml should be to the right of 0 db. b. Ringer Test. Test the ringer in accordance with paragraph 30b. Set control D5 at 1. Test Ringer MC-131 with the SIG-BELL switch in the BELL position and the visual signal leaf in- dicator with the SIG-BELL switch in the SIG position. c. Insulation Resistance Test. Test the insula- tion in accordance with paragraph 31. The insulation resistance test must be made with the handset cord and handset switch wired to the handset, but with the transmitter and receiver units removed. The deflection of meter Ml should be to the left of —6 db. 72. Amplifier Test (fig. 18) An ear test for sound volume and tone quality is the usual procedure for determining approxi- mate amplifier gain and frequency response. However, where a more accurate and dependable test is required, proceed as described in a and b below. a. Transmitting Circuit. (1) Install the batteries required for opera- tion (par. 12). (2) Disconnect the handset; allow the cradle switch lever to rise. (3) Connect Test Set TS-140/PCM and the impedance matching transformer as shown in A, figure 18. Refer to TM 11-2096 for complete instructions on use of the TS-140/PCM. (4) A signal input of —10 dbm as indicated on the meter of Signal Generator SG- 15/PCM should produce an output on Decibel Meter ME-22/PCM for the cor- responding frequency as indicated be- low: Minimum output (dbm) Frequency (cycles per second) TP-9 (serial No. below 9267) TP-9 (serial No. above 9266) and TA-264/PT 400 —2 +2 1,000 + 1 +5 2,000 +4 +8 3,500 +4 +8 b. Receiving Circuit. (1) Perform steps in a (1) and (2) above. (2) Set the GAIN control for maximum gain. AGO 2020A 37
(3) Connect Test Set TS-140/PCM and At- tenuator TS—402/U as shown in B, figure 18. Refer to TM 11-2044, At- tenuators TS—402/U and TS-402A/U, for complete instructions on use of TS- 402/U. (4) A signal input of —70 dbm should pro- duce an output on Decibel Meter ME- 22/PCM for the corresponding fre- quency as indicated below— Frequency (cycles per second) Minimum output (dbm) 400 —35 1,000 —13 2,000 —8 3,500 —16 (5) A signal input of —10 dbm at 1,000 cycles per second should produce an out- put of —10 dbm, plus or minus —4 db. TS-I40/PCM) TS-I40/PCM) в TM2059-20 Figure 18. Amplifier test setup. 38 AGO 2020A
CHAPTER 6 SHIPMENT AND LIMITED STORAGE AND DEMOLITION TO PREVENT ENEMY USE Section I. SHIPMENT AND LIMITED STORAGE 73. Disassembly of Equipment To disassemble the telephone for shipment or storage, proceed as follows: a. Remove the signal line connections and all batteries from the battery compartment. b. Mount the handset inside the cover to pre- vent it from shifting during shipment. Close the cover. 74. Repacking for Shipment and Limited Stor- age The exact procedure for repacking depends on the material available and the conditions under which the equipment is to be shipped or stored. Use the original shipping container (par. 10) or a suitable substitute. Reverse the unpacking instructions (par. 10). Section II. DEMOLITION OF MATERIEL TO PREVENT ENEMY USE 75. Authority for Demolition Demolition of the equipment will be accom- plished only upon the order of the commander. The destruction procedures outlined in para- graph 76 will be used to prevent further use of the equipment. 76. Methods of Destruction Use any of the following methods to destroy the equipment: a. Smash. Smash the controls, tubes, switches, capacitors, and transformers; use sledges, axes, handaxes, pickaxes, hammers, or crowbars. b. Cut. Cut the handset cord and all other wiring; use axes, handaxes, or machetes. c. Bum. Burn the handset cord and technical manuals; use gasoline, kerosene, oil, flame throwers, or incendiary grenades. d. Bend. Bend the upper housing and cover. e. Explode. If explosives are necessary, use firearms, grenades, or TNT. f. Dispose. Bury or scatter the destroyed parts in slit trenches, fox holes, or throw them into streams. AGO 2020A 39
RESISTOR COLOR CODE MARKING (MIL-STD RESISTORS) AXIAL-LEAD RESISTORS (INSULATED) RADIAL-LEAD RESISTORS (UNINSULATED) RC-COM POSITION RZ-COMPOSITION SECOND SIGNIFICANT FIGURE --------FIRST SIGNIFICANT FIGURE (DOUBLE WIDTH SIGNIFIES FIXED WIRE-WOUND RESISTORS) RU-WIRE-WOUND FIGURE RZ-COMPOSITION RESISTOR COLOR CODE BAND A OR BOOY* BAND В OR END* BAND C OR DOT OR BANO* BAND 0 OR ENO* COLOR FIRST SIGNIFICANT FIGURE COLOR SECONO SIGNIFICANT FIGURE COLOR MULTIPLIER COLOR RESISTANCE TOLERANCE (PERCENT) BLACK 0 BLACK 0 BLACK 1 BODY t 20 BROWN 1 BROWN 1 BROWN 10 SILVER ± 10 REO 2 RED 2 RED 100 GOLD ± 5 ORANGE 3 ORANGE 3 ORANGE 1,000 YELLOW 4 YELLOW 4 YELLOW 10,000 GREEN 5 GREEN 5 GREEN 100,000 BLUE 6 BLUE 6 BLUE 1,000,000 , PURPLE IVIOLET) 7 PURPLE (VIOLET) 7 GRAY S GRAY S GOLD 0.1 WHITE 9 WHITE 9 SILVER 0.01 * FOR WIRE-WOUND-TYPE RESISTORS, BAND A SHALL BE DOUBLE-WIDTH. WHEN BODY COLOR IS THE SAME AS THE DOT (OR BAND) OR END COLOR, THE COLORS ARE DIFFERENTIATED BY SHADE, GLOSS, OR OTHER MEANS. EXAMPLES (BAND MARKING): EXAMPLES (BODY MARKING): IO OHMS ±20 PERCENT: BROWN BAND A; BLACK BAND B; 10 OHMS ±20 PERCENT: BROWN BODY; BLACK END; BLACK DOT BLACK BAND C; NO BAND D. OR BAND; BODY COLOR ON TOLERANCE END. 4.7 OHMS ±5 PERCENT: YELLOW BANO A; PURPLE BAND B) 3,000 OHMS ±10 PERCENT: ORANGE BODY, BLACK END; RED DOT GOLD BAND C; GOLD BAND 0. OR BANO; SILVER END. STD-RI Figure 19. MIL-STD resistor color code marking. 40 AGO 2020A
CAPACITOR COLOR CODE MARKING (MIL-STD CAPACITORS) TYPE INDICATOR * FIRST SIGNIFICANT FIGURE SECOND SIGNIFICANT FIGURE INDICATOR (READING DIRECTION) DECIMAL MULTIPLIER** TOLERANCE CHARACTERISTIC CHARACTERISTIC MIL BUTTON-MICA— IDENTIFIER (BLACK) FIRST SIGNIFICANT FIGURE SECOND SIGNIFICANT FIGURE DECIMAL MULTIPLIER CAPACITANCE TOLERANCE BUTTON-MICA (CB) FIRST SIGNIFICANT FIGURE-» ---SECOND SIGNIFICANT FIGURE CHARACTERISTIC * BLACK DOT: MICA DIELECTRIC SILVER DOT: PAPER DIELECTRIC **INDICATES NUMBER OF ZEROS ON PAPER TYPE. MICA (CM) AND PAPER (CN) -MIL IDENTIFIER (BLACK DOT) DECIMAL MULTIPLIER CAPACITANCE TOLERANCE INNER-ELECTRDDE’ TERMINAL SECOND SIGNIFICANT FIGURE— FIRST SIGNIFICANT FIGURE TEMPERATURE------------ COEFFICIENT — INNER- ------с=зс= ELECTRODE TERMINAL L DECIMAL MULTIPLIER CAPACITANCE TOLERANCE SECOND SIGNIFICANT FIGURE--- FIRST SIGNIFICANT FIGURE TEMPERATURE COEFFICIENT INNER-ELECTRODE TERMINAL DECIMAL MULTIPLIER CAPACITANCE TOLERANCE NOTE: SPOTS MAY BE USED INSTEAD OF BANDS; TEMPERATURE COEFFICIENT MARKING IS LARGER. FIRST SIGNIFICANT FIGURE SECOND SIGNIFICANT FIGURE DECIMAL MULTIPLIER CAPACITANCE TOLERANCE IBLACK SPOT) NOTES: I. SPOTS MAY BE USED ON TUBULAR CAPACITORS; CHARACTERISTIC SPOT IS LARGER AND MIL IDENTIFIER IS ON SIDE DIAMETRICALLY OPPOSITE COLOR SPOTS. 2. MIL IDENTIFIER OF DISK TYPE IS ON REVERSE SIDE; CHARACTERISTIC SPOT IS LARGER OR SPACE BETWEEN CHARACTERISTIC AND TOLERANCE SPOTS IS THREE TIMES SPACE BETWEEN ADJACENT SPOTS. 3. TOLERANCE: YELLOW, +100%,-20% . CERAMIC-TEMPERATURE COMPENSATING (CC) CERAMIC-GENERAL PURPOSE (CK) CAPACITOR COLOR CODE COLOR SIG FIG. MULTIPLIER CHARACTERISTIC1 2 TOLERANCE 2 TEMPERATURE COEFFICIENT (UUF/UF/*C) DECIMAL NUMBER OF ZEROS CM CN CB CK CM CN CB CC OVER IOUUF IOUUF OR LESS CC BLACK 0 1 NONE A 20 20 20 2D 2 ZERO BROWN 1 10 1 В E в w 1 -30 RED 2 100 2 c H X 2 2 2 -so ORANGE 3 1,000 3 0 J D 30 -150 YELLOW 4 10,000 4 E p -220 GREEN 5 5 F R 5 0.5 -330 BLUE 6 6 S -470 PURPLE (VIOLET) 7 7 T W -750 GRAY в в X 0.25 + 30 WHITE 9 9 10 1 -3301-500) 3 GOLD 0.1 5 5 + 100 SILVER D.DI 10 ID 10 I. LETTERS ARE IN TYPE DESIGNATIONS GIVEN IN MlL-C SPECIFICATIONS. 2. IN PERCENT, EXCEPT IN UUF FOR CC-TYPE CAPACITORS OF ID UUF OR LESS. 3. INTENDED FOR USE IN CIRCUITS NOT REQUIRING COMPENSATION. Figure 20, MIL-STD capacitor color code marking. AGO 2020A 41
NOTES I UNLESS OTHERWISE INDICATED. RESISTANCES ARE IN OHMS, CAPACITANCES ARE IN Ur 2 SWITCH SI IS SHOWN IN THE RELEASED (CRADLE SWITCH LEVER UP) POSITION FOR AMPLIFICATION ROTATE SWITCH si clockwise for operation without amplification SEGMENTS OF WAFERS ARE IDENTIFIED В* X, Y. Z TM2059-I5 AGO 202 Figure 21. Telephones TP-9 (serial numbers below 9267), schematic diagram.
AGO 2020A NOTES. co ед-65 IOR 0A-35) INOTE 6) I UNLESS OTHERWISE INDICATED, RESISTANCES ARE IN OHMS, CAPACITANCES ARE IN UF 2 SWITCH SI IS SHOWN IN THE RELEASED (CRADLE SWITCH LEVER UP) POSITION FOR AMPLIFICATION ROTATE SWITCH SI CLOCKWISE FOR OPERATION WITHOUT AMPLIFICATION SEGMENTS OF WAFERS ARE IDENTIFIED BY X, Y, 2 з Isig-belTI switch S2 is shown in the (belli position. 4 г ~1 INDICATES EQUIPMENT MARKING 5 JACKS FOR HEAD AND CHEST SET USE. 6 BATTERIES REQUIRED FOR OPERATION. 7 PART OF TA-264/PT ONLY. 6 USED ON SOME TP-9 EQUIPMENTS BEARING SERIAL NUMBERS ABOVE 5000 TM2O59-8 Figure 22. Telephones TP-9 {serial numbers above 9266) and Telephones Sets TA-26&/PT, schematic diagram.
24 RED-WHT 12 RED-BLK IB BRN 22 RED II RED 25 BRN 16 RED-WHT 23 GRN 17 GRN 12 BLK 18 BLK 22 BLK 24 BLK 19 REQ 24 RED 21 BLK 25 BRN II GRN (NOTE 2) 22 GRN INOTE 2) 25 YEL INOTE I) (NDTE I) BRN 20 BRN 24 BLK 21 BLK 15 GRN II INDTE 2) GRN 22 BLU-YEL-13 BRN 18 BRN 16 BLU 14 BLU 22 QRN-BRN 23 QRN-BRN 13 5 ft) м ft) GRN 19 BLU 20 BLU 25 QRN-BRN 20 GRN 20 BLU 17 RED 22 BLK 21 YEL 17 REO-WHT 20 24 BLU 12 BLU 24 YEL gO QRN-BRN 11 QRN-BRN о - BRN 11 Ui BLU-YEL 19 A л BRN-GY 11 BLK !! 13 QRN-BRN 14 BRN 13 BRN 13 BRN-GY 19 GRN 19 RED 13 BLK 15 BLK w V BRN II ' BRN 20 A- 0 0 'V BLU 20 15 YEL O- 0 0 (t- GRN 16 V“- BLK (1 M BLU-YEL 12 BLK IS м Ф O- GRN 15 O- RED-WHT 20 RED 12 м BRN 20 -E BRN 14 RED-WHT 12 GRN 20 GRN 12 21 BLK 22 RED-BLK 15 BLU-YEL 16 RED 17 BLU 17 GRN 17 RED-WHT R4 QRN-BRN1 BRN 2 BRN-GY 4 GRN 2 RED 2 BLK 4 RED-BLK 6 YEL 6 RED-BLK 6 BLU-YEL 4 RED-BLK 4 RED 4 BLU 2 GRN 4 RED-WHT 2 WHT 3 Figure 23. Telephones TP-9 and Telephone Sets TA-264/PT, wiring diagram. В GRN 3 GRN 4 BRN 7 GRN 9 GRN 8 GRN 10 GRN 5 YEL 5 BLU-YEL 9 GRN — 4 BRN Ui 5 ORN-BRN м co BRN 7 BRN 10 RED 12 GRN 12 WHT I QRN-BRN 3 BRN-GY II CO fM M YEL 9 Q— ORN-BRN 10 BLU-YEL S l> |ga!n| j CONTROL 0) RED-BLK |l RED-BLK 12 YEL 11 II BRN II GRN м м mi — —О । M м mi — 2 BATTERY TERMII c 12 BLU M M Ml — 1 BLU-YEL —1 NAL В 12 RED-WHT A Ml- OARD II RED П4- 4 YEL rJ-
INDEX Paragraph Page Additional equipment required----------- 7 5 Adjustment instructions, general-------- 64 33 Adjustments: Generator GN-38-B--------------------- 67 34 Ringer MC-131_________________________ 66 33 Visual signal leaf-------------------- 66 33 Amplification: Conversation with (operation)------ 18 9 Conversation without (operation)— 17 9 Theory: General___________________________ 35 19 Receiving circuit with------------ 40 22 Receiving circuit without------ 37 19 Transmitting circuit with------ 39 21 Transmitting circuit without--- 38 19 Amplifier chassis, removal and replace- 50 28 ment. Amplifier test, final______________________ 72 37 Arctic climates, operation_________________ 21 9 Authority for demolition___________________ 75 39 Battery frame, removal and replacement— 49 28 Battery operation, local___________________ 36 19 Break-in signal____________________________ 19 9 Characteristics, technical__________________ 4 3 Charts: Point-to-point resistance_____________ 46 27 Point-to-point voltages____________ 45 26 Troubleshooting_______________________ 44 24 Chassis, amplifier, removal and replace- 50 28 ment. Checking___________________________________ 11 6 Checklist, equipment performance________ 27 11 Choke coil, removal and replacement_____ 61 32 Circuits: Receiving, with amplification______ 40 22 Receiving, without amplification___ 37 19 Signaling_____________________________ 41 23 Transmitting, with amplification___ 39 21 Transmitting, without amplification 38 19 Climates, operation: Arctic________________________________ 21 9 Desert________________________________ 23 10 Tropical______________________________ 22 9 Coils, removal and replacement_____________ 60 32 Components__________________________________ 5 5 Connections________________________________ 13 8 Controls and control functions_____________ 14 8 Conversation with amplification____________ 18 9 Conversation without amplification______ 17 9 Cord, handset, removal and replacement___ 52 29 Cradle switch, removal and replacement--. 58 31 Paragraph Page Demolition, authority______________________ 75 39 Description_________________________________ 6 5 Desert climates, operation_________________ 23 10 Destruction, methods----------------------- 76 39 Detailed lubrication instructions---------- 63 33 Differences in models----------------------- 8 5 Disassembly of equipment, shipment 73 39 and limited storage. Equipment, disassembly, shipment 73 39 and limited storage. Equipment performance checklist_________ 27 11 Equipment required, additional_________ . 7 5 Final testing: Amplifier_____________________________ 72 37 Generator_____________________________ 71 37 Handset_______________________________ 70 37 Insulation____________________________ 71 37 Purpose_______________________________ 68 36 Ringer________________________________ 71 37 Test equipment required_______________ 69 37 Forms and records___________________________ 2 3 Function, controls_________________________ 14 8 Gain control, removal and replacement___ 57 31 General: Adjustment instructions_______________ 64 33 Removal and replacement_______________ 47 28 Theory________________________________ 34 19 Troubleshooting_______________________ 42 24 Unusual operation_____________________ 20 9 Usual operation_______________________ 15 9 Generator, final test______________________ 71 37 Generator GN-38-B, adjustments__________ 67 34 Generator, removal and replacement: G-42/PT_______________________________ 54 29 GN-38-B_______________________________ 53 29 Handset cord, reihoval and replacement__ 52 29 Handset, removal and replacement________ 51 28 Handset test, final________________________ 70 37 Housings, removal and replacement_______ 48 28 Inspection, visual_________________________ 31 16 Instructions, adjustment, general_______ 64 33 Insulation test, final_____________________ 71 37 Jack assembly, removal and 59 31 replacement. Leaf adjustment, signal____________________ 65 33 Limited storage, repacking_________________ 74 39 Local battery operation____________________ 36 19 AGO 2020A 45
Paragraph Page Localizing trouble----------------------- 43 24 Lower housing, removal and 48 28 replacement. Lubricants, recommended_____________________ 62 32 Lubrication instructions, detailed------- 63 33 Maintenance: Preventive (operator’s)_________________ 26 11 Preventive (second echelon)------------- 30 16 Scope of operator’s--------------------- 24 11 Scope of second echelon_________________ 28 16 Materials: And tools (operator’s)___________________ 25 11 Tools and test equipment (second 29 16 echelon). Methods of destruction______________________ 76 39 Models, differences-------------------------- 8 5 Operation: Arctic climates------------------------- 21 9 Break-in signal------------------------- 19 9 Conversation with amplification------ 18 9 Conversation without amplification— 17 9 Desert climates------------------------- 23 10 General_________________________________ 15 9 Local battery--------------------------- 36 19 Signaling---------------------------- 16 9 Theory: Amplification______________________ 35 19 General____________________________ 34 19 Local battery---------------------- 36 19 Receiving circuit with 40 22 amplification. Receiving circuit without 37 19 amplification. Signaling circuit------------------ 41 23 Transmitting circuit with 39 21 amplification. Transmitting circuit without 38 19 amplification. Tropical climates----------------------- 22 9 Types----------------------------------- 15 9 Operator’s: Maintenance, scope---------------------- 24 11 Preventive maintenance------------------ 26 11 Tools and materials--------------------- 25 11 Performance checklist, equipment--------- 27 11 Point-to-point resistance values------------ 46 27 Point-to-point voltages--------------------- 45 26 Preparation for use------------------------- 12 6 Preventive maintenance (operator’s)------ 26 11 Scope___________________________________ 24 11 Tools and materials--------------------- 25 11 Preventive maintenance (second 30 16 echelon). Scope___________________________________ 28 16 Tools, materials and test equip- 29 16 ment Purpose and use------------------------------ 3 8 Purpose of final testing____________________ 68 36 Paragraph Page Receiving circuit with amplification____ 40 22 Receiving circuit without amplifi- 37 19 cation. Recommended lubricants___________________ 62 32 Records and forms__________________________ 2 3 Relay, removal and replacement____________ 61 32 Removal and replacement: Amplifier chassis____________________ 50 28 Battery frame________________________ 49 28 Choke coil___________________________ 61 32 Cradle switch______________________ 58 31 GAIN control_______________________ 57 31 General______________________________ 47 28 Generator G-42/PT__________________ 54 29 Generator GN-38-B__________________ 53 29 Handset______________________________ 51 28 Handset cord_______________________ 52 29 Jack assembly________________________ 59 31 Relay________________________________ 61 32 Ringer MC-131________________________ 55 30 SIG-BELL switch____________________ 56 30 Transformers_________________________ 61 32 Upper and lower housings------------- 48 28 Visual signal leaf___________________ 60 32 Repacking for shipment and limited 74 39 storage. Replacement, tube testing and_____________ 32 18 Ringer MC-131: Adj astment__________________________ 66 33 Final test_________________________ 71 37 Removal and replacement-------------- 55 30 Second echelon maintenance______________ 28 16 Shipment and limited storage, 74 39 repacking. SIG-BELL switch, removal and 56 30 replacement. Signal leaf coils, visual, removal and 60 32 replacement. Signaling (operation)_____________________ 16 9 Signaling circuit (theory)________________ 41 23 Siting------------------------------------- 9 6 Technical characteristics__________________ 4 3 Test equipment required for final 69 37 testing. Test, final: Amplifier-------------------------- 72 37 Generator-------------------------- 71 37 Handset______________________________ 70 37 Insulation___________________________ 71 37 Ringer------------------------------- 71 37 Testing, final, purpose___________________ 68 36 Tools and materials (operator’s)---------- 25 11 Tools, materials and test equipment_____ 29 16 Transformers, removal and replace- 61 32 ment. Transmitting circuit with amplifi- 39 21 cation (theory). Transmitting circuit without amplifi- 38 19 cation (theory). 46 AGO 2020A
Paragraph Page Trouble, localizing..-------------------- 43 24 Troubleshooting chart---------------------- 44 24 Troubleshooting, using equipment 33 18 performance checklist. Tube testing and replacement--------------- 32 18 Unpacking--------------------------------- 10 6 Upper and lower housings, removal 48 28 and replacement. Paragraph Page Use, preparation____________________________ 12 6 Use, purpose and_____________________________ 3 3 Values, resistance, point-to-point _________ 46 27 Visual inspection___________________________ 31 16 Visual signal leaf: Adjustment------------------------------ 65 33 Coils, removal and replacement_______ 60 32 Voltages, point-to-point____________________ 45 26 By Order of the Secretaries of the Army and the Air Force : Official : HERBERT M. JONES, Major General, United States Army, The Adjutant General. Official : J. L. TARR, Colonel, United States Air Force, Air Adjutant General. Distribution: Active Army: ASA CNGB Technical Stf, DA Technical Stf Bd USA Arty Bd USA Armor Bd USA Inf Bd USA Air Def Bd USA Abn & Elct Bd USA Avn Bd USA Armor Bd Test Sec USA Air Def Bd Test Sec USA Arctic Test Bd USCONARC US ARADCOM OS Maj Comd MDW Armies Corps Div USATC Ft & Camp Svc Colleges Br Svc Sch Gen Depots Sig Sec, Gen Depots Sig Depots Fid Comd, AFSWP Engr Maint Cen Army Pictorial Cen MAXWELL D. TAYLOR, General, United States Army, Chief of Staff. THOMAS D. WHITE, Chief of Staff, United States Air Force. WRAMC AFIP AMS Port of Emb (OS) Trans Terminal Comd Army Terminals OS Sup Agcy USA Sig Pub Agcy USA Sig Comm Engr Agcy USA Comm Agcy TAS SA USA White Sands Sig Agcy Yuma Test Sta USA Sig Eqp Spt Agcy USA Elct PG Sig Fid Maint Shops Sig Lab Mil Dist JBUSMC Mil Mis: Argentina: Cuba: Ecuador Units org under fol TOE: 5-315 5-316 6-100 6-101 6-200 6-201 6-225 6-226 AGO 2020A 47
6-300 11-127 6-301 11-128 6-315 11-500 (AA-AE) 6-316 11-557 6-325 11-587 6-326 11-592 6-401 11-597 6-415 19-27 6-416 39-61 6-501 44-7 6-515 44-15 6-525 44-16 6-545 44-17 6-558 44-25 6-575 44-27 6-576 44-35 6-577 44-36 6-635 44-37 8-15 44-70 8-16 44-90 8-17 44-101 8-18 44-112 10-17 44-115 10-377 44-116 11-7 44-201 11-15 44-275 11-16 44-276 11-18 44-315 11-57 44-316 11-95 44-415 11-97 44-416 NG: State AG; units—same as Active Army. US AR: None. For explanation of abbreviations used see AR 320-Б0. AU. S. GOVERNMENT PRINTING OFFICE : 1958 О - 4 4 04 74 ( 5Z49-A) 48 AGO 2020A