Text
                    ENGINE (COMMON ITEMS)
2—1
ENGINE (COMMON ITEMS)
2-002
TROUBLE SHOOTING..............................2-2
VEHICLE CONTROL ECU........................2-2
CAUTIONS ON TROUBLESHOOTING.............2-2
SYSTEM BLOCK DIAGRAM....................2-4
VEHICLE CONTROL ECU CONNECTOR PIN
ASSIGNMENT..............................2-5
PRIOR CHECK.............................2-8
TROUBLE DIAGNOSIS USING THE COMPUTER
(HINODX II )...........................2-13
TROUBLESHOOTING WITH DIAGNOSIS
MONITOR................................2-15
DIAGNOSIS CODE TABLE...................2-17
DTC: C1249 (Diagnosis monitor code 36).2-18
DTC: C1384 (Diagnosis monitor code 27).2-24
DTC: P0500 (Diagnosis monitor code 8)..2-30
DTC: P0500 (Diagnosis monitor code 24).2-34
DTC: P0501 (Diagnosis monitor code 24).2-38
DTC: P0562 (Diagnosis monitor code 6)..2-42
DTC: P0563 (Diagnosis monitor code 6)..2-45
DTC: P0605 (Diagnosis monitor code 2)..2-47
DTC: P0617 (Diagnosis monitor code 45).2-49
DTC: P0704 (Diagnosis monitor code 41).2-52
DTC: P0850 (Diagnosis monitor code 47).2-57
DTC: P1142 (Diagnosis monitor code 44).2-62
DTC: P1143 (Diagnosis monitor code 44).2-66
DTC: P161F (Diagnosis monitor code 46).2-70
DTC: U0105 (Diagnosis monitor code 23).2-74
DTC: U0155 (Diagnosis monitor code 22).2-77
DTC: U0401 (Diagnosis monitor code 39).2-80
DCU.......................................2-83
CAUTIONS ON TROUBLE SHOOTING...........2-83
SYSTEM BLOCK DIAGRAM...................2-85
COMPUTER PIN ASSIGNMENT................2-86
PRIOR INSPECTION.......................2-88
TROUBLE DIAGNOSIS USING THE COMPUTER
(HINODX II )...........................2-89
DIAGNOSIS TROUBLE CODE TABLE...........2-91
RESET UREA SCR RELATED MEMORY..........2-94
DTC: P0072.............................2-95
DTC: P0073............................2-101
DTC: P0545............................2-107
DTC: P0546............................2-110
DTC: P0562............................2-113
DTC: P0563............................2-118
DTC: P060C............................2-123
DTC: P062F............................2-125
DTC: P0667............................2-127
DTC: P0668............................2-129
DTC: P0669............................2-131
DTC: P068A.........................2-133
DTC: P142A.........................2-137
DTC: P142B.........................2-147
DTC: P202E.........................2-157
DTC: P203C.........................2-160
DTC: P203D.........................2-164
DTC: P2047.........................2-168
DTC: P2048.........................2-170
DTC: P2049.........................2-174
DTC: P204B.........................2-178
DTC: P204C.........................2-181
DTC: P204D.........................2-190
DTC: P205B.........................2-199
DTC: P205C.........................2-208
DTC: P205D.........................2-212
DTC: P208A.........................2-216
DTC: P208B.........................2-220
DTC: P208C.........................2-223
DTC: P208D.........................2-227
DTC: P20A0.........................2-231
DTC: P20A1.........................2-236
DTC: P20A2.........................2-240
DTC: P20A3.........................2-245
DTC: P20B1.........................2-249
DTC: P20B2.........................2-253
DTC: P20B3.........................2-261
DTC: P20B4.........................2-265
DTC: P20B9.........................2-269
DTC: P20BC.........................2-277
DTC: P20BD.........................2-283
DTC: P20C0.........................2-291
DTC: P20E8.........................2-297
DTC: P20E9.........................2-305
DTC: P20FC.........................2-310
DTC: P20FD.........................2-314
DTC: P20FE.........................2-319
DTC: P2215.........................2-324
DTC: P2222.........................2-327
DTC: P2510.........................2-333
DTC: U0029.........................2-337
DTC: U0038.........................2-340
DTC: U0100.........................2-343
DTC: U029E.........................2-346
DTC: U0597.........................2-354

2—2 ENGINE (COMMON ITEMS)/TROUBLE SHOOTING TROUBLE SHOOTING VEHICLE CONTROL ECU CAUTIONS ON TROUBLESHOOTING EN01H02999030102006001 • Before performing inspection, check that each connector is correctly connected. • Before disconnecting the connector, be sure that the starter key is in the "LOCK" position. • If a part is judged to have an abnormality, do not repair but replace it. • Record and erase the past malfunction memory and perform troubleshooting again to confirm the present malfunction. • After analyzing the malfunction, erase the past malfunction memory.
ENGINE (COMMON ITEMS)/TROUBLE SHOOTING 2—3 1. ABOUT THE CONNECTOR DIAGRAM AND TERMINAL MEASUREMENT Lock To be connected ILLUSTRATION OF CONNECTOR The illustration of a connector contained in this document represents an image of a connector with its lock positioned on top as viewed from the connecting face. Male connector Female connector NUMBERING OF CONNECTOR TERMINALS The terminals are symmetrically numbered (symmetrically reversed numbering) as viewed on the connecting faces of a pair of connectors. The terminal #1 is located at the top right corner of a male connector and at the top left corner of a female connector respectively in this document. PRECAUTIONS FOR TERMINAL MEASUREMENT Unless otherwise specified in this document, the illustration of a connector represents an image of a connector as viewed from the connecting face. A test probe must access the back face of a connector. However, some types of connector do not allow a test probe to contact with the back face such as a waterproof connector. In such case, a test probe may be allowed to access the front face of a connector but a special care must be used to avoid a risk of damage in terminals. As to a connector that is designed to use the signal check harness for terminal measurement, do not place a test probe directly onto the front or back face. Use the contact box of the connected signal check harness to take measurement on terminals. ILLUSTRATION OF CONNECTOR AND MEASUREMENT SURFACE The illustration of a connector contained in this document represents an image of a connector as viewed from the connecting face. For example, the terminal #1 of a female connector is located at the top left corner of a connector as viewed from the connecting face. In actual measurement on the terminal #1 of a female connector, a test probe must be placed onto the top right corner on the back face of a connector. SHTS029990300001
ENGINE (COMMON ITEMS)/TROUBLE SHOOTING SYSTEM BLOCK DIAGRAM EN01H02999030405006001 SHTS029990300002
ENGINE (COMMON ITEMS)/TROUBLE SHOOTING 2-5 VEHICLE CONTROL ECU CONNECTOR PIN ASSIGNMENT EN01H02999030404006001 30 PIN CONNECTOR No Code Signal name No. Code Signal name 1 - Not used 16 - Not used 2 HCAH Vehicle can 2 high 17 VSP1 Vehicle speed sensor 3 HCAL Vehicle can 2 low 18 - Not used 4 CDGH Engine control diagnosis can 2 high 19 TACH Tachometer 5 CDGL Engine control diagnosis can 2 low 20 DAT1 Data logger transmitting signal 6 VCAH Vehicle can 1 high 21 DAT2 Data logger recemng signa 7 VCAL Vehicle can 1 low 22 - Not used 8 ECAH Engine control diagnosis can 1 high 23 - Not used 9 ECAL Engine control diagnosis can 1 low 24 - Not used 10 ARY1 Actuator relay 25 - Not used 11 - Not used 26 EGST Engine running signal 12 - Not used 27 - Not used 13 - Not used 28 - Not used 14 - Not used 29 - Not used 15 - Not used 30 ISOK ISO9141
2—6 ENGINE (COMMON ITEMS)/TROUBLE SHOOTING 24 PIN CONNECTOR - }— n l2l 3 4 И 7 8 9 10 11 12 13 14 15 v,4zv* venicie side 6 harness 17 18 9 20 - 21 22 23 24 J V 1 SHTS029990300004 No Code Signal name No. Code Signal name 1 - Not used 13 - Not used 2 - Not used 14 - Not used 3 SIND Diagnosis light 15 - Not used 4 - Not used 16 - Not used 5 - Not used 17 CSW1 Combination switch 1 6 - Not used 18 - Not used 7 CLSW Clutch switch 19 - Not used 8 IDLE Accel switch 20 - Not used 9 - Not used 21 - Not used 10 - Not used 22 - Not used 11 - Not used 23 - Not used 12 - Not used 24 - Not used
ENGINE (COMMON ITEMS)/TROUBLE SHOOTING 2—7 26 PIN CONNECTOR View Vehicle side harness SHTS029990300005 No Code Signal name No. Code Signal name 1 SP1 System power supply 1 14 KSW2 Key switch 2 2 SP2 System power supply 2 15 PRKB Buzzer cancel switch 3 AP1 Actuator power supply 1 16 APC4 Power supply idle volume 4 AP2 Actuator power supply 2 17 ASCS Idle volume 5 AG1 Power ground 18 AGD4 Sensor ground idle volume 6 SG1 Signal ground 19 - Not used 7 STS Starter signal 20 - Not used 8 - Not used 21 DGSW Diagnosis switch 9 TBSW Stop light switch 22 - Not used 10 - Not used 23 BSW1 Brake switch 11 - Not used 24 - Not used 12 NUSW Neutral switch 25 RNRR Aux system rev up signal 13 KSW1 Key switch 1 26 - Not used