/
ISBN: 985-6268-29-X
Text
B. H. IDArYH
'-#
PEJKYHH HHCTPYMEHl
npOCKTHpoBaHHe.IIpoH3BoCTBo.3KcnnyaTanHB
J(onYllleHO MUHUCmepCm80M 06pa308aHUR
!)ecny6nuKll Ee.nap)JCb 8 KalieCmee Y'-le6H020 nOC06UR
O.llJl cmyoel1mo8 MaUlUll0CmpOUmeJlbHblX
cnetjUaRbl-lOCmeU 8blCWUX Ylle6HbiX 3a8eOeHUU
HJ6YKCBASi DI&i1 'r ,,!\t,
tieJJ a JJ ("Y61 a lJ81J..blSli! aJlL Irdra
... ":1(.»1 "lual'a.J;niBPCiT' ...a
IHB. N9 _ -, 9 ij 2 7 2
MHHCK
Hnooo «nDOH»
2002
t
YJ{K 621.9(075.8)
bI>K 34.63 SJlTJ
III 15
PeueH3eHTbl:
Kacpe.llpa «MeTaJlJ10peJKYll1He CTaHKH 11 HHCTpYMeHTbJ»
MOrMjleBCKOro r'ocY3pcTBeHHoro TeXHOJIorH4eCKoro YHHBepcHTeT3,
.npoQ>eccop KaQ>eD.pbl «TeXHOJlorH$I MeTaJIJIOB»
6eJloPyccKoro arpapHoro TeXHH4eCKoro YHHBepcHTeTa KO)J(YPo JI.M.
WarYH B.D.
W 15 Pe)l(YW-"H HHCTPYMCHT: OpOCKTHpoBaHHe. rIpoI13BocTBo.
3Kcn:lyaTaUHJI: YtJe6. noco6Me / 8.M. lllarYIl.
MH.: HnOOO .'nI10H", 2002. - 496 c.
ISBN 985-6268-29-X
R noc06HH paCCMOTpeHhI KOHCTPYKlJ.HH cTall,napTllbIx If J1pyrHx nUfpOkO
H3BCCTllbIX PC)f(YUlHX HHCTPYMCHTOB, H3;JO)l(CHa \feTo.zUiKa npOeKTHpOBalUUI C
011 fM\.fHJaLtHCH KOIlCTPYKUHH 110 '\-fMIIHMYMY npMBelteHHhlX 3aTpaT na OIJCpaUMH
HCIIO..lh30BaUMSI MHCTpYMCIITa. a TaK)I(C OCIIOBbl TeXHO..1orHM M3rOTOB..lelUUI M
palHfoua..7')JlOH JKCn;ryal au"" pe:>KYlltHX HllcTpYMeHToB.
nOC06HC IIpC.l1Ha3HatfaerCJI .l{..IB CTy.l1ClrrOB MaWHHOCTpOHTelbHbIX cneUHa:Jh-
HO(""TCH TCXJlHtfCCJCHX SY30B, TCXlIO..10roB-MawMHocrpOHTe..1eH M KOHCTpYKTOpOa-
MHCTPY'fefJTa..1bIUHKOB
Y,L(K 621.9(075.8)
66K 34.63-5$173
ISBN 985-6268-29-X
@ llJarYH 8.H., 2002
@ Hnooo «nHOH».. 2002
n peOUC1108U(;
llPEJ1:HCJIOBHE
II.) nee BpeMeHa lleJlOBeK CTpeMlITCSI HaH60nee 110JlHO YAOBJleTBOpMTb
, IU U tilt) I pe6HOCTH B npe.LlMeT3X laTepHaJ1bHOrO H AYXOBHoro nOTpe6JleHM$I
'1'" l\t) 4MO)I(1I0 TOJlbKO Ha OCHOBe BblCOKOH npOM3BO.LlHTeJlbHOCTH TpYAa. 3To
'"It'lIlI, J(OJJ)KHbl 6blTb MHHHMaJlbHblMl1 3aTpaTbi 06weCTBeHHO He06xOAH-
MolO I PY.L1.a Ha IIpOH3BOACTBO npeAMeTOB IIOTpe6neHMSI, a HMeHHO, )l(HBOrO
t J'Vil.' U r, PYtla, OBeU(CCTBJ1eHHoro B 38HHRX, coop)?KeHHRX, B UX OTOnJJe..
tUUI, oenclu.CHHH, a TalOKe B MaWMHax, npHcnoc06J1eHHSlX H B .LlpyrHx 06'beK-
1,1',. ItCIIOJlb3YCMblX B npOH3BOACTBC npeAMeTOB IIOTpC6JICHHSI.
PL' JI<YUJ,HM HHCTpYMeHT, BblC1)'naSi B eAHHCTBe co CTaHKOMt) YIIP3B;UIIO-
IIll-n MaWHHOM H 4e;IOBeKOM B npouecce npOH3BOACTBa, Hrp3CT HCMaJIO-
UU,'\I'Y'O ponb B YMeHbll1eHHH 3THX 33TpaT. Ero B..1H.sIHHe CKa3bJBaeTCjJ
UPl')I<J!e Bcero 4epe3 npOH3BOAMTeJlbHOCTb H 3HeproeMKOCTb IIpouecca
pl. ,.UIHSI, a TalOKe 3KOHOMM4HOCTb caMoro HHCTpYMCHTa. 3TH CBOHCTBa
IIIIC I pYMCHTa B 60J1bWMHCTBe cJlyqaCB IlpOTH80pe"faT Apyr Apyry, H no
I,.',I\),OMY H3 HHX B OTAeJ1bHOCTH Henb3S1 OLleHHTb 3<1>eKTHBHOCTb KOHCT-
p\ J{JtHH HHCTpYMeHTa. 0606w.eIlHbIM, HenpOTHBope4MBblM KpHTepHeM el 0
(H t I HMaJlbHOCTH, HCXOASI 113 H3J10)KeHlIbIX 1103MI1", MOlKeT 6blTb TOJ1bKO
I\UIIfHMYM IJpHBet(eHHbIX 3aTpaT Ha onepal(HM MCnOJlb30BallM1I HHCTPYMCH-
In ")rOT KpHTep"H rapMOHH"fHO BKJ1t04aeT B ce6S1 IIpOH3BOAHTeJlbHOCTb
..IIC I PYMeHTa, ero 3KOHOMH4HOCTb H 3HeprOIlOTpe6JleHMe, TaK KaK Bbl-
pU/IG1CT 3aTpaTbi 06w.eCTBeHHO Heo6xOAHMoro TpYAa Ha Bblno.aHeHHe one...
pal(UH. C MCn0J1b30BaHHeM AaHHoro KpHTepHSI BnepBblC paCCMaTpHBafOTCSI
UOUpOCbJ upoeKTMpOB8HHJI) npOH3BO,l.(CTBa H 3KcllnyaT3HH HHCTpYA-JeHTa.
IlpOH3BO)lCTBO HHCTpYMeHTa, MeTOAbl ero H3rOTOB.aeHHSI BJIMSlJOT He
IOJlhKO Ha ero CTOHMOCTb, HO H IIa ero Ka4eCTBO, a HMCHHO, Ha IIpOH1BO'"
JUII C.ilbHOCTb it CpOK CJ1YJK6bl, T.e. Ha IlapaMeTpbl, OT KOTOpblX 3aBHCH1
ypOUCHb npHBe.l1eHHbiX 33TpaT B c4>epe 3KcnnyaTal{HM MHCTpYMeHla. To
",c caMoe MO)KHO CK83aTb H 06 YCJJOBMjJX ero 3Kcn':IY3TaUHH.
rUKMM 06P830M, KOHCTPYKQHSI HHCTpYMeHTa, cnoc06bl ero H3rOTOB;IC"
IUUI 11 3KCI1.t1yaTaMSI Ollpe.LI.enSifOT ypoBeHb 3aTpaT H3 BbIOO;IHeHHe onepa..
ItUH 110 npOH3Bo,nCTBy IIpeAMeToB ;UtLJHOrO, 0611.1eCTBeHHoro Ii npOH3BO.ll"
\: II\CHltorO Ha3Ha4eHl1S1, T.e. CKa3blBaIOTCSI Ha KOHeLJHOH UCJlH 061UecTBeH-
3
II/acf711 B 11 Pe)l(YIUHH HHCTpYMeHT
lIoro IlpOH3BOJ(C J B3, H3 Mepe YJ(OBJ1eTBOpeIUHI JIHt.tHbIX nOrpC6HOCTCH
K3JKD.OrO \fC.ll0BeK8.
JIlo60H HH)KeHep-M8111MHOCTpOMTCJlb 06j133H CTpeMHTbC YMCHbW3Tb
3aTpaTbi 06t.neCTBeHHO Hco6xo.lJ,HMOrO TPY,ll3 Ha J IpOH3BOtJ,CTBO MaillHII, 01
K8 l lCCTB8 M CBOHCTB KOTOpblX B KOHC4HOM HTore 3aBHCjlT 3aTp3Tbi TpYJJ.a
B IJpOH3BO.lJ,CTBe npe.lJ,MeTOB nOTpe6.rleHHjI, a n03TOMY ,l10nlKeH B COBep-
weHCTBe BJ1a,neTb pe)l(YWHM MHCTpYMeHTOM, BJIHSUOIl.{HM H3 YK83allHble
3aTpaTbl. OH tJ,O]DKeH rpaMOTHO Bbl6Hp8Tb HY:>KHbJM CTaH.LtapTHbIM HHC-rpy-
MeHT Jl;UI BbInOJIHeHMjI TeXHOJ10rHt.JeCKOH onepaHl1, YMeTb YCOBepUleH-
CTBOB8Tb ero MJ1H CJlpOeKTHpOBaTb HOBbIM, OIlTHMaJlbHblH JJ.J1j( KOHKpel HblX
v
YCJ10BHH npHMCHeHJHI, YMeTb rpaMOTHO ero 3KCnJly3THpOB3Tb, 8 T810Ke
MMeTb npe.l(CT3BJleHHe 0 TeXHOJIOfHH H3rOTOB;ICIIH MHCTPYMCIIT8.
B CBjl3H C H3JJO)J(eHHhl\1, noc06He COCTaB.lleHO 113 t.JeTblpex pa3,ac..IOB
P a 3 -a e JI 1. 0630p KOHCTPYKUHH pe*YIUHx HnCTpYMell rOB.
0610p ,llOCTaTOt.JHbIH ;J.JUI 03UaKOMJleUHSI C cyweCTBYlOlHl\fH KOHCTPYKU,H-
}1\1H, HX TeXHO;JOrH4eCKHMH B03MO:>KHOCTjlMH, 06WHMH JJ.JIj( I1HCTpYMCHTOB
3J1eMeHTaMH, HO UC,lJ,OCTaT04HO flo.n.p06HbIM, trr06bl 3aKOMn;leKCOBaTb
6Y.LI.ywero l1H)f(eHCpa, CtJ,enaTb ero HeCIIoc06HbiM IIpe.L1Jl0JKHTb HORble
J1Y4IllHe pcmeHHj(.
P a 3;. e JI 2. npOeKl"HpOOallHe pe*YIUHx HHcTpYMeHloB. nOJt-
P06HO H3JI0)KCHbl npeHMywecTBa H HeJlOCT8TKH Ka)KltOrO OT,l.1CjlbIfOrO
.
3..1eMeHTa KOHCTPYKUHH MHcTp)'1\1eH ra, H3 KOTOpblX IJO IIPHBC)(CHHOMY aJI-
ropHTMY «c06HpaeTC}1» HJIH cOBeprneHcTByeTcj( JU060M MHcTpYf\1eHT KOII-
KpcTHoro Ha3Ha t leHHSI Ii onTHMH3HPYeTC}1 IJO MHHHMYMY IIpHBe,aeHHblx
33TpaT Ha BbIlJO;IHj(eMoH HM onepaUHH. PacKpblTa ,lJ.Ma.aeKTHKa IIpoeKTH-
pOBaHHSI.
P 8 3 e JI 3. DpOH3BoacTBo pe)KYHX HIICTpYMeHTOB. Pe:>KY-
WHH HHCTPYMCHT no CYT" - 06'beKT TCXIIO.norHH MalllHIIOCTpoeHMj(.
n03TOMY B JlOC06HH H3.110)KCHa TO"lbKO MCTOJJ.HKa pa3pa6oTKH TCXH0J10rM-
1..JeCKOrO npouecca H3rOTOBIICHH MHCTpYMeHTa, TeXHonorMt.teCKHC IIpHeMbl
H onepau.HM, KOTOpbIe He BCTpet.JafOTCj( B 06l.QCH TeXHO,,10rHH M3111HHO-
cTpoeH Mj(,
P a 3 -a e JI' 4. 3Kcn..FJyaTaltHH pe*YIUHx HHcTpYMeHToB. C (I03H-
U,HH YMeHbWeHHJI npMBe,lteHHbiX 3aTpaT H8 onepau,I1H HCII0J1b30BaHMSI pC-
n peOUC.,706Ue
"')llllct 0 HHCTpYMeHTa H3J10:>KCHbl Tpc6oB8HHSI K HeMY BO BpeMSI pa60TbI
" McrO}lbt HX 06eCne4CHHSI. nOCKOJlbKY eCTb MOHorpa$HM no 3KC'"
IIlly(rUllHH pC)f(ywcro HHCTpYMeUTa [238; 264] Ii .u.PyrMc pa6oTbL, R 1I0CO'"
l;lII1I1PHIIUHIIMaJ1bHO paccMoTpeHbI J1MWb cnoco6bl Kpel1JlellHj( HHcTpYMeH...
101\ lIa CTaIlK8X, lICnOJI3)lKH B p360Te H MeTOLl,bl HX YCTpaUCHJ.1S1'1 opraHM-
'.HUU1 )KCnjlyaTal.\HH HHCTpYMeHTOB B aBToMaTM3MpOBanHOl\1 l\1aUlMHO"
It. pOCIIHH M opraUH3aUH$I HHcTpYMeHT8JlbHOrO X03S1MCTBa B HCJ10M.
Ilpc).(J18raCMaji p360Ta IIpe,ltlla3Ha1.JeHa .LlJlSl C rytlCHTOB M8WHIIOCTPOH'"
I C.,JhllbIX BY30B.. HO MO)l(CT 6blTb nOJle3Ha Cl)'}ICH raM TCXHHKYMOB H OTY:
.1 )aK)KC lUUIJ10MHpOBaIlHb'M HH)KCHepaM-MalllMHOCTpOMTC..tRM'I oco6eHHO
IIIIC'I pYMCHTaJt bUJ.M KaM., TaK K8K nO-HOBOMY OCBelltaeT T\-leTO.llHKY IIpOeK'"
I upOBaHH4) CO)]ep)l(HT l\OCTaT01.JHO XOPOlllYIO 1I0A6oPKY JIHTcpalypbl IIC
KOBKocrHblM BonDocaM.
IIJa;:vlI B 11. PeiKYWHM HHCTpYMeHT
:::"!< ':(""+,,,: , ,'" J.\ " iJ;' ;', " ',): u "Ti ';, '? ,Tf rr ., ;' <'7 ' ',<",:, '« " ,,,' >'\, ,
l!:Piil)Kfflli!Ku;{iji} .tiJ;IGimmif.B..
, :J. r "'" + ,< r.... t ... !.. +"' r .. + .. ... , : ...'X :.;;, r .. W .0 ...
1.1. OCHOBHhIE nPECTABJIEHH»,
nOHHTHH H OnPEEJIEHHR
1.1.1. PeiKYIQ.HH HIIC I pYMeH'f. OnpeJlCJlCIIHC, lIa3l1aQellHe,
Tpe6osaHHR, KpHTCpHH OIlTHMaJJbllOCTH
lfHC1 pYMellT - opYJJ.He TPY,lJ,8, HCnOjlb3yeMoc B pa60lfeH MaWMHe
.LI,JISI H3MeHeHHSI COCTOSlHHjI IIpe,lJ.MeTa TpYJla. HHcTPYMeHToM OCHamalOT
Jl106yfO pa6o l lYJO MalllHHY. HHCTPYMeHT MeTaJlJ10pe)KYlIel'0 CTaHKa Ha3bl-
BalOT .:wenl(l.rIJlOpeJlcyu/U'1 J.iJIM npOCTO pe:JICYUfUM. OH H3MeHSIeT <POPMY
II pe.llM eTa 1 PYJJ,a (06pa6aTblBaeMOH 3alOTOBKH) 11 06eCne1.JHBaeT K8t.tC-
CTBO 06P360T8UllbJX nOBepXHOCTeH I1YTeM CH»THjJ CTPY*KH B npoueccc
06p360'J KH 3arOTOBKH.
T3KMM 06pa30M, XOTb 3TO 11 6aH8JJbHO, HO pe)Kywl-di HHCTpYMeHT
Ilpe)K,LJ.C Bcero JJ.OJ1)KCH pC3aTh.. IlpHt.teM HC npOCTO pe33Tb, 8 06ccne l iH rb
IIPH 3TOM Tpc6yeMhic pa3\1Cpbl H KallCCTBO 06P860T8HHbiX 1l0BepXHOCTeM.
ECJlH XO (b O,l..{HO 113 3THX .l1BYX 1 pe60B3HHM (JJe3an1b II o6ecne l l1l6al11b
nlpe6.ve.l\loe k.a1leCnUJO o6pa60111KU) HHCTpYMCHTOM He 06eClle l 1HB8eTCSI,
TO ero Bo06we He.l1b3j( Ha3B8Tb HHCTpYMeHTOM YK83aHHbIe Tpc6oBaHMj(
06S138TC.,1bHbl.. HO lIe).J.OCTaTOt.tHbl I1HcTpYMeHT D.OJllKeH 6blTb cw-e M HaH-
BblrO)J.HCHlllHM, HJIM OIITHMa;JbHbIM. He06xo,ltHMO, 4T06bI 011 06ecnet.JM.r1
MHHMMa.,lbHble 3aTpaTbi 06w-eCTBeHHO He06xo,ltMMOrO TPY3 H3 onepaUHH
cro HCIIOJlb30BaUHSI 3TO 3Ha4HT, t.tTO IIpHBeJJ,eHHblC 3aTpaTbi Ha onepaUI1H
HCII0lb30BaIlH HHCTPYMCH ra. 38pa601 Hajl IIJlaTa onepaTopa, nepeHeCCH-
HaSi lia Ollepal\J.fIO tlaCTb 3apa6oTHOH IlJlaTh) lIepCOlJaJla, 06CJJY)J(J1B8tOWCrO
c)epy IlpOH1B0.l1C faa, 48CTb CTOHMOCTJ.i 3A8HHM, COOPY)KCHHH, OTOI1JICHHSI,
OCBeu.eHHj(, CH;IOBOH 3JICKTp03HeprHH, C3Moro HHCTpYMellT3 HAp. -
JjOJJ)KHb' 6blTb MHHHM8J1bBbIMH. Ilocne,l.(HCC B031\tfO)KHO, ecnH HHCTpYMeHT
06Jla,ltaeT CJICJlYIOWHMH CBOHCTBaMH:
a) BblCOKOH IIPOH3BOJ\HTCjlbHOCTblO;
6) MaIlOH 3HcprocMKocTbfO pC3aHHSI;
B) BbICOK0}13KOHOMH\.fHOCTblO.
BblCOK8H IIpOH3BOtlHTeJJbHOCTb - 3TO 60;lbIUOH 06'beM CTpY)KKH,
CHj(TOH B eJJ,HHHUY BpeMeHH, T.e. 60.nblllOC KOJIHLJeCTBO LJ.eT(t,1CH, 06pa6o-
6
P a .J iJ e 11 I 06'3op 1(OllcmPYK1/lili pe:JIc.VllIUX 111lCnlpy\-,cunl0f
I tllUII..\ U CJtll1luny RpeMeHH. B CBjl3H C 3T11M Ha BbI110J1l1eHHYIO OnepaUHlO
(tt' '1"" u" It It 11\ 10 ).\C raJlb) npMXO,UMTCSI MeHbWe 3apa60THOH II; laTbl ollepa-
It .1'" .. pHt »\) IIH1KOB, 06CJIY)J(HBalOlUHX npOH3BOllCTBeHHbiM npOIJ.ccc'I MeHb-
tilt 'U 'p,'IU'l'CIIIUUI tla OnepaUHIO 48CTb CTOHMOCTH Cpe.LlCTB npOM3BO,LJ.CTBa
f t "'IIIltH. l'oopY)J(eUHH, CTaHK3 H T6,l.t.). TaKHM 06pa30M, BbICOK8j1 npOH3BO'"
"II t 11.1 U)l: I h - 04CHb B8)J(lIaSl.. nO:>K8JIYH, HaH60JICe Ba)KlIaSl KOHOMH'"
.u., I\IUI \apHKTCpHC1 HKa Kal.JeCTR3 HHCTpYMeH rat
1n.lu'li "IICplOCMKOCTb pC3allllH - 3TO MHHHHllbllbIM p8CXOlt
, It ,Iouoil UleK I p03HeprHH Ha CUSI rHe C,lJ,HHHQbl 06'beMa CpC38CT\10rO npH'"
11\ \ I,., 1\ CBSl3H C BblCOKOM CTOHMOCTbtO 3HepropecypCOB MaJlaSi 3Hepro...
'"MI\Olll. pC3allHSI j(B.ilSleTCSI BTOpblM 110 3Ha l lHMOCTH 1I0K83aTeJleM Kat.JC-
t 11\.1 IIIIC I PYMeUT3 H peaJ1H3yeTcSI npH MMHHMa.ilbHbIX CMJlaX pC3alHtSi 118
, UtfUU(Y cpe3aeMoro c.aOH &leT8Jlna.
hOIlOJ\-tH11110C rL HHCTpYMCIlTa onpe).(e.aSleT nepClleCCHUYfO Ha Olle-
p.IIOIiO tlaCTh cro C'fOHMOCTH Ii 3arpaT Ita ero 3KcIIJlyaTal(HIO. BbICOK8j1
tI,( Hit )\1 UtlHOCTb .[10C fHraeTCfl, eCJI H HHCTpYMeHT YJ.10B.,ICTBopj(eT CJJe)YK)-
IliUM I pc60BaHMSlM:
I) t>OJlhIIJOM CpOK CJJj?K6bJ (BbICOKa-" CTOMKOC1 b H 60",JbUJOe l.JMC.ao nepc-
It )tICK)'1
,t) 1111 iKaJl CTOHMOC1 b (BbICOKaSi TCXIIOJIOrHlIHOCTb MaJlblM paCXO)l )lOpO-
I oc rO}lWHX PC)KYUtHX MaTepHaJIOB);
It) MUJlblC 3aTpaTbi H8 BOCCTaHOBJletlMC pCjf(YU1CH CI10C06HOC'I H 1I0CJle
Uti YIIJ lell H (lIpOCTOT8 lIepel0t.teK, 6 blC rpO'1 a 3aMeH bl 1a1 yn H Bill HXCSI
lpOMOK HJIH pC:>KYWMX IIJlaCTHH),
I) no 'MO)KHOC fb ncpepa60TKH 118 JJ.PyroH P81\1CP HJIM RH}J. 1I0JJHOCTbtO
()I pa60raHuoro HHCTpYMCHra),
It) 1 JpOC IOTa c60pa OTXO).{OB .L\OpOrOCTO}lUJ.HX M8 repH8JIOB (MHcTpYMeHTbl
c McxaHH l ICCKHI\1 KpellICHHeM pe)Kyu.tHX IIJlaCTHH)
YKlrallHble CBOHCTBa HJIH l.JaCTHble Tpe60BallHSI K HHCTpYMeHTY: Bbl-
"U'UUI IIpOH3BO.LlMTeJlbHOCTb.. MaJlaj( 3Hepl oeMKOCl b pe3aIH1S1'1 3KOHOMHl.J-
HOlt' I. H YC.,'10BHlI HX ,nOCTH)KCHMSI - CJJpaneJtJH1BbJ H caMH 110 ce6e
1I.,llpnTHBopet.UiBbl. O)]H8KO CCJ1H npl1XOlU1TCSI COBMeCTH rh HX J1J1j1 oueH-
kit Kn l lCCTB3 HIICTpYMeIlTa., TO OHH BCT)'lIaIOT B IIpOTI1 BOpC1.JHC l\Pyr c
l1p\,IOM IlanpM\1ep"I HHC1 pYMeHT MOJKCT 6blTb BbICOKOllp0I13BOJ.!I1TC:lb-
Wa?YII 8.11 PeiKYWMH MHcTpYMeHT
HbIM, HO He3KOHOMH\.fHbIM, 06J1aJJ.aTb BblCOKOH CTOHKOCTblO, HO 6blTb
.l10pOrHM M T.JJ.. OnHpajiCb H8 3TM nOK838TenH Ka4ecTB3, HeJlb3S1 ,lJ,aTb
O,LJ.H03H84HYIO oQeHKY OnTMMaJlbHOCTH HHcTpYMeHT8. Heo6xo.lJ.MMbl Ta-
KHe KpHTepHH OflTHM8J1bHOCTH, KOTopble He npOTHBope48T Pyr ,lJ,pyry, 8
Cllte JIY\.fllJe - OJJ.HH KpHTepHM OnTHMaJ1bHOCTH. floCKOJ1bKY rJl8BHbiM
cpeJJ.cTBoM )]OCTH)KeHHSI HaM60Jlee 110;IHoro Y,l..loBJ1eTBOpeHHj( M8TCpH-
a;JbHhiX J.1 YXOBHbIX floTpe6HocTeH 4CJ10BeKa SlBJ1j(eTCSI BbICOK8S1 npOM3-
BO,ltHTe,,'1bHOCTb 06ulecTBeHHo He06xo,ltHMOrO TpYJa B ctJ>epc TPY,lJ,OBOM
,:teJlTe..'1bHOCTM, TO ee H cneJl-yeT npHHRTb B Ka4eCTBe KpMTepHJl onTH-
MaJlbHOCTH hf06oro pellleHHSI B c<j>epe ,lJ,eSlTeJ1bHOCTH lleJIOBeKa, B TOM
4HCJ1e M JJ.I1S1 ou,eHKH OIlTHMaJlbHOCTH KOHCTPYKLlHH HHcrpYMeHT8, TeXHO-
"IOrl1l1 ero H3rOTOBJleHHSI H YCJIOBHM 3KCnJ1Y8TaUHH. I1cl1onb3YSl KaTero-
pMH 3KOH0\1HKH, 3TO 3KOUOMM4eCKoe Tpc60BaHHe 'dO:>KHO COPMYJ1HpO-
BaTb CIIe,LJ.YfOWHM 06pa30'A. Kpllmeplle.Jf onmUMaJlbllocmu «OIIL'mpYK-
1(1111 1111 cmpYM ell ma, me.YIIOIIOZIlU ezo UJZOm0611eIIUR U YClIo6uii 3K-
cnllyamal(lill R611nemcR J,tUlI1UIYM npU6eoelllt"'. Jampam Iia onepa-
l(IIU IlCnOllb300UIIIIR llllcmpYMellma.
3TOT Kpl1TepHH Opr8HI1t.teCKH 06be.llHHSleT Bce CBOHCTB3 HHCTpYl\teHT3,
YC.,IOBHSI ero CPYHKQHOHHPOB8HHSI H He IIpOTMBOpeLJHT OCHOBHOM QeJ1H npo-
H3B0l1CTBa.. B CBSl3H C 4eM j(BJ1j(eTCj( 06beKTMBHbiM H HenpOTHBOpe\.fHBbIM.
nOJJ.06HbIX MeTOJU1K OllTHMH3aUHI1 KOHCTPYKUHM HHCTpYMeHTOB, YCJIO-
811M ero H3rOTOBJ1eHHj( H <»YHKIlHOHHpOBaHMj( nOKa HeT. 3,lleCb AOJI:>KHbl
6blTb CTporHe 3KOHOMH4eCKHe paC4eTbl. Ha CTaAHH npoeKTMpOB8HHj(
YII pO llJ.e H HO, HO C ,lJ,OCTaT04HOM CTcneHblO T04HOCTH MHHHMaJlbHhle npMBe-
.l1eHHble 3aTpaTbi B .lJ.eHe)KHOM Bblp3)KeHHH MO:>KHO onpe,lJ,eJlHTb KaK CYMMY
CT3TeM paCXO,LJ.a H8 OItHY 06pa60TaHHYfO ,neTanb HJ1H onepaUHIO:
a) 3ap360TH3S1 lIJ1aTa onepaTopa, BblnOJ1HjllOwerO pa60l)' IIpOCKTHPYC-
MblM HHCTpYMeHTOM;
6) HaKJ1a,nHble paCXO.l1bl Ha 3apa6OTHYlO nJla1)'. Ha KajJ(}..J.O'd npe,l:lnpHj(THH
OHM CBOM, ,ltOXO,l.{jlT ,ltO 600 H 60nee npoL(eHToB OT 3apa60THoM IJJlaThl
onepaTopa;
B) 3aTpaTbi Ha pe)KYWHM HHCTpYMeHT H nO,lJJ1epJKaHl1e ero pa60TOClloco6...
HOCTH;
r) 3aTpaTbi CHJ10BOH 3J1eKTp03Hepl"HH.
n
P a JOe..7 I (){)'IOp KOIICnZp)'K111l1i peJlc"VlllllX llllcnlpy.. J uelll1106
1.1.2. 3Jlel\ICIiThl KOIICl'pYKUIIH II COCTaBllhlC 'taCTH III1C'. py"teUTa.
PC*YII1HH KJIHII - OCHona KOIICl PYKUHII
Jllo60.'0 pCiKYII1ero IfllcTpYMelll a
Ka:>K)1,bIH I1HCTpYMeHT I1Mee J pa60LJYfO M npHcOe,!.1Hlu1 rC.JJbUYJ{) llaC'J M..
npHCOC,lJ;HHH rCJlhHaH 11aCl b C.l1Y)KH r .Ll;UI CoetlMHCHHSI HIIC'I PYMeHTa
co CTaHKOM. OHa MMeeT 6a10Bhle nOBepxtJOCTli, KOTOpblMM HfiC I PYMeHT
opHeH rHpyeTc OTHOCHTe..lbHO CTaIlKa, H 3JleMeHTbi nepe,aalJH YCHJlHH co
CTOpOHbl C raHKa Ha HHCTpYMeHT.
Pa60 l iaSl tlaCTb OTeJU1eT 01 3arOTOBKM Cpe3ae\1blH CJIOH H 0'1 BOi\HT
CTPY:lKKY H3 30Hbl pC'3aUHSI. MllorHC HHCTPYMCHl bl B 3aBMCH10C'1 H 01 KOll-
C rpYKLlHH H lIa3HalJelU1}1 HMeIOl' pa60 l lYIO l13CTb, COCTOSlW.YIO H3 j)e.)/cyu/e£i
M KGJlu6pYlOllfeZI. Pe)KYUlaSi 4aCTh HenOCpCJtCTBClllfO OT)J.C';Ij(eT cpC3aeMb[H
C;IOH, a KaJIH6pYIOllJ,aSl 06eClle l lHBael rOllllble pa1Mepbl.. $Op\11Y H Kal.JCCTBO
o6pa60TaHHOH II0BepXHOCTH. B CBOIO OtICpe.al>, pC)Kywaj( ttaC"1 b MO)l(Cr
COCTOSlTb 113 3."eMeHTOB, 1I0C:IC,UOBaTCJTbHO BhrnOlfHSlIOll(HX IICPHOBYIO, Ilony-
tlHCTOBYfO H l.JHCTOBYfO 06pa601 KY. 4CM 60Jlee pa'3BHTa pa6o t laS! llacTb,
TeM J<I><t>CKTHBHCC pe)KYIUMH MHCTPYMCHT, cnoco6HblH C RhlCOKOM
IIPOH3BO!J.HTe;lbHocTblO 06eCIJC t lHTb XOpOllJee KalleC'1 BO 06pa60'1 KH.
j{JUI nOBblwellHSI TOt.tHOCTH 06pa60'l aHllblX 1I0BCpXlfOCTCH 11 06ecllc4c-
UMSI Tpe6yc\1oro pacnOJJO)KCHHj( HX orUOCl-fIC"lbHO JJ.PYI' .LJ.pyra 11;111 6a10-
BblX nOBepxHOCTCH o6pa6aTblBaefOH .LleTaJIH HIfCTPYMCI-II bl Mory') HMCTh
ClleUHa:JhllblC nanpaBnHloIUHc qac I H .LtJISI HalJpaBJleHH}I U pa60 I C 110
o6pa6al blBaeMOH lleIa:JH HJlH IIpHClIoco6JleHHJO.
Ba)KHci1wHM 3jlCMeUIol\t KOHcrpYKUHH pa60 l lei1 llacrH ..110601'0 pe)K}-
w.ero HHCTpYMcHTa SlBJISIel Cst pCYIIHii KJIIIII (JIC3BIIC) K (puc 1.1)..
npel.{c raBJUIK>IJU1H C060H 1a rCpHaJIH30Balllloc IlpocTpaHc I BO.. 01 paHHllell-
Hoe .LlBYMj( MJlH HeCKOJlbKH1\fH 1l0BepXUOCTj(tM.. JI11HHSI lICpCCC l lellHSI KOTO-
phlX 06pa3YCT pCiKY111YlO KPOMKY H)')KHOH KOIl(l1rypaUiiH.
no JeHCTBI1CM YCMJ1MSI, IIcpeJJ.aB3Cl\10rO CTaliKOM Ita HHCTpy\tCIIT,
pe:>KYIIUiH K;IMII BHC1pj(eTCst B 06pa6aTbiBaCI\tblH 1CTaJI;1 H IICpe\1e1HaC rc»
n '1 Cjle 3arOTOBKH
O;"ula 111 1I0BepXlIOCTCH BO BpCMSI IIcpeMelHCHJlHI K..IHlla R lIpoueccc
pe3aHH lIaXO)J.HTCSI Bl1epC.lH H H33blRac I Cj( llejJe()lIei't flo lIeH CXO.:.\liT
01 ;lC..leMaSi K;IMHO\1 c rpY:iKKa. lPyraSi (HJIH , tPYI He) HaOl\HTCSI C3alll1.. co
CTOpOltbJ 1I0nepXHOCTH pC3aHHSI.. H lIa3blBaeTC51 Ja()u('zi (11;111 'a()IlUl1l1)
o
/11 G?YU B.I1. Pe)f(yuu'lii HHCTpYMeHT
6
a
J(
6
If
2
o
K
2
K
Puc 1 I OCHoBHbIe BHDbl o6pa6oTKI1 pe3aHHeM. a - T01IeHHe;
6 - CBep..leHl1e. 6 - CTporallHe ? - €}>pe3epOBaHHC; () - npOT"rHBaHHe;
I - nepe.ruul" nOBepXHOCTb'l 2 - 3allH"" nOBepxHocTb pelKymero KJlHHa K;
3 -- cTpYlKka
Pe:>Kyw.ajl KpoMKa, OT,neJ1SnOll1ajl cpe3aeMblH CJIO" MaTepHana no 60J1b-
we" cTopoHe nepMMeTpa, Ha3blBaeTCli ma6Hou, TaK KaK BblnOJ1HneT 11I8B-
HYIO pa60ry pe33HHj(. B OTnHLJHe OT Hee peiK)'ll1YIO KpOMK)', BbI110J1HjlIO-
LltylO BcnoMoraTe.rrbHylO pa60TY, OT,lIensnow.ylO cpe3aeMblH cnoH no TOJI-
llU1He.. U8.3blB8fOT Bcna1W02ameJlb1l0u. Me)K,llY r.naBHoH 11 BcnOMOraTeJ1b-
HOM KpOMK3MH Moryr 6hlTb nepexoollaJl., 0<)JOPMJ1j(fOIll3S1 ueJ1eC006pa3-
HblH nepexo,n 01' r.JJaBHOH K BcnoMOraTeJlbHOH KpoMKe, 3G I /UCnl1/0H., o6ec-
neLJ H B8 10 W8j1 3a1.JHC1 KY 06pa60TaHHoM I10BepXHocTH 3arOTORKH, y,[(a:Jj(SI
u
OCTaTO"lHbIH, He cpe33HHblH OCTa;lbHbIMH KpOMK8MH CoI10" MaTCpHaJla.
3aHHe .DOBepXHOCTH pe)Kyw.ero KJIHH3, IIpHMblKafOllUfe K 3THM
KpOMK8M, nonYlfHJ1H HX Ha3BaHHSI: 3aOllJlR 2Jla611CUl, 3a()HJlR 6cn 0.,\1 02Q-
1 0
P a 3 i) e.l7 I. 0630p KOllcnlpVKllllil pe:JlcylllllX llllcmpy..tlellm06
fl1eJlbJlaJl, 3a01lJlJl nepexoo-
uaJl H 3a()llJlJl 3a I IUCn1JIQJl.
11cpeJ]IIHH nOBcpXIIOCTL Y
pe)KYlUero KJI "Ha OltHa. Ee,
KaK M 3a,nHMe 1l0BepXHOCTH, B
O'I.,Ui4Me OT JJ.PyrHX.. Ha3b1B8-
tOT pa6o l /u:wu n06epXlIOC-
"Ill. 1t 1I 1I11 C nlp},.1 e // n1 a .
Pe)KYUU1H K;IHH H OCTaJlb-
HhlC 3.rJe\1eHTbl KOHCTPYKllMH
HIICTpYMeHTa 06pa3YlOTCSI
IIY I CM COnpSI:>KeUHst pa3HbiX
IIOBepXHOCTeH, Ollpe.neJleH-
Ubi \1 06pa30M paCIIOJIO)KCH-
IIhlX B npOCTpaHCTBe. JTO
I1pC.L10IlpCLle:ISlCT 06WHe 110,[1-
XOD.bl K I1pOCKTHpOBaUHfO pe-
)Kyw.I1X HHCTPYMCHTOB Bcex
BM)OB M ;lf060ro lIa3Hat.teHHst.
JJ:..UI np"MCpa 3JleMeHTbi KOH-
CTPYKllMH pe31la I1pe)J.CTaBJle-
Hbl Ha pMC. 1.2.
1.1.3. rCOMeTpHQCCKUC lIapaMe'. pbl peiKywelo KJIHlla
.lJ;lst Toro 4T06bl pelKywHH K..IHH Ior 3<p(peKrHBHo pe3aTb, ero pa60-
t.IHe 1I0BepXlIocTH (nepc;:uuu1 11 3aJuuul) LlOJI)J(Hbl I1MeTb Ha)J..ae)KamYIO
<pop\1Y, a TaK:>KC uY)Kuoe pacllo;lolKcHHe 0'1 HOCHTC;lbHO LlPyr LlPyra H
o6pa6aTbiBaeMoH 3al OTOBKH. PaCnOIO)KeIlHC 3JleMeU I 08 pC:>Kyw.e.'o 1(;111-
JJa xapaK'1 epJi3YC rc yr..13;\JH B COOl BC rCTnYJOWeH CJ1Cl eMe KOOpJ1HHar.
J rH yrJlbl H <}>opMa pa60 t lHX 1I0BepxHocTei1 lia3blBafOi Cst eOWe111plleil
peJlCYll/e?O l/1JC 111fJ)J}ueu lUG.
Pa3;ll1 t talOT '1 pH CHCTe\lbl Koop;Jl1llal: l/llCI11/JY Welll1UI 11 bl (V10.. Cllla/I1U-
IleCK}'IO Ii KlflleUan1UlleChYl().
B HlIc'rpY\lellTaJlbliOH CIICTCMC KOop.lJ.HHaT rCOf\1e'l pH1ICCKHC lIapa-
MeTpbl paCCMaTpHBalOT OTHOCI1Te.:lbHO 6a3bl., YLlo6HOH ,UJlst 11310TOBJleHHst M
10
9
8
t,.
5
Puc /.2 3.11eMcHTbi KOHCTPYKIlHH TOKap-
Horo pC3ua I - r0J10BKa pe3ua, 2 - Te..lO
pe3ua (cTep)f(CHb), 3 - nepCJIHllll nOBcpx-
HOCTb., -1- r..1aBHaH ja}HUIH nOBepxHocTb
5 - ncpcxo.aHa lanHHH nOBepxHocTb_
6 - BCn0\10raTe.llbHa 3alIHHH nORepx-
HOCTb, 7 -- BcpwMHa pe3ua., 8 - BcnOMO-
raTeJ1bHaSi pe)KYU{aH KpOM Ka 9 - nepe-
XOllHa pelKywa,. KpoMKa_ J () - - rJ1aBHaH
pCiKywaft KpOM Ka
1 1
Wa<:vlI B J1 Pe)KYUl1'fH HHCTpYMeHT
KOHTpOJUt HHCTpYMeHTa. 3TH napaMeTpbl 06bl4HO lIa3bIBalOT Y<?JlaWU 30-
nl0 1 /KU, XapaKTCpH3YIOWHe HHCTpYMeHT KaK cB06o):tHOe He3aBMCMMOe TeJlO
B CTaTU'ICCKOii CHCTeMC KOOp.D.MHaT reOMeTpMt.leCKMe napaMeTpbl
Ollpe,lteJ1SHOT 1I0J10)l(eHMC pe)Kyero KJIHHa OTHOCHTenbHO 06pa6aTbIBaC-
1\10" .LJ.CTaJ1M H npHB»3allbl K BeKTOpy CKOpOCTH r..1aBHOrO ABH)I(eHH» V 11
-
BeKTOpy CKOpOCTM 1I0A84H l.
B KHHeMaTH'IeCKOH CHCTeMe KOOP)]MH8T paCCM8TpHBalOT KHlfeM8TH-
4eCKHe H.l1H pa604He reOMe1pM4eCKMC napaMCTpbl B npou.ecce pe3aHIUl.
3Ha4eHMSI 3THX napaMeTpOB Onpe.il.eJUIIOTCSI tl0J10)KeHMeM BeKTOpa CKOpOCTH
pe3ynbTMpYfOmerO ,lJ,BH)J{eHHSI W=V+ S M BeKTOpa CKOpOCTH nO):ta4H I..
CTaTH4eCKajl Ii KHHeMaTMLJeCKa» CHCTeMbl KOOpJ..tHHaT HMefOT )J.Be
BIIOJIHe Onpe)1eJ1CHHble KOOpAMHaTHble nJ10CKOCTM: OCH061lY1O nJlOCKOCn1b
H nJlOCKOCn1b pe.3aIlUJl.
OCIIOBllaH IIJIOCKOCTb Ilepnell)]HKYJJj(pna BeKTOpy CKOpOCTH r.l1aBHorO
ABH)f(eHMSI V B CTaTH1leCKOH CHCTeMe KOOp).{HHaT HJIM BeKTOpy CKOpOCTI1
PC3YJIb'1 HpY101u.erO ABH)I(elntj( W - V + S B KHHCMaTM4eCKOM CHCTCMe, npH-
llCM B paCCMaTpHBaeMOM TOt.JKe pe)KymeM KpOMKH. Kor:aa rnaBHOe )..tBH)I(e-
HHe pe3aUHj( BpaaTeJlbHOC, TO OCIlOBHaj( JJJIOCKOCTb B CTaTH4eCKOH CHCTe-
v
Me j(B."SleTCj( oceBOH nJl0CKOCTbfO 3al'OTOBKH, eCl)H Bpaw.aCTCj( 3arOTOBKa,
HJJH oceBOH IIJIOCKOCTbfO HHCTpYMeHTa, eCJ1M BpaaeTCj( HHCTpYMeHT.
nJIOCKOCTb pC3aHHH KacaTe.l1bHa K pe>K)'lUeM KpOMKe B paCCMaTpH-
BaCMOH T04Ke H neplleH)]MK)'JutpHa OCHOBHOM 11J10CKOCTM.
B no.n.aB;unoweM 60J1bIlIMHCTBe CJ1Y4aeB HUCTpYMeHTaJ1bHaH M CTaTM-
l.fCCKaSi CHCTCMbl KoopJ],HHaT COBlJa).(aIOT. HanpHMep, 3a OCHOBHYIO 11J10C-
KOCTb TOKapHoro pe3ua B HHCTpYMeHTaJlbHOM CHCTeMe KOOpJtHHaT npHHH-
M3fOT OCHOB8HHe CTep:>KHj(, T.e. 11J10CKOCTb, KOTopaSi stBJ1»eTCSI 6a30" npM
H31"0TOBJleHHH, KOHTpOJle H 3KcnnyaTaUHM HHcTpYMeHT3. ECJIM pe3eu. YCTa-
HOBneH T8KHM 06P830M, 4TO npoxoJ],stw.aj( 4epe3 paccM8TpHBaeMYfO TOlJ-
KY pe)Kyw. e i1 KpOMKM oceBaSl n.nOCKOCTb ,lteTaJ1H napaJIJleJlbHa OCHOBaHHJO
pe3ua, a OCb CTep)l(HSI pe3ua I1epneH):tHKYJl»pH3 OCM J],eTaJlH (pMC. 1.3), TO
reOMeTpH4eCKHe n8paMeTpbl pe3u.a ,[lJ1st 3TOM T04KH B MHCTPYMeHT3JlbHOM
Ii CTaTH4eCKOH CHCTeMax KOOP.1J.HHaT OAHHaKOBbl
nepeJ1HHH yroJl y - yrOJI Me)K,[ly nepe.D.HeH nOBepXHOCTblO PCiKYlUe-
ro KJ1HHa Ii QCHOBHOH II.aOCKOCTbJ:O. OH nOJlO)KHTe.J1bHbIH, eCJlH neJKMT BHe
Te;la pe)l(ymero KJU1ua.
t 2
P a 3 iJ e I ()630p KOHcmpYKtllitl pe:>lCyli/UX Ullcn1pY1-leHm06
R
l1uiJ B
o
s
Puc I 3 feoMeTpM'recKMe napaMCTpbJ TOKapHoro pe3ua B Pa3Hb[X ceK)'lllMX
nJIOCKOCTlIX. a-f) - OCHOBHaSI nJ10CKOCTb; P-P - r.naBHaSl n.l10CKOCTb pC3aHM
P1--P, - BcnOMOraTeJIbHaSl n..10CKOCTb pe3aHMlI, N-N, Y-Y, X-.;\' - COOTBeTCTBeH-
HO rJ1aBHbJe HOpMa.,'JbH3S1, npoIlo..1bHaSI M nonepetlHftSl ceKyulHe nJIOCKOCTU,
NJ-N t , Y I -Yl' X1-X t - aHaJIOrH 1 1Hble BcnOMOraTeJ1hHbIe ceKYWHe n.nOCKOCTM
3a,aJlHH yroJ1 a. - yro..l Me)J()lY 3aJ-llieH nOBepxHOc rblO pC)I(ywero
KJIHHa Ii nJ10CKOCI bfO pC3aHHSI.
YroJ1 Me:>KAY nepe)..\HeH Ii 3aAHeH nOBcpXHOCTgMH Ha'3blBalOT Y2Jlo.,1W
'Jaocn1pe1/11H = 90 0 -( y+a)., a yro.n MeiK,lJ,Y IlCpCJ-lHeH lIoBepxHoc1 blO H
1 2
llJa()lH B.I1. Pe)f(yw.Hti HHCTpYMeHT
II;JOCKOCTbfO pe3aHHSI - Yi'J/O..1W pe3QHlIJl o=900-y nO]O)KeHMe pe)KymeM
KpOMKH oIlpc.aejISlCTCSI yrJIOM B nJlaHe H yrJIOM HaK.,10Ha.
YroJI B IIJlaHe <p - yron Me)KJJ.Y npOeKl1HeH peJK)'IUeM KpOMKH Ha OCHOB-
"YJO IlJIOCKOCTb H HanpaBJleHMe\t 1I0,l],a4H. H3MCpSleTCSI B OCHOBHOH nnOCKOCTM.
YI"'O.i1 HaKJlOna peiKymcii KpOMKH A - yroJi MC)J():\Y pe)KYUteH KPOM-
KOH H OCHOBHOH nJlOCKOCTbIO. ut ..'.aaBHOH pe)KyweH KpOMKH OIl nOJIO)KH-
TejlbliblH, eCJ1H BepWHHa peJKymero KJIHHa - caMaSi HH3KaSi T04Ka pe)l(Y-
UteH KpOMKI1 110 OTlloweHHJO K OCHOBHOH nJ10CKOCTH, a ,nnjl BCIlOMora-
TeJlhUO" pe)KymeH KpOMKH B TaKOM CJIYLJae OH OTpHl1aTe;lbHblH YrJlbl A
H3\1epSnOTCSI B I1JJOCKOCTH pe3aHHSI.
Y Ka)l():10M. pC:>KyweH KpOMKH (rJlaBHOH, BCnOMOf'aTeJ1bHOH, nepeXO.lJ.HOH,
3a4HcTHoM) CBOH 3HaqeHHj( YK83aHHbJX yrn08. ,lJ;ISI MX pa3JUfl.JeHH1I 8 H8388-
HHe yr.aa BKJH04aCTCj( Ha3BallHe pC:lKYIUeH KpOMKH, HallpHMep" Z}la(llIbltl
nepeolluii Y?OJl, 6cno.,'WOi'ame.llbHbIU nepeOllUU Y20Jl, ?.,7allHblll 30()UUII
Y<"'OR, (cnOWO?anleJlbllblll 3aol/ut'i YZO.,7, nepexoollou 3GOllUU y?o..rz H T..l.1.
K YCJI0BHOMY 0603HaLJeHHfO YIJla D.OIlI1CbIBaeTCH COOTBeTCTBYIOWMH MH-
IlCKC (CM. pHC. 1.3).
B 60nblllHHcTBe CJIYliaeB nepeJJ,HI1H H 3a.DHMH yr.nbl 3a,aaIOTCjJ B CeKYUleil
n.:IOCKocmu, HOpUaTJbJloil K IJpOeKu,1111 pC)K)'weH KpOMKM H8 OCHOBHYIO flJ10C-
KOCTb, H Ha3blB3toTCj( 1I0pMaJlbHbl.TWU. B 3aBHCHMOCTH OT pernaeMbJX 3a,[).a4
ux HY)KHO IJCpCCLJHTblBaTb Ha .l.1pyrHe HanpaBJ1eHI1j1. npH M3rOTOB.,leIlHH 11
U3MepeHl1H HHCTpYMeliTOB LJawe Bccro IIpHXO,ltHTCj( onepHpOBaTb yrJlaMH r H
a B IIpO.aO-,1bHOM no OTHOlueHHIO K TeJlY HHcTpYMeHTa CeK)'weH IIJIOCKOCTH 11
I IOnepeLJHOH (CM. pHC. 1.3, nJIOCKOCTH Y-Y H X-A), lIepneH}-lHK)'J1S1pHbIX K
OCUOBHOH I1JIOCKOCTH. TaKHe yrJlbl Ha3hlBafOT COOTBeTCTBeHIlO npoooJ7bHbl-
:trlll H 1101lepe l /lIbl 'WU.. nallpHMep rJlaBflblH npoJJ.o:JbHbIHllepe.lJ.HHH yron, rJlaB-
HblH 1I0nepelJHblH 33AHHH yro.a, BcnoMOraTejlbHblH I10llepe4HblH nepe,UHHH
yrOJI Ii T..Ll., H IIOMC4alOT cooTBeTcTBYJOIIJ,JlfM HH,aeKCOM, HanpHMep «np»
(JIP0JJ.O;lbHbIH) H <(11» (nolIepe4Hb(H) (pHC. 1.3).
YCl aHOBHM B3aHMOCBSl3M Me>K.ay nepe.aHHMH M 3aJ.(HMMM YI:'lafH TO-
KapHoro IJpOxoJJ,Horo pe3ua B Pa3;U14HbIX ceKYllJ.HX nJ10CKOCTSIX B CTaTH-
lJecKoii CHCTeMC KOOP).lMHaT. JLrul 3Toro BbIlJO.rtHHM paClJeTHYJO cxeMY
(pMC 1.4)., I:£(C I1JIOCKOCTb Q - IlepC.lI.HHSI nOBepxHocTb pC3Ua, AO -
r"laBHaSi peiKymaSi KpoP\.tKa, a OB - BCIIOMOraTeJlbHaj(. J]HHHj( SS -
UaIIpaB."eHI1C Ho.aaLJH pC3ua. "04Ka K peJKylllci1 KpOMKH pe3ua yCT3H0BJ1e-
Ha Ha YPOBHC ;l11IUiH uellTpoB CTaHKa, n03ToMY BeKTop CKOpOCTI1 j1 B 3TUH
lot.JKe pemyu(ero KJlMUa BepTJ.1KaJlbHbJi1.
1 4
P a j i) e'l J 0630p KOllcmPYK'lIUU pe:JILYllIUX UIu.:nlpy./wellmO(J
lJepe3 TO"lKY K, B KOTOpOH 6y,neAt paCCMaTpMBaTb reOl\feTpM4eCKHe
lIapaMeTpbl, npOBe)1eM nJ10CKOCTb R, nepneH,nHKYJ1S1PHYJO BeKTOpy V.
'3T8 nJ10CKOCTb SlBJIj(eTCSI OCHOBHOM H B ltaHHOM CJIY4ae OlJa ropH30H-
faJlbHa H napaJIJ1eJlbHa nJl0CKOCTH OCHOBaHI1S1 CTep:>KHSI pe3Ua. l.fepe3
BeKTOp CKOpOCTH V H peIKYU\YfO KPOMKY AO IIpOBelteM IIJIOCKOCTb P
:) I 0 I1JIOCKOCTb pe3aHMSI. OHa nepneHJ],MKYJ1S1pHa nJ10CKOCTH R. nJ10CKO-
CTH P Ii R IICpeCCKYTCSI no J1MHMH H-lf, yrOJl MC)K)]Y KOTOpOH H KpOMKOH
AO 6Y.L{Cl yr;'OM H8K.rJOH8 rJ18BHOM peiKyU(eH KpOMKH A. J1MHMR H-H
npe.l.1CTaOJlj(eT C060M IIpOeKUHIO rnaBHOM pe)KymeH KpOMKM A() Ha OC-
HOBHYIO nJ10CKOCTb. n03TOMY yron Me)J(.L1Y J1HHHj(MH Ii-II H S-S SlBJUI-
CTCj( rJ1aBHbiM yr.lloM B l1J1aue <po
,
"
"
"
,
R>
".,
/
//
Puc J 4. Pac 1 leTHa}l cxeMa )1JUI YCTaHOBJIeHHS1 B3aMMocBS13eH MC)K.ny
nepe.nHMMH H 3a.nHMMM yrl1aMH TOKapHoro npoxoLtlloro pe3ua
B pa3nH t lHbrx cel\)'Wlfx nJIOCKOCTlIX
1 5
lllai'Yu B 11. PCiKYIIJ.Jf" MHCTpYMeHT
flcpeCe4eM OCHOBHYIO IIJIOCKOCrb R H nepe,nHIOIO nOBepXHOCTb HIICf-
PYMCHTa Q nJIOCKOCTbfO, lIapaJ1JleJlbHOH nJ10CKOCTM P. CJle,n nn 3TOH
flJ10CKOCTH Ha nJ10CKOCTH R n3pa;t;ICJleH HR. a CJle,n n1n 1 Ha nnOCKOCTI1 Q
napa.ilJ1e.neH AO. 3aTeM lIepeceKaeM OCHOBHYfO 1IJ10CKOCTb R, nepe,nHIOK1
nOBepxHocTb HHcTpYMeHTa Q H IIJIOCKOCTb, o603Ha4eHHYfO CJ1e,naMH 1111 H
nln l .. TpeMSI ceKYWHMH I1jIOCKOCTjlMM, npoXO)]SlUtMMH 4epe3 T04KY K:
· HOpMa.,1bHOM ceKYU(CH I1Jl0CKOCTblO NN, JlepneHJ\HKYJ1j(pHOM npOCKUHM
HH rJlaBHOH pe)J(}'w.eH KpOMKH AO Ha OCHOBHYIO nJI0CKOCTb R;
· lIonepc4HoH ceKYllteH nJ10CKOCTblO XX: napaflJleJlblloH HanpaB;leHHJO
110,na4.H Sf);
· npo.aOJlbHOH CeKYWCH U;IOCKOCTblO YJ:' neplleH,rlHKYoIlj(pHOH HanpaBJle-
HMfO rIo.aa4H.
B pe3YJlbTaTC 3THX cC4eHMH nOJIY4HM 3aurrpHxoBauHbie Ha pMC. 1.4
IlpSlMoyrOJlbHble '1 pcyroollbHHKH co CTopoHaMM, 06p83oBaHHbIMM IHIIH}lMH
lIepeCel.fCHHSI Tpex 1I0CJle)]HI1X IIJIOCKOCTeH C nJ10CKOCTjlMH R, Q H U;IOCKOC-
TbfO 0603lfal.fCHHOH CJle)]aMH nn 11 nlnt' C npSlMblMH YrJlaMH B T04Kax r,
,.. n1 H lIepe).(HHMH yrJ1aMH:
· HOpMa.,lbHbIM y--=L./kl l ;
· IJpO).lOJlbHbJM Y np =:. L.rkr I;
· 1I0llepe4HbiM Y n = L. nl knl) .
HaH,ncM 3aBHC11MOCTM Me)l()1Y 3'1 I1MM yrJ1aMH. ,[{Jlj( 3Toro ).lOnOJIHHTeollb-
110 I.fCpe3 TOI.fKY It npOBeJtCM J1HHHIO ttl' napaHJICJlbHYlO 1111. nOJIYl.faeM
II pSI MOYI OjlbHblH 1 pcyrOJlbHI1K tl 1 r 1 c npSlMblM yrJIOM B TOllKe 1 Ii YrJl0M A
B 'I04Ke It' TaK KaK tt l I1apaJlJleJ1bHa [Iff, a n/' 1 lIapaJIneJlbHa AO.
YCTafJOBHB.. J ro L.rk/=<p (rklXX HoIll1 SS, a kllliH), a L.rkl11 =90°,
TaK KaK rk 11 k/11 B3aMMHO lIeplleH,LJ,I1KYJ1S1pHbl, peUJHM nOJlYLfeHlibie Tpe-
YIO..lbIlHKH )!jISl YCTaHOBJleIfH B3aMMOCBj(31i l\1eiKJY yrnaMH y, Y np ' Yo'
t3 krrl HaXO;lI1M tgYIl{.=rr/kr (rt t trj)/kr:::(11 1 +lrl)lkr
Bhlpa3HM III H tr 1 lJepC3 kr II =kltgy (H3 Akll), kl =krcosq> (113
Aklr. IJ1e L.klr==900, TaK KaK kllllll, a rli IHII)
OTCK>;ta III krcosq>tgy tr 1 =tl 1 tgA (113 Atr)'I); tl)=rl=krsinq> (113
A/kr).
CTa..10 6blTb, tr t =krs i n<p tgA.
nOJI.C1 aBJlj(j( HaHJeHHble 3HaLJeUHjI OTpC3KOB II) M tr) B I1CXQ,[{HOC ypaB-
lIelIl1e, nO;IYt.JHM:
1 6
P a 3 i) e T[ I 06JOp KOllClnpYKijuii pe:JIcyull/X llllcn1pYJ'a1eHnl06
tgy np:::;t gyco s<p+ tgAS i n <p
AHaJlorHllHblM 06pa30M 113 TpeyrOJ1bHHKOB knlnl r kill' knIt H 111}'/.
HaXOl1.I1M.
tgy n tgys i nq>-tgA.cos<p.
CJ1e.aYCT o6paTHTb BHHMaUMC, liTO flpM BbIBO;l1.e yrOJ1 A 0 rpHlaTe;lbHbIM
(110 nOCTpOeHl1lo), ,ltJ1j1 lJ0J10)KHTeJlbHbIX A 3f1aKM B nOJIYletlHbIX ypaBlleHM-
x 1l0MeHSIIOTCj(.
tgYnp -tgycosq>-tgAsinq>,
tgy II =t gys i nq>+t gA.cosq>
YMHO:>KMB ypaBHcHMe (1.1) Ha cos<p, a ypaBuelU1C (1 .2) Ha Sln<p H
C.HO:>KMB, nO;tYlJMI\t:
t gy np co S <p =t gyco s <p-t gA sin <pc 0 s q>
+
t g 1 n sin <p -=t g Y sin <p + t gAs i n <p c 0 S <p
(1.1)
( 1.2)
19y npcos<p+tgy nsin<p:...tgy.
HCII0J1b3Y» IIpeA:IO:>KellHYIO MCTOj\MK)' M BbIlIOJIHMB COOTBCI CTBYIOlllHe
paC1.IeTHbiC cxeMbl, 1I0J1YIJI1I\t B3aMMOCB»3H 1\1e)KJ.J.y BceMH rJlaBlfhlMH Ii Bcno-
MOraTeJlbHblMM llepC,LUII1MH Ii 3a):lHMMH YI:na\1H B 1 pex CCKYUU1X II..l0CKOCTSIX
19Y1I1P==tgYlcos<Pl+tgAlsinq>I' (] 3)
tgY1u=tgYtsin<P1-tgA.1Cos<PI; (14)
ctganp=ctgacos<p-tgAsinq>; (I 5)
ctga n =ctgasinq>+tgA.cOs<f)'1 ( 1.6)
ctgatnp=-ctga.lco';<Pt+tgAl in<PI' (I 7)
ctga 1n =ctga 1 sin<Pl-tgA.1Cos<Pl' (1.8)
r.ae: y M a - 1....laBllhlc IIpO.aO.ilbllbIH lIepc.allHH M 3a.aI-lHH YI..lbl:
up lip
Y H a - 1',,1aBHble 1I0llCpe l fllbiM lICpe.LlHI1H M 1a.aHHH YrJlbl: 1 . .. Y 1 ' a t
H II ITp n 11 p
H alII - BCtIOMOra re;lbllhlC npoJJ,o;JbHbIC Ii 1I0llepCtlHhiC I1CpC.L1HHH H
3a;tHMM yrJlbl coorBeTC rBeHHO.
IlpM\1eHSHI q>oplVlynbl, lIa).to YLJliTblBaTh IIpaBM..IO lHaKOB .il.J raHI clica
yr..la.
ECjlM YIOJI A paBen HYJllO HJIM MaJI, TOl.lla CIO B.iIHS1ItHeM J\10iKHO JIpe-
Hc6pe\.lb Ii Op\1YJlbl YllpolllaloTcSI, BTOpblC ClaraeMble I1X IlpaBoH "laCTH
paBHbl UYJIIO ECJIH 110 KaKHM-nI160 IIpHI.II1Ha1 HcY,Ho6110 OllcpHpoBarb
YI:'laMM A Ii A., a H3ReCTHbl IJpOllOnblible H [(OlIepellHble YI'"I bl, HOp\1aJlbHbiC
yr,,1bl MO:>KIIO BblllH
U l\ t... \,' KO U A tl I f::. ; :,.. r ." t Il.
fl.'''\t) J! g.n 'u .. £ .t i\.....s
n .. .,
tieJ)apYf\a ra lJan,b1aUaJlLUclra l
'lXlilqllara YHiBepci:raTa
1 j
Llla?)'11 B.H PeiKYWHH MHCTpYMeHT
tgy=tgyupcos<p+tgy nsjn<p; (1.9)
tgy 1 =tgy I np COS<p 1 +tgy 1 nsin<p 1; ( I. J 0)
ctga=ctganpcos<p+ctgansinq>; (1.11)
ctga 1 =ctga. 1 np COSq> 1 +ctga. t n S i n<p 1. ( I. 12)
3aBHcHMoCTj(MH (1.1 H t .12) MO>KHO BOCnOJ1b30BaTbCj( AJ1S1 YCTaHoB-
JJeHHSI B3aHMocBj(3eH Me)K).1Y yrJ1aMH J1W6bIX HHcTpYMeHToB, TaK KaK B
OCHOBe KOHCTPYKL(HH Ka)K,ltOrO H3 HHX JIC)KHT pe>Kyuu,di KJIHH, pe3eL(. )::(nSi
3Toro Heo6xo)..tHMO H3 3y6a HHcTpYMeHTa Bbl4JleUMTb pe3eL(, COBMeCTHB
nepeAHHe I10BepXHocTH H pejJ{YHc KpOMKH pe3L(a Ii 3y6a paccMaTpHBa-
eMoro HHcTp}'MeHTa, nOKa3aTb HanpaBJ1eHHc BCKTOpOB CKOpOCTH fJ1aBHOrO
.llBH)KeHfUI V H CKOpOCTH JI01131.JH S. O,UHaKo He06xo,ltHMO nOMHHTb, ttTO
I1PH BblBO,lle 3aBHcHMocTew (1.1 H 1.12) IJpOAO.l1bHbiM HanpaBJleHHeM
y - Y CLJHTaJ10Cb HallpaB.aeIlHe, IICpJIeHAHKy:ulpHoe no).(aLJe, a nOllepe1.JHblM
X-X - napaJ1JleJlbHOe nOJ1a1.Je (CM. pHC. 1.4), H B COOTBeTCTBHl1 C 3THM
HCnOJJb30BaTb npHBe)..tellHble 3aBHCHMOCTH.
PaCCMOTpHM 3TO lIa npHMepe CBepJla. Ha pHC. 1.5 113 CBCpJJa I BbI4;le-
lieu pe3cu 2, nOKa3aHHblH nYHKTHpOM. HanpaBJ1eHHe I-I AJ1j( pe3Qa BJ1S1eT-
Cj( npo)J.OJIbHbIM, a ,[\.I1j( CBepJ1a lIonepe4HbJM, a HanpaBJ1eHHe II-II -
nonepe1.Jlloe .n;UI pe3L(a, HO IJpO,aOJlbHOC ,L{JIj( CBepJla. HanpaBJleHHe nO)..ta4M
H yrJlbl <p COBnaJ,\afOT. fl03TOMY IIPH HCn0J1b30BaHHH <»OPMYJI (1.1 H 1.12)
Ll..1S1 ncpec4eTa Yr.JIOB CBepJla He06xo,ltHMO BBeCTH TOJlbKO nCpeHH,ltCKCa-
UHIO yrJIOB. TaK, <»opMY.l1a (1.9) LtJ1j( CBepJla npMMeT BHLt.
tgy=tgYncos<p+tgy nps i nq>. (I.] 3)
2 {
'r
\
I
\
\
1--__
I
s
Puc 1.5 COBMeeHHe PC)KYlllMX 4aCTeH CBepJla Ii pe3ua: J - CBepJIO, 2 - pe3eu
1 8
P a 3 () e 11 I 06op KOllcmpYKl/Ull peJICyulUX UllcmpYJWellmO(J
,L{JUI HeKOTopblX HHCTpYMeHTOB Ha..
IlpaBneHHSI npO):\OJ1bHOrO H nOllepe4"
HorO ce4eHMH 110 OTnOweHHIO K Tcny
MHCTpYMCHTa T3KHe JKe, KaK 11 Y pe3"
Ita, HO He COBna)lalOT HanpaBJleHHSI
1(0)].34, a BMeCTC C HHMM H yrJ1bl B
IInaHC <p. B T3KMX CJtYlJ3S1X nepeHU'"
LlCKcaUHH yrJIOB He H)?KHa, HO B ypaB...
lIeHI1S1X (1.1 H 1.12) BMCCTO 3Ha4elll1H
q> Heo6xo,lJ,MMO nOJJ.CTaBJ1S1 rb TaKHe
'Ufa4eHHSI, KaKHe 6bl OHM 6bl;IH Y TO'"
PliC I 6 COBMcIUeHHe pe*yuulx
KapHoro npox O .L1 HOr O pe1ua B 3TOM IlacTcH (l)acoHlioro pC311a 4)aCOIlHOH
"JerKO y6C,lJ,HTbCSI ua npHMcpe <1JacolI- <l>PC3bl Ii TOKapHoro npOXOI1Horo
HOI'O pC311a HJIM q,aCOHHOH pe3bl. Ha... pe1ua. <.p - yrOJ1 B n:taue (aCOHJfOrO
IIpaBJ1CHHSI I-I Ii II-II COOTRCTCTBeHIlO pC3ua 1-1 q)aCOHlloi1 {pe3ht, <Pp -- yrOJI
np0)..10JlbBOe 11 1l0nepe4Hoe ;JUI COB1e- B nJIaHC TOKapHoro npOXOJ(Horo pC3ua
IJ(eHHbIX HHCTPYMCHTOB (pHC. 1.6). S H <p - HanpaBJICHHC 1I0,lJ,al.lH Ii yroJl
B rIJlaHe cpacoHHoro pe3ua Hi)H <»acoHHoH (ppe3bl. S M <p - Ha11paBJlelU1e
p p
1I0JJ.a l 1H H yro..1 B n;lane TOKapHoro IIPOXO)1HOrO pe3ua, JJ.;Ij( KOToporo
nO;IYlleHbl ypaBllclIHSI (1.1}-( 1.12). Ilo'3TOMY ypaBHeuMe 1.9 )..l.nSl <pacoH-
HOM $pC3bl H cpacoHHol'O pe31la IIpMMeT 8M}!.
tgytgy COS(P +tgy s i Hq>
np p II P
M.; 1M
tgy=tgy npCOS( 90-<p )+tgyusi n( 90-<p)
OKOHlla re:JbllO:
tgy.=tgy sin<p+tgy cos<p. (I 14)
np 11
B CJlY43S1X, Kor.ua O;J.1I0BpCMCHllO 113MeHSIIOTC lIa1B81H1j( H3npaBJICIIMM
cC4eHMH H BallpaB.iICHHSI IIO)J.a4, CJICn.YCT IIpOM3Bo.rUiTb nepeMH.lJ.eKCaUMIQ
yr:loB y M Cto M lIepcc4cT YI.,la <po
feoMel pH4CCKHC lIapal\1c I pbl HHCl pYMeHTa JJ.o;nKtlbJ 6blTb on rl11aJlb-
HblMH B pa601 C, T.e. 01lnlll.wa.7bllbl..HlI ()O..rI.JlCllbl 6blnlb KUlIe11C1fll11 ' leCKue
<'eo.uen1IJUl/eC1\ue napaUe111/Jhl 0603HatHM HX HHlleKCOM «K» r IOCKOJlh-
KY Koop.ul1HaTHble nJIOCKOC rH Bcex Tpex CI1CTe\1 KOOPLU1I1U'1 HC COBllal{a-
1
Illavll B 11 PeiKyw.Hit HHCTpYMeHT
101, TO J{JUI H31'0TOB..1eHHSI HHCTpYMeHTa Heo6xoJJ.HMO nepeCt.tHTaTb KHHe-
MaTl1lJeCKl1e napaMCTpbl B HHCTpYMeHTanbHYIO CHCTeMY, T.e. onpeJJ.eJ1HTlJ
OIlTHMa..1bHble HHCTpYMeHTarlbHbJe napaMeTpbl. 0603t1a4HM HX HH,lJ.eKCOM
<(11)>. CHatta.1Ia KHHeMaTH4eCKHe lIapaMeTpbl lIepeBO,lJ.HM B CTaTH'"IeCKYJ()
CMC1'eMY (HH.LleKC «C»), a 3aTeM B HHCTpYMeHTaJlbHYIO. 3To JlerKO BblnOJI-
1111 fb, 3Ha.sl yrJ1bl 1I0BopOTa Koop)J,I1HaTHbIX nnOCKOCTeH OAHOH CHCTeMbJ
OTHOCHTe..1bHO JJ.pyroH.
PaCCMOTpl1M Ha KOHKpeTHoM
Ilpl1Mepe IICpeC(leTa npO)J,OJlbHbiX
lIepe,nHero H. 3al1.IIerO yrJIOB OT-
pe3Horo pe3u,a, YCTaHOB..leHHoro
BblLIJe u,eHTpa JJ.eTaJIH na BeJ1HlJH-
IIY h (pHC. 1.7):
YJ1=YJ(-J.!-t, a. H=a. I( +)l+t,
rJ{c: )l - yro..l nOBopoTa CTaTH-
lfecKOM CHCTeMbl KOOPlJ.HHaT 01'-
HOCHTeJlbHO HHcTpYMeHTaJlbHOH;
t - yrOJl 1I0BopOTa KHlieMaTH-
I.ICCKOH CHCTCMbl KOOP.lI.I1HaT OT-
HOCHTeJlbHO CTaTHlJeCKoH.
Onpe.n.enHM 3Ha l leHHSI Il 11 t:
sin )l = 2 h / d; t g t =S' / 1t d,
S =..S'cos}..t.
TaKHM 06Pa30M,
Jl==arcsin(2h/d),
t=arctg( ScosJ.!/1td).
r lepcc4eT YrJlOB B rtJI8He 113
OllHOH CI1CTeMbl B ,ltpyrylO erue
npolltC (pI1C. ] .8).
TaKHM 06pa30M, 3Haj( KOHK-
peTHYIO YCTaHoBKY HHcTpYMell-
ra OTHOCHTJlbHO o6pa6aTblBae-
\10H )]eTaJIH, 3H34eHHj( CKOpOCTH
20
Pu
Puc I 7. CXeMa,WISi nepeCtleTa yrnoB 113
OllHOH CHCTeMbl KoopllHHaT B llPYryro. On '
0(:,0.. - OCHOBHble nJIOCKOCTH. HHCTpY-
MeHTILlbHaSI,CTaTMeCKaSI,KHHeMaTnqeCKaH,
p . p , P - nJIOCKOCTH P e3aHHSI. HHcrrn y -
If C K '"t',
MeHTaJ1bHaSI, CTaTl¥JeCKWI, KHHeMaTJ11IeCKWI
P a ::I () e Jl I ()6::1op h'OllcnlpYK1lllli pe:JI(YlllliX UHcmpY."vfellnI06
pC3aHHj( H nOAallH, JlerKO Bbl4HCJIHTb
OIiTHMaJ1bHble yrJlbl 3aT04KH HHCTPY-
MeHTa, MCXO,ltj( 113 OIlTMMaJlbHblX KH-
lIeMaTH4eCKHX. O.auaKO eCJIH H3Me-
HCHHe yrJlOB He npeBblwaeT ,ltonyc-
KaeMblX OTKJ10HeHHH na H3rOTOBJ1e-
L_-,)
lIMC HHCTpYMeHTa, TO lIepCC4eTa yr-
nOB He ,lteJlafOT. 3TO CBOHcTBeHHo
}!JISI nepeLlHHx H 3a.llHHX yrJ10B HHC f-
PYMeHToB, BO BpCMj( pa60Tbi KOTO-
pblX OTHoweHHC 1I0,lta4H K CKOpOCTH
pe3aHHjf Hc60JlblllOe, HallpHMcp, TO-
KapHblx pe31l0B 06w.cro Ha311a4eHHSI.,
Puc
3eflKcpoB, Q>PC3 HAp. Ho CCTb BHbl
pa60T, r,lte 1I0Aa4H 60JlbWHe H H3Me-
HellHjI yrJlOB 3Ha4HTeJ1bHble. TaK..
I1PH Hape3aHHH pe3b6bl pe3ua'dH 'Y K H
a K pe3ua B nonepe4HO'd HallpaBJ1e-
HI1M OTJlH4aCTCSI OT CTaTH4eCKHX Ha yro;1 JlOLl'beMa pe3b6bl.. a Y 3al bl-
Jl0B04Horo pe3u.a npH 38TblJ10BaHHI1 3y6beB <j)aCOHHbIX <)3pe3 - Ha
BeJJH4HHY 3aLlHcro yrJla <ppe3bl B IIpO.llOJlblfOM HanpaB.:leHHH. H3MCHe-
HI1j1 1 aKHX BClIH4HH He06xoJ1.I1MO Y'-IHTbIBaTb.
KOHTpOJlbJlble BonpOCbl
I. Ha3Ha4eHHe peJKywer'o HHcTpYMeHTa.
2. Tpe60BaHHj( K PC)KYW.eMY HHCTPYMCHTY.
3. KpHTepHH OIlTH\taJ1bHOCTH KOHCTpYKU.HH HHCTPYMCH ra H nYTH J\OCII1-
)KeIU1j1 OnTHM3JlbHOCTH.
4. CoclaBHbIe 4aCTI1 H 3JleMenfbi KOllCTPYKUl111 HHCTpYMcHTa.
5. feoMeTpH4ecKI1e napaMeTpbl HHCTpYMcHTa, HX Ha3Ha l leHI1C 11 onpeLlc-
neHHe.
6. nOjlo)J(euHe KOOp.nHHaTHbIX IIJIOCKOCTCH B pa3JJI14HbiX CHCTeMax KOOp-
HHaT.
7. I-leo6xo):\HMOC fb nepeClJe fa yrJIOB 3aT04KH HHCTpYMeHTa H3 O,ltHOH
KOOp.LtHHaTHOH CHCTeMbl B tlpyrYK>.
I 8 Cxe\1a DJUI ncpectteTa yr.l1oB
B n:raHe 113 CTaTH1.JeCKOH
CHCTeMhl KOOpJ1I1HaT H('"
B lIHCTpYMeUTaJ1hHYW u 11 ft.
<Pu:'= <Pc-ll.. <P 1 ..= <PIc .Ll1
2 ]
Lllazyu 8./1 Pe)J(yuudi HHcTpYMeHT
1.2. MATEPHAJILI JIjI H3rOTOBJIEHHH
PEJKYHX HHCTPYMEHTOB
1.2.1. 061UHC nOJIOiKCHHH
B I1011aBjljllOweM 60;lbWI1HCTBe cJlyqaeB HncTpYMeHTbl tteJlalOT co-
craBHblMH HJ1H C60PHbIMH: I1X Kopllyca H3rOTaBJ1HBafOT 113 KOHCTPYKI..f.HOH-
IfblX CTaJJCH, a PC)I(YlJtYIO t.laCTb - 113 HHCTpYMeIlTa.HbHbIX MaTepHaJIOB,
KOTOpblC HHOJ:Lta Ha3blBaJOT PC)J{YUU1MH MaTepHa..18MH. lfmo6bl lIl/Cnlpy-
wennl 6bl.ll pa60n10cnoco6ubl./t.f U OnnlUMaJlbllbVW, uanlepU(JJl e?o pe-
.)IcYlilezi llacmu i)UJ1.JICell 06JlaOanlb 6blCOKOli m6epoocmblO t npolJlIOC-
nlblO, 1I31l0CgCnl0UKOCnlbJO, n1enflocnl0UKocmbl0 (KpaCllocnloiIKOC11lblO)t
yi)apuoll 6H3KOC11lbK) u l/UKJIUlleCKOU npOl/HOCmblO, n1epMOOUlIa'WU t lec-
KO't1 npOlf1l0CmblO, n1enJIOeM1<OCn1blO, nlen.Jlonp0600uocnlblO, \1aJlbl.M
cpOOCn16o./w K o6pa6ambl6ae..WOMY .lWanlepUaJlY, XOPOUIO o6pa6an1bl-
()all1bCJl U He Cooep:JK Glllb oelpUl/umllblX 3JleMe1/mOH
J1HC'I PYfCHTa:JbHaR npO\fbJWJ1CHHOCTb "OKa He HMeeT TaKoru MaTepH8.ila,
KO ropblH B JlOJIHOH Mepe OTBet.JaJI 6bl BCCM lJepelJHCJ1eHHblM Tpe60BatlHjlM, a
eCTb OllpC,LI,CJ leHHble rpyrll Ibl MaTepHaJ lOB, OTBelJalOUJ.HX lJaCTI1 H3 3THX Tpe-
60BaIlHH: HHCTpYMeHTaJlbHblC yrjlepo).J,HCTbIe H JlerHpOBaHHbie CTaJ1H, 6blcr-
pOpe)KYUJ.He CTaJIH, J{HCI1epcHoHHO-TBep.lleIOll!l1e HHCTpYMeHT(LlbHble CII.iJaBbl,
TBep).J,ble CrI.aaBbl, MI1HepaJloKepaMHKa, eCTeCTBeHHble 11 HCKyccTBeHHblC
TBcp)J,ble MHHepaJlbl (WIM33, Py6HH, Calll1p, Ky6HlJeCKHH HHTpI1,lJ. 60pa).
1.2.2. "" IIcTpY1\leH1 aJlbli Lie CyanH H CIIJlaBbl
YI:llepOJ.HCTbIC HIICTpYMeH'1 aJlbHble CTaJIH - caMblH CTapblH
HHCTpYMCHTa;lbHbIH MaTepl1aJI. COBpel\feHlIbIe MapKH CTaJICH Y9A.. Y lOA,
Y 12A.. Y 13A COJ[Cp)Kar OT 0..9 110 1..3 % yrJlepoll.a, 3aKaJIHBalOTCSI Ha
flep.LlOC'J b 61-63 HRC,) H 06J1a.LlalOT )tOCTaTOlJHO BblCOKOH MexaHHllec-
KOH npo--tHOC'1 blO, HO HH3KOH H3HococrOHKOCTblO H TenJ10cToHKOCThlO.
"U3KOJICrHpOnaIlHble UHCTPYMCIIT3JIbHbie CTaJIH - yr:ncpOJ{I1C-
1 ble I1Hc-rpYMeHTa.rlbHble CTaJlH C ue60-,lbWHMH .l106aBKa\1H xpO\fa, Map"
rauua, Bo..1b<ppaMa, KpeMfHi.sl H BaHa.L(H. HaM6o.aee WHpOKO npHMeHRCMblf
MapKH XBf, 9XC, 95XrCB(f), X6B<t> 3aKaJlHBafOTC» Ha TBep,lJ,OCTb J10 65
IIRC,. H3HOCOCTOHKOCTb 3THX CTaJJeH HeMlloro BbI1Ue, lleM yrJ1epO.LlHc"
TbIX+\ a Ten;10cToHKOCTb TaKa JKe lIeBblCOKaH (250-350 °C). 003TOMY 113
yr.HepO.llHCTbIX H tlH3KOJlerHpOBaHllbiX HHCTp)''deHTaJ1bHbIX CTaJleH ).J,eJlal01
HCOTBeTCTBCHHbJe PYllHblC HHCTpYMeHTbl 11 neKOTopbleMaIIlHHHble.pa60-
2 2
P a 3 0 e}l 1 ()630p k.OllCmpYJ<I/ull pe:»eyullix UIlCI11pY,MeHm0f1
I alow,HC C HH3KHMH CKOpOCTMH pe3auHj( H xapaKTepH3YIOWHecj( He60Jlb-
IUOH TpYAoeMKocTblO 113rOTOBJICHHj(.
BbICOKOJICI'HpOBaIlHbJe IIl1cTpYMellTaJlbllble C'laJIH - 6bICTpO-
pC)K)'lUHe CT8JIH, KOTopble H3rOTaBJIHBaIOTC Ha OCHOBe BblcoKoyr.nepO.l.J.l1-
crblX C cOllCp)l(allHeM yrJlepo,aa OT 0,7 )].0 14)4 % co 3Ha l IHTe.,1bHbIMH
Jlo6aBKaMH Kap6Ml1006pa3YfOWHX 3JICMeHTOB (BOJ1b<ppaMa XpOMa4) BaHa-
llM4j MOJIH6JJ.cHa), 4TO 1I0BbJWaeT Tel1J10CTOHKOCTb CT3JI" .AO 670°C H
II03BOJISIeT B 2--4 pa3a YBeJIH4HTb ,lJ,OllycKaeMYlO CKOpOCTb pe3aHHj( no
cpaBHeHHiO C yrJJepO,lJ,HCTbIMH H HH3K0J1erMpOBaHHbIMH CTaJUIMH.
flepBblc MapKH 6bICTpOpeJKyw,Mx CT8J1eH - PI8 H P9 - cO.l1ep)KaT
04)8 % yrnepO,lJ,a, 4 % xpOMa, COOTBeTCTBeHHO 18 H 9 % BOJJh$paMa 41 1 Ii
2% BaHaJJ.I-'UI. TenJJOCTOHKOCTb HX Ol1.HHaKOBa, TaK KaK OllHHaKOB COCTaB
TBep.l10rO pacTBopa CTaJleH B 3aKaneHllOM COCTOSlJlI1H OllHaKo H3HOCO-
CTOHKOCTb CT8J1H P 18 npH6JIH3HTeJlbHO B JlBa pa3a Bhlllle.. 4eM CTaJIH P9.
OHa COllepJKHT B TPH pa3a 6o;lhUle H36hlTOt.lBblX (cBo6o.lUlbIX) KapOH11.0B.
KpoMe Toro, CTa.,1b P 18 J1yt.Jwe 1I1JlI1<1>yeTCjI, MeHce CKJ10BHa K npHlKoraM
(H3MetleHHfO <)JH3HKo-MexaHH l lecKHx CBOHCTB nOBepxHocTHblX CjlOCB noJJ.
}(CMCTBHeM TenepaTYpbl B 30He WJJI1$OBaHHSI). 003TOMY CTaJlb P18
C l II1TaeTC» KJlaCCHtteCKOH, 31 a.,10HHOH MapKOH, no OTIfOlllCHHIO K KOTOpOH
OUCHHBalOTCSI CBOHCTBa .apyrwx MapOK 6bICTpopCjJ(YUJ.eH CTa,lH.
CTpCMneHHe nOBblCHTb pe)l(yw.He CBOHCTBa 6bICTpopC)K)'UJ.ei1 CTaJ1H H
COKpaTMTb paCXO)! ,lte<pHUMTlloro BOJlbQ>paMa npHBeJIO K C03l.1.aHHfO ue.f10H
rar.fMbl MapOK era.1JeM (6oJ1ee 40), .LJ;0J10JJHMTenbHO JlerMpOBaHHbJX MOJJM6-
LteHOM (P6M3, P6M5, P9M4), BaHa).(HCM (P9<1>5 P 12ct>34) P 14<1>4.. P 18<1>2).
K06aJlbTOM (P9K5, P9KJ 0) H COBMeCTHblM :lcrHpOBalil1eM 3THMH 3JleMeH-
TaMH (P6M5K5 41 P9M4K8, P12<1>4K5, PI2<1>2M3K8, P18<D2K5 H IIp.). Hx
MOIKHO 1I0.l1pa311eJIHTb H3 rpynnbl cTaneH HOpMaJ1bHOH, 1l0Bb[WeHHOH H
BblCOKOH TCnJlOCTOHKOCTM HJIH I JpOH3B0.L1HTeJlbHocTH.
CTaJIH 1I0pMaJlbllOii TCIIJIOCTOHKOC rH - BOJlbQ>paMoBbIe CTaJIH
P 18, P 12, P9 H 3aMeHHBWHC MX B IJOCJlellHHe rOJJ.bl B0J1b)paMOMOJJH6JJ.e-
HOBbie CTaJ1H P6M3 M P6M5.
CTaJIH 1I0BblweHHOH TellJIOCTOHKOCTH COAep)KaT 4-5 % BaHa-
lJ.HSI np" 9-10 % BOJlb<)JpaMa WIIH 6-8 % BaHa,aliSl IIPH 2--4 % BOJlb$-
paMa H 2 % MOJlH6JJ.cHa. K HI1M OTHOCSlTCjI TaK)I(C CTa;IH, JlerHpOBaUHb[e
K06aJIbTOM B pa3Mepe 5% C nOBblweHHblM CO)leplKaHl1eM BaHallHSI
(3..5--4 %) H BO.i1b<l>paMa (.1..1.0 12 %), MJIM CTaJlH C nOBblllleHHblM COJ{ep-
2 3
Wozyu B.J1 PelKYIUHH HHCTpYMeHT
lKaHHeM Ko6CL1bTa (6-8 %), nOHH)f(eHHbIM cO,l1ep)I(aHHeM BaHa!l.HSI
(1.,5-2 %) H C co)].ep)l(aHMeM Bo,,1b<ppaM3 )].0 10 %.
CTanH BblCOKOH TellJIOCTOHKOCTH cO,lIep)l(aT 60nce 12 % K06aJlb-
Ta, )].0 3,5 % BaH3.lJ.H1I, .no 18 % BonbQ>p3Ma. CO,Qep)l(aHHe BOJlb<ppaMa E
IIHX MO)f(eT 6blTh nOHH)KCHO JJ.O 11-14 % 33 CtteT l(06aBOK M0J1H6l(eHa.
113 6bICTpOpe)l(YU\HX CTaJleH H3rOTaBJIHBalOT nce HHCTpYMeIlTbl
npe)].Ha3Ha1.JeHHble ,LIJIj( pa60Tbi H3 CTaUKax. O,lJ.HaKO npaBHJlbHO 060CHO-
BaHHblM Bbl60p MapKH CTaJlH ltJHI KOHKpeTHblX BH,lJ,OB I1HCTpYMeHTOB J1
YCJ'OBHH p360Tbi MOJKeT 6blTb C;:J,eJ13H Ha OCHOBe Y4eTa 3KCnJlyaTaUHoH-
HblX It) TeXH0J10rH4eCKHX CBOMCTB 3THX CTa.aeH. YKPYlIUeHHO 3TH CBOHCTBa
MO)l(HO OLleJ-l.HTb no xapaKTepy B.iIHj(HHj( Ha HHX "lCI'HPYfOWI1X 3JleMeHTOB.
BonL+paM npH.lJ.aCT CTaJlH BblCOKYlO TBCPLl.OCTb.. H3HOCOCTOHKOCTb 11
TenJIOCTOHKOCTb. CTa.Hb P 18 CO,lICp)J(HT 18 % BOJ1b€j>paMa.. XOPOlUO WJ1H-
£pYCTCj( H 3aKanHBaeTCj(, o6J1aJ.laeT no cpaBHeHHIO C yr:nep0)].HcTbIMH 11
ffH3KOJlerHpOBaHHblMH CTa.:11IMH BblCOKOH Tell.l10cTOMKOC1 blO ()..{O 620°C),
II0HH)I(CHIfOH, HO BIIOJJHe npHeMJleMOH npot.JHocTbfO H TenJlonpOBO).1HOCTbf<J
H 1I03TOfY npHHHMaeTcSI 3a 3TaJIOHHYIO. no cpaBHeHHIO co CTaJI1IMH PJ 2
H P9 MeHec J1J1aCTH4Ha, xY)I(e nOJ\llaeTCj( 06pa6OTKe ,LtaB,,'1CHHCM B rop»-
4CM COCTOSlHHH, xapaKTepH3YCTCj( 60Jlee BblCOKOM Kap6M)..{Hoi1
HeOLJ,HopO)(HOCThlO (60ollbwe Kap6M,ltHble jIHKBaLlHM).
MonH6J1eH SlBJJ»eTCSI XHMl14eCKMM aHa.:lorOM BOJlb£ppaMa, HO 60J1ee
CHJI bII 0) {eHCTBYIOUU1M. OH 06eCnClJHBaeT CTa,,1H nOttTH TY )Ke (HeMHoro
IIH)I(e) rCIIJJOCTOHKOCTb LITO H BO.ilb<\JpaM, flP" COOTHorneHHM 110 Macce Mo:
W-= 1 1 ,,5. KpOMC TOI'O, OH npHlJ,aeT CTa.:IH 60,,1CC BblCOKYfO 1IlaCTH4HOCTb
B r Op»4C\f COCTO»IIHH (CT3Jlb JIYLJlUe KyeTCjI), IJOBblweHUYfO TCIJ.;JOIJpO-
BO..lHOCTb" \1eHhUJYfO Kap6H..'UIYtO lICO)..{HOPO;{HOCTb, nOBblllleHHYIO np04"
1I0CTb (lIpH CO.Llep)l(aHMH cro B CTaJlH ltO 5 %), YBC;IM4HBaeT HHTCpB3JI
3aKa..I04HbIX TeMIJeparyp, HO 1l0BbiUlaeT CKJ10flHOCTh J( 06c3yr..lepo..
)f(HB3I1HJO IIPH HarpeBc nop' 33KaJIKY.
Bana,a"H co06waeT CTaJlM nOBblUleHHYlO TBCplJ,OCTb (.AO 67 HRC,»)'!
ciIOco6cTBye I nOBhlUJelu1tO TCIIJIOCTOHKOCTH (JtO 635°C), HO Ol.(HOBpeMeu-
HO UOBhlwaeT XpYIlKOCTb, 1I0HH)J(aeT IJpOt.JHOCTb 11 TeIUl0npOBO)lHOCTb.
DOJlbWH\1 He,QOCTaTKOM BaHalJ.HeBbIX CTa..1CH j(Bjlj(eTC1I HX nloxaj( W;IHcJ>y-
eMOCTb (CKJIOHHbl K npH)I(Ora\1), YXYAlllafOUjaHCSI C YBeHMLfeHMeM cOLlep-
)K3HMSI TBepL(blX H Ma,IO renJ10npOBO.llHblX Kap6H,LtOB BallaJ(HSI.
Ko6aJlbT. B I JpOTHBOIIOJIO:>KHOCTb BOlb$paMY, BaHa,nHtO, MOJIH6JJ.eHY J1
XPOMY o6pa3ye'r B CT3JHi HC Kap611.Llbt, 3 MCjlKO.LlHCllepCHble I1HTepMeTCL1"
2 4
P a j i> e 11 I ()6:Jop KOllcnlP..VK11ltU pe:JI(YUlux UHCI11p.,V1I,tIeHm08
JIMt1bl, YBeJ1M'-lHBalOHe TBCPAOCTb (11.0 68 lIRC 3 ) M TellJ10CTOMKOCTb
(.no 670°C) CTaJ1M. KpoMe Toro, Ko6aJ1bT B 60JIblliCH CTeneHH, 1.JeM
M0J1H6.nCH, IIOBbllllaeT TenJ10HpOB0.l1HOCTb CTaJ1H. OAHaKO 31'11 CTaJ1M OTJlM-
(taJOTCH He6oJlbU10H IIp04HOCTblO H 1I0BblllJCIHIOH XpYIIKOCTbfO, 60nee
CK.aOHHbl K o6e3yrJlepOjKHBaHMlO (II B ABa pa'3a .l10po)J(e CTaJIH P 18., KOTO-
paj(, B CBOIO 04epe.[\b, .lJ.opOII{e KOHCTPYKlU10llHOH CTaJ)" B 10-20 pa3
Kap6H.llHO-HHTepMeTaJ101'HAHaSi HeO.lJ.HOpOAHOCTh HeCKOjlbKO BbILllC.. t1eM y
jipyrHx CTaJiCH.. a WoI1H$YCMOC rb BbIWC.. \.feM Y BaHaJ1HeBbiX
l"aKMM 06P830M, CT(L1H nOBbllllelllfOH 11 BblCOKOH lCllJlOCTOHKOCTH \feHeC
np04HbJe, xY)J{e 06pa6aTbJBalO'rc HjlH llopO)J(e., 'feJ\.1 CTa.,1H HOp\ta..1bHOH Ten-
JIOCTOHKOCTH. n03TO\ty HX npMMCHeHHe lIaH60Jlee paUHoHaJlblfO npH pa60re C
110BblLlleHHblMH CKOpOCTj(MH 11 pe3allHH TPY.l(HOo6pa6aTbIBaeMblx CTa.JleM 11
CIJJlaBOB, r)]e OHH MOryr 06eCnCl.JHTb Tpex-., l.JCTblpexKpaTHoe nOBblluellHe
CTOHKOCTH no cpaBHeHHlo co CTa!UIMH HOp\1aJJbHOH Ten;locroHKoCTH. ECJ1H
KYJ1b'rypa TepMHllecKoH 06pa6oTKH H 3aT04KH HHcTpYMellTa HH3KaSi (lie Bbl-
JJ.ep)l(MBafOTCSI TeMneparypHo-BpeMeHHbJC I1apaMC'Jpbl 3aKa.JlKH M oTnycKa..
Tpe6yeMblc YC;IOBHj( WJ1H<I>OBaHI1 H 3aT04KH -lJ.OnycKalOTcSI IIpl-'I)KOrH)., TO
TaKHe CTaJlH JIYl.Jwe lie nPHMcI-ISlTb.. TaK KaK HX HCXOllHhle CBOMCTBa 6YJ1yr
HClIoplleHbl J10 TaKOH CTeneHH.. '110 CTOHKOCTb HHCTpYMCHTOB H3 THX cra:leH
fO)J(eT 6blTb fU1)J(C, lJCM H3 CTaHeM HOpM8.;lbllOH Tel IJ IOCTOH KOCTH.
nOBblUJCHHe pe)J(YWHX CBOHCTB 6bJCTpOpe)KYWHX CTa.aeH tlOCTHr'aeTC}I
)(01lO;IIJHTeol1bHbIM JlerHpOBaHl1CM HX a30T0\1 R pa3\i1CpC 0,06-0,09 %.
MapKH cTaaeH Te )J{e, HO C llo6aB.HeHHeM 6YKBhl 1\: AP6M5, 10AP6M5,
AP12, AP18 J1erHpoBaHHc a30TOM lIa 1-2 elJ.HHMtJ.bl 1l0BbiWaCT TBep-
J.J.OCTb H Ha 20-30 % PC)I(yuHie CBoHcTBa CraJIH.
YnYl.JUICHMe TeXHOJlOrHlJeCKMX CBOHCTB 6blC 1 pOpe)KYWMX Cl a;'e ,JOC-
THI aCl Cst IIYTeM H3rOTOB;lelll1S1 HX MCTOOM 1I0pOWKOBOH MCTaJloI'yprHH,
v v ..#
T.e. npCCCOBaUHeM 113 nopOlllKOB C BOCJle.u.yIOW,C" upOKaTKOH H KOBKOH
JTO cfloc06cTByeT nOBblWeHl110 O,ltHOpOJU.IOCTH H BJI'3KOCTH CTaJJH,\ YJIY4-
weHHIO lU;U1<pyeMocTM H YMCHbLUeHHK> ).le<popMau,HH IIPH TepMHLJeCKOH
o6pa60TKe. KpoMC TOIO, CTOHKOCTb I1HcrpYMeHTOB 113 TaKHX CTaJleH B
JJ.Ba pa3a BbIUJe, 4eM H3 06bILlHbIX.
,Lle<J>HllHT BOJlb<l>paMa MHHIJ.HHpOBaJI pa3pa60TKY 6e3BOJlbpaMOBbIX
CTaneH (]] M5<1>: 3K-41; 3K-42 H J1p.), KOTopble no CBOMM pe)J()'WHM
CBOHCTBaM He YCTynafOr CTHJIH P6M5
2
llla2YII B./1 Pe)J(YWM'M I1HCTpYMeHT
BblCOKOJlerHpOBaHHble 6e3yrJlepoHCTble CIIJlaBLI P 18M3K25,
P18M7K25, PJOM5K25, 3B20K20X4, B16M4K16X4H2 H .apyrHe C CO).1ep-
)KaHHeM yrJIcpo,Qa o O06 % j(BJ]j(fOTCJJ CpaBHJ1TeJ1bHO HOBblMH MHCTpYMeH-
TaJIbHblMH MaTepManaMH. npH 3aKaJ1Ke 11 OTIlYCKe npOMCXOtlHT .LJ.HC-
lJepCHOHHoe TBep.neHHe CnJlaBOB, 1l0BbiwalOUlee HX TBepLlOCTb
;..{o 69 HRC') Ii TennOCTOHKOCTb .LJ.O 720 °c. n03TOMY cn..laBbl HHor.na
Ha3bIBaIOT o ucnepCUOHIIO-meepiJeJOttjUJWu. OHM 06JlaJ13lOT .nOCTaTOtIHOH
JJp04JJOCTbfO (,lt0 2000 H/MM 2 ) 11 MCnOJJb3YJOTCJI D.lU. o6pa60TKH
TpYll II 006pa6aTbi BaeM blX MaTCpH8.iIOB, o6ecne4MBaH IIOBblllleHHe CKOpOCTH
pe3aHHSI B 1,5-2 pa3a 1i."M CTOHKOCTH B 12 p33 no cpaBHeHHIO co CT3J1blO
P18. npH 06pa6OTKe 06blttHbiX KOHCTPYKQHOHHblX MaTepHaJlOB HX pe-
WHe CBoHcTBa npH6J1M)f(aIOTCjI K CBoHcTBaM CT8JleH P9K5 11 PI8<1>2.
BCne.l1CTBMe nOBbu.uCHHOM CTOHMOCTH ,l(HClfepcHoHHo-TBept.(eIOWHe CnJlaBbl
TaK JKe, KaK H 6blCTpOpe)l(YlUHe CTa;U1 lIoBblweHHoH H BblCOKOH TenJI0CTOH-
KOCTH, npMMeHjlTb npH 06pa60TKe YrJlepo.QHcTblX H YMepeHHo J1erHpOBaH-
IlblX KOfICTPYKI..(HOHHblX MaTepHaJ10B 3KOHOMH4eCKH Hcuc.ncco06pa3HO
1.2.3. MCTaJlJlOKepaMHtlecKHc TBepLle CDJIaBbl
MeTaJ1JIOKepaMMlJeCKMe TBep,Uble CI1.,laBbl nOJIYlJafOT MeTo,nOM 1I0porn-
KOBOH MeTaJ1J1yprHH nYTeM IJpeCCOBaHHjI C 110CJ1en.YfOUJ,HM ClleKaHHeM I1PH
TeMneparype 1500-2000 °C nopOLllKOB Kap6HlloB ryroll;laBKHX MeTaJl-
SlOB: BOJlb$paMa.. THTaHa, TaHTa.na H He 06p33YlOwero Kap611.LtOB K06a.,1bTa.
Pe)J(YWHMH KOMnOHeHTaMH B CIIJI3BaX jlB;UIIOTCjI Kap6J1.Llbl, a Ko6a..1bT
BblnOJIHjleT pOJ1b CBSl3KI1.
B npOMbllllJ1eHHOCTH npHMeHj(IOTCSI TpH rpYl1l1bl TBep,!:\blX CI1JlaBOB,
OTJIH1.JafOlUHXCSI 110 COCTaBY Kap6H.aHOH OCHOBbl: 001l01\ap6UOllble, HJIH
flOJlb1JpaMOK06allbnl06ble, 0603HalJaCMble BK: BK2, BK3, BK4, BK6,
BK8, BK10, BK15, BK20, BK25 (TennOCTOMKOCTb - 800-850 °C);
o(yxKap6uollble, Hn 11 n1Un1al/060.llbqJpa wOKo6a.nbmo6bl e.. 060311alJaeMbie
TK: T5K12'1 T5K10, T14K8.. TJ5KI0.. T15K6.. T30K4, T60K6 (TCIIJIOCTOM-
KOCTb - 850-900 °C), H nlpexKap6ui)uble.. HnH n1al/maJlOlnumaJ./0607b-
qJpawoKo6aJlbmo(Jble, o603Ha4aeMbie TTK: TT7K 12, TT8K7.. TT7K t 5..
TT] OK8, TT20K9, TT2] K9 (TennocToHKOCTb - 750 °C). KpoMe Toro,
HMefOTCj( JWeJlK03epUucnlble CIIJlaBbl BK3M, BK6M (rpynna M), oco6o-
.weJlK03epHucmble - BK60M, BK100M (rpynna OM), KpynJlo3epHlIc-
n1ble - BK4.B, T15K12B (rpynna B) H BK20K, BK6KC, BKIOKC (rpyn-
IIbl K 11 KC). (f)paKuHoHHblH COCTaB CII:laB3 onpe,QelJSleTcSI uHQ>paMM B
2 6
P a 3 0 e..'1 J ()630p !<Of[CmpYKl/uii pe.J/(VlllllX ullcmpYJweumo(j
\fapKC Hocne 3HaKa XHMH4eCKoro 3J1eMeUT8. HartpHMep CllJlaB B K6 co-
JtCpiKHT 6 % K06aJlbTa, OCT8JlbHOC - Kap6H.nbl ROJlb<ppaMa, cn;13B T] 5K6
COD:ep>KHT 6 % Ko6aJ1bTa, ) 5 % Kap6HttOB THTaHa M OCTaJ1bHoe - K8p6M-
lIbl BOJ1b<}>paMa H T.)].
BblCOKYIO TBep)(OCTb (.no 92 I IRA), TenJIOCTOHKOCfb H H3HOCOCTOH-
KOCTb cn;laBaM co06wafOT Kap6HAbl 4eM HX 60jlbWe CO,L\epIKHTCSI B
CIIJI8Be, TeM Bblwe ynoMSlHYTble nOKa3alCJIH'I HO HHJKe lIp04Hocrb. npH
3TOM lIaH60J1ee BblCOKOH Jlp04HOCTbiO 06;la,llaloT Cl1J1aBbl C Kap6H.L1aMH
T8HTaJ1a'l 3aTeM CJ1e.aYIOT CllJlaBbl H8 OCHOBe l\ap6M.!10R BOJlh(ppa\18. Ca-
MYIO HH3KYIO IIp04110CTb HMCtOT CJlJlaBbl, co.nep)Kaw.He Kap6H).lbl '1 HTaIl3.
TBep.nocTb., TcnnocToHKOCTb H H3HOCOCTOHKOCl b cnJ1aBOB H3MCHSHOTCSI B
HanpaBJIeHHH, 06p8THOM H3MenClfHIO np01.JHOcTH. KpoMe 10ro, ltCM 60.rIb-
we B CIJII8Be cOJJ.ep)KHTCSI Ko6aJ1bTa H 1.JeM TO,,1lUe ero 060..104KH, 06BO;13-
KMR8J.OWHe 3epHa Kap6HAoB, TeM Bblwe np041i0CTb CIIlaBa. n03TOMY
KpYIIH03epHHcTbiC CnJI3Bbi xapaKTepH3YIOTCSI 60JIce BbICOKOH a MeJ1-
K03epHHCTbie - 60Jlee IIH3KOH IIp01.JItOC1 blO, llCM 06blt.JHble ClljlaBbl TaKO-
ro IKe <»paKUHoHHoro COCTaBa, 110 H3HOCOCTOHKOCTb KPYIIHo3epHHcTbiX
CIIJ18BOB HH)Ke, a MeJ1K03epHHcTbIX Bblwe H3HOCOCTOHKOCTH HX aHaJIOrOB.
TBepAble CnJlaBbl B 3-5 p83 J1.opo)Ke 6blCI pope)l(ywcii CTajJH H Bbl-
nycKafOTcSI B BH,L.\C nJ1aCTHIIOK, KOTOpblMH OCHawaIOTC}J COCTaBHble H
C60pHbie HHCTpYMeHTbl. MeJ1KOpa3McpHble HIiCTPYMCH I bl MO)J(HO U3ro-
TaB.HHBaTb ueJJI1KO\1 113 TBepJJ.oro ClI.ilaBa. I1CIIOJlb'30Balll1e TBCpD.OrO CIIJlaBa
,l.\JUI OCHalUCHHSI pC)K}'lllHX HlfCTpYMelll0B n03BOJU1eT 1I0BblCHTb 1(0 cpaBHC-
HHIO C 6bICTpOpCIKyw.eH CTa:lbiO ypOBellb CKOpOCICH pe3aHI151 B 3-5 pa3..
OHO 3KOHOMI1 l lCCKI1 ollpaBJJ,alfo TO;lbKO B 1 CX c;lyttaJlx.. KOrJla no cpaRlle-
HHIO C 6bICTpOpe)l(Yll(eH CT3JlbiO CKOpOCTb pe3aHMSI MO)l(CT 6brJ b YBCJII1-
l.feHa He feHee t.CM B ],5 ra3a.
CUJJaBbl TK KaK HaH60JICC TClIjlOCTOHKl1e H H'3HOCOC rOMKHe IIpellHa3Ha-
\.IClfbl ,LlJlS1 o6pa6oTKH C BhlCOKHMI1 CKOpOC UIMH pC3aHI1S1 KOHCTPYKllHOH-
HblX CTaJ1eH M JlpyrHx MeTalIJlOB, .lJ.aIOWHX CJIHBUYIO CTPY)KKY. CI1J1aRhi BK
IIpHMeHSIIOTCSI B OCHOBHOM ,ltJlj( 06pa6oTKI1 tlyrYlla, 6pOH3bl M ,upyrHx
MaTepHaJIOB, .llafOUlHX CTPY>KKY CKaJlbIB8HM1I, KpOMe Toro.. I1MH IlOflb3YfOT-
CSI 83aMeH cnollaBOB T, KOrlta HX IJP01IIJOC'I b B KOHKpe rUblX yc.noBHSlx
HeJJ,OCTaT04Ha. CIIJJaBbl Tl'K - YHHBepC8JlbHOrO IIpHMCHeIlMSI.. HX HC-
1I0J1b3YfOT fnaBHblM 06pa30M )..1..1151 TI)KeJ1bIX pa60l C Y.LJ.apHbIMH HarpY3Ka-
MH H ).\oI1S1 o6pa60TKH TPY.LJ.HOo6pa6aTbIRaeMbIX MaTcpHaJlOB
2
llla?yu 8./1 Pe)l(ylltHH MIICTPYMCHT
nOMHMO H3MeHeHMj( pa3MepOB 3epeH Kap6HD.OB, YJ1Y4111cHHe 3KCIIJ1ya-
TaUMOHHblX CBOHCTB TBep,l.lblx CnJ1aBOB JJ.OCTHraeTC}J nOKpblTHeM lIJ1aCTH-
JlOK CII.aaBOB BK TOHKHM CJ10CM (JJ.0 6 MKM) Kap6HLl.OB HJ1H HHTpH,l..J.OB
THTaHa, I.JTO npH coxpaHeHHH BblCOKOM npO"lHOCTH 06eclle4HBaeT 3Ha4H-
re;lbHoe (,lt0 3--4 pa3) YBeollH4eHHe CTOMKOCTH. Ewe 60JlbWeC 1I0Bb1LUe-
IIHe CTOHKOCTH OTMe4eHO npH ,ltByxcnoHHoM nOKpblTI1H l1J1aCTHH: 6 MKM
Kap6H,l..J.OB THT311a n;uoc I MKM OKHCH aJUOMHHHjJ.
bOJlee BblCOKHMI1 peJK)'WHMH CBoHcTBaMH no cpaBHeHHIO C Tpa,llHU.HOH-
HblMH 06Jlal1alOT ClIJlaBbt rpYllllbl MC: MCI01, MC121, MC146 H .!J.p.
6e3BOJlbpaMoBble TBepJJble CDJlaBbl TM-I, MHT-2, MHTA-2,
KTH- 16 H .aPyrHe, H3rOTOBJleHHbie Ha OCHOBe Kap6H,ltOB H Kap6oHHTpHLl.OB
1 HT8Ha" TaHTaJla, HH06H}J Ii Kap60HHTpHD.OB 3THX 3;leMeHl0B lIa HMKeJlCBO-
MOJIH6JJ.eHOBOH CBjl3Ke. Hapj(.l{Y C 3KOHOMHeH BOJ1b<j>paMa 06eCnCI.JHBalOT
B 1,5-3 p838 YBeJ1Ht.teHHe CTOHKOCTH no cpaBHeHHIO co CIIJ18BaMH T30K4
H TJ 5K6 npH TOHKOM H "IHCTOBOM TOLfeHHH.
rBCp.L1bIMH CUJlaBaMH OCHawafOTC}J J1paKTHlJeCKH Bce HHCTpYMeHTbl,
HO HX ,l:\OJIj( B 06weM 06'beMe IlpOH3BO,QCTBa MeTanJ10pe)KYlllcro HHCTpY-
MeHTa He IlpeBblllIaeT 30 %. WHpoKoe npHMeHcHHe TBep.l1blX cnnaBOB
CJtep)KHBaeTCjJ HX nOBblllleHHoH xpyn KOCTblO. Ope,nen np04f10CTH Ha 113-
rH6 B cpe.rUleM B 2,5 pa3a, a Y.r18PH8j( BSl3KOCTb B 1,5-3 pa38 HH)Ke, '-leM
Y CTa!)H P 18. n03TOMY Ha.ne>KHOCTb pa60Tbi TBepJI0CIIJlaBHbix HHCTPY-
\1eHTOB HM3KaSl, 4aCTbie c!IYllaH 1l0JJOMOK M BblKpolllHBaHHjJ I1JlaCTHtI,
.oc06eHHo B YCJ10BHjlX pa60Tbi C 60lblllHMH H y):{apHblMH HarpY3K8MH, a
1310Ke npM Ma.aOH )f{eCTKOCTH TeXHOJIOrl14CCKOH CHCTeMbl. EC;IH yt.feCTb,
4TO RblCOKajl TBep.aocTb 11 Maol1ajl TCIlJJOnpOBO.IlHOCTb TBep,l:\blX cnn8BOB
3aTpY.l1HjleT lllJlHcJ>OBaHHe 11 38TOliKY H3-3a BblCOKOH Tpy.noeMKocTH H no-
jlBJleHHj( TpeWMH, TO jlCHO 4TO TBepJJ.ble cnn8Bbi MaJlonpHIOJJ.tlbl ttJIj(
H3rOTOBnCHHj( MeJ1KOIJpoqniJ1bHOrO H MeJ1KOpa3MepHoro HHCTpYMeHTa. Co-
BepweHCTBOBaHHe TBepJtblX CIlJ1aBOB, MeTO,l:\OB H3rOTOBJleHHSI HHCTpYMeH-
lOB, LUHpOKoe MCIIOJlb30BaHHe a.rIMa3HbIX KpyroB ,lJ.JUI llJJ1HcpOBaHHj( H 3a-
T04KH n03BOJIHT 3Ha4HTe;lbHO pacunipHTb HOMeUKJ1aTYPY TBep.l10CnJlaB-
HblX HHCTpYMeHToa, 06'bCM HX npHMeHeHHSI M Cp8BHHTbCj( B 3TOM OTHOllJe-
HI1M c pe3u.aMH H <j)pe3aMH, KOTopble OCH8W8IOTCj( TBepJJ.bIMH cnn8BaMH
H8 75 H 45 % COOTBeTCTBeHHO.
2 8
P a 30 e'f I ()V30p KOllcmpYK1/Ull peJlC)-'IlIUX lllu..'lnpyueU/110(1
1.2.4. MHIICpaJ10KepaJ\IItKa
MHHepaaOKepaM"KY 1I0J1Y 1 lal01 lIyreM npeCCOBaHHjf 11 ClleKaHHjI liP"
I cMllepa'rype 1720-1760 °C TOHKO H3MeJ1b1.JeHHOrO nopOlllKa KopYHJJ.a (HC-
l<yccTBeHHoH OKHCH a..1K)MHHMSl At 2 0,) C OKHCbtO MarHHSI MgO (OKOJIO 1 %)
'JcpHa KOpYH.L1a jlBJ]j(IOTCj( peIKYIUHM KOMnOHeHTOM.. a OKI1Cb MarHH}J -
C Bj(3YfO lUH M.
OTcYTCTBHe B COCTaBe MHHcpa:loKepaMHKH JlCHUHTllbIX KOMIlOHeH-
lOB, HH3Kaj( CTOHMOCTb (nopOlllOK 3JJeKTpOKopYH.[\a B 125 pa3 ](CllleBJle,
'leM nopOUIOK Kap611.n.a BOJlhcppaMa), BblCOKaSi TBep)..(ocTb (91-93 lIRA).
HCKJllOt.IHTeJ1bHO BblCOKaSi rCfIJIOCTOHKOCTb (2000 °C) npl1J,18lOT 3TOMY
MaTepH8JIY oc06yIO IIpHBJIeKaTeJ1bHOcTb. 0)..(H8KO nOHH)J(CHHaH np04HocTb
lIa H1rH6 (B 3-4 pa3a HHiKC, 'ICI\! Y TBepJ,1blX CnJlaBoB).. HH3Ka y.aapHaSi
BSl3KOCTb (B 7-10 pa3 HHiKC, 'ICM Y Tl3epJlblX cn.l1aBoB) H HCKJlfOllHTeJlbHO
HH3Ka}l COlipOTHBJUICMOCTb LJ.HKJIHtJCCKO\1Y H3MeHeHHfO TeIl.l10BoM HarpY3KH
OrpaUH"IHBaIOT 06J1aCTb ee npHMeHcHH 1I0JIY"lHCTOBb1M rO"leHl1eM lJ.BeT-
HblX H 4epllbiX MeTaJlnOB C BhlCOKHMH CKOpOCTSlMH pC3aHHjI B YCJ10BHX
IKCCTKOH TeXHOJJOrH4eCKoH CHCTeMbl.
rlonblTKM nOBblCMTb npoLIHoCTb OKCHIUIOM MHHCpa.,lbHOH KepaMMKH
IIpMBeJlH K C03.l.1aHHIO KepMeTOB, cO)]CpjJ(auHx. 110\ttHMO OKHCH a;IIOMHHH"
H068BKH MO;IH6.aeH8, BO;lb<ppaT\ta, THTalla H.l1H CJ10IKHbIX Kap6H.lJ.OR, 60pH-
HOB MJlM CMJIHUHllOB 3THX 3JICMeHTOB. J{06aBKH McraJlJIOB B 1,5 pa3a
no Bb(lllalOT np01.JIIOCTb MHHepa.,10KepaMHKH, HO B 4-5 pa3 IlOHH)f<atOl ee
Cl0HKOCTb, 8 .. clln OCTOH KOCTb nOHM)KaIOT).I.O ] 400 °C. I1cKJuo1.JeHHc COCT8B-
IHnOT cpaBHHTeJ1bllO HOBbie MapKH 83, BOK-60, BOK-63 Kap6H,ltHO-OK-
CHL\IIOH KepaMHKH, O).l.HaKO OIiH l1pH6J1M3HTeJlbHo B ).J.Ba p83a ).lopO)Ke TBep-
JI0rO cnn8Ba. HOBbie MapKH HHTpM).J.HOH Kcpa:\tHKH, lIallpHMep BPK-20..
06.na.naIOT CTOMKOCTblO B ):{Ba pa3a BbIWC, 4CM Kap6M.l.1Uaj( BOK-60
JUI 1I0BblweHHSI BSl3KOC'1 H KcpaMHKH CC JICI HPYfOT Z 0'") '> a .nJISI nOBbl-
r _
lllellHSI npOtlHOCl H ap\1HpYfOT MOIlOKpHCTal..laMH B BH.LlC BO.lIOKOH SiC
OCIIOBllbl1\1 IIpOMbllUJlCHHblM lIPC,LlC') aBH I e.lleM MHHCpa.,lbllOH KepaMHKH
nOKa OCTaeTCj( MHKpOjlHT l\t1-332, KOTOpblH BhlllYCKaCl C B BHlJ.C lI..lac-
THHOK Tex )f(e <»OpM " pa3MpOB, '''1'10 H '1 BeplJ.b1e CIIJlaBbJ
1.2.5. CBepx'1 Bep,able ItHCTpYMCIITaJlbllblC MaTeplfaw'1bl
npCltCTaBHTCJlj(MH CBepXTBep;\hIX MaTepH3.:IOB jlBJIIO'1 Cst ecreCTBeH-
Hble H HCKYCCTBeHHble anM83. py6HB, can<pHp a TaKIKe lie BCTpe l I810wHM-
2 9
llla2)'11 8./1 PejKyw.MA MHcTpYMeHT
C B npHpo.ae Ky6HyeCKMH HHTpH,lJ. 60p3. H8H60Jlee wMpoKoe IIpHMeHeHHe
nOollYYHJIH aJIMa3 H Ky6H1.ICCKMM HHTpH,lJ. 6opa; py6HH H canQ>l1p HcnO.llb-
3YtOTC pe,lJ.KO 11 TOJlbKO )J;UI TOHKoro T01.leHI1j( UBeTHblX MeTaJ1.110B.
AJIMa3, npe-aCTaBJIj(IOLnHH C060H O,lJ.HY H3 MO,[tHQ>HKau.HH yrJ1epo,l:\a,
11 MeeT BblCOKYfO TBep,l:\OCTb - B 11'" pa3a Bblwe, 1.JeM Kap6M).( THTaH3,
BblCOKYIO TenJ10npOBOJ.{HOCTb, MaJlYIO CKJ10HHOCTb K are3I1H, HO HH3KYfO
IIpOYHOCTb, KaK MHKpOJlHT. O.nHopO,l1Haj( H nJlOTH8S1 CTpYKT)'pa aJlM838
n03B0J1j(eT nOJ1Y1.JHTb pe)K)'LnYIO KPOMKY C He60JlbWI1M paJ.{HYCOM oKpyr-
J1eUHjI, liTO 06eCflCt.lHBaCT pa60TY C MaJlblMI1 cet.teHI1j(MI1 cpe3a. AJIMa.1-
Hble Jle3BMHUbie HIICTpYMeHl h[ ycnewHo Hcnonb3YfOTCj( npH TOHKOM T04e-
HWH UBeTHblX MeTaJlJ10B. .fUI 06pa60TKH 1.JepHbIX MeTaJlJIOB aJIMa3bl M3-
JIOnpHrO,ltHbl 113-3a nOBblLueHHOM xpynKoCTH H HH3KOM CTOMKOCTH, BbI3RaH-
HOM paCTBopeHHeM 8.nM83a B )KeJle3e npH TeMllep8Typax Bblwe 750°C.
KpoMe pe31..(0B, aJlM838MH OCHalll.afOT TOpUOBble Q>pe3bl H CRepJla.
KyoHQeCKHH IIHTPHlI 60pa CHHTe3HpyeTCj( 113 IJOpOlllK8 HI1TpH,lta
60pa 11 B 3aBHCHMOCTH OT oc06eHIIOCTeH clloco6a nO.IlY4eHHj( H CTpoeHI1j(
KpMCTaJ1.11H4eCKOH peweTKH Ha3b1BaeTC 60pa301l0M, 3Jlb60pOM, Ky6011U-
nlQ\4, ?eKCaHUmOM, uC9umOlt1 H T.). Ha OCHOBe Ky6H4ecKoro HHTPMJ.la
60pa C .a06aBK3MH JJ.PYI'HX COCTaBJ1I011tHX (A 1 2 °4' SiN4 H JJ.p.) nOJ1Y1.Je-
Hbl KOMIJ03HTbl, IJpeBOcxOMUJ,MC no CBOMM CBOHCTBaM OCHOBY.
BbICOKaj( TBep,ltOCTb Ky6HlfecKoro HHTpHJJ.a 60pa (6JIH3K3 K TBep,ltOCTH
aJIMa3a), BbICOK8S1 TellJl0C'IOMKOCTb (1200-] 500 °C), XHMMyeCKa MHepT-
HOCTh no OTHOlIleHHIO K yrJ1epo.ny 11 )KeJle3Y n03B0J1HJIH Hcnonb30BaTb ero
.l]J1S1 4MCTOBOH " TOHKOH o6pa60TKI1 4yrYHa H CT8J1H C BblCOKMMM CKOpOCTj(-
MM. HnCTpYMeUTbl, oCllaw.eUHhle 3TMM MaTepH3J10M, He3aMeHHMbi flP"
o6pa60TKe 3aKa.neHHb1X CTaJleH C TBep.llOCTbfO J.{O 64 HRC. y Mx CTOHKOCTb
B 3TOM CJ1Y1.Jae B ,lteCj(TKH pa3 BbiUJe, yeM TBepJ..toCnJlaBHbIX HHcTpYMeIlToB,
a npH 06pa6oTKe l..JyrYHa B 4-5 pa3 Bbllue. B H8CTOI.Uee BpeMjI Ky6H4ec-
KMM HMTPH)OM 60pa oCHaw.atOT pe3Ubi H TOpUOBble Q>pe3bl.
C MOMCHTa 1l0}1BJleHMSI 6bICTpOpe)Kyw.ei1 CT8J1H (Ha4aJ10 XX BCKa) J.{O
COBpeMeUHblX TBCp,l.(bIX CnJlaBOB (70-e rO)..{bl XX BeKa) np0I13BO,l:\HTeJlb-
HOCTb pe3aHH no )..{aHHbIM WBCJ(CKOH <pl1pMbl «Coromant» BblpOCJ1a 60J1ee
l.JC\1 B 30 pa3. TaK, 06pa6oTKa BaJ1HKa 113 yrJlepOJJ.HCToi1 CTaJIH ,ltl1a-
MeTpOM roo MM Ii J.{JIHHOH 500 MM pe3uaMH 113 yrJIepOltHCTOH CTaJIH
IIpOJ.{OJ1)KaJlaCb 100 MMH, pC3u.aMI1 113 6blCTpOpe)l(YLUeH CTaJIH - 26 MI1I1,
3 0
P a 30 e Jl J. 0630p KOHcmPYK'llllli pe.JIcYUIUX 1I11CmpYMeum06
pe3uaMH 113 CTCJ1nHTa (J1HTble TBep,ltble cnnaBbl) - 15 MHH, pe3uaMH H3
cOBpeMeHHblx TBep,llbiX CIIJlaBOB - 3 MHH.
1.2.6. MaTepHaJlbl AJlD KopnYCOB HllcTpYMell'fOB
MaTepH8Jlbl ,llnSi KopnycoB .l10n)l(Ubi 06;latlaTb ()ocnlalllo l 1l10l1 np011110-
cnlblO U menllonp06001l0Cnlblo, COXpOHJlmb nl0 1 11l0Cmb p03Mepo6 U
(!JOjJ/ttlbl noc.'le nlepMoo6pa6onlKu, XOp0U10 o6po6onlbl(OnlbCJl U o6ec-
ne t lueonlb npotlJloe coe()uueuue c pe.JICyulel/ liocn1blO nOClle CfJOpKU,
l/06apKlI U llanauKu, a maKJlCe 6blmb oeUleflblMu U lie cO()ep:JlCall1b
()eqJUllunlllblx 3.'le/ltlellnl06. BceM 3THM Tpe60BaHMj(M B 1l0IJHOM Mepe
OTBe4alOT KOHCTPYKUHoHHble yrnepo,aHCTble (MapKH 40, 45" 50) H Ka4eCT-
BCHHble CTaJIH 40X, 45X, 40XH.
YrJ1epO.LI.HCTble CTaJIH IIpHMCHj(fOT l.I.';UI ,LJ,ep)KaBOK pC3UOBO) KOPllYCOB
C60PHbiX pa3BcpToK, B1)'J10K, KJIHHbeBO) BHIITOB H l.I.pyrHx 3Jle\1eUTOB c60p-
UblX KOHCTPYKL(Ht Kopnyca OCTaJ1bHbIX COCTaBHblX H C60PHbiX HHCTPY-
I\-ICHTOB, B TOM I.fMC:le M HOiKH nott HBIJ8HHble Ujl8CTMHbi H3 TBep.uhlX
ClJjI3BOB, H3rOTaBJlHBalOT 113 KaqeCTBeHllblX CTaJ1eM (B OCIIOBHOM H3 Cl aJ1H
40X), KOTOpblC 06Jla,ltalOT 1l0BblllleHHOM np04HOC rblO H 06ecne4HBalOT
MCHblllee Kop06JleHHe B Ilpouecce TCpMI11..feCKOH 06pa60TKH.
A1Si Tj(:>KeJJbIX YCJIOBI1H pa60Tbl, oco6eUHO KOI)..J.a I pe6yc rC}I BblCOKa}l
TBCp,l.10CTb H H3HOCOCTOHKOCTb, Kopnyc J],eJ1alOT H3 I1HCTpYMeUTa..1bHbIX
CTaneH Y7 A, Y8A, 9XC H .LJ,a)l(e 6blCTpOpe:>KyweH HanpHMep" y cBepn C
UallajlHHblMH nnaCTHllaMH TBepJ\Oro CII.naBa Kopnyc TpCTC}I 00 06pa60-
TallHYIO 1I0BCpXHOCTb I\CT(L,lH co CKOpOCTblO pC3atlHjI, II03TOMY ero H31'O-
TaBJJHBafOT H3 CTaJ1H 9XC "JIH .n.a:>Ke 6bICTpOpC:>KYU\CH C noc;Jc/\YlOweH
3aK(l,lKOH Ha BblCOKYIO TBCpJ{OCTb.
1.2.7. A6pa3HBlibie MaTepHaJlbl
A6pa3HBHblC MaTepHaJ1bl Hcno.,1h3YIOTC» l(JUI 11310TOBJleHI1S1 a6pa3HB-
HblX HHCTpYMeHTOB (KpyroB, 6PYCKOB H D.p.) H npHMeHj(IOTCSI B RH1.te
3epell, KOTopble SlBJISlIOTCSI pe:>KYIUHMH, a 1I03TOMY i\OJI)I(Hbl 06J1alJ.al b
BblCOKOH TBeptl0CThlO, TenJlOCTOHKOCTbfO H XOpOIJJO )P06I1TbCj( npH 3a-
I ynneuHH" tlT06bl 06pa30BbiBaTb HOBhle OCTpblC KpOfKH. Pa3Mepbl 3e-
pen - B IJpC.LI.eJlax OT 2000 ).10 1 MKM (2000-160 MKM - WJIH3epHo.
120-30 MKM - IllJIHQ>nopolllKH; 28 MKM " MeHee - MHKpOIlOpOillKH)
ECTecl BeHHbie a6pa3HBlibie MaTepH3J1bl, HaJK)]aK H KOpYH)J., COCTOstw.He
H3 OKHCH aJllOMHHHH A 1 2 °3' CHJlbHO 3acopeHbi 1I0CTOpOllllHMH npHMCCjlMH
3]
J 11 a?YII B J1 PeIKYllJ,H" HnCTpYMeHT
Ma:lonpOM3BO)HTeJ1bHbl M B HaCTOSHuee BpeMSI AnSI 113rOTOBJleHJ.iSl IJpO-
MbIW.,leHHbIX a6pa3HBHbiX HHcTpYMeHToB npl1MeHSIIOTcSI pej\KO.
113 HCKYCCTBeHHblX a6pa3HBHbIX MaTepHa.10B HaH6oJ1ee illMpOKO MC-
II OJ I b3YlOTCSI 3J1eKTpOKopYHJ,1, Kap6H.A KpeMHH1I, Kap6HA 6opa, CHHTeTH4CC-
KHH aJIMa3 H Ky6H4CCKHH HHTpMA 60pa (3JIb60p).
3JleKTpOKOPYU.a npeACTaBJHleT C060" KpHCTannHLfeCKYfO OKHCb a..110-
MHHM1I AJ 2 0 1 , BJUleTCjJ npo,nYKTOM IUlaBKH 60KCMTOB H B 3aBHCHMOCTH OT
co)].ep)J(aHMjJ OKMCH aJlfOMHHMSI (OT 92 .£\0 99 %) M cnoc06a H3rOTOBneHH}J
JJo.upLleJ1S1eTCSI Ha 3J1eKTpoKopYH)] HOpMaJ1bHbIH (16A... J 2A), 3J1eKTpO-
KOpYHA 6eJ1blM (25A...22A), 3..rleKTpoKopYHlJ, XpOMMCTblH (34A...32A), MO-
BOKOpYH)]. (45A...43A), 3nCKTpOKOpYH)]. THTaHHCTblH (37 A). HaH60Jlee Bbl-
COKOH pe:>Kyw.ei1 cIloc06HOCTbIO H np04HOCTblO 3epeH o6.naD,afOT 3..1eKTpO-
KOpYHA TMTauMcTbIM, XpOMMCTbJJ1 M MOHOKOPYH)1, npHMeHSIeMblC UpH lIa-
IlpSI)J{eHHbIX pe:>KHMaX IU;IH<p0BaHHSI.
Kap6n.a KpCMHHH (SiC), l1.aM Kap6oPYHa - PC3YJ1bTaT cneKaHHJI
KBapL(eBOrO neCKa C yr.nepO.lJ.OM, BbJnycKaeTcSI B BHD,e Kap6HAa KpeMHHSI
3eJ1eHOrO (64C...62C) C CO,LlepIKaHHeM SiC He MCHee 98 % " B BH)..te
Kap6J.1.lta KpeMHMSI 4epHoro (55C...52C) C co,acp)KaHMCM SiC 95-97 %.
Kap6M.l1 KpeMHHSI 3eJleHblH 60nee Ka4ecTBeHHblH, 4eM 4epllblM, H l1C1l0Jlb-
3yeTcSI .l1JUI 3aTO'-IKM TBep,llOCn;JaBHbIX HHCTpYMeHTOB, a Kap6HJ KpeMHMSI
4epllblH - ,ll.iUI UIJIHOBaHMSI f\1aTepMa.rl0B C HH3KHM lIpe.l1eJ10M npOllHOCTH
(....yl.yHa.. 6POH3bl, JlaTYHH Ii .Qp.).
Kap6HJ..- 60pa (B 4 C) nonY4alOT npH lIJlaBKe 60pHOH KHCJIOTbl H He$TjJ-
Horo KOKca, no TBCp.1.tOCTH I1pM6JIH)I(aeTCSI K aJ1M83Y H BblnYCKaeTC}I B
BMlle nopOlllKOB H naCT .IJ.JHI AOBO)1KH Tsep,aOCnJJaBHOrO HHCTpYMeHl a M
06pa6oTKM TBCPAblX '\1MllepaJIOB, TaKMX.. KaK py6MH, KOpYII,L(, KBapL(.
AJIM83bl, B OCHOBHOM I1CKYCCTBeHHble, HOpMaJlbHOM, nOBblweHHOM M
BblCOKOH lIp04HOCTH, SlB..1jJfOTCR caMblMH TBep.QbJMJ.i M3TepH3.ilaMH M 06-
Jla,nalOT Caf\tOM BblCOKOM pe)KyweH CIIOco6HOCTblO. n03TOMY HX IlpHMeIUI-
lOT JJ.JUI BbICOKOKa\.feCTReHHOH H npOH3BO,LtMTenbHOM o6pa60TKH TBep.LI.blX
CII,,1aBOB, TBCP.l1blX MMHepaJ10B, UBeTHblX MeTaJlJlOB H HX CI1:1aBOB.
Ky6H'ICCKHH IIHTPH.lt 60pa no CBOMM CBOMCTBaM 1I04TH He YCl ynaeT
aJ1Ma3Y, HO HCnO.,1b3yeTcSI 1lJ1S1 o6pa6oTKH 4epHbiX MeTaJIJ10B ()I(ej1e30CO-
)lep)J{aw.HX), TaK KaK XMMH4eCKH HHepTeH K )l(eJle3Y H yr.:Jepo.l.l.Y.
32
P a 30 e J1 / 0630p KOllcmpYKllliZi pe:»CYUIUX UlIcmpy-""eUln06
KOIiTpOJILlible BOllpOCbl
1. Tpe60BaHHSI K PC)Kyw.eMY MaTcpHaJlY Ii B03MO)KHOCTb MX peaJIH3au.HH
B O,LJ,HOM MaTcpHaJJC.
2. rpYIUlbl pe)J(YWMx MaTepHa:loB H u.eJlcco06pa3HbIe 06nacTH HX npHMC-
lieHHSI.
3. qTO cnoco6cTBYCT nOBblllleHHIO TennOCTOH KOCTH 6blCTpOpCJKyuleH
CTaJI H?
4. B;UiSlHHe npHcaoK BOJ1bpaMa, M 0..1 H6.L1.eHa, BaHaAHSI Ii K06aJlbTa H8
CBOHCTBa 6bICTpope)Kyw.eH CTaJIH.
5. B03MO)KHOCTb McnO;lb30BaHH CTa.neM BblCOKOH I1pOH3Bo)J.HTeJlbHocTH..
CCo/1M KYJlb1)'pa TepMH4ecKoM 06pa6oTKH H 3aT01..lKM HHcTpYMeH ra 111:13-
KaSi.
6. ,[{OCToMHcTBa BblCOKOJICrHpORaHHblx 6e3YrJlcpOAMCTbIX (ltHCnepCMoHHO
TBep)J.clOUJ.HX) cn;laBOB.
7. rpYlll1bl lcTa.";loKepaMHl.lecKux TBCp,L\bIX CII;laBOB. PeKO\1CH,UauHH no
HX npHMCHeHHK>.
8. XH\1H4eCKHH COCTaB CTaJlH P 12<1>2M3K8 H <ppaKllHOHHbIH COCTaB
cnnaBa TIS K6
9. npHBJJeKaTCJlbflblC CBOMCTBa MMHepa:loKCpaI\1HKH
10. CBepXTBep)..lble pe)J(yw.l1c MaTepHaJlbl H 06;lacTH HX npHMeHcHHSI.
11. CIIoc06bl ynYllweHHSI 3KCnJlyaTaLU10HHbiX CBOHCTB 6bICTpOpe)f(yUJ,Hx
cTa.,1eM, MeTaJlo/l0KepaMH l iecKHx TBCP.L1.b1X cn;laBOB H MHHepaJloKepa-
MHKH.
12. II330BHTe pC)f(YIlJ.He MaTepHaJ1bl HaH60Jlee BbJCOKOM 1 BCPAOCTH H Tell-
;IOCTOHKOCTH.
13. MaTepHaJlbl llJHI KOPIlYCOB HHcTpYMeHToB.
14. A6pa3HBHbie MaTepHaJ1bl H peKoMcHAaUHH no HX npHMCHeHHK>.
t 5. lfTO CJlc,UyeT Y4HTbiBaTb liP" Bb160pe pe)l(YlJlerO MaTepHa;la ,UJUI
HHcTpYMeHTa KOHKpeTHoro lIa3Ha4eH"?
1.3. PE3I(bI
1.3.1. Ha3Hs1:lcllHe H THULl PC11,OB
Pe3L1.bl SlBJlSlIOTCjJ HaH60nee pacnpOCTpaHCHHblM BH)..lOM pe)l(YWHX HH-
CTpYMeHTOB. OHH HcnO.,1b3YfOTCSI .lJ)1S1 1..IepHOBOH.. 4HCTOBOH H TOHKOH 06-
pa60TKH lIJIOCKOCTeM, a TaK)KC HapY)KlIblX Ii BHyrpeHHHX IHJIMHJJ.pI14eCKHX
2 3aK 2522
3 3
Lllazyu B H. PeIKyw.Hj;i HHCTpYMeHT
H <paCOHHbIX nOBepXHOCTeH H8 CTporarIbHblX, .non6e:>KHbIX, TOKapHbtx, pe-
BOJlbBepHbIX") KapycenbHblX H paCTOt.JHbIX CTaHK3X, TOK8pHblX aBTOMaTax
M nonyaBToMaT8X " CTaHKax Cnel.{HanbHOro Ha3Hal.leHMR.
Pe3LJ.bl MO)l(HO KJ13CCH<pHLJ.HpOB8Tb no Pj(AY npH3HaKOB:
a) no TMny CT8HKa, ,l.\JHI KOToporo OHM npe,nHa3Hat.JeHbl (TOKapHble, CTpO-
ranbHble, .l10JJ6e:>KHble, pe3l.(bl ,[J.JJR TOKapHblX 8BTOMaTOB Ii no.ayaBTo-
MaTOB, pe3Ubi AIUI CneUHaJlbHblX CT8HKOB);
6) no xapaKTepy 06pa6oTKM (1.JepHOBble, t.tHCTOBble, pe3QbI .LJ)1j1 TOHKOH
o6pa6oTKH );
R) no Ha3Ha"leHHIO, T.e. no X8paKTepy BblnOJIHSleMblX I1MH TeXH0J10rH4eC-
KHX onepaUl-d:f (npoxoAHble, nOApe3Hbie OTpe3Hble, paCTot.tHble pe3b60-
Hape3Hbie H ,np..);
r) no HanpaBneHHIO no.aa4H (npaBble H JleBble), pa3J I Ht.t81OT no Ha3B3HHIO
PYKH (npaBoH UJIH neBO")") 60nbUJOH naneu. KOTOpOH YK83blBaeT H8npaMe-
HHe 110,Ll84H lIP" n0J10)KeHHH PYKH H8 pe31(e, KaK n0Ka33HO H8 pHC. 1.9, a;
,ll) 110 xapaKTepy YCT8HOBKH OTHOCHTeJlbHO o6pa6aTblB3eMoH AeTaJlH (pa-
AHaJ1bHble, pHC. J .9, e H TaHreHQHaJ1bHble, pHC. J .9, :JIC);
e) no Q>opMe Ii pacnOnO)KeHHIO ronOBKH pe3ua (npjlMble, pHc.l.9, 6;
oTorHYTble, pHC. 1.9, 8; H30rHYTble, pHC. ) .9, 2; C 01TjlHYTOH rOJJOB-
KOH, pHC. 1.9, 0);
IK) no 4>opMe nonepe4Horo ce4eHHjJ cTep*HjI (.nep)KaBKH, TeJIa) pe31..\a
(npllMoyrOJ1bHOrO, KB8.apaTHoro H Kpyrnoro cet.teHHjI);
3) no cnoco6y npHCOe,LlHHeHHjf pa60tfeii tfaCTH (ueJlbHble - pa60tjajl
48CTb (rOJlOBKa) BblnOJIHeHa BMeCTe co CTep)J(HeM ueJ1HKOM H3 pe:>KY-
ero MaTepHa.na; COCT3BHbie - C npHBapeHHoi1, HanajJHHOH HnH Ha-
KJ1eeHHOM nJl8CTHHOH pe)Kywero MaTepHana; C60pllble - pe)KYW811
""
4aCTb B BHJ],e pe:>KYt.nHX nJJaCTHH HnM BCTaBHblX HO)J(eH KpenHTCjI K
CTep)l(HfO MexaHHt.teCKH);
11) fIO poy pejKYI.Uero MaTepMana (6blCTpOpe)l(Yll.tHe, C nnaCTHHaMH TBep-
AOt'O cn..1aBa, MHHepaJ10KepaMHKH, co BCTaBKaMH H3 anMa38, KOMII03H-
Ta, caII<I>Hpa H ApyrHx pejKYIUHx MaTepHaJIOB).
B no).:{aBJUlfOeM 60J1bwMHcTBe CJIYtJaeB pe3l(bl .l1eJlafOT COCTaBHblMM
MJ1H C60pHbIMH. KOHCTpYKUHH, KorJ],a pa604ajl 4aCTb H CTep)KeHb pe3ua
BblnOJ1HeHbl u.eJIHKOM 113 peiK)'LUero M8TepH3Jla, npHMeHjlKYfc» peAKO. TaK
Ae;JaJOT 04eHb MaJJeHbKHe pe3lJ.bl H3 6bICTpOpe)KyeH CTaJIH H TBepl{OrO
cnnaB8, KpenSlTCjI OHH B cneUHa.nbHblX J],epIKaBKax.
3 4
P a 3 () e 11 I ()630p KOJ/cmpYK1{uii pe:JK'YlllUX 1IJ1cmpY.lWeHm08
11 e 461lj
1I30eH!lm6lU 88epx
( 4nepetJ)
e
r
H30eNJ/h1A1U 6HU3
( HQ300)
Po dIlOA/JHbIU
6
Ae6bJli npa661U
npfJHblt
6
Aeblii Rpo6blii
omOIHv mbll
o
8npoo CUI1",empUI/HO BAedo
OmtnRHymble
v
v
Pz
s,
TOHeeHl/UOAIJHblU
1.9 KnaccHQ>HKaUJUI pe3uoB no HanpaBneHHfO nOna1JH, <l>opMe ronOBKM,
«j>opMe CTep)l(HSJ H no YCTaHoBKe
35
Illa?yu B H Pe)KYIIJ.MM HHCTpYMeHT
C60pHblH pe3eu CJIOJKHee 110 KOHCTPYKUMH H D.OpO)f(e COCTaBHOrO, HO B
M8CCOBOM H CepHHHOM npOH3B0J1CTBe OH 3KOHOMHLlHee B CB»3H C TeM, LITO
Kopnyc CJIYJKHT .aJIHTeJ1bHOe BpeMSI H 3aTparbi lia "HCTpYMeHT OTHeceH-
Hble K OJ].HOM 06pa60TaflHOM ,aeTaJ1H, MeHbllle. KpOMe Toro, KOHCTPYKUHH
C60PHbiX pe3U08 C MexaHHt.JeCKHM KpenJ1eHHeM PC)f(yt.nHX nJlaCTHH 06J1a-
)tafOT TaKHM npCHMYIUCCTBOM, KaK OTcyrcT8He BHYTpeHHI1X HanpSlJKeHHH,
R03HHKalOllU1X npH HanaMKe H3-3a HeOJ].HHaKOBOH ycaAKH MaTepHaJla KOp-
Ilyca H IIJJaCTHHbl B upouecce OCTbIBaHM1I. 3TH U3IlpR)l(eHMJl CllM)J(afOT
J13HOCOCTOHKOCTb MHCTpYMeHT8 J1 npHBo.n.j(T HHor.n.a K 3H84HTe..lbHOMY
6paKY no TPelllHHaM BO BpeMSI HaIlaMKH, 3aTO"lKH H 3KCIJJlyaTaUHH pe3UOB,
oc06eHHO OCHaw.eHHblx TBepJJ.bIMH CllJIaBaMH rpynnbl TK.
TeM He MeHee Hapjl).{Y co C60PHblMH KOHCTPYKlU1j1MH llJMpOKO HC-
nOollb3YIOTCjI M COCTaBHble pe3Ubl, KOTopble no cpaBHCHHIO co C60PHbl-
\tIH HMelOT 1I0BblllleHHYIO )f(CCTKOCTb 11 BM6poYCTOM1.JHBOCTb, \1 fO OCo-
6eHHO BaJKHO UpH BblnOJIHeHHH 06).{HP04Hb1X H OT,lteJ10t.JHbIX pa60T;
KpOMe Toro, pe3Ubi MaJlblX pa3MepOB HeB03MO)f(HO H3rOTOBHTb c60p-
HhIMH. I1cno.nb30B8HHe TepMOCTOHKHX KJJCeB ,aJ1 JJpHKJleHBaHH IJJlac-
THH 3Ha4HTeJlbHO nOBbllllaeT pa60TOCIIOc06Hocrb COCTaBHblX pe3UOB.
OCTaT04HbIe Hanpjl)KeHHSI, CBOHCTBeHHble HanaHKe, npaKTHt.teCKH OT-
CYTCTBYfOT (06pa60TKa KneeBoro coe.aHHeHHSI npOH3BO,LlHTCSI npH HH3-
KHX TeMnepaTypax, He npeBblllJafOWHX 200°C), npOCJIOHKa KnCjI pa1-
pb(BaeT uellb TepM03C, B03HHK8IOIU.YIO npH pe3aHHH, 4TO cnoc06-
CTBYCT nOBblllleHHIO H3HOCOCTOMKOCTH pe3uoB C HaKJ1eeHHbIMH nnaCTH-
HaMH. B pe3ynbTaTe CTOHKOCTb pe3uoB C H8KJleeHHblMH IIJI8CTMHaMH B
2-4 pa3a Bbll.lle. 4eM C HanaSlHHbIMH.
1.3.2. TOKapllble peJULI
06IUHC CBeeHHH. TOKapHbie pe3Ubl npe,lJ,Ha3Ha4eHbl .aJUI 06pa60T-
KH HapYJKHblX M BHYTpeHHHx QHJlHH.apHqeCKHX H cpacoHHbIX 1l0BepXHoc-
ICH KJlaCcH<»HUHpYIOTCSI OHH no YKa3aHHbiM IJpM3H8KaM. CTeplKHH pe3-
1..\08 H3rOTaBJ1HBaIOTC» H3 KOHCTpYKlU10HHOH CT3JlH, a rOJIOBKM oCHaw.afOT-
C$I HaH60Jlee BblrO.LJ,HbiM ,[(J1S1 KOHKpeTHblX YCJIOBHH pa60Tbi pe)KYWHM
MaTepHaJI0M.
COCTftBHble pe3l(bl. OCHOBHbIe THllbl COCTaBHblX TBep,lJ,OCnJI8BHbIX
pe3uoB 06ero H83Hat.SCHHS1 npe.aCTaBJ1eHbl ua pHC. t.l O.
36
P a 30 e]1 1 ()630p KOllCn1PYKlfllzi pCJlCYUIUX 11llCn1pY""telln106
111 8
0 a e 3
y-o.s 3IC
QQ
E::
l
Puc I 10 OCHOBHble THnbl TOKapUblx pe3uoB. a - npoxoHHoti OTorHYTblti,
(j - npOXOHHOH np\10H, (1 - npOXO.l1HOH ynopHbrM OTOfH)'TbIit ? --- no.npe3HOM,
0- 11MCTOBOH UIHpOKHH, e - paCT011HOM DJUI CKB03HhiX OTBepCTHH:
;)JC - paCTOIIHOR DJlS1 rJIYXHx OTBepcTHti, 3 - OTpe3HOH
Dblcnlpope.JlCYUlue cocma611ble pe3tlbl no KOHCTPYKUHH aHaJIOrH\.fHbl
IOJlbKO pe)l(YUJ.He IIJlaCTHHbl no nepHMeTpy OI.lCpt.tCHbl I1p MblMH J1HHHstMH"
l<aK H8 pMC. 1.10, a, 0, e, 3, H He lIanaHBafOTCSI, a 06blLJHO HaBapHBaIOTCL
l)blC'1 pOpCIKYW.He pe3Ubi cpaBHMTeJlbHO Ue60JlbLUMX pa3fvlcpOB }1CJ1afOT He
C fJaBapeHHOM nJ1BCTMIlOM, a C rOJlOBKOM, npHBBpeHflOM BCTbIK.
C'OCn1G611ble pe3tlbl C .IHUlIepa'iOKe/Ja.l'WUI/eCKUUU It7GCll1UJ/GUU no
I<OHC rpYKUMH lie OTJIH4alOTCSl OT TBep,lJ.OCllJlaBHbIX. n;laCl HHbl B rHe311aX
ClcplKHeH MorYT HanaHBaTbCj( - 06bIt.JHO 1I0CJle MeTaJ1J1M3aUHH npHcoe-
JlHlfjleMblX HOBepXHOCTeH IJJlaCTHHbl - I1JIM npMKJleHB3TbCj('1 t.JTO 6oJ1ec
paUHOHaJ1bHO.
Pe311bl C60PHbiX KOIICTpYK"HH. OIlH xapaKTepH3YfOTCSI BbICOKOH
)KOHOMM4HOCTbIO H pa3Ho06pa3MeM KOHCTPYKUHH.
L{J1j( 6bICTpOpe>KYWHx PC3UOB xapaKTepHO MeX8HHt.lCCKOe Kpen.lleHHe
OblCTpope)l()'llJ.eH BCTaBKH B Kopnyce pe3ua (pHC. 1.11) bblcTpOpe)l()'lllaS1
BCTaBKa 1 oTpe3Horo pe3ua KpenMTCS1 B «JlaCTOLJKHHoro» THna IIa3Y KOp-
lIyca 2 IIYTeM 3aTSlIKKM BHIITa 3 (pHC. 1.11, 6). Y TaHreHUH3J1bHOrO
IIpoxo,nHoro pe3ua 6bIcTpope)l(ywaS1 BCTaBKa 1 B BM,lJ.e IIpH3Mbi KpenHTCjI
1\ COOTBCTCTBYIOWCM J la3Y Kopnyca 2 (pHC. 1. 11 , G).
3
UJa?)lH B 11. Pe)f(yw.MH HHCTpYMeHT
a
A-A
r
6
6-6
(
--15 2
A A-A
7-4
I
6
rr
'"
j\
.
Puc / /1 DblcTpopejJ(yw,He pe3Qhl C60pHOH KOHCTPYKQHH. a - TaHreHIlMMh-
HbIM; 6 - OTpe3HOH; 8 - cxeMa OTpe3KM .lleTaJIH I npM CKoweHHOH KpOMKe
OTpe3Horo pe3ua
C60pHbie KOHCTPYKIJ.HIi TBep.lJ.OCnJlaBHbIX pe3UOB HCTOpH\.feCKH pa3Bt.
Ba., lHCb c.,1e,ltYIOw.HM 06p830M.
3 8
P a 3 0 e 11 J. 0630p KOJlCmpYKlIuii pe:»cyulux UllcmpYMellm06
MexallUlleCKoe KpenlleHue cma1l0apmHblX nepema l lU6aeMblX nlla-
(/Ill/II m6ep0020 CnllQ6a nO.,10)KeHO B OCHOBY pe3ua KOHCTPYKUHI1
I U IHHTMAlU (pHC. 1.12, a), f)],e nJ1aCTHHa 2 YKnaJ]blBaeTCjI Ha CTa;Ib-
IIYIO 3aKaJJeHHYlO nO)].KJ1all.KY 1 H 3a)KHMaeTCjI IIpHxBaToM 4 npH 3aT)K-
I\C BHHTa 3. KnHH 5 C pH<pJ1eHHj(MH Ha onopHoH nOBepxHocTH npe.l10TB-
paw.aCT C)],BHr nJlaCTHHbl B pa60Te Ii 06ecne4HBaeT ee Bbll1BHiKeHHe
1l0CJIC nepeT01.JeK
Pa3HoBH)].HOCTbfO no)].06noH KOHCTPYKUHH jlBJljleTCj( pC3eQ BHHH C
l<pCIlJ1eHHeM IIJ1aCTHHbl 1 CHJlaMH pe3aHHjJ (pHC. 1. 12, 6). OpHxBaT 2 H
IIOl1npY)KHHeHHbIH lllTH<J>T 3 cn)')KaT TOJlbKO )1J1j1 npe,ltBapHTeJJbHOI'O Y.L1ep-
}1<(tHHa nJ1aCTHHbl 1. llITH<pT 4 Ilpe,noxpaHjleT nJlaCTHHY OT C,[lBHra BJ]OJ1b
v VI
tJlaBHOH pe)KyeH KpOMKH..
IlpHBeD,eHHble KOHCTPYKLlHH XOTj( M 1I0BbillJalOT KalleCTBO pe3UOB 113-3a
yc rpaHeHHjI OCTaTO"lHbIX Hanpj()KeHMH OT HanaHKH, OAHaKO 06eCne1.JHBa1OT
MaJJOe KOJUf1.fCCTBO neperOqeK, TaK K3K He ,ltOHCnonb3yeTcJI 3HalfHTe.,1bHaR
'laCTb IlnaCTHHbl, He06xOAHMa}1 .l1.J1S1 ee 3aKpeI1JleHHSI. n03TOMY YKa3aHHble
PC3Ubi He n0J1Y4HjIH WHpOKoro IlpHMeHeHHjI. bo.aee COBeprneHHOH KOHCT-
pYKUHeH pe3QOB TaKoro THfIa j(B.nSlJ1HCb pe3Ubl rA3 C MeXaHH1.JCCKHM
h:pCIIJleHHeM LJeKOH 2 H BHHTOM 6 TBepOCnJlaBHOM npH3Mbi I MHororpau-
Iloro I1JIM KpyrJ10ro CeqeHMj( (pHC. 1.12, 6). B Kopnyce pC3ua 3 npoPy6JleHO
OKIIO <»OPMbl, COOTBeTCTBYIOI.I.\eH npH3Me. BHHT 5 C KOHTpraMKoH 4 11011-
ilCp)KHBaeT npH3MY H HC110J1b3yeTcSI t'JISI perYJ1HpOBaHMj( cc BbICOTbI. 3a-
I ()llKa IJpH3Mbi npOH3BO,[lHTCjI no nepeAHeH (TOpUOBOH) nOBepxHocTH.. IIpH-
tlCM C Ka)K,[lOrO Topua MOiKHO HCn0J1b30BaTb B Ka1.JeCTBe rJlaBHOM pe)KY-
IItCM KpOMKI1 110CJ1e,[lOBaTeJ1bHO Bce rpaHH npH3MbL K03<»<I>MUHeHT HCIlOJlb-
()BaHHjI TBep,[lOrO C1JJ1aBa 3,lteCb HaMHoro Bblwe, t.teM B npeD,bl.aYIUHX
KOHCTPYKQHjlX, n03ToMY pe3Ubi TaKoro THna WHpOKO HCn0J1b3YtOTCg.
MexallUtleCKOe KpenllellUe 6cmaeOK C UanaJlHHblMU nJlaCmUHOMU
nlHepoo2o cnlla6a nOgBHJ10Cb KaK CneD,CTBHe cTpeMJ1eHHjI YBeJ1HHTb
KO:IHLJeCTBO nepeTO"leK IlJlaCTMHbl. Y pe3ua KOHCTPYKQHH BHVlVI, npel(-
CTa BJJeH Horo Ha pMC. ) .13, KJIMHOBM,l(HbIH HO)J( 2 C HanaRHHOH nnacTHHoH
MCXaHH1.JeCKH KpenHTcR K Kopnycy 1 C 1I0MOW,blO npHXBaTa 3 H BHHTa 4.
l'aKHe pe3Ub1 He 1I0JIYlJMJ1H WHpOKoro npHMeHeHHjJ B cpeJ,J.HeM MaWHHO-
c rpoeHHH, TaK KaK OHH He YCTp8HRfOT .ne<»eKTOB HanaHKH n.n3CTHHbl.
IIoA06Hbie KOHCTPYKQHH, 06J1aJ,J.aSl BblCOKOH )KCCTKOCTbtO, YA06cTBOM
3 9
Wozyu B H Pe)f(yw.I1H MHCTpYMeHT
N-N
,. N-N 0
6
1 2 3
d
I
V[n
f+ 1
LW Is 6
6
1
J
"
5
.J
s
61J.
<p
l
A-A
J
Puc J J 2. Pe3ubl C MeX8HHlJeCKMM KpenneHMeM nJ1aCTHH TBep.llOrO CnJIaBa
tl- KpenJ1eHHe npJiXBaTOM, 6 - Kpen.neHJfe CMJlaMH pe3aHJUI;
(1 - KpenJIellHC tleKOM, 2, a - KpCnJIeHMe K.,1MHOM
40
P a .J 0 e JI I. 06.Jop KO/lCmpYKlfu1i pe:JKyufux uJicmpv./weumo6
f
Puc / /3. Pe3eu. C KJUUIOBMD.HOM BCTaBKOH
I paHcllopTHpOBKH, xpaHeHH H YCTaHoBKH Ha CTaHKe (3aMeHcTcj( TO.,1bKO
Jt(»)K), lllHpOKO HCnOJlb3YIOTCj( B T)Ke;IOM MaluHHocTpoeHHH B3aMCH KPYII-
IIbIX COCTaBHblX KOHCTPYKUHH C II;IaCTMHaH, HanaSlHHblMH Ha Koprryca.
MeXGUlilieCKoe KpenJIell ue ./Wllo?o('">pallllblX lIenepen1a'lu6aeMblx
l1..'IGCnlUJI (MHn) j(BHJIOCb J.J.aJ1bHeHlllHM pa3BHTHeM KOHcTPYKUHH c60p-
HblX TBCp,ltOCnJ18BHbIX pe3uoB. TOHK8j1 n;laCTHHa 2 ueHTpanbHblM OTBCp-
CTMe\1 H8Ca)f(HBaeTCSI C 3a30pOM 0, 1 O-O IS MlVI H8 Ufl H<1>T 3, 3allpecco-
BaHHblH B KOPUYC 1 (pMC. 1.12, ?), H Kpel1HTcj( KJlHHOM 4, 33TSlrHBaeMbIM
IHH10M 5. OocJle 3aTYJlJleHHj( O)]HOH rpaBH nJ1aCTHUa paCKpeIlJIj(eTcj( H
IIOBop84HBaeTcSI lIa c;leAYlOu.\yfO rpaHb. TaKHM 06pa30M, rIJI8CTHHa HC-
1l0Jlb3yel CSI CTOJlbKO pa3, CKOJlbKO pe>Kyw.Hx rpaHeH, IIOClle 4eIO CHHMaC')-
CSJ H c.aaeTCSI lIa lJepcpa6o'i KY KaK OTXOA TBeplJ.OrO ClIJI8Ba n;laC'l MHbl
BblnycKaloTcSI C p83HblMH 3alJ.HHMM yrJlaMH, OT 0 .l10 30° . OKOHLlaTeJlbHblH
;ia.lJJIHH yrOJ1 pe3l\OB nOJIYLlalOT HaKnOHOM onopHoH IIJIOCKOCTH rHe3.l1a HOJJ.
lIJ1acTHHY. B pe3YJIbT8Te y nJ1aCTHH C 3aJ],HHM yrJlOM, paBHb[\1 Hy.ntO, Ha
Y3KoH JleHT01.JKe (WHpHHOH 0,,2-0,3 MM) BAOJlb pe)Kyu.\Hx KpOMOK nepe)J,-
11M" yroJ' OTpHUaTCJJbHblH, p8BHblH 3a,aHCMY yrJlY. Y 60JlbllIHHCTBa IIJIa-
4 1
lllacYII 8.11. PejJ(YJ-d1 HHcTpYMeHT
CTHH C 3a,lJ,HHMH yrJ18MH T810Ke npe,lJ,ycMaTpHBaeTcj( ynp04Hj(loajf
$acKa B.lJ.Onb PCJKYllUiX KpOMOK. OCHOBHOH IJO;IO)KHTeJ1bHbIH nepe.nHHH
yroJ1 o6ecne4HBaeTc$I BbIKpY)KKaMH Ha nepe.nHeH nOBepxHocTH, KOTopble
nOJ1YtJatOTC$I UpH npeccoBaHMH lIJ1aCTHH nepeA cneKaHMeM. nJlaCTMHbl
}eJI8fOT C pa3HblM tJHCJIOM rpaHeM )J.JIH nOJIY4eHMR pa3Hbix yrJ10B pe3Q8
B nJ1aHe (pHC. 1.12, d), 8 TalOKe KpyrJ1ble - )].J1j( oCHaw.eHH$I 4HCTOBbiX
pe3UOB. nnaCTMHbl MOrYT KpeIJI1TbC$I H .lIpyrHMH cnOC06aMH, B tJ8CTHO-
CTH, 3KClJ,eHTpH4HbIM lllTH<pTOM, npH)KHMalOw.HM IIJlaCTHHY K CTeHKe KOp-
nyca. ROJ1ee nO,Ltp06HO CnOC06bl KpenJ1eHHSI MHOrOrpaHHblX
HeUepeTa1.JMBaeMblX nol,aCTHH 6Y.lIYT p8CCMOTpeHbi B ,lt8J1bHeHllJeM.
Y MHOrOrpaHHblX HenepeTa4HBaeMblX nJ1aCTHH 6e3 QeHTpaJ1bHOI"'O OT-
BepCTHjI Ii BbIKpY)KeK Ha lJepe.llHeM nOBepXHOCTH 06e nnOCKOCTH (nepe,LtHjIjI
H OnOpHWI) O,aHHaKOBbl. KpelljlTCjI OHM Ha .llep)KaBKaX npHXBaTaMH. KOJlHlfe-
CTBO HCnOJ1b3yeMblx pe)l()'WHX KpOMOK no cpaBHeHHtO C nnaCTHHaMH, HMe-
IOlllHMH BbIKPYiKKH, YBeJ1H4HB8CTCj( B,lJ.Boe. O,ltHaKO pe3U.bl C TaKHMH nJ1a-
CTHHaMH Tpe6yIOT 60J1ee BblCOKOH T04HOCTH H3rOTOB.,1eHHSI.
Pe3Ubi C HenepeTatJMBaeMblMH nJ1aCTHHaMH HMefOT no cpaBHeHHtO C
H8naMHblMH c.J1e,lJ.YtOlUHe npeHMyw.eCTBa:
a) 3aTpaTbi H8 TBep,lJ,OCnJ1aBHble nJ1aCTHHbJ YMeHbWafOTCJI B ):{Ba pa3a;
6) 3aTpaTbl'l CBjl38HHble C H3rOTOBJ1eHHeM KopnYCOB, YMeHb1ll8tOTCj( B
JteBjlTb pa3;
B) CYMMapHble 3aTpaTbl H8 HHCTpYMeHT, OTHeceHHbie K O):{HOM 06P860-
TaHHoM ,lJ,eT8J1H, YMeHbUlafOTcSI B IIS1Tb p33.
KpoMe Toro, pe3u.bl 1I03Bo.nj(lOT.
a) 1J0BblCHTb npoH3Bo):{HTeJlbHOCTb Tpy.n.a 3a ctJeT COKpallteHHSI nOTepb
BpeMeHM H8 38MeHY H HacTpOHKY npH nepeTo4Kax;
6) ynpocTHTb opr8HH3alJ,HIO xpaHeHMSI, TpaHcnopTMpoBKH Ii T.)].., TaK KaK
Kopnyca CJ1)')KaT )].J1HTeJlbHOe BpeMSI H nOTpe6HocTb B HHX 3Ha4HTeJlbHO
MeHbwe;
B) ynpocTHTb c60p OTXO)]OB TBepAoro CnJ18Ba.
B CBSl3H C 3THM pe3Qbl C MeX8HH4eCKHM KpenneHHeM HenepeTa4HBa-
eMblX flJ18CTHH j(BJljlfOTCSI HaH60nee nporpeCCHBHbIMH. E,lJ,HHCTBeHHbIH MX
He):{OCTaTOK no cp8BHeHHlO Han8HHblMH - nOHHiKeHHaji )KeCTKOCTb H
He B03MO)KHOCTb 113rOTOBJleHHj( M8J1bIX p33MepOB.
.
42
P a 30 e Jl I ()630fJ KOllcmpYKtluil pe.JIC}'llllLX ullcmpy./'YleHnf06
Pe3l1.bl C60PHbiX KOHCTPYKUMH C MHHepaJ10KepaMHt.teCKHMH IIJlaCTHHa-
MH BblnOJlIUnOTCSI TO.nbKO C McxaHH4eCKMM KpelfJ1CHHeM I1JlaCTHH, atlaJlo-
rH4HO KpeIlJleHHIO n.naCTHH rBepAoro CnJlaBa.
Pe.1lJbl, oCllolqellllble aJl..l1a3G./WU U opyzU"WU n1(el}()bl""'tU MUlIepaJla-
/WU, - BCerLl-a c60pHOH KOHCTpYKLlHH. AJ1Ma3bl, HanpHMep, BO MHorHX
CJ1YlIaSiX npMnaHBalOT HJ1H 3a4eKaHMBafOT B CTepjf(Hj(X He6oJ1hlllHX pa3-
MepOB, KOTopble 3aTeM MexaBHtJCCKH KpenSlTCj( B Kopllycax pe3UOB.
3anaMBafOT MJIH 3anpeCCOBb1BaK>T B rHe3,nax 11 Kpl1CTaJIJlbl KOMII03I1TOB.
KpOMe YKa3aHHbJX, eCTb KOHCTPYKllHH, KorJa 3J1Ma3bl HJIH nOJII1KpHCT3JI-
jlbl KOMIJ03HTOB KpenSlTCj( MexaHMtJeCKH He) 10cpe):{CTBCHHO B Kopnycax
pe3UOB (pHC. 1.14). YCTaHOBJICHHblH B Kopnyce J Ha c<»epH4ecKoH II}1Te
2 aJlM33 3 3a:>KHMaeTCSI npHxBaToM 4 IlpM 3aTSI:>KKe BHHT3 5. r0J10BK3
BHHTa IIJI0M6Hpye rcSi. MexaluillecKoc KpellICHHe a;IMa3a npettll04TM-
TeJ1bHec, TaK KaK HCKJlIOt.JaIOTCSI .l1e$eKTbl, npHcYU(He npHlla"Ke nary6Ho
BJ1Mj(lOlI.1He Ha pa60Tocnoc06HoCTb pe3l(a. J{JUI OCHaWCHHj( pe3LlOB MC-
nOJlb3YIOT KpHCT3.:IJ1bl BeCOM 0,5-1..2 Kap (I KapaT = 0..2 r).
If
5
2
J
I
PUC J J 4. Pe3eu C MexaHM4eCKHM KpellJ1ellHCl\t a;IMa3a
ep*aBO"HbIC pe3Qbl. TaKHe pe3Ubi npHHQMIlHaJIbHO HH4eM He OTJIH-
LlalOTCSI OT TOKapHblX pe3ll0B 061l1.ero Ha3HalJCHH.. TOJlbKO p33Mepbl MX
3Ha4MTCJlbHO MeHblIle. ceLleHHe CTep:>KHjI - OT 6x6 AO 16x 16 MM,
4
Wazyu B.11 Pe)Kyuufi;t MHCTpYMeHT
Jt;JHHa - OT 20 ).10 80 MM, ce4eHMe MMeeT KBatlpaTHYIO HJ1M Kpyr.:JYlo
tPOPMY. TBep.noCIIJlaBHble pe3Ubi - 06blLJHO C HanaSlHHOH IIJIaCTHIIOH TBep-
)!oro CIIJ1aBa, a 6h1CTpOpe)f(YIIlHe - ueJ1HKOM M3 6blCTpOpe)l()'I.UeH CT8J1H
I1JII1 C r0J10BKOH 113 6blCTpOpe)KymeM CT8J1I1, IlpMBapeHHOM BCTblK K CTep-
)f(HIO 113 KOIICTPYKQHOHHOH CTaJJH. KpeIUITC TaKMe pe3Ubi B Cnel\Ha..rJbHbIX
Kopnycax - J,tep)KaBKaX Ii HCn0J1b3YIOTCjI B HHcTpYMeHTaJlbHblX Hana.lJ.KaX
peBOJ1bBepHblx cTaHKoB, TOKapHbix aBTOMaTOB HnH II 0J1 ya BTOM aToB, a
TaK)Ke .lJ.J1H oCHat.neHHj( 60pllITaHr (pHC. 1.15) H paCTOLJHblX r0J10BOK (pHC
1.16) K paCT04HbiM CTaHKaM TaKMe pe3Ubi B cneUHa.1bHblX ,l..tep)KaBKaX
\.faCTO npMMeHSIfOTC>1 )J,J1j1 paCTa4MBaHMj( OTBepCTMH Ha YHMBepCaJlbHblX
TOKapHblX . CTaHKax" TaK KaK CTaH,lIapTHble paCTO\.fHble pe3ltbl 06J1a.lJ.afOT
\13JIOH )l(eCTKOCTblO
/.
Puc I 15 Kpen.rreHHe .nepiKa-
BOtJHblX pe3uoB B 60pwTaHrax K
pacTo11HblM CTaHKaM
Puc. 116
PaCTOtfHa rOJIOBKa
J)OJ1ce nporpeccHBHble KOHCTPYKL(HH paCTOI.JHblX rOIOBOK OCHat.n3IOTCSI
MHororpaHHblMH HenepeTaLJHBaeMblMH l1J1aCTHHaMH TBep,lJ.o."'o Cll.s1aBa, 33-
KpenJUleMblMH Henocpe.nCTBeHHO H3 Kopnyce r0J10BKH J11160 B 3aKpenJUle-
\fblX Ha Kopnyce pe3L(OBb1X BCTaBKax (pHC. ] .17).
44
P a 30 e if J ()630p ,,"ollcmPYKl/uz.i pe:»cy1llux UllcmpYMeHm08
z
/)IIC J J 7 PacTo11HaSl rOJIOBKa (£1) M PC3Qbl-BCTaBKH 6 - YDJIMHeHHaH perynHpye-
MaH; (3 - Hepery"lHpycMaSl, (0) - KopOTKaH pcry;ulpyeMaSl
nO.!IyaBToMaTllblC H aSToMaTIiO-peBOJlbBepllblc pC3Ubl. H3 TO-
IGlpllblX aBTOMaTax H 1I0J1yaBToMaTax OJ.,UfoBpcMeHHo YCTaHaBJ1HBaeTcj(
\11101'0 pe3u,OB, 3 MeCTO AJlSl I1X pa3Mew.eHMSI orpallH4eHO. n03TOMY HC-
I (OJ I b3YfOTCSI .lJ.ep)l(aB04HblC pe3Ubi 06Ulero Ha3Ha4CHHSI, 110 C KBa,ltpaTHbIM
CCtlCHMCM CTep)J(HSI .lJ.O 25x25 MM, 3 TaKJKe TaHreHllMaJlbHble pe3Ilbi
(CM. pHC. 1 9, .JIC). TaHreHlU1aJ1bHble PC3UbI OC06CHHO BblrOL\Hbl fIpH Tex
il<C Hal PY3Kax celleHHC CTCP)J(IUI MO)KCT 6hlTb MCHblllMM, tlCM Y paD.Ma.;lb-
IIhlX pe3UOB, T3K KaK rJ1aBlIaj( cocTaBJ1j(IOIU8H CMJlbl pe3aHHSI 1)7 Hallp8B-
JICHa B){OJlb CTep)I(HjI H pC3CU, pa6oTaC'I lie Ha H31"'H6, a lIa c)I(a rMe.
Pe3Ubi B ttepjf(8BKaX Mory-r YCTaHaB;'MBaTbCR 1l0).t pa3Hbl:\.fH )'J:JlaMH K
OCH J{CTaJ1H, n03TOMY Yl:Jlbl B IIJlaHe B HHCTPYMCH'I aJlbllOH CHCTeMe KOOp-
;tMH3T OTJIHllalOTCjI OT 0IlTH\1aJ1bHbIX pa604HX Ha yrOJ1 YCTaHOBKH.
1.{acTo pe3u,bl pa60TalOT C nOllepCt.JHblM Bpe3allHeM, H .aJ1S1 YMeHbUJC-
IniH pa,lJ,HaJlbllblX CHJ1 yrOJI lIpH BCpllH1HC pe31.\a HC npeBblwaeT 90°, a
IlCIiOMOraTeJlbllblH yroJl B IIJlaHC npH 3TOM AOCTHraCT 35--45°.
I-Ia OTpe3HbiX pe3uax .nJljl TOKapHblX aBTOMaTOR pe)l(YWYfO KpOMK)'
J{eJJ3 fOT CKOWCHHOH (q><90°, CM. pl1C 1.11.. (), 4T06bl Ha OTpe33HHoH
J(CTaJIM I npH ee OTJlaMbIBaHHM, KorAa I1epe\1bJlIKa CTaneT 04eHb Ma..10it
lie OCTaBaJ10Cb 606blWKH b06blwKa H3 TOPl..le npyrKa 2 cpe3aeTcSI npM
ItaJlbHehl1eM ABH)KeHWH pe3l..la, Kor.aa lleTanb Y'KC oTpc3aHa 1..facTo HC-
I IOJl b3Y lOT C60pHbie OTpe3HbiC pe3Ubi (CM. pMC. 1 .11, 6).
4
lllac'YH 8.11. PeiKyuU;J}f HHcTpYMeHT
acoHllble pe3"bJ. <l>acoHHble pe3Qbl IIpHMeHSlIOTcj( tJ,JUI 06pa60TKH
napYIKHblX H BHYTpeHHHx <»acoHHblX 110BepxHocTeH BpaU.1eHHSI Ha CTaHKax
TOKapnoM rpYllllbl. no cpaBHeHHK> C 06pa60TKOM YHHBepC3J1bHbIMH pe3ua-
\Iii OHM 06eCne1.JHBaK>T 60J1ee BblCOKYIO npOM3BO.QHTenbHOCTb M T04HOCTb
cpOpMbl J..1eTaJ1H UP" HH3KOH KBaJ1H<pHKau.HH pa604ero.
<l>acoHHble pe3Ubl n0J..1pa3,aeJ1}1fOTCSI no <popMe Ha npU3MamU f ieCKue
(pMC. 1.18, a), KpY2Jlble (pMC. 1.18, 6) 11 cmep:»ClleBble (pHC. 1.18, 6), a no
npHHl(Hny pa60Tbi - Ha paOUaJlbHble, y KOTOpblX 1l0J..1a4a HalipaBneHa no
pa,ltHYCY LteTaJ1H (pMC. I 18, a-e), Ii maU?eHtfUClJlblible, y KOTOpblX nO,lJ.3-
43 Haup3B.I:JeHa no K3CaTeJIbHOH K OKPYJKHOCTH ,l1eTaJlM (pMC. 1.18, ?).
<I>acoHHoH nOBepxHocTblO Y TaKHX pe3QOB j(BJHleTCSl 3a,nHjJjI, a nepe,nHjUI
1I0BepXHOCTb - IlJIOCKOCTb, 110 KOTOpOH npOH3BOt:lSlT nepeT04KY pe3UOB
3a.ll.HWH yrOJI PC3UOB, KpoMe CTep)KHeBbIX, 06eCne1.U1BaeTCSl 33 CLleT YCTa-
HOBKH pe3l.{a, a nepe)1HHH - nyreM 3aTOt.JKH (CM. pHC. 1 .18). KpenjlTCSI
pe3Ubi B cneQHaJlbHblX .l1ep)KaBKax: npH3MaTH4ecKHe H TaHreHl.{HaJlbHble
3a «n3CTOt.JKHH XBOCT» I, a KpyrJlble OTBepCTHeM 2 HaCIDKMBaIOTCj( Ha
onpaBKY H OT npoBopoTa npe,aoxpaHj(fOTcSI pH<»J1eHMjlMH 3, CTep)f(HeBble
PC3l.(bl 3aKpenJHlfOTCj( TaK )Ke, KaK H TOKapHbie pe3Llbl 06ero Ha3Ha4e-
HI-HI.
HaH60Jlblllee pacnpOCTpaHeHHe nonY4l1JI H KpyrJI ble <»aCOHHbIC pe3l.(bl,
TaK KaK OHH npow.e B M3I'OT0BJ1eHl1l1 H 06eClle1.JHBafOT 60J'lblUee KO;IH4e-
CTBO nepCTOtJeK IIPH Tex iKe ra6apHTax, 4TO H npH3MaTH 1 IeCKMe. KpOMe
I oro, KPYI:':lbIMH pe3l.(aMH MO)KHO 06p36aTbiBaTb BHYTpeHHHe <j>aCOHHble
1I0BepXHOCTH, npH 3TOM ,nHaMeTp pe3l.(a npHHHMaCTCjJ paBHblM O4-0,5
HHaMeTpa OTBepCTHj(.
npH3MaTHt.JeCKHe pe3Ubl B c60pe C lJ.ep)KaBKOH )KeCTtfe, t.JTO n03BO;IHeT
pa60TaTb C 60J1bLUHMH n0l1a4aMM I1JIM BCCTM 06pa60TKY 60Jlee AJ1MHllbIX
npO<»HneH. T04HOCTb 06pa60TKH IlpJ13MaTHLfeCKHMH pe3LlaMH BbllllC., 4eM
KPY rJ 1 bl M H.
HaM60J1bllIaj( TOlilfOCTb Q>OPMbl ,UOCTHraeTCjI TaHreHLlHaJlbHblMH <1>a-
COHHblMH pe3uaMH, TaK KaK t:lHaMeTpaJ1bHble pa3Mepbl ,aeTa;IH 3aBHCHT OT
TOlJHOCTH YCTaHOBKH pe3u.a OTHOCMTeJlbHO u.eHTpa )..\eT3J1H, Tor,na KaK np"
pa60Te pa)..(HaJ1bHblMH pe3l.(aMH - OT cBoeBpeMeHHoro OTKJ1IOt.JeHHjI 1I0,aa-
"'11. KpOMe Toro, pe)Kywajl KpoMKa mn pe3ua CKoweHa not( yrJ10M <p.
A;IHHa OJ..1HOBpeMeHHo pe/KYUJ,eH KpOMKH He6oJ1blllaSl, MeHbllle CHJIbl pe3a-
46
P a 30 e 11 / 0630p KOHcmpYK1/UU pe:»cylilUX UIlCmpYMeumOfl
a 6
(1'>(/0 =((
<1;,.r
6
s
---
N-N
oj
s
r
ac).f:ta -={,(
1{1Q.r
J
,
z
r
L
In
Puc. /./8 TMnbl <l>acoHHblX PC3UOB a - npH3MaTH1JeCKMM, 6 - Kpyr.,'bIM;
6 w__ CTep)KHCBoti, 2 - TaHreHUMa.,1bHbIH
HMSI, 4TO n03BOJISIeT BeCTH 6e3BH6paQHOHflYlO 06pa60TKY 60nee lJ.nHHHbIX
!lpO$HJ1CH. O.lJ.HaKO IIpOH3Bo,nMTeJlbHOCTb 06pa6oTKM TaHreHu,Ha.,1bHbIMH
pC3u,aMH HHjJ(C, 4eM pa,rU13J1bHbIMH J1HHa nYTM pe3aHHSI pa)..\MaJJbHblMM
pe3u,aMH npH6nH3HTeJIbHO paBlla r:Jly6HHe npoqn1nSl ).teT3J1M'I a npM pa60Te
TaHreHQHaJ1bHbIMM OHa COCTaB J 1j(eT nepeMew.eHMe pe3ua OT conpMKOCHO-
BeHHSI T01.JKH m C 3arOTOBKOM AO npOXOAa TO'-lKM n '-lepe3 BepTHKaJlbHYIO
4 j
lllazYH B.11 Pe)l(YIUMH HHCTpYMeHT
OCb j\eTa.:IH, T.e. KOl-..na TOllK3 n OKIDKeTCj( Ha MeCTe m (pl1c.l. t 8, c'?).
,l.{OIJO;IHHTeJ1bHbIM He,lJ,OCTaTKOM T8HreHUH8J1hHhIX <!>acoHHblX pe3l(OB j(BJHI-
eTCSI CHJlbHOe H3MCHeHHe nepe,lJ,HI1X Ii 3a,aHHX yrJIOB B npouecce pa60Tbl:
a l HaMHoro 60nbllJe au =a, 8 Y 1 HaMHoro MeHbllle Y 11 ='Y , l"'.LJ.e I -
II 0J1O)J(eHHe pe3Qa B H84aJle pa60Tbi T04KH m pe)l{YI.l{eH KpOMKM, a II -
1I0J10>KeHHe pe3a flP" BbIXOJJ.e T01.JKH m 113 pa60Tbl.
B HanpaBJleHHH n0).1a4H nepeJJ.HHM H 3MHH" YrJlbl pa.nl1aJ1bHbIX c1>acoHHblX
pe3UOB TO)J(e nepeMellHbl.. HO B MeHbllJeM CTeneHH Ii 3aBHCj(T OT paccTOSlHHj(
TOt.tKH pC:>KYU(eH KpOMKH pe3ua .LJ.O ueHTpa ,neT3JlM (pHC. 1.18, a, 6)
B HOpMaJlbHOH CeK)'WeH nJIOCKOCTH N-N nepe,lJ,HHM H 3a,aHHH yrJ1bl H3Me-
HjllOTCSI L{0J10JIHHTeJ1bHO 113-38 H3MeHeHHj( yrJ1a B nJ1aHe <p, yrJ1a Me)K,[\Y
HanpaBJ1eHHeM no,na1.JH M KacaTeJlbHOH K npOeKIJ.HH pe)K)'w.eH KpOMKH pe3-
u.a Ha OCHOBHYfO I1JIOCKOCTb. npH6J1H3I1TeJlbHOe 3HaqeHHe 3a,aHero HOp-
MaJlbHOrO yr:aa .llJIj( J11060H T04KH pe)f(Yl1l.eH KpOMKH pe3u.a MOiKHO BbI4HC-
jlHTb no <»opMYJ1e
tga Nx = (R/Rx)tg asin<p , (1.15)
r.ne R - pa,ltHYC KpyrJ10ro c1>acoHHoro pe3Qa HJIM paCCTOSlHMe BeplllMHbl
npH3MaTI14eCKOro PC3ua .no 633bl KpenJ1eHHSI; R\ - paCCTOSlHMe p3CCMaT-
pHB8CMOH T04KH x pe:>KYI.l{eH KpOMKH .l.{0 ueHTpa pe3ua "JIM 633bl KpellJ1eHMjI
COOTBeTCTBeHHO; a - 38.QHHH yro;1 IJpH BepWMHe pe3u,a (pHC. 1 ] 8, a, 6).
ECJIH <p MaJl, TO a Nx MO:>KeT 6blTb MeHbwe lIonyCTHMOH BCJIH4HHbl,
paBHoH 2-3 0 (CM c»OPMYHY (1 15». B TaKHX CJIY4asrx IlpH6eralOT K
IJOBOpOTY pe3u,a B .u.pyrHx n;lOCKOCTj(X.
rJ1y6MHa npocpM.l1j( J1106011 <»acoHHoM nOBepxHocTH 38JlaeTC B HopMarl b-
HOM HallpaBJ1eH"". )::{Jlj( .l1eTa.,1H - 3TO oTpe30K ab (CM. pHC. 1.18), a J..I..fISl
pe3U8 - cd HecooTBeTcTBHe 1:Jly6"Hbl npo<l>HJIj( pe3u;a r.ny6HHe IlpO<»HJISI
.l.I.CTaJIM, KaK BM.l]HO 113 pMC. 1.18, Bbl3BaHO HaJIM4HeM y pe3u,a nCpe.l.{HerO 'Y
H 3aJ\Hcro a yrJ10B. n03TOMY npo<»HJ1b c1>acoHHoro pe3ua onpe.u.CJ1j(IOT
cneu,M8JlbHbIMH KoppeKUHoHHblMH paC4eTaMH, u;eJ1blO KOTOpblX SlRJIj(eTCjJ
IIOJIY4eHHe KOOp.l.{HH8T T04eK npoc1>H.Hj( pe3Qa. Pac4eTbi MO)KHO BblnO.aHHTb
BPYt.JHYfO, pelllajl 31)' 38.na1.JY K8K reOMeTpH4eCKYIO, HJIH Ha 3BM.
1.3.3. CTpOraJlLHble H .IloJI6e)KIILle pe3ULI
CTporanLHble pe3Qbl HCII0J1b3YfOTCSI Ha CTpOfaJlbHblX CT8HK3X .l(JUI
06pa60TKH IIJIOCKOCTeM H cp8COHHbiX nOBepxHocTeH. rJ1aBHblM pa60t.tHM
48
P a 3 0 e J1 I ()V30p KOllcmpYKllUll peJlcylilux 11llCmpy.,\"eHm06
HBH:>KeIlHeM SlB;UleTCSI I1pSlMOJIHHeHHoe nepCMelnellMe pe3Qa H3 lIonepC4-
1I0-CTpOra"lbHbIX CTaHKaX MJlH 3arOTOBKH Ha IIpO.aOJlbHO-CTporlbllbIX
PC3aHHe npOMCXO,lJ,HT TOJ1bKO BO BpeMa pa60lJero Xo)]a.
B KOHQC 06paTHoro (X0J10CTOI 0) XO,lJ,a, CKOpOCTb KOTopOro HeCKO;JbKO
60JlbWe CKOpOCTM pa60lJcro XOLl3, npOHCXOAHT J\BM:>KeHHe II OtJ-34H, T.e.
HcpeMew.eHHe pe3ua MJ1H 3arOTOBKM, He06xo,LU1Moe LlJ1S1 CHSlTMjI CJ1c.nYK)-
luero CJ10Sl MeTaJ1J1a. TaKHM 06Pa30M, B OTJ1J.1 t IHe OT T04eHMSI IIpOllecc
pC3aHMSI IIpOHCXOAMT C nepepbIBa\1H. Pa60Ta pe3ua conpOBO)KJJ.aeTCSI ItHK-
..IH4eCKHM H3MeHeHHe\1 TenJIOBOM H CHJ10BOH Hal'pY3KH C pe3KMM H3MCHe-
liHeM ee Ha BXOJle H BbIXO){C pe3ua 113 pa60Tbl. 3TO Tpe6yeT nOBbllllCIiHOM
:>KeCTKOCTH M IIpOlJHOCTH pe3lta, a TaK)Ke Bbl60pa TaKHX l'eOMCTpM1.JeCKHX
lIapaMeTpOB pe3ua, KOTopble 06CCnelJHBaJ1M 6bl ynp0411eHHe ero pe)KYWHX
KpOMOK.
XapaKTcpHOH oc06eHHOCTbIO CTpOr(L1bHblX pe3l\OB SlBJlSleTCSI H30rHY-
TaSi OCb CTep)KHSI (pHC. 1.19, 6). B pe3YJ1bTaTe 3Toro BcplllHHa pe3ua
Jle)l(HT B onopHoH nJIOCKOCTH H BO BpeMSI M3rH6a pe3Qa IlOA ,acHcTBHeM
CMJI pe3aHHSI OTXO.l1HT 01' 06pa60TaHHoH 1I0BepXIIOCTH., nepeMcmaSicb no
Jlyre paJtHycoM R. B coI1Y4ae npjlMOrO CTep)KIHI (pHC. 1.19, a) pa.l.J.HYc R
6o;lbwe BblJ1CTa I pC3L\a, H npM H3rH6e BeplllHHa PC3Ua BHe.npSleTcH B
06pa60TaHllYlO II0BCpXHOCTb, nOBpeJK.Lla ee. BepwMHa TBep).J,ocll.l1aBHoro
PC1U3 MO:>Ke r IIPH 3TOM CKO:JOTbC}f. TeM He MeHce IIpSiMbie pe3Ubl HHOI'Jla
npHMeHSnOTCSI., CCilM M30l'HYTblH CTep)KCHh He 1l03BOJISIeT 06pa60 ral b
1IIOCKOCTb ,lJ.0 nepTHKaJlblioro YCT)'na.
BMA CTpOI a;lbHblX PC3UOB B IIjlaHe TaKOH )l(e., KaK 11 y TOKapHblX OHI1
TaK )Ke., KaK H TOKapllblC, nOtlpa3)lejlSllOTCSI 110 xapaKTepy TCXUOol10fH4ec-
KOH OllepaHH, peIKYLUeMY MaTepMaJ1Y Ii KOHCl PYKIlI1H, HMelOT TaKI1C :>KC
reOMeTpH1.JeCKMC lIapaMeTpbl.
.u:OJI6c*Hble pC3lJ.bl npHMeHSIIOTCSI Ha .lJ,o:t6e)KlIbIX CTaHKax ,ltol1 06-
pa60TKM nnocKocTeH, nOBepxHocTeM Bpall1CHHH, lla30B, KaHaBOK pa1J1M4HOM
KOH<pHrypaUHH. Pa60TaK)1 KaK M C rpOraJlbHblC, C npS1MOJ1MHCMllbIM pa6o-
lJHM ABM)f(enMCM, HO TOJ1bKO B BCpTI1KaJlbHOM II;IOCKOCTM (pHC. 1.20 6).
II03ToMY lIepC.lJ.HCH 1I0BepxHocTblO jlBJ1S1eTCSI TopuoBa 110BepxHocTb PC1-
ua. BblnOJlHIOTCS1 TO.,1bKO COCTaBHbIMH. Ha pMC 1.21 npHBeAellbl HCKOTO-
pble THlIbl ;o16e)KHbIX pe31l0B.
(
WacYH 8.M. PejKYIIt"H HHCTpYMeHT
a
-L.-
a
o
.
«
..
6
:ltj.
y= go'
5 0
Puc. I /9. Pa60Ta
CTpOfaJIhHhlX pe3uoD C
npSlMblM H Jf30rH)'ThIM
CTep)f(HeM
-.a
Puc 1.20.
CXeMbJ pe3aHHn:
T a - npH CTporaHHH,
6 - npM 1I0JI6JJCHHM
Puc. I 2 J.
t(on6e)l(Hble pe'3QbI:
a - npoxoll.HoA J1BYCTO
POHHHj;\;
6 - npope3HoH
P a Joe .n I 0630p KOllcmPYKt/uii pe:JICyulux UlIcmpy.,\t,eum06
KOHTpOJlbllble BonpOCb'
I H33Ha1.JeHMe H KJ1aCCHcpMKaUMSI pe3QOB.
2 CpaBHHTeJ1bHbJC npeHMYUtCCTBa H He,llOCTaTKH pe3uoB UCJJbHbIX.. co-
CTaBHblX 11 C60PHbiX KOHCTPYKUJ1ii. Pal.U10HaJlbHb[e 06JlaCTI1 HX npMMe-
HeHI1S1.
3. Pa3HoBMAUOCTH KOHCTPYKI(HH <pacoHHbrx pe3UOB. Hx IIpcHMyw.ecrBa 11
He.nOCTaTKH.
4. Oc06eHHocTH KOHCTPYKUI-IH CTpOraJ1bHbIX H .LJ.0;16e:>KHbIX pe3uoB. t{eM
OHH Bbl3BaHbl?
1.4. CBEPJIA
1.4.1. Ha3UaQeIlHC, 3JleMeHTbi KOHeTpYKnHH
H reOMeTpHCCKHe lIapaMCTpbJ clIHpanLIJOrO CBepJla
CBepJJa npc,nHa3H3 l leHbl )(.11» JJOnYLJeHH» OTBepCTHM B CnJJOWHO\i MaTe-
pHaJle, )tJHI paCCBepJIHBaHHSI Ha 60;lbWHH pa3MCp Y)Ke HMelOIllHXCSI 0 fBep-
CTHH, a TalOKe ,LtJ1S1 3aCBep;UfBaHHSI KOHYCHblX yr;Jy6J1eHMH B CII;IOUJHOM
MaTepHaJfe. CBepneHHeM 06eclle l iMBaeTCjI 12 ..1 I -Ii KBaJrHTCT TOt.{HOCTI1 M
LllepoxoBaTocTb o6pa60TaHHoH nOBepxHocTH C R II =80...20 MKM.
HaH6oJ1bWee pacnpocTpaHeHHe B IIPOMbIW;IClIHOCTH nO;IY4HJ1H cnM-
paJlbHble CBep;la 113 6blCTpOpe)l(YUleH CTaJlH C UMJ1MHLlpM l leCKHM XBOCTO-
RHKO\f (JHaMeTpbl OT 0, J )..to 20 MM) M KOHMt.JeCKI1M X80C10BJ1KOM (lll1a-
\1eTpbI OT 6 AO 80 MM). OcnoBllble pa3MCpbl CBepJI TaKHC, KaK .LlHaMeTp
CBCpJla, l(..1HHa pa604eM 1.JaCTH, pa3MepbI XBOCTOBHKa, a TaK)I(e napaMeT-
pbl T04HOCTH, CTaHl(apTH3HpoBaflbl. CUHpanbHoe CBepJIO COCTOHT 113 pa-
6ol/eii IIacn1U If (pHC. 1.22), lueUKU J-; X60C11106UKa '4 C }lanKOll 15 H8
KOHue. HenOCpe.LlCTBenHO pa60ry pe3aHHSI BblI10JIHj(eT pe)KYUlaSl 4aCTb I :.
OCTaJlbHOM Y4aCTOK 1'2 pa60 l iCH 4aCTH CJ1Y)J(MT LlJlSl BblBO.l.la CIPYJKKH,
HanpaBJleHMll cBepna B pa60Te M pe3ep8oM .ll.JUI nepeToLfeK CBepJ1a. Do-
:3 rOMY 4aCTb 1': 1JOJIY4HJla Ha3BaHHe llanpaf-lllJll01qeli Ilacn1U, HHOI"')]a ce
Ha3blBalOT KOJlu6pYlOlqeti.
X60Cm0611K 14 CJIYJKHT .lJ.JUI 3aKpellJ1eHMSI CBep.,1a HellocpCllCTBeHHO B
KOHJ1LJeCKOM rHe3,l.te WnHH,L1eJISI CTaHKa HJ1H B rHe3ltC lIepeXO.L\HOH BTY;JKH.
QH.HHHLlpl11.JeCKMe XBOCTOBMKH 3aKpen.ilSlIOTCSI B CneUHaJ1bHblX u.aHrOBbIX
H.,lH TpeXKYJ1alJKOBbiX caMOu.eHTPHpYlOll{HXCSI naTpOHax MOMeHT pe3aHMSI
nepe.naeTCR CHJ1aMH TpeHH1I, H03HHKalOWMMH Ha nOBepXHOCTRX XBOC'IOBM-
5 1
1110,,,,," B 1'1 Pe)Kyuu,fi,i HHCTpYMeHT
K3. JIal1Ka 15 IJpe)Hla3Ha1.JeH3 ,ltnJJ Bbl6HBaHMJJ CBepJla H3 I'He3)..{3 lllIlHH.l.leJUI
C'I allKa Hnf lJepCXO,lJJIOM B1YJ1KH, 3 weliKa 13 - )J)UJ BbIXO,lJ,a lllJ1H<j>OBaJlb-
Horo Kpyra UP" lllJIH<pOBaHHH XBOCTOBHKa H pa60'-leM 1.JaCTH.
Pa60llaJl Ilacmb CBepJla COCTOMT H3 ,ltBYX nepbeB (3y6beB) 4, ,l.I.BYX
8MH rOBblX KaHaBOK 2 " cep)..{LleBHHbl J, .l.lMaMeTp KOTOpOH de B CTOPOHY
XBOCTOBMKa HeCKOJlbKO YBeJ1H4HBaeTC ,aJ1
nOBbllllenH npOt.tHOCTItI H >KeCTKOCTH CBep;la.
KIDK.noe nepo CBepJI8 IJpe,lJ,CTaBJ'eT C060H
pe)l(Y1UMH J(.,'lHH H "MeeT I1epe,aHfOfO ] 10Bepx-
HOCTb 9, 3a,nHIOIO rJlaBHYfO 1I0BepXHOCTb 8 H
3alJ.IHOIO BcnOMOraTeJlbHYIO nOBepxHocTb 5,
KOTOpaji »BJUleTCj( LJ8CTbfO lfaPYiKHoH UHJIHH)..{-
pH4ecKoH nOBepxllocTH CBepJJa, OCTaBllleHCj(
noc.,1e 06pa30BaHH1I CIJMHKH 7, J1 Ha3bIBaeTCJJ
KPY2Jl 0 U/Jl U(jJ06Gll1I0 U /leunlO'-lKou. CnHHKa
IJepa 7 TalOKe HMeeT l.lHJ]HHLlpH4ecKYfO €f>OpfY,
110 ee )..{HaMeTp MeHbwe J],H8MeTpa cBepna D.
33HM)KCHHe cnHHKH He06xo):JJfMO )J.JUI YMeHb-
rueHHSI Tpelll1H npH nalipaBJleHHH cBepna H-
J1HH.LJ.pHtleCKoif nOBepxHocTbfO D 110 Y)f(e 06pa-
60TaHiloH 4aCl Ii oTBepcTHj(. B PC3YJlbTaTe
pOJlb HanpaBJII01UeH nOBepxHocrM BblnOJ1H1IeT
Y3KaS1 Kpyr,now;ui$oBaHHaSi JleHT04Ka 5.
B COOTBeTCTBHH C pa60lJMMH II0BepXHOCTJJ-
7 MH Y CBepJ18 pa3J1HLJafOT .LIBe l:'laBHble pe)KY-
WHe KpOMKH 3, ABe BcnOMOraTCJ1bHble pe)KY-
UlMe KpOMKM 10 H nonepet.tHYIO pe>KYw.ylO
fO KPOMKY 6 Ha CTblKe )..{BYX 33):tHMX nOBepxHoc-
5 TeM 8.
9 B CTaTH1.JeCKOH CHCTeMe KoopAHHaT OCHOB-
J HOM nnOCKOCTbK> HBJlHeTCSl oceBaH BJ10CKOCTb
cBepJla, npoxo.lUII,Qaj( LJepe3 paccMaTpHB3eMYto
Puc. I 22 3JIeMeHTbl 10lJKY fJlaBHOH pe)KYLl.{eM KpOMKH, TaK KaK OHa
KOHCTPYKUOO cnHpaJJbHoro nepneH,[lHKYJl1IpHa K BeKTOpy CKOpOCTH pe3a-
CBep.aa HHH B 3TOH 10LlKe. nJIOCKOCTbfO pe3aHHSI StBJ1S1-
8
f
.
......
...
..-..
-.J
8
52
P a 3 0 e;1 I ()6Jop KOIICntpYKlflltl peJlCYUtllX ullcmpY,,\1e/l1110e
c rc nJ10CKOCTb'l lJepIlCH,AHKYJ1j(pHa» K OCHOBHOH M npoxo)1»w.aSl t.tepe3
1JlaBHYI:O pe>KYWYlo KPOMKY. f103TOMY yrJlb( '3aT04KH CBCpJla paCCMarpH-
(aIOTCj( H onpe,AeJ1j(IOTCj( TaK )J(e'l KaK H Y pe3ua., KOTOpblM IIYHKTHPOM
IIMO)l(elf Ha CBepJl0 C COBMClltCHHel\f pa601.JHX lJOBepXHOCTeM., 1"J18BHb1X M
BCIIOMOraTe.nbHbIX pe)KYUlHX KpOMOK (pHC. 1.23).
Nt-NI
Pe3el.(
Puc. I 23 feoMcTpHtlecKHc napaMeTpbl cnwpaJ1bHoro CBepJ1a
KaK H Y pe'3ua, y K3)K).I.0ro nepa CBepJ1a pa3J1ML(aIOT l:naBHblH q> Ii
BcnoMOraleJlbHblH q>, yr.nbl B IJJlaHC'I yro.H HaKjlOH3 r:flaBHoH pC)f(Yll1eH
5
llla?YH B H. Pe)J(YUJ,HH MHCTpYMeHT
KpOMKH A, HO H3MepeHHblH B npoeKQHH Ha nJ10CKOCTb, nepneH,lJ.HKyn»pHYKJ
OCM CBepJla, nepe)J.HHH yrOJ1 y H 3a,LJ.HHH yrOJI aN B HOpM3J1bHOH ceKYI.ltei1
IIJIOCKOCTM. Y.nBoeHHoe 3Ha4eHMe yrJla B nnaHe, yrOJ1 2<p, lia3blBalOT YZJlOM
n!JU 8epUlUHe ceepJla.
Oc06eHHOCTH KOHCTPYKl.lHM H YCJIOBI1M pa60Tbi CBepna BHOCSIT HeKOTO-
pble OT.iIH'JHSI B reOMCTpMIO ero pe)J(}'lll.eH t.taCTI1 no cpaBHeHHfO C PC3QOM.
B CBSl3H C H3J1H4HeM nOnepe1.lHOH KpOMKH ,UonOJ1HI1TCJ1bHO nOjJBJUleTCSI yro.,1
\V nOJ10j{{eHHSI 3TOH KpOMKI1, 3aBHCSIHH OT 3Ha4eHHK 3aAHHX yrJIOB aN' a
ralOKe 38).(HHH an H CHJlbHO OTpMuaTeJlbHblH nepCJJ.HHH Y n YIJlbl nonepet.tHoi1
pe)l(Ylll.eH .KpOMKH (CM. pHC. 1.23). 3a,l:lHMH BcnOMoraTenbHblH YI"OJ1 a l
paBCH Hy.,1fO, TaK KaK 3a,l.(HSlj( BcnOMOraTeJ1bHaj( nOBepXHOCTb - 4aCTb
IlHJU1H,l.(pa ,UHaMeTpO\4 D. YroJJ <PI' npe.lIH33Ha1.JeHHbIH ,UJUI YMeHbWeHHSI
I peflHj( 06 06pa60TaHHYJO 1I0BepXHOCTb, OLJeHb MaJlblH (1-2') H 06p83yeT"
Cj( 3a CLJeT 06paTHoH KOHYCHOCTH pa604ei1 4aCTH, T.e. 3a C4eT He60JlbWOr()
YMeHbweHHjJ ,UMaMeTpa CBepJla B CTOPOHY XBOCTOBHKa. r;laBHblH 3a,LJ.HHi1
yrOJI a 3at{aeTCSI B JJJIOCKOCTH 0-0 (CM. pHc.1.23), napaJlJleJIbHOM OCH 1-1
neplleH.LJ.HK)'JUlpHOH K OCHOBHOH nJ10CKOCTH. JVUI pe3ua OH j(BJ1j(eTCjI none-
peLJHblM 33.lJ.HHM yrJ10M. nOnepe1.lHbiM nepe,l.(HHH yrOJI pe3ua j(B.iIj(eTCSI yr-
JJOM HaKJIOHa co BHHTOBOH CTp)"KeLJHOH KaHaBKH CBepJla.
nepe.LtHHH M 38..lIHHH yr'J1bl He nOCTO»UHbl B)..tOJJb rJ1aBHOH pe)J(YlUeH KPOM-
KH. OT nepH<»epMH K ueHTpy CBep.l1a nepe,ltHHH yrOJI YMeHblUaeTC, a 3a-aHHH
YBe.l1I1LJItIBaeTCSI. YKa3aHHblM xapaKTep H3MeHeHHjI 3a,ltHerO yrJla a. x o6eclle-
lfHBaeTCSI 4>OpMOH 3aTOLIKH 3a.lIHMX 1I0BepXHOCTeM, a lIepe,lJ.nero - o6yc-
JlOBJIHBaeTCjI CI10C060M M3rOTOBJleHHj( BHHTOBOH CTpY)Ke4HOH KaHaBKH
CBep.l1a. npH 110CTOSlHHOM ware KaHaBKH yrOJl ee HaKJ10Ha co, jlBJIj(IOlll.HH-
CSI npOJJ,OJJbHbIM nepe.LUfMM yrJI0M CBepna, IIPH npH6J1H)KeHMM K QeHTpy
CBCpJla YMeHbwaeTCj(. B npoQecce pa60Tbi HHTeHCMBHOCTb H3MeHeHHSI
pa604MX yrJ10B HeCKOJ1bKO MeHbwe, 4eM CT3TH4eCKI1X, TaK KaK
aJ = at - J.l x (CM. pl1c. 1 23), y I = Y x + Jl x ' a Ilx=arctg{Sz/rtD x) JIpH
npH6JII1)J{eHHH K OCM CBepJla paCTeT (CM. pHC. 1.23). Ho TeM He MeHee
KHHeMaTHLJeCKHe, HJ1H pa604He, yr'Jlbl CBepJla He nOCTOj(HHbl B).tOJlb pe)KY-
liteM KpOMKH, a n03TOMY He OJlTHMaJ1bHbl, 4TO SlBJUleTCSI 60JIbWMM He,ltO-
CTaTKOM reOMe"pHI1 CBepJla.
XapaKTep H3MeHeHMj( CTaTH4eCKoro lJepe,lJ.Het"O yrJ1a OllpeAeJUleTCSI
<j>opMy.nOH.
54
P a :J () e 11 1. 0630p KOHcmpYK1/Uti pe:»cyillux UIICmpYMellmOB
tgyx = (DxID)tgro sin<p,
( 1 .16)
a 3a).J.Hero -
tg a x = ( D/ D t ) tg a,
( 1 . 1 7)
lJJ.e D - ):lMaMeTp CBepJ18; Dx - .LlH8MeTp, Ha KOTOpOM pacn0J10:>KeHa
paccMaTpHB8eM8S1 T04Ka pejf(yw.ei1 KpOMKH.
nCpec4eT 3aLlHero Yl:Jla H3 O).(HO}1 ceKyweH IIJIOCKOCTM B ).(PYI'YfO
flpOH3BO.LlMTC 110 cpopMYJle:
tga Nx =(D/Dx)tgasinq>- (1.]8)
1.4.2 OcooeHHocTIl KOHCTPYKI{HH CBepJl
pa3110.'0 H83I1a'leHHII
CBCpJla, OCHam;eHHble TBepblM CnJlaBOM. ,nnSi 110BblUJeHHSI CKOpO-
CTH pe38HMjI cBepn8 OCH8malOT TBep,nbIMH cnnaBaMH. CYluecTBYloT P83-
Uble KOHCTPYKUHM TBep.aoCnJ1aBHbIX cBepn: MOHOJ1MTHble TBCP.L10Clljt8BHble
CBepJla, CBepJJ8 C npMIIaflHHblMM TBep.aocn..18BHbIMH KOpOHK3MH, CBep.na c
lIanaS1HHblMH U;18CTHH3MH TBep.LlOrO CJlJ1aB8 C [Jpj(MbIMH.. KOCblMH H BMH-
TOBblMM cTpY:>Ke4HbIMH K8H8BK8MH Ii CBepJ18 C MeX8HM4eCKHM KpeIlJlCHH-
CM Mllorol'p8HHblX HenepeTa 1 lHB8eMbix nJlaCTHH
TOJ1bKO MOHOJ1HTHble TBepAOClIJ18BHble CBepJI8 H CBepJ1a C TBep.LtO-
CIIJI8BHblMH KopoHKaMH (pMC. 1.24, a) no KOHCTPYKI..1HM 110XO)J{H Ha cnH-
paJlbHble 6blCTpOpe)l(}'WHe CBepJ1a. OCTaJ1bHble KOHCTPYKUHH HMefOT pSiD.
oc06eHHocTcH. YroJI H8KJ10Ha cTpY:>Ke4110H KaH8BKH no I1JI8CTHHe TBepAO-
1"'0 CnJI8Ba MeHbwe, 4eM 110 KOPIlYCY, Y Bcex CBepJ1, 38 HCKJlf04eHHeM
CBepJl C npj(MblMH M KOCblMH KaHaBKaMM (pHC. 1.24, 6, 8) 3TO Bbl3BaHO
lie B03MO)l(HOCTblO nOJIY4eHHj( 60JlbWOrO 0) no IUlacTHHe, TaK K8K IlJlaCTH-
H8 TOHKaSi H Bpe3aeTcSI B Kopnyc 110 OCH CBepJla. npH 60JlbllU1X (0 nJ1ac-
fHHa lJepepe:>KeTCjI.
Op04HOCTb TBepJ10rO CnJ1aB8 HH3K8S1, Il03TOMY KOHCTPYKUUI ,lJ.OJDKHa
6brl b 60J1ec )l(eCTKoM: y TBepJlOCnJ18BHbIX cBep.,l no cp8BHeHHfO C 6bICT-
pope)l()'l.QHMI1 MeHbwe 06'beM K3HaBKH, 60JlbWe AH8MeTp CepD.l\eBHHbl
Kopllyca, MeHbl.lle ,nJJ HHa pa601.leH 4aCTM, 8 J],J1j( CBepJl CneUH(L1bHOrO
Ha3Ha4eHH .LJ)1HHa pa604eH LJaCTH paBHa rny6MHe CBepJ1eHHj( nJ1fOC ).(Ba
D.HaMeTpa CBepJ1a.
5 5
Ula?YH B 11. Pe)l(yw.Hti HHCTpYMeHT
KUPOIfKQ
a
N-N
r
CJ) .. J(J-
6
t
A-A
6-6
6
i.t
At!'
6- 6
UJl1Z611HR104ou
/!tJHo4KII
2"
l
8f.JuA
HOlitlAO 6UHmo6D(,
t1H(16/((J
Puc I 24 TBepAOcnJ1aBHble cBep.aa: a - C HanatiHoM TBep.noCnJ1aBHoti KOpOHKOt1
6, (/ - C HanaMHblMH nJlaCTMHa\fH TBep.aoro CnJ1aBa; 2 - C MeXaHH'JeCKHM
KpenneuueM M HororpaHHblX HenepeTallMSaeMbJX llJJBCTHH
56
P a 30 e it I 0630p KOHcmpYKl/ull pe:»cylilUX uHcn1py,1Wellnl()(
HaH60JIbUlee pacnpocTpaHeHHc n0J1Y4HJIM CBepJla C BHHTOBblMH CTPY-
iKe4HblMH KaHaBKaMH. OHM J1Yttllle OTBOAST CTpY)KKY H 06ecne l lHBafOT 60Jlh-
IIIYIO r.ay6HHY CBepJleHHSI, oc06eHIIO CBepJ1a C 00=60 0 (CM. pHC. 1.24, 6)
TBep.aOCIlJ1aBHble CBepJ1a XopOWO 38peKOMell,l.J,OBaJ1M ce6j( UP" o6pa60'1-
Ke ttyrYHa M ApyrMx XpYIIKMX MaTcpHaJIOB. npH CBepJ1eHMH CTa.,1M pa60Ta
CBepJl HeYCTOHt.lHBa.. 113-38 1I0BblllleHHOH xpynKocTH TBCpJJ.oro CIIJIaBa liP"
HeLlOCTaTOllHOM )KeC rKOCTH KopnYCOB CBepJ1a llaCTO JI0MaIOTC. Hx HCIIOJlb-
30B8HHe B 3TOM CJIY4ae OnpaB.D,aHO J1Hlllh Tor,na, KOfLla 6blCTpOpe)l(}'UlHMM
CBCpJ1aMH Boo6we HeJlb3j1 06pa60TaTb OTBepCTHC, T.e. IIPH CBepJICHI1H
OTBepCTHH B AeT3.iljlX nOBblweHHOH TBep.D,OCTM.. HaJlpHMep 38Ka;ICHHbIX.
IlpH CKOpOCTHOM CBcpneUHH 4yrYHa, CTaJlH H .apyrHx MaTepMaJlOB
XOpOlllO 3apeKOMeHJ].OBaJIM ce6j1 CBepJla C TBepAOCnJ1aBHbJMH MIIOI'Or'pau-
BblMH HellepeTaLlHBaeMblMH n.naCTHHaMH. )l(ecTKocTb KopnYCOB TaKHX
CBepJl BblCOKaSi (pHC. J .24, ?)
CnepJIa .lIJ1H .'Jly60Koro CBepJlCIIHH. Cn1GUOapnlllble cnupa..7bllble
c(epJla c ro=30° npHMCHSIIOTCjI .L1..1j1 CBcpnelU1S1 0 I BepcTHH r..ly6HHoH 110
IIj1TM J].HaMeTpoB, npH 60J1bWCM rJ1y6HHc cBepncHHj( 01111 IlJIOXO BhIBO.[1S1T
CTPY)KKY. EClU1 KaHaBKa lIepCnOJ1HjlCTCj( CTPY)f(KOH, TO YXYJ.1UlaIOTCSI 06pa-
60TaHlIa nOBepXHOCTb H ,lI,OcTyn CO)I( B 30llY pC3aHH», pC3KO 1I0HH)KaeT-
CjI CTOHKOCl b CBepJla OAHOBpeMeHHO paCTCl KPYTUHH MOMCHT.. KOTO-
pblH MO)KeT Bbl3BaTb nOJIOMKY CBcp..1a. nepH0,l1M4eCKHe BblROJ\bl CBepJla
.uJUl 04MCTKH OT CTPY:>KKH pC3KO CHH)KaIOT IIpOH3B0)1HTCJlbIlOCl h TpYLla. He
YCTpaHSljI I1PH 3TOM lIeJ].OCTaTKOB pa60Thl. OO:>TO\1Y ,lI,." CBCp..ICIU1S1 rJIY-
60KHX OTBepCTHH HCIIOJlb3YlOT CneLU18..lbHble KOHCTPYKLlMI1 CBepoil
npH CBCpJ1eIlHI1 OTBepCTHH He60JlbUlOI0 .l1HaMeTpa H lIeBhlCOKOM TOt.l-
HOCTH XOPOIUO 3apeKOMeHLlOB(L1H ce6S1 C6ep.rla c Kp"vn10l1 (IUlln10(,/Oll cnu-
paJibJO (00 =60°, pHC. 1.25, (1), C6eplla c flllyn1pellllUW no()(;ono.u ("'O)/( 1-13
1I0JlOCTH na"pOHa H..1H lllnl1li)(Cnjl CTaHKa 110 KalllaM B TeJIC CBepJla
(pHC. 1.25, a) HJ1H 110 TJJy6KaM'I BnaHHbIM B cnMIKH nepbeB (pMC. 1.25, 6)
OCTaJlbllble lIapa\teTpbl KOHCTPYKUMH CBepJ1 C BHYTpeHHMM 1l0.L\BOLlOM
CO)K He OTJ1H4atOTCjI OT CTall.L\apTHbIX, TOJ1bKO CTOHMOCTb HX 3Ha4HTe:lb-
HO 60nbllle. O.L\UaKO npH CBepJICHHH r.Jly6oKHX OTBepCTMH 3TH CBepJla
3KOHOMH4I1ec, TaK KaK pa60TatOT 6C3 nepMO,lI.H4eCKHX BblBOJlOB H HMelOl
CTOHKOCTb B ,aeCj(TKH pa3 60JlblllYfO, 4eM CTalfLlapTHble.
CBepJla C KPYTOH BMHTOBOM CIIMp3JlbfO OTJ1MLlalOTC OT CTaH,U,apTHbIX
clJOpMOH KaHaBKH H JJ.OIIOJ1HI1Te.,1bHOH 3aT04KOH IICpe.llHCH nOBepXHOCTH LlJlj(
06p830BaHHSI lIe06xoJ]HMOM BeJII1L1HHbI nCpe,l.1HHX yrnoB (CM. pHC. 1.25.. ()
5 j
Waryll 8.11. Pe)J(YWHH HHcTpYMeHT
3TH CBepna XOpOlllO BbIBO,LtJlT CTPY)J(K)', pa60TalOT 6e3 BbJBO,nOB, o6ec.
nelfHBa HOpM8J1bHYIO CTOHKOCTb AIDKe npH nO):\Bo,ne CO)l( nOJ1HBOM.
Q
'"'b
---- .-
6
A-A
....J
A
)E3
Puc 1 25. CnHpaJIbHbIe CBeplla.llJlSl rJly6oKoro cBepneHM1I: a, 6 - CBeplla C
BHYTpeHHHM nOJJ;BOL\OM CO)I(, COOTBeTCTBeHHO no KaHaJIaM B Telle CBepJIa Ii no
Tpy6KaM, BnallHHb[M B cnHHKH; 6 - WHeKOBoe
,n;Ij( CBepJleHHSI CKB03HbiX OTBepCTHH AHaMeTpOM 6oJ1ee 70 MM Bblnyc-
KalOTCSI C6epJla OM KOJlblJe60?O C6epJleHUfl (pHC. ] .26, oj Kopnyc TaKO"
ro CBepna npeACTaBJIj(eT C060H Tpy6y 4t B Toplle KOTOpOH YCTaHOBJ1eHbJ
HO)KH 1 c. napaMeTpaMH npope3Horo pe3l..(a, Bblpe3alOlUHe B CIIJIOWHOM
MaTepMaJle KOJ1bueBYIO KaHaBKY, OCTaBJ1S1j( u.eHTpaJ1bHblH CTep)KeHb 2, KO.
58
P a 3 i) e II J. 0630p KOHcmpYK1luii PcyliIUX UJlCmpY,,fe1/m06
10pbtM MO:>KHO HCnOJlb30BaTb KaK 3arOTOBKY l1JUI ApyrHx .aeTaneH. HO:>KH
Moryr 6blTb 6blCTpopeiKYllU1MH H.nH TBep,aOCnJlaBHblMH, C Hanaj(HHbIMH,
IIpHKJleeHHblMH H MeXaHHQeCKH 3aKpenJUIeMblMH IIJlaCTHHaMH. no cpaBHe-
HMIO co Cl1nOlllHblM CBepneHHeM YMeHbwalOTCR MOIllHOCTb H pa60Ta pe-
38HH$I. JVUI HanpaBJleHHj( CBepJla B pa60Te Ha Kopnyce 4 3aKpenJ1j(tOT
HaKJ1aAKH 3. CBepJlO KpenHTcjJ B ClIeUHanbHOM n3TpOHe.. 113 KOToporo
CO)l{ no ueHTpaJ1bHOMY OTBepCTHIO Kopnyca nO,llaeTCj( nOlI ,LlaB.neHHCM B
30HY pe3aHI1S H BbIXO,ltHT BMeCTe co CTPY)KKOH 110 3a30py Me>KJ.\Y CTeHKOH
OTBepCTHS M HapY)KHOH nOBepXHOCTblO Kopnyca CBepJla.
,[(nj( CBepJleHHj( OTBepCTHM nOBblllleHHOM T04HOCI H C Ma.;lbiM YBOll.OM
OCM HCII0J1b3YIOT !JY:JICeUHble (pMC. 1.26, 6) H nYUJet/Hble (pHC. J 26, 6)
(6epJla 3TO CBepJla O)J.HOCTopoHHero pe3aHHjJ C O,aHOM yrJIOBOM KpOMKOH
a+b (CM. pHC. 1.26, 6) HJ1H C OAHOH npj(MoH pe)K)'w.eM KpOMKOM 7,
pacnOJJO)){eHHOH Bblwe nonepelfHoH OCM Ha 0,2-0,5 MM H ,n8.ilbWe npo-
AOJlbHOH OCH Ha 0,5-0,8 MM (CM. pHC. 1.26, 6) B upouecce pa60Tbi CHJ1bl
pe3aHHj( nOJ])I(HM8tOT CBepJ1a LlHJ1HHApHlJeCKMMH CIIHHKaMM 3 K 06pa60-
raHHO" tJaCTM OTBepCTHjJ, B pe3YjlbTaTe LJero C03,Z:\3eTCjJ xopornce uallpaB-
jICHHe. Ha KPyrJ10111J1H<j>oBaHHblx neHTotJKax WHpHHOH f 05 MM Bllonb
RC no MoraTeJ1 bHOH pcmyweH KpOMKM 6, lIapanJleJlbHOH OCH CBepJla, TpeHMe
MMHHMa.J1bHoe. BcnOMoraTenbH3S1 KpOMKa 3a4HwaeT H KaJII16pyeT OTBep-
CTJ.1e, a JleHTOttKa n03BOR1IeT .aRHTeRbHoe BpeMjJ COXpaH1ITb HeH3MeHHHblM
j{HaMeTp CBepJ13. KaHan 4 Y PY)I{eHHOrO CBepJla (CM. pHC. 1.26, 6) CJlY)I(HT
,LI.J1S1 nO,LJ.BoAa CO)K, KOTopas 0XJ1ajK.l.13eT 30HY pe3aHMSI H BblMblBaeT
CTPY)l(KY 110 K3Ha.ny 5. Pa60lfaSi "IaCTb 1 p)'iKeHHoro H nyrue"llloro CBepJla
LleJlaeTCSI 113 6bICTpOpe>Kyw.eH CTa.,1H H..1H OCH3aeTCSI TBep.1J,blM CIIJ1aBOM
3 cTe6eJlb (XBOCTOBHK) 2 - H3 KOHCTPYKllHOHHOH CTaJ1H. OCTa..lbHbIC
oc06eHHocTM KOHCTPYKUHH CBepJI 1I0Ka33Hbl lIa PHCYHK3X.
KpoMe 0.1J,HOKpOM04HbIX CBepJ1, AJ1j( CBepJleHHj( T04HbiX r.Jly60KHx OT-
BepcTHM IIpHMeHSIOT 60nee npoH3BO,llHTeJ1bHble cneu.HaJ1bHble MHorOKpo-
M04Hbie CBepJ1a, H3npHMep, 3)1(eKTOpHbie (pHC. 1.26, 2), oc06eHHOCTbIO
pa60Tbi KOTOpblX, K8K H Bcex C8epn JJHI o6pa6OTKU TOlfHblX rJly60KMX
OTBepCTHM, $IBJUleTCSI Bpaw.eHHe 3arOTOBKH npH HCBP311l3fOw.eMC}1 CBcp.ae
MJIM BpaweHHe 33rOTOBKH H CBepJla. 3)KeKTOpHble CBepJ13 06bl1.JHO OCHa-
W.3JOT TBepAOCnJ18BHblMM nJ1aCTHHaMH, pacno.rIOjKeHHblMM B ru3xMaTHOM
110pj(AKe OT nepa K nepy. CO)l( 110.l1 .n3BJleHHeM non.3eTCjJ Me)K)]Y CTeH-
KaMH HapYjKHOM I 11 BHYTpeHHeM 2 TPy6'1 06p33YlOlllHX XBOCTOBMK
(CM. pHC. 1.26.. 2), OMblBaeT 30HY pe33HHj( M BMeCTe co CTPY)KKOM nOlla-
) (aeT B WHpOKHH U.eHTpaJ1bHblH K3HaJl, a no TVy6e 2 BbIBO.D,HTCSI.
5 9
Wazyu B J1. Pe)KYIn"" HHCTpYMeHT
a
6
6
z
J
A-A
, s
2
c::r
Puc. I 26. CneUlfaJIbHble CBepJ1a .LUISI rny6oKoro CBepJIeHIf".
(J - .ILl" KOJlbueBOro CBep.,leHM1I, 6 - PY)I{eHHOe; 6 - nywe1.JHOe; ? - ))KeKTOpH
60
P a JO ell I 0630p KOHcmpYKllUli pe.JICyulux UllcmpYMeHm06
KOIITpOJlLHble Bonpocbl
1. Ha3HatJeHHe, TCXH0J10rH4CCKHe B03MO)KHOCTH H 3JleMeUTbJ KOHCTPYK-
UHH CnHpanbtlOrO CBepJIa.
2. H3MeHeHHe reOMe1 pHt.tecKHx lIapaMeTpoB CIIHpa:lbHoro CBepJ1a BD.O..lb
pejJ(YWHx KpOMOK.
3. Oco6eHllocTH KonCTpYKUHH TBep.aOCnJlaBHbIX CBepJ1, CBepJ1 .lJ..I1j( rJ1y6o-
Koro H KOJJbUCBOro CBep.HeH"
1.5. 3EHKEPLI II PA3BEPTKH
1.5.1. Ha3I1aQCIIHC, JJlCMCIITbl KOHCTPYKUUU
H reOeTpHqCCKHe napaMCTpM 3eHKcpOB H pa3Bepl0K
3eHKepbl npelI.Ha3Ha4eH hI .lJ.J1S1 o6pa6oTKH:
a) UHJIHtllI.pH4eCKI1X HIH KOHH\jeCKHX OTBepCTHH'I IIpe.LIBapHTe;lbIfO npo-
CBepJleIlHbIX, npOWHTblX H.HH OTJIHTblX (pHC. 1.27, a):
6) UHJIHHtlpH4eCKHX Yl= Iy6JICHHH, Hallpl1MCp, IJO.L1 rOJ 10BKH BHI-ITOB (pHC. 1.27, 6),
B) KOHHt.teCKI1X yr,ny6:ICHHH .lJ.J1 I.(CHTpOBbIX f'HC3)J" I'He3,Ll IIO.LI rO..IOBKH
BMHTOB, $aCOK (pHC. 1.27, 6);
r) nJ10CKHX M $aCOHHbIX TOPUOBblX nOBepXHOCTeH (pHC. ] .27, c).
a 6 6 Z
PODOl/OR lIatmb
Pex!laR 'tlnpa4AR/OlJIaJ1l1aCmh /JJeuKll X6o(molwK
l/aCmb
JanKa
Puc 1.27. 3cHKepbl pa3;]H t lHOro Ha3ua'leHM)1: a - ]1)1)1 pacTalfHBaHH)1 QHJIHHJI-
pHtJecKHx oTBepcTHu; 6 - JIJUI o6pa6oTKH l1MJTHH.apHtJecKHx yrJ1y6J1eHHH nOJI
rOJIOBKH BHHTOB; 6 - JI;J)1 3eHKepOBaHH KOIIHlfeCKMX yrJ1y6."eHHi1
2 - JIJUI o6pa6oTKH TOPUOBhlX T10RCpxHocTeti
6 1
llla?yu B.J1 Pe>KYIJUfH HHCTpYMeHT
3eHKepbl AIlSl nOJlyt.teHMSI KOHHQeCKHX yrny6J1eHHH t.JaCTO na'3blSalOl
3ellK06KaMU, a ..L1.rUI 06pa60TKH 10pU.OBbIX nOBepXHOCTeH - l{eK06KaMU.
TOt.tHOCTb 06pa60TKH 3eHKepaMH U.HJ1HHpHqeCKHX OTBepCTHH naXO.l1HTCSI
B npe,nenax 11...9-ro KBaJ1HTeTOB, 8 wepOXOB8TOCTb 06pa60TaHHoi:1
1I0BepXHOCTH AOCTMraeT Ra =2,0 MKM.
Pa3BepTKaMH BblnOnH})eTC}) OKOHttaTeJlbH3j( (4 HCTOBa}) o6pa60TKB
npe,QBapHTenbHO npOCBepJ1eHHbIX M paCT01.feHHbIX pe3u.OM HnM 3eHKepOM
UMnHH.LlpMlJeCKMX H KOHHQeCKJ1X OfBepCTHH C TO\fHOCTblO,l.{O 7-ro KBaJlHTeTB
M C wepoxoBarocTbfO 06pa60TaHHbiX nOBcpXHOCTeM .LIO R u =0,60 MKM.
3.neMeHTbl KOHCTPYKUHH XBOCTOBoro 3eHKepa AIUI o6pa6OTKH U-HJIHHA-
pH4eCKHX OTBepCTHH nOKa3aHbJ Ha pHC. 1.28. TaKHe )ICe 3J1eMeHTbl KOHCT-
PYKLlHH MMeeT pa3BepTKa. O,l.{HaKO KOHCTpYKTHBHOe o<popMneHMe pa60lJeii
M XBOCTOBOH 1.JaCTeH pa3BepTKH HeCKOJ1bKO OTlIHLfaeTCj( OT OQ>opMJleHHJI
JTMX lJaCTeM 3eHKepa. ):(n}) YBeJ1HLfeHHj( 06'beMa CTp)?KettHbIX KaHaBOK Y
3eHKepa ,QJUI UHllHH,l.{pM\feCKMX oTBepcTHH 60Jlee 4eTblpeX 3y6beB He 6bl-
BaeT, lJaIl.\e Bcero TPH 3y6a, a HeKOTopble cneu.HaJIbHble KOHCTpYKUHM
MMefOT ltBa 3y63. Y pa3BepTKM MHHHMaJ1bHOe QHCJ10 3y6beB - meCTb, 11
110 Mepe YBellH4eHMjI ,L(HaMeTpa 4Hcno 3y6beB YBeJIHLfHBaeTCjJ ltO 4eTblp-
H3D.u.aTH 51 601lee. lfHCJ10 3y6beB
pa3RepTKM "IeTHOe" 3y6bj( ,L(HaMeT-
paJJbHO npOTHBOIl0J10)KHbl, LITO
,!taCT B03MO)f(HOCTb H3MepHTb ,lJ.Ma-
tvleTp pa3BepTKM YHHBepC8J1bHbIMH 5
H3MCpMTeJlbHblMH MHCTpYMeHTa-
MH. <1>OpMbl 3y6beB Ii CTpY)Ket.tHbIX
KaHaBOK pa3BepTKH H 3eHKep3 T3K-
)J(C OTJIHlJalOTCjI (pHC. 1.29). CTpY-
)l(elJHble KaH8BKH 3eHKepa BHHTO-
Bble, a y pa3BepTKH, KpOMe cneu.M-
an bHblX, npj(Mble. Bnepe,l.{H pe)KY-
weM LlaCTH pa3BepTKH ,l.{0 II OJI HH-
TenbHO MMeeTCj( HanpaBJUIIOIl.\MH
KOHYC C .yrJIOM npM BepWHHe 90 0
(pMC. 1.30, 6), KOTOpblH cnYJKHT
62
f
2
.J
Puc. 1.28 3JIeMeHThl KOHCTpYKQHH
UHJlHH.npHtfeCKOrO 3eHKepa:
1 - cep.nueBHHa, 2 - 3aD.HUI nOBepx-
HOCTh, 3 - neHTO'lKa; 4 - nepe.llH'UI
nOBepxHocTb; 5 - BcnOMOraTeJlhHa"
pelKyw.all KpoMKa, 6 - fnaBHa"
pe)f(yw.a" I<poMKa
P a 30 e J1 J 0630p KOllcmPYKtlUll pe:JICYlllUX lIHCmpYMellm06
:UlSi 06ner4eHHS BBOAa pa3BepTKH B pa60T)' H npe)..lOXpaHeHHj( ee 3y6beB
or 1I0J10MKH B CJlY4ae nOBbJIlIeHHOro IIpMnYCKa.
Pe)l(YW8S1 4aCTb 3eHKepa H pa3-
nCpTKH, KOTOpylO 1.JaCTO Ha3blBafOT a
la60pHbiM KOHYCOM HnM 3a6opnou
'lacmb1O t BblnOJlIlSIeT OCHOBHYIO pa-
601)' pe3aHHjI - YAaJ1j1eT npHnycK.
IIanpaBlljlJOll\ajl tt3CTb cnY)KHT LtJUI
IlanpaBneHHj( HHcTpYMeHTa 110 06-
pa6oTaHHoH 4aCTH OTBepCTHj( H 6
HMceT AJ1j( 3Toro KpyrJ10WJ1HOBaH-
IIble J1eHT04KM f (pHC. 1.29 Ii 1.30).
()Ha npOH3BO.l(HT T3K)f(e OKOH4a-
I C;1bHYtO 110,L14HCTKY OTBepCTHSI H
o6eClIettHBaeT eMY Tpe6yeMblH pa3- Puc J 29. opMa CTp)l)KCtIHbIX
\1CP, n03ToMY ee Ha3blBalOT eme KaHaBOK a - 3eHKepbl, 6 - pa'3BepTKH
l\llJlu6pYlOUleu '-laCmblO.
Sua A
N-N J
a
N,-N,
.
f
I
,
I
I
,
1
j';l! ;ett
6
N,-N,
.L f N-N
(X,: 0
a
_a_I
1 J
N M-M
M
Puc 1 30. reOMeTp'H 1 1eCKHe napaMeTpbl a - '3eHKepa; 6 - pa3BepTKH
63
IllacJlII B 11 PeIKY1ll.HH HHCTpYMeHT
npM o6pa60TKe T04HO paCI10J10)KeHHbIX OTBepCTMM 3eHKepbl H p83BepT-
KM cHa6)KafOT ClJeUHaJ1bHOH l:rlaJ],KOH UHJIHH,npM4eCKOH HanpaBJUlfOIUeH
tlaCTblO., KOTOpaj( pa3Mew.eUa Me)KJ],Y XBOCTOBHKOM H pa604eH l.JaCTb}()
HJ1H BllepeJtH pa604ei1 4aCT11 MHCTpYMeHTa 11 npe,LJ,H83Ha4eHa J],J1j( Ha..
IlpaRileHM}J 110 KOH.nYKTOPHOM BryJIKe npHcnoc06neHHj( MJIH o6pa6aTblBa-
CMOMY OTBepCTHK> (CM. pHc.I.27, 6, 2 H pMc.I.33, a).
XBOCTOBHKH 3eHKcpOB H pa3BepTOK TaK )J{e, KaK 11 Y CBepn, CJIY)J(aT J],n
38KpenJleflHjl I1HCTpYMeHT3 Ha CT8HKe. OH11 MorYT 6blTb KOHH4eCKHM11 C
JlanKOH H8 KOHue .anj( BbI611BKM 113 rHe3J],a IllIIHHJ],eJUI CTaHK3 I1nH I.{MJ1HH.Ll-
pMf.JeCKHMH.
QHnHHJJ.pHeCKMM XBOCTOBHK p83BepTOK 4aCTO 3aKaH4MBaeTCj( KBa-
paTOM, KOTOpblH nepe.LJ.aeT KpYTj(IUHH MOMeHT co CTaHKa HJ1M BopOTKa
(npH PY4HOM pa3BepTblBaHHH OTBepCTHM) Ha pa6oLtylO t.taCTb pa3BepTKM.
3y6 3eHKepa H pa3BepTKH npeJ],CTaBJUleT C060M pe3eu, onpe,L(eneHHblM
06pa30M copHeHTHpOBaHHblH OTHOCMTeJ1bHO Kopnyca (CM. pMC. 1.30). 3T01
pe3eu Ha pHCYHKe COBMeIUeH C 3y60M 3eHKepa H p83BepTKH r:JJaBHOH
pe)J(YIUeM KpOMKOM BC", BCIIOMoraTe.llbHOH CD, nepeJ],HeM H 3aLtHHMH
IJOBepXHocTSlMH. [103'IOMY reOMeTpH'-IeCKHe napaMeTpbl 3ellKcpa H pa3-
BCpTKH TaKHe lKe., KaK H Y pe3ua: r:naBHblH yrOjl B IIJlaHe <p, BCliOMOraTeJ1 b-
libl" )' 1'0;) B IIJlaHC <P 1 , 06pa3yeMblH 06paTHoH KOHYCIIOCTblO (YMeHbWCHH-
eM lU1aMeTpa 3eHKepa H pa3BepTKH B CTOPOHY XBOCTOBliKa), llepC).lIfMH 'Y
H 33j(HHH a YfJlbl B HopMaJlbHOM Cef.JeHHH N-N, yrOJI H8K.i'J0Ila 1:;18BHOH
pe)K}'U..\eH KpOMKH A (y p83BepTKH C IIpj(MbIMH KaHaBK8MH LJawe Bcero
y=O, yron A TO)KC Hy..lb), yro..1 HaKJIOHa BcnOMOraTeJlbHOH pe)K)'l..U.eH KPOM-
KH, KOTOpblH Y 3eHKepa H pa3BepTKM H83blBalOT yz.,rzO..'W 1/aKllOHa cnzpy-
.»eeIIHOll KallafJKU co.
B CB311 C TeM, tJTO npoueCCbl CBCpJleHHj( 11 3eHKepOBaHHj( nOXO)J(H,
r.l18BfiblH 3aJ],HHH yrOJ1 3eHKep3 HHorJ],8 3a).laIOT, KaK H Y CBepJ1a Ol B ceKyweH
11..10CKOCTH., napaJIJ1eJ1bHOH OCM. H33Ha4eHHe reOMeTpl14eCKHX napaMeTpOB
3eHKepa H p33BepTKH TaKoe )f(e, KaK H y pe3ua. Or lfapaMeTpOB pe3ua
OlJIHf.JaIOTCjI He3H34HTeJ1bHOH BenHf.JMHOH <PI (HeCKOJ1bKO MHHyr) H uyne-
BblM 311aqeHHeM 3a,LlHero BcnOMOraTeJlbHOrO yrJ1a at. 3Ta oc06eHHOCTb
KOHCTPYKL\HH CBj(3aHa C Heo6xoJ],HMOCTblO xopornero lIanpaB.,1eHHjI 3CHKe-
pa Ii pa3BepTKH 110 OTBepCTHIO M )f(enaHHeM ,lJ,JIHTCJJbIlOrO coxpaHeHHjI
l\HaMeTpa 3eHKepOB H p33BepTOK UP" HX nepeT04K3X 110 3811HHM 1I0Bepx-
HOCTj(M 3a6opHOH LJaCTH.
64
P a j 0 e:/ J ()630p KOl/cnlpYKllUii pe:JKYUIUX llllcnlpY..\,fellm06
YKa3aUHbie nap3MeTpbl 3eHKep3 H p33BepTKH paCCMOTpCHbl B CT3TM-
YCCKOM CHCTeMe KOOp,lJ,HH3T, r,ne B COOTBCTCTBHH C p3Hee IIpHBe.neHHbl-
MH onpe,lteJ1eHHj(MH OcnOBHOM IlJlOCKOCTbfO B;UleTCj( oceBaj( nnOCKOCTb
HIICTpYMeHT3, IIpOXO,ltwajl 4epe3 BepWHHY (., pe:>KYt.nero 3J1eMeHT3. Ha
pHC. 1.30 - 3TO U;IOCKOCTb 4epTe:>Ka, TaK KaK BepUIHHa C C HeH COBMe-
UleHa. flJlOCKOCTb pe33HH}I nepneHAMKYJ1j(pHa K HeM H KaCaTeJ1bHa K pe)KY-
weH KpOMKe B BepWHHe ("'. Ee CoI1C,n 113 OCHOBHOH nJ10CKOCTH - B('.
B COOTBeTCTBHM C 3TI1M (KaK iii Y pe3l\a) $OPMYJ1HPYIOTCH onpeAeJleHHSI
reOMeTpMyeCKHX lIapaMeTpOB (yrJIOB 3aT04KH) 3eHKepa H pa3BepTKM.
1.5.2. Pa3HOBH)]1I0CTH KOHCTPYKI(HH 3CIIKepOB H pS3BepToK
3eHKcpbl M pa3BcpTKM nOApa3,l.1e;UlfOTcjJ lIa rpYllllbl:
a) no OpMC 06pa6aTblB3cMOM nOBcpxHOCTM. UMJlHH.D.pHl.JeCKHC
(CM. pMC. 1 27, a, 1.30), KOHH4eCKHe (CM. pHC. 1.27, 6, 1.31) H TOpU.O-
Bhle (TOJlbKO 3eHKcpbl, CM. pHc.l.27, c);
6) no cIIoc06y KpenJleHHSI Ha CTaHKe: XBOCTOBble (,lJ.HaMCTpoM )..(0 32 MM,
pHC. 1.28, 1.33 1.34, 6) H Haca.aHbIe (ill1aMeTpOM 60Jlee 25 M\f,
pHC 1.32, 1.34, a, 6, 2);
B) no KOHCTPYKUMH pa60\.lCH yaCTH: I(CJlbHblC (pHC. 1.28, 1.32.. a. fi) Ii
C60pHbIe (pHC. ) .32, (1, 1.33, 6);
r) 110 cnoc06y 06ecIIe4eHHSI pa3MepoB. C 1I0CTOSlHHblM pa3Mep0\1
(pHC. 1.28; 1.32, a, 6) M perYoI1MpycMbIe (pMC. 1.33):
,It) 110 POAY pC:>Kym ero MaTepHaJla: 6blcTpOpe)KYl1J.He (pMC. 1.28, 1 30"
] .31 1.32, a, 6; 1.33) H TBepl.(OCIIJlaBHble (pl1c. 1.32, 6, 1 34),
e) 110 cnoc06y upHMcHeHMj( (1l0,l.(pa3,nejlj(loTCj( TOJlbKO pa3BepTKH): Ma-
WHHllbie M pY4Hble.
KOHHtlecKHc 3cHKepbl H Pa3BCpl.KH OTJlHt.laIOTCH or UM.rJMHIlpH4ecKHx
TeM, lITO 3y6bSl Y HHX paCllOJIO)KCHbl lIa KOHYCC, yrOJ1 KOTOporo paReH Yl.ay
Kouyca o6pa60TaHHoH 1l0BepXHocTH. f;laBHble pe)KYUtHe KpOMKM - BLlOJlb
Bcero 3y6a, BCIiOMOraTeJlbHblX pC)KymHx KpOMOK HeT (CM. pHc.l.27, 6, 1.31).
3y6bSl KOHH4eCKMX 3ellKepoB 3aT04eHbi ).\0 OCl pa C nO;JO:>KMTCJlbHbll\t1 3a,l]-
HHM yrJ10M. Y pa3BcpToK C l\C;lbIO 06eCIIC1.JCfnUI BblCOKOH TOLIIfOCTH pa3-
Mepa M Q>OPMbl KOIIM4eCKoro oTBepcTHSI B,ltOJ1b peJKYllJ,HX KpOMOK OCTaB-
J1eHbl KpyrJIOWJIHQ>oBaHHblc JleHT04KH C 3aAIIHM yrJIOM H3 HMX') paBHblM
HYJHO. OAHaKo .LtJISI IIOBbIWellHJI pe:>Kyt.neH clloc06HOCTM KpOMOK wMpMHa
3 3dK 2522
6 5
lllazYH B 11. Pe)f(yuud;f MHCTPYMeHT
KpyrJIOWJIHQ>OBaHHbIX neHTOlJeK HaMHOrO MeHbllIe, lJeM y UJiJIHH).1pH4eCKHX
pa3BepTOK, 11 He npeBblW3eT 0,15 MM. TIp" o6pa6oTKe He60JlbWHX KOHH-
4eCKHX OTBCpCTHH pa6OTalOT TOJ1bKO O-nHOH, lJHCTOBOH pa3BepTKoH (pHC.
1.31, 6). ,[Lnj( npeBpaw.eHHjJ KPYIlHblX QHJ1HH-npH1.JeCKHX OTBepCTHH B KOHIi-
1.JeCKHe, HanpHMep, B rHe3-nax lllnHH-neJ1eH CTaHKOB, HCn0J1b3YfOT KOMnJ1eKT
pa3BepTOK H3 -nBYX-Tpex W'fYK. nepBaSl, npe,l],BapHTeJlbHajl, pa3BepTKa -
C KPYIlHblM 3y60M H pe3b60H C yrJ10M YKJ10H3, paBHbJM yrJ1Y YKJIOHa
KOHyca. HanpaBJ1eHHe pe3b6bl COBna-naer C HanpaBJ1eHHeM Bpaw.eHHSI Pa3-
RepTKH B pa60Te. OH3, KaK 3eHKep, rJI3BHblMH pe)K}'WHMH KpOMKaMH AB
(pMC. 1.31, a) npeBpalQaeT QH.HHH):{pHlJeCKOe OTBepCTHe B cryneH1.JaTOe
KOHHQeCKoe. BTopaj(, npoMejJ(yr01.JHaj(, pa3BepTKa HMeeT CTPYiKKOp33,lJ,e-
J1HTeJ1bHble KaHaBKH B BH).(e ."eHTOlJHOH pe3b6bl C HanpaBJleHHeM Hape3KH,
06paTHbIM HanpaBJ1eHHIO Bpaw.eHHj( pa3BepTKH (pHC. 1.31, 6). OHa YAaJ111-
eT cryneHM, OCTaBWHeCj( B oTBepcTHH 1l0CJIe pa60Tbi nepBoH pa3BepTKH.
4 HCTOBaji pa3BepTKa OKOH1.faTeJlbHO K3J1H6pyeT oTBepcTHe BceM ).(.,'IHHOH
3y6beB, B,aonb pe)KYlUHX KpOMOK KOTOpbIX OCTaBJ1eHbl KpyrJlolllJlMcpoBaH-
Hble .I1eHTotJKH UIHpHHOH ):{O 0, 15 MM, C03,UafOWHe Tpe6yeMYfO T04HOCTb
OpMbl OTBepCTMj(.
a
p
6
;; 'I / ". '/.
I 'I 'I
I I' ,
'I
Puc I 3/. KOHH'IeCKHe p33BepTKH I(.JHI KOHYCOB Mop3e
Haca.aHble 3eHKepbl H pa3BepTKH OTJIH43fOTCSI OT XBOCTOBblX
TOJ1bKO MeTO)J.OM KpenneHHSI. npH ,[tHaMeTpax 60nee 25 MM 3KOHOMH1.JeC-
KM BblrO):{Hee BMeCTO XBOCTOBMKa npe):{YCMaTpMBaTb KOHHLJeCKOe OTBep-
66
P a 30 e 11 J 0630p KOI/CmpYKtlUU pe:»cyllfUX U/lcmpy.,«ellmOG
C I He (pHc.l.32), KOTOpblM HIICTpYMeHT HaCa)l(HSaCTCS Ha onpaBKY,
YCT8n8BJIHBaeMYfO B rHe3)J.e WIJMH,neJUI CTaHKa. KpyrWHH MOMeHT nepe-
)taeTC TOPUOBOH wnOHKOH onpaBKH, Bxo,nl1.leH B wnOH04HbIM na3 H8
lopue HHC-rpYMCHTa.
C60pHblMH ,nenaIOTCj( KaK XBOCTOBble, TaK H Haca,aHbIe 3eHKepbJ H
pa3BepTKH )J.HaMeTpOM CBbIWC 32 MM. 3KOHOMH4HOCTb TaKHX HHCTPY-
MCH10B 04eHb BbICOKaS1, TaK K8K 113 pe)l(YWMX MaTepM(L10B t).eJ1aeTCj( He
BC}! p86048j( 4aCTb, 8 TOJ1bKO 3y6bj( (HO)l(H). npH Bblxo.ne 113 CTpOj(
Ol\HOrO MJIH HeCKOJ1bKHX 3y6beB MX J1erKO 3aMeHHTb. MO)l(HO BOCCTaHO-
IU1Tb pa3Mepbl Hocne CTa4HB8I1Hj( 3y6beB 11 MHorOKpaTHO HCn0J1b30BaTb
Kopnyca.
no cnoc06y 3aKpenJ1eHHj( HO)l(eM cywecTByeT MHoro p83HOBHllHocTeH
KOHCTPYKHH. Y HaH60nee pacnpocTpaneHllbIx, CTaHJ,1apTHbIX, 8 KJIHHO-
I\H)J.Hble na3bI KOP[lYC8 2 3anpeccoBblB8fOTClI B oceBOM HanpaBJ1eHHM KJ1H-
ffOBH.L(Hble HO)f(H 1 C pH$neHHRMH H8 onopHoM cTopoHe (pHC 1.32, 6).
PH<pJ1eHHjI Ha).(e>KHO 38Kpelljlj(IOT HO>K Ii C03.D.a1OT B03MO)l(HOCTb BOCCTa-
UOBJ1eHMj( l.lHaMeTpa 3eHKep8 nYTeM nepeCTaHOBKH HO)l(eH H8 OllHO pM<j>-
HeHMC OT OCH Kopllyca. HO:>KH Moryr 6blTb UCjlHKOM 113 6blCTpOpe>K}'weH
CTaJlH HJ1H H3 CTaJJH 40X C Han8j(HHbIMH "JIM npHKJ1eeHHblMH n..'8CTHllaMH
I Bep):{oro CIIJlaBa, KaK nOKa38HO Ha pMC. 1 32, 6
KOHCTPYKLlHj( C60pHOH pa3BepTKM TaKaS1 )l(C, TOJlbKO 60JlbWee '-IHCIIO
y6beB; 3y6bS1 napanJ1eJ1bHbl OCM.
PerYJJHpYCMble 3CIIKepLI H pa1BepTKH - 3TO HHCTpYMeHTbJ, lIH-
aMeTp KOTOpblX MO)l(HO l1J1aBHO H3MeHSlTb. npHMeHjlIOTCj( OHH r.,'l8BlIbIM
06pa30M B ycnoBHj(x e,ltI1HHtJHoro H MeJ1KOCepHHHoro npoH3BoLlCTB3.
H3MeHSlTb .lJ.HaMeTp I1HCTpYMeHTa 1l03BOJUlIOT Bce C60pHbIe KOHCTPYK-
IU1H' 0,[lH8KO 3TO H3MCHeHMe AHcKpeTHo T8K, HanpHMep, Y MHCl pYMeHToB
C pM<pJ1eHHj(MH (pHc.l 32, 6) .lJ.HaMeTp MO>KHO H3MeHTb TOJlbKO H8 Y.lJ.BO-
CUHYfO BeJ1HlJHUY Illara pH<)3nellHH (2 MM). 06pa60TKa OTBCpC rHH I1PH
BbJlIOJIHeHHH peMoHTHbIX pa60T Tpe6yeT 60Jlee TOHKoro perYJIHpOBaHI1J1
pa3Mepa, KOTopoe ).(OCTHraeTCj( ClIeUl1aJ1bHblMH KOHCTPYKTMBHblMM pewe-
HHSlMM. 31'0 pa3:>KHMHble H pa3JIH4HOro BH):{a p83)..(BHjJ(Hble KOHCTPYKl.lHH,
IIpHMepbl KOTOpblX npHBe):{eHbl Ha pHc.I.33.
M3MeHeHI1e JJ.HaMeTpa pa3)KHMHOH p83BepTKH (pHc.l.33, a) npoHcxo-
.LJ.HT B pe3YJ1bTaTe JJ.e<popMaHH 3y6beB 2 OT nepeMew.eHHSI B KOHHlJeCKOH
1\
Wa2YH B 11 Pe)KYllu-di HHCTpYMeHT
LJaCTH OTBepCTMjI mapMKa 3 npH 3aBepTbIBaHHH BHHTa I. ,l{nj( o6ner4eHH
ynpyroro OT)I(HMa 3y6beB BllaLlHHbl Me)K)..ty HHMH I1pOpe38Hbl .no ueH-
rpaJlbHOrO oTBepcTHH. YBeJIH4eHHe ,l.tHaMeTpa B03MO)l(HO )..\0 0,5 MM.
a
6
f/J
8i =0 11
h;-M
N-I N-N AI, II ==(}"
f
0=0 0
6
I
Puc. 1.32. HaCa!1Hble 3eHKepbl (Q, 8) If pa3BepTKa (6)
H3MefteHHe .LJ.l1aMeTpa Pa3.LlBH)I(HOH pa3BCpTKH MO)l(eT JJ.OCTHraTbC
l1epeMeeH"eM raHKaMM 2 4epe3 Ko.nbQa 3 HO)l(eH 4 B,ltOJ1b KoplIyca 1 IIC
68
P a :1 () e }1 J 0610p KOllCmpYK1lui'i pe:JKYUllLX llHcmpy"weunl06
I otllfbIM na3aM co CKOllleHHblM OCHOB3HMeM (pMC. 1.33., 6). MaKCHMaJlb-
lIoe H3MeUelll1e ,UHaMeTp3 - 3 MM He):{ocTaTKoM pa3ttBH)I(lIblX H .llpyrHx
l.OOpHbIX KOHCTPYKUHH SlBJ1S1eTCj( lIe06XO,l..\MMOCTb WJIH<I>oBaHMj( 110 H3PY)I(-
IIOMY .aH3MeTpy H 3aT04KH no 3a6opHoH 4aCTH pa3BepTOK 1I0CjlC H3MeHe-
IIIUI HX pa3Mepa. Pa3)1(HMHbie pa3BepTKH (pHC. 1.33, a) 1I0CJle H3MCHCHHSI
JtHa\ileTpa B ,l..\OIlOJIHHTeJlbHOH 06pa6oTKe He HY)K)J,aIOTCjI.
A-A
o r -t
raffi - i
;rJ.3
(X
a
,
D
......
6
Yr.IOBOH Hlar e Y paJBepTOK
nccx TMnon IICpC\1CJlHh1t 'tT()-
Ubi MCK.IIOtIMTh ..lpo6..1enOCTh
pa3BCplty fhtX IIORCpXHOCTeH
2 3
"
3
2
f
Puc. 1.33 Pa3BepTKM, peryJUtpyeMble no JU1aMeTpy
TBepOCnJlaBlible 3eHKepbl H paJBep' KH H3rOTaBJ1MBafOTCj( C ue-
JlblO nOBblweHHSI CTOMKOCTH H npOH3BO,ltHTeJ1bHOCTM 110 cpaBHeHHfO C
6bICTpOpejf(ywHMM 3eHKep3MH Ii p33BepTKaMH. n;13CTHH3MH TBepJlOrO
CIlJlaB3 Moryr OCH3aTbCj( Bce pa3HOBH,LtHOCTH 3eHKepoB Ii pa3BepTOK
6
WazYII B H PejJ\Yl1lHi% HHCTPYMeHT
OHH HanaUBaIOTCj( UJ1H HaKJ1eHBaIOTCR Henocpe.nCTBeHHO Ha Kopuyca
(pHC. 1.34) HJlH Ha HO)l(I1 y C60PHbiX KOHCTPYKUMH (CM. pHC. 1.32,6).
.
6
11,-11,
a
CM2U/.gJ./ue aceu nIJC/cmUJlbJ u AUJ.lma
6
8ud A
l
Puc r34. 3eHKepbl (a, 6, 6) H pa3BepTKa (2), oCHallleHHLle TBeplIblM Cn:IaSOM
78
P a 3 i) ell I 0630p KOHcmp..VK11UU pejlC)'llf.llX 1I11Cmp..v..rweumo6
18H60Jlee nporpeCCMBHblMH BJUnOTC 3CHKCpbl C MexaHH4eCKHM KpCJI-
.IeHHeM MHororpaHHblX HellepCTa4MBaCMbiX nJlaCTI1H (pl1c.l.34, 8). 113-38
IIC.aOCT8T01.JHOH T01.fHOCTH p83BepTKM TaKHMM IIJlaCTHHaMH fie OCHamafOT.
PY'IHLle pa3BepTKH IJO cpaBHeHHIO C MalllHHHblMI1 HMelOT 60Jlee
It..l HHHYfO 3a60pHYJO H Ka.l1116pyfOWYJO 43CTW M BcerJla LUfJ1I1H.np"1IeCKHM
\ BOCTOBHK C KBa;::J;paTOM H8 KOHue not( BOpOTOK. MeHblllee 3Ha4eHHe yr:na
q> (.nJIHHHaSi 3a6opHaj( 1.faCTb) Bbl3BaHO He06xo.QHMOCTblO y.aY4weHHjI Ha-
IJpaBJ1eHHjI pa3BepTKH B Ha43J1bHb1H MOMeHT pa60Tbl. YBeJI114CHHaj( ):lJ1HHa
Ka..'1H6pYlOwci1 lJaCTH 06ecIIe4HBaeT 60JlbWMH CpOK CJ1YjJ(6bl pa3BepTKH.
TaK, np" Ma.,10M <p nOCJle KIDK,I:\OM nepeTO'-lKH no 3a6opHOH '-IaCTH l1;II1Ha
KaJ1H6pYlOWCH \.IaCTI-i COKpawaeTCSI Ha 60;lbWYIO Be.l1H4MHY, 4eM Y MarnHH-
UhiX pa3BepTOK C 60.ablllHM 3Ha1.leHHeM q>. Pa60 l iaSi 1.IaCTb pa3BepTKH -
IOJlbKO 113 6bICTpOpe)KYll1eM CTCL1H. TBepJJ.bIMH CIIJ1aBaMI1 pY1.JHble pa3BepT-
KM lie OCHalUaIOTCSI.
3eHKcpbl H pa30epTKH C KOJILueOOH 3aTOtiKOH (pHc.1.35) LfaCTO
HCnOJlb3YJOT .lIJIj( 06pa6oTKH TOIHbIX OTBepCTHH. YCTYHbl ).1MaMeTpOM
/)1 D- 0,2 MM H .lIJ1MHOH 1=2-3 VJM C0311afOT Ha KPyrJIOWJIMQ>OB(LlbHbJX
CTaUKax. rJI3BHbie pe)f(Yll1HC KpOMKI1 - TOpUOBble KpOMKH YCryflOB.
H36blT04HblH npMUYCK CHHMaeTC yrJIOBblMM KpOMKaMH C q>=45<'.
OpeHMywecTBoM TaKJltX JltHCTpYMeHfOB SIB.l1snOTCSI cTa6MslbHoe o6ec-
IIC 1 leHl1e BblCOKOH T04HOCTH (J\o 7-ro K8<L1HTeTa) H HH'3KOH luepoxoBaTo-
CTH (AO R lI 0,40 MKM) 06p360TaHHbix nOBepxHocTeH, 60.nce BblCOKajl
IIp0I13Bol(HTeJlbHOCTb B CBj(311 C KOpOTKOH 3a60pHoH 4aCTbK>, npocToTa
IIcpeT04eK (UIJIH<p0BaHHe YC1)'1I0B Ha KpyrJlOllIJIH<jJOB8J1bHOM cTaHKe) H
OOJI hilloe 1.JHCJ10 I1epeT04eK.
3eHKepbl C KOJ1bu.eBoH 3aTo4KoH HMefOT MeHblllee, 4eM pa3BepTKH,
IIHCJIO 3y6beB H BMHTOBble CTpY:>Ke1lHble KatlaBKI1. Ka\.feCTBO 06pa60TKH
raKHMH 3eHKepaMH H8CTOJlbKO BbICOKoe, QTO 4aCTO OTnaJ\aeT Heo6xoAM-
MOCTb B noc.ileAYK>weM pa3BepTbJBaHHH.
TSlHYIUHe 3cHKepbl lllHpoKoro pacnpOCTpaHeHHH He nOJ1YlJHJlH. no
KOHCTPYKIUiH pa604eM 4aCTH OHM HH4eM He OTJ1H4aIOTC OT CTaH).1apTHbIX
HaCa).1HbIX 3eHKepOB. TOJlbKO npHCOeLtHHHTe.HbHaji 4aCTb Bblf10J1HeHa T8KHM
06P830M, 'ITO B npou.ecce pa60Tbi HX He TonKaf01 a TIlHYT. B pe3YJ1bTaTe
J.13MeHeHUj( HanpSl)KeHHOrO COCTOj(HMj( CTOHKOCTb TaKHX 3eHKepOB H Ka4e-
CTBO 06pa60TaHHbiX I1MM OTBepCTHW Bblwe, l.JeM TOJ1KaIOWHMH 3eHKepaMM.
7 1
WazYII B J1 Pe)KYWHt:i HHCTpYMeHT
..
,
\,
I
N.l- N
Puc J 35 Pa3BepTKa C KOJIbHeBOM 3aTOtJKOM
KOIiTpOJlbHLle BOllpOCLI
1. 11a3Ha1.leHMe., TeXHOJIOrHt.JCCKHe B03MO:>KHOCTH H 3neMeHTbl KOHCI PYK-
UHM cBepn, 3eHKepoB H pa3BcpToK.
2. Pa3HoBHHOCTH KOHCTPYKUMH 3eHKepoB H pa3BepToK.
3. HaH60JIce 3KOHOMH4Hbie 3eHKepbI H pa3BepTKH.
4. KaK BJlHSleT ....Hc.ao 3y6beB Ha I1pOH3BOHTeJlbHOCTb 3ellKepoB It pa3-
BCpTOK?
5. OOtfeMY Y 3eHKepa 3y6beB MeHbllle, 4eM y pa3BepTKH?
1.6. <l>PE3bI
1.6.1. Ha3Ha'leHHe H pa3HOBHHOCTH cl»pe3
<DpC3a npe,aCT3BJUleT co60" MHoro3y6blM MHcTpYMeHT B BH,ae TeJla
npaweHHSI, H8 06p83YlOweH nOBepxHocTH KOToporo HJ1H Ha 06pa3YIOeH
noaepxHocTH Ii Topuax OJtHoBpeMeHHo pacn0J10:>KeHbl pe:>KYUJ.He KpOMKH. Bo
BpeMSI pa60Tbi oCYll\eCTBJ1SlIOTCSI Ba ,aBIDKeHH.H: 1J1aBHOe J,tBJiOKeHHe -
7 2
P a 3 0 e JI 1, Ofi30p KOllcmpYK11l/li pe:JJCyullix IIl/cnlpYMel/nlo6
BpallleHHe pe3bl BOKpyr OCH H BCIIOMOraTCJlbllOC l(BH:>KeHHe - .aBH-
)f(eHHe nOAa4H HHcTpYMeHTa H.,111 AeTaJIH. nOCKOJlbKY B pe3aHMH OHO-
BpeMeHHo Y4acTByeT HeCKOJ1bKO 3y6beB, npol.\ecc pe3epOBaHt;lSI OTJlt;I-
IlaCTCjI 60J1bWeM npOH3BO)\HTeJ1bHOC'( bfO, 4CM, uanpHMep, T04eHHe HJ1W
C'I poraHHe.
<Dpe3bl npHMellSiIOTCjI lJpe3Bblt.laHHo WHpOKO ,It,,'lSi o6pa60TKH U;IOCKO-
CTCH, npope3KH IIPjlM060LlHbiX M yrJIOBblX n830B, rnnOH04HbiX KaHaBOK,
pa3pe3KH MeTaJ1Jla, o6pa60TKH {aCOIlHbIX Il0BepxHocTeM, Hape3aHH
pC3b6, 3y64arblx Konec It .apyrl1x BH),tOB pa60T. J(;laccH<pHUHpoBaTb <ppe-
3bI MOIKHO HO Ha3Ha\.lCHHfO, cnoc06y KpenJ1eHHj( Jla C'I aHKe, cpopMe, npocpH-
HIO H paCnOJIOIKeHHIO 3y6beB, no KOHCTPYKI1H pa601.JeM tlaCTH H pe:>Kyme-
l\rfY M8TCpl1a.JlY. OJ].HaKo KJlaccH$I1Kau.I1H <ppe3 )lOBOJ1bHO 3aTpYJJ.lIHTeJlbHa
B CBst3H C 60J1blllMM pa'3Ho06pa3Hc\t KOIICTpYKUHH H WHpOKOH 06JlaCTbi0
HX I1pHMeHeHHSI.
no HaH60:ICC 06nU-iM IIpH3HaKaM pa3..1H l falOT <ppe3bI UCJlbHbie H c6op-
lIble 3y6bSl ueJlbHblX <ppe3 BbIlJOJllleHbl KaK O,ltHO I..(c.aoe C KopnYCOM H3
pC)f(ymero MaTcpHa:ta. Hx ,[\e.nafOT HacaJJ,HblMH ).1J1S1 3aKpellJJeHHSI Ha 011-
paRKe CTaHKa (3TO HaH60JIce pacnpOCTpaHeHHblH THn <PPC3) H C
UMJ1HH,ltpI14eCKHM HJ1H KOHHlJeCKHM XBOCTOBHKOM .aJ1S1 nenOCpeJtCTBeHHOIO
3aKpenJ1eHHst B rlle3,ae UJl1HH.l1eJ1j( CTaHKa HJ1H naTpOHa. XBOCTOBblMH
H3rOTOBJ1S110T npCHMYlueCTBeHHO $pe3bl M8i10rO )lHaMeTpa.. K010pble
HeJlb3j1 BbInOJ1HH'( b Haca,aHblMH XBOCTOBHKH AeJlafOT H3 KOHCTPYKUHOHHOH
c raJlH H npHBapHBalOT BCTblK K pa604eH 4aCTH H3 6bICl popeil<yw.eH CTa-
;IH. OCHOBHble THl1b( u.eJlbHblX cppe3 H pa60Tbl, BblnO;ItISieMbIC H\1I1'1 nOKa-
3aHbi Ha pHc.l.36.
C60pHbie <ppe3bl 60J1ee 3KOHOMH4Hbl. Kopnyca TaKHX <ppe3 ).1eJ1alOl H3
KOHCTPYKUHOHHblX CTa;leH, 06bllJHO CTaJIM 40X, a HO)KH (3y6bSl) - H3
pC)f(ymHX MaTepH8J10B HJIM KOHCTPYKUMOHHblX CTaaeM C HallaSHIHbIMH, IIpH-
K.i1eeHHbIMH HJIM MexaHHlleCKH 3aKpellJICHHbIMH pe)f(YIUHMH IliiaCTHHaMH.
1l0)l(H Kpenj(TCSI B lJa3aX KopnYCOB KJIHHbSlMH" WTH<trra\tH'I BHIITaMH H
llpyrHMH cnoc06a\tM
Cpe,nH 6blCTpopeiKymHx lIaH60nee pacnpOCTpaHeHbl Q>pe3bl C I(.;IHHO-
BHlI.HblMH pH$;leHbIMM 1I0:iKaMH, a TalOKC C I1;rOCKOnapaJ1J1eJ1bHbIMH pHQ>;le-
IIblVlH HO:>KaMH 11 rna.l1KHMI1 K.,lHHbMM (pHC. 1.37).
7 3
Wa?YIl B H Pe*YllU1R HHCTpYMeHT
B
1
8
$s
0J
8
6
eo
v
u
1<.
0S
t
Jl
o
Q)S
B
$S
8 ED
Puc J 36 BH,D.hI €ppe3epOBaHJUI H OCHOBHble THnhl $pe3: a - UHJlHHD.pH'IeCKa,,;
6, 8, 2 - TOpuoBble; () - ,D.HCKOBWI TpexcTopoHH""; e - ,D.HCKOBa" .D.BYCTOPOHH"",
:JIC.- ,D.HCKOBa" naJOBa1l; 3 - OTpe3Ha", U, K, 11, M - KOHueBble;
1/ - ZlByyrJ10BaH; 0 - ollHoyrJ10BaH; n, p - $aCOHHbIe;
B - llHlpHHa cfJpe3epOB8HH1J; 1- rny6HHa $pe3epOBaHff1J
7d
P a 30 e!/ I ()610p KOllcmpYK1IUU pe:JICYUllLX ullcnlpy./weflmoe
a
6
o
z
B
Puc. /.37. C60pHble tJ>pe3bl co BCT8BHblMH HO)l(8MH M3 6blCTpOpe)KYlltett CTa.,'H.
a - QHJ1HHlIpMtteCKaSI C KJ1MHOBM.llHbIMM pM<}>neHhIMH HO)l(aMM; 6 - uHnMHlIpH-
tieCKaSI C nJ10CKOnapaJ1J1eJlhHblMH pw<}>neHblMH HO)l(aMM If rJ1a.zU<MMH KJ1HHbMH
BlIOJIb nepe.l1HeR rpaHM; e - TopuoBaSI C KJ1MHOBM.llHbIMM p"(J1eHbIMM HO)l(3MH,
,? --lIMCKOBaR TpexcTopoHHRR C KJlUHOBH.D.HbrMH pH<I>neHblMM HOiKaMH
75
lJJa<.Y1-{ B H PelKYIIJ.HIf HHCTpYMeHT
JHI 1I0BbiWellHjI npOH3BOHTeJ1bHOCTH <)Jpe3bl BCeX p3.3110BMHOCTeM
OCHallJ.alOT TBep,l.tbIMH CJ1JJ8R8MH. O.aHaKO CJle.lJ.yeT HMeTb B BHY, 4TO H3-
3a 1I0BblWeUHOM xpynKocTH TBepAOrO CnJI8Ba H YAapHOH HarpY3KH npM
BXOAe H BblXOAe 3y6a H3 pe3aHMjI He Bce TBepAOCnJJ8BHbie <)Jpe3bI
OAHHaKOBO pa60TOCHOCo6HbL <l>pe3bl C jKeCTKHMH KopllycaMM, T8KHe, Kat(
TOPQOBble, ycnelllHo pa60T31OT npH <ppe3epOBaHMM Jlf06blX KOHCTPYKU.MOH-
HblX MaTepHaJ10B. ):(pyrHe pa3HOBHD,HOCTM TBepOCnJJaBHbIX <ppe3 C He,LlO-
CTaT04HOH )f{eCTKOCTblO KopnYCOB, oco6eHHO OTpe3Hbie H )]HCKOBble, XOPO-
1110 3apeKOMeHOBaJ1H ce6Sl np" o6pa60TKe 4yrYHa H lJ.BeTHbIX MeTaJlJ10B,
r:ue YCHJ1HSl pe3aHHSl cpaBHHTeJ1bHO He6oJlbllJlile. 06pa6oTKa CTaJlH TaKH-
f\1H Q>pe3aMH TalOKe BblIlo.aUjleTCSl, HO npH TI1(aTeJlbHOH OT.naD.Ke onepau.HH,
3aKJlI04alOweHCSl B 06eCnetteHHH Ha,aJle)KaweH )J(eCTKOCTH CTaHKa, npH-
clloc06neHMSl, AeTaJIH, ,aOCT8T04HOH nJlaBHOCTH IIO,ltalJH CTona CTaHKa,
p8RHOMepHOCTH BpaweHMSI ero WflHHAeJHI, BbI60pa HaH60Jlee nOXO,ltSlUJ.MX
MapOK TBep,aoro CnJlaBa Ii 01lTMMH38UHH napaMeTpOB J1HCTpYMeHTa.
HaH60JJee paU.HOH8J1bHbIM cnoc06oM KpelL1eHMjI nJ1aCTHH TBep)(OIO CnJl8-
Ba SlBJJjleTC» MexaHH4eCKoe KpenJJeHMe, YCTpaHSlIOee JJ.e<f>eKTbl Han8MKM
IlJlaC'II1H. CaMblMH nporpeCCHBHbIMH CPC)(H HHX CJleyeT C4HT8'fb KOHCTPYK-
U,WH C MexaHH4eCKHM Kpel1leHHeM Pa.rlHaJlbHO HJIH TaHreHu.HaJ1bHO paCIIOJIO-
)J(eIUlbIX Heneper84HBaCMbiX MHororp8HHbiX nJIaCTHH (pMC. 1.38, G, e-3, K).
WMpoKoe npMMeHCHMe lJOnY1.JMJIM C60pHble $pe3bJ C HO:,K8MH M11M pe3lJ.a-
MH, B rHe3,lJ,ax KOTOpblX nnaCTHHbl TBep.LJ.oro CnJ1aBa HaJl8HBalOTCSl MJII1
I JpHKJJeHBalOTCjI (pMc.l.38, 6). OCHOBHoe HX npeHMyuecTBO no cpaBHCHMK1
C <ppe3aMH, OCHaw.eHHbIMH HenepeTa4HBaeMblMM fJJlaCTHH8MM, COCTOMT B
') OM, liTO KOHCTpYKUHjI - nOBblLlleHHOH )KeCTKOCTI1 H n03BO;UleT p83Mec-
THTb 60J1bWe pe)K)'lI{HX 3y6beB. KOHCTPYKTHBHOe o<}>opMJJeHMe OCHOBlIblX
TMnOB TaKHX <»pe3 T8Koe )Ke, KaK H C 6bICTpOpe)J(YlllHMH nnaCTHHLJ8TblMM
IiO)KaMM, TOJ1bKO IIOIJepelJHOe ce4eHHe HO)KeM HeCKOJlbKO 60J1bllle (cpaBHM
pHc.l 38, 6 M 1.37, 2). OTjIH4810TCj( OT 6blCTpope)K)'lUHX Topu.OBble cJ?pe3bl
LlJlSl o6pa60TKM CT3JIM. B CBjl3H C 60J1bUlMMH CMJlaMH pe38HHSl HO)J(M BbIlIYC-
KalOT C KpynHblM ce"JeHHeM, HanoD.06He TOK8pHbiX pe3u,OB, H 3aKpenJUlfOT
B Kopllyce p83J1M1.JHOrO pOl1.8 KJ1MHb5lMM (pHC. 1.38, 6).
Y $pe3 MaJ1bIX p83MepOB, KOTopble He MOlyr 6bITb C,lJ,eJ1aHbl C60PHbIMH,
a T8K)Ke y OTHOCHTeJ1bHO KPYIlHbIX KOHueBbIX, UHJ1HH,lJ,pHtteCKHX H TOPQOBblX
cppe3 C BMKTOBblMI1 IIJJ8CTMH8MH TBepJ-lOrO CII.aaB8 rmaCTHHbl H8118HB810TCSI
MjlH H8KJ1eMBaIOTCjI ue1lOCpe.lJ.CTBe1l1l0 ua Kopuyca (pMC. 1.38, 0).
7 6
P a 3 de 7 I ()610p Ko/u.:mpYKt/l/ll peJICyzlIux uHcn1py..tel(m()8
MejiKOpa3McpHhiC TBepJJ.oCJJJlaBllblc $pe3bl JtCJlalOT I(CJIHKO\1 113 TBep-
aoro cnnaBa HJUi B Bl'l).(e TBepJJ.OCIlJlaBllbIX KOpOHOK C 3y6bjlMI1, KOTopble
HanaHBalOTCjI Ha XBOCTOBble ,ltep)KaBKI1 (pHc.l.38, i').
a
6
I ..t: .. t J ;a.
I
';;;'
- '/. 'l
'" '4.. p = .1:\
'-l7
8
D
Puc I 38. <l>pe3bI, OCHaWCHHbJe TBCplIblM cnnaBOM. a - TopUOBaH C MexaHHlfec-
KHM Kpen:reHHcM HenepeTa1.JHBaeMblX nJ1aCTHH (c MHn);
6 -- DnCKORaSl TpeXCTopOHH'U1 C HanaHHblMH pHJ1CHhIMH HO>K3MI1,
(J --- Topl.{OBaSi C Hanat1HblMH 1I0>KaMJf: c - KOHueBan C TBep.nocn..laBHot1 KOpOHKOtf,
0- UHJ1HHDpH t lecKaSi C BHHTOBbIMH Hana"HHbIMH n..1aCTHHaMH
- -
UJaZYll 8.11. Pe>Kyw.HM HHcTpYMeHT
e
3IC
.$
Il-A
3
..,.. T
1/ A
K
.n
B
Puc. 1.38. npOLlOJ1/KeHMe: e - TopuoBaSl c pa.lu,ra.,'bHhl'd pacnOJIO)f(eHMeM MHn..
.JIC - ropuoBaSI C TanreHUHa..lbHblM paCn0J101KeHHeM MHn, 3 - KOHueBaSi l1HJ1MHlI.-
pMtleCKW1 u - TOpUOBaSl OCHall.(eHHWI CTM, K - LlHCKOBW1 C MHn, ,,7 - OTpC3HaSl
78
P a 30 e J1 1. ()630p KOllcmpYKlIuu pe:»cyUJux uHcmpYMeHmo6
1.6.2. 3J1eMeHTLI KOHCTPYKQHH
H reOMeTpH1JeCKHe napaMeTpLI cJ»pe3
3JleMeilTLI KOHCTPYKQHH, €j>pe3bl p83HbiX THnOB - 3TO pa3HoBH)J.HO-
CTl1l1BYX 6330BbIX KOHCTPYKQHH: TOPUOBOH Ii LtHJIHH.ltpHtteCKoH. T8K, HanpH-
MCP., JJ.HCKOBaji n330B8j1 (CM. pHC. 1.36, ::»c) H OTpe3H8j1 (CM. pMC. 1.36, 3)
<ppe3bl npeJ]CTaBJUUOT C060H KOPOTKYIO HJ1H Y3KYIO l.\HJ1HHApHtJecKYfO <ppe-
1Y (CM. pl1c. I .36, a), )J.HCKOB8j1 ,lJ.BYCTOpOHHjljJ (CM. pHC. 1.36, e) -
KOPOTKYIO TOpLtOBYfO (CM. pHC. 1.36, 6), ,ltHCKOB8S1 TpeXCTOpOHHjIjI
(pHC. 1.36, 0) - KOPOTKYIO TOpLtOBYIO C 3y6bSlMH H8 060MX TOpLtaX, KOH-
IlCBaSi UHJJMH.lJ.pH4eCK8j1 (CM. pHc.l.36, U, K, Jl) - TOpLtOBYIO, HO C XBOC-
rOBHKOM, Q>acoHH8» (CM. pHC. 1.36, n, p) - IJ.MJ1HH,npHtteCKYfO C €j>acoHHoM
KpO1KOi-L f103TOMY cxeMbl pa60Tbi Q'>pe3 CBO.nSlTC K UI1JIHHApHt.leCKoMY
(pHC. 1.39, a) 11 TOPUOBOMY (pHC. 1.39, 6) $pe3epOBaHHIO, 8 Bce Q>pe3bl
H\1eIOT CXOtJ-Hble 3J1eMeHTbl KOHCTPYKLtHH: TeJ10 1, y C60PHbiX KOHCTPYKUHH
CIO Ha3bIBaIOT KopnycoM, 3y6bSl 2, cTpY)Ke4Hble KaHaBKM 3 (pHC. 1.39, a)
H npHCOCJU1HHTeJ1bHYIO 48CTb B BH.nC OTBepCTMjI co WIlOH04HOM K8H8BKOH
ilJHI 38KpenneHHj( H8 CT8HKe M nepe,lJ.aLJH KpYTjlwerO MOMeHTa Y HacaJ:\HblX
cppe3 HJ1H B BHJJ.e UHJIHHJJ.pH4eCKoro HJ1H KOHH4eCKOI'O XBOCTOBHKa Y KOH-
IlCBblX <ppe3. Y TOpU.OBbIX <ppe3 cpeJJ.HHX pa3MepOB KPYTSll11HH MOMeHT
lIepe,[(aeTC.sI WJlOH01.fHbIM n830M Ha Topue (CM. pHC. 1.37, 6), a Y KpynHblx
C60pHbl KOIICTPYKUI1H - ApyrHMH )KeCTKHMH 3J1eMeIlTaMH. H8 KOM
3y6e pe3bl Pa3.aJif1.18IOT nepeJ]HlOfO nOBepXHOCTb 6, 3a,LlHfOfO nOBepxHocTb
4 H CIH1HKY 3y6a 5 (pHc.l.39, a).
a
/
Puc. I 39 <J>pe3epoBaHHe uHnHH.npH'IeCKOH (a) H TOPUOBOH (6) <»pe3aMH
"10
Wai'Yu B J1 Pe)KYWHi% HHCTpYMeHT
1{JUI I10BbIWeHHSI nJ1aBHOCTH pa60Tbr H YBeJIHtfeHHSI CTOHKOCTH 3y6bSl
cPpe3 AenalOT BHHTOBblMH, )J(eJlaTeJ1bHO C HepaBHOMepHblM IUarOM.
WOpMa 3YObeB pe3 p33HOro IU13Ha1.JCHHSI pa3J1H4Ha. Bee $pe3bl, 3a
I1CKJlf04eHMeM $acoHHblX, ).J,e;laIOTCSI C OCTpoKoHet.JHbl1 3y60M Tpex pa3-
1I0BHHocTeM. TpaneeHaJ]bHbJM, lIapa60JJM4eCKHM H yeHJ1eBHblM, KOTO-
pb(e xapaKTepH3YfOTClI napaMeTpaMM, IJOKa3aHHLIMH Ha pHC. 1.40.
a
'"
f7
6
6 4
G
(X
::t:
Puc 1 40. <;1)OPMbl OCTpoKoHe'IHblx 3y6beB: a - TpaneueH.naJlbHbIH;
6 - YCHJ1eHHbl'H; 6 - napa60J1M1.JeCKHii
3y6bS1 TpaneueH,naJIbHOH $OpMbl (pHC. 1.40, £1) HaHGonee npocTble, HO
HC npO\JHbIC, )]JlSl TI)KeJlbIX paGoT HenpHrOJtHbl, ,lJeJ1aK>l CSI TOJlbKO Y <ppe3
C MeJIKHM 3y6oM, npell:Ha3Ha"leHHbIX )JJUI 4HCT0801'0 cf>pe3epOBaHJ1, npM
ropu.OBOM llIare 3y6beB 1<10 MM Ii OTHOUleHHH AHaMeTpa <ppe3bl K I.JMCJ.Y
3y6beB D/z<3.
Oapa60J1MlfCCKHH 3y6 (pHC. 1.40, 6) npe.u.CTaBJISIeT coGO" 68JIKY pan-
lIoro COnpOTMBJleHHSI H31'H6y B Jllo60M 1I01lepet.JHOM eeqeUHM H $IBJUJC1 C}I
HaH60JJee pau.J.10HaJ1bHbJM .!\J1j1 TjJ)KeJl0 narpY)J(eHHblX 4>pe3 e t > 1 0 MM H
D / z > 3, npHMeHReMblx ,lXRR 4epHoBolO <ppe3epoBaHHR.
3aMeHHB napa60JlY J10MaHOM J1MHHeH, 06Pa3ytOT YCM,neHHblH 3y6 (pMC.
1.40, 6), KOTOpblM no np04HocTM MaJlO YCT)'naeT napa60JlMt.JecKoMY, 110
1l0J1Y4MJI 6oJ1ee lllMpoKoe pacnpoCTpaHcHHe, TaK KaK ero npOllJ.e M3rOTO-
BMTb. C YCHoI1CHHbiM 3y6oM LleJlatOT <ppe3bl l1J1 LJepHOBblX paGoT H Bce
$pC3bl, · oCHaw.eHHble nJlaCTHlJaMH TBep..Qoro CnJJaBa..
IIcpeTottKI1 OCTpOKOHCtJHblX 3y6beB nOCoI1e 3a1)'If,neHMJI BbJnOJHUIIOT 110
HaH60Jlee H3HorneHHoM, 3an.HeM nOBepxHoCTH.
80
P a j U e 11 I. ()630p k.OllCmpYKl/llii pecylllUX UlIcn1pYJUeUm06
3y6b$l cp8COHHblX <ppe3 R 60J(bUfHflCTBe CJIYl..faeB lIeJlalOl 3aTblJlOBatl-
HbIMM, C KpHBOJIHHeHHOH 3a.rlHeH 1l0BepXHOCTbfO, OLJep4eHHOM 110 rpe6HIO A
yt.tacTKO\1 A( CI1HpaJlH ApxHMe.aa (pHC. 1.41). npH 06pa30BaHHH 3a)lHeM
Ii0BepxHocTM Ha TOKapHO-3aTbIJJOBOHOM CTaHKe 110 cxeMe pHC. 1.41
(ppe3a 1 paBHoMepHo Bpau.\aeTcSI no CTpeJlKC 1< a pC3eu 2 C Jlpo<pHjleM
H3AeJIHSI, 06pa6a'i blBaeMoro <ppe30H, paBHoMepllo 1l0).taeTCSI KYJla l lKoM 3 B
pa.nHa.,lbHOM HanpaBJleHMM S. 3a O).{MH 060POT Kyn3lJK8 C pa604M\4 Y4ac-
1 KOM q> 110 CJ I Hpa.,1M ApXMMelta Q>pe3a noaepHeTC1I H8 yrnoBoH war E.
p
s
..
<...b v
I Rx S 3
Puc I 41. CxcMa pa.nHa....tbHoro 1aTbHlOBalUUI 3y6a (ppe1hl
TaKH\1 06pa30M, B npou,ecce 3aTbIJIOBaUI1S1 PC)J(YWHH KOlrryp EA E' pe3ua
nOCTOSlHHO Jle)KHT B paD,Ha;lbIlOH 1IJ10CKOCTH <f>pc3hl n03TOMY npoQ>Mnb '3y6a
<ppe3bl B ;n060\1 pa.LU1aJJbH0\1 CelleJlHM o,rU-1HaKOBbIH, cOOTBeTcTBYCT HpOcpH"
JUO 33TbJJlOB04HOro pe3Ha, t:fel'O HeJJh3j( .n:OCTHLJb npH JJHHeHllaToH Q>opMe
3a.lJ:ucH nOBcpxHOCTH 3y6a, BhlnO.lllieHHOH no O.l.(HOH 113 cxeM pHC. 1.40.
B PC3Y;JbTaTC flOSlBJU1eTCSI B03MOIKHOCTb ynpocTHTb nepcTo4KY 3y6beB
8 1
lllacYH B 11 PelKyw.HH MHCTpYMeHT
<ppe3bl 1I0C;le 3aT)'nJ1eHHj( H BblnOJIHSlTb ee no nepe,LtHeM pa.l1MaJlbHOH
lJJIOCKOCTM, a He 110 q,aCOHHOH 3a,ltUeM nOBepXHOCTM. 31'0 - eMHCTBeHHoe
IIpeHMyw.eCTBO 3aTbIJJOBaHHOro 3y6a. Bo Bcex OCTaJlbHblX OTHoweHHj(X OH
xY)I(e: Ma.noe 1.JMCJ10 nepeT04eK, 60JlbWe rnepOXOBaTOCTb 06pa6OTaHHOH
1l0BepXHOCTM IIpOHJUI J]eT8JlH H HH:>Ke CTOHKOCTb <j)pe3 M3-3a He6JlarOnpH-
SlTHOH reOMeTpMH 3y6a. n03TOMY B CJlyqae 60.Hbllloro nOTpe6neHHSI O,llH-
HaKOBblX $aCOHHbIX Q>pe3 HX ,lteJlalOT C OCTpOKOHe4HbiM 3y60M M 11.l1)'T Ha
1l0nOJlHHTenbHbiC 3aT))aTbl no M3rOTOBJleHHIO CneL{HaJlbHblX npHClIoc06.11e-
IfHM JJJlj( nepeT04KH <l>PC3 no 3a)1HCM nOBepXHOCTH.
TOJIInHHa TeJla cj)pe3bl m (CM. pMC. 1.39) Bbl6HpaeTcj( MMHHMaJlbHOH
no npOlJHOcTM.
HaMeTp nocalJ;otJlloro OTBepCTHH :>KeJlaTenbHO MMeTb B03MO:>KHO
60JlbUJHM C l.(eJlblO YBeJlHlJeHMj( )KeCTKOCTH onpaBKM, 4TO 1l03BOnHT YBeJIH-
tlHTb npow3BoMTC;lbHOCTb <j)pe3epOBaHI1S1 3a ClJeT YBe;IH4eHHSI 110J,.\a4, HC
onacaSiCb npH 3TOM BH6paI.(WM.
HapY*HbIH HaMeTp f»>pe3 IIpeltl104THTeJlbHO MeHhwMH, TaK KaK
'vICtfbllle Kp)'TSlIUHe MOMeHTbl Ii 60Jlbllle npOH3BO)]HTeJlbHOCTb 06pa60TKH
3a C4eT COKpaUJ.eHMSI BpeMeHH Bpe3aHHSI. OJ]HaKo 3TO He Bcer:lla B03MO)K-
flO, TaK KaK Bbl60p ltMaMeTpa 3aBMCMT TalOKe OT KOHCTPYKUHH )]eTaJIH H
pa3MepOB ee 06pa6aTbiBaeMbiX 1I0BepXHOCTeH, OT oc06eHHOCTeH KOHCT-
PYKUHH C60PHbiX <ppe3, pa3McpOB CTPY)KeqHOM K8HaBKI1, nJJaBHOCTH <ppe-
3epOBaHHjI 11 D.pyrHx <l>aKTopOB.
.lI.JIHHa (WHpHHa, TOJlIUHHa) pa601.JeM 4aCTM <ppe3 onpe.lleJlSleTCSI
pa3McpaMH 06pa6aTbiBaCMbiX nOBepXHOCTeH. ECJlH )1J1HHa UMJlHH,npI14eC-
KOH £ppe3bl He.llOCTaT04Ha - Ha Q>pe3epHYfO onpaBK}' HaCIDKHBalOT He-
CKOJlbKO cppe3, 06ecne4HB nepeKpblTMe pe)KYIUMX KpOMOK Ha CTbIKe. Ta-
KHC cppe3bl H83bIBaIOT cocma811blMU. COCTaBHblMH \tor)'T 6blTb .l.U1CKO-
Bble Q>pe3bl JlJ]SI pe3epOBaHHj( na30B, <j1acoHHble cppe3bl. Kor,lta 8 pe3y.,lb-
TaTC nepeTOt:feK 3y6beB WMpHHa $pe3bl YMeHbwaeTCSI, ee JlerKO BOCCTa-
HOBHTb, nOJIO)KHB Me)KAY COCTaBHblMH lJ8CTSlMM II pOKJ1 a.llKY. nO06HbIM
06pa30M MO)KHO COCTaBnj(Tb Ha60pbI <ppe3 )].I1j( OHOBpeMeHHOH 06pa60T-
KI1 HeCKOjlbKHX 1I0BepXHOCTeH (pMC. 1.42).
Pa3Mcpbl XBOCTOBHKa KOHl.(eBbIX Q>pe3 OlJpe)].eJlSlIOTCSI Be.l1H4MHOM
KpyrlIuer6 MOMeHTa, 3aBMCSlwero 0'1' pe)J(HMa pe3aHMSI M PyrMx lIapa-
MeTpOB 06pa60TKH.
82
P a 3 () e .'1 I 0630p KOllCmpVKtlUii pe:JICYUfUX UllcmpYMe1lnl08
Puc I 42 <Dpe3epoBaHHe na6opoM <l>pe3 I, 2, 3, 4 - HanpaB..1eHHe cxo.na
CTPY)KKH; 5, 6 - HanpaBJ1eHHe Bpaw;eHH, 7,8- HanpaB.aeHHC oceBblX C)-Ill
3J1eMeH rbl KOHCTPYKUHM XOpOllJO OTp86oTaHHbix H IIpoBcpeHllblx H8
IIpOH3Bo.n c TBeHHoH np8KTHKe cppe3 cTaH)J.apTH30BaHbl H Ha3HalJaIQTCH no
claH)J.8pTaM.
reoMcTpHtJecKHc JlapaMeTpbl cJ-PC3. 3y6 cppe3bl npe){CT8B:uleT
C060H Bpaw.aloWHHc pe3eu, 38KpenJleHHbiM B TeJle <ppC3bl. 003TOMY
lIa3Ha4elfHe H oHpe)J.eJleHHe reoMeTpH4CCKI1X lIapaMeTpoB tPPC3 TaKoe )Ke"
KaK H Y TOKapHbix pe3QoB. COOTHOllJeHHSI Me:IKD.Y yr.flaMH 3aT04KM B
pa3Hbix ceKYutHX nJ10CKOCTX JlJIj( pe3u8 H <l>pe3bl TOJKe 0)lHH8KOBbl. JJ:o-
CT8T04HO YCT8HOBMTb IJOjlO:>KeIlHe KOOPD.HH8THbIX nJlocKocTeM (OCHOBHOH
IIjlOCKOCTH H 11J10CKOCTH pe3aHHSI), pe)J(yw.Hx KpOMOK" nepe.uHei1 H 3al1l1ei1
nOBepxHocTeH, 4T06bl flOKa3aTb 3TH napaMCTpbl Ha 3CKM3e Ii 0IlPCJIC..1HTh
lIe06xoJJ.HMble 838HMOCBSl3H.
OCHOBHOH n;IOCKOCTbIO <ppe3bl, KaK H J.1pyrHx BpaU[alOlUMXC HHCTPY-
MeHTOB, B CT8TH4eCKOH CHCTeMe KOOp)J.HHaT SI&1S1eTCj( oceBaSi I (jIOCKOCTb.,
IIPOXO)]SlWaSi 4cpe3 p8CCMaTpMBaeMYtO TOI-II<)' pe)J()'w.eH KpOI\.1KH a 1IJ10C-
KOCTb pe3aHHj( neplleH.l1HK)'JlSlpHa K OCHOBHOM 51 KaC8TCJlbHa K pe:IKywei1
KpOMKe B paCCMaTpHBaeMOM T04Ke. 3a BepUIHHY 3y6a.. pacn0J10)KeHHOrO H8
lJ.HJIHH.npe Q>pe3bl, npHHHM8tOT paCCMaTpHBaeMYIO TOt.JKY pe'>K)'U{CH KpOMKI1.
83
Wacyl/ B H Pe)Kyw.Jf" MHcTpyMeHT
l.J.H;n1H,lJ.pW4eCKaj( <ppe3a HMeeT TO.,lbKO rJ1aBHbie pe)l(YIllMe KpOMKH,
paCnOIO)KeHHble Ha HapY)f(HOM l(HJIHHJJ.pe. BCIlOMOl'aTeJ1bHbIX pe)l(YlUHX
KpOMOK HeT.
3a,lJ,HHH yrOJI <ppe3bl, KaK H pe3ua, 3a)J.aeTCj( B HOpMaJlbHOH CCKYll(Ci1
IIJIOCKOCTM, I1eplleH,.QHKYJ1j(pHOH K OCHOBHOM M I1J10CKOCTH pe3aHHSI, T.e. B
I I..'10CKOC'1 M M-M, nCplleH)..{HKYJIj(pHOM K OCM <ppe3bl B paCCMaTpHBaeMOM
r04KC pe)l(yweM KpOMKM (pHC. 1.43, a, 6). nepe.LtHHM yrOJI r B OTjlM4Me OT
v M-M
.
'/
/
I
--- - --
/".
t"T:' 'v
..
6
JI N I
--"1, M
U-AI
6
D
d
JfJ
Puc J 43. .feoMeTpH'leCKMe napaMeTpbl (j>pe3. a - QJfJ1MII.LJ:pH t lecKoH C npRMblM
3y6oM, 6 - UHJUfH.apMtlecKoH C BMHTOBbIM 3y6oM; 6 -- TOpOBOH
84
P a 30 e Jl I ()6:Jop KOHcmpYK1/Uli pe:JKylllUX Ullcn1pY.lleJ{mo(J
pe3L(a 3aD.aeTCSI B IJJIOCKOCTH N-N, HOpM8J1bHOH K HalIpaBJleHHIO 3y6a
(pHC. 1.43, 6). DOCKOJ1bKY .L{JUI UHJJMHJJ.pH4ecKoH <PpC3bl C npSll\.fblM 3y60M
IIJJOCKOCTH M-M H N-N COBna.nafOT, TO 06a yrJ1a Y H a. 3a.llaIOTCSI B
lIJIOCKOCTH, lIepneH,LlHKY;ISlPIfOH K OCH pe3hl. YrJ1bl B ceKYWCH )J;JOCKOCTH
M-M j(BoI1SifOTCSI O.l..lJIOBpCMeHIIO nOllcpellHblMH yrJ1aMH <jJpe3bl.. COOTBeT-
C') BYKHIJ.HMH IIpOJ,J,OJlbHbIM yr.naM pe3l{a. B3aHMOCBSl3b MC)KllY HI1MH onpc-
AeJJ11 eTCj( €j1opMYJlaMH.
tgYIl =tgycosro, (119)
tg aN = tg a cos ro , (I 20)
rlJ,e 00 - yroJl HaKJIOHa 3y6a <ppe3bl, KOTOpblH y pe3ua SlB;]j(eTC}I YIJIOM
HaK..10Ha rJlaBHOH pCIKymel1 KpOMKI1.
YroJ1 ro JtJJj( UHJ1HlILlpHLJeCKHX <ppe3 SlBjiSleTC5I OltHOBpel\rlCHHO H npo-
D.OJ1bHbIM lIepe,U,HHM yrJ10M.
3y6 TOPUOBOH <ppe3bl B JlpOeKHH H8 OCHOBHYiO njlOCKOCrb (pHC. 1 43.. 6)
II OJ I HOCTblO nOB10pj(eT TOKapHblH npSlMoH IIPOXOp,HOM pe3eu C 1""laBUbl\4
yrJIOM B nJlaHe <POI BcnOMOraTeJlbHblM YI'JIOM B nJIaHe <p J' yrJIOl\1 HaK.,10H8
11188H0l1 pC:>KyweH KpOMKH A., c nepeJ],HI1MH H 3aJtHHMH yrJ1aMH B Tpex
nJ10CKOCTSlX: r.aaBlloH ceKyeH nJ10CKOC'1 H N-N, IICpIICHtJ.HKYJlSlpHOH K npo-
eKu,I1H IJ1aRHoH pe)K)'eH KpOMKH Ha OCHOBHYfO IIJIOCKOCTb, B IIpOLlOollbHOM
cCKymeH Il..l0CKOCTM 0--0, napaJIJleJ1bHOM OCH <ppe3bl, H B IlOIICpe1.JIIOM
ceKyeM nJ10CKOCTH R- R, nepneH.L1HKYJ1S1pHOH K OCH )pe3hl. n01TOMY
Hp0,l.10Jlblible yr.ilbl cppe3bl 4aCTO Ha3blBalOT ()(eflbIMU, a 1l0llepe4Hbie -
paOUGllbllblMU. TaK )KC Ha3blBalOT npo,U,OJ1bHble H lIonepCtJHble yr;lbl
JJ.pyrHx <ppe3.
B OTJIHllHe OT pC3l{a <ppe3a MMCC r lIepeLlHHH r /I, H 3aJlHHH a l \ yr':lhl
3y6a Ha UHoIl HH.npC, KOTopble 0603HalJeHbi B cellellHH N -N'.. 1I0pMaJlbHOM
K Hallp8BJ1eHMfO 3y6a. Kpo\1c Toro, 3a,l1HHM r':laBHblH yro;1 a cppe3bl 3a.aa-
eTCSI B lIo110CKOCfH R-R, nepncHJ,J,MKy.nSlpHoH K OCM <f>pe3hl, a He B rJ1aBHOH
ceKye" N-N, KaK Y pe3u.a. B 1JJ10CKOCTH N-N 38lJ.BHM yrOJI lJa3blBafOT
llOP.,WaJlbHbiM 3aOllUM Y<:lO"'4 aN. np0,l10JlbHblH nepe.il.H HM yro.a <ppe3bl Y np
paBeH yr.flY HaKJIOHa 3y6a 00. COOTHoweHMSI Me:>KtJ.y yrJ1aMH B pa3l1blX
ceKYWHX 11J10CKOCTjlX TaKHe )KC, KaK Y pe3u. a .
reOMeTpM4eCKHe napaMCTpbl D.pyrHx pa3HOBH;..tIlOCTeM <ppC3 0603HalJ8-
IOTCj( TaK )J(C, KaK y llHJIHHApH4eCKOH HJlH TOPl10 B 0i1 <ppC3bl. 'IOJlbKO Y <l>PC3
8 5
llla<?YH B If Pe>KYll1HH MHCTpYMeHT
na30BhlX, OTpe3HbiX H npope3HblX, He HMefOLUHX 3y6bCB Ha Topua
(CM. pHC. 1.36, :JIC, 3), C ueJ1bfO YMeHbweHMSI TPeHMj( 0 CTeHKH n83<1
.l1eJ1afOT 1I0.LJ.HyrpeHl1e B CTOPOHY nOC3.l{04HOrO OTBepCTHj( Q>pe3bl. B pe-
3YJ1bTaTe I10j(BJUleTCSI BcnOMOraTeJlbHblH yroJi B lIJ1aHe <PI' KaK Y TOKapHO-
ro OTpe3Horo pe3Qa.
Y <»aCOHHbIX <}>pe3 C 38TblJ10BaHHbIM 3y60M HOpMaJlbHble 38):{HHe yrJ1bl
B,ltOJ1b KpOMKH He 110CTOSlHHbl, 4TO onpe.lle.l1S1eTCj( CaMO" cxeMOH 06P330-
BaHHSI 38.l1HeH nOBepxHocTH. HCTpy,ltHO npe,ltCTaBHTb, 4TO Y4acTKH KPOM-
KH, lJepneHjtHKYJ1j(pHble K OCM Q>pe3bl, napa.,1J1eJ[bHbl ,ltBHJKeHHIO 3aTb1J10-
B04Horo pe3Qa. n03TOMY 33,nHHe nOBepXHOCTH 3y6a, npHMblK8fOlu,He I<
3THM Y1.faCTKaM KpOMKM, j(BJlj(IOTCj( 4aCTblO TOPUOBOH rInOCKOCTM, J lepneH-
J.J.HKYJ1j(pHOH K OCM <ppe3bl, H 3a.LtHHe HOpMaJlbHble yrJ1bJ B 3TOM cnY1.Jae
paBtlbl HYJ1fO. TaKHM 06P830M, HaH60JlbWHH 3a.L1HHM yrOJI B T04Ke A 6Y.l1e1
1l0CTeneHHO YMeHbWaTbcj( BnnOTb ):to HynSl K T04K8M E H E' pe)l(yeH
KpOMKH <ppe3bl (CM. pHC. 1.41). HOpM3J1bHble nepe,nHHe yrJ1bl H3MeHSlIOT"
CSI nO):t06HbIM 06pa30M. QTo6bl He .l10nYCTHTb 3Ha4CHHH 3a,lJ.HHX yrJloB
MeHbwe 3°, npl16eralOT K pa3JIH4HbIM clloco6aM MX YBeJIH4eHHSI, B TOM
ltHCJJe K KOCOMY 3aTblJ10BaHMIO, T.e. 3aTbIJ10BaHMfO 1l0JJ. yrnoM KOCH
<ppe3hl, lJT06bl HH O,l1HH Y4aCTOK pe)l(YIl(ei1 KpOMKM cPPC3bl lie COBlla,l..laJ1 C
HallpaBJleHHCM lIepeMeeHH}I 3aTblJ10B01.JHOI"0 pe3ua. nO.l.J.p06HeC MeTO):tbl
YBCJIH4eHMSI 38):tHHX yrnoB H3JIO)KeHbl B 11.2.2.3.7.
BeJU1LJMHa 38):tHero yr:Jla a H8 BeplllHHe Q>pe3bl (TOlJKa A, pHC. 1.4])
3a.l1aeTC BeJlH1.JHHOH 38TblJ10BaHH}I K, He06xoAHMOH .l1JUI Bb[60pa 3aTblJ10-
B04Horo Ky..aa4K8. B3aMMocB3b Me)KAY K M a. onpe,neJ1S1eTcjJ H3 KpHBO-
JH1HeHlloro TpeyronbHMKa ABC:': K BC A Btga..
TaK KaK AB=1tD/Z, TO
K=( 1tD/Z)tga.. (1.21)
Al}1 .upyrMx T04eK npoqH1JI}I 3Ha1.JeHH HOpMaJ1bHbIX yrJIOB BbI4MCJUUOT-
Cj( no cpopMYJ1e
tgaNt==(R/ Rx)tgasin<p x' (1.22)
r,ne a. - 3a,1.1HHH yrOJ1 Ha BeplllHHe <ppe3bl; R - pa,LlHYc <ppe3bl;
R'( - paccToHHe OT ueHTpa Q>pe3bl ):to paccM8TpHBaeMoH T04KH pe)KY-
weH KpOMKM; <Px - yrOJI Me)l():{Y KaCaTeJ1bHOH K npoeKQHH pe)l(yw.cH
KpOMKH Ha oceBYIO (OCHOBH)'IO) IInOCKOCTb B paCCMaTpHBaeMoH T01.JKe 11
nepIlCH):tHKyJISIpoM KOCH <ppe3bl, T.e. HanpaBJleHHeM 1l0J,ta4H.
86
P a 3 iJ e.7 J. 0610p KOllCmpYK1{UU pe.JlCYUlux 11IlCmpy,weun10U
KOHTpOJlbHble BonpocLI
1. P33HOBMJ].HOCTH $pe3.
2. BHJ.(bl pa60T, BblnOJIHeMbIX pe3aMM.
3 <1>OpMbl 3y6beB H MX npHMeHeHHe B KOHCTPYKU.HSlX <)Jpe3.
4. 3a4eM XBOCTOBble $pe3bl, eC."11 eCTb HacaJ.(Hble?
5. npeHMYIneCTBa 4>pe3 C MHn nepe)] C60pHbJMH )PC38MH ltpyrMx KOH'"
CTpYKllHM.
6. OnTHMaJ1bHbl J1H 3a.LJ.HHe yrJ1bl y $acoHHblX <ppe3 C 3aTblJIOBaHHbiM
3y60M?
1.7. npOTR)KKU
1.7.1. Ha3HaQCIIHe H OCIlOBHble THllbl IIpOTHiKCK
npOTSI>KKH npC.LJ.Ha3Hat.JeHbl J1JUI o6pa60TKH BHyrpeHHHx H HapY)KHbIX
IloBepxHocTeH Jllo6oH KOHQ>MrypaUHH C T04HOCl blO 110 7-9-\1Y KBaJ1MTCIY
H wepoxoBaTocTbfO nOBepxHoCTeH C Ra )..\0 1,25-0,20 MKM Hx MOiKHO
OTueCTH K p33pSl.LJ.Y KOM61111MpoBaHHbix HHcTpYMeHToB, ocyw.ecTBUII{)UlMX
nOCJ1C,lJ,OBaTC;lbHO 1.JCpHOBYtO M 4HCTOBYIO 06pa60TKY. npOTH)KKa - 3TO
MHor03y6blH MHcTpYMeHT, cOBepulafOUJ,HM OD,HO rJl8BHOe JlBH)I(eHHe -
npSlMOJ1HHCMHOe lJepeMe1ueHHe OTHOCMTeJ1bHO 06pa6aTbiBaeMoH )leT3..,lM.
Y.aaJ1eHHe IlpHnycKa 06ecllc4HBaeTcSI 3a C"IeT TOro" 41'0 KaiK)J.bIH rloc.ae...
Ll.YfOU\HH 3y6 npOT)J(KH Bblllle IIpe.L1blAYUterO Ha HeKOTopYIO Be;n1 l IHHY ...f)::,
Ha3blBaeMYlO 1100'beMO.:W 110 3y6 (pHC. I 44). no CBoeH CYW.HOC'I H 1I0;LI.1>eM
Ha 3y6 j(BJIj(CTCSI nOJJ.a"leH Ha 3y6, KOTOp8S1 H3MeHj(eTCSI ).1HCKpCTHO, liP"
BXOAe 3y6a B pa6ory. B 3TOM OTHOUleHHH pa60Ta 3y6a IIpOTSlIKKH nOXO)Ka
Ha pa60l)' CTporaJlbHoro pe3u.a c cooTBelcTBYJ{)w.eM KOHHI'ypaUMeH pe-
lKyw.eH KpOMKM. BeJ1H t IMHY 1I0.nat.JH B IIpouecce 3KCnJ1yalau.HH IIpOTj()J(KH
H3MeHSTb He.,lb3S1" OHa 3MO)KeHa B CaMO" KOHCTPYKUMM H 06bl l iHO lie IIpe...
BblWaeT BeJIM4HH, YCTaHOB.,TleHHbIX JIJJSI D.pyrHx BH)..{OB o6pa60TKH CKOpOCfb
pe3aHHa 6bICTpope)J(YWHMH npOTj()I(KaMM He60JlblUaSi - 3-8 M/MHH
H 06YCJIOBJ1eHa He06xo.LJ.HMOCTblO IIOJlY1.JeHHSI ManO" wepOXOBaTOCTH 06-
pa6oTaHHoH nOBepxHoCTH. TeM IIC Meuec npouecc npoTSlrHBaHHSI npOH3BO-
.aHTeJ1bHee Bcex OCT(LlbHbIX MeT0.l10B JJe3BMHHoH 06pa60TKM. JaHpHMep,
npOTSlrHBaHHe nJIOCKOCTCM B 5-10 pa3 npoH3BOllHTeJlbHee <ppe3epOBallH}1,
a npOTjlrHBaHHe oTBepcTHH npOH3RO.LJ.HTeJlbHee 1eHKcpoBaHHSI H pa3BepTbl'"
BaHHSI B 10-15 pa3. 3TO 06'bSlCHSlCTCSI 60.rIbIUOH JlJ10wa)1blO Ce4eHI1S1
8 i
lllaz..vlI 8.11.. Pe>KYll1HM HHcTpYMeHT
Ol{HOBpeMeHHo Cpe'3aeMOrO CJI0j( 113-33 60JlbWOH ,UJIHllbl O,lJ,HOBpeMeHHO
pe)K)'Utl1X KpOMOK. KpOMe TOrO, npOTjI)I(KI1 XapaKTepM3YIOTCjJ BblCOKMM
lIepMOJlOM CTOHKOeTH ()l0 500 MMH H 60Jlee), 60JlbUlOH cYMMapHoH CTOH-
KOCTbfO H BO MllorHX cnY4ajlX SlBJIj(IOTCjI e,lIJiHCTBeHHblM BH,nOM I1HCTPY-
\1CHTa 06ecllc4MBalOLUero 3a.naHHYIO TOtJHOCTb H c»OPMY o6pa6oTaHHoH
110 BepxHocTH Bee 31'0 npe)]Onpe)..{eJ1HJ10 lllHpOKOe npl1MeHeHHe npOTSDKeK
ffe TOJJbKO R 1\1aCCOBOM H KpYUHoeepHHHOM, HO H 8 Me.I1KocepHHHOM npo-
M3BOCTBe UP" o6pa6OTKe C.,IO:>KHblX npOtPMJ1eH, XOTj( eaMH npOTj(:>KKH
SlBJH1fOTCSI C110:>KHh1M H ,LlOpOrHM 11 HCTpYMeHTOM.
Puc J 44 3..1eMeHTb[ pe>KHMa pe3aHHjI, reoMeTpHtJecKHe Ii KOHCTPYKTHBHbre
napaMeTpbl 3y6beB npOTjI>KKM
npHMeHSIeMblC B cOBpeMeHHoM MauuiHocTpoeHHH npOTjI)f(KH pa3J]eJ1R-
lOT no Ha3Ha4eHHIO H8 ).lBe 60JlblllMe rpynnbl: 6uympellllue npOlllJl:JICKU,
HCnOJlh'3yeMble AnSI o6pa6oTKM OTBepCTMH pa3HOrO upo(ln1Jul (3aMKHYTbIX
KOH1YPOB), 11 llapY:JICllble npOmR.:JICKU, npHMeHj(eMble ,ltJ1R 06pa60TKH BCC-
B03MO:>KlIbIX OTKpblTblX JlOBepXHocTCH (HC33MKHyrbIX KOHrypOB).
npOT}I)f{KI1 KIDI<,l:{OH 113 3THX rpYJJI1 MOIKHO nO,D.p33J]eJII1Tb .nonOJIHI1TeJ1bIfO:
a) lJO cJ>OPMe o6pa6aTbiBaeMblX 110BepXHOCTeH. Kpyr..lbJe, nJ10CKl1e H cpa-
COHHble (lllJIHueBble, MHororpaHHbJe, eJlOtfHble 11 T.,n.);
6) 110 cxeMaM pe3aHHj( (lIpOc»I1JlbHble, reHepaTopHble H KOM6I1Hl1pOBaH-
Hble), KOTopble B CBOlO 04epe,lJ,b Ilo,npa3)Je"lj1lOTCj( Ha o,nHHapHble H
rpynlloBble;
88
P a 30 e"' I ()630p k.O//CI17PYKtlllZi pe.JICyulux llllcml)Y.lwellnl0(
B) no KOHCTPYKUHH (ueJlhHble H C60pHble);
r) 110 pC)KYlll.eMY MaTepl1aJ1Y (6b1C rpOpe)KYWHe " TBCPLtOCIIJlaSUble):
n) 110 cnoc06y cpOpMMpOBaHMj( 06pa60TaHHOH 110BepXHOCl H (pe:>KYUJ.MC,
ynnoTHSIlOlll.MC, .aec}>OpMMpytOlll.He H KOM6HHHpOBaHHhle'IJ COCTOUtHe H3
pCiKYU(eH H ynJIOTIUnOw.eH "JIM JJ.ecpopMHPYloweM 4acTeH).
1.7.2. 3JleMeHTLI KOIICTPYKUHH H ..'eoMCTpUqCCKHe
lIapaMcTpbl npoTBiKcK
COCTIlBHble 4aCTH BHYTpeHHHx IIpOT)KeK nOKa3aUbi lIa npMtvtCpe Kpyr-
nOH npOT)KKH D..,1j1 06pa60TKH UH1IHHtlpH\JeCKOrO oTBepCTI1j( (pHC. 1 45).
(nAaHWau
,.-.-.., "IT/
I r l {w 1"11 (1..;" :.I. Ip
i
) . 1 '
I / /
;; .- ?
nampOH f'
CmC1J10K
l lJII lJII
Puc J 45 CocTaBHbIe tlaCTH IIpOTSDKKH
Pa60qas 'laCTb, 8J(;JfOl.JatOllla peiKYIltYlo tl3CTb I , BbIlIO.rUij(IOU\YfO
p
pa60TY no y,naneHHIO npHuycK8, 11 KaJIH6pYlol1.YJO lK' OKOH4aTeJlbHO $op-
MHpylOlIlYIO pa3Mepbl oTBepcTHSI H KaLJeCTBO o6pa6oTantOM 110BepxHocTH,
B;ICTCSI OCHOBHOM l.JaCTbJO IJpOTj(JKKH. OHa COCTOI1T 113 3y6bCB OCT-
pOKOHe'-lHOH $OpMbl, I1MCIOIUHX lIepeAIHOIO nOBepXHOCTb I, 3al1HIOIO 2 M
cnHHKY 3 (CM. pMC. 1.44). Ka)K,l1blH 3y6 B OT).1e;lbHOCTM IIpCllCTaRjlSlC I
C060H pe3eu C npHcYWMMH eMY reoMeTpH4ecKMMH lIapaMeTpaMH. IICp C .n.-
HHM yrnoM y, 3aAHM'\iI yrJIOM a, yrnoM 3aOCTpelll1j1 13, yr;loM peaHHSI 0,
KOTopble, KaK H Y pe311a 3aJlalOTCSI B HOp\1aJlhHOH CCKYW.eH II.,IOCKOCTH
MC)K,!tY cooTBeTcTBYfOWHMH uOBepXHOCI}lMM 3y6a H KOopJ{HlIaTHbl\1H
nnOCKOcrSlMH: OCHOBHOH Ii IlJlOCKOCTblO pe3alll1j( OCHoBHaSi fIJIOCKOCfb, lIep-
lIeH).1HK)'JUlpHaj( K BeKTOpy CKOpOCTH pC3aHHSI, H I1IOCKOCTb pe3aHMjI B'3aMM-
HO nepneH).1HKynSlpHbl H IlcpneH,nMKynj(pHbl K nJ10CKOCTM LJepTcIKa. ,l.LJUllIpO-
8
llla?YIl B.N PeJKYWHit HHCTpYMeHT
TjI)KeK C npj(MblMH 3y6bj(MH, nepneH,lJ.HKYJlj(pHbIMH K ee OCH (pHC. 1.44),
n;JOCKOCTb 1.fepTe)J(a HBJ1S1eTCjI HOpM8J1bHOH ceKyw.eM llil0CKOCTblO. Y npo-
TSI)J(eK C HaKJIOHHblM 3y60M (nJIOCKHe) HJIH BHHTOBblM 3y60M (KPYfJlble)
3y6bSl HMefOT yroJI H8KJ10Ha 1:'1aBHO" pe)l(yw.eH KpOMKH A, MeiK,Lty pe)KY-
we" KpOMKOH H OCHOBHOH nnOCKOCTbfO (CM. pHC. 1.52, a).
feOMCTpHQeCKHe nap8MeTpbl K3J1H6pYJOUJ.HX 3y6beB H8 pHC. 1.44
o603Ha4eHbi HH,lJ.eKCOM «K». llJar 3y6beB t, lllHPHH8 3a,ltHeH nOBepxHocTH
3y6a g, rJ1y6HHa h H $opMa R H r cTpY>Ke4HOH KaHaBKH, 8 T8K)J(e
110,n'beM Ha 3y6 Sz SlBJlj(fOTCSI OCHOBHblMH 3JleMeHTaMH KOHCTPYKQHH
pa604etl l.JaCTH npOTj()KKH. OHM 3aBHCj(T OT pa3McpOB M $OpMbl 06pa60-
TallHOH 1I0BepXHOCTH, lIpHnYCKa Ha o6pa60TKY, npHHjJTOH cxeMbl pe3a-
HHjI'I nCpHO.l1a CTOHKOCTH npOTDKKH, o6pa6aTbiBaeMoro MaTepH8.,1a, 3a-
)(aHHOrO K84eCTBa 06pa6oTaHHOH nOBepXHOCTH M ,ltpyrHx cpaKTOpOB.
f1apaMeTpbl npOTSI>KKH Bbl6HpafOTCSI OnTHMaJlbHblMH no KpHTepHfO MH-
lIHMYMa npHBe,neHHbiX 38TpaT, KOTopble MHHHM8J1bHbl npH HaHMeHbweM
)..tJlHHe H BblCOKOH CTOHKOCTH TJpOTI)KKM, 06eCneLJHBafOllleH 60JlbillOe
KO;IHLJeC1 BO nepeT01.JeK
PeiKymaR tJaCTb npOTH*eK rpynnoBoii cxeMbl pe3allHB .l10nOJI-
HH reJJbHO 1l0,npa3D,eJ1S1eTCj( H8 06HPOqHYIO, I1epeXO,ltHYIO H 'IHCTO-
0YIO 'lacy". Ha 06,l.(Hp04HOM H nepeXO,ltHOH LJaCTjJX 3y6bSl 06'be,ltHHeHbl
B IPYl1nbl (ceKLJ.HH) Ot{HHaKOBoro D,HaMeTpa, a nOD,1>eM 3a).taeTCjI lIa
CeKl(HIO 3y6beB, 60JJbWHH .D-JljI 06.llHpOlJHbIX ceKQHM. 'lJHCTOBbIC 3y6bSl
MMelOT caMblM MaJ1bIM 1l0,l1'beM, npMLJeM H3 Ka)f(j:{blM 3y6. TaKo" npMHQHn
KOHCTpYHpOBaHH}} npeCJ1eAyeT u.enb yt:taJ1eHHj( OCHOBHoro npHIIYCKa MH-
HHManbHblM 4MCJlOM 3y6beB C 06eCneLJeHHeM Tpe6yeMoro K3LJeCTBa
06pa60TaHHOM ,aeTaJ1H 4HCTOBblMH 3y6bSlMM npOTSI)I(KH. 31'0 n03B0J1j1eT
C,l1,e;laTb npOTjljJ(KY MHHHMaJ1bHOM llJ1HHbL ,l{H8MeTp lIepBoro pe)Kyw.ero
3y6a paBeH MHHHMaJlbHOMY JJ.H3MeTpy OTBepCTHj( D,O npOTjlfHBaHMA, 8
)tHaMeTp nOCJle,L{HerO pe)Kyero 3y6a - ,nHaMeTpy KaJTH6pYIOLUHX 3Y-
6beB npOTSI)KKM. tJHCJ10 3y6beB 3aBHCHT OT npHnycKa H8 06pa60TKY H
nO).t'beMa Ha 3y6.
3y6b)'l KMH6pYIOw.eH LJaCTH npOTSI)KKH He HMelOT nO,l1beMa Ha 3y6. I1x
..QHaMeTp ,LlOJl>KeH 06eCne1.JHTb MaKCHMaJ1bHO ,ltOnycTHMbIH pa3Mep OTBep-
CTHSI. 4eM MeHbllIe wepOXOBaTOCTb 06p360TaHHoH nOBepxHocTH H Bblwe
ee T04HOCTb, TeM 6oJ1bwe 4HCJIO KaJIH6pYfOt.nHX 3y6beB npOTSI>KKH.
90
P a 3 0 e I I 0630p KOllcmpYKllUU peJicyll1 UX ul-Icmpy..weHm06
OepC.l.J.HSHI In H H 3a)..\HUI 1 1 H HanpaBJ1S1IOWHe (pHC. 1.45) CJIY)f(aT )!JUI
I..(CHTpHpOBaHHSI H HallpaBJ1eHHSI npOTSI)I(KH 110 OTBepCTHfO .aCTMH B MO-
MeHT HaLJaJla H OKOHLJaHHSI pa60Tbi. <l>opMa H nOnepeLJHhle pa3Mcpbl ne-
pe.l1HeH HanpaBJISIfOmeH COOTBeTCTBYfOT <»OpMC .... MI1HHManbHblM pa3Me-
paM OTBepCTHSI ,D,O 06pa60TKH. 3a.nHjUI HanpaBnSllOwaSl ilalUe Bcero HMe-
eT Q>OPMY OKOH4aTeJlbHO 06pa6oTaHHoro OTBepCTI1j( C MHHHMaJ1bHO )..\ony-
CTHMblMM pa3MepaMH.
XBOCTOBHK 1 , weHKa I , ne p eXO,[lHOM KOHYC I 11 3a,D,HSISI 3aMKOBaSi
x UI ilK
LJaCTb 1 3 'q (pHC. 1.45) SlB;lS1fOTCj( npl1Coe.nI1HHTenbHoH llacTbto IIpOl SlJKKH.
3a XBOCTOBHK, 3aKpCnJ1CHHbIH B TSirOBOM naTpoHe CTaHKa npOTSI)f(KY
IIpoTSlrHBalOT LJepC3 o6pa6aTblB3eMoe OTBepCTl1e. Pa3Mepbl H <popMa
XBOCTOBHKa 3aBHCSlT OT .llHaMCTpa npOTSI)KKH H 3a>KMMHorO naTpoHa
nepeXO,ltHblH KOHYC 06Jler t JaCT BBO,lt npOTSI)KKH B oTBepcTHe 06pa6aTbl-
BaeMoH .neTanH. ,l{nHHbl nepexo.L1HOrO KOHyca H llleHKH Bbl6HpafOTcSI
TaKHMH, l.JT06bl npH nOJlO:>KeHHM )..\eTa;lH, KaK nOKa3aHO lIa pHC. 1 45,
06ecnet.tHTb B03MO:>KHOCTb COC.lJ.HHeHHSI XBOCTOBHKa npOTSI)J(KH C lIaTpo-
HOM IJpOTSI:>KIIOrO CTaHKa. Pa3Mepbl nnowa.uH nOrtepeLJHOrO CeLJeHHSI
rneHKH .llOJDKHbl 6blTb MeHbwe pa3MepoB llJlow.al.l.M onaCHoro CCl.tCHHSI na
pa60t.teH LJaCTH" LJT06bl B cnY4ae pa3pyuleHHSI npOTSI)KKH no npHCOe.llH-
HHTeJlbHOH LJaCTM ee MO>KHO 6bIJI0 BOCCTaHOBHTb.
3a,ltHeH 3aMKoBoH 4aCTbfO npOTj()I(KY COC.l1HHSlIOT C KapcTKoM 06paTHo-
ro xOAa CTaHKa ).lJISI B03BpaTa IIpOrSl:>KKI1 B HCXO)JHoe nOnO:>KeHHC. t(enaeT-
CSI 3TO TOJlbKO Y npOTSI:>KCK, pa60TalO1ltHX no aBTOMal Ht.teCKOMY HJIH 1J0.ay-
aBTOM8THLJeCKOMY LlHKJIY.
Pa3HOBH,ltHOCTbfO BHYTpeHHHx npOTjI)KeK SlBJ1S1fOTCSI npowHBKH" KOTO-
pble B OTJlHLJHe OT npOTSI>KeK pa60TalOT He Ha paCTj(IKeHMe" a Ha C:>KaTHe"
HX npOTaJ1KHBafOT 4epe3 OTBepCTMe. Bo H36e)l(aHHe np0110JlbHOrO 1131"'\16a
npOllJHBKH ,ltenalOT KOpOl.Je npOT")1{CK, n03TOMY .u.nSl nonHoro YLlaneHH
IIpHnYCKa BblnYCKaeTCSI KOMnneKT npOllll1BOK 113 HeCKonbKHX llJ1)'K. KpoMe
Toro, Y lJpOllJHBOK HeT npHcoe)JHHHTenbHOH l.JaCTH.
HapY)KHble IIpOTSI)I(KI1 He J1MeIOT XBOCTOBHKOB H tlanpaBJISlIOHX l.Jac-
TeH. KpenSlTcSI OHH TcnOM Ha IIJ1MTe H BMeCTe CHew Ha KapeTKC npOTSI)I(-
Horo CTaHKa, nepeMewafOlUeHCSI 110 HanpaBnsnowl1M CTaHHlfbl. CxeMbl
pa60Tbi nnOCKHX HapY)KlIblX npOTSI)I(eK nOKa3aHbi Ha pHC 1.46.
9 1
Wa(YH B.J1 PC)J(ynU1If HHCTpYMeHT
a
6
flAlimo
I
,
6
Puc / 46. 06pa6oTKa nJ10CKOCTe npOTSlJKKaMH. a - npo<lntJ1hHoH;
6 - reHepaTopHoH OJIHOCeKIJ.HOHHOH; 8 - reHepaTopHOH JIByxceKUHoHHOH
1.7.3. Oc06eHllocTH KOHCTPYKHH npOTJI)KeK pa3HLIx THDOB
llPOTJI*KH ollHHapHoro pe3aHHJI HMefOT nOl1'beM Ha KaJK.lJ.bIH 3y6.
OUI1 pa60TafOT 110 npocPHJ1bHOH HJ1H reHepaTopHoH cxeMaM pe3aHHj( H
lJa3hi BafOTCSI COOTBeTCTBellHO npO(/JlUlbllbl}vfU (pHC. ].47) H ?eHepanl0p-
IlblMU (pHC. 1.48).
Y npOHJILHLIX IIpO'fJliKeK K3JK)..(bIH pe)KYHH 3y6 HMeeT <POp MY
OKOHl.faTeJlbHO 06pa6oTaHliOM nOBepXHOCTH, HO MeHbWero pa3MCpa. OKOH-
lfaTCJJbHa <popMa H pa3Mepbl nOBepXHOCTH 06pa3YfOTCSI e.nHHOBpeMCHHO,
1I0C;le,lJ.HHM pe)KYM\1 3y60M (CM. pHC. 1.47). npOQ>HJlbHaSi cxeMa pe3a-
HHSI Jlpl1MeHSleTcSI TO;JbKO npH npOTIHBaHHI1 KpyrJlblX oTBepcTHH, nOJIY-
Kpyr.JlblX 11 11.,10CKHX nOBepxHocTeH, TaK KaK npH 60Jlee CJ10)f(1I0H Q>opMe
H3rOTOBJleHI1e npo<{>H.rlbHblx npOTSI)KeK CHJ1bHO yc.aO/KHSleTcSI.
reHepaTopHble UpOTJliKKH y,na.rUlfOT npHllycK napaJlneJlbHblMH CJ10-
S1MH (pHC. 1.48., 6, ?) HJ1H CJlOSlMH B BH,AC ,AYI" KOHueHTpH"IllbIX OKPYiKHO-
CTeH (pl1c. 1.48, a, 6). Pa3Mepbl Ii c»opMa 06p360TaHHoH JlOBepXHOCTI1
BOClIpOH3BO,llStTCSI 1J0CTeneHHO (reHepHPYfOTCSI) BcnOMOraTCJlbHblM H KPOM-
Ka\1H KIDK.LtOro pCJKYw.ero 3y6a. Pa60lJaSi lJaCTb T3KHX npOTSI)I(eK IIpC,Lt-
92
P a 1 r) e 71 I. 0630p KDlfcmpYKlfliZi pe:JICYUltlX lIHCnlpYMellmOB
CTaBJlj(CT c060M JJ,CTa.nb, COnp5l)KeHHYfO C o6pa6aTblBaeMOH, Ha KOTOPOM
lIape3aHbl KpyrJlble MJIH nJ10CKMe 3y6bjl. l"aKHe IIpOTR)KKH MOiKHO npe,aCTa-
BHTb ce6e KpyrJ1blMM (pYlc. 1.48, a, 6) HJIM IIJIOCKHMM (pHC. 1.4R.. 2) C
BbllllJlI1<pOBaHHbIM Ha BCe" JJ.J1HHe HX pa604eH t.JaCTM npOH;leM, 06paT-
HblM npOQ>MJlfO o6pa60TaHHOM nOBepXHOCTH.
a
6
VJ
...
V'J
6 8
. I
It -
r '4 1
z
A
Sz
-Nf
Puc I 47 3.ne\1CHTbl KOHCTPYKUHH H nOCJJe.nOBaTCJIbHOCTh Y.na.l1eluul npMnycKa
npOTH)KKa\1H npo<}>HJ1bHOM CXCMbI pe3aHH
a - KpyrJIOM; 6 - KBa.upaTHOH; 6 - nJIOCKOH, 2 - naPYikHOH nOJ1YKpyrJloH
9 3
illaZYH B H. PeIKYW"H MHCTpYMeHT
CTOHKOCTb reHepaTOpHblX npOT")KeK, 33 HCK.,1IOQeHHeM nJIOCKHX, HH)Ke
LJCM npOcJ>I1;lbHbIX, TaK KaK JlpH T8KOH KOHCTPYKl.U111 3a,l.tHHe BCnOMoraTeJ1b-
Hble yrJlbl a.) Y BCnOMOraTeJ1bHbIX pe)K}'lltMX KpOMOK, OT,neJIj(IOIl\l1X Cpe3a-
eMblH CJ10H no TOJ1Il{HHe SZ' paBHbl HYJ110 (pHC. 1.48). O;:tHaKo reHepa-
TopHble npOT")KKI1 110 cpaBHeHHIO C npoHnbHblMH IIpOIne B 113rOTOBJ1eHHI1
H 3arOLJKe 3a,UHHX nOBcpxHOCTCH. KpoMe Toro, )J.J1 06pa60TKM CJIO)KHbIX
nOBepxHocTeH BbHlO.nHHTb npOTSDKKH no IIpO$HJlbHOH cxeMe Bo06IUe He-
B03MO)KHO. f103TOMY reHepaTopHble npO'FSIJKKH nOBceMeCTHO npHMe-
lilOTCj( liP" 06pa6OTKe ,neTaJleH cno)J(HoM <pOpMbl. DpH He06xo.l1HMOCTH
II0JIY1.JeHMjI !10BblweHHOH T04HOCTH H MeHbllleH lllepoxoBaTocTH o6pa60-
T8HHOH nOBepxHocTH o6pa6OTK)' BbHI0J1H"lOT no KOM6HHHpOBaHHOH cxeMe
pe3aHI1", cHa6.l1HB reHep8TopHYfO IIPOT")KKY HeCKO;lbKHMH nOC;le,lJ.HHMI1
npOc}>HJ1bHbIMH 3y6b"MH n, KaK 3TO 1I0Ka3aHO H8 npHMepe IIJJOCKI1X npoT"-
)J(eK (CM. pHC. 1.46, 6, 6).
)V1j( 06nerqeHH" OTeneHHjf CTp)'JKKH Ha pe>KYIUHX 3y6b"X npOTIl>KeK
O.L1HHapHoro pe3aHHH )leJ1aJOT Y3Kt.ie CTpy)KKOp83AeJlHTeJ1bHble K8HaBKH 1,
pacnOJIO)KeHHbIe B waxMaTHoM nopAAKe OT 3y63 K 3y6y (CM. pHC. 1.47, 1.48).
B pe3Y;lbT3Te 06p83YIOTC" BCIIOMoraTenbHble pe)l(YIUHe KpOMKH, OT-
eJl"lOll(l1e Ka>K,L(blH YLJaCTOK cpe3a no TOJIll.{HHC. BeJ1HLJHHa 3aHHX yrJ10B
H8 HHX (BclloMOraTeJ1bHbJX 3a,nHHX yrJloB a.) 3aBHCHT OT <j>OpMbl KaHaBOK
11 LJaw.e paBHa HJIH 6JJH3Ka K HynlO. 3T0 TalOKe "BJ1S1eTC" He,LJ,OCTaTKOM
IlpOTj()I(eK o.aHHapHoro pe3aHH$!.
llPOTB)KKH rpynnoBoii cxeMbl pe3aHHH HMelOT nO'beM Ha rpYIIIIY
(ceKU.lUo) 3y6beB. B CCKHH MO)l{eT 6blTb ABa H 60nee 3y6beB OAHHaKO-
Boro pa3Mepa. P360Ta Me)l(.ay tlHMM pacnpe)(eJleHa paBHOMepHO 110 illH..
pHHe cpe3a: KIDKD.bJH 3y6 ceKLJ.I1H cpe3aeT O)1HHaKOBbIH 110 ):(JIHlle nepHMCT-
pa CJIOM MeTaJIJ1a. flepBble 3y6bj( ceKQHM H83bIBaIOT npope3HblMU, OHM
pe:>KYT CBOl1MH BbICT)'naMH, paCII0J10IKeHHbIMH B l.lIaXMaTHOM nopsr,l.\Ke 01
3y6a K 3y6y, a IJOCJ1e,ltHHH 3y6 ceKUHH - 3al/UCmHblM. OH HMceT nOJUlblH
npo<)3l1J1b H cpe3aeT OCTaBUIYIOCjJ OT npope3HblX 3y6beB 1faCTb c.no".
l.{To6bl l"'apaHTHpOBaTb OTCYTCTBHe TpeHHjJ 3a4HCTHoro 3y6a no o6pa6o..
TaHHOH lIpope3HblMH 3y6bHMH nOBepXHOCTH, era BblCOTY AeJ1alOT Ha
0,02-0,03 MM MeHbllle, 4eM y npope3Hbix 3y6beB ceKQMM. CxeMbl pC3a-
HH TaKHMn npOTjIjKKaMH nOKa3aHbi Ha pHC. 1.49 CJ1eB3, a 3JleMeHTbi
KOHCTPYKLlHH npOT"jKeK, pa60TafOUJ.Hx no 3THM cxeMaM, - cnpaBa.
94
P a 3 () e 11 J 0630p KOHcmpY1\tjuu PeJlCYUlUX UllcnlpY.lWellm08
6
.5 1
z
";)
6
N
-. Lio.
ttf
N,-N,
L
Q:)
CQ
8
A?-
Puc. J 48 3JIeMeHTb1 KOHCTpYKlJ,HH H cxeMbI pe3aHMjI rCHepaTopHblMH
npOTSlJKKaM a - KsanpaTHoA, 6 - lUJun..teBOH, 6 - nnOCKOM, <' - aCOHUOH
9 5
llJa?yu B./1 PelKYIUHH JtHCTpYMeHT
.L(JUI p83)].eJleHHjI CTPY)l(KH H 06pa30BaHHjI pe)l(yuu tlx BblCT)'1I0B Ha npo-
pe3ffblX 3y6bjlX I1pope38Hbl llIHpOKl1e K8HaBKH B BH.l.(e lllJ1Hl(eBbIX BU8,UHH
y I1pOTjI)KeK llJaXMaTHOH CXCMbl pe3aHMjI (pHC. t .49, a), B BH,Qe BbIKpY)KeK
y npOT.SI)KeK nepeMeHHoH CXeMbJ pe38HH.JI (pHC. J ,49, 6, 1), B BH)(C nJJOCKJ1X
rpaHCM y npOTj()I(eK MHororpaHHOH cxeMbl pe3aHHSI (pHC. 1.49, 6) H B BH,Qe
nJlOCKHX <paCOK Y 1Ia30Bb1X npo I jI)KeK (pHC. t .49.. 0).
OpOTSI>KKH rpYlJnoBoH cxeMbl pe3aHHjI HMefOT p.JI.L( npeHMyw.ecTB Ile-
peA IIpOTjI)I(KaMH O,l.UiHapHoro pe3aHHjf.
CHJla pe3aHHSI liP" IJpOTjlrHBaHHH 4aCTO orpallH4HBaeTcjJ np04HOC'J blO
npoTjJ)KKH. HJIM MOLUHOCTbfO npOTjI)KHOrO CTaHKa. KIDK.IJ.bIH 3y6 rpynnoBoH
npOTSI)KKH cpe3aeT CollOM MeHbllleM WHpHHbl, HO 60J1bUJeM TOJIll(HHbl. npH
O)].HHaKOBOH n.now.a).1H ce4eHHSI cpe3a CHJla pe3aHHjI MeHbUJe npH cpe3aHHH
CJIOeB Y3KHX, HO TOJ1CTbJX (H8 CMJlY pe3aHHSI 60Jlblllee B.,,1HjJHHe OK33blB3CT
IlIl1pHHa cpe3a). B pe3YJ1bTaTe npH TOM )Ke CHJ1e pe3aHHjI Ka)l()].blH 3y6
I'pynnoBoM npOTSI)KKH MO)KeT pa60TaTb C 60JlblllHM Cel.JeHHeM cpC3a
YHC.,10 3y6beB IJpOTjI)KKH MeHbwe, OHa nO1YLlaeTCSI B 1,5-2 pa3a KOpO\.lC,
a n03ToMY )].eweBJle H npoH3Bo,QHTeJlbHee, 4eM IJpO I'jI)KKa Ol1HllapHOro
pe3aHHSI. TaKHe IIpOTSI)I(KH, KaK H ,QpyrHe HHcTpYMeHTbI, pa601alO1ll.He C
"V v v
YBeJIH\.feHHOH TOJ11UHHOH cpe3a H YMeHbllleHHOH IllHpWHOH, a TalOKe npHcy-
UHe MM cxeMbl pe38HH1I H83bIBaIOT npo,?peCCU611blMU.
Clloc06 pa3JJ.eJ1eHH» CTpy)KKM, KpoMe lllaxMaTHoH CXeMbJ, 06ecnCLlH-
BaCT .L10CTaT04HOH BeJIHLlHHbl BcnOMoraTeJlbHbIe 3a,l.tHHC yrJlbl 0.( H3 BCIIO-
MOraTCJlbHblX pe)J()'WHX KpOMKax. TenJIOHanpj(JKCHHOCTb yronKoB 3y6beB
Y npOT»JKeK rpynnoBoro pe3aHHjI MeHbllle, TaK KaK 60JlbUJe yrOJI I1PH
BcpWHHe E (CM. pl1C. 1.47-1.49). B pe3YjIbTaTe YBCJlHiJeHHOM TOJIU\HHbl
cpe3a 3y6bjl pa60TalOT no;:t ynp04HeHHblM, HaK.,lellaHHblM CJ1oeM. Bce 3TO
)lBYKpaTHO nOBblllJaeT CTOMKOCTb H 06WHM CpOK cJl)?K6bl rpYlIliOBblX npo-
1 }J)KeK 110 cpaBHeHHIO C OllHHapHbIMH.
flpw npOTJlrHBaHMH H830B O,l..(MHapHbIMM npOT}J)I(K8MM C flOJIHOH ll1HpM-
HOH cpC3a CTpY)J(Ka, ynpo4HeHHaji Ii YBeJlHlJeHHa$l no WHpHlle OT yca,QKH,
HaHOCHT 1.1apanHHbl H3 60KOBbiX CTopOHax na3a, LITO HCK.iIIOl.JaeTCSI JIpH
rpynnoBoH cxeMC pe33HHjI, Y,QallHO pa3.L(eJIjllOw.eH C rpY)KKY 110 WHpHHC:
06pa60TaHHaSi 1I0BepXHOCTb nOJlY4aCTCSI MCHee lllepOXOBaToit
npH MHor03y60H CeKUJ1H TOJIWHHY cpe3a MO)KHO ,QOBeCTH ,l.J.0 MI1J1JlH-
MeTpa H 6oJ1ee. B pe3YJlbTaTe 1I0SlBJUleTCSI B03MO)KHOCTb ocyw.eCTBJ1S1Tb
96
P a '1 iJ e Jl I 06.Jop KOllcmPYK1luii P(!}'llIUX l/l(C'l1pY.lfellnl08
a B
o
N.-lv,
6
6
'I
t
--- ([
,
N-N
A-A
d:OWJ
8
UQI
8117opoti !VO
(.'PI( l/UU
(3tJlIlIcmNoti I
Pue 1.49 3JICMeHTbl KOHCTPYKUMM H nOCJ1e.nOBaTeJlLHOCTL YD.aJleHM
npHnycKa nporpCCCHBHf,IMH npOT)Kf(aMM rpynnoBblx cxeM pe3aHHSf
a - KpyrJIOH rnaX\11aTHOH; 6 - KpyrJIOM nepeMeHHOM, 6 - KPYr.:IOn MHororpaHHOH,
('"t - IU.l1MUCBOM nepeMeHHOM, iJ - JIaJOBOH nepCMeHHO
'3ctK 2522
9 j
llIazYH B If PelKYWHH HHCTpYMeHT
06pa6orKY «nO-t.tepHOMY», T.e. npOTjlrHB8Tb npOWHTbie H nHTble OTBep-
CTHjI 6e3 IIpe,l1B8pMTenbHOrO paCTat.tHBaHHjI 3eHKepOM, TaK KaK 3y6 npo-
I DKKH 6y.l:teT pa60TaTb B y.a0B.,1eTBOpHTeJlbHbIX YCJ10BHSlX, no)]. 3arpjl3HeH-
HOM KOpKOt
YKa38HHble npeHMyecTBa npeAOnpeAeJ1H.nH WHpOKoe pacnpOCTpaHe-
lUte IJpOTjDKeK rpynnoBoro pe3aHHjI, oc06eHHO nepeMeHHOM cxeMbl, 113-33
HX BblCOKOH TeXH0J10rHt.fHOCTH: BbIKPY)f(KH Ha 3y6bSlX PaAHYCOM Rs MO)f(HO
nonY'"lHTb MeTO)].OM Bpe3Horo WJIH<poBaHHSI nepH<pepHeH KOHH4eCKoro KPY-
l'a (pHC. 1.49, 6). npOTjDKKH waxMaTHoM cxeMbl pe3aHH HC npHMeHSIIOT-
Cj( H3-3a CJl?)f(HOCTH H3rOTOBJ1eHH CTPY)KKOp83,lleJ1HTeJ1bHbIX KaHaBOK H
OTCYTCTBHSI BcnOMOr8TeJlbHbiX 3alIHHX yrJ10B a l (pHC. 1.49, a).
C60pHbie KOHCTPYKUHH IIpOTRiKeK 3KOHOMH4Hee lJ.eJlbHbIX, Tal<
KaK H3 pe:IKYWHX M3TepHaJ10B H3rOTOBJlSlfOT TOJlbKO pa60tfHe t.JaCTM Ii.""
3y6bj(, KOTOpbJe KpenjlTCSI B Kopnycax 113 KOHCTPYKlJ.HOHHOH CTaJIH. Bbl-
rne,l).lllHe H3 CTpOji 3y6b1l nerKO 33MeHHTb. KpOMe Toro, C60pHbie KOHCT-
PYKLJ.HH 4aCTO jlBnRIOTCSI e,l1HHCTBeHHo B03MO)KHbIMH npH 06pa6oTKe
CnO)KHbIX HapY)KHbIX 1l0BepXHocTeM. B nOCJ1eAHeM cJ1Y1.Jae npOTH)KKH
BblnonHIOTCjJ B BH,ne oT,nenbHblx CeKlJ.HM, 3aKpenJUIeMbix Ha HHcTpYMeH-
Ta.1bHOM nJ1HTe (CM. pHC. 1.46), BMeCTe C KOTOpOH YCTaHaBnHBalOTCSI H8
CT8HKe. HaH60J1ee p8cllpocTpaHeHHbie cnoco6bl KpenJ1eHHSI 6blcTpope)KY-
WMX H TseplIOCnJ1aBHblX 3y6beB B ceKlJ.HH npe,acTaBJ1eHbl Ha pHC. 1.50.
BHYTpeHHHe npoTsDKKH TalOKe J.J.eJ1aIOT C60pHbIMH. HaH60J1ee npo-
CTblMH jlBJUlfOTCSI KOHCTpYKUHH C npHBepHYTblMH XBOCTOBHK8MH, co
CMeHHOM K3J1H6pYlOluew LJaCTblO B BH)].e )KeCTKOH HnH perynHpyeMoH no
L\MaMcTpy BryJ1KH (pHC. 1.51), C 3y6bj(MH-KonbU8MH, HaHH3aHHblMH H8
CTCp)KeHb, KaK 3TO I10Ka3aHO ,l1J1j1 QHJ1HHApH4ecKoH ceKUHM HaPY)KHOH
npOTjI)f(KH (pHC. 1.50, :JIC).
TBep.aoCDJl8BHble IIpOTR*KH Mcnonb3YlOT .LJ.JljI CKOpocTHoro IIpOTjlI"H-
B8HH. I1MH MO)KHO BblnOnHjlTb 06pa6OTK)' H co CKOpOCTSlMH 3-5 M/MHH,
HO TOJ1bKO l.JyrYHa, UBeTHblX MeT3J1J10B H MX CnJI8BOB. I1CnOJlb30B8HHe
TBep110rO CIIJlaBa nOBblUlaeT npoH3BOllHTeJIbHOCTb 06pa60TKH M CTOH-
KOCTb npOTSI)KeK B 60J1blllHHCTBe CJlYLJ8eB - 3TO C60pHbie KOHCTPYKllHH
C MeXaHHlJeCKHM KpenJleHHeM nnaCTHH HJ1H Han3HHbiX HO)l(eM (pHC. J .50;
1.52., 6). HanaMKa nJ1aCTHH HeIlOCpe,l1CTBeHHO Ha Kopllyca HcpaUHOHaJ1bHa,
TaK KaK npH nOJlOMKe XOTjI 6bl O,l.{HOr'O 3y6a npOTSI)KKa BblXO):{HT 113 CTpOj(.
98
P a 30 e J/ J 0630p KOllcmpYK1IUU pelllux UHcmpy..i1ellm06
n03TOMY T8KHe KOHCTPYKUHH OnpaB,l1aHbl TOJlbKO B cnYlJaSlX, Kor.na Mexa-
IIHlJeCKOe KpenneHHe nJ18CTHH HJ1H HO>KeH HeB03MO>KIIO. HaH6oJ1ce paUHO-
H8J1bHbIM C411TafOT npOT$DKKH C MeXaHHlJeCKHM KpellJICHHeM MHorOI1>aH-
IIblX HenepeT8lJJ1BaeMblX n;JaCTHH.
Q
6
A-A
d
JIC
£-£
5'
l
15
e
B
PUG' J 50 Cnoco6br KpenJJeHJU( TBep.noCnJ1aBHbIX HO)J(eH M n.,laCTMH B Kopnycax
npOTjI)J(eK. a, 6 - pa,nn8.,1bHblM K..'MHOM, 3aTlIrHBaeMblM BMHTa\1H, 6, e - oceBblM
KJ1HHOM, c - UHJIMHJlpHtleCKMM UJTH$TOM co CKOCOM, i) - K,,'HHOBHJlHhle pH$..1e-
HblC HO/IOi, .JIC - 3y6bSl-KOJIbU.a, CTlIrHBaCMble Ha CTep)KHe raHKoM
9
IIJa?yu B H Pe)Kyuudi HHCTpYMeHT
Puc I 5 J PerYJlHpyeMa)) KaJIM6pYIOll{a)) CeKUH)) KpyrJIOH npOT)))KKM
npOTHiKK.H co CBOOOAHblM BbIXO.aOM CTPY*KH 06ecne4HBalOT
BblCOKYIO npoH3Bo)J.HTeJ1bHOCTb 06pa6oTKM, oc06eHHo .lJ.JIMHHbIX nOBepxuo-
cTeH, OHH tie IIYJKJJatOTC}I, KaK 06bl1.fHble npOT}I)J(KM, B YMeHbweHHH 1I0).1'b-
eT\.fa lIa 3y6, YBe;IH1.feHHH lllara H pa3MepOB c'rpY)I(CtJHOM KaHaBKH .l1JUI
pa3McweHHSI 60nbllloro 06'be\ta CTPY)KKH.
Y lIapY>KHblX nJ10CKHX npOTJI>KeK, pa60TafOlUMx 110 IlPOQ>HJlbHOH cxeMe
pe3aHMSI_ BblBOlJ. CTpY)KKH 113 KaHaBKH C03,!J,a1OT HaKJ10HOM 3y6bCB HOJJ
YI:;JOM A M ,LtOHbllllKa cTpY>Ke4HOH KaHaBKM HOJJ. yrJIOM \fJ (pl1c. 1.52, a).
C'1JY)KKa 3aBHBaeTCSI B CnHpaJlb H nepe\fewaeTcj( B).10Jlb llepe.LJ.HeH 110-
BepXHOCTH 3y6a B H311paBJleHHH C.
PyrMe clloco6bJ OTBO)J.a CTPY>KKH OCHOBaHbl Ha TO1.. 4TO Ha llyrl1
cxop,a CTPY:>KKH HMeeTCSI KaHa.rl, no KOTOPOMY oua BbIXO.LJ.HT H3 cTpY:>Ke4-
110M KanaBKH.
Y IIJIOCKOH npOT}l)KKH KOHCTPYKUHH <1>TI1 HAH PI) 3y6bll B BHJJ.C OT-
JJ.e;lbHbIX HO:>KeH IIpMBMH1.JeHbl K KOpbIT006pa3HOMY KOPIlYCY (pHC. 1.52, 6).
AOlfbllllKa Y CTpY>Ke4HOM KaHaBKH HeT. CTpY:>KKa cBo60)].1l0 npOBaJ1HBaeT-
C MeJK)..\Y HO>KaMH B 1I0;10CTb Kopnyca, a oIT)',lJ.a BbIMbIBaeTCj( CO)l( 110).]
).1aBJ1eHHeM B 100 H/CM 2 . fioJJ.'beM Ha 4epHOBble 3y6bSl TaKHX npOTSI)I(el<
OrpaHHt.lHBaeTCSI rOJ1bKO MOIUHOCTblO CTaHKa.
Y 11J10CKHX npOTSI>KeK reHepaTopHoH cxeMbl pe33HH1I CTpY)l(Ka, CHI1M3..
eMaH r.JlaBHbIMH pe:>KYll(HMM KpOMKaMH, nepeMellJ,aeTCj( B HanpaBJleHHH C
110 KaHaBKaM K B,!J,O..lb BcnOMoraTe;lbHblX peiKYll(HX KpOMOK, 06paI..UellffblX
K 06pa60TaHHoH nOBepxHocTH, H BblX0JJ.HT HapY)KY, CCJI" KaHaBKa rJly60KaSi
(He MeHee HIHPHHbl cpe3a b), HO He lllHpOKaSl, \')T06bl He n03B0J1HTb
CTpYIKKe 3aBHBaTbC (CM. pMC. 1.46, 6).
100
P a j 0 e 11 J 0630p KOllCmpYKllUli pe:JICYUIIlX 11IlCnlpy./weUmO(f
to
J
to
:t: I
I
1
I
i
I
I
I m
I ::
::.:::
I ;E
I >-
c-
LOT J r-
u
.
0
£::t
-:J 0
><:
-
..0
=
:;:
:0
:c
-
0
\0
0
co
a (,)
0
u
:s:
I ::t::
;E
E-
o
c-
t=
f .'"
-..
Q...,
-<tf
(..)
101
lllazYH B.H Pe)f(yw.HH HHCTpYMeHT
KpyrJlble npOTjI)KKH co CB060,l\HbIM BbIXOJ.{OM CTPY)KKH - 1l0Jlble, C
lleHTpaJlbHblM KaHaJlOM 110 OCM (pMC. 1.52, 8). nepe.n KIDK.nbIM pe)KYWHM
3y60M IJp06HTO OTBepCTHe, no KOTOPOMY CTPY*K3 YCTpeMJ1j1eTCj( B QeH-
TpaJJbHblH KaHaJI, a 0TIYAa BblMblBaeTCjI CO)l(. nOJJ-06HbIH npHHlJ,Hn MO-
JKeT 6bl1 b 3a.nOjJ(eH B KOHCTPYKUHfO u.eJ1bHOH KpyrJ10H I1pOTjljJ(KH, pa6OTa-
fOw.eM no rpynnoBoH cxeMe pe3aHH.H.
YnJ10THHIOInHe npOTH)KKH npe,L:lHa3HaLJeHbl .L\J1j1 Bblrila)J(HBaHHSI H
ynp04HCHHjI 06pa60TaHHbiX nOBepXHOCTeH. Hx 3y6bjl, Ha3blBaeMbie
KOllb'tfGMU. (pHC. 1.53, 6), He pe)J(YT, 8 nnaCTHtfeCKH ,aecpopMHPYf01
06pa6aTbiBaeMYfO nOBepXHOCTb, nOBblwas ee H3HOCOCTOHKOCTb 11
YMeHbwaSi wepOXOBaTOCTb. YnJ10THj(fOWHMH MorYT 6blTb He TOJJbKC
npOTj()I(KM, HO H npOWHBKH. KpOMe Toro, ynnoTHS1IOw.He KOJ1bua MorYT
6hlTb Ha6paHbI B BHD,e OTJJ.eJlbHOM ceKUHH 3a pe)J(YU1HMH 3y6bj(MM .1110-
60M npoTj()I(KH (CM. puc. 1 .52, 6).
a
R
Puc. J 53. BblrJ1a)f(MBalO1ll.Me 3y6b" npoT'nKeK
)(etopMHpYIOIUHe npoTH*KH HCn0J1b3YIOT .L\;UI 06pa6oTKH ,l\eTaJleH
THua B1YJJOK. OHH npe,lJ.CT8BJ1j(IOT c060n p83HOBH.1..lHOCTb ynJ10THjllOI.1tHX
IIpOTSI)KeK, HO co 3Ha4HTeJ1bHbIMH 1I0A'beMaMH Ha 3y6, B pe3Y;lbTaTe 4erc
IIJlaCTHtfeCKH .1..le<1>OpMMPYeTCj( He TonbKO 06pa60TaHHblH nOBepXHOCTHblH
CJ10H, HO H BeCb o6beM MeTaJ1Jla 06pa6aTbiBaeMOH 3arOTOBKH.
102
P a 30 e 11 J. 0630p KOllcmpYKl1UU pe:)I(yuIUX ullcmpy'Welln10(j
KOHTpOJlbHble BonpOCbl
I. npeHMYl.1.(eCTBa npOTSIrMBaHMj( nepe,lt .npyrHMH RM.l.18MH 06P86oTKH
pe38HHeM.
2. TeXH0J10rH4eCKHe B03MOiKHOCTH npoTj(:>KeK.
3. CocTaBHble 48CTH IIpoTj()f(eK.
4. lIeM OTJIH4alOTCSI npolllHBKH OT npOTSI:>KeK?
5 Pa3HOBHL\HOCTH npOTj()KeK.
6 CxeMbl pe3aHHj( IIPH IIpOTj(rHB8HHH.
7. OpeHMymecTBa npOTj()J(eK rpynnoBoH cxeMbl pe3aHHSI H npH4HHbi HX
110nOJKHTeJ1bHbIX cBoHcTB.
1.8. PE3LI>006PA3YIOll(HE HHCTPYMEHTLI
1.8.1. Cnocoobl oopa30BallHB pC3bObi
H pe3boollape311blc HllcTpYMeHTbl
B COBpeMeHHOM MalllHHOCTpoeHHH pe3b6bl 06pa3YfOT MeT0)10M Jle3-
BHHHoH 06pa6oTKH pe3U8MH, rpe6eHKaMH, cJ>pe33MH, MeTlJHKaMH'I nn8111Ka-
MM M pe3b6oHape3Hb'MH rOJlOBK3MH, MeTo):tOM a6pa3HBHOH 06pa60TKH
O,ltHO- H MHorOHHT04HblMH lllJ1H<pOBlbHbIMM KpyraMH H MeTO.l(OM n1l8-
cTH4ecKOH AeQ>opM3UHH pe3b60H8KaTHblMH IIjI3WKaMH, pOJlHK8MH'I ro.aOB-
KaMH H pacKaTHHKaMH. Bbl60p cnoc06a o6pa60TKH H BHlt8 pe3b6oo6pa-
3YlOwero HHcTpYMeHTa 38BHCHT OT TBep.llOCTH 38I"'OTOBKH.. Tpe6yeMoro
Ka4eCTB8 pe3b6bl'l THna npOH3BO,lJ,CTBa H HanH4Horo 060py,ltOBaHHSI.
f103TOMY HOMeHKJJarypa HHcTpYMeHToB H pe}KYWHe MaTepH8.ilbl.. KOTOpbl-
\1H OHH OCH8ut8fOTCSI, OLJeHb pa3Hoo6pa3Hbl B no.aaBJISIIOUleM 60Jlbll1HH-
C fBe cnYLfaeB ne3BHHHbfe pe3b6oHape3Hbie HHcTpYMeHTbl D.eJlalOT 113 6bl-
CTPOPCJKYU(I'fX CT8J1eH, TOJ1bKO pY411ble MeT4HKH, a TalOKe nJl8WKH - H3
HH3K0J1erHpOBaHHbIX HHCTpYMeHTa..lbHbIX CTaJleH. TBep.rtb1e CnJlaBbl H
CBepXTBep,ltble MaTepHaJ1bl npHMelUlfOT peJKe, B OClJOBflOM .L1JIj( pe3UOB H
MeT4MKOB, C uenbfO nOBblweHHj( npOH3BO,lJ.HTeJ1bHOCTH HJlH llJlj( Hape38HHSI
pe3b6bl B MaTepHanax 3aKa.,1eHHblx I1J1H 06Jla.l1alOIlJ.HX BblCOKHMH a6pa3HB-
HblMH CBOHCTBa-vlH (HeKOTopble I1JJaCTMaCCbl). MCTLJHKH M8JlbiX pa3cpOB
,aCJ1 a lOT I(CJ1HKOM H3 TBep,L:tOrO CnJlaBa, 8 60Jlee KpYIIHble - C Hal1aSlHHbl-
1H HJIH npHKJICeHHblMH pe)l(}'HMH [J.aaCTHHaMH. Alj( pe3LlOB npe.lJJIOlfTH-
TeJlbHCe MHororpaHHble Henepe-ra4HBaeMble IIJlaCTMHbl 3aKpellJUJeMbie
MeXaHHLJeCKH.
103
l11a("yu 8.11 Pe)Kyw.MM MHcTpYMeHT
Pe3booHape3Hbie pe3Ubi H rpe6eHKH »Bnj(IOTCSI HaH60nee npocTbl-
MH pelKYWMMM MHcTpYMeHTaMM, npe,nHa3HalJeHHblMM ).J)UI H8pe38HMjI H8-
PY)KHbIX H BHYTpeHHMx pe3b6 caMblX pa3Jlli4HbiX npo<pHJlei1 Ha TOKapHbix
CTallKax. no KOIICTPYKQHH, npHHlI.HIIY o6ecnetJcHMSI p33MepoB 06pa6oTKH
M Tpe6yeMbIx reOMeTpH'-IeCKHX napaMeTpoB OHH IIpe):!cT3Bn»IOT c060"
<pacoHHble pe3Qbl CTep)l(HeBble (pMC. 1.54, a, 2), npH3M3TH4eCKHe (pHC.
1 54, 6, 0) H Kpyr:Ible (pHC. 1.54, (I, e) C npO$HJleM BII3):!HH Hape3aeMoH
PC3b6bl. O,LIHOHHTOlfHble KOHCTpYKQHH C lIpo<j)HJleM O,LlHOH Bna,lJ,HHbl PC3b-
6bJ (pMC. 1.54.. a-6) H83blBatOT npocTo pe3b6oHape31/blMU pe3tla./t411, a
MIIOt'OHHTO'1HbIe (pMC. 1.54, c-e) - pe3b6ollape31lbiMU ?pe6eH1\Cl./wu.
nOCKO;lbKY 06pa6aTbiBaeMbiM npocpMJIb He KO.,1bueBOM, a BHHTOBOM, TO
pe3u,bl M rpe6CHKM pa60Tal0T He C pa,llMa.abHOH nO)J.3tJeH, a oceBOH 8
(pHC. 1.55), paRHoM mary Hape33eMOM pe3b6bl. nOJlHblM npocpHJlb pe3b6bl
06p33yeTC» 3a HeCKonbKO I1POXO.L\OB. YCT3HOBKa HHCTpYMeHTOB Ha r..1Y-
6MHY pe3aHI1S1 npOI1'3BOJ1HTC» nepc,n H34(L10M upOXO)..l.a nOJ1alJeH HHCTPY-
\1eHl0B B pa.rUiaJlbHOM HallpaBJlCHHH S (pHC. 1.55, a) H;IM B).10J1b 60KOBOH
p
110 BCpXIIOCTH npo<j)H.a}l pe3b6bl St (pHC. 1 55, 6). npH BTOpOM clloc06c,
60JJec Jlpc)J;nOlJTMTeJJbHoM'\ pe33HHe o6..aertJ8eTcjI, T8K K8K HeT BCTpe"l-
lIblX 1I0TOKOB CTPY)KKIi C IlPOTHBOII0J10)l(HbIX KpOMOK MHcTpYMeHT3, HO
.. OLfHOCTb UPO<l>H;(j( Hape33HHoM pe3b6bl HeCKOIlbKO HH)f(e. n03TOMY IIPH
HCIIOJlb30BaHI1M BToporo cnoc06a 06p33oBaHH pe3b6bl 1I0CJ1elJ,HHe IIpOXO-
L1bl .l10JI)I(Hbl 6blTb BblnO;IHeHbl C paliHanbHoH fIOalJei1 lIa Bpe3aHHc.
Pa60Ta c 60JlbWOH IIpO,ltOJlbHOH 110,l:{a4eH npHBHocHT HCKoTopble oco-
6CHIIOCTH B KOHCTPYKUHlO pa604eH lJaCTM HHCTpYMcHTa 113-3a CHJlbHOIO
OT.ilHtfHj( pa604Hx yrJlOB OT CTaTH4eCKHX. lfT06bl 3a.rUiHe pa60 t lMe yr.ilbl
u) Ii u 2 (CM. pHC. 1.54, a) 6blJ1H O.lJ.HHaKOBbIMH, npo<j)MJ1b pe3Qa 1l0BOpa4M-
BafOT Ha yro1 JlO,l!'beMa Hape3aeMoH PC3b6bl, OH ,ltOjJjKeu COBlla,naTb C
HanpaB.neHHeM BHTKOB pe3b6bl. n03TOMY Y CTep)KHeBbIX H npH3MaTHlJeC-
KHX pe3u,oB H rpe6eHoK IIpo$H.ab naKJlOHeH K onopHoH njIOCKOCTH, a y
KPYrJlblX OH BblnOJIHSleTClI BHHTOBbIM.
BTopa» oc06eHHocTb KOHCTPYKl\HH COCTOHT B o6pa30BaHHH Ha rpc6eH-
Kax 3a60pHoH 4aCTH no)..). yrjlOM <p (pHC. 1.55, 6), KOTopaj( n03BO;Ulel
llepepacn1?eLleJ1HTb pa60TY MeJKAY 3y6bMH HHCTpYMcHTa. B pe3aHHJ.1
o,nHoBpeMeHHo YlJaCTBYJOT Bce 3y6bSl, HaXo)1$J1ltHec.sJ Ha 3a60pHoM lJaCTJ1,
II03TOMY H3pe3aHHe pC3b6bt rpc6eHKaMH npoH3BOLlHTeJJbHee, 4eM pe3ua-
104
P a 3 () e 7 / 0630p KOllcmpYKllliti peJlCYllIlLX ullcn1pylt.leHmo6
1M, 4MCJIO IlPOXOJ.(OB MOJKeT 6blTb COKpa1l1eHO 3y6b$l nOJIHOrO IIpOHJUI 38
a60pHOH LfaCTblO rpe6eHKJ1 BblnOJ1IfIOT pOJ1b KaJIM6pYIOUtJ1X.
a
N , - N z
6
6
J: ')
z
o
e
Pue I 5./ Pelb6oHape3Hbre pC3Ubl. a - CTep>KHeROH 6 - npu3J\faTHtJecr<uH,
(l- Kpyr.ilbIM rpe6cHKIf:? - CTep)KHCBaSl; 0 - npu3MaTI-PlccKaSl, e - Kpyr:last
1 0
llla?yu B.I1. PC)KYWHH HHCTpYMeHT
6
-
k2-
_L _I -
- f -
- -
- -
'"
.
I
IV
H
Puc J 55. Hape3aHHe pe3L6bl: G, 6 - pe3QOM, COOTBeTCTBeHHO C paD.IULlbHOM H
60KOBOH nO.llatJeH, 6 - rpe6eHKOH
OCHaeHHe pe31..(0B H rpe6eHOK TBep)J.bIMH CnJ1aBaMH H MCI10nb30BaHMe
YCTPOMCTB, pa60TalOll1HX no aBTOMaTMLleCKOMY I..(HKJ1Y I-IV (CM. pHC.
1.55.. a)., pe3KO 1l0BbllllalOT npOM3BOJlHTenbHocTb npH coxpaHeHHM BbICOKO-
1'0 KalfeCTBa Hape33eMoH pe3b6bl. .
MeT1JHKH H IIJI8WKH - HHcTpYMeHTbl, npe)J.Ha3Ha4eHHble Jlnj(
Hape3aHHjI BHYTpeHHeM It HapYiKHoH pe3b6bl COOTBeTCTBeHHO Ha TOKap-
HbIX, peROJ1bBepHblx H CBepJ1HJ1bHbIX CTaHKax, TOKapHbix aBTOMaTax 11
nOJ1yaBToMaTax, cneQHaJlbHblX pe3b60Hape3Hblx CT3HKax, a TaK)f(e
BPY4HYIO. Hape3aHHe pe3b6bl MeT4HKaMH MO)KeT ocyw.ecTBJ1J1TbCj( no
KonHpy, T.e. C npHHy.rU1TeJlbHOM oceBoH no.u.alJeM (clloco6 HCn0J1b3yeTcj(
LlJUI HapC31lHHjJ T04HbIX pe3b6) HJIH caM03aTjJrHBaHHeM, KOrll,a B Ha-
1.J8Jle p360Tbi K MeT4HKY npHKJ1alJ.bIB3IOT onpell,eJleHHOe oceBoe YCH-
106
P a 3 0 e 11 1. 0630p KOllcmpYKl/UU PeJIC)llllUX llHcmpy..Meumo6
j1HC, 8 nocne Hape3aHHJI nepBblX HHTOK YCHJIHe CHHMalOT, H 3a ClJeT
06pa30B8B11JeHCSI BpeMeHHOH BHHTOBOH Il8pbl «MeT4HK - Hape3aHHbie
BMTKH pe3b6bl» MeTI.JHK npO,1..\OJ1)KaeT nepeMewaTbCjJ B OCeBOM Ha-
IIpaBneHHH CaMOCTOSlTeJlbHO.
MeT"IHK npe)].CTaBJUleT C060" BHHT, a nJlaWKa - raMKY C KaHaBK8MH
B.LJ.Onb OCH pe3b6bI )].nH 06pa30BaHHSI pe)l(yw.HX KpOMOK. 3neMeHTbi KOH-
CTPYKUMH H reOMeTpHLIeCKHe napaMeTpbl MeT4J1KOB H IIJlallleK IJpHBe.aeHbl
1I8 pHC. 1.56 1-1 1.57. Ha3Ha4eHHe, 0603H8L1eHHe H onpe.aeneHHe reoMeTpH-
l.JCCKHX napaMeTpoB TaKHe )f{e, KaK H Y pe3L(a B CTaTHtleCKOH CHCTeMe
Koop,L1HHaT C KOOp.LJ.HHaTHbIMH nJlOCKOCTSI MH. OCHOBHaSl, npoxoItSI wast 4cpe3
OCb HHcTpYMeHT8 H paccMaTpHBaeMYfO T04KY pe)Kyw.ei1 KpOMKH, nJIOC-
KOCTb pe38HHJI, nepUeH.LUiKYJUIPH3J1 K OCHOBHOH, M ceKYW3J1 JlJ10CKOCTb,
IICpneH.l(MKYJIj(pHaSi K OCM MeTLlHKa.
POool/an l/ocmb
A
r
Jaoopllog
,p*v.U-/ap) HO/1(jO-
If pH)U/O(1
y
X 6ocmodofl '10cmb
.A.
"'
s
6
1<6aDpom
f
a - SOOHuii yeOA NO
JOOopHOU l/aCf/lU
3
Puc. I 56. 3J1eMeHTLI KOHCTPYKU"H MeTt!HKa. I -1aTblJ10tIHa1l nOBepxHocTb
2 - cepn.u.esMHa; 3 - nepeD.H'UI nOBepXHOCTb, 4 -- cnHHKa, 5 - KaHaBKa; 6 ncpo
lOj
llla?yu B J1 PelKynu-di HHCTpYMeHT
a
6
6
Bu6A
z
Puc I 57 Pe3b6onapc3Hble nJlalUKH a - Kpyr.i1all, 6 - KBa.llpaTHall,
6 -llIeCTHrpaHHaSl; ? - Tpy6 t laTall
MeTLJHK 118nOMHII8eT C060M 3eHKep 6e3 KpyrnOllJJ1Hq,OBaHHbIX J1eIlTO"
1.JCK C Hape3aHHOH Ha HeM pe3b6oH. KpOMe Toro, MeTt.UiK 11 nnaUIKY
MO)J(HO IIpe)]CTaBHTb KaK pe3b60Hape3Hbie rpc6eHKH, CMOHTHpOBaHHbIe B
Kopnyce H paCnOJIO)KeHHble T8K, I.JTo6bl BHTKM HX pe3b6bI COBna,l..laJIH C
Hape3aeMoH. 3a6opHYIO LJaCTb MeTI.JI1K8 H f1JlaUIKH J],JHI 06pa30BallHSI
3a.llllHX yr.aOB a 38TbJJlYfOT no HapY)KHOH nOBepXHOCTH Ha Be.nMttHIIY K,
K8K <»aCOHHYfO <ppe3Y (pHC. 1.56, 1.57). C ue.nblO YMeHbweHHjJ TpeHHj( no
60KOBbiM CTopOHaM pe3b6bl MeT4HK 3aTblJIYIOT TalOKC H no IIpO<PHJIIO (no
60KOBbiM cTopoHaM) pe3b6bl JJ.J1jJ 06pa30BaHHjJ He60Jlbl.llHX BcnOMora..
TCJlbHblX 3a,ltHHX yr.aOB at ()..{O 20') KpoMe Toro, 3aTbIJIOBaHHe WJIH<poBa-
HHeM BbillOJ1HjJfOT C Hc6oJ1bUIOH 06paTHOH KOHYCHOCTbfO.. T.e C YMeHbIlIe-
HHeM ,LlMaMe;rpa Me14MKa B CTOPOHY XBOCTOBHKa H8 (0,05-0,1). J 00. 3TM
npHeMbl YMeHbweUHjJ TpeHHjJ 4aCTO lIe,nOCTaTOI.JHbJ. BSl3KMe 06pa6aTbl-
108
P a Joe JI I ()630p KOHcmpYKl/uU pe.JlCyulux 1I/lcmpY.i\1ellm06
RaeMble MCTaJ1J1bl MHTeHCHBIIO HaJll1lIafOT Ha 60KoBbie IJOBepXHocTM pe3b-
6bl MeT4HKa. B HeKoTopblX CJlY4astX Bl1aJJ.HHbl pe3b6bl MeT4MKa )\a)J(c
3aBapMBalOTcj( o6pa6aTbiBaeMbiM MeTarIJJOM, 4TO npHBo.aHT K IIOp4e Ha-
pe3aeMoH pe3b6bl H lJ,a)KC n0J10MKe MeT4HKa. B TaKOM CJ1Y4ac HCn0J1b3Y-
lOT CneUHaJlbllble MeT411KM - lIJaXMarHblC H KOppl1rMpOBaHHbIC.
MeT1JHKH C UlaXMaTllblM 3y60'\t - 31"0 MeTt.tHKH C He4eTHbiM
4MCJIOM nepben. 3y6bj( KOTOpblX BbJpC3alOT B llIaXMaTHOM nopSl.aKe OT
ly6a K 3y6y B 06XOJ( no BI1HTOBOH nHIIMH HapC3KI1 (pMC. 1.58, a).
MeT1JHKH c waXMaTllblMH BHTKaMH MMelOT 4CTHOC LJI1CJIO IICpbCB C
llOJ1HOCTbIO Bblpe3aHHblMM BMTKaMH pe3b6bl llepe3 O,ltHH, T.e. Bblpe3alOT Bce
3y6bj( Ha O).\HOM BI1TKe, H8 c.nettYIOllJ,eM OCT8BJJstfOT H T.)(. (puc 1 58., 6).
B IIpOIlCCCC pa60TbI IlIaXM8THbll\4M MeT4MKaMH BHTKH pe3b6bl .neTaJJH
\10rYT Yllpyro ,LleOpMHpoBaTbcj( B HalipaBJ1eHHH A (P"C I 58.. (): JJ.aB..1e-
HMe H TpcHHe Ha 60KOBbiX KOHTaKTHblX I10BepXHocTSIX pC3b6bl 1\1eT4HKa
YMeHbulac1 Cst.
3y6bSl H BHTKH pe3b6bl Bblpe3alOl Ha KMH6pYlOUlCH 4aCTH MeT4HKa.,
HO CCJlH 3Toro He,ltOCTaT04HO, TO MO)J(HO Bblpe3aTb 3y6bSl H H8 3a6opnOH
4aCTH. Tor,lta OCT8BWHeCj( pe)J(YllJ,HC 3y6bSl 6YAYI cpe3aTb CJlOH MeTaJIJla
YJJ.BoeHHOH TOJ1I.UHllbl, YMeHblllHTCjI KPYTSlllJ,HH MOMeHT., HO nOHH1HTCj(
CTOHKOCTb MeT4HKa. nOJIHblC BHTKH pC3b6bl lIa 3a6opHOH 1.JaCTH lie Bbl-
pC3aloT, TaK KaK OCTaBllIHeCjI pe)Kyw.HC 3y6bSl 6YJ1YT neperpYlKeHbl Ka)K-
L1blH "3 HHX 6YJJ.eT BbllJOJIHjI fb CBOIO pa601Y H pa60ry Bcex nOCJ1e)lOBa-
rCJlbHO y.aa.aeHHbIX nepe.u. UHM 3y6beB ().\BYX, 4eTbIpex H T.Jl.).
KOppHI"HpOBaHHble lueT 1 1HKH 06ecne4HB81OT HaMJ1Y41.llHe pe3YJlbTa-
Thl 110 YMeHbIlleHHIO TpCHHst: y HHX Ba 50 YMeHbweH yrOJ1 npO$HJlj(. B
pe3YJlbTaTe MC)KJJ.Y 3y6bSlMH MeT4HKa H 06pa6aTbiBaeMoM AeTajlblO 06-
P83YfOTCSI yrnoBbIe 3a30pbl 110 60KOBbiM CTopOHaM pe3b6bl (pl1c. 1.58 2).
Tpe6yeMbIM IfP0<»H.,1b pe3b6bI nony'-talOT 38 C\tCT KOppeK[MI1 06paTHOM
KOHYCHOCTH 110 cpopMYJ1e
tgo=tgq>(tg( Cl o /2)ctg( Cl}/2)-I).
BbJCOTa OCT8T01.JHOrO HecpC3aHHoro CJ10 MeTaJ1J1a h YKJI8J.J,blsaCTCSl B
MHKponpo<fJHJ1b nOBepXHOCTH C R u =1,O-O,4 MKM OJJ.HaKO CJJettyeT 110-
MHMTb, 4TO nOJlO)KI1TeJlbHble PC3YJ1bTaTbl pa601 bl MeTtJI1Ka J.10CTHraIOTCj(
ro..1bKO B cnY4ae co06LUeUI1j1 eMY lIpI1HY.L\MTC.l1bIlOH oceBOH nODa l U1, CTporo
paBHOM Illary HapC3aeMOH pe3b6bL
1 O
UJaZYH B.l1. Pe)KYWI-IH HHCTpYMeHT
a
6
'-e ntpo
2.e n,po
J -e nepo
It "'l# ,,¥o
6
o
e
3
Puc 1.58. 3neMeHTbr KOHCTPYKl.UfH ycoBepmeHCTBOBaHHblx MeT1JHKOB.
a - C waXMaTHhlMH 3y6bHMH, 6 - C waXMaTHblMIf BHTKaMH;
6 - nOJIOlKeHHe WaXMaTHOrO MeT1IHKa B .neTaJ1H; 2 - KoppHrHpOBaHHbIM;
d - C BHHTOB'bIMM CTpYlKe1JH'bIMH KaHaBKaMH; e - 6eCKaHaB01JHbIH,
JJC - c ceJUI006pa3H'bIM 3aThlJ10BaHHeM 3a6opHOM 1JaCTM; 3 - C 60tlKOo6pa3Hb1
MH 3y6bHMH Ha BellyweH aCTH JIJJH Hape3aHHH TOtlHbIX pe3b6
11 0
P a 30 e Jl 1 0630p KOllcmpYKl/UU pe:>ICyulux UIICmpYMeHmOl:.
MCTqHKH C BHHTOBblMH cTpYiKe'lllblMH KaHaBKaMH HJlH co
CKOCOM lIa lIepeHeii nOBepXHOCTH DOlt yrJloM A (pHC. 1.58, 0)
BblBO)..lj(T CTPY)I(KY H3 KaH8BKH, o6ner48J1 AocTyn CO)J{ B 30llY pe38HHj( 11
YMeHbWajl KPYTJllUHH MOMeHT. n03TOMY OHM 06J1a,l:\8IOT 1l0BblllJeHHOH
CTOHKOCTblO, pe)l(e J10M8fOTCjI.
l)ecKaHaBO'lHble MeT'IHKH (pHC. 1.58, e) MCnOJlb3YfOT .LUISI Hape3a-
HHSI pe3b6 He60J1bworo )]HaMeTpa. OHH o6ecnet.JI1B8lOT 60JlbWee 4HCJ1C
I1epeTO"leK, HeCKOJlbKO 60nee BblCOKoe K84eCTBO pe3b6bl H 06J1a.ll3fOT
II0BblllleHHOM npOlJHOCTblO, t.JTO oc06eHHO BIDKIIO npH HapC3anHH pe3b6bl B
RSl3KMX MeTaJ1J18X, Korona MeJ1KHe MeT4HKM 4aCTO J10M8tOTCSI.
rIp" Hape38HI1H rJ1YXHX pe3b6 B KOHue pC3aHHjJ nepe)..). nepCJtHeH nOBepx-
HOCTblO MeT411K8 OCTafOTCSI KOpHM CTPY)KKH 1 (pHC 1.58., JIC), KOTOpblC
IIPH BblBepTblBaHHH MeT4HKa 1I0na)]afOT 1I0A 38TblJ]OlJ1iYIO nOBepxuocTb 2
M 4aCTO IIpHBO,ltj(T K CKaJIblB8HHIO BCpillHH pe)l(YU(MX 3y6beB. CC,l.1J10-
06pa3Hoe 38TblJ10BaHHC 3a60pHoH 48CTH 06eCneI.JHBaCl Cpe3allHe KopHeM
cnHH04HbIMH KpoMKaMM 3, H BbIKpOlllHBaHHSI 3y6beB He Ha6.nI0.l18eTCSI.
no cnoc06y npHMeHel-n'UI H Ha3H8 1 IeHHIO CT8H)]apT8MH npe,[\YCMoTpeHbl
MeT1IHKH MaWHHHble, M8111HHHO-pYt.JHble, pYlJHble HJIM CJ1eC8pHble., rae4-
HbIe 11 KOHH4CCKHe. KOHCTPYKTHBHO OHH HeCKOJlbKO OTJ1H4aIOTCSI .Ltpyr OT
.LI.pyr8.
MawHllllo-pY'IHble MeT'IHKH npe,LlH83H84eHbl JVUI Hape38HHj( PC3b-
6bI H8 CTaHK8X H BPY4HYIO. npO$HJ1b pe3b6bl lIlnl1<j>oBaH H 3aTblJl0BaH
MeT4HKH ManbIX .lU1aMeTpOB H MeT411KH C KpynHblM 1118rOM pC3b6bl
,lte:I8tOT B KOMnneKTe 113 )..I.BYX WT)'K C UC.ablO YMeUbllleHI1.s1 KpYTSlIUero
MOMeHTa ,lJ,J1J1 IIpe.noxpaHeHHj( OT n0J10MOK MeJIKHX MeT4HKOB H 06J1erl.Je-
HHj( H8pe3aHHj( KpynHblx pe3b6 BPYLJHYfO.
Pyqllble MeT'IHKH npHMeHSItOT ,ltJlj( H8pe3aHHSI pe3b6bl BPY411YIO.
OTJ1H4atOTCJI OT MaWMHHO-PY4HbIX TeM, qTO npo$H.Hb pe3b6bl Y HHX HC
Ill.HH$OBaH M He 3aTblJ10B8H. TpeHMe Ha pa60lJHX nOBepxHocTSIX 11 KPYTj(-
IUHH MOMeHT npH pa60Te BeJ1HKH H3-38 HeT04HocTeH H3rOTOBJICHH"SI H
Kop06..1eHHj( MeT411KOB npH 38 K8J1Ke. n03TOMY pYLJHbIe MeTl.JHKH J.J,eJ1alOT B
KOMnJ1eKTe H3 ,ltBYX HIIH Tpex lIl1)'K C pacnpe,lteJ1CHHCM npHnYCKa 110 nJ10m8-
AH Bblpe38eMOH BU8ttHHbl: ,WlSi nepBoro MeT1.JHK8 - 60 %, BToporo -
30 M TpeTbero - 10 0/0. JUI I1X p83J1HlJeHHj( ita XBOCTOBHKe B03Jle
KBa.LI.p8Ta HaHeceHbl KOJlbL{eBbIe pHCKI1: O)..l.H8 H8 nepBOM MCTt.tHKe, J.J,BC Ha
111
illazyu B.1f Pe)KywHM IfHCTPYMCHT
Bl0pOM M TPH Ha TpeTbeM (4HCTOBOM). Hx MO)KHO pa3JlM4HTb H 110
pe3b6e: 1l0J1Hb1H npO€PH.J1b pe3b6bl HMeeT TOJlbKO I.fHCTOBOM MCTI.JHK.
rae'lHble MeT'IHKH BblHYCKalOTCJI ,ltJHI Hape3aHMjJ raeK. Pa60TalO1
OHH 6e3 BbIBepTbIBaHHSI. OTJ1HI.JafOTCSI OT MaIllI1HHO-PYt.JHbIX YAJIHHeHHo£1
3a60pHOH 4aCTbIO H J]...1HHHbIM XBOCTOBHKOM, Ha KOTOpblH B npoecce
pa60Tbl HaHli3blBafOTCR raHKH. nOCJle 3an0J1HeHMR XBOCTOBHKa raHKaMI1
MeTlJMK BblHHMaeTCjI H3 naTpOHa M raHKH BbICblnaIOTCj(.
Ha cneHa;lbHbIX raMKOHape3HbiX CTaHKax-aBTOMaTax HCIIOJlb3YIOTCSI
raeLJHble MeTI.JHKH C H30rHYTbiM XBOCTOBHKOM, KOTOpblH CJlyiKHT 1I0BO,lt-
KOM AJUI nepe,lta4H KpYTSll1.(ero MOMeHTa (pMC. 1.59).
Puc 1 59 CxeMa pa60Thi rae1.JHOrO MeTIIHKa C H30rHYTblM XBOCTOBMKOM
KOIIH1JeCKHe MeT1JHKH npe.L(Ha3HalJeHbl ,ltJHJ Hape3aHJUI KOHMlJeCKHX
pe3b6. Pe3b6a pa60t.Jeii lfaCTH Bblno..1HeHa Ha KOHyce. Pe)KyT OHM Bcei1
.llJ1HHOH pa60LJeH qaCTH.
CPopMa 3aoopHOH lfaCTH MeTlfHKOB 3aBHCHT OT npHHj(TOM cxeMbl
pe3allHSI: rHepaTOpHOH, npO<}>HJ1bHOH HJ1H KOM6HHHpOBaHHOH (pMC. 1.60). Y
MeT4HKOB 2eHepamopHoli cxeMbl pe3aHUfl pe3b6a HapC3aHa Ha UHJIMH).t..
pc 3a60pHasa lJaCTb 06pa30BaHa nyreM 3aTbIJIOBaHHSI lllJ1H<poBaHMeM KO-
1 I 2
P a:J 0 e 11 I ()630p KOllcmpYKl1uii pe:JICYUIUX U/lCnlpYMellm06
Hyca 110 HaPY)KHOH IIOBCpXHOCTH C yr':IOM YfC10Ha q> (pHC 1.60., 0). MeT-
LlHKH npoflJlL7bllOli CXe.lWbl pe3allUJl HVJelOT 1I0JIHOllpO$H;lbIiYIO pe3b6y_
06pa30BaHuYlo ua KOHyce 3a6opHoM lJaCTH, l:C. Ha 3a6opHoH llaCTH pe3h-
6a KOIIH4eCKa C YrJlOM YK..10Ha <p (pHC. 1.60, 6) Y MeT4HKOB Ko:w6u-
11 UP060U1l0tl cxe'Wbl pe3aHUR 3a60pHa llaCl b C04eTaCT 3J1eMCIITbl lIep-
BOM Ii BTOpOH KOHCTPYKUHH (pHC. 1.60, 6).
l
6
Puc I 60 CxeMbl pe3aHHSI (CJleBa) If €l>opMa 3a6opHoH 1IaCT" (cnpaBa) MCTtfHKa.
a --. reHepaTopHa; 6 - np0<pMJ1bHa", « . - K0\16IflUlpoBaHHaSl_ .') - - reHepaTOp-
Hast, HCKalKCHHaSi npH Hape3aHHH pe3b6bl MeTOJ1.0M caMOla UJl HBaHUI
113
llJac-YH B J1 Pe)f(yw.H HHCTpYMeHT
no IIpO$HJ1bHOM H KOM6l1H11pOBaHHOM cxeMaM pe3aHHj( (pHC. 1.60, 6, 8)
pa6OTaIOT KOHMtteCKHe MeTttHKH C yrnaMH <P (pHC. 1.60, 6) H <P f( (pHC. 1.60, 6),
paBHblMH yrny YKJlOHa Hape3aeMOH pe3b6bJ. B MeT4HKax J])UI U,HJlI1H,l.1pH-
4eCKHX pe3b6 MorYT Hcnonb30BaTbCJI Bce TpH cxeMbl pe3aHHjI.
reHepaTopHble MeT'IHKH nOJlYI.fI1J1H HaH60Jlee lllHpOKoe pacnpOCT-
paHeHHe npH Hape3aHHH QI1JIHHpH4eCKHX pe3b6, TaK KaK OHM npOCTbl B
H3rOTOBJIeHHH H pa60TalOT B 60Jlee 6JIarOnpl1j(THblX YCJIOBHSlX. OCHOBUYl{)
pa60l)' pe3aHHSI BbUJOJ1HJlJOT rJIaBHble (BeplllHHHble) pe)l()'HC KpOMKH ab,
cd Ii ef, paCnOJIO)KeHHble Ha 06pa3YlOllleH 3a6opHoro KOllyca. reHepaTop-
HYIO cxeMY pe3aHHjI MO)KHO BH,lJ.OM3MeHHTb TaK, 4T06bl KaiKD.blH pe)f(yw.HM
3y6 MeT4HKa Cpe3aJ1 CJIOH MeTaJlJ1a He IJO BceM UJl1pl1He BnaLU-IHbl pe3b6bl
a TO;lbKO Ha nOJIOBHHe I.UHPHHbl, 110 C Y,QBOCHHOH TOJIWHHOit TaKYlO cxeMY
pC3allHSI Ha3blBalOT np02peCCU(1l0U. OHa 06ecne4HBaeT YMeHbllleUHe
KPYTjlllJ.HX MOMeHTOB H npHMellj(eTCj( TOJ1bKO np" Hape3allHH KPynllbIx
pe3b6, B OCHOBHOM Tpaneu,eH,L\anbHbIX. Ha rJlaBHblX peJKYl.QHX KpOMKax
MeT1IHKa B 3TOM CJIY4ae BblWJIHQ>OBbIBaIOT ycrynbl B lllaXMaTHOM IIOpSl,Q-
Ke OT 3y6a K 3y6y B 06xo,lJ. no BMHTOBOM J1HHHH.
npotHJlbHble H KOM6HHHpOBaHHbie MeT'IHKH B np0113BOt{CTBe
CJIO)KHee, pe)J(yr nOJ1HblM npo<pHJ1eM. BeplllHHHble H 60KOBbie pe)l()'WHe
KpO\1KM MeT411KOB BblnOJ1HSlIOT npH6J1H3HTeJlbHO O)]HHaKOBYJO pa60l)' pe-
3aHHj(. BCTpe4Hbie 1I0TOKH CTpY)I(KH YC.l10:>KHSlJOT ee Ae<J>opMau,HfO OTBO,lt
H pa3Mew.eHHe B KauaBKax. B pe3YJ1bTaTe - 60J1bUIl1C KpYTjlIUHe MOMeH-
rbl 11 Bblwe lllepOXOBaTOCTb 1l0BepXHOCTeH pe3b6bI, Hape3aHHOH B BSl3KHX
MeTaJ1jlax. n03TOMY HCII0J1b3YIOTCjI OHI1 ,lJ,JISI Hape3aHHSI u,H.nHH)]pH4eCKMX
pe3b6 KpaHHe pe,lJ,KO (TOJlbKO ,nnSi pe3b6 IIOBblWeUHOH T04HOCTH B xpynKHx
MaTepHan8X, TaKHX, KaK 4yryu H 6pOH3a).
nOHM)I(eHHaji T04HOCTb pe3b6bI, Hape3aHHOH reHep3TopHblMH MeT4H-
KaMH MCTO)]OM caM03aTj(rHBaHHSI, Bbl3BaHa oceBOH COCTaBJlj(fOm.eM CHJlbl
pe3aHHjI PO. nO)] ee B03lJ.eHCTBHeM Ha OIlOpHblX 60KOBbiX KpOMKax bh,
dnl, In MeT4HKa (pHC. 1.60, a) B03Hl1K31OT 60.abUJl1e J],aBJ1eHl1S1, KpOMKH
BHC.lJ.pJlfOTCj( B MaTepHaJI 60KOBbiX CTOpOH TOJ1bKO 4TO 06pa30BalfHbix
BHTKOB pe'3b6bl It CHHMafOT C HHX )..{onOJ1HHTeJlbHYfO CTPY:>KKY. 3aKoH BHH-
TOBoro ).(BH)J(eHHSI MeTttHKa HapywaeTcj(: 3a O.QHH 060POT OH nepeMew.a-
eTCSI Ha BeJ1HttHHY, MeHblllYK> lllara pe3b6bl. PeanbHaSi cxeMa pe3aHHj(
npH06peTaer BM)]., H306pIDKeHHblH Ha pHC. J .60, 2. MCKIDKaeTC)1 npOQ>HJ1b
114
P a 30 e II I 0630p KO/lCmpYK'lIUII peYlllux UHcmp)l,weHm06
pe3b6bl. BnaJ],HHa pe3b6bl CT8HOBHTCjI UlMpe (B,>B), a ee Cpe.lJ.HHH .l1Ha-
MeTp - 60JlbWe cpe,nHero AH8MeTpa pe3b6bl MeTlJHKa. JTO »BJleHHe
1133blBalOT pa36ufJaUUeM pe3b6bl 110 cpeOlleJuy ouauenlpy. 4eM 60J1b-
we pa36HBaHMe, TeM 60;Jbllle pa36poc p83MepOB pe3b6bl B napTHH H3pe-
3aHHbiX J]eTaJICH H HH)Ke TOlJHOCTb pe3b6oHapC38HHSI. 60KOBoe pe3aHMe B
YKa38HHbiX YCJ10BI1HX ocyecTa;uIIOT He TOJlbKO onopHble KpOMKH 3y6beB
3a60pHOH 4aCTH MeT4HKa, HO H OIJOpHbIe KpOMKH KaJIH6pYlOweH lJ8CTH
HaH60nblllee pa36HBaHMe Ha6Juo,naeTCj( Ha nepBblX BHTKax pC3b6bl
(MCHbllle onopHblX KpOMOK BocnpMHMMaCT CHJIY Po)' B pe3YJlbTaTe lJero
pe3b6a no cpCJ],HeMY .lJ.HaMeTpy CTaHOBHTCSI KOHHlJeCKOM HJ1H KOpCCTHOH.
CHJla nepeMemeHHj( wnHH.QeJUI CBepJ1HJlbHOrO CTaHKa rIP" Hape3aHMH
pe3b6bl caM03aTSlrMBaHHeM HanpaBJlCHa B CTOPOHY Po H npHBO.l1HT K
YCHJ1eHHlO OTMettCHHblX SlB..1eHMi:i.
npO<pHJlbHble 11 KOM6HHMpOBaHHbie MeT4HKM B YCJIOBHSlX pa60Tbi
caM033TJlfHBaHHeM TaK)J(e OTCTafOT no 1113ry H OCYWeCTBJ1j1IOT .l10n0J1-
HHTeJ1bHOe 60KOBoe pe3aHHe, HO TOJ1IQMHa )..{OIlOJIHHTeJlbHOrO 60KoBoro
cpe3a MeHbwe paCLJeTHOM TOJ1lUHHbl a' TeopeTH4eCKOH CXCMbI pe3aHHjI
(CM. pHC. 1.60, 6, 8). n03TOMY oceBble CHJ1bl OlJeHb cJ1a60 BJ1HSlfOT H8
MCKIDKeHHe BlIaD,HHbl pe3b6bl H pa36HBaHHe.
.
YMeHbwHTb pa36HBaHHe pe3b6bl OT B03).(eHCTBHjI oceBOM CH;lbl I1PH
nape3aHHH pe3b6bl no reHepaTopnoH cxeMe MO:>KHO nYTeM C0311aHMSI yc-
JIOBI1H, KOJ"',Lla 3Ta CHjla BocnpHHHMaeTCj( He OIlOpHblMH KpOMKaMH MeTLJH-
Ka, a CneUMaJlbHblMM 3J1eMeHTaMI1 KOHCTPYKUHM MeT4H.Ka.. CTaHKa 11.,111
lIpHcnoc06JleHHj(. KpOMe Toro, pa36MBaHHe YMellblllaeTcSI npM YMeHbwe-
HI1M oceBoH CH..1bl HJIH OrpaHMLJeHHH pe)l(ymeH cIloc06HOCT11 onopHblx KpO-
MOK MeT4MKa.
HaHnY4llJHC pe3YJ1bTaTbI 06ecne4HBalOTcj( I1PH Hape3aHHH pe3b6bl no
KonHpy, KOr.l{a MeTLfMKY coo6lUaeTcR oceBoe nepeMemeHHe, cTporo Co-
oTBeTcTBYlOwee lllary Hape'3aeMOH pe3b6bl (oceBaSi CMJla BocnpHHHMa-
eTCj( ,neTaJ1»MM KOI1Mpa), HnH npH M3rOTOBJ1eHHH nepelHcM pe3b60BoH
HanpaBJ1S110U\eH 1.JaCTH Y 4HCTOBoro MeT4HKa KOMnJ1eKTa (oceBaSi CHJla
BOC npHH H MaeTCSI pe3b60H HanpaB.rtj(lOlUeM lJaCTH).
OceBaSi CMJ1a pe38HMj( YMeHbLUaeTcj( B CJlY4ae npaBblx BHHTOBblX
cTpYJKe4HbiX KaHaBOK C 0)=30° Y MeT4HKOB .l].J]SI Hape3aHHSI npaBoM pe3b-
6bI H npM Bbl60pe COOTBeTCTBYlOWMX reOMCTpMllCCKHX rtapaMeTpOB
MeT4HKa [133, 134; 268].
115
Wazyu B.H Pe)l(YWHR HHCTpYMeHT
OrpaHHlJeHHe pe)K)'tneH clIoco6HOCTH OnOpHblX 60KOBbiX KpOMOK MeT-
4MKa AOCTMraeTCSI YMeHbUJeUlieM BeJl MqltlH bl 3aTbl.HOBaHHSI MeT1.IHKa no
npOQ>HJlfO (MeHblJle 38,nHMe yrJ1bl a. y 60J<OBbIX pe)KYIIJ,HX KpOMOK), 1131"'0-
TOB;leUMeM MeT4HKOB He38TbIJJOB8HHbl\111110 npOQ>MJ1fO HJIM 38TbIJIOBaHHbl-
MH He H8 BCe" lllMpHHe lIep3 (oceB8j( CHJ1a BocnpHHMM8eTCjI He KpOMK8MM,
a onopHblMH 60KORblMH n.:lOwa.lJ.KaMH pe3b6bl MeTt.tHKa C at =0), 3aTblJl0-
B8UHCM pe3b6bl MCT4HKa no npOQ>HJlfO H8 KaJ1M6pYIOW.CH 48CTH B 06e
CTOpOHbl OT Cepe,ltHHbl nepa (npH 38XO.Lte KaJ1116pYfOWeH 4ac fH MeT4HKa
B OTBepCTHC oceBaj( CHJ1a BocnpHHHMaeTCjI 604K006pa3Hb1MH OIJOpllblMI1
nJ1ow.8)(KaMM 1 60KOBbiX CTOpOH 3y6beB MeT4HK8) (CM. pHC. 1.58, 3).
YVlCHbJlleliHe pa36l1BallH PC3b6bl, BbI3blBaCMoro pa)..lHaJlbllblMH KOJle-
6alll1MH MeT4HKa 01' 6HeHHJI 111IlI1HlleJ1j( CTaHKa, pa)J.HaJlbHoro 6MCHM.iI
KpOMOK MeTLJMKa H8 3860pHOH LJ8CTM H JJ.pyrHMH npHLJHHaMM, t:(OCTHr8eTCSI
YMeHbllleliMeM M3ClllTa6HOCTM 3THX <j>aKTopOB HJIH OrpaHI1LJeHHeM paAH-
aJlbHblX K0J1e6aHHH MeT4HKa IJpMHY.lJ.HTeJ1bHbIM HanpaBJleHHeM ero 110 IIpH-
cnOC06JleHHIO MnM Hape3aeMOMY OTBepCTHIO.
Pe3b60Hape3Hbie ."OJlOBKH npC.lJ.H83Ha4eHbl .lJ.JIj( Hape38HHSI BHYTpeH-
HHX H HapY)KHbIX pe3b6 M IlpeJ.J,CTaBJ1S1fOT C060H KaK 6bl C60pHb(e KOHCT-
PYKUHH MeT1.JHKOB H nJ1ameK, nepbj( KOTOpblX MoryT nepCMewaTbCSI B
pa.lJ.HaJlbHOM H8I1paBJ1eHHH H p8CKpblBaTbCjI H8 BeJIHlIHHY, JI0CTaT04HYIO
.a..l Toro, 4T06bl 1I0c.,1e OKOHl.faHHj( Hape3afiHjI pe3b6bl ro.nOBKY He CBHH-
4HBaTb, a npOCTO CHSIl b C .lleTaJlM B oceBOM H8I1paB..1CHMH.
f103TOMY pe3b60Hape3HbiC rOJIOBKH, 06Jlal.{aj( BceMH IIpeHMyecTBaMI1
C60PUbiX HHCTpYMeHTOB, 06ecnC41188fOT 60nce BblCOKYIO IJpOH3BOLtMTeJlb-
HOCTb pe3b6006pa60TKH H 1l03BO.l1j(IOT peryJ1HpOBaTb p83MepbL
fl pH H 1..(11 II HaJ1 bH ble cxeM bl KOHCTPYKI..(H M pe3b60 HapC3HblX r0J10 BOK npe,iJ.-
CT8BJleHbl Ha pHC. ] .61, HX H33blBalOT ca/woomKpb16aJOu/u,,,tUCJl, T8K KaK B
KOHue Hape3aHHSI pe3b6bl lIJ1aWKH aBTOMaTHyeCKI1 yrOll81OT (pHC. 1.61, a)
HJU1 paCXOLtSlTCSI (pHC. 1.61, 6-2) JJ..il oTBoJJ.a rOJIOBOK B HCXO,lJ,IfOe nOJIO-
)KeHMe. flpH IIO.llrOTOBKe K p860 re r0J10BKa 3aKpblB8eTcj( BPYlJHYIO B
cJIYLJae pa60Tbi Ha TOKapHbix H peBo;lbBepHblx CTaHK3X. TaKHe rOJIOBKH
H83blBafOT neepaU/alOu/UJWUCJl. Y 6paU/alOU{uXCJl ronOBOK ,ltJ1j( TOKap-
HblX aBToMaToB OTKpblB8HHe M 3aKpblBaHHe r0J10BKH oCYU{CCTBJlSlCTCSI
8BTOMaTH4eCKM.
116
P a 3 () e'l I 0630p KOHcmpYK1IUti pe:JICYUlliX UIlCnlp}'We1/m()(j
a
2
.3
M-M
Puc /.6/. CxeMbt pe3b6oHape3Hblx rO..l0BO'" a -l1JUI BHYTpeHHcH pe3b6hl
(I - rpe6ellKM, 2 - npH3Ma, 3 - Kopnyc), 6, 6, ,'" - Il.nSl HapY)KHOH pe'3b6bI C
I1."aWKa\tM 6 -- nJ10CKMMM pallHaJIbHblMM, ( - TaHreHUHaJ1bHbIMH
c - KpyrJ1bIMM pallHaJ1bHblMH (rpe6eHKaMM)
Pe/KYWHe JJleMelfTbJ IIJI3WeK K rO.!IOBKaM )(';UI BHY. peHHHx pC3h6 110
KOHCTPYKIUIH clloc06y 06pa30BaHHSI H reoMeTpH4eCKHM lIapaMeTpaM Ta-
KHe )J(C, KaK H IICpbSl Y MeTLJHKa.
nnawKH H rpe6eHKH K rOJJOBKaM )J...ljI HapY)KHbIX pe3b6 npeD,cTaBJISIIOT
C060M pe3b6oHape3Hbie rpe6eHKH HJIM pe3b60Hape3Hbie q>acoHHblC pC3l1.bl.
11 i
WaZYH B H PeIKYInHH HHCTpYMeHT
CTep)KHeBble (CM. pMC. 1.61, 6), npH3M8TH4ecKHe (CM. pHC. 1.61, 8) H
KpYr.Jlble (CM. pMC. t .61, 2) C npHCYIIJ.HMH HM reOMeTpH4eCKHMH napaMeT-
paMH H cnOC06aMH HX 06eCne4eHHj(.
Hape3aHHe pe3b6bl rOJlOBK8MM ocYU(eCTBJUleTCj( B OCHOBHOM MeTO-
t{OM CaM03aTrHBaHH1I, npH KOTOpOM no,n B03,QeHCTBHeM OCeBblX CHJl
IlpOHCXO,QHT nO,ape3aHHe OnOpHblX CTOpOH BMTKOB Hape38eMOH pe3b6bl TaK
>Ke, K8K H IIPH Hape3aHHH MeT4MK8MH. TOJ1bKO Cpe):tHHM ,QH8MeTp pe3b6bl
Hape3aeMOrO 60JlTa CT8HOBHTCjJ MeHbllle. KOHCTPYKQH1I KpyrJ1blX pe3b60-
nape3HbiX rpe6eHOK n03BOneT YMeHblIlHTb nO):tpe3aHHe nyreM orpaHHe-
HMjI pe)KYll\eH cnoc06HOCTH OIlOpHblX KpOMOK 3a CLJeT YMeHbllleHHj(
3a,LtHHX yrnOB. TaK K8K a.=3rcsin(K-x)/R (pHC. 1.62), a BenM4HHa K -
KOHCTaHTa rOJIOBKH, TO YMeHbWHTb yrOJ1 npH BeplllHHe a., 8 O,nHOBpCMCHHO
H 60KOBbie 3a,l:tHHe yrJ1bl H8 OIlOpHblX KpOMKax MO)KHO, yseJ1H4HB x -
npeBblllleHHe KpOMKH rpe6eHKH H3JJ. QeHTpOM ,l:teTaJ1H. 38TOQK8 lIepe,l:tHeM
1I0BepXHOCTM noD. yrJIOM A. YBenH1.JMBaeT 3H81.JeHHe x B CTOPOHY K(L1H6py-
fOl.1.lHX HHTOK, '-ITO oco6eHHO )KenaTenbHO. KpOMe Toro, yrOJI A. COBMeCTHO
C yr;loM co, KOTOpblH H83blB3erCj( Y2ll0./w omeooa cmpYJ/CKu, Hanp8BJUIeT
CTPYjJ(K}' no no)..{a4e ronOBKH.
--1-,
,
\
.,
I
'--1---'
Puc 1.62. feoMeTpH 1 1eCKHe napaMeTpbl KpyrJIOH rpe6eHKH
Donee BblCOKajl T04HOCTb pe3b6oo6pa60TKH, IIpOCTOT8 KOHCTPYKlJ.HH 1-1
H3f'OTOBJ1eHMjI, a TaK)f(e 60J1blllee, qeM y ,ltpyrHx THnOB rOJIOBOK, 4HCJ1()
nepeTo4eK o6eCne'-lHJIH rOJIOBKaM C KpyrJIblMH pa,l:tHaJ1bHbIMH rpe6eHK8MI-1
npel1MymecTBeHHoe pacnpocTpaHeHHe B MaLUHHocTpoeHHH
118
P a 3 0 e.7 J. 0630p KOllcmPYKl/Ull peJlC}'lllUX UllcmpYMellm06
Pe3L60llape3HLIe tpe3bl (.l1HCKOBble H rpe6eH\f8Tble) IlpeJ,J,H83H8lJe-
Hbl AJ1)} cppe3epOBaHHSI H8PY)I(HbiX H BHYTpeHHHX pe3b6.
)l:HcKoBLle tpe3LI jlBJHUOTCSI pa3HOBHJ],IiOCTbfO cp8COHlibIX. 3y6bjJ
OCTpOKOHe4Hble, nocne,nOB3TenbHO CMeeHbl OTHOCHTeJlbHO Jtpyr .l1pyra B
OCeBOM Hanp8BJleHHH. B pe3ynbTaTe Ha 60KOBbiX CTopon8X cppe3bl 3y6beB
B J].Ba p838 MeHbllle, 1.JeM H8 nepM$epMM (pHC 1.63, a). KIDKL\bIH 3y6
pa60T8eT TonbKO BeplllHHHoH M OJ(HOH 60KOBOH KpOMKOM. HeT BCTpe4HbiX
nOTOKOB CTPY:>KKH. OLJeHb Ma..18j( TOJI111MH8 cpe3a 60KOBOM KpOMKOM YBC-
JlMt.JHBaeTCjI B,ltBOC, YMCHbwaeTCSI KpYTSl1lJJfH MOMenl H nOBbllllaeTCSI
CTOHKOCTb <}>PC3. Bce 3TO 6naronpMSlTHo CK83bIBaeTCj( H8 MX pa60Tc.
t
6
s"
v
: ge3b\
r
OCb
oemfl/JU
V o : SICP
-
Puc I 63 AHcKoBaSl pe3b6oHape3HaSi t»pe3a
a -1\OHCTPYKUIUI pe3bt, 6 - CXCMa pa60Tbl
11
Wa?YH B./1 Pe)KYllJ,HH HHCTpYMeHT
Ila CTaHKC <ppe3Y YCTaHaBJ1MBalOT nOLl yrJ10M 1I0,l1'beMa pe3b6bl t
(pl1c. 1.63., 6) H C006U3IOT eM BpaLneHHe (r.fIaBHoe .LtBH)KeHHe). 06pa6a-
'I blBaeMast .u.eTaJ1b Bpaw.aeTc» M COrJ1aCOBaHHO I1epeMewaeTcSl B oceBOM
HanpaBJleHHH Ha O,ltHH war 3a nOJ1HblH 060POT (J],BH)f(eHM KpyroBoH M
oceBoM lIoJ],aLJH). ,l{McKoBble <ppe3bl IJpHMeHSlIOT J],.,1jJ Hape3aHHj( pe3b6
KpynHoro lllara, B OCHOBHOM TpaneueH.LtaJlbHbIX.. 4epBSlKoB H JJ.pyrHx
pe3b6, KpoMe IJpjJMoyrOJlbHblX.
rpe6eHQaTLIe tpe3bl - 3TO TOJKe $acoHHble <»pe3bl, HO C 33Tbl.,10-
BaHHblM 3y60M. PaCII0J10JKeHHe 3y6beB KOJ1bueBoe. B IIpoQccce pa60Tbi
pe3a Bpaw.eTcjJ co CKOpOCTbtO pe3aHHjf IIPH o)..tHoBpeMeHHoM COrJlaCO-
BaHHOM BpaweHHH Ii nocTYIlaTeJ1bHoM nepeMemeHHH 33rOTOBKH HJ1H <ppe-
3bl (pHC. 1.64). B HaLJaae pa60Tbi <ppc3a nepcMewaeTc elI(c H B paH-
aJlbl10M HanpaBJ1eHMH .no Bpe33HMSI Ha nonHYfO BblCOry npoQJHJ1j( Hape33c-
MOH pe3b6bI. flonHaj( pe3b6a Ha ,aeTaJlH 06pa3yeTcSI 3a I ..25 060poTa
3arOTOBKH 4eTBepTb 060poTa He06xo.l1l1Ma J],J1S1 HCnpaB.ilellHSI JIPOQ>HJUI
Hapc3aHHoM pe3b6bl 110 BblCO re Ha Y4aCTKe Bpe3aHHj(. <I>pe3bl HCII0-,1b3YIOT
B OCHOBHOM DJUI OCTpoyrOJlbllOH pe3b6bl Hc60.Hbllloro rnara. )V1S1 Hape3a-
HMSI pe3b6 C Me;IKHM rnarOM pe3b6y H3 <ppc3e ,lteJ1afOT C Y.LI.BOeHHbIM
rnarOM, HO Ha Bcex LJeTHbIX 3y6bSlX CMewafOT ee B oceBOM HanpaBJ1CHHH
Ha BenHlJMHY lllara 110 OTHOUJeflHfO K HeJ.leTHblM 3y6bSlM.
a
3a20mOKa
6 Ja2omo4Ka
f/Jpe3a
P@JlJooal ,pe3a
Puc: I 64 CxeMa pa60TbI rpe6eH4aToH pe3b6onape3HoH (pe3bl.
a - npH Hape3atll1M Hap}?KHoH pe3b6bl, 6 - npM Hape3aHMH BfI}'TpeHHeM pe3b6bl
120
P a 3 0 e '/ 1. 0630p KOHclnpYK1/uU pe:J/(VllIUX u/lcmpY,,tellmOfl
Pe3UOBbie rOJIOBKIl .aJlH CKOpocTHoro +pe3epOBaJlHH MCIJOjlh3Y-
lOT tUBI Hape33HHSI KPYHHbIX, npeMMYJI{eCTBeHHO HapY)KHbIX pe3b6 XOJ.10-
BblX BHtlTOB H 4epBSlKOB B KpynHocepMHHOM H MaCCOBOM IIpOM3B0l1CTBe 110
MeTOJJ.Y HapY)J(Horo H BHyrpeHHero KacaHHjJ. Vlx HHor.aa lIa3blBalOT 1'0-
JlOBKaMH ,LtJISI BI1XpeBOro uape3aHHlI pe3b6bl.
IIIMpoKoe pacnpOCTpaHCHl1e, KaK 60Jlec IJpOH3BO,l:\HTCJ1blibIe, 110JIYt.JHJIH
r0J10BKM, pa60TalOWHe 110 MCTO,lty BuyrpeHHero KacaHMSI. KOliCTpYKrHBHO
OHM IIpeJlCTaBJISIIOT C060H Kopnyc B BMl1.e KOJlbLla C YCl aHOBJICHHblMH B
HeM TBep.nOCII;laBHbll\fM pe3uaMI1, pa60TalOWHMH 110 CXCMC pHC. 1 65.
06pa60TKa Bej\eTCSI Ha TOKapHoM CTaHKe. ,[(cTaJlb 3aKpenllSleTcSI B UCH-
Tpax. rO.,lOBKa C OTLle..1bllblM IIpMBOJlOM YCTaHaBJlHBaeTCSI Ha cynnopTe
TOKaplforo CTaHKa, Bpaw.aeTClI H BMeCTe C CYIIIIOPTOM lIepel\.1ewaeTcSI R
oceBOM HanpaBJleHHI1 Ha 1.lIar pe3b6b' 3a oJJ.n 060POT ).leTaJIM. IlpoH3-
BOJtHTCJ1bHOCTb 06pa60TKH M3-3a BblcoKoM CKOpOCTH pe3aHHSI B 2.,5-3
pa3a BbllllC, l.JeM <ppe3aMH.
6
1
,
OC6 8pOu.(NI.I"
peal/adou eOAo8/(u
Pue J 65. CxeMa pe3uoBoM pC3b6oHape3HoM rO:lOBKH.
a --- cxeMa paGoTbl, 6 - KOHCTPYKIUISI PC3UOB
1.8.2. Pe3b6ollaKaTHbic "HC I pYMeJlTbl
OO;tYt.JcHHe HapY)KHbIX H BHyrpcHHHx pe3b6 MeTOlJ.OM XOJlO.l1HOro flJlaC-
TH4eCKoro ,LteQ>opMHpoBaIlMSI flYTeM BbIJlaBJ1HBaHMj( npO)HJ1S1 HHcTpYMeH ra
Ita 3arOTOBKe 11'3 IIJIaCTH t 1Horo MeTaJIJ1a SlBJISlC'I CSI HaM60Jlec nporpeccHB-
IIblM MeTOD-OM pe'3b6006pa30BaHHjJ, KOTOpblM xapaKTepM3yeTcSI ca \10M Bbl-
121
llIa?yu B If PeIKYIIJ.H}I HHCTpYMeHT
COKOH npOH3BO,ltHTeJlbHOCTblO, BblCOKOH CTOHKOCTbfO pe3b60H8KaTHbiX HHCT-
PYMeIlTOB., nOHH:>KeHHbIM P8CX0110M 3J1eKTp03HeprHH Ii MeTaJJJI8 H8 pe3b60-
Bble lleTaJlH, 8 T810Ke BblCOKHM K84eCTBOM 06p860TaHHblX no BepXHOCTeH:
nOBbIIlleHH8j1 np04HOCTb H H3HOCOCTOHKOCTb, ,nOCT8TOlJHO BblCOK8jJ CTeneHb
T04HOCTM (8--4-jJ), HM3xajJ mepOXOBaTOCTb (R a =1,o-O,2 MKM).
HaK8TbiBaHMe pe3b6 H8 cneu.HaJ1bHbIX pe3b6oH8KaTHbiX CTaUKax
BblnOJIHjlfOT pOJ1HKaMM H nnalUKaMM, npeMMYllJ.eCTBeHHO no cxeMaM
pHC. 1.66, 8 H3 MeT3.i1JIOpe)J(YllJ.HX CT8HKax - pe3b60H8KaTHblMH ro-
jlOBKaMM H paCK8THHK8M11 (6eCCTpY)Ke4HbIMH MeT1.IHK8MH).
Pe1bOOHaKaTHbie DJlaWKH KOHCTPYKTHBHO npOCTbI. [1pe,aCTaBH1U01
C060H J1JIHT61 UJHpHHOH, paBHOH ,aJIHtle H8KaTblB8eMOH pe3b6bJ, C pe3b60-
BblMH HHTK8MH 1I0,lJ. yrJIOM t K HaIJpaBJ1eHHIO ,aBMiKeHHjJ, paBHblM yrny
1I0)..l'beMa pe3b6bI. HenO,UBH)J(HajJ nJI81UK8 06R3aTeJlbHO HMeeT 3a6opHYI()
Ii' KaJIH6py fO llJ.YfO /K 11 c6paCblB8fOllJ.YIO 1(' 1.J8CTH (pHC. 1.66, a). Ha1160Jlee
pacnp0CTpaHeHH8S1 cl>opMa 3a6opHoH 48CT11 - IJOJ1HOUP0<pHJlbU8jJ.
Pe3b6ollaKaTHLIe pOJlHKH .l1elafOT C MHor03axo,nHoH PC3b60H., npH"
t.teM )1HaMeTp H 4HCJ10 3aXO,lJ.OB pe3b6bl Bbl6Hp81OT TaKI1MI1, I.JT06bI yrOJI ec
1I0.l1'bCM8 6bUI paBeH yrny no,a'beMa pe3b6bl AeT8.rlH. l-l8K8TblBaHHC pe3b6bl
pO;U1KaMH 06ecne411B8eT TOI.JHOCTb 6--4-H CTeneHH, TOrl{a KaK HaKaTbIBa-
HHe IIJlaWKaMI1 - TOJ1bKO 8-6-H. KpoMe Toro, nnailiKaMH HaK8TblBafOT
pC3b6bl ,lJ,HaMeTpoM OT 3 ,lJ.0 24 MM, a ponHK8MH - OT 2 ,lt0 60 MM.
CYlUeCTBYIOT Ii ttpyrl1e cxeMbl H8K8TblB8HHjJ (CM. p11C. 1.66). H8H6o-
Jlce npOH3BO,lJ.HTeJ1bHajJ H3 HHX - fJJJaHeT8pHoe HaK8TblBaHHe C T8HreUUH-
8JlbHOH 1I0.na4eH 3arOTOBOK (pMC. 1.66, c).
Pe3booHaKaTHbie rOJlOBKH KOHCTPYKTHBHO nOBTopSiIOT pe3b60Ha-
pe3Hbic C KpyrJlblMH pa,nHaJ1bHblMH rpe6eHKaMH, HO BMeCTO pe3b6ouape3-
HblX rpe6eHoK Ha nOD.WHnHI1KaX K8t.teHHSI YCT8nOBJleHbi pOJ1HKM C nOJIHO-
npo<pHJ1bHOH pe3b60H Ha 3a6opHoH 48CTH. rOJ10BKI1 npe.LlHa3Ha4eHbl .l{.I1j(
HaK8TblBaHHjJ H8PY:>KHbIX pe3b6. flo.n;06Hble 11M KOHCTPYKLJ.I1M MOJKHO HC-
I10J1bORaTb H .n;njJ HaK8TbiBaHMjI BHyrpeHHHX pe3b6 60J1blllOrO .LJ.Ha\te1 p8.
B TpYAHO.LJ.OC1)'IIHbIX MeCT8X MOJKHO HCnOJlb30B8Tb T8HreHUHaJlbt-Ible
pe3b60HaK8THbie r0J10BKH, npHHUHIIHa.rlbHO npe.LlCT8BJlS1fOlltHe C060" ,l1.BYX-
pOJKKOBYIO BHJ1KY C H8KaTHblMH p0J1HK8MI1 H8 KOHLJ.ax P0)KKOB. T3K8jJ
ronOBKa nOJ,1aeTCR Ha 3arOTOBKY B pa.l1HaJlbHOM HanpaBJIeHHH.
PaCKaTIIHKH, HJ1H 6eccTpy*eQHble MeTIJHKH, npl1MeHjJfOT .LlJUI
06pa30BaHH1I BHyrpeHHHx pe3b6 MaJ1blX 11 cpeAHHX pa3MepOB, KOIICTPYK-
THBUO flOXOJKH lIa MeT4HK, HO 6e3 CTpYIKe4HbiX K8HaBOK (pHC. 1.67).
122
P a 3 0 e 11 J. ()630p KOHcmpYK1luii PeJICY'llllX UlIcmpy"weumo6
z
s
v--
v "
i)
rue. 1 66 HeKoTopble cxeMbl HaKaTb1BaHM pe3h6bt Ha CneUHaJ1bHb1X CTaHKax.
- n:JOCKMMM nJIaWKaMH, 6 - C pa.lJ.HaJlbHoti nOJ1a t leti pOJlMKa" (1 - C TaHreH-
UHanbHoti nOllatleti 3arOTOBOK; 2 - nJlaHeTapHoe C TaHreHIlHaJ1bUof;; nO.ll.at.Jeti
3arOTOBOK; () - C npOllOJ1bHoti nOD.atJeh 3arOTOBOK
L
120 '
Puc J 67 6ecCTp)'iKC t tHblH MeTMK .!L'UI o6pa30BaHHSI BHYTpeHHHx pe3b6
MeTo.nOM nnaCTHt.JCCKoro JIe4>opMMpoBaHHSI
123
Lllazyu B J1 Pe)Kyw.H" HHCTpYMeHT
1.8.3. Pe3b6olUJIHtoBaJlbllbie HHCTPYMCIITbl
3TO a6pa3HBHbIe HHCTpYMeHTbl, npe){Ha3Ha l leHHble )J.JHI nOJIY4CHH}I
TOIJHblX pe3b6 WJ1J1<»os8HHeM KaK noc;le npelJ,BapHTe.,1hHOH 06pa60TKJ.1
Jle3BHHllbiMIi HHCTpYMeHTaMM, TaK Ii 6e3 Hee, no uenoH 3arOTOBKe. OUH
IIpe,LlCTaBJIj(IOT C060H 06bl4Hbie WJIH<p0BaJ1bHble KpyrM C npo<pMJIeM
Bna)J.HHbl w.l1H<»yeMoH pe3b6bl. KpyrH MorYT 6blTb O.LIHO- H MHorOHH-
TOLfHbIMH, pa60TalOw.HMH 110 cxeMaM <ppe3epoBauHSI COOTBeTCTBeHHC
JH1CKOBb[MH H rpe6eHt.taTblMM <ppe3aMH. OAHOHHT04HblMH KpyraMJ.1
06eClJe4HBaeTcj( 60ol1ee BblCOKall TOLJIIOCTb, 4CM MHorOHMTOLlHbIMH, HC
II po H3BO,LIHTeJoI hHOCTb pe3b6oo6pa60TKIi 3HalfHTCJlbHO HHIKC.
KOHTpOJlbHbJe BonpOCbl
] Ha30BMTc cnoc06bl 06pa30BaHHSI pe3b6bl.
2 JIe3BHHllbiC HHcTpYMeHTbl )].J1 06pa30BaHI1 pe3b6bl. H3H6oJlee IIpOH3-
Bo.nMTeJlbHble H3 HHX.
3. J.I'lCMeHTbl KOHCTPYKUHH H reOMeTpH4eCKMe lIapaMeTpbl pe3b60BbiX
pe3UOB, rpe6eHoK, MeTI.JMKOB, nJ1aWeK Ii <»pe3.
4. Pa3HOBH,LlHOCTH MeTLlHKOB Ii nJlallleK.
5. CXCMbl pe3allHlI MeTLJI1KaMH H HX BJIHj(Hl1e lIa T04HOCTb PC3b6006pa-
60TKM.
6 MepoIlpHTI1j) no YMeHbllJeHl110 pa36l1BaHI1S1 pe3b6bl MCT4HKaMH.
7 Pe3b6oHape3Hbie M pe3b6oHaKaTHbie rO.aOBKH, 06J1aCTH HX paUHoHa:lh-
Horo upHMeHeHHj(.
8 npeHMywecTBa pe3b60HaKaTbIBaHHj( lIepeA pe3b60Hape3aHHeM.
9. Pa3UOBHlJ.HOCfH pe3b60HaKaTHbix HHcTpYMeHToB Ii HX TeXHO;lorHtlec-
Kl1e B03MOIKHOCTH.
1.9. 3Y60PE3HbIE HHCTPYMEHTbI
1.9.1. Cnoco6bl IIspe3allHH 3y6'1aTblx H3,l.1eJlHH
3y64aThle H3JJeJ1Hj( WHpOKO HCIJOJlb3YfOTCjJ B KOHCTPYKUHjJX MaWHH J.1
npH6opoB. K HHM OTHOCj(TCj( 3y6l.J8Tble KOJleC8 11 IllJlHLteBble BaJ1bl C
pa3J1H4HOH c1JOpMOM 3y6a., 3Be'3A04KM uenUblX lIepeAa4 H .upyriic llo,no6Bble
M3;J,eJU1j(. Hape3aHMe 3y6beB raKMX 113,LleJ1HH BbIfJOJJH})fOT ,LlBYM}) OCHOBHbl-
MH MerO)J.aMH: MeTo,aOM KonHpOBaHHjI J1 MCTOAOM 06KaTKH HJIM 01 H6aHH,
124
P a 3 () e JI J. 0630p h.Ollcmpy".,/UU peJI(VUlliX UlIClnpy..",ellnl06
npH MeTOC KOIIHpOBaHHH pe)Kyw.aSl KpO'\1Ka HHe I PYMeH ra KOIIM-
PyeT eBOH pa3Mepbl H cl>OPMY BO Bna,l.l.HHe Me)K)J.Y 3y6bSlMH 06pa6aTblBa-
eMOH .neTaJIH. Bblpe3aHHe MaTepHaJI8 H3 BllaAHHbl ,lJ,eTaJIH eOBcprnaeTCSI
110 IIpHHU.HIIY <»pe3epOB3HH)), AOJIOJleHH.sI HJ1H npOTSlrHBaHHSI, B 3aBHCHMO-
CTH OT '1 Hn8 HHCTpYMeHTa. npM 3TOM 06pa6aTbIBalOTCSI HJlH Bee Bna).lH-
Hb( O,lJ,HOBpeMcHHO, HJIM n004epC)J.HO Ka)K)\a)) H3 HHX C 1I0CJICJ.YK>W.HM
110BOpOTOM ..a.eTaJIM Ha yr.aOBOH war Jy6bCB npH lIepCXO)lC K o6pa60 I Ke
HOBOM Bna)..lMHbl.
B OTJIH'-IHe OT MCTO,lJ,a KOIH1pOBallHSI Me rOJJ 06KaTKH OCHOBau H3
HCII0J1b30BaHHH npHHUMna pa60 fbl 3au.eIlJICHHSI, O.L1HOH .LlCTaJ1hK) KO I 0-
poro SlBjISlCTCSI pe)KYUJ,HH HHCTpYMeIlT.. a BropoM (COllpSl)KellHoi1) -
HapC3aeMoe H3)J.eJlHe. flpo$HJlb 3y6beB HHCTpYMellTa IIpe.LJ.CTaBJUIC'1
C060H orH6afOw.ylO 1I0;IO)KeIlHH 06pa6aTblB3CMoro npO<»HJISI B npou.eccc
B3aHMlIOH 06K3TKH. n03TOMY OH COBeplueHHO He 1l0XO:>K Ha IIpoqafJ1b
Blla,lJ,HHbl 06pa6aTbiBaeMOH .L(C'18J1H. Ero pa3Mepbl COBlJa.l1alOT C pa3-
MepaMH H3pe3aeMOH Blla)]HHbl TOJlbKO HO Ha48JlbHhiM 1I0BepXlIOCT))M,
no KOTOpblM npOHCxOt1HT B'3aMMHOe 06KaTblB8HI1e 6C3 CKOJlb)KeHI-iSl
.u.eT3JIH H HHCTpYMeHTa
06pa6oTKa 3y6I.JaTbiX JJ.CTaJleH 06K8T04HblMH MHCTpYMeH I aMH OCY-
w.eCTBJI))CTCSI Ha CneUHaJlbHblX 3y600opa6aThlBafOw.HX CTaHKax" rlJ.e, 110-
MHMO )lBH)KeIlH" 83aH\1HOH 06K3TKH" pe)KYUICMY HHCTPYMCHTY co06UlaC'I-
CSI )lBH)KeHHC pe3aHH)). 0110 tOjf(eT 6bl rb Bpaw.aTCJlhHbiM (<ppe3cpOB3I1He)
H IIpSiMOJIHHCHHblM (Cl poraHHC H ,noJI6JleHHe). MuorHC HHCTPYMCH I bl lJ.JISI
Hape3aHHSI 3y64aTbiX KOJ1CC HMelOT CBOH IlpOTOTHnbl CpCLl.H p311ec pac-
CMOl peUUb(X HHCTPYMCHTOB: pC3U.OB, t\>PC3, npOTSI)KeK. flo3TOMY rCOMeT-
pHtlCCKHe lIap3Me rpbl H cnoc06bl HX 06pa30BallHjI )lJISI TaKHX MHC rpY:\1eJf-
TOB B .l1aHHOH rJ1aBe paCCMaTpI1B3TbC51 HC 6y,nYT.
113 Bcex 3y64aTbiX "3JeJll1" HaH60..tbUIce paCllpOCTpallellHC 1I0nY l IMJU1
3y6I.JaTbiC KOJleC3 3BOJlbBeHTHoro npO(pHJIj(, H3 IlpHMepc KO') OpbIX 6yJJ.Y r
paCCMOTpeHhl BonpOCbl 1y6006pa601 KH H npHMCHSIeMblC IIPH JTOM HHCT-
PY!\1CHTbL
1.9.2. 3y60pe3Hbic HHc'rpYMeHl bl,
pa60ralOHC 110 MClony KOIfHpOBaHHH
UHCTpYMeliTLI JtJlH lIape3811HH UHJIHH;_pHtICCKHX KOJlec. KaK YI
APyrHe HHC11JYMeUTbl, OHM MorYT 6blTb U,CJlbHbIMH, COCTaBHblMH H c6op.
1 2
Waryll B If PejKyw.JfH HHcTpYMeHT
HbIMH, XBOCTOBblMH H Haca.nHbIMH, 6bICTpOpe)KY1UHMH HJ1H OCHameHHblMI1
TBep,abIMH ClInaBaMH H CTM.
HcKoBLle H DaJlL1(eBble MOAYJlbHble tpe3bl »BnsnOTCj( QJ8COHHbl-
MH QJpe3aMH C npHcYlUHMM HM lIapaMeTpaMH KOHCTPYKLlHH H reOMeTpHI1
(pHC. 1.68). ):{HcKoBbIe £l>pe3bl J:\eJ1aIOT C 3aTblJlOB8HHbiM 3y6oM, 8 naJ1b-
u.eBble - C OCTpOKOHe1.JHbIM. npO$HJlb 3y6a €f>pe3 3BOJIbBeHTHblH H CTpO-
HTCjI no TOLJKaM.
)
.. /
-
a
.,.
6
(:0°
6
Puc I 68 M0l1YJ1bHble $pe3bJ. a - LlHCKOBaSl; 6 - naJIbueBaSl;
8,2- COOTBeTCTByJOWHe HM cxeMbl <}>pe3epOBaHHSI
<I>opMa H pa3Mepbl Me)J(3y6beH BnalJ,HHbl KOJ1eC 3aBHCSlT He TOJlbKO 01
MO.uYJ1S1, HO M OT l.U1CJl8 3y6beB KOJ1eCa, TaK KaK KpMBH3H8 3B0J1bBCHTbl
onpe.n.eJlj1eTCSI ;:tH8MeTpOM OCHOBHOH o KPY)J(UOCTH. n03TOMY )]JUI KOJ1eCa
Ka>K,J:\OrO MOJ:\YJlSI H KIDKJJ.OrO I.JHCJ1a 3y6beB Hy>KHa CBOSI <ppe3a. C ueJ1bl()
COKpameHH,. KOJU14eCTBa cJ>pe3 HX KOMnJleKTYIOT B Ha6opbl, COCTOjilltHe 113
126
PalO e T[ I ()630p KOllcmpYKtluli peJKYllltL\ uHcmpYMel/m06
8, 15 HJlH 26 lllryK .LJ.JUI Ka)f():lOrO MO.l.1YJUI. OT.lJ.eJ1bHYfO <ppe3Y, BXO.LJ.j(lLtylO
B Ha60p, HCIIOJlb3YlOT AJUI 06pa6OTKH KO;JCC C 4HC.HOM 3y6bCB B Ollpe,lte-
J1eHHOM HHTepBaJle. npOcj>HJlb $pe3bl T04HO COOTBeTcTByeT npocj>MJUO
Bna.lUiHbl Koneca C MeHbllIHM 4HCJI0\1 3y6beB B HHTepBa;le. KOJ1eca C
ApyrHMH LlHCJlaMH 3y6beB 3Toro HHTepBaJ1a 6yttYT Hape3aHbI C HeKOTopbl-
\111 norpClllHOCTj(MI1.
HcKoBble M I18J1bUeBble <ppe3bI HCn0J1b3YIOTCJI B CJ.U1HI14HOM 11 MeJ1KO-
cepMHHoM IIp0I13BO.lJ,CTBC AI.,I Hape3aHI1jJ npj(Mo3y6blx Koc03y6blX }1 weB-
pOHHblX KOJ1eC HapY)KHOrO 1al\CIIJICHI1S1. <1>pe3epoBaHMe 3y6beB BbIlIOJ1Hj(K)T
lIa YHMBepcaJlbHo-Q>pe3epHblx CTaHKax R leHTpax .l1eJ1HTeJlbHbIX IIpH-
clloco6JleHHH. lJall{e HCHO.l1b3YlOT .LJ.HCKOBble MOltYjlbHble <l>pe3bl D.OnYCK8-
IOll{He 6YJ1blllHe n0).1a4H. na.,1bLleBbIe MO.LJ.YJlbHble Q>pe3bl npHMeHj(IOT TOJlb-
KO .LJ.Jlj( H8pe'3aHHjJ KPYI1HOMO.aYJlbHbIX KOJleC, 8 TaK)I(e KOJIeC, KOTopble
lIe.l1b3S1 Hape38Tb .l1HCKOBbIMM <l>pc3aMH, a "MetllIO rneBpOBllblX KOjlCC H
6JIOtfHbiX rneCTepeH. ):L:1j( I10BblllJeHM5I 3KOHOMHt.JHOCTH pC3bl KpynHblx
MO.LJ.yneH ,aeJ1afOT C60pHblMH.
rOJlOBKH JIH KOIITypHoro 3y6ooJ16JIeHHH (pMC. 1.69) - 3TO
OlJeHb CJIOJKHble, BbICOKOIlPOH3B0.l.1HTe;lbHbIe HHCTPYMCHTbl, Ilpel..l.Ha3t1a-
POJ80rJR/1.Jee KO/lbL(O
cmaHJ<Q
C!JOORw.ee J<OJlbl.{O
CmOHKa
fJe3eu.
QzomoDKa
weCmepHU
Puc. /.69 r0J10BKa J1,1S1 KOHTYpHoro 3y6oJI0J16J1CHMH
127
WazYII B H. Pe)KYWMH MHCTpYMeHT
4eHHhie J1..,1j( O).tHOBpeMeIiHOrO .aoJ16jleUMSI BCeX Bna,UMH O,lJ.HOrO KOIIK-
peTHOro KOJleCa Ha ClleUH3JlhHbiX CTaHKaX B YCJ10BMSIX KpynllocepHHHO-
ro H MaCCOBoro npOM3BO,D.CTBa. Pe)J(ynU1MM B rOJIOBKe SlBJUnOTCSI <»a-
COHHble CTep)KHeBbIC pe3Ubi C IIPHCYWJ1MM HM reOMeTpM1.JeCKHMM napa-
MeTpaMM H C npO<pMJICM BlIa.L1MHbl 113pe3aeMOrO KOJ1eCa. nepetl Hat.Ja-
.nO\! Ka)K.!I.OrO pa604ero xO,lJ.a CBO)1j(luee KOJlhUO IICpeMew.aCT pe3Ubi K
ueH'1 py, T.e. ocyw.eCTB.H$leT paJl.Ha;lbllYIO 1I0,lJ.a1.JY PC3I.J.OB. 1..1S1 YCTpaHC-
HHSI TpeHMSI 3aD.HMX nOBepXHOCTeH pe31!OB 06 06pa60TaHHYIO 1I0Bepx-
HOCTb npH 06p3THOM XOl\C pe3Ubi OTBOJlSlTCj( OT .aeTaJIM pa3BO)lSlU1HM
KO..lh1l0M
npOTR)I\KH BHYTpeHHHC H HapYiKHblC 1IJ10CKHe l.Jaw.e c npo<l>H-
:ICM nna,UMH Me)K.Lty 3y6b,"MM HapC3aeMOf'0 KOJJCCa pa60TaloT HO reue-
paTopHoH cxeMe pe3aHMjI H HCIIOJlb3YIOTCSI B MaCCOBOM npOH3Bo.nCTBe
II pSI M03y6blX H KOC03y6blX KOJlec BHYTpeHHero H HapY:>KHOrO 3al.(CnJJe-
HHj( XapaKTepH3YfOTCj( Bb[COKOH croMKocTblO, 60.rlblliHM CpOKOM C.,'Y)K-
6bl M o6ecne4HBalOT BblCOKoe Ka4eCTBO 06pa6oTaHllbix KO.i1eC IIpM
BblCOKOM npOM3B0)1HTeJ1bHOCTM.
HIICTPYMCIITbl .l{JIH HapC3aHHH KOHHqeCKHX KOJlec. Kpyc"o8ble
I1pOnlJl,JlCKU - KOM6MHHpoBaHHbiM HHCTpYMeHT .lJ.JUI 1.JepHOBOro M IIHC-
TO Boro Hape3aHMSI KOHHLJeCKHX IIp}lM03y6blX KOJ1eC R YCJIOBHSlX Macco-
Boro npOH3Bo.uCTBa Ha CneUMaJ1bHbiX CTaHKax. no BHeWHCMY BMJY
KpyroB3S1 npOTjI:>KKa noxo)l(a 1Ia JtHCKOBYfO <PpC3Y 60JlbUIOro J.U1aMeTpa
c ua6paHHblMI1 Ha .lJ.MCKe 6;IOKaMH 3y6beB (pHC. 1.70). no npHHUMII)i
pa60Tbi OHa jlBJI,"eTCj( IIpOTSI:>KKOM C LlepHOBbIMM, nepeXO,D.HblMH 11 LlMC-
TOBblMH 3y6bj(MH., 06eCne1.JHBaIOU(HMH Hape3aHMe Ka)J(OH BlIa,LlHllbl
MC)K,lJ,Y 3y6bjlMH KOJlCCa 3a O,aHH 060POT npOTj(:>KKM. B npOI.leCce pa60-
Tbl IIpOTSI)I(Ka COBeprnaCT He TOJlbKO Bpa1ll.aTCJlbHOe JtBM)KeHHC, HO 11
CJIO)J(Hoe B03BpaTHo-nocTynaTeJlbHOe ABH)I(eHHe BtlOJIb 3y6a KOJleCa
.l1.n.Sl 06ecne4eHHSI no.aYlJeHHjI Tpe6yeMoM <J>0PMbl o6pa6aTblBaeMO
Bna,lJ,HHbI. J{J1j1 06pa30BaHHSI 3aAHHX yrJl0B 3y6bj( IIpOTj()J(KH 3aTbl;IOBa-
Hbl" KaK y <»aCOHHbIX cppe3.
4epHOBoe Hape38HHe IIpRM03y6bJX KOJICC MO)KHO OCYU.(CCTBHTb )..\MC-
KOBblMH MO.LlYJ1bHbIMH <ppe3aMH.
128
P a 3 0 e JI I 0630p KOllCmpYKlfuii pe:JICYU{UX UlICmpYlvteHm06
A A-A
A
Puc I 70 KpyroBa npOTSI/KKa LlJUI Hape3aHJUI npSlMo3y6blx KOHHtICCKHX KOJ1eC
1.9.3. 3y6ope3Hbic HHCTpYMeHlbl,
pa6oTalOWHe 110 \1CTO,l.(Y o6KaTKH
HIICTPYMCIITbl J]JlH Hape3allHH nHJlHH,apUqeCKHX KOJleC
3y6ope311ble rpc6eHKH - HaH60jlee npocTblC HHcTpYMeHTbl, IJpe.lI,-
CTa&1j(tOll\He C060M peMKY., cHa6JKeHHYIO lIepC.lI,HMMH M 3aLJ.HMMM yrJlaMH,
KOTOpaJI B npou.ecce 06K3TKM C 3alurOBKOH (Kat.JeHHe 6e3 CKOJlbJKeHMjI Ha-
4a.. lbHOH OKp)')KHOCTI1 Hape3aeMoro KOJ1eCa 110 Hal.JaJlbHOH npj(MOH rpe6eHKH)
CO BeplllaeT B03BpaTHo-nocrynaTeJlbHble .lI,BHiKeHMj(., Heo6xo,lJ.HMble ,lJ.JUI ocy-
wecTBJleHHjI pe3aHHSI (pHC. 1.71). TIpHMeHSIIOTcSI Ha 3y60CTpor8JlbHblX CTaH-
KaX.lJ)1j( nape3aHMj( TOt.JHbIX KOJleC Hap}?KHoro 3aUCnJJeHHH C npSlMbIMH, BHHTO-
BblMH H weBpoHHblMH 3y6bSlMH. fIo cnoc06y o6eCneI.JCHHjI reOMeTpM4eCKHX
IlapaMeTpoB rpe6eHKa He OTJ1Ht.JaeTCj( OT CTep)l(HeBbIX <}>aCOHHbIX Pe3UOB.
) 3aK 2522
12
lllacyH B.N Pe)f{}'UUfH HHCTpYMeHT
ttepBH'IHble MO,aYJlbHble tpe3bl npHMeH}QTCjI J1J1 Hape3aHH 3y6-
1.JaTbiX KOneC HapY)f(HOrO 3au.enJleHHj( C
npMblMH M KOCbIMH (BHHTOBbIMH) 3y6bj(-
MH tla clIeu.MaJ1bHblX 3y60Q>pe3epHblX
CTaHKaX. npOM3BOAHTeJlbHOCTb 3y6006-
pa60TKH BbIllle, 4eM rpe6eHKaMH, HO T04-
HOCTb HI'f)Ke.
CaMH .ppe3bl OTHOCTC» K rpynne
<jJ8COHHbIX <l>pe3 C 38TblJ10BaHHbIM 3y60M
H BHelllHe ..lIpeJ1CTaBJUIIOT C060H qepB»K C
npOpe38HHblMH nepneH.lUfKYJI»pHO K BHT-
KaM 1.JepBSlLJHOH H8pe3KH CTpY)I(e1.fHblMH
KaH8BK8MH, 06p83YfOllJ,HMH B nepeCC4eHHH
C nOBepXHOCTj(MH 4epBjl4HOH Hape3KH pe-
)l(}'lUHe KpOMKH. T8KOe HanpaBJIeHHe CTpY-
)l(e4Hb1X K8HaBOK B OTJ1H4Me OT OCeBOrO
06eCne4HBaeT O)].HH8KOBble ycnoBH pe3a-
HHj( 06eHMH 60KOBblMH KpOMKaMH 3y6a,
TaK KaK YN I y HHX O,LtHHaKOBbl (pHC. 1.72).
<l>pe3a COCTOHT 113 3y60pe3HbiX rpe6eHOK,
Ha6paHHblX B Kopnyce TaKI1M 06Pa30M,
liTO ee 3y6bj( paCnOJ1arafOTCj( B TeJ1e
BHTKOB t.JCpBj(4HOM Hape3KI1 C lllarOM,
p8BHbiM lllary 3y6beB rpe6eHKH.
nOCTynaTeJ1bHOe nepeMelueHHe rpe-
6eHKI1 B npouecce 06KaTKH BOCllpOH3BO.D,HTCjI Bp8llteHHeM c»pe3bl. KHHe-
M8THt.JeCK8JI CXeMa o6pa6oTKH npHo6peTaeT BM)).: Bpaw.eHHe <ppe3bl (r.rlaB-
HOe ,nBH)KeHHe), Bpall.{eHHe 3arOTOBKH (KpyroBaj( no.naqa) H nepeMelll.eHHe
$pe3bl B):{OJlb OCM Hape3aeMoro KOJleCa (oceBa» nOAa'-la). Bpaw.eHHe 3a.
rOTOBKH, cornaCOBaHHoe C Bpall1eHHeM <ppe3bl, Ha3blBafOT el1\e d6ueHU-
eM 06KamKU. YCTaHOBK8 <ppe3bl H8 CTaHKe ,nOJI)I(H8 06eCnetfHTb COBna.
t]eHHe no HanpaBJ1eHHIO BHTKOB 4epBjl4HOM Hape3KH <ppe3bl H 3y6bee
H3pe3aeMoro KOJleC8.
npH npo€f>HnHpoB8HHH <ppe3 (paC4eTe napaMeTpOB 3y6beB) npOH3BO,l{»-
lUaj( 3y6ope3Haj( rpe6eHKa C npj(M060tfHblM npo€f>HJ1eM 3y6beB 3aKJ18.D,bI-
130
a6
.
s
PUC. I 7 J CxeMa pa60TbI
3y6ope3HoH rpe6eHKH
P a 3 a e Jl I 0630p KOllcmpYKlfUU pe:JIC)JIlIUX UHCmjJYMeHm06
naeTCSI B oceBOM J1H HOpMaJIbHOM K t.JepBSI'-tHOH Hape3Ke HanpaBJleHWH..
1111 OltHH 113 3THX npH6J1H)J(eHHbIX MeTo.u;OB npo<pHJ1HpOBaHHSI He JIaeT
BblCOKOH TO\.JHOCTH, TaK KaK 60KOBbIe pe)J(YU1l1e KpOMKH <)Jpe3bJ, 06p83Y-
IOtnHeCj( B pe3YJlbTaTe nepecet.teHHSI BHHTOBOH nepeAHeM nOBepXHOCTH C
RMHTOBblMH H K TOMY :>Ke 3aTblJlOBaHHblMH 60KOBblMH nOBepXHOCTj(MH
BHTKa \.fepBj(Ka, He Moryr 6blTb np.slMOJlHHeMllblMH, nOBTopSlfOUlHMH npo-
$I1JIb 3y60pe3HOH rpe6eHKH. B HTore nOJ1Y\.faIOTCj( 0l1JH6KM npoqJl1J1S1 H8-
pC38eMoro 3y6a, 6YJ)blllHe no a6COJllOTHOH BeJIH'-IHHe npH npo<j>HJ1HpOBa-
HI1M no HOpMaJ1bHOMY Ce\.feHI1IO. 0)]H8KO B nOCJle)]HeM CJ1Y\.fae C03.l1aeTC'I
lIe60JlbWOe caMonpOH3B0J1bHOe $J1aHKHpOBaHHe 3y6beB H8pe3aefblX KO-
nec, 4TO 6J1arOllpHj(THO CKa3bIBaeTCj( Ha MX pa60Te. 003TOMY npOQ>HJ1H-
pOBaHHe <ppe3 110 HOpMa..1bHOMY Ce\.feHHJO UJHpOKO HCI10Jlb3yeTcSl npH KOH-
CTpYHPOB8HHH Q>pe3.
M-N,
a TeD
.
f--.
::t:
.-'t ':J
\
J
.
"- .
1 a
L
HOPM(lAbHOe celleHul
a
..........
It
...
II
-..c:
Puc. 1.72 lJepBSlttHM Mo.n:YJIbHaH c»pe3a (a) H cxeMa ee pa60Tbi (6)
13 ]
LlJacyu 8./1 Pe)J(YInUH MHcTpYMeHT
OlllH6Ka npo<\1 HJUI TeM MeHbUle, 4eM MeHbWC KpHBli3Ha nepeJJ.HeH Ii
3a.nHHX nOBepxHocTeH 3y6a, Il03TOMY cppe3bl 60J1bWerO .QHaMeTpa 06ecne-
lfHBafOT 60Jlee BblCOKYfO T04HOCTb npo(jJMn» 3y6beB Hape3aeMbix KOJ1ec.
KpHBH3Ha nepe,nHHx H 3aHHX 1I0BepxHocTei1 $pe3bI H3MCHjJeTCjI npH
ee IlepeTO\.fKaX 110 uepe.aHeH 1l0BepXHocTH B CBj(3H C H3MeHeHHeM HapY)K-
Horo d{l H J..\eJIHTeJlbHO."'O d AHaMe'rpoB. Il03ToMY C lJ,eIlblO YMeHbweHHSI
OlllH60K 3y6006pa60TKH B nepHo.a 3KCUJlyaTalJ,HM <l>pe3 pacLfeTHblH )..leJIH-
Te.nbHblH ,lJ.HaMeTp <ppe3bI, He06xo.aHMblH ,aJlSl paC\.feTa yrJ10B 110,U'beMa
BMTKOB <ppe3bl f3 M HaKJIOHa cTPY)Ke4HOM KaHaBKH 00, npHHHMafOT paBHblM
Ae.HMTeJ1bHoMY ,lJ.HaMeTpy He HOBOM, a Han0J10BHHY CT04eHHOH cppe3bI, T.e.
CT04eHHOH Ha t.teTBepTb yrJIOBO."O llJara 3y6beB.
l.fepBjI"IHble MOLlYJlbHble cppe3bl, KaK Ii .nPyrHe BHJJ.bl c}>pe3, OCHamalOT
TBep.nbIMH CIIIIaBaMH H CBepXTBep,nbIMH MaTepHaJlaMH, .neJlafOT C60PUbl-
MH C MexaHH4eCKHM KpellJleHHeM HenepeTa"lHBaeMblX pe)J(yw.HX n"laCTHH
HJIH HO)J(CH H peeK "3 pe:>KY1l\HX MaTepHaJIOB, a TalOKe HO)KCH C HauaSlH-
HblMH HJ1H npHKJ1eeHHblMH pe)l(YllUiMH nnaCTHHaMH (pHC. 1.73). Bce 3TO
1I0BbllJJaeT 3KOHOMH4HOCTb H npoH3BoJJ.HTe.l1bHocTb c}>pe3. nOBblweHHe
IJpOM3BO,UHTC..1bHOCTH AOCTHraeTC» TaIOKe Ii MHor03aXO)HOCTblO Y '-JepHO-
RblX <ppe3.
bOIlee 3KOHOMH4Hbl <ppe3bl BblCOKOH CTOHKOCTH H TeXfl0J10rH4110CTH.
Cpe,l.Ui C60PHblX B H3rOTOBJleHHH npomc <l>pe3bI C peHKaMH, 3y6bSl KOTO-
pblX He 3aTbI.nYIOT, a UIJ1Hc}>YfOT Ha Kpyrno- H pe3b60wJIH<»OBa;lbHbIX CTaH-
Kax B CnelJ,HaJlbHblX TeXH0J10fH\.feCKHX Kopllycax HJIH B pa604HX Kopnycax
c IlepeYCTaHOBKOH rpe6eHOK (pHC. 1.73 , e). KpoMe Toro, TaKHe c}>pe3bl
I1MeJOT 60Jlblllee 4Hcno 3y6beB, 60Jlee npOH3BO)]HTeIlbllbl H ,aollycKaJOT
60JJbllJe nepeT04eK, \.feM 3aTbIJIOBaHHbIe.
CTOHKOCTb Q>pe3 nOBbIwaJOT OCHall1eHHeM H3110COCTOHKMMM MaTcpHa-
JlaMH, BbIpaBHHBaHHeM HarpY3KH Ha pe)KYHx KpOMKax nYTeM HCn0J1b30-
BaHH» nporpeCCHBHbIX cxeM pe3auMj(, YBeJIH4eHHeM 3a,[{HHX yr.,lOB Y 60KO-
BblX pe*YWHX KpOMOK 3a CqeT OCTpoKoHe4Hbix 3y6beB M .npyrHMH Me-
-rOAaM".
3y60pe3Hbie OJl6BKH IIpe.aHa3HaQeHbl .L{J1j( 06pa60TKM IIp>>M03y6bIX,
KOC03y6blX 11 rueBpoHHblX KOJ1eC HapY)J(Horo H BHYTpeHHero 3aQenJ1eHMj( HB
cneQHaJ1bHbIX 3y60.l1oJI6e)l(HbiX CTaHKax. no npOH3BO,1J.MTeJ1bHOCTH YCT)'-
nafOT 1.JepB»1.JHbIM c}>pe3aM, a no T04HOCTH 06pa60TKH npeBOCXOA.sIT HX.
]32
P a 3 0 e Jl I 0630p KOllcmpYKlfll'U pe:JlC,Vll{l/X llllcmpYMellnZ06
e\I
o
IC)
.
-a
...
:s:
:;;:
::s :s::
':s:
E ..0
M
:0 :s:
co ::E Q..
g:o-&
0.. :c :0
o t:n f::
i- -
Q)
:s:
:s: :s: C':3
..o..o-..;;r
I
o
u
:s:
:c
=
o
t::
:OJ:
:c Q)
tU =
:e :c
Q)
(Y'I a
=
3 :c
, u
o 0
t: I
:0 O£:C' "'111
(,) C':3 0
o (' -&
u ...::::c
I :a '0 t:::
= Q) 3
:se-:e
::J :s:: :0 0-
Mr:;..\O
Q) 0 ::: °
O-_
..g..,:s:: Q) 0.
x 0
- :c =
..0 =- 0.. Q)
:c 0 t: <l)
C':3\O &
=:c
,:s: 'E
_ 0 Q)
oJ =:Ca:I
;< .... ..0 (.) °
g.£:(t>
tOug
u =oC)..
:s: t:
::s ;<,s
_:S:: Q)
:i..o:c
Q..:E
= M 2
=,=
g = g G.)
.
ur..>
::E ..0 \ \0
Q) = 0
r:; Q) (.)
I
r--....
.....:1
'C
;::s
13
Wacyu B.Y! PeiKYWHH HHCTpYMeHT
BHelllHe ,a0;J6»K IIpe)]CTaBJJSleT C060M ll1eCTepHIO, KOTOpaj( CBoeM Ha-
4aJlbHOH OKPY)KHOCTbfO 06KaTbiBaeTCjI no H84aJ1bHOH OKPY)KHOCTH Hape3a-
eMoro KOJIeca. 31'0 COrJ1aCOB8HHoe B3aHMHoe Bpaw.eHHe Aon6S1Ka H 3aro-
TOBKH - ,ltBH)KeHHe 06K8TKH, KOTopoe jlBJlj1eTCSI OAIIOBpeMeHHO Ii ABH)Ke-
HHeM KpyroBoH nO.L(atJH. AnSI 06eCnetteHMj( pe3aHHSI A0J16j1K COBepwaeT
B03BpaTHO-1I0CT)'naTeJIbHble ABH)KeHHSI: ABH)I(eHHe BHH3 - rJlaBHOe ,nBH-
)KeHMe co CKOpOCTblO pe38HH», H ABH)KeHHe BBepx - XOJlOCTOH Xo,n, BO
BpeMj( KOToporo 3arOTOBKa OTBO.LJ.HTCjI OT .l10J16S1Ka B pa,lJ.HaJ1bHOM HanpaB-
ileHHH llJ1j1 YCTpaHeHMSI TpeHMj( ero 3aAHHX 110BepXHOCTeH 0 3arOTO B KY.
fIepe.n. HattahoM pa60ttero xo.aa 3arOTOBKa onj(Tb nOABO.l1HTCSI K AOJI6j(K)'.
KpoMe Toro, B Ha\.faJ1bHbIH nepHO,a npoQecca ,lJ.0;16S1KY co06malOT pa,aH-
8JlbHYIO nOAaqy Bpe3aHHSI Ha nOJJHYIO r.ny6HHY Me)l(3y6beH Bna,lJ.HHbl Hape-
3aeMoro KOJ1eca. CxeMa 3y60Ao.a6J1eHHSI "PH 06pa60TKe npj(Mo3y6oro
KOJleCa I1DHBeAeHa H8 pUC. 1.74.
----
SIp
Ii OAORIt
a
-:;. A
Hope JOeHO£l KOAeco
Puc I. 74. CxeMa pa60Tbl 3y6ope3Horo JlOn6gKa npH Hape3aHHH Konec
HapYiKHoro (a) H BHyTpeHHero (6) 3auenneHHSI
Oepe.LJ.HHH "18 Ii 38AHH" aft yrJ1bl (pHC. 1.74) n0J1Y4alOT illJ1H<poB8HHeM
lIepe.aHcH H 3aAHeH nOBepxllocTeH Ha KOHYC. 60KoBble 1I0BepXHOCTH 3y6a
134
P a 30 e Jl I 0630p KO/lCmpYKl/UU pe:JIC)lUIUX llHcmpYMeHm06
Ao;,6S1Ka 06pa3YfOTCSI nYTeM HellpepblBHoro YBe.nM4eHHSI CMemetfHSI MC-
XO,[lHOrO KOHT)'pa peHKM KOCH .n0J16j(Ka liP" nepeMeeHJ.1H 01' llepeJJ,Hero
K 3at{HeMY TOPQY. 3T0 C03,QaeT 3aJJ.HMe 60KOBble yrJJbl ex€) H coxpaHj(eT
npo$HJ1b 3y6a JJ.on6,.Ka npH ero nepeTO\.JKax IIO nepe,[lHeH nOBepXtlOCTH.
bOKOBble CTOpOHbl 3y6beB tl-0J16S1Ka B 3TOM CJ1Y4ae He TOJlbKO 3BOJIbBeHT-
Hble, HO H BHHTOBble, neBble JJ.J1j( IlpaSOH CTOpOHbJ 3y6a H npaBble .l{JJj(
neaoH, eCJ1H cMoTpeTb co CTOpOHbJ nepeJJ.HeH nOBepxHocTH. CaM t{OJJ-
6j(K, TaKHM o6pa30M, MO)KHO npeJJ.cTaBHTb KaK cOBoKynHocTb 3J1eMeH-
I aplfblx KOppl1rHpOBaHHblx KO;lec C 6eCKOHeLtHO TOHKOM lllHpHHOM 060.ll8
c nepeMeHHoH BeJIH4HHOH CMemeHHj( HCXO.QHoro KOHTypa peHKH.
OOJlO)KMTCJlbHOC CMemeHHe (OT OCH ).10.,16j(Ka) y nepe.l{HCrO Topua He-
npcpblBHO lJepeXO.LJJiT B oTpHQaTCJ1bHOe y 33JJ.Hero Topua B HeKoTopoM
CCLJeHHM, nepneH.D.HKYJISlpHOM K OCM .D.oJI6S1Ka, CMeweHwe HCXO,[lHOrO KOH-
Typa peHKH paBHo HYJlfO. 3TO CelJeHHe Ha3bIBafOT UCXOOllblM HJH1 pac-
'Iemllbl/JII. B HeM - paC4eTHoe 3HalJeHHC ,lJ.eJIHTeJlbHOrO llHaMeTpa D,O';I-
6j(Ka, a napaMeTpbl 3y6a tl-on6j(Ka COOTBeTCTBYIOT napaMC rpaM BnaltH-
Ubi H3pe3aeMoro KOJ1eca. JI" Y,lJ.06CTBa M3MepeHMSI Bce napaMCTpbl
JJ.oJ16j1Ka nepeC4HTbiBafOT Ha nepC,lJ.HfOlO IIJIOCKOCTb, KpOMe .LU1aMCTpa
OCHOBHOH H JJ.eJ1HTeJlbHOH o KPY)KHOcTei1, KOTopble nOCTOSlHlIbl 110 BceH
BblCOTe ,ll0.a6S1Ka.
B3aHMOCBSl3b Me)J(,[{Y 60KOBblMH lIepe.LJ,HHM Y 6 Ii 3aD,HHM au yr;laMH H
yr':laMH UpH BeprnHHe ,[lOn6j(Ka Y B H a B onpe)]eJlSleTCSI ypaBfleHHSlMI1.
tgy 6x= tgy sS i na x' (1.23)
tga 6x =tgassina x ' (1.24)
re a. x - yro.n ,ltaBJleHH,. B paccMaTpHBaeMoH T04Ke x pe)Kyw.eH KpOMKH.
no THny Hape3aeMbix KOlIec p83J1H4afOT npjJM03y6ble Ii Koc03y6ble
;lon611KH .D..,'UI tlape3aHHSI IIpllM03y6blX H KOC03y6blX Ko,,1ec COOTBeTCTBeH-
HO. no KOHCTPYKQHH npHcoeAHHHTeJlbHOM 4aCTH tJ,OJI6jJKH p83JJ.eJ1j(K>T Ha
lI.HCKOBbIe, t.Jarne4Hble, BryJJ04HbIe H XBOCTOBble (pHC. 1.75). HaH60J1ee
3KOHOMH4Hble H3 HHX - JJ.HCKOBble .lloJ16jJKH. 'lfawe4Hble 1I0JJ6j(KM MCnOJ1b-
3YIOTCj( ,[lJ1j( Hape3aHHj( KO.aec B ynop, KOr,[la onpaBKa, BblcTynafOwajl 3a
nepe,ltHfOfO nOBepxHocTb AHCKOBoro AOJJ6j(Ka, MernaeT pa6oTe. BryJ104-
HbIe H XBOCTOBble ,[l0J16jJKH - 3T0 .l.(0.n6j1KH MaJlblX .l.(HaMeTPoB IlpHMCHj(-
CMbie .lVJjI Hape3aHHSI MeJ1KOMOAYJ1bHbIX Konec H Ko.nec BHyrpcHHero 3a-
uenJleHMj( MaJlOrO .l{HaMeTpa.
135
f II Qc"'YII B 11 Pe)l(YWJfH HHCTpYMeHT
L(J1j( flOBblUIeHHjI 3KOHOMHLJHOCTH ,L(oJ16j1KH KpynHblx MOD.YJ1eH .1.1eJlalOT
C60PHblMH, a AJ1j1 1I0BbiweHIDI npOH3BO,lJ.HTeJlbHOCTH - KOM6I1HHpOBaHHbIMM,
C 4epHOBblMM H \.fHCTOBbIMH 3y6bj(MH AHj( 06pa60TKM O)],Horo MJIM HeCKO:JbKMX
KO.nec OD.HOBpeMeHHO, oCHaw.alOT TBep)],bIMM CIIJ1aBaMM (pMC. 1.75).
a
6
z
6
:He
e
--+--
o
-
o,.---J
Puc 1 75 3y6ope3Hbic lJ.On6jfKH a - D.HCKOBbIM; 6 - tfaWetfHblM, 6 - BTY.nOtl-
Hblt1, 2 - XBOCTOBOH, 0 - cerMeHTHblH; e - c lIanaHHblMH TBCp.l.l.OCnJlaBHblMH
n..1aCTHHaMH;:»C - c MexalUI 1 1eCKHM KpcnneHHeM TBepD.Ocn..1aBHblX nnaCTHH
Pe3Qbl .lI:JIH 3y6oTo'lfellHH 110 BHeUJHeMY BMAY nOXO)l(l1 Ha Koco3y6b(e
JlOJl6j(KM. B npou.ecce pa60TbI OIiH COBepflJaJOT 06KaT04Hoe .1.1BMjf{CHHe npl-i
nepeKpell\HBaHl1l1 oceii pe3ua H Hape3aeMoro KO.aeCa Ii oceBoe nepeMel.l(e-
BMe. Pe3aHHe 06eCnelJHBaerC.sI OTHOCHTeJ1bHbIM CKOJ1b/KeHHeM npO(lnfJlei1
Hape3aeMbiX 3y6beB Ii 3y6beB pe3l1.a, KOTOpoe Ha6;11O)J,aeTCSI B npouecce
3auenneHMjI BHHTOBbIX KOJ1eC c nepeKpellJ.HBalOI.IJ.HMHCj( OCjlMH. BHjf(eHMe
06K<rrKH Ii OCeBOe SlBJIj(IOTCSI ABH:>KeHMjlMH 110,ua l l KpyroBOH H oceBOH COOT"
BeTCTBeHHO
IDeBepb l npHHa,lJ.J1e)KaT K OT.l1eJ104HbIM 'HHCTpYMeHTaM JJ.JljI 4MCTOB0i1
06pa6OTKH IlpjlM03y6blX '" KOC03y6blX KOJleC. HaH6oJ1bWee pacnpOCTpa..
HeHHe 1I0J1Y"lMJ1H JJ.HCKOBble weBepbl B BM,lJe U,MJ1HH,npM4eCKor'O KOJleCa c
BMHTOBblMli 3y6hSlMH, Ha 60KOBbiX CTopOHax KOTOpblX Bbln0J1Hjl101
136
P a 3 iJ e 1/ I. ()630p KOllcmpYKlluit pe:JKYli/UX Ullcmpy,,'I-,eHm06
nOIlepC\.fHble KaHaBKH ,l.(JUI 06pa30BaHHj( pe)l(Ylll.HX KpOMOK (pHC 1.76).
B IIpoQccce lUeBHllrOBaHH1I npOHCXO).lHl IIJI01"HOe ,ltBYXllpO<J>HJlbHOe 3auell-
JleHMe BYX KOJleC C nepeKpem.HBaK)UU1"'MC OCSlMH - o6pa6aTblsaeMoro
KO.aeca M weBepa. bOJ1bWOe O1"HOCI1TeJlb-
Hoe CKOJlb)J(eUHe npOH;leM 3y6beB B 3a-
l(CIIJIeHHH TaKO" napbl 1IBJHICTCi np" wc-
BHHrOBaHHH ,l.(BH)KeHHeM pe3aHHjJ. KaC8-
HHe IJpo<pMnCH 3y6beB Koneca H weBcpa
T01.Je4HOe, M .LIlUI 06eCne1.JeHI1j( B03MO)f(-
HOCTH 06pa60TKH 3y6beB no BceM ,lJ,..1HHC
rneBepy, nOMHMO BpameHHj(, co06maeTCj(
nepeMeweHHe B.D.OJlb OCI1 Koneca.
06pa6aTbiBaeMoe KOJ1eCO nO;Jyt.JaeT Bpa-
weHHe 01" rneBepa. B npOLlCCCC 3Toro Puc I 76 3y6 .D.HCKOSOro ruesepa
MCTO,lJ,a weBHHrOBaHHjJ, Ha3blBaeMoro lIop.:warzbJlblA-t, KOHTaKT Me:>Kl(Y
3y6bSlMH weBepa H KOJleCa nepeMew.acTcSI TOJlbKO B,lIOJ1b 3y6a 38roToBKM,
a tie IJO LllHpHHe lueBcpa. t(nSi YBC.iIH4eHMSI CTOHKOC1 Ii weBepa Ii 60Jlee
IJOJ1HOrO HCnOJlh30R3HMj( ero KpOMOK pa604YfO 30HY )KenaTe.nbHO IIcpeMe-
maTb BJ.J.OJ1b 3y6a WCBepa. 31'0 ,LlOCTHraeTCj( IJpH HCIIO:lh30BaIlHH .l1pyrHx
MeTO.LJ.OB WCBHHrOB8HHSI: OUa2011aJlb1l0cO HJ1H mallcellllua7bltO<"">O KOH-
CTPYKl(M1I UleBep8 D.:lj( TaHreHUHaJlbHoro lueBHHrOBaHHSI HeCKO.llhKO BHJjO-
M3MeHj(eTCj( [6].
AnSI nOBblUleHMjJ npOM3Bo,nMTe.llbHOCTH C O)..\HospeMeHHbiM ynpOll\e-
lIHeM cxeMbl weBHHrOBaHH npHMeHj(K)T weBepbl C 06.,1era101UHM 3Y-
60M, C03J\8IOUlHC nHHeHt.JaTbIM KOflT8KT conpjJ)I(ellHblX IJpo$HJleH UP"
06pa60TKc.
Pee1.JHble llleBepbl, npe,l!CTaBJISIfOUlMe C060H peHKY, Ha6paHHYIO 113 01"-
l(enbHblX 3y6beB C 1I0nepe1.JHblMM KaH8BKaMH jllUI 06pa30B8HMj( PC)I(YIllHX
Kp0\10K, HCIIOJlb3YfOT )]OBO.,1bHO pe,l!KO.
llleBepbl ,n..l MeJ1KOMO..QYJlbHbIX KOJ1eC ,neJJafOT co CKB03HblMH K8-
HaBKaMH nonepeK 3y6a, TaK KaK HX CJIO/KHO M"ll1 HeB03MO)J(HO BbUIOJI-
IIHTb no pHC. 1.76.
HllcTPYMellThl LtJlB Hape3allHH KOIIH'ICCKHX UpHM03y6blX KOJleC
napHble 3y60cTporaJlbllLIe pe3Qbl IIpe,l.(Ha3Ha4CHbl )..{J1S1 4epHoBoro
H 4HCTOBoro Hape3aHHjJ 3y6beB KO;lec H8 cneUHaJlbHblX 3y60cTporaJIbHbIx
13i
lllazYH B H Pe)l(Yll(HH HHCTpYMeHT
CTaHKaX. npoU.ecc 06P36oTKH OCHOBaH Ha npHHl.U111e 33ueIlJIeHHj( Hape3a-
eMOH 3arOTOBKH C nJJOCKOBeplllHHHblM npOH3BO,nllll..\HM KOJ1eCOM. ECJIH B
l1pOeCCe B3aMMHOM 06XaTKM HaQa.,1bHOrO KOHyca 3arOTOBKH no Ha"laJlbHOM
nJJOCKOCTJ1 npOH3BO,l..\jfw.ero KOJleCa 3y6bj(M nOCJJeAHerO C006W.HTb B03BpaT-
Ho-nOC1)'naTenbHbIC LlBM:>KeHHj(, TO OHH CBOHMH TOpU.OBbIMH pe)l()'w.HMH
KpOMKaMH 06eCne1.JaT Bblpc3aHMe MarepHana 113 Me)K3y6blX BnaAMH 3aro-
TOBKH. B pe8JlbHOH cxeMe 06pa6OTKH (pHC. 1.77) TOJJbKO ABa CMe:>KHbIX
3y6a npOH3BOl(j'fw.ero KOJ1eCa 3aMeHeHbI napHbIMH pe3uaMM (pl1c. 1.78),
/
8ooopa;xaelflJlu HI1i(I1AbHlJI' I
KOHVC A
-t-- \ ·
Sxp )
OCb AHl//6KU
Puc. 1.77 CxeMa o6pa6oTKH npMo3y6bIx KOHMlIeCKHX KOJ1eC
Ha 3y6ocTpOrarrbHOM CTaHKe
138
P a 3 () e 11 I 0630p KOllcmpYKl/UU pe:»cyUfUX 1l/lCmpy./wel/m06
COBepllJalOll).JiMH B03BpaTHo-noCTynaTeJ1bHble ,l:lBM)I(eHHj( H )],BHJKeHHC 06-
KaTKH, BpaJ.naj(Cb BMeCTe C JlfOJlbKOH, I1rvtHTMPYlOweM npOH3BO.lJ.SIee KOJ1e-
co. B npOl.1eCce o6pa60TKH 06KaTKa .u.eJlaeTC B npe.u.eJlax OJ.1HOrO 3y6a,
nOCJle 06pa60TKH KOToporo BC» Cl1CTeMa 38HHMaCT HCXO,LlHOe n0J10JKeUHe
AJlSl o6pa60TKH cne,ltYIOw.ero 3y6a. B03BpaTHo-nocryn3TCJJ bHoe .L1BI1)1(e-
HHe pe3uoB jlBJlSleTCjI rJIaBHblM j],BH)I(eHHeM, a ,lJ,BH)I(eHHe 06K3TKH -
ABH)I(eHHeM [J0.u.a4H.
Y KIDK,L:{OrO pe3ua TOJlbKO OLtHa 60KoBaji npo<»HJ1HPYfOlU3j1 KpOMKa C
yrJ10M IJpO<l>HJ1 a., paBHblM yrJ1Y 3aL.\enJ1eHHj(. Oepell.HHH yrOJI pC3u.a 06-
p33yeTcjJ 3aToliKoH (pHC. 1.78), a 3a.D.HHM - YCTaHoBKoH (CM. pHC. 1.77),
KaK y Ilpl13M3TH4eCKHX $acoHHblX pe3UOB.
N-N
:t:
---------------
A to, 1
c
a
Puc 1.78. 3y6ocTpOraJIhHhlH pe3eU lL1 I1ape3aHH npSIM03y6bIX KOHH'leCKHX Ko..1ec
llapHble cJ-pe3bl (pHC. 1.79) jlBJljllOTCSI 6ool1ee npOH3Bo,nHTeJlbHbIMH
HIICTpYMeHT3MH, 4eM 3y60cTpOraJlbHbiC pe3Ubl. 06pa60TKY 3y611aTbiX
KOJ1eC OHM COBeprn81OT no TOMY )Ke npHHUHIIY, liTO Ii 3y60cTpOraJIbHb[e
pe31(bl, C TOH J1HUlb pa3HHueH, 4TO ,l..lBa CMe)l(HblX 3y6a IJpOH3BOlJ.Sll.Uero
KOJ1eCa 3aMeHeHbi He pC3uaMH, 3 BpaUlafOlUHMHCSI $pe3aMH C60pHOH KOH-
CTPYKUHH. BCTaBHble pe3Ubi .D.J1S1 06p330BaH" 38)],HMX yrJ10B 3aTblJ1YIOT.
nepe)],HHe yrJ1bl y pe3UOB nOJlY4afOT 3aTOt.JKOM nepe)],HCH nOBepXHOCTH.
TaKHM 06Pa30M, 3TH <ppe3bl SlBIUUOTCH <paCOHHblMH QJpe3aMH C60pHOH
KOHCTPYKI..\HH C 3aTblJtOBaHHbiM 3y60M.
HHCTPYMeHTbl J);JIH Hape3allHH KOHH'IeCKHX KOJ1eC C KpyroBbl-
MH 3YObHMH. Pe3qo8ble 20Jl08KU no KOHCTPYKU.HH npe,l.(CTaBJ1j1fOT C060H
<f>acoHHble <ppe3bl C 3aTbInOBaHHblMH 3y6bSlMH, paCIIOJlO)l(eHHblMH na TOp-
13
Wa("'YH B J1 PeiKyuu,di HHCTPYMCHT
ue (pMC. 1.80). npOtPHnb 3y6beB B HOpM8JlbHOM ce4eHHH COOTBeTCTBye1
npotPMJIIO 3y6beB npOH3Bo)],jlIQero IIJtOCKoro Koneca.
Puc J 79 <I>pe3a J!JUI Hape3aHlui npllMo3y6bIx KOHH 1 1eCKHX Ko..1ec
Hap )l(Hb/U peJ"
Puc. 1.80 ABYCTOPOHHSUI pe3UOBall rOJlOBKa
JUTSI Hape3aHHlI KOHH1.JeCKUX Konec C KpyroBhlM 3y6oM
140
P a 3 0 e II J 0630p KOJ/cmpYKlIull pe:»cyull/X UHcnlpYMellmO(1
B 33BHCHMOCTM OT H33H3LJeHHSI r0J10BKH no):tpa3,lJ,eJHUOTCj( H3 O,ltHOCTO-
pOHHHe H JJ.BYCTopOHHHe. O,ltHOCTOpOHHHe rOJI0BKH CH36JKeHbi I1.HM HapY)I(-
HblMH pe3aMltI AJlSl Hape3aHHSl BorHYTOI1 CTOpOHbl 3y6a, HJIH BHyrpeHHHMI1
pe3U3MM ).1JUI H3pe3aHH BblllYKJIOH Cl0pOHbi. ,n;BYCTopOHtlHe rOnOBKH ,lJ,e-
JJ 3 lOT C LJepe,nYfOlUHMHCSI HapYJKHblMH H BHYTpeHHHMH pe3U3MH J.tJI O.LJ.-
HOBpeMeHHOM 06pa6oTKM 3y6a C 06eMX CTOpOH (pHC. 1.80).
KHHeM3THQeCK3S1 cxeM3 06P36oTKH TaK3j( )J(e, K3K H KOJleC C IIP$l\1bIM
3y6oM. B IIpoQecce B33HMHOH 06K3TK11 o6pa6aTblBaeMoH 3arOTOBKH Ha-
lJ8JJbHbiM KOHYCOM 110 H3lJa.rJbHOH rJJIOCKOCTH IIJ10CKoro np0l13BOj..J,jlwero
KO..1CC3 C KpyroBblM 3y60M pe3Ubi Bpall.\afOIJJ.eHc pe3uoBoM rOJIOBKI1 ne-
pCMe1U3fOTC B).lOJ1b 3y6a IIp0I13BO,ltU(ero KOJ1CCa 11 BblpC3afOT MeJK3y6bfO
Blla,llI1HY lIa 3arOTOBKe (pHC. 1.8]).
Puc I. 8/ CxeMa Hape3aHJUI pe3uoBow rOJIOBKotf KOHHtrCCKoro KOJIeCa C Kpyro-
BhIM 3y6oM: / - nnOCKoe npOM3BoLUfluee KOJIeCO; 2 - neHTp nJIOCKOrO Ko..'eca
3 - pe3uoBa" rOJIOBKa; 4 - 3y6 rOJIOBKH; 5 - 3arOTOBKa, 6 - ttepB"K
1 41
lllazYH B.H. PeJKyw.HH HHCTpYMeHT
'IepBH'IHble KOHH1JeCKHe tpe3bl OTHOCSlTCSI K rpynne cppe3 C 3aTbl-
J10BaHHbIM 3y60M C napaMeTpaMH Ha pHC. 1.82. npOcJ>HJlb 3y6a B HOp-
MaJlbHOM Cel.JeHHH npSlMo604Hb1M, Illar 3y6beB B,nOJlb 06p33YfOlUeH KOHyca
nOCTOjJHHbIH.
a
L
.....
6
7fm 'J(m
Si=y+o.Olm .5.J T
LL
J
. .
lle.#Uf71I1"HOfl npPI10fl t
// / / / / / / // / // / / / / / // // // / / / / /// //////:,;v //
Puc I 82 lIepBSf1JHaH <l»pe3a .llJUI Hape3aHHR KOHH'leCKHX KOJIeC C KpyroBbIM
3y6oM a - KOHCTPYKQHR $pe3bl; 6 - cxeMa H3MeHeHHSf TOJ1UJ,HHbl 3y6beB
<1>pe3bl HcnoJlb3YfOTCSI Ha CneUHaJ1bHbIX CTaHKax 11 SI BJJSlIOTCjJ !to HeKO-
ropoH CTeneHH YHHBepC8JlbHbIMH HHcTpYMeHTaMI1. OJJ.HOM <ppe30H onpe-
u.eJ1eHHoro. MO,LtYJljJ MO)KHO Hape3aTb KO.i1eCa C Jlt06blM I{HCJlOM 3y6beB.
3Ta oc06eHHocTb KOHHlJeCKHX <ppe3 B OTJlH"lHe OT pe31..(0BbIX r0J10BOK
n03BOJUIeT HCII0J1b30BaTb HX B YCJlOBHSlX MeJlKOCepHHHoro npoH3BoJJ.cTBa.
142
P a 3 iJ e 11 J. 0630p KOHcmpYKl/Uli pe:JlC)llllUX UlICmpYMeHmOB
npHHUHn npo$H11HpOBaUHjI OCHOBaH H3 06KaTbiBaHMH 33rOTOBKH H848nb-
HblM KOHYCOM no HaLJaJlbHOH WIOCKOCTIf npOM3BOA"wero KOleca C KpyroBblM
3y6oM. ,l{JUI peanH3aU H H 3Toro npHHUHlIa <ppe'3Y H 3aroroBKY He06xo.l.1HMO
paCn0J10)f(HTb TaKHM 06Pa30M, lITo6bl CO CTOpOHbI 06pa60TKH 06pa3YfOllI.all
na4aJlbHoro KOHyca cppe3bl 2 H Ha4aJlbHOrO KOHyca 3alUTOBKH I 11e)K3J1H B
11Jl0CKOCTH 3 npOM3BO.l(JIero K011cca 4 (pHC. 1.83) OCb <ppC3bI 11 OCb
3arOTOBKM .l.10JI)KHbl CKpell{HBaTbCjf noli. TaKHM yrnoM, 4T06b1 B 30He npo<pH-
JIHpOB8HHfI 3y6beB 3arOTOBKM
(To4Ka nepeCeqeHMSI 06pa-
3Y 10 UJ,HX HaLJaJ1bHbIX KOHYCOB
pe3bl H 3arOTOBKH, TOlfKa A)
v
HanpaBneHHe LJCpBJl4HOM Ha-
pe3KH cf>PC3bI COBlla)).aJIO C
H3npaBJleHHeM Hape3aeMoro
3y6a. 3aTeM, KaK H np" Hape-
3aHM" MnMHpHqeCKMX KO-
; lec, <ppe3e H 3arOTOBKe co-
06ll{aeTCH cor.naCOBaHHoe
BpallleHl1e: 3a 0)).11" 060POT
<ppe3bl 3arOTOBKa nOBopat.JH-
BaeTCSI Ha OtJ.HH 3y6. 3TM
lJ,BH)KeHM}I 06eCne'IHSa1OT
IJpOQ>HJ1HpOBaHHe Hape33e-
MblX 3y6beB TOJlbKO B OAHOM
IIOnepel.fHOM ce4eHMH KOJIeC8,
npoxo,aSlUJ.eM tlepe3 TO'-lt<y A,
TO\lKY nepeCe1.JeHH1I 06p83Y-
IOlUl1X HaLJaJIbHblX nOBepxHo-
CTeM <ppe3bl H 3arOTOBKH.
.l\J1j( n011HoM 06pa6oTKH Bcero
3y6a BHTKH 4epBj(4HoM Hape3Kl1 cJ>PC3bl nepeMell.{alOT B,UOjlb 3y6a Koneca.
):VUI 3Toro 8 cnY'Iae <l>pe3epOBaHHjI npj(Mo3y6blX l1HnHHlJ.pl1lJeCKHX KOJlec
$pe3e co06lUalOT nepeMelUeHMe B,ltOJlb OCM 3arOTOBKH. np" Hape3aHHH
KOHM4eCKHX Konec C KpyroBblM 3y6oM nepeMelll.eHHe <}>pe3b[ B.l10JIb 3y6a
Hape3aeMoro KOJIeCa 06eCneLJHB8eTCR TeM, QTO J1IOJIhK3 CTaHKa (llpOHBO-
.L(sn.l(ee Koneco) BMeCTe C YCTaHOBJ1eHHOM B HeM tPpe30H Me,nJ1eHHO nOBopa-
I
2
.
Puc I 83 CxeMa Hape3aHH 11epBSltfHblMM
(pe3aMH KOHH1JeCKHX KOJICC C KpyroBblM
3y6oM
143
LllaZYH B 11. Pe)l(yulI,dt HHCTpYMeHT
4HBaeTCj( BOKpyr CBoeH OCM C O,UHOBpeMeHHblM ,lJ,OnOJIHMTeJ1bHbIM nOBOpo-
TOM 3arOTOBKM, MMHTHPYJOll.U1M 06KaTblBaHl1e ee Ha4aJJbHoro KOHyca no
Hal..JaJ1bHOH nnOCKOCTH IIpOH3BO,lJ,j(I.l{ero KOJleC8. npH 3TOM cet.JeHHe lIpOH-
jlMpOBaHMJI lIepeMemaeTCR OT O):{Horo TOPUa 3arOTOBKM K ,l{pyroM M ponh
npo$HJIHPYIOWHX 3y6beB noOt.Jepe,lJ,HO BblnOnHjllOT Bee HOBbie )II HOBbie
3y6bj( pe3bl B.l10Jlb 06pa3YlOl.UeK ee HaLfaJlbHoro KOHyca, TaK KaK TOLfKa
IlpO$HJ1HpOBaHHj( A nepeMew.aeTC OT O,lJ.HOrO TOpU8 <ppe3bl K ,lJ,pyroMY.
BCJ1e.acTBHe pa3HOM TO.aHHbl 3y6beB <j>pe3bf B,UOJlb .LteJ1HTeJ1bHOH IlpSiMOH
(pMC. 1 82) 3y6bjl Y TOp1lOB Hape33eMoro KO;Ieca nOJ1Yt.JafOTCSI TOHbllIC, 4TO
6J1arOnpl1a!HO CKa3bIBaeTCj( H8 pa6crre KOJleC 11 06Jler4aCT I1X MOHTIDK
(MeHee onaCHbl nepeKocbl).
HHCTpYMeHTbl .anD 06pa60TKH '1epBH1JHbIX KOJICC
qepBDQHble tpe3LI J.{njl Hape3aHHSI c.repBj(LfHbIX KOJIeC OTHOCTC f(
rpYllne $aCOHHbIX Q>pe3 C 3aTblJ10BaHHb1M 3y60M. OT t.tepBjl1.JHbIX <ppe3
LlHI lfapC3aHI1S1 UMJ1MH.lJ.pH1.JeCKMX KOJleC OTJ1H"IaIOTCSI TeM, t.JTO SlB.nSlfOTCSI
cyry60 CneUI18JlbHbIMH. l.(MCiJO 3axoJ.{oB, $OpM8 H pa3Mepbl 3y6beB H Bce
,lJ.l1aMeTpbl <ppe3bl, KpOMe HapY)KHOrO, TaKMe )Ke, KaK H y t.JepBjlKa, KOTO-
pblH 6Y,lteT pa60TaTb B nape C Hape3aeMbiM KOJ1eCO\f. HapY)J(HbIM .aHa-
MCTp <»pe3bl 60J1bWe HapY)KHOrO }Jl1aMeTpa lIepBSlK8 lIa YABOCHHYIO BenH-
4HHY pa):1HaJ1bHOrO 3830pa B t.JepBa1.IHOH nape nJIIOC 3anac Ha YMeHbllleHHe
Ha\1eTpa $pe3bl npH nepeT04Kax.
<Dpe3bl HCH0J1b3YIOTC H8 3y6oQ>pe3epHbJX cT8HKax, ocyu.eCTBJ1j1.sJ 06-
pa60TKY KOJICC C paAHanbHoH (pHC. 1.84, 6) HJ1H TaHreHQHaJlbHOM
(pHC. 1.84, a) nOt{aqeH. B nOCne,l.l.HeM cnyqae <ppe3a HMeeT 3a6opHblH
KOHYC (pMC. 1.84, 6), HCKJ110t.t8IOtnHM neperpY3KY 3y6beB, BC1)'nafOlUHX B
pa601)' nepBblMH. 3a6opHblH KOHYC MOryr HMeTb H <ppe3bl ,UJ1S1 U H J1HHAPH-
4ecKHX KOJleC 60J1bUJoro AMaMeTpa, KOI"):(a 110 pacliery Tpe6YeTCSI ,lJ,JIHHHa
£ppe3a, KOTOPYtO HepaLl.HOHaJJbHO HJIH CJIO)l{HO H3rOTOBHTb. Torlla ,lteJlalO1
$pe3Y KOpOTKOH H CO CTOpOHbl ee 3aXO,lta 06p83YIOT 3a60pHbiM KOHYC.
J1eTY'IHe pe3Qbl - 3TO OAH03y6ble t.JepBSllfHble cppe3bl, pa60TalOLQHe
C TaHreHQHaJlbHOH no,aat.JeM H KOHCTPYKTMBHO npeACTaBJ1nOWHe c060
OllpaBKY co BCT8BJleHHbiM B Hee <paCOHHbIM CTep)l{HeBblM pe3L1.0M C IIpO-
<pHJleM 3y6a lIepBSlI.JHOH <ppe3bl. HHCTpYMeHT 04eHb .LleWeSbIH, 110 06ec-
lIe4HBaer HH3KYK> npOH3BO,lJ,HTeJlbHOCTb 06pa60TKH. Ero npHMeHalOl
TOJlhKO 8 CJJY4ae et{HHHI.fHOrO H Me.t1KOCep"HHOrO npOH3BO,ltCTBa lJepBSl4-
HblX Konec, HanpHMep npH peMOHTe pe,lJ,YlCTopOB.
144
P a 3 i) e ,,7 J 0630p KOl/cnlpYKijUU pe:JIVIlIUX llllcnlPY.lWeHm08
6
, --r- J
\ I Vd I
' =t: /
......... ,/
) --"
l I
\ .-r-
, V d /
" ,/
"
o
V
- - --
\ Or
........
---
---------
{305 ...
Jd
6
....
:t:
Sp t
H'=(O,8-0,9)H
Puc 1 84. CxeMbl Hape3aluuI tlepBSltJHblX KOJ1CC a - C TaHrCHtUfaJ1bHOH no.na 1 IeH,
6 - c pa.lJ.MaJIbHOH no.n.aqeH; 6 - 3a6opHblH KOHYC TaHreUUMa..1bHbIX cJ>pe3
qepBHQllble meBepbl IIpHMelUHOTC.sJ "Q.n.sJ 1.JMCTOBOH o6pa6oTKH 1.Jep-
Bj(LJHbIX Koncc 11 IIpe,aCTaBnSlIOT C060M conpSI:>K:eHHble C HI1MH 4CpBSlKH. Ha
60KOBb'X CTOpOH8X 3y6beB T8KMX tlepBSlKOB npope3aJOT CTpY)I(elJllblC K3-
HaBKH, K3K H Y wesepOB .u.Pyrl1x T11110B.
KOHTpOJlLIILle BOnpOCLJ
I. Cnoco6bl Hape3aHHR 3y61J8Tb1X M3JtCJ1HH Ii IlpHMeHSIeMbre npH 3TOM
HHcTpYMeHTbI.
2. HaH60..1cC npoM3Bo)J.HTenbHble HHcTpYMeHTbl )::lJ1S1 Hapc3allMj( UMJIHH)J.-
pH1.JeCKHX 3y64aTbix KOJleC 3BOjJbBCHTHOI'0 38l.{eIlJleHHj(.
3. He.l..lOCTaTKH 06pa30BaHHSI 3y6beB Konec MeTO,AOM KOlll1pOBaHHSI.
4. OpHHQHnHaJ1bHble OTJ1HlJHSI 4epBj(4Hb1X QJpe3 ,nJHI Hape331uuI 4epB.sJ1.J-
HblX KOJleC OT epBj(4HbIX $pe3 lJ,jIj( UH;lHHl1pH4eCKHX 1y6LfaTbix KOJ1ec.
5. CnOC06bJ o6pa30BaHMjI 3y6beB KOHHtJeCKI1X KO.aec H npHMeHSlCMbJe npH
3TOM HHCTpYMeHTbl.
14
lllazYH B J1 PeJKyuU-I" JfHCTpYMeHT
6. Har;UI)1,HOe IIpe.ncTaBJ1eH1ie 0 KMHeMaTMKe pe3aHH M $OpMe MHCTPY-
MeHTOB ,UJUI Hape3aHHSI 3y6beB KOflH4eCKHX Konec.
7. flO'-leMY ,lJ.HCKOBbIMH 11 lIaJ1bI.\CBbIMM MO)1,YJlbHblMH pe3aM" KOHKPeT-
Hor'o MO,l..l.YJ1j( HeJ1b3j1 H3pe3aTb Koneca C nf06blM tfHCnOM 3y6beB 3Toro
)Ke MOAYJUl?
1.10. KOM6lfHHPOBAHHbIE HHCTPYMEHTbI
1.10.1. OnpeeJleHHe, H83I1SQeHHe,
3t1ttlteKTHBHoCTL H OOJ1aCTb npHMeHeHHH
KOM6uHupoeaHHblM Ha3blBalOT HHCTpYMeHT, B O,lUfOM Kopnyce KOTO-
pOl'O 06'be.aHHeHbl HeCKO.i1bKO 06blt.JHblX (e.l1MH"t.JHbIX) HHcTpYMeuToB. OH
npe,l..l.Ua3HalJeH J.(JUI OL{HOBpeMeHHoH HnH nOCne,ltOBaTenbHoM o6pa60TKM
HeCKOJIbKHX nOBepxHocTeH. B pe3YJlbTaTe era npOH3BO,I:lHTeJlbHOCTb 04CHb
BbICOKaSl., oc06eHHo npM cOBMclUeHHoH o6pa6OTKe HeCKOJlbKHX nOBepXHO-
CTeH. H3BecTHbl paCTOlJHble rOJIOBKH .!llIH oAHoBpeMeHHoM o6pa6oTKH
).(BeHaJ..tuaTH H 60nee nOBcpxHocTeH. T01.JHOCTb 06pa60T8HHbiX 110BepXHO-
CTeH H TOlJHOCTb HX pacnonOiKeHI1j( OTHOCHTenbHO L{pyr .npyra TalOKe
Bblllle, 4eM 06pa60TaHHbix HOpMaJlbHblMH e,LtHHH4HblMH MHCTpYMeHTaMH,
nOTOMY t.JTO o6pa60TKa BblnOJlHj(eTCjI C OLtHOH YCTalloBKH ,lteTaJ1H H 3aBH-
CHT TonbKO OT T04HOCTH caMoro HHCTpYMeHTa 11 j(BJleHHH, COnpOBO)f(.lJ.a-
fOJJl 11 X IIpou.ecc pe3aHH$I. norpelllHOCTH YCTaHOBOt.JHbIX M pa604HX nepe-
MeweHHH MexaHH3MOB H Y3J10B CTaHKa H3 Hee He Bn MjI lOT.
Ka3aJ10Cb 6bl, 4TO TaKHe MHCTpYMeHTbl HY)KHO HClIonb30BaTb KaK
MO)l(HO WHpe. TeM He MeHee 3TO He TaK. CTOMMOCTb KOM6MHHpOBaHHbiX
HHCTpYMeHTOB B HeCKOJlbKO p33 Bblwe, t.teM e,z]J1HHlJHbIX, BXO,n$lUJ.HX B HX
KOIfCTPYKQHfO B CBjl3H C TeM, t.JTO OHH CJIO)l(Hee H MeHee TeXH0J10rMt.JUbl.
KpOMe Toro, 3TH HHCTpYMeHTbl - CneUHaJIbHble 11 H3rOTaBJIHBalOTCH
eHHH4HO H Men KocepHHHO, a He MaCCOBO, lJTO TalOKe nOBbllllaeT HX
CTOHMOCTb. 003TOMY KOM6MHHpOBaHHbie HHCTpYMeHTbl npe.lIH33llalJeHbl
L{IISI MaCCOBoro npOM3Bo,aCTBa, OCHOBaHHoro Ha HCnO.ilb30BaHMH CTaHKOB-
a BTOMaTOB, YHHBepC8J1bHbIX HJlH CneUHaJ1bHbIX CTaHKOB, THna arperaTHblX.
IDKe B 3THX YCJ10BHjJX no npH\1MHe ,aoporOBM3Hbl KOM6MHMpOBaHHble HH-
CTpYMeHTbl HCn0J1b3YIOTCjI TOJlbKO Tor,na, KOrL{a OHH KpaHHe Heo6xo.llHMbl.
TaK, HanpHMep, npH OCHal.l.\eHHH TOKapHoro aBTOMaTa HJIH nonyasToMaTa
IUI 06pa6otKH KOHKpeTHOH ,l..I.eTaJ1H CTaH,napTHbIMH I1HCTpYMeHTaMH MO-
iKeT OKa3aTbCjI, 4TO HeAOCTaeT OAHoro WnHHAeJ1S1 CTaHKa. 3aAatty 31)'
146
P a :3 0 e ':1 J 06.3op KOllcmpYKl/UU pe:»cylllllX UHcmpYMeHm06
MOiKHO peWHTb IIYTe\t nepeHoca o6pa60TKH 3arOTOBKH HeocTalOw.HM
MHCTpYMeHTOM Ha LlpyroH CTaHOK HJlH lIyreM HCnOnb30BaHHjJ KOM6MHMpO-
BaHHOrO HHCTpYMeHTa. BTOpOH Bapl1aHT "law.e Bcero 6blBaeT 3KOHOMH-
4eCKH 60Jlee BblrO,LtHbIM. AH3nOrH4Haji KapTHHa H C TaKHMH )J(e nOCJlell-
CTBMSlMH MO:>KeT 6blTb npH nepeHana).J,Ke 111111 npoeKTHpOBaHI1H arperaTHblX
CTaHKOB, C06Hpae\fblX H3 HOpMaJlbHblX arperaTOB C 3apaHee 3allpOeKTHpO-
BaHHblM LI"CJIOM lllnltlHAeneH.
B CBjl3H C YBeJ1H1.IeHHeM MCn0J1b30BaHHjI CTaHKOB C 40Y 06J1aCTb
npHMeHeHHSI TaKHX HHCTpYMeHTOB nOCTOSlIlHO CY)KaCTCSI.. XOTH CaMa HLlesa
III MpOKoro HCn0J1b30BaHHSI KOM6HHHpOB3HHbiX MHCTpYMeHTOB OCTaeTCSI.
OAHaKO ee peaJ1H3aUHSI ,nOJliKHa 6blTb OCHOBaHa H3 IIpMHUHfle C03D,aHHj(
MOJJ:YJlbHbIX KOHCTPYKUHH KOM6HIIHpOBaHHbiX HHCTpYMeHTOB, 6blCTpO Co-
6Mp3eMbiX "'3 MaCCOBO H3rOTaBnMBaeMbiX CT3HJlapTHbiX Mo.u.YJJeM. HeKo-
Topble ,nOCTH)I(eHH» B 3TOM HanpaBJ1eHMH Y>Ke HMeIOTCSI., oco6eHHO npH
C03JJ.aHMH paCT04HbiX MHCTpYMeHTOB.
1.10.2. Pa3HOBHD,lIoc.rH KOM6HIIHpoBaHHbix HHCTpYMeHTOB
KOM6HHHpOB3HHbIC HHCTPYMCHThl Moryr 6blTb LlBYX npMHllHnH8J1bHO
pa3HbiX BHD.OB:
3) KOM611H3UHM HHCTpYMeHTOB, pa60T310tnHX C O,lJ.HH8KOBblMH 3J1eMeHTa-
MH pe)KI1Ma pe3aHHj(. 3T0, KaK IIpaBHJ10, KOM6MHaUHH O.L1HOTHfJHbIX
MHcTpYMeHToB;
6) KOM6MH3UHH MHCTpYMeHTOB, pa60Tal{)HX C pa3HblMI1 3JJeMeHTaMH
pe)l(HMa pe3aHH (8 OCHOBHOM KOM6MHaU"M pa3HOTHnHbiX HHCTPY-
MeHTOB ).
bOJlbWHHCTBO KOM6HHaMH O,nHOTHIIHbIX HHCTpYMeHTOB, HanpMMep CBep-
JIO-3eHKep (pMC. 1.85, a), CBepJlO-1\1HOrocryneHt.JaTbIH 3eHKep (pHC. 1.85, 6),
MHoroC1)'neH\IaTIUl pa3BepTKa (pliC. 1.85, 0), paCTO'-lHaSi r0J10BKa (pHC. 1.85, e)
H pj(,n ,npyrHx, II03B0J1S1lOT BeCTH o,nHoBpeMeHHYIO o6pa6oTKY HeCKOJ1bKHX
IloBepxHocTeH. KOM6MHaUIi" pa3HOTMnHb1X HHcTpYMeHToB, Ha11pHMep CBep-
nO-pa3BepTKa (pHC. 1.85, 6), CBepJlO-MeT4HK (pHC. 1.85,?) H ,LtpyrHe, MOryI'
pa60TaTb TOJ1bKO nOCJle.nOBaTeJ1bHO: CHa'-laJ1a CBep.ilMTb, a 3aTeM pa3BepTbl-
BaTb oTBepcTHc M;IH J-Iape3aTb pe3b6y. 003TOMY IIepBblH BH.lJ. HHcTpYMeHToB
jlBJlSleTC 6o.aee npoM3BO.D.HTeJ1bHbIM Ii 6oJ1ee YAo6HbiM B 3KcnJ1yaTau,HH, B
TOM 4HCJle Ii 8 lJepeT04K3X, TaK KaK 3al)'nneHHe COCTaBJUlfOl.l\MX HHCTpY-
MeHTOB HaCTynaeT, KaK npaBHJ10, O,AHonpeMeHHO.
141
Ulacyu B./1 PelKYIUHH MHCTpYMeHT
a
d
6
6
z
e
JIC -+.H-+.Jf-
L !:, {:
L.
\
+
3 _
I
I
I
i
;-.J
,
L- _
Puc 1 85. KOM6MHMpoBaHHble MHcTpYMeHTbI. a, 6 - cBep.ao-3eHKep;
(1 - cBep-!l0-pa3BepTKa; ? - CBepJlO-MeHK; 0 - Cl{aOeHHaji pa3BcpTKa
e - pacTotJHaji rOJIOBKa MJ'1" KOM6HHHpoBaHHbIH 3eHKep, :JIC - KOM6HHHpOBaH.
HblH pe3eu; 3 - KpyrJlOllinOHOtIHall npOTlIlKKa; u - 1IepB"1.JHaji <ppe3a-DJeBep
148
P a 3 0 e JI I 06Jop KOllcnlPYK1{UU pe::HCYUlliX ulIcmpy'Wellnl06
O,nH3KO IlpOBeCTH lJeTKMC rpaHMUbl no CBOMCTBaVi HeB03MO:>KHO PD.
KOM6HH3U.HM O){HOTHnHbIX HHCTpYMelri OR MO:>KeT BbIlI0.,lH1 b pa60TY TOJlb-
KO IIOCJ1e,nOB3TeJlbHO. flpMMepa\fH 10rYT c.nY>KHTb KOM6HHI1pOB3HHblH
pe3eu; (pHC. 1.85, :JIC), KOM6MHHpoB311HaH IJpOTIDKK3 )]JHI 06pa6oTKH 111;IHII-
ApHt.JeCKoro OTBCpCTHjI H 1Ia33 (pHC. 1.85, 3), 4epBj(4Ha c}>pe33-weBep .llJIj(
o6pa60TKH 3y6ben tlepB4HbIX KOJJeC (pHC. I 85 u) H D.p.
KOM6HHMpOB3HHbiC MHCTpYMeHTbl, KaK H HOpMaJlbHble, Moryr 6blTb
6bICTpOpe)KYl1l.HMH Ii TBepLlOCnJlaBHbIMH XBOCTOBblMH H HaCa.llHbIMH,
ueJ1bHbIMH, COCT3BHblMH H C60PHbIMM, C MexaHH4eCKHM KpellJleHWeM pe-
)l{j'WHX IIJI3CTHH, B TOM LlWCJle MHo,"'orpaHHbIX HCllepeT3 t lHBaeMblX.. a TaK-
>KC C HanajlHlJblMH J.1 upHKJ1eeHllblMI1 IInac rHHaMJ.1 H T.D. Hx KJl3CCHQJHKa-
UH, K3K 11 KJ13CCHQ>HKaUMj( HOpM3JlbHbiX HHCTPYMCHTOB,' MO>KeT 6blTb
BblllOJIUeHa 110 TeM )f(C npH3HaK3M.
60nce COBpeMeHHblMH CJle.aYCT C l IHT31b HHCTpYMeHTbl C MCXaHHlJCC-
KHM Kpen.,1CHl1eM MHOJ'OrpaHHbIX lIenCpeT34HBaeMblX lIJ1aCTHH MJ1H pe3L1.0-
BblX BCTaBOK C TaKHMH nJlaCTHH3MH.
KOHTpOJILllble BonpocLI
1. npeHMyecTR3 H He)..(OCT3TKH KOM6HHHpoBaHHblx HHCTPYMCHTOB
2. 06J1acrH paUMOH3JlbIlOrO npHMeHcHHSl KOM6HHHpOBallHbiX HHCTpYMeI-lTOB.
3. Pa3HOBJ.1J.J.HOCTH KOM6HHHpoBaHHbix HHcTpYMeHToB.
4. HaH60Jee 3<PcPCKTI1BHble COlJeT3IH1j( CTaHlI.apTHbIX HHcTpYMeHToB B
KOHC rpYKIJ,J.1j(X KOM6HHHpoBallllbix
1.11. A6PA3HBHhIE HHCTPYMEHTbI
1.11.1. Ha311aQeHHC H 4»opla a6pa3HBHLIX HIICTPYMCHTOB
A6pa3HBHbie HHCTpYMeHTbl npeI1CTaB.,1j1fOT C060H TBep)ble Te.na onpe-
Ll.eJleHHOH <j>OpMbl'l COCTOll1l1e 113 3epelf a6pa3HBHbiX M3Tep"aJlOB, CKpen-
;JeHHbIX Me>K,1.\Y C060M CBSl3KOM. OHM MCIJOJIb3YfOTCj( LlJHI llepHOBOH, 4HC-
TOBOH H OT,nCJI04HOH 06P360TKM C TOlJHOCTblO ,ao 5-ro KBanHTeTa H
rnepOXOBaTOCTblO 06pa60T3HHbiX nOBepXHOCTeM C Ra ).10 0,02 MKM.
A6pa3MBHbie HHcTpYMeHTbl H3rOT3BJIMBalOT B BH;J.e KpyroB rO;IOBOK'I
cerMeHTOB, 6PYCKOB Ii llJKypOK pa3JIM\IHOM OpMbl (pMC 1 86). KpyrM,
rOJIOBKH H ccrMeliTbI npHMeHj(IOT ,1.\JHI BblnO.,1HeHHjI WJ1M<}JOBa,1bHbIX pa60T
M n03TOMY t.J3CTO H33bIBalOT UL'luqJ06aJlbllbVWU KPYc{1/yIU t UlJlUPOBaJlb-
llblMU 20JlOBKa/wu 11 UllluljJo6aJlbllblMU ce2MeHmaMU
149
WaZYH B.H Pe)f(ym:HH HHCTpYMeHT
a
. , .... fi$l fL$\
lfK qu T
f
t.-=. ;,.... I....... ........
,
on
6
11
{lUl( rw
6
cn
z
IC
rN3
2C
rC8
3C
$
rK60. rv rl/
: . .
-
. .- ..
.. -
... 1
: .. .
...... .
..,
"c
jC
5X 5nKp 5Kp 5r 50 oJf8
Puc. J 86 BH.QLI a6pa3HBHhIX HHcTpYMeHToB.
a - KpyrH, 6 - r0J10BKH; 6 - cerMeHTbI, G - 6pYCKH
A6pa3HBHble 6PYCKM HCnOJlb3YlOT llJ]j( pyt.JHOM o6pa6OTKH, a TaKJKe
It..1j1 OT,l.le.aot.JHbIX BH.l{OB MaWHHHOH 06pa6oTKH - XOHI1HrOBaHHj( H cynep-
$H HH IllHpoBaHHjI.
lllinUpOB3J1bHble IllK)'PKH npe.nCTaBJUUOT C060H TKaHb H.H" 6YMal"Y C
HaKJJeeHHblMH H3 HI1X a6pa3HBHblMH 3epHaMH. I1MH ocyw.eCTBnjlfOT nonH-
pOBaHHe, a TalOKe pa3MepHYlO 06pa6oTKY CJI0)KHbIX nOBepxHocTeH.
A6pa3HBHble 1I0pOIllKH H naCTbl - 3TO cB060.nHble a6pa3MBHble 3epHa,
JIpHMeHj(eMble tl.JUI npHTHpo4HbiX 11 OBOA01.JHblX pa6OT.
1.11.2. KOMnoHellTbl H xapaKTepHcTHKH
a6ps3HBHbiX HHcTpYMeHToB
CBH3KS a6pa3HBHbiX KpyroB. lllJluifJo6(JJlbHble KPYZU U3 '3JleKn1pO-
KOPY1l0a ti 1<ap6uoa KpeMuWl BblnycKalOT Ha KepaMH4ecKoH, CHJ1HKaT-
HOM., MarHe3H8.,1bHOH (HeopraHH1.JeCKHe) 6aKenHToBoH, BYJIKaHMToBoM H
150
P a 30 e'/ J 06'Jop KOllCnlpYKl1U1i pe:JIcyuJux UIlCnlpVMeHm06
rJ1HTaJ1eBOM (opraHH\leCKl1e) CB3Kax, KOTopble BO MHOrOM onpe,neJ1HIOT
pa60Tocnoc06HOCTb HHCTpYMCHTa B KOHKpeTHblX YCJIOBMJlX IIpHMeHeHH1I.
113 HeOpranH\.IeCKI-iX CBSl30K H8M60J1hlUee p8cnpOCTp8neHMe nOJJY1.JHJ1a
Kep8MH4eCK8S1, KOTOpIDI 06JIa,u8eT 60.,1blUOM renJ10CTOHKOCTbfO, XMMHt.teCKOM
CTOHKOCTblO, He 60MTCJI BJ1arH, XOpOI.110 coxpaHSleT flpOtPHJ1b HHCTpYMeHTa, HO
OtJeHb xpynK8S1. Ha HeM H3fOTOBnSlfOT 90 % Bcero a6p83HBHoro HHcTpYMeHTa
WISI Bcex BH,ltOB illJ1HQ>OBaJ1bHbIX pa60T co CKOpOCTblO .no 50 M/c.
M8rHe3M3J1bHaJi CBSl3K8 tIlISI MHcTpY1\1eHTOR MaWHHHoro npHMeHeHHSI
1101.JTM He HCnOJlb3YCTC'I, a CHJlHK8THaSl, TJnOXO y.nep)l(I1B810111asr 86p83HB-
HbIe 3epHa, IIpHMeHJleTCSI H8 OllepanWSlX" I":l(e HarpCB 06pa6aTblBaCMbiX
,lJ.eTaaeH Hc)..(onYCTHM.
Ha 6aKenHTOBOM CBSl3Ke lIen810T KpyrH )J.J1J1 06pa60TKH C nOHH>KeHHOH
TeMnepa1)'pOH B 30He lllJ1McpOB8HHSI, a Ha rJ1HcpTa.neBOH - HHCTpYMeHTbl
LlJI1I OTJ1eJI04HbIX onepaHH.
By.HKaHHTOB3S1 CBSl3K8. 06eCne(J:1Bael Kpyry HaH60J1ee BblCOKYIO IIp04-
HOCTb H 3JlaCTM4HOCTb, HO HMeeT HH3KYIO TelJJIOCTOMKOCTb (,[1,0 200 °C),
n03ToMY ee HCnOJIb3YlOT ,[I,nSl TOHKHX KpyroB, npe,ltHa3Ha4eHHblx .LUISI OTpe3-
HblX pa60T co CKOpOCTblO pe3aHHSI )]0 75 M/C. KpyraMH Ha BYJ1KallM rOBoH
CB1I3Ke MO)l(HO BbHIOJ1HSlTb TaIOKe nOJIHpOB8HHe H 4HCTOBoe WJ1M$oBaHHe.
All/.",a3Ilble KPY2U H3-3a BblCOKOH CTOHMOCTH 8J1M830B BblnycKafOT
COCTaBHbIMH. Pe)K}'UJ.HM CJJOM B BH,ne KOJ1b1.(a TOJlIQHHOH 0,5-3 MM, cllpec-
COBaHHoro 113 3epeH 8J1Ma38 H CBJl3KH, Ifa3blBalOT QJlMa301l0CllblM ClloeM
Ero 3aKpenJJSlfOT Ha pa604eM nOBcpXBOCTH Kopnyca H3 CTaJlH., 3J1fOMHHHe-
Boro CnJlaBa "JIM nnaCTMaCCbl. B 3aBHCHMOCTH OT CO.llepIKaHHSI aJIMa30B
pa3JIH48IOT KpyrH 25, 50, 100, 150, 200 H 250-npoLteHTHoM KOUUeHTP8UHH,
npM 3TOM 3a 1 OO-npoueHTHYlO KOHuellTpaHIO ycnoBHo npHHHMaeTcSI co-
,lJ,ep)KaHMe 0,878 Mr 8."lMa3a B 1 MM 1 8JIMa30HOCHOro ClIOJl.
AnMa30HocHblH CJ10M )..(enalOT Ha opr8HH4eCKHX (6 I, 62, 63, 64., T02..
T04, 6P, 6156, K6 H .LIp.), MeTa.a:IHlleCKHX (Ml, M4" M5, MK'I MBI,
MOI3, MC1, MC6 H ,ltp.) H KepaMHt.tccKHX (KI, K2'1 K5., CK'I CT H .ap.)
CB3Kax, COCTOSlW.HX H3 CBj(3YfOwero BeweCTBa H HanOJ1HH re':IJI. 3epHH-
CTOCTb HanOJlHHTeJlSl Bbl6HpaeTcSI H8 )]B8 HOMepa MCHbllle 3epHHCTOCTH
anMa3HOrO 1l0pOlllKa C ueJ1bfO YMeHbWCHH.sI ero BJ1HjlHHSI H8 rnepoxoBa...
TOCTb lllJIHQ>oBaHHoH nOBepXHOCTH. HaH60Jlbrnee pacnpocTpaHcHHe nOJ1Y-
4HJIH aJIMa3HbiC HHcTpYMelfTbl Ha CB}l3KaX 61, 62, 63, M I, M5, KI H K5.
151
lllai'YIi 8.11 Pe)J(YIIJ.MJf HHcTpYMeHT
KpyrH Ha MeTaJlJ1l1l.JeCKOH CBjl3Ke .nY4UJe Apyrl1x COXp8Hj(IOT <POPMY,
3HeKTponpoBoJJ,Hbl, HO 6blCTpO 3aCMI1BaIOTCR, n03ToMY Hcnolb3YlOTCSI
11J1S1 pa60Tbi C OXJ1IDK)..{CHHeM H BblcoKonpOH3B0.1..JJfTeJlbHOM 3JleKTp0J1MTI1-
llecKoM 3aT01.JKH TBep,lJ.OCnJ18BHbIX HHcTpYMeHToB. Kpyrl1 Ha KCpaMH1JeC-
KI1X CBSl3Kax K3K HaH60Jlee nopHcTble n03B0J1j1fOT ocymecTBJlSlTb 06pa-
60TKY TBep.L10CnJ1anHbIX lIJ1aCTHHOK OJ.IHoBpeMeHHo co CTaJ1bHbIM Kopny...
COM HHCTpYMeHTOB (KpyrH Ha ,lJ.pyrHx CB»3KaX B 3THX YCJIOBI111X Hepa60-
Tocnoc06Hbl). CTeKJIOKepaMHt.teCKHe CBJl3KH CK H CT IJpHMeHSnOT )]JHI
113rOTOBJleHHR cynep<IJHHl1wHblX 6PYCKOB H ApyrHx HHCTpYMeHTOB ClleUH-
aJlhHOrO Ha3Hal.JeHI1S1.
Kpy?U u3 K)l6Uf./eCKO?O Jlumpuoa 60pa (3Jlo6op08ble), TaK )l(C KaK M
a.aMa3Hble, JJ.eJ1aIOT COCTaBHblMH C HHTpH.Ll060pOHOCHbIM pe)K}'llI.HM CJ10CM.
TBep.aOCTb. XapaKTepH3yeTcJI CTeneHblO COnpOTHBneHHJI CBJl3KH Bbl-
pblBaHt110 a6pa3HBHb1blX 3epeH HOJJ. .neHCTBMeM BHelllHHX CMJ1. Pa3JlM"IalOl
CeMb CTeneHeH TBep,nOCTH KpyrOB: MRrKl1e (M 1, M2, M3), Cpe,lJ,HeMSlI"KHe
(CMl CM2), Cpe,lJ,HHe (C1, C2), cpe,nHeTBep,!tble (CTI, CT2, CT3), TBep-
D.ble (T I, T2), BeCbMa TBep).(ble (BT 1 BT2) H t.lpe3Bbl1.JaHHO TBcp,nble
(lIT1, 4T2). )J{eJ1aTeJ1bHO, 1.JT06bl Kpyr pa60T8J1 B pe)l(HMe nonHoro caMO-
3aTalJ11BaHHR, T.e. B TaKOM pe)l(HMe, Kor.n.a no Mepe 3arynJICHHR a6pa3HB-
'"
HhIe 1cpHa I lOll D.CHCTBHeM B03pOCllll1X CHJ1 pe3aHI1R BblKpOUIHBafOTCSI
ECJ1H 3TO He npoHcxOAHT (Kpyr TBepAOCTblO BblUle Tpe6yeMOH), nac'ryna...
CT COCTOSlHHe 3aCaJ1HBaIfHJI Kpyra, T.e. CHJ1bHOrO 3a1)'IIJleHI1J1 a6pa311BHblX
3epeH H nepeIJOJ1HeHHj( nop Kpyra CTPY)KKOH, B pe3YJ1bTaTe l.Jero pe3KO
B03paCT3fOT He TonbKO CHJlbl pe3aHHj(, 1I0HH)I(aIOIlU-Ie TO\.lHOCTb 06pa6oT-
KH, HO H TeMnepaTypbllllfIHcJ>OBaHI111, npHBOLl.JlII.{He K O)l(OraM nOBepXHOCTM
(H3MeHeHHfO CTPYK1YPbl H <pH3HKO-MexaHH4eCKHX CBOHCTB nOBepXHOCTH)
H .l.1IDKe K lllJ1HcpOBOtfHbIM TpemHHaM. B T3KHX c.nYt.taj(x .L(J1j( BOCCTaHOBJJe-
HH1I pa60TOCIlOC06HOCTI1 Kpyra cneAyeT nyreM npaBKH YAa.rlHTb C ero
II0BepXHOCTH 3aTYIIHBWHecSi 3epHa.
ECJII1 KPY'" H3.nHUIHe Mj(fOK, TO 3epHa ero BblpblBalOTC1I cu{e D.O Ha...
C1)'I1JleflHSI 3aTynJleHHSI, Kpyr IIPH 3TOM H3HalllHBaeTCj(, TepSieT CBOIO cpop-
MY 11 Tpe6YCT 4aCTblX IIpaBOK; np0I13BOAI1TeJ1bHOCTb WJIHcpOBaHI1J1 na.l.1aeT.
Ilo3TOMY, l1CXO)..J.jI l13 KOHKpeTHblX ycnoBMM pa60Tbi (pa3MepHOM CToi1KOCTM
IIpOH3Bo,nH1:e.l1bHOCTH, .nOIlYCTMMoro ypOBHR TeMllepaTYP 1ll.l1HcpOBaHHSI).
Bbl611palOT KpyrH TOM HJ111 .npyroH CTeneHH TBep.L10CTH, I1pH.L1ep)KHBaSlC
152
P a 3 iJ e..'1 1 ()630p KOllcmpYKtfUU pe:JICYu{ux 1I11cmpy.,\4ellm06
OCHOBHoro npaBHJla. 4eM TBep)J(C 06pa6aTbiBaeMblH MeTanJJ{'TeM MSlr1.Je
Ll.OJl)KeH 6blTb WJlH<PORaJ1bHbIM Kpyr 06.l1HpottHOe WJJH<poBallHe BbIIIOJlHSI-
eTCjI KpyraMM CTt-CT3, no..'1Y4I1cToBoe H 4MCTOBOC - Kpyr'aMH M2-
C2, a lll.l1M$oBaliMe 6bICTpOpe)Kyw,cM CTa..1M M TBepllblx CIIJJaBOB - KPY-
r3MM M3-CM2.
TBep.uocTb a6pa3MBHoro HllcTpy\teHTa onpe.lJ.CJIj(IOT 110 pa3\1CpaM oI1YH-
KM, Bblpa60TaHHoH Ha HeM 3a onpe/tCJleHHOe BpeMSI CTpYCH lIeCKa.. Bb16-
paCblBaCMoro no,ll )laBJ1eHHeM H3 ClICUHaJ1hHOrO nCCKOCTpYHlIoro npH6opa,
H11M 110 pa3McpaM .,lYHKM OT B,l1aB.rIHBaHJ1S1 CTaJlhfloro luapHKa Ha npccce
bpHHeJJJlj( MJlH aJ1Ma3HOrO KOHyca 113 IIpM60pc TKH
3epHHCTOCTL. BJIHSleT Ha npOH3BOJlMTC.abHOCTb lllJIHcpOBaHHSl H ll1CpO-
XOBaTOCTb UJJlH$OB3t1HOH I10BepXHocTH. l{eM 60JlbWe pa3Mepbl a6pa3HR-
HblX 3epeH, TeM Bblllle npOH3B0,11MTeJlbIlOCTb, 110 60JlbWC wepoxoB3TOCTb
06pa60TaUIIOH IJOBepXHOCTH.
CTPYKTypa. Bblpa)l(3eT KOol1H l ICCTBellHoe COOTHOluelfMC B HeM a6pa-
3HBHbiX 3epeH, CB3KH M nop. OCJlOBOH CHCTeMbl CTpYKTYP, COCTOSIUleM 113
13 1I0MepoB, SlBJUleTCSI 06'beMHOC co,ltep)l(aliHe 3epeH B HIICTpYMellTe C
YBeJU1lteUHeM HOMepa CTPYKTYPbl 01' 0 AO 12 06'bCMIIOe co)\ep)I(aHHe
3cpeH YMcHbllJaCTCSI OT 62 ,ltO 38 %, lIa 2 % K KaIKAoM)' nocJleAYfOUleMY
HOMepy 06'beM HOp npM 3TOM Ko.ne6JICTCj( 0'1' 30 D.O 40 % CTPYKTYPbl
N2 0-4 lIa3blBalOT l1JIOn11lbl..\fU IifJ1W '3aKpbl111blMU (pHC. 1.87 a)..
NQ 5-8 - CpeOllUMU (pHC. 1.87.. 6), a N2 9-12 - 0111Kpblfllbl./WU
(pHC. 1.87, 8) t.1eM nJlOTHee CTpYKTypa MHCTpYMeHTa, TeM J1Y\.lwe OH
coxpaHjJeT npO$HJlb, HO MHTeHCHBHCC 3a6MBaeTCj( CTPYIKKOM. n03rOMY
4eM B31.Je H Mj(r4e o6pa6aTbiBaeMblH MeTa.iIJI, TeM 60J1blUHM D.OJ1IKeH
6blTb HOMep C1 PYKTypbl Kpyra. ILISI CKOpOCTHoro WoI1H$OBaHHSI MCIIOJlb3Y-
lOT BblCOKonopHCTble KpyrH N2 9-12 C YMcHbweHHhlM cO.LI.ep)KaHHeM
CBj(3KH. OHH Jlyt.Jwe caM004MulatoTCSI OT CTPYIKKH. t{.JUI IlIJlH$oBaHHSI
nepw$epHeH Kpyra H 3aT04KH 6hlCTPOPC)KYW.MX HIiC-rpYMCIITOB Bhl6HpalOr
Kpyr" 5-}% H 6-}% CTPYKTYP D,J1S1 l1JI0CKO"O nJJ1HOBanHSI TOpUOM Kpyra..
OTpC3KH H UJJIHq}OBaHHSI TRep).{blx CnJlaBOB - C1 PYK1ypbl 7.. 8 M 9, a J1.J1j(
$acoHHoro UJJJw<»oBaHHjI - 3 H 4.
Hc6aJ1aHC WJ1HOBaJ1bIlOrO Kpy."a. OH j(BJlj(eTCjJ CJle):{CTBweM He-
oLlHllaKoBoM nJlOTHOCTH MaTepHana B 06'bCMe Kpyra, OTKJ10HeHHjI cpOpMhl
HaPY)KHOH nOBepxHocTH, 3KCu.eIlTpMCH'1 eTa OTBepCTHfl.. IIOrpellJHOCTeM YC-
t 53
111 a?YH B.11 Pe:>KYIUH}i HHCTpYMeHT
TaHOBKH xpyra Ha CTaHKe H ,LJ.pyrHx npH1.JHH. 1.IeM OH MeHbllle, TeM MeHb.
llle H3HOC KpYl"a, Bblwe T01.JHOCTb 06pa60TaHHOH nOBepXHOCTH H MeHblllt:
113HOC rnnHH,LJ.e.nbHoro Y3Jla CTaHKa.
a
1
6
1
2
3
2
J
6
1
.----
2
J
Puc 1 87 CTPYKTYPbl WJ1HOBaJlbHbIX KpyroB: a - nJlOTHa)); 6 - CpeltH1UI;
(J - OTKpbITM, 1 - 3epHa a6pa3HBa; 2 - CB"3Ka, 3 - nopbl
A6pa3HBHaH cnoc06HoCTb HHcTpYMeIITa. 3"ro ero pe)KYlUast ClIO"
C06HOCTb. qeM OHa Bblllle., TeM 60J1blllMH 06'beM MeTaJ1JIa MO:>KeT 6blTb
COlHJIH<jJOBaH B e,l(MHMUY BpeMeHH np" Bcex npOlfHx paBHblx ycnoBH$lx.
KOHTpOJlbHLle Bonpocbl
1. Ha3Hat.JeHHe, pa3HOBH,LJ.HOCTH H TeXHOJIOfH1.JeCKHe B03MO)l(HOCTH a6pa..
3HBHblX HHcTpYMeHToB.
2. KOMnoHeHTbl a6pa3HBHbJX MHcTpYMeHToB.
3. XapaKTepHcTHKH a6pa3HBHbIX HHcTpYMeHToB.
154
P a 3 () e JI 1. 0630p KOllcmpYKtlUU pelllux uHcmpYMeHmo6
1.12. HHCTPYMEHTLI ABTOMATH3HPOBAHHOrO
MAillHHOCTPOEHH}I
1.12.1. PC*YInJle IIJ1CTpYMeIlTbl
061UMe Tpe60BaHHjI K 3THM HHCTpYMcHTaM TaKHe )Ke., KaK H K HHCT-
PYMeHTaM 06ero Ha3Hat.JCHHj(, M Kpl;rrcpMH OnTI1ManbHOCTH HX KOHCTPYK-
UI1M TaKO" )f(e. HeKoTopble JJ.onOJIHHTe;1bHble Tpe60BaHHSI Bbl3BaHbi oco-
6eHHocTj(MH CBOHCTB aBToMaTM3MpoBaHHblx npOH3BOJlCTBCHHbiX CMCTeM H
oco6eHHocTMM I1X $YHKUHoHMpoBaHMSI, rJlaBHblMH 113 KoropblX SlBJHIfOTCSI:
1) BblCOKaSi CTOHMOCTb TeXH0J10rM4eCKoro o60PY.l.tOBaHHSI..
2) BblCOKaSi TOt.(HOCTb o6pa60TKH, ,lJ,OnycKaeMaSi 060PY,lJ,OBaHMeM:
3) «6ecnpH30pHOCTb» pe)Kyw.ero HIICTpYMeHTa;
4) 6blcTpaSi CMella 06'beKTa IIp0I13BO,lJ,CTBa Ha aBTOMaTI13MpOBaHHbix CH-
CTeMax 113 CTaHKOB C lJOY.
BblCOKaH crOHMOCTb TeXH0J10rM'-leCKoro 060PY.LlOBaHI1S1 Tpe6YCT HH-
TeHCM$HK8UMM ero McnOJ1b30B3HMSI, lJT06bJ YMeHbWJ.fl b JlOJllO CTOHMOCTH
060PYJJ.OBaHHSI, nepeHeceHHYIO 113 o6pa6OTaHHbie .aeTaJIH 3T0 B03MO)l(HO
33 C1.feT 1I0BblllleHHj( IIpOH3BO,lJ,HTCJ1 bllOCTH HHCTpYMeHTa, a TalOKe COKpa-
weHHj( nOTepb BpeMeHH Ha ero 3al\1eHY., HaJ1a.nKY M nO.ilH(L18l.(KY.
n pOH3BO,ltHTeJlbHOCTb H HCTpYMeHTa 1I0Bbi UJalOT J1106 blM 11 ,!lOCTYlI H bl M 11
MCTO,lJ,aMH, H3J10)l(eHHbIMM B pa3,lJ,eJlax 2 H 3: YBeJH1t.(eHHeM CKopocTeH
pe3aHHj( 3a C4eT HCllOIIb30BalU1H 60nce TellJlOCTOHKI1X PCIKYWI1X MaTCpl1-
a;10B, YJIY4111eHHeM pe:>KYWHx CBOHCTB MHcTpYMeHToB, HCnOJlb30BaHHeM
IIporpeccMBHblX cxeM pe3aHHj(, onTHMM3alU1eM reoMeTpHH H J.1p.
COKpameHMe nOTepb BpeMCHH Ha 38MeHY HHCTpYMeUTOB npoll{e H
HarJ1j(AHee I1pOHJlJlfOCTpHpOBaTb rpa(»OM 118 pHC. 1.88 H3",IO:>KeHHble Ha
HeM MepOIlpHSlTHj( B OCHOBHOM IJOBSI rHbl 6C3 nOjlCHeHMM. OCT8HOBl1MCSI
JIHUJb Ha 4aCTM 113 HHX, KOTopaSi IIC H8UJJ1a 60J1ee nOlJ.p06HOro OflWC8HHSI
B nOCJleJJ.YIOWHX p83JleJ1ax pa60Tbl.
llo3HnHH 8. HHcTpYMeHTb[ C 06UOBJISIfOllJ.eMcj( pe)l(yweii KpOMKOH.
31'0 HHCTpYMeHTbl, He I1MCIOllJ.We BeplUMH, lIalIpHMCp'l pC3eu Ha pMC 1.89.
KpyrJ1ajl pe)f(j'llJ.a nJ1aCTHUa 1 y.aep)l(HBaeTcj( na .nep)J(aBKe 3 pe3u.a 1I0A-
IIpY:>KMHeHHbIM 11110KOM 2 Bo BpeMS! pC3allJ.1S1 B pa60Te Y4acTBycT TOJ1bKO
He6oJ1bUlaSi llaCTb KpOMKI1 nnaCTHHbl. nOC.,1e OKOH4aHHSI pe3aHMj( cynnopT
4 CTaHKa C pe3U0\1 OTXOD,MT B HCXO,UHoe .!J)1j( pa60Tbi 1I0J10)l(eHHe «/1»
15
'lJaZYH B J1 PeiKYIUHH MHCTpYMeHT
COKpameHHe nOTepb BpeMeHH t CBJI3aHHbtx C
pa6OTOH HHCTpYMCHT8
2
COKpaLUeHHe J<OJlH'feCTBa 3aMeff
HHCTpYMeHT8
. .
3 n08blweHHe 9 nOBb,weHHe
CTOMkOCTH - Ha.ae>KHOCTH
HHcTpYMeHT8 HHCTpY'fetfT8
41 10 nOBhlweHHe OA-
113 HOCOCTOA. --+
J(He pe*YlItHe HOpOJ1HOCTH
CBOHCTB
MaTepHaJ1bl HHCTpYMeHTOB
5 f 11 lloBhlweHHe
----+ OnTHMaJlbKU --.. npO'fHOCTH
reo MeTp WI HHCTpYMeHTOB
nyreM
6 )1onOJIHHTe..1b- 12 ynp0'qHeH}Ul
HU ynp0'fHJ(JO- Tena HHCTPYMeH-
wu o6pa6oTka Ta H ere peJKYWHX
:)JIeMeIITOB
7 n01160p CO)J( H 13 ycrpaHeHWI KOH-
crpYkTHBH)'IX H
MeT0110B ee TeXHOJJOrHqeCKHX
nOJJBO.l1a t<oHLteHTp&T9poa
HanpSl)J(eHHH
8 HHCTpYMeHibl
· C 06H08JI1I1O-
weHcR pe*yweH
KpOMKOK
14
OnTHMH3aUHH
reoMeTluuf
15 BbI60pa nporpec-
CHBH&IX cxeM
pe3aHIU1
16 COKPaweHHe
nOTepb BpeMeHJ.f
Ha3aMeH)'
MHCTpYMeHTa
17
5blCTpOcMeHHbrA
HHCTpYMeHT
18
AsTOMaTH"ICCkU
3aMeHa HHCTpY-
MCHTa
I ]9 COkpaIQeHHe no-
repb BpeMeHK Ha
Hana.nKY }{ no,aHa-
na,Zl1cy HHcrpYMeHTa
20
BeCnO.:IH8J18J101.lfibIe
HHCTpYMeJn'&f
21 Y CTpoHCTBa
aBTOMaTM'IeCKoro
peryJlHp08aHKH
pa3MepoB
22 CHcreMbt
a.namHBHoro .-
ypaBHeHW1
Puc I 88 MeTO.Llbl cOKpameHHS1 nOTepb BpeMeHH,
CB}13aHHhtX C pa6oToH "HCTp)'MeHTa
156
P a .3 () e Jl I. ()630p KOIlCI11PYKl/Ull peJl(VlllllX U1/CmpY\.leHm06
nJIaCTHH3 J Haxo.1.U1T Ha 06pe3HHeJlHblH pOJll1K 5, KOTOpblH cBo60J1HO 1I0BO-
pa1.JHBaeTCSI. npJ1 nepexo.l.le CYUlIopTa 113 HCXO,LlHOrO 110JIO)l(CHHjI «H» B
pa601.Jee «p» pe)l(ymast £IJ1aCTHHa OIUITb KacaCTCSI pOJ1MKa 5.. HO xpalioBoM
MexaHH3M 6 Y,Llep)l(HBaeT pOJ1HK 5 OT npoBopoTa. DOBopa4HBaeTcSI H3
HeKoTopblM yron a. pe)K}'W3J1 nJlaCTHlfa, H B pa60TY RCTYlIaeT CBCJKHH
Y1.JaCTOK pe)KYIJeH KpOMKH. laK noc renCHHO HCnOJlb3yeTcSI BCj( )]J1HlIa
KpOMKH, CTOHKOCTb pe3ua 3Jfa4J1TeJ1hHO nOBbllllaeTCj(. AHaJlOrH4HO \10)1(110
1I0BblCHTb CTOHKOCTb LJHCTOBblX lIPOXOltHblX PC3UOB THua flpope311blX C
)1JIHHHOH, HaKJI0HellHOH no.Ll yrJIOM L).... pC)I(}'uleM KpO\1KOH OepeJ\1cluaSi
pe3eu B).(OJlb KpOMKM, MO)KHO 3Ha4HTe.,lbHO nOBblCHTb ero CTOHKOCl h. He-
60JJbWHC oceBble nepe,LlBHJKKH 4epRSl l IHhiX $pe3 IIOBbiwafOT HX CTOHKOCTb
3a C'-IeT nepcpacnpe.lleJleHHH HarpY3KM \1e)KJ.\Y CMJlbHO- H CJ1a60Hal13YJKen-
HbIMM peJKYllJ,HMH KpoMKaMH.
r------v u
I ' (/1 4
, '\\\ i
L ,\ I
-",..:,- ,
.{
2
.3
,/ e"""l'hNt
Puc I 89 CxeM3 06HOBJ1CHMS1 pC)K)'UtCH KpOMKH pe3U3 C Kpyr..l0H TBep.noCnJl3B-
HOM nJ1aCTMHOH
ll03HQHH 17. bbIcTpocMeHHblM I1l1cTpYMeHT. 3T0 BaJKHO npH PY1.JHOH
3aMeHe HHcTpYMeHTa. CTep:>KHCBbIC HIICTPYMCHTbl (cBep.i18, 3eHKepbl,
MeT4HKH, p83BepTKH) 3anl1pafOTCSI ruapl1KaMH 6blCTpOCMeHHoro 118TpoHa.
lllapMKH BXO.QjlT B KOJIbQeBYIO BblTOlJKY Ha l{HJ1HH).lpH4CCKOM XBOCTOBHKe
HHcTpYMeHTa HJIH HHcTpYMeHTo.nep:>Kal e;ul. npHHUHIIHaJlbllaSi cxeMa 0,Ll-
Horo H3 TaKHX naTpoHoB IIpHBeJ,.\eHa H3 pHC. 1.90, a. bblcTpocMeHHocTb
15?
lllacyH 8./1. Pe)f(YIUHM HHcTpYMeHT
pe3UOB 9 MO)l(HO o6ecne4HTb 3a C1.IeT npe.nBapHTeJ1bHOrO KperuleHHjI B
rHe3.L\ax pe3ue,aep)KareJ1eH noJ]. np)l)KHHeHHblMM 3aU\eJUG1MH 10 (pHC. 1.90, 6).
OKOHtfaTeJlbHOe 3aKpenJ1eHHe pe3UOB BblnOJJH1IIOT CMJlbl pe3aHHjJ, npH)I(M-
M3fOllJ.He MX K 6830Bb1M nOBepXHOCT,.M fHe3,L{a pe3u,e,lJ.ep)KaTe.l1S1.
8
7
6
6
9
10
(I
Puc /.90 CxeMbl 6LlcTpocMeHHoro KpenJIeHH.
a - CTepjf(HeBbIX HHCTPYMCHTOB; 6 - pe3QoB.
J - mnHHJ].eJIb CTaHKa, 2 - Kopnyc 6bICTpO-
CMeHHoro naTpOH3, 3 - ynopHaH nJlTa;
4 - peryJ1"pOBOttHbIA BliHT; 5 - nepexo.nHaSi
onpaBKa; 6 - MYTa, 7 - 3anopHhlii map"K;
8 - YCTaHOBO'lHaa raiiKa, 9 - pe3eI1;
10 - <j>HKcaTop c TroH; II - npYJKHHa
IIo3HUHH 18. ABTOMaT\-i4eCK8S1 3aMeHa HHcTpYMeHTa. Ha CTaHKax c
4ny: HMefOllJ,HX HHcTpYMeHT3J1bHble Mara3HHbl C KO'dIJJIeKTOM ue06XOl(H-
MblX .llJljl pa60Tbi MHcTpYMeHToB, aBTOMaTH1.JeCKaj( 3aMeHa HHCTpYMeHTOB
o6ecne4HBaeTcSI aBToonepaTopaMM. THO H KOHCTPYKl1Hjf aBToonepaTopa
3aBHCj(T OT MeCTa pacnOJlo)J(eHl1jJ MHc-rpYMeHTaJlbHoro Mara3HHa [65].
3aMeHSlTb MO)KHO TOJ1bKO pe>K)'U\He HHCTpYMeHTbl M1Ui u.eJIMKOM HHCTPY-
MeHTa.llbHble 6J10KH (pe)KYUJ.He HHcTpYMeHTbl BMeCTe co BCIlOMoraTeJlb-
HbIMH). Ha )l(eCTKMX aBTOMaTH\leCKHX JlHH}UIX li3 arperaTHblx CTaHKOB
3aMeHa MHCTpYMeHTOB PY1.IH(UI. ABTOMaTHlJecKYIO 3aMeHY npelJ.ycMaTpH-
BafOT TO;lbf<O H8 CTaHKax, KOTopble C,l.I.ep)J(HB3toT npOM380,aHTeJlbHOCTb
BCe" J1HHHH, a 1l03TOMY pa60TaK>T C BblCOKHMH CKOpOCTj(MH pe33HM1I.
158
P a 3 () e J1 I 0630p KOllcnlpYKlfuii PllIUX ullcmpy./weum06
CTOMKOCTb pe)Kyw.MX HHCTpYMeHTOB flpM 3TOM 04eHb HM3KaSl,\ H 6e3
aBTOMaTHtteCKOH 3aMeHbi I1HCTpYMeHTa npOCTO He 060HTI1Ch. 3aMeHa
HHCTpYMeHTa OCYIUeCTBJUleTC$I BO BpeMSI X0J10CTbIX X0.l10B CTaHKa C I..{e-
JlblO D,onOJIHHTCJlbHoro COKpaweHH$I JIOTCpb BpeMeHH.
no KOHCTPYKI.(HH YCTpOHCTBa aBTOJ\1aTHtteCKOM 3aMeHbi caMble p83HO-
06pa3Hble (CM. pa60Ty [3]). Ij( npHMepa paccMoTpMM cxeMY Ol(HOrO H3
HHX. npeABapHTeJ1bHO HacTpoeHHb[e Ha p8.3Mep pe3Ubl 1 nOMem.afOT B
Mara3HH 2 (pHC ] .91). nocne 3aT)'nJ1eIUHI pe3ua, a TOllHee nOCJ1C oTpa-
BuaA
Puc J 91 YCTpOHCTBO aBTO\faT'MtieCKOH 38MeHbi pe3uoB
60TKH YCTaHOBJICHHOro lfHCJla UJ1KnOB (o6pa60TKH YCTaHOBJ1eHHOrO llHcna
.aeTa.neH) C4eTt.JHK UHK.iIOB nOJ{aeT KO\faHJJ.Y Ha I'H.lJ.pOlJpHBO,A H nopweHb
4 co WTOKOM 7 ncpeMewaeTcSI Bl1paBO B rl1).1.pOUMJIHHJ\pe 5. nO)] .LJ.eM-
CTBHeM CHJ1bl TR:>KeCTH ot.tepeAHoH pe'3eu, 113 Mara3HHa 2 onycKaeTcSI H3
3arpY304HYfO IIJ10ma.LU<y. UJTOK 7 JlOBOpa4HBacT pbl4ar 9, lJepeMewa
nOJI3YH 6 BoI1CBO. Ynop 10 1I0J13YHa BblTaJIKMBaeT H3HorneHHblH pC3eu
Bnepe,[\. nOL\nPY)I(HHeHHble rnapHKH J 2, cPHKCHPYlOlUHe pe3eu B rHe3Jle
pe3ue.nep)l{aTen, BbIXOJ(j(T H3 wenH Me)K.lJ.Y rOJlOBKOM perYJIHpOB01.fHOrO
BHHT3 13 H KOHTpraHKoM 11 t oCB060)K,l1ast pe3el.(. nOCnC.L\YfOwee nepeMe-
weHHe 1I0PWHjI BoI1eBO TOJIKaTeneM 3 nepe,l.tBHraeT pe3CU C 3arpY304HOH
lIJIOIll,a,lJ.KH B MepHoe rHe3,lJ,O pe3cAep/KaTeIISI. HOBbl" pe3eu Bb(Ta.nKHBa-
159
llla2YH 8.11 PejKYIUHH HHcTpYMeHT
eT 3aTynHBlllHHcSI B C60PHHK H3HorneHHoro HHcTpYMeHTa nO,,13YH 6 c
TOJIKaTeJ1eM 10 IJO,A )]eHCTBMeM npY)I(MHbl 8 B03Bpawa1OTC» B MCXO,LlHoe
n0J10JKeHHe. a rnapHKH 12 npHJKHMalOT perYJ1MpOB04HbIH BWHT 13 HOBore
pe3ua K TOpl..(Y TOJIKaTeJ1» 3
n03HnHH 20. 6ecno;:\lIaJla)0'-lHble HHCTpYMCHTbI. B npoLlecce OTJ1all.-
KH aBTOMaTH4eCKOM JlHHHH Ollpe,lteJ1S1IOT nOJtO)KeHHC HHcTpYMeHTa, HanpM-
Mep, napaMeTpbl L Ii H pe3ua I1JII1 napaMeTpbl L KOHl\eBbIX HHcTpYMellTOB
(pHC. 1.92), npM KOTOpblX 06ecne4wBalOTc» Tpe6yeMbie pa'3Mepbl 06-
pa60TaHllblx ,l.(cTaJleii. 3aTCM C nOMOWbfO BHHTOB 1 co c$epMl-leCKOH
rO;loBKOH, 3aBepHyrbix B TellO pC)J(ywero MJIH BcnOMoraTeJ1bnoro HHCTPY"
MCHTa (pMC. 1.92), 3TH napaMe1 pbl nonY4alOT HaCTpOHKOH B ClIeLlwanbHblX
npMcnoc06.aeHHSlX (pHC. 1.93) BHe CTaHKa, BO BpeMjI pa60Tbi 06 0PY.lJ. 0-
BaIU1j(. .l{JUI HacTpoHKH I1HCTpYMeHTOB K CTaHKaM C l{flY B eJ{MHM1fHOM 1-1
MejJKoCCp"MHOM npoH3Bo;:\cTBe HCIIOJlh3YIOT YUHBepC8.ilhHbIC, 06bll-lHO on-
a
H
6
6
'-1
4
'-I
4
-.....I
f
I
/
PHC ] .92 6ecnoJJ.ua..1a.D,OtIHble HHcTpYMeHTbt, HacTpaHBaeMblc 3:JCMeHTaMI1 1
(BHHT, .raHKa) Ita pa3MCphl o6pa6oTKM BHe CTaHKa no KoopD.HHaTaM L Ii H.
a - TOKapHblH pe3eu, 6, (J - CTep)l(HeBble HHcTpYMeHTbl, HanpMMep, CBepJIa,
B nepeXOD.HblX onpaBKax
160
P a 3 0 e 11 J 0630p KOJlcmpYKlluii pe:»cyulux uHcmpy./weHm06
THqeCKHe npM60pbl. OHM COCTOSIT H3 OCHOBaHHSI, H8 KOTOpOM 38KpenJleHO
YCTPOHCTBO )]nSl YCT8HOBKH HaCTpaHB8eMoro HHCTpYMeHT8 MJlH MHCTpy-
MeHTaJ1bHOrO 6nOKa. nOCa,lt04Hble MeCl a noD. HHCTpYMeHT TaKHe )Ke, KaK
M H8 pa601.JeM CTaHKe. OUTH1.JeCKOe YCTPOMCTBO, BH3HpYfOIlJ.ee nOJIO)KeUHe
BeplllHHbl HHCTpYMeHT8, nepeMemaeTCSI tIO ,ltBYM HJIH TpeM Koop)1HHaTaM,
OTC1.JHTbIB8eMbIM no WK8J1aM C nOMOmblO OTCLfeTHblX MHKpocKonoB. 60-
nee nOAP06HO npH60pbl onHcaHbl B cneQHaJlbHOH JlHTep3Type, HanpHMep,
B pa60T8x [63] H [65]. HacTpoeHHble TaKMM 06pa30M HHCTpYMeHTbl He
Tpe6yIOT D.OnOJ1HMTeJ1bHOM nOD.Han3,D.KH nOCJ1e YCTaHOBKH Ha CTaHOK.
1-
Puc 1.93 CxeMa npHcnoc06J1eHWSI ]1J1S1 HacTpoHKW WHcTpYMeHTa
no 3Ta..10HY Ha pa3Mep L
J(nSi CT8HKOB C qn D.OnycKafOl1tHx pa3MepHYfO KoppeKUHlo" HaCTpa-
MBaTb MHcTpYT\feHTbl Ha 3anpOrpa1\.fMHpOB3HHblH pa3Mep He 061138TeJ1bHO
OCTaT01.JHO M3MepHTb peanbHble KOOpD.HHaTbl nOJIOiKeHHSI BeplllHHbl HH-
CTpYMeHT8 H H8 BeJ1H4HHY I1X OTJIH4HSI OT 3anpOrpaM\fJilpOBaflllbiX BHeCTJiI
1I0JlpaBKY npRMO C nYJ1bT8 ynpaB.,1ellHSI CTaHKOM. B rH6KHX npOH3BOD.-
CTBellHblX CHCTeMax KoppeKQHSI pa3MepOB 06pa60TKH Bb[nOJIHj(CTCSI aBTO-
MaTHLJeCKM no pe3YJ1bTaTaM M3MepeHHSI o6pa60TaHHbiX ,lJ.eTa.HeH.
ll03HI(HH 21. YCTpOHCTB8 aBTOM8TH4eCKoro perYJ1HpOBaHHSI pa3Me-
pOB HCnOJlb3YlOT B TOM cnY1.Jae, eCJ1H peiKyaSl CTOHKOCTb HHCTpYMeHTa
Bblllle pa3MepnOM. 31-0 TOT C.,1YQaH, KOrll-a no Mepe 3a1)'nneHHSI MHCTPY-
MeHTa pa3Mepbl 06pa60TaHHOM nOBepXHOCTH ,lteT8JlM nOCTeneHHO
lJpH6J1HiK8fOTCSI K O,ltHOM H3 rpaHHQ nOJ1S1 ,lJ,OnYCKa 11 HaQHH3lOT BbIXOD.HTb
3a Hee, 8 HHCTpYMeH1' <pM3Ht4eCKH em.e MO>KeT pe3aTb. TaKaSi CM1)'aQHSI
B03HHKaeT B pe3YJ1bTaTe p83MepHOI"O H3Hoca HHCTpYMeHTa H ynpyrHx
Jle<»opMalJ,HH TCXH0J10rH\.IeCKOM CMCTeMbl, onpeACJ1RfOlll.JilX p83Mep 06p8-
6 3aK 2522
161
lllazYII 8.11. Pe)Kyw.Hit HHcTpYMeHT
60TKH. H3npHMep, liP" npO,lJ.OJlbHOM TOlleHHM BaJ1a B pe3YJlbTaTe H3HOC3
YKopalJHBaCTCJI pe3eQ H pacTeT yupyroe B3aHMHoe OT)f(aTHe pe3Q8 OT
,lJ.eTa..IH H3-3a YBeJ1M4eHH}I CHJ1 pe3aHHj( 38TynHBlllHMc}I pe3QoM, p83Mepbl
Bana HellpepblBHo YBeJ1H1.JHB8fOTCSI H MorYT BblHTH 33 npe,l.{eJ1bl 1I0JUI
LtOnYCKa ew.e ,ao nOJIHOH nOTepH pejf(yweH CIIoc06HOCTl1 pe3Q3. TaKHM
06pa30M, pa3MepHYlO CTOMKOCTb HHCTpYMeHTa MO:>KHO onpCAeJ1HTb K8K
BpeM}I pe3aHMSI, B Te4eHHe KOToporo pa3Mepbl 06pa6oTKH JIe:>K8T B npe,ae-
nax IIO.t1}1 .nonYCKa HJIH ero lJaCTH, Bbl,neneHHOH Ha nepCMeHHYIO CHCTeMa-
TM\'CCKYIO OWH6KY. B aHHoM CJJY1.fae 3TO oWH6Ka, CB1I3aHlIaj( C 3aTynJle-
HHeM HHC1:pYMeHTa n.nfOC c;lyt.JaHHble IIorpCWHOCTH 06p86OTKH. YBeJIH-
4H rb pa3\1epHYfO CTOHKOCTb MO)KHO nYTeM no,nH8J13,aKH, B HaWCM npH-
Mepe nepeMeweHHeM pe3ua K OCM .l1eT3J1H. CYWHOCTb aBTOMaTH4eCKOM
nOHa;13,lJ.KH, TaKMf\.1 06pa30M, COCTOMT B TOM, LITO IIPH no,axoAe p83Mep3
)].eT8:IH K O,aHOH H3 rpallHU 1l0JUI AonYCK8 HHCTpYMeHT aBTOM8TM1.JeCKH
nepeMewaCTCJl )].0 Tex nop, I10Ka p33Mepbl 06pa60TKH He npH6.nH3}1TCJl K
IIpOTHBOJlOJJO)KHOM rpaHHQe nOJl1l tlonYCKa, T.e. K TOM, OT KOTOpoii OHH
Ha4HHaJ1H CBoe ,ltBI1JKeHHe.
CyU(eCTBYIOT pa3Hbie KOH-
CTPYKllM H 8BTOl\laTMLJeCKMX
1l0.L1HaJla.L1lJHKOB: MCXaHHLJeC-
KHC.. 3JleKTpOMeXaHHLJCCKHe,
rHJ.tpaBJIHLJCCKHe.. MarHHTO-
CTpHKUHOHHbJe H PyrHe, KO-
Topble 110 pe3YJlbTaTaM aBTO-
MaTHt.teCKoro H'3MCpeHHSI 06-
pa60TaHHoH AeTaJlH lIepCMe-
UJ,aK>T HHCTpYMeHT AO o6ec-
neLJellHSI 3a,aaHHoro pa3Mepa
,aeT3JIH. PacCMOTpJ.iM npMHQM-
nH8.llbHYW cxeMY HaM6o.nee
IIpocroro 113 HHX (pHC 1.94).
H3 cynnopTe CTaHK3 2 110-
cpe)::tCTBOM npY)KHHHOrO n8-
pa..1J1eJIOrpaMM3 YKpenJ1eH Puc. /.94. MexaHH3M .lVISI aBTOMaTH'leCKoro
pC3Ue.Ltepm3Tenb 3. npO<pHJ1b- peryJlHpOBaHHSI pe3ua Ha pa3Mep
162
1 W 89
1 ·
----------.., t
, ....
6 I I
I
J
I
,
I
I
J
I
;
4
J
z-L
L______
1-B>
P a 30 e}l I 0630p KOllcmpYKl/UU peJlC)llqux u/{cmpy./weHm06
Ubi" KYJ1alfOK 4 >KeCTKO coe,rU1HeH C xpanoBblM KOJ1eCOM 5, H 06a OI'Ut
cB060AHO nOBop84HBalOTcSI H8 OCH 6, coe,nHHeHHoH C cynnopToM. 06pa-
60T8HHbie ,neT8J1H 1 aBTOM8THI.JeCKH H3MCpSllOTCSI CneU"aJIbHblM npM6o-
pOM, KOTOpbJH B cnYlfae Bblxoa pa3Mepa 3a ,aonYCTMMble npeeJ1bl no.ua-
eT KOMaH,ny H8 BKJlI04eHHe C0J1eHOH,n8 9. 3Ta KOM8H)..(8 nO,l{aeTCSI Hocne
OKOH43HHSI 06T01.JKH B8J18, KorAa cynnopT naxOAHTCSI B Kp8HHeM neBOM nOJIO-
>KeHH". COJleHOH,l{ nepeMemae-r lllTOK 8 H CT8BHT ero H8 IlyrH CKaJ1KH 7.
KorAa cynnopT B03Bp8waeTCSI B HcxoAHoe AJUI pa60Tbi 1I0J10jl(eHHe (npa-
Boe), CK8J1Ka 7 ynMpaeTcSI B WTOK 8 M cMew.aeTCSI BJleBO, nOBOpattHBaSi
ttepe3 c06attKY xpanOBoe KOJ1eCO 5, a BMeCTe C HI1M H KYJl8lJOK 4 H8
He KOTOPb'H yrOJI. npM nOBopOTe xpanOBMKa Ha O)1J.fH 3y6 KYl1a40K 1J0,n:aeT
pe3uel1. e piK8Te;lb Ha 2 MKM. nOCJle nOJIHOrO HCn0J1b30B8HHSI I1POQ>HJ1S1
KYJ181.JKa 1l0,l{aeTCSI CHrH8J1 0 He06xo)].HMOCTM CMeHHTb pe3eu Ii nepeHa-
JlaAHTb npHcl1oc06J1eHHe. Pe3eu, 3a 3TO BpeMSI nepeMem.aeTcSI H8 60Jlb-
WYIO BeJIH1.JHHY, AO 1 MM.
II03HnHH 22. CHcTeMbf 8.a8UTHBHoro ynp8BJleHHSI aBTOMaTHtteCKH
HCKJ1IOLJaIOT nepeMeHHYfO cHcTeMaTHllecKYIO norpeUJHocTb 06pa6oTKH,
CBJl38HHYIO C YBenl11feHHeM CHJ1bl pe3aHHSI "PH H3Hoce MHCTpYMeHTa.
CT8HKH C T3KHMH CHCTeMaMH n03B0J1S1fOT pa60TaTb C nOCTOHHOH CHJIOH
pe38HHjJ, nO,lt,ltep)KHBaJi ee ypOBeHb nYTeM H3MeHeHHSI 3JICMeHTOB pe)l(MMa
pe3aHHSI, HanpHMep, n0,l181.JH. OCTOMHC"BO a)],8nTHBHbIX CHCTeM ynpaBJle-
HMjJ COCTOMT B TOM, ttTO OHM »BJISIIOTCSI 3JleMCHTaMH KOHCTPYKI..UiM CTaHK8
H He Tpe6ytOT C03)J.aHHSI cneu,HaJ1bHOH HHCTPYMeHTaJ1bHOH OCHaCTKM, a
HeAOCTaTOK - B YMeHbweHHM npOM3BO,!tHTeJ1bHOCTH 06pa6oTKH nOMep-
:iKaHHeM H8 O,l.tHOM ypOBHe CJ..fnbl pe3aHMSI.
BblCOKaH T01JUOCTb 06pa6oTKH, ,nonYCKaeM8S1 CTaHK3MH C l{n
MO)KeT 6blTb peaJ1H30B8H8 TOJ1bKO T04HbiM HHCTpYMeHTOM. n03TOMY
60J1bmHHCTBO CT811)],apTHbIX HHCTpYMeHTOB }lJ1S1 CT8HKOB C 'lIny OTJIH48-
eTCSI OT HHCTpYMeHTOB 06w.ero Ha3HatteHMSI nOBblUleHHOH TOlfHOCTbfO
H3rOTOBJ1eHHSI. BblCOKYtO T04HOCTb 6a30BbiX nOBepXHOCTeH H coe)J.HHI1-
TeJ1bHbiX 3JleMeHTOB AOJI:>KHbl HMeTb T310Ke H BcnOMOraTeJlbHble HHCTpY-
MeHTbl, KOTopble 8MeCTe C TOtfHblMH pe)KYHMH HHCTpYMeHTaMH 06p33Y-
KJT TOttHblH HHCTpYMeHTaJlbHblH 6J10K. B pe3ynbTaTe )J.OCTHr8eTCSl TO"lHOe
n03HUHOHHpOB8HHe HHCTpYMeHTa H BblCOKaa :>KeCTKOCTb HHCTpYMeHT8J1b-
Horo OJlOK8, n03B0J1J1IOInHe 06ecne4HTb TOttHYfO 06pa6oTKY ,neT8J1H.
163
Wazy" B 11 PeiKYIUH1f HHCTpYMeHT
«6ccnpH30pHOCTb») pe)KYll(ero MHCTpYMeHTa 03HaLJaeT TO, QTO H3
a BTOl\laTM4eCKOH .nHHMH Mano onepaTopOB HJ1H Ha.na,nLJHKOB H OtlH He E
COCTO}lHHM 06ecne4MTb Ha6J1IO,neHHe 3a pa60TOH Ka)K,[{OrO HHCTpYMeHTa.
n03TOMY HHCTpYMeHTbl aBTOMaTM3HpOBaHHbiX npOH3Bo.aCTB Jj.OJ1)KHbl 06-
J1a,naTb BblCOKOH HaJ],e)KHOCTblO, LJT06bl eCJlH He I1CKJllOttHTb, TO XOT}I 6bl
3Ha4HTeJ1bHO YMeHbWHTb npOCTOH 060Py,nOBaHHjI H3-3a Henpe,nBH,lteHHbIX
n0J10MOK, BbIKpOillHBaHHH, nOTepH CTOHKOCTH, HeYJ10BJ1CTBOpHTeJ1bHOH TOtJ-
HOCT" 06pa60TKH 11 OTKa30B no JJ:pyrHM npHLfHH3M. ,l{J1j( 3BTOM3TH4eCKHX
11MHHH HaH60J1ce IIpHeMJ1eMbl HHCTpYMeHTbl, HMefOUJ.HC BnOJIHe KOHKpeT-
Hoe, rapaHTHpOBaHHoe BpeMj( 6e30TK83HOH pa60Tbi. Ew.e B 60J1bWeH
CTeneHH H8)J.C)I(HOCTb He06xoJtHMa HHCTpYMeHTaM rH6KHX npOH3BO)J.CTBeH-
HhlX CMCTeM H3 CTaHKOB C lfnY, TaK K3K OHH HaMHoro .uopOiKe aBTO-
M8THlfeCKHX J1HHHM H3 arperaTHblX CTaHKOB. MepOnpH1ITH1I no I10Bblllle-
HHIO Ha,ne)KHOCTH nepe4HCJ1eHbl B 1103. 10-15 pHC. 1.88.
nOHSITHe «6ecnpH30pHOCTb» ,no HeKOTopoH CTeneHH YCJIOBHO. B HaCTO-
SIee BpeMSI p83pa6oT8Ho MHoro p83JIHQHbIX aBTOMaTHLJeCKHX YCTPOMCTB,
KOTopbIe 6epYT U8 ce6j( <PYHKQHH CJ1e)l(eHH}I 38 COCToSlHHeM HHCTpYMeH-
TOB H no pe3y.nbTaTaM Ha6J1IOAeHHSI IIpHHHMalOT H peaJIH3YIOT He06xo-
)]HMbIe perneHHSI. HeKOTopble npHMepbI 6YYT p3CCMOTpeHbi B .L(aJlbHeH-
llJeM (n.4.5). XOTSI aBTOMaTH4eCKMe YCTPOMCTB8 110 Ha6JIIOeHHIO H YII-
paBJleliHfO pa6oTOH HHCTpYMeHTOB H 1I03B0J1}1IOT YMeHbWHTb npOCTOH
o6oPy.aOBaHHj( no BHHe HHCTpYMeHTOB, HO OHH ,l10pOrHe H lIaCCHBHO BJIH-
SlIOT Ha npOH3B0l1HTeJ1bHOCTb, JIHlllb CBoeBpeMeHHO YCTpaHSI.SI HeIlOJla,l1KH.
ECTeCTBeHHO, liTO JIYLlWI1M JlB.n}leTC1I 3KTHBHbJH IIYTb, nYTb He,nonymeHHSI
HellOjJ81l0K 1a CLleT nOBhllJleHHSI HaD.e)J(HOCTH caMHX HHCTpYMeHTOB.
6blCTpaR CMeila 06'beKTa IIpOH3BO):tCTBft B aBTOMaTH3HpOBaHHbiX
CHCTeMax H3 CTaHKOB C lJIlY TalOKe H8KJ18AbIB3eT OIlpe.L(eJleHHblH OTlle-
LJaTOK Ha KOHCTPYKLtHIO pe)J(ywero HHCTpYMeHTa. Pe)l(yw.He HHCTpYMeHTbl
,ltOJ1)1(Hbl 6blTb CT3Hl1apTHbIMH, YHHBepC8JlbHbIMM, eHTpaJ1H30BaHHO Bbl-
nYCKaeMblMH H8 pbIHOK. 113roToBneHMe .lI.J1S1 TaKHX npOH3BOACTB cneuH-
fu1bHbIX HHCTpYMeHTOB 3KOHOMH4eCKH HeBbll"O)J.HO, XOT}I OHM Ii 06J1a.L\alO1
60J1ee BblCOKHMH 3KcnnyaTaUHoHHbIMH CBOHCTBaMI1. ECTeCTBeHHO, lfTO
1J0j(BJ1S1eTC}I C06.n83H COBMeCTHTb n0J10jl(HTeJ1bHbIe CBOHCTBa YHHBep-
caabHOCTH. H CneUM8JIH3au.HH. B 3TOM H3IIpaBJleHHH eCTb Ollpe,AeJ1eHHbte
,lJ.OCTH)I(eHHSI. nOj(BHJ1HCb KOHCTpYKQHH T8K H83blBaeMoro MO.aYJ1bHOrO
164
P a 3 () e .7 I. 0630p KOIlCmpYKlfuu peJICYUfUX UHcmpY./leHm06
HHCTpYMeUT3, KOr,lt8 Ha OCHOBe YHH<»HUHpOB3HHbIX MOJ..{YJleH (OllpaBKH.
Ll,ep)KaBKM, Y.LUU1HHTenH, nepeXOHHKH pa3HbiX pa3McpOB, pe)K)'IlU1e BCTaB-
KH) 6blCTpO c06Hpa1OTCj( MHOrOJle3BHHHbiC HHCTpYMeHTtLlbHbIC 6JIOKH JUI
BbInOJ1HeIlMR KOHKpeTHblX OnepaQMH. HaH60J1blllHe ycnexM B 3TOM HallpaB-
JleHHH t(OCTHrUYTbI rlpM npoeKTHpOBaHHH TOKapHblX HHCTpYMeHTOB. H3
pHC. 1.95 llpe;:lCT81L1eHbl IIpHMepbl paCT04HbiX 6JlOKOB, 8 Ha pHC. 2.54 -
rH6KaR Mo,nYJ1bHaSi CHCTeMa TOKapHoro MHCTpYMCHTa.
a
6
5
'+
3
I
-------
----
2
Puc. I 95 Mo.nynbHblM pacToliHoM HHcTpYMeHT: a - tPHPMbl SIp.
J - pe3uoBblM 6noK; 2 - nepexolIHHKH; 3 - onpaBKa; 6, 6 - pe3IJ.OBbIe 6J10KH
Graflex. I - pe3UOBaSl BCTaBKa; 2 - MHKpOMeTpHQeCKHM MexaHH3M perynHpoBa..
HnSl nOnO)KeHHSI pe3ua; 3 - Kopnyc; 4 - mnOHKa, 5 - XBOCTOBHK
16
lllazy" B 11 Pe)KYWHM HHCTpYMeHT
1.12.2. BCII0MOraTeJlbHLIe HHCTpYMeHTbl
BcnoMOraTe.,1bHble HHcTpYMeHTbl - :)TO H3,neJ1H}I, IIpe,nH83HaQeH-
Hble AJ1}1 3aKpenJ1eHHSI peJKYHx HHcTpYMeHToB Ha MeT8J1J10pe)l(YI.1(HX
CT8HKax. onpaBKH, Aep)KaBKH, naTpoHbl, uepexo.QHHKH. Hx .neJ1a.llH Bce-
r,lt8, B OCHOBHOM B HHCTpYMeHTaJlbHblX uexax M8WHHOCTpOMTeJ1bHbIX
3aBOAOB, nOTpe6J1}1lOlUHX 3TH HHCTpYMeHTbl. l{acTb HHCTpYMeHTOB
6bJJIa YHH4>HUHpoBaHa H CT8H.LI.apTH30B8Ha (HeKOTopble 3a)KHMHble naT-
pOHbl, KOHHLfeCKHe nepeXO,D;Hble BTYJ1KM) M M3rOTaBJJMBanaCb tteH-
TpaJlH30B8.HHO, 1.JTO 06ecne4HB3JIO BblCOKoe K84eCTBO H HH3K)'1O ce6e-
C10HMOCTb TaKHX HHCTpYMeHTOB. C nOj(BJ1eHHeM CTaHKOB C qny Tpe-
60BaHHSI K T01.JHOCTH H )l(eCTKOCTH BcnOMOraTeJlbHblX MHCTpYMeHTOB
nOBbICHJ1HCb. KpOMe Toro, BcnOMOr8TeJ1bHble HHCTpYMeHTbl CTaJJJ1
BbI nOJl Hj(Tb HOBbie .nJl}l HHX 4>YHKUHH: B03MO:IKHOCTb 8BTOM8TH1.leCKOr()
IIOHCKa H 3aMeHbl, perYJIMpOBaHHe nOnOJKeHH}I peJKY1.I.(HX KpOMOK "HCT-
PYMeHTOB, B03MO)KHOCTb 6blCTporo H 3KOHOMHLfHoro 38KpenJleHHJ1
pe)f(YllJ,HX HHCTpYMeHTOB 60J1bUJOH HOMCHKJI8TypbI (.no 200 eAHHHU Ha
cTaHKe). B CBSl3H C 3THM nO}lBHJ1aCb He06xoJ1HMOCTb B CHCTeM8TI13H-
pOBaHHoH HHcTPYMeHT8JlbHOH OCHaCTKe. Pa3pa60TaHbI CHCTeMa BCIIO-
MOr8TeJ1bHbIX HHCTpYMeHTOB H 1I0,LlCHCTeMbl 1I.nS! CT8HKOB KOHKpeTHblx
THnOB TOKapHbIX 4>pe3epHblx CBepJlHJlbHo-<ppe3epHo-p3CTO\.fHbIX H ,np.
HeKoropblC 113 HHX Ilpe,LlCTaBJ1eHbl H8 pHC. 1.96-1.98. H3Y4eHHe PH-
CYIfKOB n03B0J1J1eT YCTaHOBMTb, [{TO C UOMOWblO ,aep}f(aBOK, onpaBOK,
lIaTpOHOB, nepexo,nHMKOB 3THX IJO).tCHCTeM MO)f(HO 3aKpellHTb Bce pe-
)KY I..U Me MHCTpYMeHTbl, Heo6xo,ltMMble ).tJIj( pa60Tbi H3 ,naHHbIX CTaHK8X
"PH MHHHMaJ1bHOM KOJIH1.JeCTBe BcnOMoraTeJ1bHbiX HHCTpYMeHTOB. Ta-
Ka}l YHJ,upMKalUiji BcnOMor8TeJ1bHblX HHCTpYMeHTOB 06ecne4HBaeT B03-
MO:>KHOCTb opraHH30BaTb HX H3rOTOBJleHHe H8 cneu.M8J1H3HpOBaHHbIX
1aBOJ{aX H 06ecne4MTb TeM caMblM BblCOKoe Ka4eCTBO MHCTpYMeHTOB
C O,l..(HOBpeMeHHbIM CHHJKeHHeM HX ce6eCTOHMOCTH.
KOHCTPYKQH}I M n8paMeTpbl BcnOMOr3TeJ1bHbIX HHCTpYMeHTOB npMBe-
LJ.eHbl B CO.OTBeTCTBYf01ltHX CT8H,LlapTax H CnpaB01.JHOH JIHTepmype, HanpH-
Mep, B pa6oT8x [63--65]. ,nn}l BbIpa60TKH npe,ltCTaBJleHHM HeKOTopble 113
IIHX H306pa:>KeHbI H8 pHC. 2.56, 2.59 M 2.60.
166
P a 30 e J/ / 0630p KOJlCmpYKlJUl1 pe:»eyIlIUX UHcmpy..WCl/m06
I I. 2 J 1.1,
1,9 1,10 1,11 1,12 t,IJ
'22 1.23 1,2* 1,21
Puc. 1.96. nOllCMcTeMa BcnOMOraTeJlbHblX HHcTpYMeHToB lL'UI pe3epHb(X Ii
MHoroonepauMoHHblX CTaHKOB: J .1--1.3 - onpaBKH .llJUI Kpen."eJUUI pe3,
/4- uaHroBblH naTpoH )1.,'" KpenneHM" HllcTpYMeHToB C U".,'HHllpHlJeCKMM
XBOCTOBHKOM; /.5 - onpaBKa llJUI KOHueBbIX <»pe'3 co cneUMaJIbHblM XBOCTOBIi-
KOM, J 6 - onpaBKa 1t.'" HHcTpYMeHTOB C KOHMtJeCKMM XBOCTOBHKOM H J1anKOH;
1.7 - TO /Ke, e pe3b60BbiM OTBepCTHeM; / 8 - l1ep/KaBKa lUI" peryJlMpyeMblx
Bry.nOK H onpaBoK, 1.9, 1 /0 - onpaBKM .lIJI" paCTOI.fHblX pe3uoB; / 11- onpaBKa
lI.JUI HacallHblX pa3BepTOK; /./2 - onpaBKa .ZlJUI nOllpe3Hbix pe3uoB;
/./3 - paeT01JHaSi rOJlOBKa; I 1./ - uaHroBblH naTpoH, 1.15 - nepexotIHaSi
perYJlHpyeMaSi BryJ1Ka; / 16 - onpaBKa .l1JUJ HaCaLtHblX pa3BepTOK Ii 3eHKepoB"
I. J 7 - naTpOH llJl" MeT1fHKOB, J /8 - paCT01.JHaJi onpaBKa, 1.19 - onpaBKa llJUI
llBype31\0BbiX rOJlOBOK; / 20 -llep)KaBKa llJISI nepOBblx CBepJ1; 1 2/ - onpaBKa
.llJUI .llHCKOBbIX <ppe3; 1 22 - CBepJ1HJlbHbIH naTpoH; / 23 -- naTpoH llJlSl MeT1.fM-
K08; 1 24 - paCT01.fHOH naTpoH; 1.25 - onpaBKa llJ1S1 HacallHbIX pa3BepToK.
BcnoMoraTe.,1bHble HHcTpYMeHTbl cpe.l1HerO pSilla ( J 14-1.2 / ) n03B0J1S1IOT
peryJJHpOBaTb OeeBO" BblJleT 3aKpen;teHHbIx B nux pe)l(yuulx HHcTpYMeHToB
16 j
WaZYH 8.11 Pe>KYIIJ.MH HHcTpYMeHT
168
'
......
.......
N
0\
.
...
.......
..
N
..
..
..
......
.
0::
:i c:t "
G)"""'""",
::t:......;
a c.
=""-:---:
:3:0::""'"
:0 :s:" err
6.ii
CQ :s:
t::t
= c:
::t I 0::
i=&
="""':3:
; &.
u :C___f-O\
iQ.
;< I:t I u
::t 0 :: =
::V'):E'O-S
N ft:: .......
Q) -- ,..., '" -
=:r' ):!: M ... ..a
=G) . , =2
Q.. Q)
g if::: t
5
= ft c..... 0
:::f CQ c: r::
u g :i:: M
CQ .. = ::r =
;< :: CQ 0 -
5: :s ::t
C1) ::c u ;J :3:
Q. I
=::t Co
u:C:E="'
$:S::O"""'
:CU-
;< .... ...a C1) -
ai(
...a 8.
5 \0 (- :c ...
0 0.:: =.....;
EoO
o t:f U ::f .......
:s:u5-':
c: 5 C1)
{; :c !1:
C:j !:II! :c C1)
:E aC1) o
cu
te-
UM=:3:t:
I;(cu::S:= 1
o ___ 0::
t:: 1 .=0\
" .......
O\=aN
-.; I C1) I
.......
N .......... N
P a 3 d e JI 1 0630p KOllcmpYKlfuli pe:JICYZllux uHcmpYMeHmo8
Cb
..
too....
..,.... ..
...,....
...
..,,-
-.:"
'-n
....
,
'"
--
...
.......
......
-
F.J-f)- .
.......
.......
,.,
'"'
....... -
..
... I
.......
I ---.
---. ==....,.....
tI:::---.
:s: .
::E=---'
Q) =
e
Go) Go)
;:?1tJi:: Q.
:is t-
a...c
:s:
::.:: Q) 0::
o :s:
t- :c
::.:: Q. Q)
):s: 2
o Go)
I G'
:S:\OtJi::
@-M 5-:
#' (j
' i: :s: [
Su'-'
Q""""
-
Q..:s:.c
:s: Q..:e
M ro; Q) Q)
) I:{ t
\OQ,)!:
y S I (J
=2oo
° t::
I:{ "M
Q) t--.. _
tIf')-
....
c..o''4
t-..c""'"
U t"":: . ...
= ....... oc
:s: ........
x:s: y ......
_ - :s:
..0 Q. t-.:
::Cl:{
'OQ,).......
t=: c.. ......
Q) - :0
t- t)
E Q,)
o c.
I u
o 5
c:: t;:(
u 0
= c:
-£M
:E to:; :s:
Q)Q)t--..
tt;---.
:S::Et".i
e- I
0t":t---.
t:: ---.
oCC""
0\4)=
.c..o
:I!t
;s 1.1") Q,)
Q...::t
16
Wa2)'H B H. Pe)KYInMR HHCTpYMeHT
KOHTpOJILHble BOnpOCLI
I. OC06eHHOCTH <j>YHKI..(HOHHpOB8HMSI 3BTOM8TH3HpOB8HHOrO 060PY,lJ,OB3-
HUjI M BbiTeKafOJlJ.He o rc 1O.a 8 ).\OnOJIHHTeJlbHbJe Tpe60B8UHj( K PC)KYW.HM
HHcTpYMeHT3M.
2. C Iloc06 bl pean H381..(H H .l10 nOJi H HTe.l1 b Ii bl X Tpe60 BaH H H.
3. Tpe6oB8HHj( K BcnOMOr8TeJlbllOH OCH8CTKe ):{JljI CTaHKOB C 4 flY.
4. Pa3HoBH;:tHOCTH BCIloMOraTeJlbHOH ocnaCTKH
5. OCHoBHble npHHl..(HUbl opraHH33QHH 1J0):{CMCTeMbl H CHCTeMbl BCIlOMora-
TeJlbHblX HHCTPYMeHTOB.
P a 3 0 ell 2 npoeKmUp08QHUe pe:»cytqux UllcmpYMeHm08
,, " R A 3)( E JI '2 . ..
,;,+ ":DI10EKTIIPOBAHJIE PEiKYInIJ:X HHCTP)11\1EHTOB*:.
""":)' :; ,!; .:jIt. , ... '::} ,+> ", >.. +." t
2.1. nOXObl K npOEKTHPOBAHHIO
2.1.1. eJlb, 3aAa'lH II MeTObl npoeKTHpoBanHH
QeJlb npoeKTHpoBaHHB - C03.aaHHe KOHCTPYKIJ.HH HllcTpYMeHTa,
onTHMaJJbHOrO no KpHTepHJO MHHHMYM8 npHBe,QeHHbJX 3aTp8T Ha onepa-
UHH ero HCnOJlb30BaHHj(.
38lta'lH npoeKTHpoBaHHH - pa3pa60TKa KOHCTPYKU.HH COCTaBHblX
4aCTeH (pa60LJeH, npHcoe):U-iHHTeJ1bHOH, HanpaBJ1j1J011J.eH) nyreM onTHMMb-
HblX perneHHH no Bbl60PY 3J1eMeHTOB 3THX lfaCTeH.
OO.aP06HO, KOHKpeTHO 38J].a4H 6y,nYT H3J10)KeHbl HH)J(e B BH.lle aJlropHT-
Ma IIpoeKTHpoBaHHj(. flpH 3TOM Moryr 6blTb .aBa npHHlJ.HnHaJ1bIfO pa3HbiX
1I0J].xo.aa HjlH MeTOJ].a I1pOeKTHpOBaHHjI:
a) aHaJlOrOBbIH;
6) KOMnMJ1j1llHOHHbIH.
Alf8JIOrOBLIH MeTO npoeKTHpOBaHHjI COCTOHT B nOHCKe 8HaJlOrOB H B
C03.l1aHHH Ha HX OCHOBe ,,1Y'.lIneH KOHCTpYKUHH HHCTpYMeHTa nyreM HCnOJ1b-
30BaHHjI .aYI.JWHX peWCHH", 3aJ10)KeHHbIX B 3THX aHaJlOrax.
KOMDHJIHUHOHHblii MeTO). IJpOeKTHpOBaHHSI npe,nnoJJaraeT C03,naHHC
KOHCTPYKLlHH 113 OnTHMaJ1bHbIX, 06WHX ,lJ.JIj( Bcex HHCTpYMeHTOB 3J1eMeH-
108 H MeTO,lJ.OB pemeHHjI KOHKpeTHbIX 3a,lJ.a4. 3T0 no CYTH - MOJJ.Y;lbHbIH
MeTO,Ll npOC1C1 HpoBaHHj(, f,lJ.C MO.aYJljlMH j(BJUUOTCSI e.aHHHlfHble 3JleMeHTbi
KOHCTpYKLlHH (pe)KywHH 3J1eMeHT, <»opMa pa60'-leH lIoBepxHocTM, cxeMa
pe1aHHSI M l.I.p.) M cnoc06bl peWCHHj( OT.aeJlbHbIX 3a.na4 (pac4eT <»OpMbl
pe)KYwe ro KOHT)'pa, clloc06 OTBo,na CTPY)KKH H T..n.).
06a Me1 o.aa HMelOT IJpaBO Ha cywecTBOBaHHe. AHaJ10rOBbIH MeTO.a
npow.e, Ha.ae:IKHee; 60J1bWe YBepeHHOCTH B pa6OTocnoc06HoCTH KOHCTPYK-
UHH, eCJIH aHaJIorH npOWJ1H IIpOH3Bo,ncTBeHHYIO npOBepKY. OH HaH60J1ee
IIpHeM":leM JUI npHcnoco6neHHjf l<OHCTPYKHH K KOHKpeTHblM YCJIOBMjlM
pa6oTbl. KOMnHJ1J1UHOHHblH MeTO,n npoeKTHpoBaHHj( 1103B0J1j(eT C03.aaBaTb
npHHLlHlIHaJlbHO HOBbie KOHCTPYKMH, npe.nn0J10)KHTeJ1bHO J1Yt.JWHe no Q>OP-
Me J.i CBOHCTBaM. Ero He,nOCTaTOK - OTCYTCTBHe nOJJHOH YBepeHHOCTH B
171
lllacJlII S.M. PeIKywHA HHCTpYMeHT
TOM" 4TO 6e3 Aopa60TOK no pe3YJlbT3Tal\t HcnblTaHH" HHCTpYMelIT 6YAeT
BnOJJHe pa60TOCIlOC06HbIPt1. rJlaBHOe npeHl\lYlUeCTBO MeTO)J.3 COCTOI1T B
10M. 1.J 1'0 Off 60JICC nJl0L10TBOpHblt
2.1.2. AJlrOpIITJ\1 H .LIHaJiCK rHKa npoeKTHpOBalll1R
,[(.rUI YMeHbweHH1I B03MOjKHbiX HeJJ.opa60ToK II ynpo:aeluul lIpOeKTHo-
KOHCTPYKTOPCKHX pa60T 3aJJ.a4H npOel\THpOB3HHjI ueJlecoo6p83110 pC1ll3Tb
B onpe.LJ.eneHHOH 1I0CJ1e,nOB3Te.,1bHOCTH B COOTBeTCTBHH C IIpHBe.lICHHbIM
HHJKe anropHTMoM.
2.1.2.1. H3Y'leHHe UJIB pa3pa60TKa TeXHH-JeCKoro 3aAaHHR
113 upoeKTHpOB3HHe (M8TepHa.a H TBepttOCTb 3arOTOBKH, pe)KHM H
YCJ10BH pe38HHjI, Ka1.JeCTBO 06pa60TKH H JJ.p.)
2.1.2.2. npoeKTHpoBaHHe pa6o'leii qaCTH:
I) Bbl60p pe)l(ymero MaTepH3J1a Ii cnoco6a ero 3aKpeUJ1eH HjI;
2) Bbl60p cxeMbl pe3aHMjI H pa3pa60TKa CTpYKTypHOH cxeMbl HHCTPY-
MeHTa;
3) Bbl60p reOMeTpl11.JeCKHX napaMeTpon: <pOpMbl pa604Hx 1I0BepxllocTeH,
CTPYK1Ypbl peJKYIltero KOHT)'p3 (rJ1aBlibIX, BcnOMOraTeJlbHbIX, nepexo,[(-
HbIX, 3a4HCTHbiX pe)KYIUHx KpOMOK) H yrJ10B 3aT04KH;
4) Bbl60p cnoc060B $OpMMpoBaHHSI H OTBo):{a CTpY>KKH H3 30Hbl pe3aHHjI;
5) pac4eT 3y6beB H TeJ1a HHcTpYMeHTa lIa np04HocTb M JKeCTKOCTb;
6) 0llTHMH3aUHjI war-a, pa3MepoB 11 cpOpMbl 3y6beB'I a TaKjJe CTp)')Ke4HbIX
KaHaBOK HHcTpYMeHTa;
7) Ollpe,l1e.neHHe pa3MepoB, <}>OpMbl H TOtfHOCTH pa604eH 4aCTH H pe)KY-
WHX KOHl)'pOB,
8) Bbl60p cnoc060B OTBo):ta TenJIOTbl 113 30Hbl pe3aHHjI;
9) OKOH4aTeJ1bHaSi onTHMH3au.HjI KOHCTPYKltHH pa604eH "faCTH 110 MI1HH-
MYMY npHBe,neHHblx 3aTpaT.
n03TanHYIO 0llTHMH33UHIO npOBOD.SlT onTHManbHblM perneHHcM 3aAa4
no YKa3aHHbJM nYHKTaM H B cJ1Y1.JaSix npHcoeHHeHHSI K npe)J.bl,nymeMY
nYHK1)' onTHMaJlbHoro peweHHSI no nOCJIe)]YlOweMY, JlOCKonbK)' npHCOe)]H-
HeHMe OI1THMaJlbHblX 3J1eMeHTOB 110 KIDKL(Oti H3 3at,ta4 He Bcer.na 06ecne-
4HBaeT OnTHMaJlbHYfO CBj(3KY (c04eTaHHe) HJ1H KOHCTPYKTHBHO HeBbIlIOJ1-
HHMO.
172
P a 3 0 e 11 2. n poeKnlupoellllue pe:»cyUlux U1ICmpYMeumo6
2.1.2.3. llpoeKTHpoB8IIHC npHcoe).tHHIITeJlLHOii -laCTH:
1) Bbl60p clIoc06a npllcoeAHHeHIUI HHcTpYMeHTa K cTaHKY (110,lJ.BH)KHOCTb
HJ1li HenO,lJ.BH)KHOCTb, 6blcTpoTa CMeHbl, B03MO)KHOCTb pcrYJ1HpOBaHHjI
pa3MepOB, T04110CTb, )KeCTKocTb);
2) Bbh50p (OPMbl 6330Bb1X nOBepxllocTeM;
3) Bbl60p MaTCpH8J18 npHcoe,nHHHTCJ1bHOH 4aCTI1;
4) Bbl60p cnoc063 coeAHHeHHB C p3604eH 48CTbK>;
5) pac4eT npMCoe,llHHliTeJ1bHOM 48CTM Ha nepeAa4Y YCMJIHj( pe3aHHB, IJp04-
HOCTb, )KeCTKOCTb M TOt.fHOCTb 6a3HpOBaHHB.
2.1.2.4. npoeKTHpoB8HHe lIanpaBJIHIOll1eii '18CTH:
1) oueHKa He06xOAHMOCTH HaIIpaB.nj(lOl.1.(eH 4aCTH;
2) Bbl60p cnoc06a HanpaBJ1eHHB HHCTpYMcHTa B pa60Te;
3) Bbl60p MaTepHa.aa HanpaBJUIIOUJ.eH t.f3CTH;
4) BbI60p MeCTa pacnOJ1o)J(eHHB HanpaBJ1BIOHX 4acTeH H cnoco6a HX
coe,ltHHeHMjI C OCT8J1bHblMM l.JaCTBMH HHCTpYMeHTa;
5) KOHCTpYKTHBHoe o<}>opMneHHe HanpaBJ1S1lOllI.eH 1.JaCTH.
2.1.2.5. Pa3pa60TKa TeXHHqeCKHX Tpe60BftliHii:
1) TBep,ltOCTH COCT88HbiX lJaCTeM HllcTpYMeHTa;
2) OTKJ10HeHHH p33MepoB Ii TOI.JHOCTH p3Cn0J10)KeHl-UI COCT3BHblX 4acTeH,
nOBepxHocTCH Ii pe)K)'1ll.Hx KpOMOK;
3) lllepOXOBaTOCTH pa601.JHX, 6a30Bb1X, Hanp3BJUII01ll.HX H )]pyrHx nOBepx-
HocTeH;
4) MeTOL\OB nOBblllleHHB pe)K)'1ll.eii cnoco6HoCTH Ii HeKoTopblX MeTO.llOB
H3rOTOBJ1CHHB, CCJ1H OHH jlBJ1BlOTCj( npe.nn04THTCJIbHbIMH C T01.JKH 3pe-
HHj( $OpMMpoBaHHj( Ka4eCTBa HHcTpYMeHTa;
5) MeTOJ.,(OB HCllblTaHHSl B pa60Te (npH He06xo,nHMOCTH);
6) YKa3aHHH 0 MapKHpOBKe, KOHCepBaLJ.HH, YliaKOBKe, xpaHeHHH H .D.p.
nyrb npoeKTHpoBaHHj( - He npBMOH, rJlaKM" H 6eCKOH<pJ1MKTHbIH
31-0 nyTb nOCJleJ],OBaTeJ1bHOrO pellleHMj( YKa3aHHbIX 38.L1a4 nyrb .LtBHjJ(e-
HHI Bllepe,lt 11 B03BpaTa "PH pa3pellIeHHH "POTHBope4HH. 3a Ka)K,D.blM
n0J10)KliTeJlbHbIM pellleHHeM H8)].0 YBH):{eTb OTpHQaTeJlbHble CTOpOHbl,
YMeTb IIpaBHJ1bHO B3BeCHTb Bce «3a» Ii «npOTHB», pa3pelllHTb 3TH npOTM-
Bope4H. KpHTepHH ou.eHKH npaBHnbHOCTH IIpHHSlTblX peWeH"" - MHHI-i-
173
Wa?yu B.I1. Pe)Kyw.Hit HHCTpYMeHT
MYM npHseAeHHblX 3aTpaT H3 OnepaQHH HCII0J1b30BaHH1I :JHCTpYMeHTa nnl1
.l1PyroH, 3aBHC1IWHH OT nOCT8BJ1eHHOH QeJ1H.
C03JJ.aHHe OnTHlaJlbHOH KOHCTPYKQHII HHCTpYfeHTa B03IOjf,1I0 npl1
v
HCII0J1b30BaHHH npOrpeCCHBllblX perneHHH, lIepe).(OBblX leTO.LtOB pnCt'T8 11
npOeKTHpOBaHH1I. HeJlb311 CJ1enO, 6e3 IIpe.nB8pHTeJ1bHOH nO.nrOT03Kli, 6e3
BbUICHeHHjI CYHOCTH I1cn0J1b30BaTb npHBe,l:\eHHblC B J1HTepaTYpC npHMe..
pbl paC4eTa. Heo6xoAHMO CH848JIa AeT8J1bHO H3Y'UITb lIJ1H COCT3BHTb
TeXHHt.JeCKOe 3a):\aHHe H8 npOeKTHpOBaHHe, 'teTKO npC)J.CTaBHTb ce6e, t.JTG
Tpe6yeTC1I OT HHCTpYMeHTa H K8K 3TOrO MO)KHO )J.OCTH1Jb. 003TOMY nepet]
Ha4aJI0M pa60Tbl CJ1etl.yeT ):teT8JlbHO 03HaKOMHTbCSI C 06'beKTOM IJpOeKTH-
pOBaHHj( no J1HTeparype, 3aTeM npOH3BeCTH n8TeHTHO-HHOpMaQHOHHbli1
nOHCK 8 HaJIOrOB., npOaHaJlH3HpOB8Tb HX C T04KH 3peHHR OIlTHMaJ1bHblX
pewellHH YKa3aHHblX 38.nat.t npOeKTHpOBaHHjI, npHH1ITb TeXHMl.IeCKH Ii 3KO-
HOMH4eCKH 060CHOBaHHbie pemeHHlI H, HaKOHeQ, pa3pa60TaTb nnaH "pOeK-
THblX pa60T. npH 3TOM He06xo,l..tHMO nOMHHTb, qTO B Jll060" KOHCTPYKLlHH,
,na)Ke caMOH OpHfHH8JIbHOH, ueJ1eC006pa3HO HCn0J1b30BaTb CTaH)(apTHble
3JleMeHTbl, 4TO He TOJlbKO YCKOpj(CT p33pa6OTKY H nOBbllllaeT I1a.ne)KIIOCTb
HHCTpYMeHT8, HO 3a1.JacryfO onpe.I.tenjiCT caMY B03MO)f(UOCTb ero licnOll b-
30BaHHSI. npe>KJJ.C Bcero 3TO OTHOCHTCSI K Bbl60PY pa3MepOB H <j>OpMbl
npHCOe,l!HHHrenbHbIX qaCTeH, Q>OPMbl pe)K)'LU.HX 3y6beB, cnoc060B KpCnJ1e-
HH pe>KYWHX 3J1eMCHTOB., TeXHMt.JeCKHX Tpe60BaHMH 110 HHCTpYMeI1TaM-
8HanoraM.
):{.:UI CHHTC3HpOBaHHj( OnTHMaJl bHOH KOHCTPYKUH H pC)KYll.{ero HHCTPY-
MeHTa H3 3J1eMeHTOB n)ITeM nocne.uOBaTeJlbHOrO pemeHHjI 3a,aa4 no 8JlrO-
PHTMY npOeKTHpOBaHHjI He06xo):{HMO HMeTb npe):{CT8BJleHHe 0 p33HOBH):{-
HOCT}lX Ii CBOHCTB8X 3THX 3JleMeHTOB, a TalOKe nOAXOAax K pellleHHIO
YK338HHbIX 3a,na4. 3TH BonpOCbl H3Jlara1OTCj( HH)Ke. Ho npejf(..Qe Bcero
llano ,l!eT8J1bHO H3Y4HTb HJlH pa3p360TaTb TeXHH4eCKoe 3a)..{aHHe H3 npo-
eKTHpOBaHHe.
2.1.3. TeXIIHQeCKOe 3ar.aHHC Ha npoeKTHpoBaHHe
OO.np06Hoe TeXHH'-IeCKOe 33AaHHe KOHCTPYKTOp-HHCTPYMCHT8J1blUMK
HMeeT B CJlyqae a,npeCHoro npoeKTHpOBaHHjI npH OCHall.{eHHU TeXH0J10rH-
yeCKOrO npoQecca H3rOT0BJ1eHH )1eTaJlH B ycnoBHRX M3CCOBoro H Kpynno...
174
P a 3 d e 11 2. npoeKmupo6aHue pe:>K:yU,fUX uHclnpy,rweHmo6
cepHiiHoro npoH3BO,lJ.CTBa. Ero BblJ(3eT HH)KeHep-TeXH0J10r B BH,Ue ollepaQH-
OflHOH TeXtl0J10rH'lecKoH K8pTbl. B HCM YKa38Hbl: THn HHcTpYMeHT3, CTaHOK
Ha KOTOpOM OH HcnoJlo3yeTcj(, pe)l(Hf pe33HMlI (CKOpOCTb, IJly6HHa pe38HHjI,
1I0)..t3 1 Ja), xapaKTepnCTHKa 06pa6aTbIBaeMOH eTanH (MaTcpHaJl, TBep)].ocTb,
TOtlHOCTb Ii Kat.teCTBO o6pa6OTaHHbix nOBepxHocTCH). B 3TOM CI1Y4ae pa60-
Ta KOlicTpYKTOpa-MHcTpYMeHTa;lbI.1JJ1Ka ynpoaeTcj(. OpOH3BO)].HTCJlbHOCTb
o6pa6oTKH 3anaHa pe)KMMOM pe33IHij(. n03TOMY IIPH ,nopa60TKe CTaH,Qap-
THO" KOHCTPYKQHH HY1KHoro HHCTpYMeHTa, a.naIlTaUHH ero K KOHKpeTHblM
YCJIOBHj(M pa60Tbi MJIM npH IIpOeKTMpOB8HHH OpHrHH8JlbHOrO I1HCTpYMeHTa
KOHCTPYKTOpy Her He06xo):lHMOCTH CTpeMHTbCjI K M3KCHMaJlbHOM npOH3BO-
tJ,HTeJlbHOCTH. CpaBHHTeJlbHO JIerKO 06ecne4HB8j1 38.n8HHYIO np0I13BO.llH-
Te;lbHOCTb Bbl60pOM COOTBeTCTBYlOlUero pe)f(Yll(ero M8TepHana, KOHCTPYK-
TOp pewaeT TOJ1bKO BonpOCbl, CB1I3aHHbie C 3HeproeMKOCTbl:O M 3KOHOMI14-
II OCTb 10 npou.ecca pe3aHM1I. npM 3TOM He06xotJ.HMO npOBepl1Tb, CO-
OTBeTCTBYIOT JIM naCIlOpTHblM 3H84eHI1j(M p33Mepbl conpSlraeMblX C HHCT-
PYMeHTOM MeCT KOHKpeTHOrO, HMefOll1erOCj( B u.exe CTaHKa, H YBSl33Tb
KOHCTPYKUHfO HHCTpYMeHTa C 3IDKHJ\.tHbIM npHcnoc06.lIeHHeJ\.f H8 3a.n8HHOH
onepaQ"H. npeHe6pe>KeHHe 3THM npaBHJI0M MO)I(CT npHBeCTM K TOMY., \ITO
MHCTpYMeHT J1H60 He CO\fneHj(CTCjI co CTaHKOM, JI1160 cro pa3Mcpbl He
n03B0J1j(fOT nO,ltOHTH K MeC1)' o6pa60TKH.
O,L1HaKO n0.l1p06HOe TCXHH4eCKoe 3a.naHHe KOHCTPYKTOp HMeeT He Bce-
r).la: npOeKTHpOBaHHe HHCTpYMeHTa JlJIj( HOBOI"'O MCTOAa 06pa6oTKH, npo-
eKTHpOBaHHe 06e3JIHt.teHHoro I1HCTpYMeHTa MaCCOBoro n0J1b30BaHHSI (He-
H3BeCTHO, Ha KaKHX CTaHKax 6y)].eT MCI10J1b30BaTbCSI MHCTpYMeHT, B KaKHx
YCJIOBMjlX 6Y).leT pa60TaTb, 113 KaKHX M3TepHaJIOB 11 C KaKOH T01.fHOCTbfO
6YAYT 06pa6aTblBaTbCSI AeTaJIH). B TaKHX CJ1Y4aj(X KOHCTPYKTOp pa3pa-
6aTbiBaeT TeXHH1.JeCKOe 38AaliHe caMOCTOjlTeJIbHO, opHeHTHpYSlCb H8
Cpe):lHHe YCJIOBHSI pa60Tbi.
KOHTpOJ1bllble BonpocLI
1. QeJ1b, 3a,na4H H MeTo,Ltbl npOeKTl1pOBaHHj(.
2. CO)]ep)K8HHe TeXHHLfeCKoro 3a.naHHS Ha npoeKTHpoBaHHe.
3. AnropHTM npOeKTHpOBaHMs.
4. COJJ.epjK8HHe TeXHH4eCKHX Tpe60B8HMt
175
Wa?YII 8./1. Pe)KYlU.HIf HHcTpYMeHT
2.2. npOEKTHPOBAHHE PA))01.IEH 'fACTH
2.2.1. Bbl60p pe*ytncro MaTepllanB
H cnoco6a ero 3aKpenneuuH
B lIaCTOS1t.nee BpeMj( HHcTpYMeHT3JlbHaSi IlpOMbllllJICHHOCTb pacnoJ1a-
raeT MllorHMH )..\eCj(TK8MM MaTepH8.:IOB pa3HblX MapoK, ,l!Jlj( npaBHJ1bHOrC
Bbl60pa KOTOpblX He06xo,ltHMO xopoUJo 3HaTb CBoHcTBa MaTepHaJ10B, Tpe-
60BaHHSI K pe)K)'LneMY HHcTpYMeHl)' B KOHKpeTHblx YCJ10BHSlX 3Kcnnya-
T3UHH., a TaJOKe B03MO)KHOCTH HHcTpYMeHT3J1bHOrO uexa no H3rOTOBJleHHl()
IIpoeKTHpYMoro 11 HCTpYMeHTa.
CBeeHHj( 0 CBOHCTB3X H npHMeHSIeMocTH MaTepH10B OCTaT04HO
nOAp06HO H3JlO)l(elfbi B CneI..\H3J1bHOH JlHTeparype, HO 6e3 06'bS1CHeHHj(
npH4HH no):{o6HblX pCKOMeHAaQHH. B CHTy8QH.SIX, npe,lJ,CTaBJISllOlUHX HC-
KJlfOt.JCHHe H3 IIpaBHJ1, KOHCTPYKTOP CTaBHTCSI B 3aTpYAHHTeJlbHOe nonO)Ke-
HMe. n03TOMY uenecoo6pa3Ho BCKpblTb OCHOBHble npHLfHHbl nO,lt06HbIX
peKoMeHAauHH H HaMeTHTb 06t.nHH MeTO,l..{HtlecKHH nJlaH BbJ60pa peiK}'IUHx
MaTepHailoB.
BblOOp MaTepl1a;la ocywecTn:ISlfOT feTO)"OM nOCJ1e).{OBaTCJ1bHOfO OT-
60pa no HlenJIOCn10UKocnlu, l1porl1/ocmu, ZI:JlIOCOCnl0uh.oClllU, nleXIlO.l70-
?U ' lllOCnlU, JK01l0'WU'llIocnI1i.
TennocToHKOCTb .aO;DKHa o6ecIIe4HTb 3a.aaHHb1M ypOBCHb CKopocTeH
pe3auHSI. 1.{eM BblUJe 3TOT ypoBeHb, TCM 60J1ee Tel1nOCTOHKHM AOJ1)KeH
6bfTb pe)J(YWlfH MaTCpH3JJ.
npO'lHOCTb MaTCpHaJla OIlpc)..\CJUleT ero IIpHI"O,lJ,HOCTb J.J)ISI OCHaU(eHHj(
KOII KpeTHor'o HHcTpYMeHTa B 3aAaHHbiX YCJ10BI1S1X pa6OTbl. Hallpl1Mep,
HO)KOB01.fHOe nOJlOTIIO HeJlb3j( .ae.aaTb "3 TBepJloro cnnaBa HJ1H MI1Hep8JJO-
KepaMI1KI1 - OHO C;IOMaercSi. np04HOCTb MaTCpH3J1a AO.il)KHa 6blTb TCM
60J1bUleii, tJCM HH)Ke )l(eCTKOCTb TeXHonOfH4eCKOH CHCTeMbl, 60J1bllle
HepaBHOMepHOCTb HarpY3KM Ha I1HCTpYMeHT H ypOBeHb 3TOM HarpY3KM, a
TalOKe TOHbwe Teno caMoro 11 HCTpY MeHTa.
M3HOCOCTOHKOCTb HapjJ,lJ,Y C TennOCTOMKOCTblO OllpeAejlSieT nepHO)J
CTOMKOCl H HHCTpYMCHTa, a 3Ha4HT, ero ,ltOJ1rOBet.JHOCTb H IIPOH3BOAuTeJlb-
1I0CTb. nepHOJl CTOHKOCTH ,l..{OJI)KeH 6bJTb He MeHee OrITHM3JlbHoro. npH
3TOM cne.n.yeT nOMHHTb, 4TO CTOMKOCTb O,lJ,HH8KOBbIX HHCTpYMeHTOB MO-
)KeT KOJlc6aTbCSI B WHpOKHX IIpe,lJ,eJ1ax - OT nOJ1YTOP3 ,ao Tpex n 60Jlee
176
P a 30 ell 2. npoeKmupo6auue peYtilUX uHc/np.,1WeHnlo6
pa3 BC.heACTBHe HeO}\HOpOAHOCTI1 CBOMCTB caMoro peiKyw.ero MaTepHa;la,
liapYWCHHSI napaMeTpOB TeXHOJlOr'u: H31"OTOBJICI nUl HHCTpYMCHTa, oc06eH-
HO TepMI14eCKOH 06pa6OTKH, WJ1W<poBaUHSI J 3a10 t 11\H, YCJIOBMH 3KC-
IIJlyaTal..{Hlf HHcTpYMeHTa, a TalOKC l..{eJ1010 p$l).1a ]{Pyrl1x <paKTopOB. J1'O
npeAOllpe,lJ.eJ1S1eT p83Hoe COAep:>K3HHe OflTHM8JlbHOrO nepHo,[(a CTOHKOCTH
HHcTpYMeHTa. )\rUI HHCTPYMCHTOB K YHHBepCaJlbHblM HcaBToMaTH3Hpo-
BaHHblM CTaHK8M onTHMaJlbHblM AOJ1:>KeH 6blTb cpeAHHH lIepHO,Lt CTOH-
KOCTH, a ,ltJ1S1 aBToMaTH3HpoBaHHoro npOH3BO,LtCTB8 - rapaHTHpOBaHHblw,
HaHMeHbWI1H, TaK KaK .LJ,J1j( T8KHX HHcTpYMeHToB Tpe6yeTCJI BblCOKaSi
HaAe)KHOCTb pa60Tbl. CJ1Yl.faHHbIH BblXOA HHCTpYMeHTa 113 CTpOSI Ha aB1'O-
M3THQeCKHX CTaHKax 11 J1HHHSlX AOJ1:>KeH 6blTb HCKJlI04eH - 60JlblllHe
nOTepH 113-33 OCTaBOBa J1I1HHH ll.ilSi 3aMeHbi HHCTpYMeHTa, nOTepSiBwero
pa60Tocnoc06HOCTb. HHCTPYMeHT ,ltOJ[>KeH rapaHTHpOBaTb Ka4eCTBeHHYJ:O
pa60l)' B TeQeHHe YCTaHOB.aeHHoro BpeMeHH. n03TOMY JlYQUU1MH .Ll.,1S1
3TI1X YCJIOBHH pe)KYU\HMH M8TepHaJlaMH CJle,UYCT ClJHTaTb le, KOTopble
06eCfIe4aT 60J1bWee 3Ha4eHHe rapaHTHpOBaHHoro nepH01l3 CTOHKOCTH.
Y lJ HTbl BaSI H3J10:>KeHHOe, tlJlSI HHc-rpYl\leHTOB aBT0\13TJt3HpO BaHHoro IlpOH3-
BOJ]CTBa I1pO'"lHOCTb pe)l(ywero MaTepHaJla IJpHo6peTaCT BIDKHoe '3Hat.le-
HHe, B CBSl3H C tfeM OCHall(eHHOCTb TaKHX HHCTPYMCH rOB OC06CHHO cnOjf(-
HOpe:>KYlUHX, TSep,lJ.bIMH CnJIaBaMU, MHHepaJ10KepaMHKoM CBepXTBepJ!bIMI1
iV1aTepMaJlaM11, 3Ha t lHTeJlbHO MellbllJe, LJeM .QJlSl YCJIOBHH flcaBTOMaTH311po-
B8HHoro npOH3BO,[{CTBa.
¥t3 MaTepHa.nOB, OTBe4alOUU1X Tpe6yeMoH npOlfHOCTI1, TCIJJIO- M M3HO-
COCTOMKOCTM, Bbl6HpalOT T01 KOTOpblH 06JlaaCT TCXIIOJlOrH'IIIOCl biO.
.lJ.OCTaTOt.fHOH Jj,JUI Ka4eCTBeHHoro H3rOTORJleHHSI HHCTpYMeHTa B YCJIOBHSlX
KOHKpeTHOrO HHCTpYMeHTaJlbHOrO Llexa. JTO OTHOCHTCSI npe)l(J.le Bcel'O K
TaKHM onepaUHJlM, K3K WJ1HOBaHHe, 3aT04Ka, TepMM'-JeCKa$l 06pa6oTKa H
o6pa60TKa aBJleHHeM. HallpHMep, npH HeAOCTaTOllHOM KYJlbT)'pe 3arOLJ-
KH CJleyeT 1136craTb HCn0J1b30BaHHSI 6bICTpopeJKY1UHX CT8.,1eH 1I0BbILUeH-
HOM TenJlOCTOHKOCTH, CKJIOIIHblX K IIpH:>KOraM B I1pOl..{ecce W;IHcpOBaHMj(,
TaK KaK HX npeHMywecl Ba Moryr J1CrKO rtoTepSlTbCSI npH 3aTOlIKC HHCT-
PYMeHTa. CTOMKOCTb HHCTpYMellTa C npM)KOraMH ).10 Tpex H 60;lee pa3
Hl1)1(e HOpM8JlbHO 3aTOlJeHHoro. no npH4HHe lIpH)I(OrOB C;Je.u.YCT H36eraTh
HCn0J1b30BaHHSI CTaJICH C 1l..10XOM UJJIMyeMoCTblO ,LL1j( H3rOTOBJ1eHHSI C;IO)l(-
HblX BbICOKOT01.JHbIX MHCTpYMeHTOB, oco6elfHO MeollKonpocpHJlbllblX, raKI1X.
1 '7"
lllay" B If Pe)KYWHH HHCTpYMeHT
KaK pe3b6006pa3YIOIUHe II HCTpYMeHTbl C MeJ1KHM IllarO1 H -np. CKJ10H-
1I0CTb K BblKpOlllMBaHHIO pejKYUtHX KpOMOK HHCTpYMeHT8 B pa60Te orpa-
HHlJHBaeT IIpMMeHeHHe TPy.u.IIO 1I0.L!,llaIOIUMXCjf WJ1H<j)OBaHMIO TBep.nbiX
CIIJlaBOB H .llpyrMx TBep.lJ.blX MaTCpH8JIOB ):\.IUI OCHameHHjf CJlO)KHOnp0<pHJ1b-
HblX <»aCOHHbIX HHCTpYMeHTOB.
CaMblM paUMOH3nbHbIM OK83bIBaeTCj( TOT pe)J(yw.HH MaTepH8J1, KOTO-
pblH 1I0C.lle Y.L!0BJ1eTBOpeHH1I npe)]bl.u.YWHX Tpe60BaHHM 06eCne4HT HHCT-
PYMeHTY HaH60J1ee BblCOKYIO 3KOHOMHqHOCTL. Ka3anOCb 6bl, 3TO H811-
60Jlee .L!eUJeBblH M8TepHa.,1. Ho 3TO TOJ1bKO nepBoe, He BcerJJ.a BepHoe
Bne4aTJ1CHije. CJ10JKHble, Tpy.aoeMKHe B H3rOTOB.,leHHH HHCTpYMeHTbl, B
TOM \.fHc.ne H pa60TafOtaHe C HH3KHMH CKOpOCTj(MH pe38HH$I, HanpHMep,
npOTSI:>KKH" pa3BepTKH, HHKOll1a He )J.eJ18IOT 113 caMblX .aeweBblX CTaJleH.
l{IDKe TaKMe OTHOCHTeJJbHO npOCTble HHCTpYMeHTbl, K8K PY4HbiC HO)l(O-
B04HbJe nOJlOTHa, 3KOHOMH1.JeCKH BbJfo,nHee AeJlaTb "3 6blCTpOpe)K)'l.QeH
CTa.,,'1H BMeCTO yrnepO,ltHCTOH HJ1H HH3K0J1erHpOBaHHOH HHCTPYMeHT8J1bHOH,
YJJ.OBJleTBopj(lOweH Tpe60B8HH1IM Tel1J10CTOHKOCTH, npOQHOCTIi It TeXHOJIO-
rH4HOCTH. H3HOCOCTOHKOCTb 6bICTpope)J()'UJ.HX nOJIOTeH B ,neCJlTKH pa3
u
BblUJe H3HOCOCTOHKOCTH nOJIOTeH H3 yrnepolU1CTOM CT8J1H, B CBj(3H C 4eM
YBenMllMBaeTCjf HX 0611.(I1M CpOK CJIYiK6bl H 3KOHOMH4HOCTb, XOTjf OHM B
HeCKOJ1bKO pa3 ,l..{opO)Ke yrnepo,nHCTbIX. B eme 60J1bUJeH Mepe 3TO cnpa-
Be.L!J1HBO ,nJ1J1 CJ10)f(HbfX HHCTpYMeHTOB, xapaKTepH3YIOWHXCJI BblCOKOH
TpY,LI.OeMKOCTblO M3rOT0BJ1eHHjJ.
3KcnepMMeHTaJJbHbJe I1CCJle,ltOBaHHj(, no,nTBep)J(,neHHble npOH3BO,n-
CTBeHHOH npaKTHKOH, Bblpa60TaJIH ,nOCTaT04HO nOL{p06Hble peKOMeH,ltaI.{HH
no BbI60PY pe)l()'II(HX MaTepH3JI0B [13-20; 93-97; 106; 227; 232; 333],
B CBj(3H C 4eM 3Ta 3aaqa B 3Hal.fHTeJlbHOH Mepe ynpow.aeTcjJ. TeM He
MeHee OCHOBHble nOJJO)KeHHSI .u.aHHbIX peKOMeH):taI..U-IH LleJ1eCo06p83HO no-
BTOpHTb JJ-J1j( $OpMHpOBaHHjI 06w.ero npeL{CTaBJJeHHjJ 0 npHMeHj(eMOCTH
pe)J()'IlU1x MaTepHanOB.
HHCTPYMeHTftJlLHble yrJICpO.QHCTble H HH3KOJlerHpOBaHHLIe
CTaJlH.. KaK pejJ(yuU1e, L\J1H li3rOTOBJleHHSI MaWHHHblX HHCTpYMeHTOB no-
"ITH He npHMeHSIIOTCSI.
6hlCTpope*YIQHe CTaJIH HCn0J1b3YIOTCSI .L1J1S1 H3rOTOBJ1eHHjI Bcex 6e3
HCKJU04eHH)I pe)J()'IUHX HHCTpYMeHTOB, npH1.feM npe,nnOl.fTHTeJ1bHee CT3J1H
C MaJ1bIM cO;:J.ep:>KaHHeM )],e$MU.JlITHOrO B0J1bQ>paM8. JUI o6pa6OTKH TPY.lJ.-
178
P Q 30 ell 2. npoeKmUp06Q1IUe pe:JJCY"I'1X uHcmpYMeHmo6
Hoo6pa6aTbiBaeMbix cTaneH Ii CflJlaBOB peKoMeHAYIOTcSI CTaJlli nOBblllleH-
nOM Ii BblCOKOH TennocTOHKOCTIJ If ol/CnepCllOIl1-/o-1116ep OelOl l/Ue ul/cm-
pYMeHmaJIbllble cn.'106bl.
TBep.aLle CDJ1aBbJ npHMetUnOTCjI ,lJ.JUI oCHaw.eHHj( PC3QOB., KpoMe 1l0JI-
6e)KHbJX If 3y6oCTpOraJIbHblX, CBepJI, 3eHKepoB, pa3BepToK, <ppe3 .lJ)1j( CKO-
pOCTHOH 06pa6oTKH Bcex MaTepHaJIOB, a TalOKe .a;ljI H3rOTOB;leHHSI
npoTSI)J(eK, MeTqHKOB Ii ApyrHx HHcTpYMeHToB, pa60rafOlItHX C HH3KHMH
CKOpOCTSlMH pe3aHHjI, liP" 06pa6oTKe 4yrYHa, lJ.BeTlfblX MeTa.nJIOB H HX
cnn3BOB. "pH :>TOM CnJ1aabl rpynIlbl TK MCnOJlb3YJOTCSI LlnSl o6pa60 rKH
CTaJlH H QBeTHblX MeTaJlJ10B, ,nalOW-HX CJIHBHYtO CTPY)J(KY, a rpynnbl BK -
.D-JHI 06pa60TKH 1.JyrYH8 Ii ,UpyrHx xpynKHx MaTepHartoB. KpOMe TOrO., KaK
60.nee np04Hble, CnJlaBbl rpynl1bl BK HapSlAY co cnnaBaMH TTK npHMeHSI-
fOTC1I .nnSl o6pa6oTKH Jlf06blX MaTepHaJlOB B YCJIOBHjJX, r,lte Tpe6YeTcj(
IIOBblweHHIDI np01.JHOCTb HHc-rpYMeHTa. 11M" oCH8w.aIOT pe3Llbl, pa601afO-
llI.we C 60JlblllMM ce4eHHeM cpe38 H C YJJ;apHbIMH Harpy3KaMH (CTporaHHe
H T01.leHHe npepblBCTblX nOBepXHOCTeH), HHCTpYMeHTbl.. pa60TalOLUHe C
OTHOCHTenbHO HH3KHMH CKOpOCTj(MH pe3aHI-UI (pa3BepTKH, MeT'JHKM), HH-
CTpYMeHTbJ C He>KeCTKMMH KopnycaMH (CBep.l1a, AHCKOBble \II 01pe3Ubie
Q>pe3bl), HHCTpYMeHTbl, pa60TafOI.1(He B ycnoBHSlX Ma;IOH )KeCTKOCTH
TeXHOJIOr"eCKOH CHCTeMbl, TalOKe HeKOTopbiC cpaCOHHbie HHCTpYMeHTb1'l
l":ue 6blCTpOpe)KylltaSi CT8J1b He 06eClle4MBaeT Tpe6yeMoH CKOpOCTH pe3a-
HUS!, a JJ.pyrMe M8TepHaJlbi - ,UOCTaTOlJHOH HaJle)f{HOCTJ1 M3-3a 1.JaCThlX
CJ1Y'-laeB CKOJla pe>Kyw.HX KpOMOK
6e3BOJlbc»>paMOBble TBepAble CIIJlaBbl, nOSlBHBIUHecSI H3-3a Ae<pH-
UHTHOCTH BonbpaMa, Xopowo 3apeKOMeH,ltOB8JIH ce6j( B YCIOBHSlX paBHO-
MepHOM HarpY3KH (uonYIJHCTOBaSi Ii 4HCTOBaj( 06pa60TK3) 11 BblCOKOM
)KeCTKOCTH TeXHOJIOrH4eCKOH CHCTeMbI. 3AeCb OHH He YCTynafOT Tpa.LlHUH-
OHHblM TBep,nbiM CIIJI8BaM. OrpaHHQeHHeM B npHMCHeHI1H 6e3BO.l1bpaMO-
BblX TBep.LlbiX CIIJlaBOB j(BJ1S1eTCj( HX nOHH)KeHHaSi np04HOCTb 110 cpaBHe-
HHfO C Bonb<ppaMOBbIMH.
MHHepanOKepaMHKa 04CHb ,ltellleBbIH, TBep,QbIH, Ten.ilO- H M3HOCO-
CTOHKHH MaTepH3Jl, HO 06naJ(aeT HH3KOH np04110CTb10. 3TO OTHOCHTCj1"
npe)KAC Bcero K OKCHJJ.HOH KepaMMKC. Kap6MAHO-OKCHLlHaj( KepaMHKa
np01.JHee. OC06etlHO 3Q><peKTMBHa np" 06pa60TKe l.fyrYHOB H 3aKa.neHHb1X
CTa.aeH pe3uaMH Ii TOpUOBblMH «ppe3aMH C He60JlblllMMH Ce1.JeHH»MH cpe3a
179
WU?YH B H. PelKyw.HR HHCTpYMeHT
Ii p3SHOMepHbiM IIpHnYCKOM (n0J1Y4UCTOBaji 11 4MCTOBaji 06pa6oTKa).
OKCJiI.l1H3j1 KepaMI1Ka l(J1S1 TaKHX pa60T HenpwrOJ{Ha, TaK KaK 113-3a 1I0Bbl-
rneflHOH XpYUKOCTH HeJlb3j( nOJIY4HTb OCTPYIO, 6e3 3a3y6pHH pe)f()'l1J.YIO
KPOMKY. HClI0..1b3yeTcjI )J.J1j( nOJ1YLfHCTOBOH 06pa60TKH.
CBepXTBeptt L1MH peYIQHMH MaTepllaJlaMIl (CTM) OCHaaIOT
pe3Ubl Topu.OBble <ppe3bl, paCTOLJHbie 1lJ18CTHHbl, p83BepTKI1, 3CHKepbl JJ,Jlj1
pa60Tbi C He6o..1blllHMH ce4eHHj(MH cpe38 H BblCOKHMH CKOpOCTjIMH pe3a-
IIH, T8K KaK np01.JHOCTb TaKHX MaTepl1a.aOB HH3Kaj(, HO BblCOKWI TBepJ{OCTb,
TenJIO- " 113HOCOCTOHKOCTb. AJIMa3, Py6HH, call$l1p MCn0J1b3YIOTCjI J]Jlj(
o6pa6oTKH ijBCTHblX MeT3JIJIOB H TBepJ{biX HeMeTaJlJlHtleCKMX MaTepHaJ10B.
):V1j1 06pa60TKH t.fepHblX MeT3JIJIOB OH" HenpHrOJJHbl, TaK K8K XHMH4eCKH
aKTHBHbl K JKene3Y (HH3Kajl H3HOCOCTOHKOCTb npH BblCOKHX Tefnepa1)'pax
pe3aHHjI). qepHbJe MeTaJ1Jlbl, oco6eHHO BblCOKOH TBep,nOCTH, 06pa6aTblBa-
IOTCjJ HeHTpaJ1bHbIMM K JKeJIe3Y MaTepHaJ18MH Ha OCHOBe Ky6HlfecKoro
HHTpH.lla 60pa, KOMn03HTaMH. B03MOJKHOCTb nonY4eHHj( OCTpOH 6e3 3a3y6-
pHH peJK}'weH KpOMKH 11 BbICOKaj( H3HOCOCTOHKOCTb CTM ,neJlafOT HX He38-
MeHHMblMH ,l)..,1j( OT.lleJ10t.fHbIX pa6OT, rJJ.e Tpe6ye-rcj( 60Jlb1ll8» p83MepHaj(
CTOHKOCTb np" pa60Te C BblCOKHMH CKOpOCTIlMH pe3aHHj(.
Cnoco6 KpenJleHHB pe*ywero MaTepHaJla onpe.l.1eJ1»eT MHorHe
nOKa38Tejll1 pa6OTocnoc06HOCfH HHCTpYMeHTa: Up04HOCTb, JKeCTKOCTb,
BH6poYCTOH4HBOCTb, CTOHKOCTb, npOH3BO.LtHTCJlbHOCTb H 3KOHOMHI.IHOCTb.
BbICOK8S1 3KOHOMH4110CTb npe,ltI JOJI8r8eT 3KOHOMHfO ,lJ.OporOCTOJlWHX pe-
JK)'lUHX M3TepHaJIOB IlpH M31'0TOBJleUHH HHCTpYMeHTOB. 113 U36ecmUblX cno-
C060B JKOIl0*UUU 6blcmpope:JICYUlUX cmaJleu I1Cn0J1b3YJOTCji CJ1eIOw.He:
8) MeXaHHl.JeCKOe KpenneHHe HOJKeH B KOPllYC8X 113 KOHCTPYKUHOHHOH CTa-
JIM (pa3BepTKH 3eHKepbl <ppe3bl ).J.H8MeTpOM CBblllle 50-100 MM,
peJKe pe3Ubi KpynHblx pa3MepOB ..QJUI T)f(eJIOro MaWHHOCTpOeHH»);
6) npHBapKa pa604eH 43CTH BCTblK K npHcoe,nHHI1TenbHOM H3 KOHCTPYKU.M-
OHHOH CTaJlW (cBepJ1a, 3eHKepbl" p83BepTKH, npOTji)KKH, MeT4HKH, pe3Ubi
H .lJ.pyrl1e CTCp)KHeBble HHCTpYMeHTbl J].HaMeTpoM CBblllle 6-12 MM);
B) HaBapK8 lIJiaCTHH 6blCTpOpe)KyweH CTaJlH Ha KOpJIYCbl pe3UOB cetJeHH-
eM CBblllle 12x 12;
r) nanaHKa nJ1aCTI-tH 6bICTpOpe)Kyw.eH CTa.nM H8 Kopnycbl BblCOKOTeMne-
parypHblMH npHI10MH (pe3Ubl ce4eHHeM CBblUJe 12x 12, MHOr0J1e3BHH-
Hble HHCTpYMeHTbl ,lJ;HaMeTpoM CBblllle 30--40 MM);
180
P a 3 () e Jl 2. n poet<mupoeQllue peJKyltlllx ullcmpy.teHmOf
,n) npHKJ1eHB3HHe II.HnCTHH 6hICTpOpe)l(yw.eH CT3JIH Tepl\IOCTOHKHMH KJlejl-
MH B33Meif nanaMKH;
e) HanJ1aBKa 3y6beB MHOrOJle3BHWHbiX HHCTpYI\ICHTOB 6blCl pope>Kyw.eH
CTaJlbtO; no npHtlHue nOHHJKeHIIOH CTOHKOCTH T3KHX HIICTpYMeHTOB 113-
3a 1I0pOKOB MMKPOCTPYKTYpbf JIHTblX CT3neH 3TOT cnoc06 3KOHOMH'"IeC-
K" onpaB):\blBaeT ce6» TOJ1bKO UP" BOCCTaHOnJleHHM oTpa60T3HlIbiX
HHCTpYMeHTOB;
>K) TOl.IlIOe J1HTbe no BblIlnaBJUleMblM Mo).(eJ1j(M MC;lKop33MepUb1X HIICTPY-
MeHTOB CJ10JKHOH <P0PMbl, H311pHMep, KOHQeBblX <ppC3; HCnO.ilb3yeTcSI
pe):\KO H3-3a nOHHiKeHHOH CTOHKOCTH HHCTpYMeHTOB no npHI.IHHe nopo-
KOB MHKPOCTPYK1)'pbl J1HTOH CTaJIH;
3) rOpjl4ee rHApOJ{HIf3MJ14eCKOe Bbl):laBJIHBaHHe 3arOTOBOK pa3BepTOK,\
3eHKcpOB, MCTI.IHKOB H .nPyrHx CTep>KHeBbIX HHCTpYMeIfTOB;
H) CB3pKa B3pblBOM ).J.JIj( 1I0JlY4eHHj( 6HMeTaJIJ1H1.leCKHX 3arOTOBOK IIpOTSI-
)KeK, $aCOIIHbIX pe3u.OB H HeKOTopblX ,ltpyrHx 11 HCTpYMeHTOB.
HHCTpYMeHTbl pa3MepOM MeHbwe YKa33HHbiX D.eJ1afOT u.eJ1HKOM H3
6bICTpOpC)KYLUeH CT&1H.
3K01l0MWl 1118e/JObIX C1lJla606 .uOCTHr8CTCj( BbIIIYCKOf\1 peiKYUtHX 3JIC-
MeHTOB B BHJ]e nJl3CTHH p83JIH4HOH cjJOpMbl, KOTopble Kpellj(TC}I H8 KOPIlY-
C3X HHCTpYMeHTOB MeX3HH4eCKH, H8naWKOH HJ1H npHKJleHB8HHeM. UeJIH-
KOM H3 TBeptlOrO CnJlaBa H3rOTaBJIHBalOTCSI HHCTpYMeHTbl MC;IKHX pa3-
MepOB HJ1H Cnel1HaJIbHOrO H83Ha4eHHSI.
MUlIepaJlOKepaWU'IeCKUe n.nacnlUJlbl HMelOT TaKHe )Ke p83MCpbl" KaK
H TBep)::{OCnJ1aBHble, " TaK )Ke KpeUj(TCj(.
3eplla lLTIU nJlaCmUllbl ceepxn16epOblX ManlepUaJl06 KpeJUITCSI MeX3-
HH4eCKH HJIH Bn3HBalOTCSI BO BCT3BKH, MexaHH4eCKH 33Kpel1J1S1CMble B
KOPllYC3X HHCTpYMeHTOB.
YK833HH3j1 rp3,lt8QHj( p83MepOB u:enbHbIX, COCT3BHbiX H C60PHbiX KOH-
CTPYKQHM HHCTpYMeHTOB SlBJ1S1eTCSI B HeKOTopOM Mcpe YCJ10BHOM H onpe-
):{eJISleTCj( ypOBHeM KOHCTPYKTOpCKHX pa3pa6oTOK H TeXHOJ10rHew H3rOTOR-
J1eHHSI HHc-rpYMeHTOB. no Mepe COBepllleHCTBOB3HHj( TeXHOJ10rHH H3rOTOB-
J1eHHj( 3KOHOMH4eCKH ueJleC006pa3HblMH Moryr OK83aTbCH C60pHbie H
COCTaBHblC HHCTpYMeHTbl pa3McpOM MeHbI.lJe YK333HHbIX.
1 81
WO<')YII B Jf Pe)KYWHH MHCTpYMeHT
HaH60JlbWeH IIpOl.lHOCTblO, )J(eCTKOCTblO 11 BH6poYCTOH4MBOCTbIO
06JlaJJalOT ue.,1bHble H COCTaBHble KOHCTPYKl.(HH (CnapHbIC, lIaBapHble,
lIaj(Hble, KJleeHble), a HaH60JIbWeH 3KOHOMHlJHOCTbIO - C60pHble C
McxaHHlleCKHM KpenJ1eHHeM pe)l(Yll(HX 3JleMeHTOB, TaK KaK Ollit He
TonbKO f103BOJUIIOT 3KOHOMHTb peiKYlUHH MaTepHaJ1, HO U AonYCKalOT
MlIorOKpaTHoe HCn0J1b30BaHHe KopnYCOB, BOCCTaHOBJ1eHHe pa3fepOB
HHCTpYMeHTa nOCJle nepeTOlJeK, 3aMeHY OTAeJ1bHbIX 3y6beB nOCJle Bbl-
XO,l1a HX H3 CTpOj( H BO MHorHX CJlY4ajlX n03BOJ1S1IOT perYJ1HpOBaTb
pa3Mepbl 06pa60TKH,
C60pHbie .KOHCTPYKUHH C MexaHH4eCKHM KpellJleHHeM MHororp3UHbiX
HenepeTa4HBaeMbiX nJ1aCTHH (MHn) 06naD-alOT .l10nOlHMTeJ1bHbI1\1M npe-
HMyw.eCTBaMH, TaKHMH, KaK nOBblllleHHaj( CTOHKOCTb H3-3a YCTpaHeHHj(
BHYTPeHHHX Hanpj()I(eHI1H, npHBHOCHMblX HanaHKOH flnaCTHH, 6blCTpblH BBO,Q
B pa60TY HOBblX peiK)'UJ.HX KpOMOK nYTeM IIOBOpOT8 nJ1aCTHH Ha CJ1e.l1YfO-
lItyfO rpaHb, J1erKMH c60p OTXO,Z:tOB TBepAoro cn.HaBa H H3H60J1ee nonllaSi HX
YTHJ1H3aUHSI, YCTpaHeHHe 3aTpaT Ha nepeTOl.lKY, COKp3eHMC TpaHcnopT-
HblX paCXOLtOB 110 nepeB03Ke HHCTpYMeHTOB H YMeHbllleHHe nJ10U(a,nH
CK.na.nCKHX nOMeweHHH ,QJHl I1X xpaHeHHSI B CBSl3H C cOKpaw.eHHeM KonH-
4eCTBa KopnYCOB. HeCMOTpH Ha 60Jlee BblCOKYIO CTOHMOCTb C60PHbiX
HHCTpYMeHTOB IJO cpaBHeHMIO C COCT3BHbIMH 33TpaTbi Ifa C60PHbiM HHCT-
PYMeHT, OTHeceHHbie K O.QHOH o6pa60TaHHOH .l1eTaJ1H, B CBst3H C YKa3aH-
HblMH .LJ.OCTOHHCTBaMH caMble HM3KHe. n03TOMY C60pHbie KOHCTPYKUHM B
YCJ10BHj(X MaCCOBoro H cepHHHoro npOH3Bo,nCTBa CJ1e,Z:tyeT HcnO.,,1b30BaTb
HaH60J1ee lllHpOKO - oc06eHHO COBpeMeHHble, C MexaHH4eCKHM Kpenne-
HHCM MIlO. HeKoTopble BH,lJ.bl MexaHH4eCKoro KpellJleHHjI HO)KeH, JlJlac-
THH H BCTaBOK npHBe,neHbl H3 pHC. 2.1-2.3.
CocTaBHble KOHCTPYKlJ.HH npHMeHSIIOTCSI npH Hc.nocTaTot.JHoH )KeCTKOC-
TH C60PHbIX WItH B CJ1Y4aj(X HeB03MO)J(HOCTH BblnOJ1HeHHj( MeXaHHl.IeCKOrO
KpenJ1eHHjI. Huor).ta OHH Mor}'T OKa3aTbC 3KOHOMH"tHee C60pHbIX. 3Tc
CllpaBetJ,J1HBO npH He3Ha4HTenbHOM IIOTpe6J1eHHH HHCTpYMeHTOB, Kor,n8
3KOHOMH4HOCTb onpe/.leJ1j1eTCSI B OCHOBHOM HX nepBoHattanbHOH CTOHMO-
CTblO. no 3TOH npHlIMHe HaH60Jlee 3KOHOMHlJHblMH HHCTpYMeHT3MH pa30-
Boro (J0J1b30aHHjJ Moryr 6blTb HeKOTopble BH,[lbl, l.(eJ111KOl\r1 H3rOT0BJ1eH-
Hble H3 6bICTpope)J(yw.eH CT3J1H.
182
P a 30 ell 2 npoeKmupoeallue peJlCylilux uHcmpy.uellmo6
PliC. 2 1. Cnoco6bI KpenneHMSI UCJlhHbIX H HanaHJlblX pe)l()'IUHx HOiKCH
3KOHOMI1lJHOCTb HanaHHblx, uaBapHblx H K..1eellblX KOIICTPYKQI1H 3aBH-
CHT OT Bbl60pa Q>OPMbl Ii pa3MepoB nnaCTHH, a TaK)Ke OT HX pacIJoJlo-
)KeHHjI B rHe3.ne Kopnyc3. Pa3Mepbl, tj>0pMa H pacn0J10)KeIlHe I1J1aCTHH
AOJ1)KHbl y,uoBJIeTBOpSlTb CJ1Y)I(e6HoMY Ha3Ha1.lCHHIO HHcTpYMeHTa H
06ecne4HTb M3KCHMaJlbHOe 1.JHCJ10 nepeToLieK. B CJ1Y43e npeo6na.nafO-
w.ero H3Hoca no 3aAHeH HonepxHocTH (pa6oTa C TOHKHMH cpe3aMH,
06p360TKa xpynKHx MaTepH8.,10B, .llat011J.HX CTPY)KKY UaJJJ10Ma) ncpeTo4-
KH BblnOJ1H$lIOTCS B OCHOBHOM no 33,nHeM rpaHH, If llJ1aCTHH8 n03ToMY
AOJ1)KHa 6blTb TOHKOH, HO .D.J1HHHOM (pHC. 2.4, a). ECJ1H M3HOC HHcTpYMeH-
Ta npoTeKaeT B OCHOBHOM no nepeJHeH nOBepxHoc rM (06pa60TKa MaTe-
pHanoB c 60J1bWHMH cet.teHHHMM cpe3a npH cnHBHoH CTpY)KKe), TO ncpe-
T01.JKH BbInOJ1HSlIOTCSI B OCHOBHOM no nepeAHeH nOBepXHOCTH. DnaCTMHa
np" 3TOM .D.OJ1:>KHa 6blTb KOpOTKOH, HO TOJICTOH. I1HOI",Ua ee paCHOJ1araIDT
B):{OJ1b 3a.aHeM rpaHH (pHC. 2.4, 6). npH KOM6MHHpoBaHHoM cxeMe lIe-
183
UJa?YH B.J1. Pe)f(YIIJ.Hf:t HHCTPYMeHT
a
6
6'
Puc 2 2 CIJOC06hI Kpen..1eHlul MHororpaHHhlx HcnepeTatlHBae\fhIX nJIaCTHH:
a, 6 - cxeMhl, a', 6' - npMMephr KOHCTPYKTHBHOrO BOnJI01l(eIUUI
184
P a 30 e J1 2. npoeKmUp08GIIlIe pe:»cylilux ul/cmpY/I4eHmo(S
a
6
6
Puc 2 3 Cnoco6hl KpenJIeHIUI cBepxTBep.nhlx MaTepMaJ10B:
a, 6 - KpHCTaJIJIOB; 8 - BCTaBOK C BnaSlHHhlMH KpnCTaJIJ1aMM
a
6
6
i
Puc. 24. PacnOJIo)J(eHMe HanaSlHHhlX MJlM npMKJ1CCHHbIX nJ1aCTMH B Kopnycax
HHcTpYMeHTOB. a - H3HOC H nepeTo11KM no 3alIHefi nOBepxHocTM, 6 - 113HOC H
nepeT01JKH no nepelIHeii nOBepXHOCTM; 6 - H3HOC " nepeTo'IKH no ncpClIHen Ii
3alIHen nOBepXHOCT)1M
peTO\.leK (no nepe,llHeH H 3a,llHeH 110BepXHOCT1lM) n;laCTHHY BpC3alOT B
Kopnyc no,lt yrJIOM" 60JlblllHM, l.JeM nepe.l1HHH yrOJI 06eCne\.lH8a '1 eM
caMblM 3KOHOMHoe paCXOnOBaHHC nnaCTHHbl H 06Jler4aj( 3aT04KY no nepe-
AHeM 1I0BepxHocTH, TaK KaK OHa BbIIlOJ1HSleTCSI TOJlbKO 110 ee 4aCTH
(pHC. 2.4, 6). OnTHM8J1bHbIMH 3Ha4ellHSlMH yrJla Bpe3a n.naCTHHbl SlBJUlfOT-
Cj( 30--45°, Kor.aa BeplllHHa pe3ua I1P" nepeT01.JKaX nepeMemaeTcSI no
,lJ.HarOHaJ1H /-1 (pHc.2.4, 8). .l{nSi HanaHHblX M KJ1eeHbiX HHCTpYMeHTOB
TaK"e 60J1blUHe 3Ha"ieHMJI HenpHeMJ1eMbl, TaK KaK oCJla6J1S1eTCS1 TeJ10
pe>KYlUero KJ1HHa. Y.aOBJ1eTBOpHTeJ1bHbJe pe3YJ1bTaTbl 06CCne1.JHBaeT yrOJl
Bpe3a, paBHblH nepe,nHeMY nJUOC 5°.
OT $OpMbl nlaCTHHbl 3aBHCHT TeXHOJlOrHLJHOCTb rHe3,Aa OTKpblTble
l"He3)J.a (pHC. 2.5 a) B H3rOTOBneHHH AeWeBJIC, TaK KaK MOjJ(HO BeCTJ..1
18
ill Qc-'YH B. J1. Pe)l\yw.MH MHCTpYMeHT
z
o
e
Puc. 2 5 <1>OpMbl rHe3D. non nnaCTHHbl TBep.Iloro CnJIaBa:
a - OTKpblToe; 6 - nonY3aKpblToe; 6 - 3aKpblToe;
(J - Bpe3Hoe, 0 - HanaHKa He no BceH BblCOTe nnaCTHHb';
e - HanaHKa TOJIbKO no onopHoti nOBepXHOCTH
o6pa6oTKY HeCKOJlbKHX fUe'3,a OAHOBpeMCHHO. flOJlY3aKpblTbie (pHC. 2.5, 6)
3aKpblTbiC (pHC. 2.5.. 6) Ii Bpe3Hble (pHC. 2.5, z) I"'He3Aa MeHee TeHOJlo"
I'l1l.1Hbl, HO 06ecnetJI1B3toT 60Jlee IIpo4Hoe Y):lep)KaHHe nJlaCTHHbl, 4TO
JI03BOJIj(eT J1CnOJlb30BaTb lIJ1aCTHHbl MeHbWHX p33MepoB H YMeHbwHTb
38TpaTbi H3 pe)KYlIJ.I1H MaTepHaJ1. O):lHaKo np04HOCTb OJI)KH3 6blTb TO.nb-
KO t:lOCTaTOLJHOH, K t.lpe3MepHOMY YBeJlHl.IeHHfO "POt.fHOCTH HanaHKH cTpe"
v
MHTbCSI He CJ1e):lyeT, TaK KaK C YBeJlH4eHHeM 1IJ10w.a):lH nosepXHOCTeH
npl1naHKH pac-ryr OCTaTOLJHble HanpSJ)KeHHR B fJJlaCTHHe H3-3a orpaHH4eHH
CB060,ltbl He38BHCHMoro H3MeHeHH p83MepOB nJlaCTHHbl Ii Kopuyca HHCTPY"
MeHTa B npouecce OCTblBaHHR KOHCTPYKUI1H nOCJJe HanaHKI1 ",,1aCTHH.
Pa3HHua B YC3,ltKe Kopnyca H nnaCTHHbl rlpHBOHT K ,Lle<l>0pMalUfH (H3rH6y)
186
P a 3 0 ell 2. n poeKmupoeallue pe:JlC)llllllx uHcmpYMeUmOfJ
nIlaCTHHbl, H BHyrpeHHHe Hanpj()J(euHj(, Bbl3BaHHble eJO" He TonbKO nOHH)Ka-
lOT H3HOCOCTOHKOCTb TBepJ10rO cnnaBa, HO t.taCTO cnY)KaT I Jpl1l.fHHOH OOJlh-
woro npOl.1eHTa 6paKa no TpClUHHaM Itl MHKpOTpeWHHaM nJJaCTHH. J(a)Ke
eCJIH TpCll(HHbl npH HanaHKe H HC 06pa3YIOTCS1"1 paCTS1rHBaI:OLUHe BHYTPCH-
HHe HanpSl)KeHH1t B nOBepXHOCTHOM CJ10e nJlaCTHHbl I10HH)K3IOT UpOl.lHOCTb
pe)K)'LQero KJ1HHa. 3TH Hanpj()KeIUUI, CKJ13.nbIBaS1Cb C HallpS1)KeHHS1MH OT
H3rH6a KJ1HHa 110.2.1- ,neHCTBHeM CHJl pe3aHHSI, npHBo,aj(T K IIpe)K}1CBpeMeH-
HOM nO.,10MKe HHCTpYMCHTa. MeHbwylO BeJ1H4HHY OCTaT04HbiX HallpS1iKe-
HI1M 06ecne4HBalOT rHe3lJ.a, HanaHKa B KOTOpblX ocyweCTB.:IS1eTCSI He no
BceM BblCOTC nJlaCTHHbl (pHC. 2.5, 0), a ew.e JlytJlllC - TonbKO 110 OIlOpHOH
nOBepxHocTH (pHC. 2.5, e).
nepcneKTHBHblM cnoco6oM npHcoe,aHHeUHS1 IIJlaCTHH, 3aMelHlIOllU1M
HanaHKY, SlB J 1j(eTCSI npMKJ1eHBaHHe TepMocToHKHMM KJleSlMH. KneeBoe co-
e;:J.HHeHHe COXHeT npH TeMneparype He Bblwe 200 °C. 3TO HCKJ1fOLfaeT
nOj(BJ1eHHe BHyrpeHHHx Hanpjl)l{eHHH B n.HaCTHHe, '"ITO HapSl.lJ.Y C AeMII<»H-
v
PYIOllJ.HM H H30JUtpYIOll(HM CBOHCTBaMH KJleS1, pa3pblBafOll(HMH uellb TOKa
repMo3,l(C, B TP" p83a nOBblwaeT CTOHKOCl b KJ1eeHbiX TBep)J.oclIlaBHblx
HHCTpYMeHToB no cpaBHeHHIO C HauaHHbIMH. He06xo)J.HMb1M YCJ10BHeM
xopOllleH pa6OTocnoc06HOCTH KJ1eeHblX I1HcTpYMeHTOB BJUleTCSI OCTO-
p0)KHaS1 3aTOt.tKa, He .lJ.OnYCKalOw.ajl I10BbHUeHHSI TeMllepaTypbl B 30He WBa
BblUJe KpMTHt.teCKoro ypOBHSI, KOTOpblH B 3aBHCMI\tlOCTH OT TepMOCTOMKOCTH
KJ1eS1 Kone6J1eTCjf B npe,aeJlax 300--600 °c.
KOHTpOJlbHble BonpOCbl
1. MeToHKa Bbl60pa pe)K)'IlJ,el"o MaTepHaJ1a.
2. Cnoco6bl KpenneHHSI pe)l(YLUero MaTepHaJ1a.
3. Cnoc06bl 3aKpellneHHj( pe)l(yw.Hx 3J1eMeHTOB B Kopnycax HHCTpYMeHTOB.
4. <l>OpMbJ rHe3)J. 1I0A H3naHKY n.naCTHH TBep.noro CIIJlaBa. Hx CpaBHI1-
TeJ1bHble npeHMYll\eCTBa Ii HeAOCTaTKM.
2.2.2. Bbl60p cxeMbl pe3aHHH
H pa3pa60TKa CTPYKTYPHOii cxeMbl HHCTpYMeHTa
CxeMa pC3aHHH - cxeM8 <popMo06pa30BaHHSI nOBepXHOCTW o6pa6a-
TblBaeMOH .neTaJIH nYTeM nOCJ10HHOrO Y)]8JleHHSI npHnycKa B OnpelleJleH-
HOM I10CoI1e.nOBaTeJ1bHOCTH.
1 8
WUZYH B J1 Pe)KYll1HA HHCTpYMeHT
CTPYKTYPHaH CXeM8 HllCTpYMCRTa - BH).J. H paCn0J10)KeHHe B "PO-
CTp8f1CTBe OTJJ,eJlbHb[X 3J1eMeHTOB KOHCTPYKQHH HHCTpYMeIlTa, MO)l(HO
Cl\a38Tb, - <l>opMa HHCTpYMeHTa, a T04Hee, - IJpHHu,HnHaJlbllaji cxeMa
KOHCTpYKUHH.
Co cxeMbl pe3allM Ii KHHeMaTHlJeCKOM CXCMbl 06pa6oTKIi HattHH3eTCSI
pO)I().J.eflHe HOBoro cnoco6a o6pa6oTKH H HOBOH KOHCTPYKI..(HH pe)KYll{ero
HHCTpYMeHTa. KOHCTPYKTOP B ,L(aHHOM cnY43e BblcryflaeT B pOJIH H306pe-
TaTeJ1, C03.aalOUlcro BblCOK03<PcJ>eKTHBHbIH pe)l(YWHH HHCTpYMeHT. npo-
uecc H306pCT3TenbCTBa CJ10)l(lIb1H H xapaKTepH3yeTcSI CKopee 3BpHKaJ1b-
UblM, lJe\f nocnetJ,OBaTeJlbHO J10rMlfeCKHM X8paKTepOM TBoplJecKoH .uejl-
TeJlbHOCTH. OH 1I0}.t CHJIY lJeJ10BeKY, He 3aKOMIIJleKCOB8HHOMY H3BeCTHblMH
peUleHHjlMM.
Iallia 33JJ.a l 18 npoeKTHpOBaHHj( 110 KOHKPCTHOMY TeXHHQeCKOMY 3aJJ.a-
HHIO 60Ree onpeltCJJellH3, a n03TOMY IIpOlll.e. KOHCTPYKUHSI HHCTpYMeHTa
C03118eTCSI nYTeM KOMnHJ1S1I..(MH nYlJlUI1X H3BeCTHbiX perneHHit CTPYKTYP-
HajJ cxeM8 )If Q>opMa HHCTpYMeHT8 onpe,nenRIOTCR cpaBHMTeJlbHO nerKO.
Y KOHKpeTHbIX, UIHpOKO npHMeHSIeMblX HHCTpYMeHTOB, HanpMMep, pe3-
UOB, $pe3, npOTjf)KeK H T.)]., <j>OpMbl xoporno oTpa6oTaHbl H H3BeCTHbi.
3 a.a a t.1 a IIpoeKTHpoBaHHSI COCTOMT B onTHMW38LU1H KOHCTPYKUHH nYTeM
Mcnon b30BaHMSI JIY4WHX 3J1eMeHTOB, B I1epBYIO OLJepeD,b nY4llJeH cxeMbl
pe38HMSI.
CTPYK1)'pHble cxeMbl Ii <pOpMbl KOM6HHI1pOBaHHbiX HHCTpYMeHTOB, a
T810Ke MHorOHHCTpYMeHTHblX HaJla,lJ.OK onpe,lteJljJlOTCSI H3 YCJIOBHH 06ec-
nC4CHHSI oJJ.HoBpeMeHHoH 06P360TKH M8KCHMaJJbHoro OJIH4eCTBa lIoBepx-
HOCTeH D,eTaJI H. ;:::{JISI OCT8BIIJ HXC nOBepxHocTeH npeAYCMaTpMBaeTC
IIOCJlel..l.OBaTenbH8S1 06pa6oTKa. P83pa6OTaHHaH CTpYKTYpHaH cxeMa (KOM-
lIoHoBKa) KOM6HHHpoBaHHoro HHcTpYMeHTa HJ1H H3Jl8)1KH B 1.(e.nOM AO]1)KHa
Y.l10B.aeTBopHTb BceM Tpe60BaHHSlM, npe,n'bj(BJ1S1eMbIM K HHcTpYMeHT)'
Bo06ll{e. npH ee pa3pa60TKe oco60e BtlHMaHHe CJle.D.yeT o6paTHTb Ha
TeXH0J10rMI.JHOCTb KOHCTPYKI..(HM, Y.Lt06CTBO B 3KcnnyaTaQHH H 6eCnpen})T-
CTBeHHblH OTBO,n CTPYIKKH 113 30Hbl pe38HHSI. 3TOT 3Tan npoeKTHpOB811HJI
33K8H4HBaeTCSI 3CKH30M, Bblj(BJUlfOlUHM I1pHHQHrtH8J1bHYIO cxeMY KOHCT-
PYKl(MH H cJ>OPMY MHCTpYMeHTa HJ1H H8Jla,nKH.
CXCMa pe3aHHj( KOHKpeTHblM eD.t:HMlJHbIM HHCTpYMeHToM, B TOM 4HCJle
HHCTpYMeHTOM 113 HaJI8}.tKH, ,L(OJDJ<Ha 6blTb Bbl6paHa T8KHM 06pa30M,
188
P a 30 e ,,7 2 npoeKmupo611llue pe.JKylllllX UllcnlpY.\-lellnl()(1
4T06bl o6ecnettHTb MHHHMYM npHBe.aeHHblx 3aTpaT Ha onepaLlHH MCnOJ1b-
30BaHH» HHCTpYMeHTa. 31'0 03H84aeT:
8) BblCOKYfO npOH3BO.LJ,HTe." bUOCTb;
6) MHHHMYM 3Hepr03aTpaT npH BblCOKOH npOH3BO,LJ....ITeJ1bHOCTH;
B) BblCOKYIO JKOHOMH4HOCTb HHCTpYMeHTa.
Pea.,1H38QHSI Tpe60BaHHM no nYUKTY a B03MOIKua B CJIY4ae 60JlbWOM
1lJ1 0 W.aD.H celleHHSI CJ10» MCTa;I;la, cpe3aCMoro o,nHOBpeMCHHO PC*Yll1HMH
3y6bSlMH HHCTpYMeHra, no nYHKTY 6 - KorAa MaJ1ble CH.,'lbl pe38HHSI", a 110
IIYHKTY e - Kor.aa cxeMa pe3aHHjI nerKO pea;JH3yeTcSI, T.e. HIICTpYMeHT
TeXHOJIorHI.JHbIH, CTOHKOCTb ero BbICOKaSi.
M3BeCTHbl ,!lBe IIpMHu. H nHaJlbHO pa1Hbie CXe\1hl pe3aHHj(: npoqJWlbll11H
H (?ellepamOpIlQJl. B pa3.l1-eJle 1 OHM paCCM8TpHBaJIHCb npHMeHHTeJlbHO K
npOTj(rHBaHHfO. 3.n.eCb OIlH o606w.eHbl JJ.n» Bcex BH.ltOB o6pa60TKH.
llpOtj»HJlbliaH cxeMa pe3aHHH XapaKTepH3yeTCj( TeM, 4TO <j>opMa ce-
4eHH» cpe3a KIDK,ablM 3y60M 1I0BTOpSieT JlpO<pMJlb 06pa60TaHHOM 1I0BepX-
HOCTH, np" 3TOM OKOH48Teol1bHbie p33Mepbl Ii 4>opMa UpO$J1JHl BOCIJPOH3-
BOAjlTCSI r.ilaBHOH pe)K)'w.eH KpOMKOH 1l0CJ1e,lJ.Hero (lIpOTj(l"'HBaIlHe) HJIH
KaJK.D.OrO (<ppe3epOBaHHe) pe)l(Yluero 3y6a (pHC. 2.6).
a
6
6
-
v
e
\T
e
z
d
e
,
Puc 2.6 npo<}nfJlbHble cxeMhl pe3aHHSI: npoTSlfHBaHHe a - UMJ1HHlI.pH t leCKoro
OTBepCTHSI, 6 - cpacoHHoro na3a, 8 - npSlM06ottHOfO na3a, 2 - nnOCKOCTH,
cppe3epoBaHHe c nOll.aqeH S (BH,ll CBepxy): z - nJ10CKOCTH, i) - <»aCOHHoro na3a.
e - Hape3aHMC pe3b6bl
1 8
Wa?J!.H B 11 Pe)l(YI1I.HA MHCTpYMeHT
XapaKTepHOH OC06eHHOCTbfO leHepaTOpHOii CXeMbl pe3aHHH "B-
JUleTCjI npOCTaj( <pOpMa Ce4eHHSI Cpe3a, OTJIH4alOlUa"Cj( OT npOQ>HJlSI
o6pa6oTaHHOH 1J0BepXHOCTH, KOTOpaj( 06pa3yeTCj( nOCTeneHHO (reHepH-
pyeTCjI) BCnOMOraTellbHblMH pe)J(YUJ.HMH KpOMKaMH Ka>K,QOrO 3y6a HHCT-
pYMeHTa (pHC. 2.7).
a
6
6
cl,=Q
-
11
,-
- (>
v
tJ
$
z
o
e
-
11
$
Puc 2 7 reHepaTopHhIe cxeMLI pe3aHHSI. npoTrHBaHHe: a - KBa.llpaTHOro
oTBepcTHSI, 6 - <»acoHHoro na3a, (;I - npSlMo6oQHOrO na3a, 2 - fI.i10CKOCTI-i,
<l>pe3epoBaHHe (BH.lI cBepxy) C nO.llatJeM C;. 8 - npSlM0601.fHOrO na3a,
iJ, e - Hape3aHHe pe3h6LI
.
npOHnbHaji cxeMa 06ecne4HBaeT 60Jlee BbICOKYfO TOt.JHOCTb o6pa60-
TaHHOH nOBepXHOCTH, HO HHCTpYMeHTbl BO MHOfHX cnY4ajlX CJlO)J(Hbl B
H3rOTOBJleHHH, oco6eHHO B 3aT04Ke (CM. pHC. 2.6, 6). B TaKHX CJlY4aJlx
u.eneco06pa3Ho nepeXO,D.HTb Ha reHepaTopHYfO cxeMY pe3aHJUI. 3aTOt.JKa
HHcTpYMeHToB npow.e, TaK KaK npome <popMa 3aHeH nOBepxHocTH
(CM. pHC. 2.7, 6), HO HH)J(e T04HOCTb o6pa6oTaHHoH nOBepxHocTH M CTOH-
KOCTb HUCTpYMeHTa H3-3a OTCYTCTBH" un" He.LJ;OCTaTot.JHoH BenHt.JHHe
BCUOMOraTeJ1bHbIX 3a)].HMX YrJIOB.
llPOPUJlbllbie U 2eHepamopllble cxelfbl pe3allUR Moryr 6blTb O):tH-
HapHLIMH H rpynnoBLIMH, HJlH IIporpeCCHBHLIMH. KaiK.L{blH 3y6 HHCT-
pYMeHTa oouuapllou cxeMbl pe3allUJl OT.LJ;eJ1j1eT cpe3aeMblH cnoH no
190
P a 30 e II 2 flpoeKnluponallue pe:»cyUfUX llHcmpy..'Welll110(
BceH lllMpHHe (CM. pMC. 2.6 11 2 7), a ?pynno6ou - TOJlbKO no tlaCTJ-I
WHpHHbl, tlO 60J1bllleH TOJ1[UHHbI (pMC. 2.8 H 2.9).
lY
6)
6
tr
z 0 e
2. /
J,. .3
6 5
,(
-- .6
IT -
V s
e e
' 5
3IC 3 U
JS
Puc.2.8 rpynnoBble (nporpeCCHBHble) cxeMhl pe3aHJUI. npoTSlfHBaHHe.
a - UUJ1HH'upH t leCI<OfO oTBepcTHSI, 6, 6 - (j>acoHHofO naJa,
- nnOCKOCTH, 0 - npHMo6o t iHoro na3a; Q>pe3epoBaluie (BH11 cBepxy).
e - nJ10CKOCTH UJ1" npaMo6oQHOrO naJa UMJ1JtH.l1pJf1JeCKOH HJ1H ,UHCKOBOi1
<»pe30H, :JIC - nJ10CKOCTH TOPUOBOH <»pe30ii, 3 - Hape3aHHC pe3h6hl,
U - CBepJ1eHHe, 1, 2, 3- nOCJlCJ].ORaTCSIhHOCTh pa60Tbt 3y6bCB HHcTpYMeHTa
191
UlaZYH 8.11. PejKYI.IJ.HA HHcTpYMeHT
a
,flf (
If
3ytfbR
q 811111618 l/
1/ ellelflllbll'
6
13 12 1112.
3YObR
N(l4'l/mNble l/
i.letnHbltl
2
Puc. 2.9 <I>pc3epoBaHHe 3y6heB KO.,1ec tIepBSllIHoH pe30it
a - o.nHHapHaSl (o6hlqa") cxeMa pe3aHHSI, 6 - nporpeccHBHaSi cxeMa pe3aHMSI
M COOTBeTCTBYIOw.He HM OpMbl 3y6heB pe3bl;
I, 2, 3 - nOC;ICJIOBaTeJ1bHOCTh pa60Tbl 3y6beB <ppe3bl
npM oAHHaKoBoH rIJIOwa.lU1 CC4eHHjI cpe3a (o)J.MHaKoBoH npoH3BoAM-
TeJlbHocTH) CHJ1bl pe3aHHjI HHcTpYMeHT8MH rpynnoBoH cxeMbl pe3aHMSI
MeHbllJe, T.e. MeHbllle 3Hepr03aTpaTbi Ha o6pa60TKY AeT3JIH. EcnM CH.,1bl
pe3aHHjJ BblpOBHjlTb )),onOJIHHTeJlbHbIM YBeJIH4eHHeM nJ101f(a,nM Cel.feHMSI
.
cpe38 33 CLfeT B03p8CT8HHjI er'o TonWHHbl, TO npOH3BOAHTeJ1bHOCTb HHCT-
PYMeHTOB rpYJlIIOBOH CxeMbl pe3aHH$I Bblllle. KpOMe Toro, rpynnoBa
192
P a 30 ell 2 npoeKmupo6aHlie peJlC)llllux uHcmpYMellmo6
cxeMa I1CKJUOqaCT OlJeHb TOHKHe cpe3bl, npH KOTOpblX lIa6Jno).tacTc no-
BbIllleuHblH H3HOC 3y6beB I1HcTpYMeHTa (3y6bSl pa60TafOT no HalenaHHO-
1Y C.t101O), H ,l.(ollycKaeT B0310JKHOCTb npoTSlrHBaHH» «no-4epHoMY» 110-
BCpxHocTeH J1HTbIX, KOBaHllblX H lllTaMnOBaHHblX 3arOTOBOK (lIepBble 3Y-
6b npOT)KeK pa6OTaloT no)]. KOpKOH).
B 3aBHCI1MOCTH OT $OpMbl pe)KYlUHx KOHrypOB HHCTpYMeHToB, Tpe6y-
eMoH T04HOCTI1 06pa60TKM, TeXHO.HOl"l11.fHOCTH KOHCTPYKLU1H IIHCTpYMcHTa
11 JlpyrHx YCJ10BH" MOryT HCII0;Ib30BaTbC Ko'W6u1/lIp06all1lble.. liJIM C14e-
lUallllble, cxe..'Wbl pe3allUJl, cO,lJ,ep)KalUHe 3JICMeHTbi npocpHJ1 bHOM H rCHe-
paTopHoH cxeM, eCJ1H 3TO TeXHH4eCKH H 3KOHOMHQeCKM onpaBLlaHo. Ha-
IlpHMep, OCHOBH3Sl LJaCTb npHnYCKa MOJKeT YAWlSlTbCSl 110 reHepaTopHOM
cxeMe pe3aHHj(, a OCTaJlbHM ttaCTb, C neJ1blO nOBblIlleHHSI T04HOCTH 06pa-
60TKH, - no npo«pHJ1bHOH (npOT»rHBaHHe). O)].Ha LJaCTb npo<l>HJUI 06pa60-
I aHHOH nOBepxllocTH <}>opMHpyeTcjJ 110 npo<»l1JlbHOH cxeMe pe3aHH (,ltO-
UbIlllKO npM06oLJHOrO l1a3a), a BTopaSl lJaCTb (60KoBble CTOpOHbl na3a) -
110 reHepaTopHoH (CM. pHC. 2.7, 6).
CxeMbl pe3aHHSl COBepweHCTBYJOT C u.eJ1blO nOBblweHMR IIPOH3BO,I.U1-
reJlbHOCTH H 3KOHOMMLJHOCTH HHCTpYMeHTa, a TalOKe YMeHbllleHI1S1 3Hcpro-
3aTpaT Ha 06pa60TKY .neTaJlH.
BblCOKYIO npOH3Bo.nHTeJlbHOCTb 06ecne4HBalOT rpynnoBble cxeMbl
pe3aHHSl, xapaKTepH3YlOlUMec» YMeHbllleHHOH WHpHHOH cpe3a, HO YBeJIMlJeU-
HOH TOJllUHHOH, a Ta10Ke cxeMbl pe3aHHSl, HCKJ11OlJalOWHe BCTpC4Hbie nOTOKH
CJ1HBIIOH CTPY)KKH H8 nepe)J.HeH nOBepxHOCTH 3y6a HHCTpYMCHTa, B PC3Ylb-
TaTe qero MOJKIfO YMeHbWHTb p33Mepbl CTpYJKeLJHOH K8HaBKM 11 lllar 3y6b-
eB, YBeJIl14HTb QHCJ10 O)J.HOBpeMeHHO pCJKYlUHX 3y6bCB.. T.e. 06'beM MeTaJI-
:Ia, cpe3aeMoro B eAHHHu.y BpeMeHH (pHC. 2.10, CM. TalOKe rellepaTopHble
H rpYlIl10BbiC CXCMbl pe38HH Ha pHC. 2.7.. 2.8 11 2.9).
3HcploeMKocTb npoQccca pC3allHH YMeHbUlaeTC C YMeUblueHH-
eM CHJ1 pe3aHHj(. 3TOMY TalOKe cnoc06CTBYIOT rpynnoBble cxeMbI pe3a-
Hl1j(. KpoMC Toro, pa3)].e.aeHHe CTPYiKKH Ha Y3KHC n0J10CKH C'I PYJKKOpa3Lle-
jIMTCJ1bHbIMH KallaBKaMH, BblllOJIHeHHblMH Ha 3a,ltHHX nOBepxHocTX 3y6b-
eB HflcTpYMeHTa, 06J1er4aeT ee OT.aeJleHl1e H YMcHbllJaeT CHJ1bl pe3aHHSI.
CTPY)KKOp33Ae.nMTeJ1bHble KaHaBKH oc06eHHo 110J1e3Hbl "PH CJ10)KHOH <»op-
Me CeQeHHSI cpe3a. KnaCCI14eCKHM npHMepOM CJIY:>KaT CTPYiKKOpa3,lJ.eJII1-
TeJ1bHble KaHaBKH Ha 3y6bj(X npOTJKeK.
73aK 2522
193
WaZYH B.rl PeJKYWHH HHCTpYMeHT
JS
IS
Puc 2./o."npOrpeCCMBHble CXeMhl pe3aHH" npH <ppe3epOB8HHH yrJIOBblX naJOB,
HCKJlfOtfafOllJ,He BCTpetfHble nOTOKH CTp}?KKH Ha nepellHeM nOBepXHOCTH 3y6a
HHCTpYMeHTa (BHD. cBepxy),
/, 2, 3 - nOCJIeJlOBaTeJlLHOCTb pa60Tbl 3y6LeB €j)pe3bI
nOBblweHHe CTOHKOCTH HHcTpYMeHTa Hapjl,ay C ,lJ.pyrHMH Me-
pOnpHjlTHMH AOCTHraeTCjI YMeHbUleHHeM TpeHHjI Ha 3a,lJ.HHX nOBepxHo-
CTjlX 3y6beB. B 3TOM OTHoweHHH paQHoHa;lbHble cxeMbl pe3aHHj[ ,no-
BOJlbHO 3<p<peKTHBHbl, oco6eHHo B cnY"laj(x, Kor,aa HeJIb3j1 06eCne'-lHTb
3a,LtHHe yrJ1bl )]OCTaT04HoH Be;IHLJHHbL npHMepbl TaKHX cxeM npHBeLle-
Hhl H3 pHc.2.ll, r,lte TpeHMe BcnOMOraTeJ1bHbIX pe)KYIUl1x KpOMOK eCTb
TonbKO Ha YlfacTKe, OT,lJ.eJljlfOLUeM cpe3aeMblH CJ10H no TonlUHHe. BCj(
OCTaJlbHaji 4aCTb pejfC}'ll(eH KpOMKH He COl1pHKaCaeTCjI C 06pa6oTaHHOH
-
tr
Ee
6
-
ti
(f)
if
ED
Puc. 2 J J CXeMbJ pe3aHU", yMeHbllIafOWHe TpeHHe H8 BcnOMOraTeJlbHLIX 3aJlHHX
nOBepXHOCT"X npOT"/KeK (a, 6,6) H MeT'lHKOB (2);
I, 2, 3 H - nOCJIellOB8TeJlbHOCTb pa60TLI 3y6beB HHcTpYMeHTa
194
P 030 e Jl 2. llpoeKmupo6oHue pe:JICYlilux uJlcmpy'Wellm06
1I0BepXHOCTbIO. OCTaT04HbJii Hecpe3aHHblH cnoH 0 HC OJI)KeH BbIXO-
,lJ,HTb 3a npe.nenbl nOJlS1 ,l.10uycKa Ha UPO<f>HJlb 06pa6oTaHHOH 1I0BepXHo-
CTH, 8 HMelOUJJteCjI YCTYUbl 3Toro CJIOjl - 3a IIpeJJ.elbl MHKpOHepOBHO-
C'I eM YCT8HOBJICHHOH BblCOTbl. ;::(JljI BbllJOJIHeHHjI 3THX YCJIOBHH npOH3-
BO.L\jlTCa cneu.HanbHblC pactJeTbl no KoppHrHpoBaHHIO lIapaMeTpoB MII-
cTpYMeHTa. PaC1.feTbl AJ1S1 neKoTopblX HHcTpYMeHToB, HanpHMcp npo..
rSl)KeK, MeTt.JHKOB, npHse.aeHbl B cooTBeTcTBYfOeH TeXHHlJeCKOH J1HTe..
paType [7; 121].
YKa3aHHOH !.tenH CJIY)KMT TalOKe cOBepmeHcTBoBBHHe 4>OpMbl CTPYjf(KO-
pa3,l.tcnHTeJ1bHbIX KaHaBOK, 06eCnet.lHBalOWCe o6p83oBaHHe BcnOMoraTeIlb-
HblX 3aAHHX yrnoB (pHC. 2.12), MeponpHj(THj(, n03BOJUIIOIIJ.He HCKJ1lOlJHTb
04eHb TOHKMe cpe3bf, HanpHMep, 60KOBblMH CTopOHaMH yrJ10BblX 1'1 pe3b-
60BbiX <ppe3 (CM. pMC. 1.63 H 2.10), Y KOTOpblX pe)KylltHe 3y6bj( H8
a
tl-fl
6
Puc. 2.12. CTPYJKKOpa3JIenHTeJlhHble KaHaBKH, o6ecneI1"BafOw.He 06p8.30BaHHe
BcnOMOraTeJ1bHblX 3aJIHHX yrJIOB (X. y npOTHJKeK
rpynnoBoit (a) H OD.HHapHOH (6) cxeM pe3aHlui
t 9
lllazYII 8.11 Pe)l(ywHit HHcTpYMeHT
60KOBbiX cTopoHax c1>pe3bl cpe3aHbi l.Jepe3 OAMH B waXM8THOl\1 nOpjl)J.Ke OT
3y6a K 3y6y CJ1eBa H cnp3Ba, H p}lJ:{ Apyrnx cnoc060B nOBblWeHlf}l CTOH-
KOCTH.
KOHTpOJILIILle BonpocLI
1. Pa3HOBH,ltHOCTb cxeM pe3aHHjI H HX BJ1HjlHHe H8 pa6oTocnoc06110CTb
HHCTpYMeHTOB.
2 Tpe6oBaHH}J K cxeMaM pe3aHH}J.
3. Pa3HOBHD,HOCTH nporpeccHBHblX cxeM pe3aHI1j(.
2.2.3. Bbl60p l"eoMeTpHQeCKHX napaMeTpoB
2.2.3.1. OnTHMH3anHH reOMeTpHH - 3aAatta CJlO)J(Has
reoMeTpHj! HIICTpYMeHTa ,nOJl)KH3 6hlTb 0I1TMM3;lbHa no MHHHMYMY
npHBe,neHlJblX 38TP8T H8 onepaQMH ero I1CII0J1b30BaHHj( npH o6ecnel.Je-
HI1M D.pyrHx Tpe60BaHHH.. H8npHMep, 38)].aHHoH TOt.tHOCTM o6pa6oTKM.,
wepOXOB3TOCTH o6pa6oTaHHoM nOBepXHOCTH, Tpe6yeMoro ypOBHSI CHJl
Ii TeMllepaTYP pe3aHHj( H T.)].. H8 ypoBeHb npHBe.neHHbiX 3aTpaT reo-
MeTpH4eCKHe napaMeTpbl CKa3blBafOTCSI 4epe3 CTOHKOCTb HHCTPYMCH-
T8. 3TO 3Hat.JHT, 4TO HHCTpYMeHT J]OjJ)KeH HMeTb TaKHe reoMeTpHt.tec-
KHe napaMeTpbl, npH KOTOpblX ero CTOMKOCTb HaM60Jlee BbICOKa$l, t.JTG
B03MO:>KHO npH onTHM3nbHOH TeMneparype pe3aHHj(, KOHKpeTHoH J1Jl
K8)J(J]OH lJapbJ: MaTepHa.,1 HHcTpYMeHTa - MaTepMaJI 06pa6aTblBaeMoM
,l.1eTa;IH [104]. CTpeM.aeHMe K BblCOKOH npOH3BO)J.HTeJlbHOCTH o6pa60T-
KM npe.aonpe}J.CJ1S1eT pa60TY co CKOpOCTSlMH pe38HHSI, "PM KOTOpblX
TeMnepaTypa pe3aHHjI 06blLJHO Bblllle OnTHMaJlbHOH. n03TOMY 8 60Jlb-
llJHHCTBC CoI1Y4aCB SlBJ1S1eTCSI npaBHJlbHblM YTBep)KD,etUfe, 4TO lJeM HI1:>Ke
TeMnepaTypa pe38HMj(, TeM Bbll1le CTOMKOCTb MHCTpYMeHTa. HeCMOTpJJ
Ha npOCTOTY 3TOH $opMynbl, Bbl60p 01lTHManbHbiX napaMeTpOB HHCT-
PYMeHTa - 38.nat.ta CJ10)l(Hajl, KOTOpa$l OIJpe,lteJ1S1eTCj( He TOol1bKO PjlAOM
orp8UH4eHHM. reOMeTpH4eCKHe napaMeTpbl HHCTpYMeHTa, 06;IeQeH-
HblC B OPMY pe)l(yw.ero KJIHHa.. B3aHMOAeMCTBYiOT C ,ltpyrl1MH 3JleMCH-
TaMH TeXH0J10rH1.JeCKOH CHCTeMbl: .aeTaJlbiO, CTaHKOM, npHCIlOC06JleHH-
eM, pe)l(HMOM pe3aHHjI, TeXHonorH\.JeCKOH Cpe,ltOH. Bce 3TH 3JleMeHTbi
B3al1MOCBj(33Hbl H, B3aHMO,l..{eHCTBY1I ,ltPyr C J(PyroM, COBMCCTHO onpe-
JleJUlfOT TeMllepaTYPY pe3aHHj(, a 311 a4HT, H CTOHKOCTb HHCTpYleHTa,
196
r a 3 {} e J1 2 llpoeKnlllpo6auue peYlllux uIlCmp\-felll1106
H3MeHHD no KaKHM-JIH60 c006pa)KeHH$lM OAMH 113 3J1eMCHTOB CHCTe-
Mbl, BOCCTaHOBltTb ee IIpe)J(Hee paBIIOBeCHoe COCTOjlHHe MO)l(HO nYTeM
ueneHanpaBneHHoro H3MeHeHfUI .l1pyrHX. HanpHMep, YBeJIH4HB BcnOMO-
raTeJ1bHblH yrOJ1 B flJI8He <PI' yxy,ltUIaeM YCJIOBHj( OTBOJta TellJIOTbl H3
30Hbl pe3aHUI - TeMnepaTypa pe3aHHjI nOBbllllaeTC. nOHH3HTb ee,
BOCCTaHOBHTb 6anaHC MO>KHO nYTeM ynY4weHHj( OTBo.na TenJ10Tbl HnH
YMeHbllleHHeM ee 1l0ABOA8. YnY4weHHj( OTBOJJ.a TenJl0Tbi MO)f(HO .L{OC-
THf'HYTb YMeHbllleHHeM rJ18BHOro yrJ1a B nnaHe q>, 1l0BblllleHHCM 3$-
<)1eKTHBHOCTH oT60pa TennOl bl IIYTeM COBepweHCTBOBaHH cnoco68
OXJ1a)K):teHH» HHCTpYMeHTa B pa60TC. YMeHbllleHMe nOABO,lJ,a TelIJ10Tbl
)..lOCTHraeTC" YBeJIMilellHeM nepeAHero yrna y "JIM 3aAHero yrJla a, 8
TaK:>Ke COBMeCTHblM H3MeHeHHeM <P, Y M a.. n03TOMY He MOjf(eT 6blTb
CAMHOH OIJTHMa;lbHOH reOMeTpHM )].JHI KOHKpeTHoro HHCTpYMCHTa. aHa
pa3Haji .l1JUI pa3HbiX YCJ10BHH pa60Tbi H ,aalKe HC O,l.lHa ,lJ.Jlj( Oll.HHX H Tex
)Ke YCJI0BHH.
I10,lJ.06HYIO 06'beKTHBHYK> 0llTHMH3aUMIO reOMeTpH4eCKHX lIap8MeTpOB
HIICTpYMeHTa MO)KHO BblIIonHHTb TO;lbKO npOBeJJ,eHHeM MtlOro<paKTOpHOrO
3KCIIcpHMeHTa no OflTHMH3aUHM .l1J'" KOHKpeTHblX YCJ10BMH pa60Thl. npH-
BO,l.lHMble B CnpaB01.JHOH nHTeparype OnTMMaJlbHbie no CTOHKOCTH reOMeT-
pH4eCKHe lIapaMeTpbl nonY4eHbi 6e3 Y1.feTa HX B3aHMOBJ1Hj(HHH .llpyr H8
,l.{pyra Ii B.nliRHlill ,[{pyrHx 3neMeHTOB TeXffOJlOrMLJeCKOM CMCTeMbl, a n03TO-
MY He Mor)'T 6blTb BnonHe 06'beKTHBHbIMH. TeM lie MeHee Ha CTa,I:tHH
npOeKTHpOB8HHSI HHCTpYMeHTa He06xo,I:tHMO 110Jlb30BaTbCj( CBe.neIU1S1MH
cnpaa01.4HOH JU1TepaTypbl, TaK KaK .npyrHx HeT. OKOH4aTeJ1bHYfO OIlTHMH-
3al..(HIO npOBO)J.)lT y)Ke B npolecce 3KCnJ1yaTaI..(HH MHCTpYMetlTa., eCJ1H IlJUI
3Toro eCTb BpeMj( M ycnOBH1I, HanpMMep, B MaCCOBOM npOH3B0J1CTBe, rLle
O.llHa H T3 )Ke onepau.HjI BblnOJ1Hj(eTCSI ro.n8MH H8 Oll.HOM 11 TOM )Ke
CT8HKe. O,ltH8KO npH 3TOM Cne,ltyeT nOMHHTb, \.ITO 0llTHMH311pOBaHHb[H
HHCTpYMeHT C MeX8HH1.JeCKHM KpenJ1eHHeM HenepeTa4MBaeMbiX pe)KYLUI1X
3J1eMeHTOB BB.n»eTCSI ClIel..(HailbHblM. CTOHMOCTb TaKoro HIICTpYMeIlTa"
H3rOTOBJleHHOro B YCJIOBHSlX HHCTpYMeHTa;lbHoro QeX8 MalllHHOCTpOHTe;lb-
Horo 3aBo.aa, H8MHoro Bblllle., t.te\1 CT8H.l1apTIIOro, BblnYCKaCl\tOro \13CCOBO
ClleI..(Ha.:IH3I1pOB8Ulfbl\tH HHCTPYJ\ICHTa..lbllll\tH 38nO)J.8MH I103TO\1)' 063a-
TeJlbHO Cne,ltYCT oueHHTb 3KOftOl\IH4eCKYIO HblrO:1JIOCTb Oil I H1U au.HH rco-
1 9 'j
WO?YIl S.H Pe)l(ywHA HHCTpYMeHT
MeTpH\leCKHX lIapaMeTpOB: BblHrpblBael\1 H8 CTOHKOCTH HHCTpYMeHTa, a
TepjleM H3 ero CTOJfMOCTH.
2.2.3.2. BblOOp tOpMbl paOO'lHX 1I0BepxHocTeii HHcTpYMellTa
B J1MTeparype npaKTH4eCKH HeT cBe.neHH" 0 BJ1HjlIIHH <pOpMbl nepe.nHei1
H 3a.ltHeH nOBepxlfocTeM peiKywer'O KJ1HH8 H8 CTOMKOCTb HJlM ttpyrHe nOKa..
3aTeJIH pa6OTocnoc06HoCTH HHcTpYMeHTa, XOTjJ eCTb OCHOBaHHjI nOJlaraTb,
\lTO T8Koe B;IHSlHMe t1-0JDKHO 6blTb. nOCKOJlbK)' Mbl OCTaeMCjI B HeBe.n.eHHH,
TO e.lJ.HIICTBeHHbIM KpHTepHeM OnTHMaJlbHOCTH SlBJ1j(eTCSI 3KOHOMH4HOCTb
HHCTpYMeHTa, OllpeAeJljlCMaSl TeXHOJlorH1.JHOCTbJO 4>OpM pa604HX nOBepXHO-
CTe", T.e. npOCTOTOH H3rOTOBJlellJiUI H nepeT01.feK HHCTpYMeHT8.
HaH60J1ee TeXHOJIOfH1.JHOH c}>OpMOH SlB:tSleTCSi nJlOCKOCTb, KOTOpa1l
Hcno.l1b3yeTc1I Tor,Q8, eCJ1H eCTb B03MO)f(HOCTb Bbl6opa: pe3Qbl, MHOrOJle3-
BHHllbie HHCTpYMeHTbl C npSlMblM 3y6oM, CBepJla cnHpa.,1bHble C KpyrOM
BHHTOBOH CnHp8J1bJO, nnOCKHe npOTSI)KKH, CMeHHbJe pe)J(YWHe I1JlaCTHHbl Ii
HO)f(H C60PHbiX HHCTpYMeHTOB O).1HaKO HCnOJ1b30B8UHe n;JOCKOCTH orpa-
HHLJHBaeTCSI oc06eHHOCTSlMH KOHCTPYKQHH MHOfMX HHCTpYMeHTOB. n03TO-
MY tJaCTO BCTpe4alOTCSI .npyrHe Op\1tbl nepellHHX H 3aAHHX 110BepXHOC-
TeM. KOHH4eCKHe (KPyr;lble npOTjI)KKH, 3y60pe3Hbie AOJI6S1KH), IJ.HJlMH.nPH-
LJeCKHe (nepe,nHMe nOBepXHOCTM MeT1JMKOB M ,npyrMx MHoro.ae3BMMHbIX
MHCTpYMeHTOB C npj(MblM 3y60M H 60J1blllHMH 3Ha4ellHSlMH nepeAHHX
yrJIOB" CBblllle 25-30°, nepe.nHHe 1l0BepXHOCTH pe3LJ.oB C BblKpY'KKaMH
)]JISI 3aBHBaHMSI CTpY)KKH), BHHTOBble (nepetJ.HHe H 3aAHMe 110BepXHOCTI1
MHorone3BHHHbiX MHcTPYMeHToB C BHHTOBblM 3y60M), <1>acoHHble (3a,lJ.HHe
nOBepXHOCTH €jJacoHHblX MHCTpYMeHTOB co CJ10)J(HOH c}>OpMOH 06p83YIO-
lU.MX) 3aTb1J10BaHHble... B TOM 4Hc.ne <}1acoHHble, eCJ1H 3aTbl1l0BaHHe SlBnSl-
CTCR uenecoo6pa3HbiM cnoco6oM 06pa30B8HMJI 38.lJ,HHX yr.,10B (3a,lJ,HHe
nOBepxHocTH HeKoTopblX TMIJOB CBepJI, 3eHKepoB, MeT1-JHKOR, <l>acoHHbIX
cppe3.. B TOM 4Hcne 3y6ope3HbiX H pe3b6oHape3HblX), <l>8coHHble BHHTOBble
(3BOJlbBeHTHble BMHTOBble 60KOBbie 3aLtHHe nOBepXHOCTH 3y60pe3HbiX
,Ll0J16S1KOB). DepelJHCJ1eHHble <pOpMbl, BOCTpe60BaHHbie oc06eHHOCT})MH
KOHCTPYKUHH HHCTpYMeHTOB, 6eccnopHO, CJ10jf(Hee nJlOCKOCTH, HO TeM He
MeHee Te1'H0J10rH4Hbl'l eCllH Y4eCTb, t.tTO B Ka1.feCTBe 06p83YlOweH TaKHX
nOBcpxHocTeM Bbl6Hpae1cR npSlMaR nMHHjI M.il" KpHBa.R HaH6oJ1ee npocToi1
<pOpMbl.
198
P a 3 iJ e 11 2. n poeKnlllpoeallue pe:»eyUlllX 1Il1cmpy:weHmoe
3aLU-IHe nOBepxllocTH HucTpYMeHTOB C npMKJ1eeHHblMIl HnM Halla»HHbIMH
rr':laCTHHaMH TBep,Uoro cn113Ba H11M cBepxTBep-
.lI.blX MaTepHaJ10B l.\eneC006p83HO OcJ>0PM;UITb
nJ10CKOCTjlMH C pa3J1H4HbIMH 3H84eHHSlMH CV)
'38.IJ.HHX yrnoB (pHC. 2.13). 31'0 CBjl3aHO C Tex-
B0J10rHeH 38TOQKH: pa3,lJ.eJ1bHaH no no-
BepXHOCTHM 38Tot.tKa KpyraMH p83HOH xapaK-
TepHCTHKH Ii p83HOH CTOHMOCTH. Kopuyc HHCT-
PYMeHTa no.l{ yrnoM a +4 0 3aT84HB81OT ,newe-
BblMH Kpyr8MH 113 3neKTpOKopYH)1a, pcw.ylO
TBepAOCIIJlaBHYfO nnaCTHHY - 60Ilee 1I.0porH- Puc 2 /3 O€l>opMJleHHe
MH KpyraMH 113 Kap611J18 KpeMHI1S1 3eJleHoro.. 3a.nHe nOBepXHOCTM HHCTPY-
a ,QOCTaT04HYfO )]oI1S1 pa60Tbi LlaCTb nJ1aCTHHbl MeHTOB C HanallHHbtM H H:IH
WHpHHOH 2-3 MM ,nOBOASIT no,lJ. yrJ10M (X eIne npHK:IeeHHbIMH
60,,1ee AoporHMH aJlMa3HbIMH KpyraMH. KpoMe nJ1aCTHHaMH TBep.llOrO C11JI8Ba
101"'0, KpyrH H3 Kap6H.l18 KpeMHHSI H a.1M838 IJpaKTM4eCKH Hcpa60TOCJJoco6Hbl
110 He38KaneHHOH CT3J1H Kopnyca HHCTpYMeHT8 - 3aC8JIHBaIOTCSI.
2.2.3.3. BLI60p 3H8'1eHHH nepeJ.tHux U 3ftJ.HUX yrJIOB
BJlHjlHHe yrJlOB 38T04KH HHCTpYMeHTa H8 ero CTOHKOCTb YCTaHOBJleHO
TeopHeH pe3aHHSI. XapaKTep 3aBMCHMOCTH CTOHKOCTH HHCTpYMeHTa OT
BeJJH4HHbl uepe,nHero Y If 3a)1HerO a yrnoB 3KcTpefaJlbHbIH, 4TO CBSl38HO
C IIpOTHBOpe4HBbiM 8J1HSlHHeM I1X 3Ha4eHHH Ha TeMnepalYPY pe38HHSI. C
YBe.nH4eHHeM yrJIOB r H a. YMeHbw8eTcjJ pa60Ta pe3aHHj( H TpeHHj( 11
YMeHbwaCTCSI 1I0).{BO,Q TenJ10Tbl 1\ HHcTpYMeHTY, HO yXytU1J8eTCj( OTBOtl
Te1JJ10Tbl "3-3a YMeHbllJeHH5I o6beM8 TeJla pe)l(YInero KJIHHa. n03TOMY
HaH6oJ1ee HH3Kaj( TeMnep8ryp8 pe3aHH5I Ii H8H6oJJee BblCOKajJ CTOHKOCTb
HHcTpYMeHTa AOCTHratOTCSI npH BnonHe onpeJ].eJleHHblX 3Hat.JeHMjlX 3THX
Y'Jl0B, Koropb(e H83bIBafOTCSI onnlUMaJlbllblMU 110 cmoliKocmu.
npH YMeHbweHHH npot.tHocTH H TBep.nocTH 06pa6aTbiBaeMoro MaTe-
pHaJla pa60Ta pe3aHHjI YMeHbw8eTCSI, 8 BMeCTe C HeM H IIOABOlJ. TenJIO-
Tbl. ,l{J1j( ee 3Q>cpeKTI1BHOrO oTBoAa 06'beM Tena pe)l(yw.ero KJIHna MO)l(eT
6blTb MeHbWHM. 3TO OTKpblBaeT AOnOJJHHTenbHble B03MO)l(HOCTH
J10HH)f(eHHSI TeMnepaTypbl pe38HM}J YMeHbweHHeM nO.l.{80.D.3 TennOTbl 33
CLJeT YBeJIH4eHHSI "(. n03TOMY OIlTHMaJlbHOe 110 CTOHKOCTH 3Ha\.leUHC
19
UlOt"'..VH 8.11 PeIKYllU-Ji% MHcTpYMeHT
nepe).lHerO yrna 3aBHCHT B OCHOBHOM OT CBOMCTB o6pa6aTbiBaeMOrO H
pe)Kywero MaTepHaJla. lJeM MeHee np01.JHblH H TBepblM 06pa6aTblBae-
MblH MaTepHaJl, 1.JeM Bblllle Ten,,10npoBo,nHOCTb o6pa6aTbiBaeMOrO H
pC)I(Ylll.ero MaTepHa.aa, TeM 60Jlbllle OnTHMaJ1bHble no CTOHKOCTH 3Ha4e-
H" lIepe,nHHx yrnoB (T36J1. 2.1).
T a 6 JI H U a 2. I . Ycpe.ll.HeHHble no HHcTpYMeHT8M 3H8'1eHHH OnTHM8J1bHbIX no
CTOHKOCTH nepeJtHHx yrJloB HHCTpyMeHToB
J1epeJlHMH yrOJ1 yO ;:UUI HIICTp}'\1CUTOB
..v!! .
06pa6aTbiBaeMblH MaTepHan 6bJCTpO- kOMnO'3HTH blX
n/n TBep.no- Jrepa\1H- aJ1Ma3-
ua OCHORe
pe)l()'UUt x cnnaBllblX QCCKHX IIhlX
KHG
MSirKWI, 0.<600 Mna 20-25 10-15 10
Cpel1HeH TBepJ10CTH.. 15-20 -5-5 -7
C 08=600-100 Mna -15 -5
T TBCp.l1aSl.. (T.> 1 000 MIla 10-15 -15 -5 -15
1 A
11 20--40
b '3aKa.neH HM.. -20 -15
IIRC ') 40-60 -15 -to
60-70 -30
'HIrKH H IIB<150 10-15 0-5 0 0-5
4
Y TBCp.l'1h1ii, 118= 1 50-300 5-0 -5-0 -7 -8--0
2 r oTocneuublH, '3aKaJlCHJJbIH,
y HH=40OO.. -20 -30 -15 -to
H
lIRC 88-90
1 Bep.nbJC cnnaBbl J1.!ISI Una\1nOB
3 Ii npccc4x>PM.. BK, -25 -to
lIRA 88-90
4 MCJu'bte cnnaBbl 10-15 0-5 5 0-5
5 AnlOVlHHHcBblC cn,laSbl 25-30 15-20 15 -5-0 -5--0
6 TeKCTOJUIT., rCTMHaKC 5-10 0-5 5 0-2 I
BJ1Hj(HHe 3a).lHerO yrJla Ha CTOHKOCTb HHCTpYMeHTa 60J1ee CHJlbHOe,
4eM nepe,nHerO, 51 OJlpeeJ1j1eTCjJ He TOJ1bKO TeMl1epaTypHblM <l>aKTOpOM,
200
P a 3 () e ,,7 2. npoeKmUpOealltle peJlCyulux uHcmpYMeHmOl3
110 H reOMeTpH4ecKHM. C YBeJ1Ht.JeHHeM 3aAHero yrJla OT a',lto a"
(pHC. 2.14) YBe;n1\IHBaeTC 06bCM TeJla pe)J(yulero KJIHHa, KOTOpblH lIe06-
XOL\HMO HCTepeTb (OT abc )(0 ode) D.O
lfacrynJleHHjI KaTacTpo<!>H4ecKol"0 113HO-
ca (npeAeJlbHOH WHpHHbl /1 1 nJ10aL\KM
113f10Ca Ha 3aAHeH nOBepXHOCTH). CTOM- h
KOCTb HHCTpYMeHT3 npH 3TOM nOBbiUJa-
CTCj(. T103TOMY B CJlY4asrx IIpe06Jla.l1a-
low-ero H3Hoca no 3a.L{HeH nOBcpxHOCTH
IIPH ].I.OCTaT04HO HH3KHX TeMnepaTypax
pC3aHHjI (MaJlaSl TOJ1I.1.\J1Ha cpe3a IIPH
CJIHBHOH c-rpY)l(Ke, 06pa60TKa MaTepHa-
;10B, .nalOUJ.HX CTPY)KKY Ha,l])10M8) ,UJISI
YBeJIH4eHHSI CTOHKOCTH HHCTpYMeHTa
la)HHH yro.,1 ueJleC006pa3HO YBe.i1H4H-
BaTb. B CB3H C H30110)J(CHHbIM Ct.JHTafOT,
liTO OfiTHMaJIbHbie 3Ha4eH Hj( 3aLlHI1X yr-
JIOB 3aBHCSlT B OCHOBHOM OT TOJ1l1J.HHbl
cpC3a. l{eM TOHbwe cpe3, TeM 60J1bwe
OIlTHManbHOC 110 CTOHKOCTH 3Ha4eHHC
a.Llllero yrolla (1'a6JI. 2.2).
Y BCCX pe)l(YlllHX HHCTpYMeHTOB 113 0].1.1101 0 H Toro IKe pe)l(yw.ero
Mal epHaJla, pa60Ta101l{MX B OJ],I1HaKOBbIX YCJIOBHSlX, OnTHMaJlbHble 110
CTOHKOCTH 3Hat.JeHMSI lIepeAHHX M 3a,LtHHX yrJIOB OllHHaKOBbl, TaK KaK B
OCHOBC KOHCTPYKUHH J1106oro H3 IIHX ne:>KHT JlpaKTH4eCKH O.D.MHaKOBblH
pe)KYll\HH KJlHH. TOJlbKO HHor.Qa OC06CHHOCTH KOHCTPYKUHH H YC1IOBHH
pa60Tbi HeKOTopblX MHCTpYMeliTOB MorYT BHOCHTb KOppeK"1 HBbl B :) ro r
OIiTHManbHblH pSl.LJ. 3Ha4eIlHH. TaK, UpH ManOH TOJJWHUe cpe3a, CBoHcTBeH-
110M pa3BepTbIBaHI1IO, nepe.aHHH yroJ1 l' HJ1H y" cJla60 BJ1MSleT Ha pa60TY
pe3aHHSI, 1J0CKOJlbKY 60JlbLllOe YLle.,1bHOe 3Ha4eHHC B pa60Te HMeeT QHjJHH-
L\pH4eCKHH Y4acToK nepe)]HeH nOBepXHOCTI1 C HYJleBblM M OTpHuaTeJlbHbl-
MH nepeJ],HHMH yrJlaMH KaK CJle.llCTBHe oKpyr.JJeHH pC:>KynteM KpOMKH no
.1..lyre pa,UMycoM p 0,0 15 MM (pMC. 2.15). npH 60Jlbll1HX '3HaeHHSlX 3aLJ,HI1X
yrJIOB 6blCTpO HapacTaeT pa].l.H3JlbHblH H3HOC pC:>KYUIHX 3y6bcB, rJ1aBHbie
pe:>KYU(He KpOMKM 1I0HH)I(aIOTCSI, OCHOBHa pa60Ta pe3aHMSI nepexoJ],HT Ha
af;
d
Puc. 2. /4 06'beM HCTepToro
MaTepHaJla peJKYlucro KJ1HHa D.O
Hac1YnJ1eH" KpHTMtlccKoro
M3Hoca h npH Ma..1bIX if 60ol1bWl1X
1
3a.rUUfX yrnax
20]
illaryH B.J1 Pe*yw.HR HHCTpYMeHT
YCl)'lIbl Y BepWHH 3y6beB, 06pa30BaBWHeCjI B pe3Y"fJbTaTe H3HOCa pe)l(Y..
UJ.HX KpOMOK. He6JUlrOJlpHSITHaSi reOMeTpHjI 3THX YC1)'1I0B npHBOLlHT
6blCrpOMY H3paCT3HHfO HX H3HOCa Ii nOHH)KeHHIO CTOHKOCTU p33BepTKH.
3MHHH yron a O Y MJfCTpYMeUTOB
N HllCTpYMCJfTbl KO\mO.UIT" !,IX
II/n 6blCTpo- TBCP.nO. KCpa'dH- MMa1-
Ha OCHOBe
peiKY11JtX cnnaBUbfX 11 CCKH X If blX
KH6
< 0O8 15-25 12
I Pe11l1 TOKapHble c OO8-0,20 12 8 10 10-15 6
nOllal.lCH S MW 06
> O20 8 6 5
<I>pe3bl TOpUOBbJe C MC1U01M 16 15 15-18
2 UHm-t HJJ.PHl.leclOfe 1y60M 18
C Kpyn If bl \1 12 10 8-12
KOH ueBble 1)60\1
3 <l>pe'3b1 <rrpe'3H ble, yrnoBble 20
(1D1 OU 01.1.. blC
4 <J>pc3bJ npope3H MC 30
5 <I>acoHublC pc3Ubl " qpc3bl 8-12
(yron np" BcpllJHnc)
6 J!oJI6"m 1}6>pe'3Hbfe 6---9
(yro.., np" BCpIl.I1Ue)
7 C8epJla 3eHKepbJ.. pa.iBepTKn 6--8 10---12 10---15
\.1eT"Ulf(H n:13UJI(H
II 3 06:t H p0l.luble
p
0 y
BHyr- Ji I.IHC'rOBble 2
R T peH H He
b
)J( j1 Ka'IH6pYJOWHe 1
K
H JlnOCKHC 10
T a 6 J1 If U a 2. 2 PeJroMeHJJ:yeMLle 311aqeHHH 3aJUIHX yrJ10B
B IIpouecce npoeKTHpoB8HHSI HHcTpYMeHTa nepe,lJ.HMe H 38,QHHe yrJ1bl
H33Hat.J3fOT OnTHM8JJbHbIMH no CTOHKOCTH t.JTO fJOBbllllaeT ero 3KOHOMHLJ-
HOCTb H npH He06xo,iU1MOCTH n03BOJljleT 3a C4eT lIeKoTOporo nOHH)KeHHjI
CTOHKOCTH nOBblCHTb CKOpOCTb pe3aHHjI, a 3H34HT, H npOH3BO,ltHTeJlbHOCTb
06pa60TKH. OLlH8KO eCTb pjl,Q OrpaHH1.JeHHH, He n03BOJUllOW.HX 06ecne-
4HTb 3TO Tpe60BaHHe:
202
P a 30 e Jl 2 npoeKmupoeoHue pe::»cyllfux uHcmpYMeHmo6
a) np04HocTb pe)KYlltCrO KJ1Hlla;
6) T04HOCTb o6pa6oTKH;
B) oco6eHHOCTH KOHCTPYKHH HHCTpYf\leHTa;
r) oe06eHHOCTH ycnoBMH pa60Tbi HHCTpYMeHTa.
a
V-
Puc 2 15. CxeMa llJUI oneHKH BJlMHM" nepe.nHero yr.na pe)Kywero KJIMHa Ha
pa60ry pe3aHHSI npH MaJIblX TOJIU{MHax CpC38 0
no YCJlOBHIO npo-rHocTH lIepe.aHHe H 3a)]HHe yr.lIbl y TBep,l10cn.naB-
IJbIX HHcTpYMeHToB MetiblIIe, 4eM y 6blCTpOpe)KYIUHx. nepC,lJ,Hl1e yrJlbl
MorYT 6blTb lI.a)f(e oTpHu.aTeJlbllbIMH '-I ro6bl 3aCTaBHTb 18epAbiM CIIJlaB
pa60TaTb H8 C)KaTHe H TeM caMblM IIOBblCHTb npO\.lHOCTb 11 HCTpYMeH ra..
McnblTblBafOwero 60J1bWHe CT3TH4eCKMe H oc06eHtJO )]MHaMH4eCKHe Ha-
rpY3KI-i. B eUle 60JlbWeH Mepe 3TO OTHOCMTCSI K I1HCTpYMCHTaM 111 Kepa-
\fI1KH H CBepXTBep,lJ,bIX MaTepHalIOB. Hx nepe,lJ,HHe Yf'.Hbl 1I04TH Bcer.aa
0') pUl{aTeJ1bHbIe (CM. Ta6J1. 2.1).
Bo MHorHX CJ1YQajlX, Kor.aa YC.,10BHjI pa60Tbi He 04CHb TjI)I(eJlble.. y.aOB-
.ileTBOpHrelbHble pe3YJlbTaTbl )..\OCTHr3IOTCjI 3aTOt:JKOH Ha nepe)1Hei1 nOBCpx-
IIOCTH B)10J1b peIUeH KpOMKH ynp04HSlIOU\eH <»aCKH WMpHHOM 1,5-2'10
TOJ1UJ.HHbl cpe3a C OTpHU8TeJlbHbIM nepeAHHM yrJ10M. :)TO npe,anO\fTM-
TeJ1bHee OTpHuaTeJlbHOrO nepe.aHero yrna H3 BceMnepe.aueM nOBepXHOCTH,
TaK KaK C04eTaeTCjI ynpOQHeHHe pe)f{yuteM KpOMKM C OTHOCHTeJ1bHO Jlcr-
KHM OT,lJ,eJleHHeM cpe3aeMOJ"'0 CJIOSI IIPH 1I0JI0)KHTeJlbIl0f\1 OCHOBHOM nepe-
HeM yrJle. OJJ.HaKO npH TO."IUHlIe cpe33 .[1.0 0, I Ml\t aCKY He 'IO:lbKO
203
WaZYH 8.11. PeiKYllu.fi;i MHcTpYMeHT
HeB03MO)KHO BbIIIOJlHHTb, HO OHa H He 3<j>€j1eKTMBHa. n03TOMY Y T8KHX
HHCTpYMeHTOB, oc06eHHO HHCTPYMCHTOB 113 CTM, I1epe,lJ,HHH yroJl oTpHua-
TeJlbHblH Ha BCe" lIepe.L1UeH no BepxHocTH. bOJlblllHe 110 a6COJUOTHOH Be-
JlH4HlIe oTpHu.aTclbHble 3Ua4eHHJI nepe,LUUfX yrnoB n03BOJUlIOT YBeJlHlJHTb
3a.aHHC yr;lbl (CM. Ta6J1. 2.2) H TeM caMblM 3Ha4HTeJlbHO 1I0BblCHTb
CTOHKOCTb HllcTpYMeHTo8, pa6oTafOWHx c TOJlW.HHOH cpe38 ,no 0,] MM.
np04HOCTb pe)l(YInero KJlHH8 npH 3TOM He YMeHblllaeTCj(, TaK K8K MaTe-
PH3J1 peJKyw.ero KJ1HHa Y pe)l(YIneH KpOMKH pa60TaeT H8 C>KaTHe.
J:L:UI npe,lJ,OTBpa1UeHHJI nOJlOMOK 3y6beB 3H3QHTeJlbHO MeHbllle OIlTH-
Ma.:lbHbiX fI<? CTOHKOCTH 38,lJ,HHe yrnbl y MeT"IHKOB. B cnY"lae 60J1bUJHX
3H84eHHH yrnoB np" BbiBepTblB8HHH MCT4HKa B 3a30p Mey ero 3aTbl-
JIOllHblMI1 1I0BepxHOCTSlMH H ,neTaJlblO nona.aaeT CTpY)KKa I1J1M KOpHM CTpY-
)l(eK liP" Hape33HHH rnYXHx OTBepCTHH 3aKJ1HHHBafOTcj(, H 3y6b1l MeT4HKa
pa3pyIII aIOTCj( (pHC. 2.16). nOJJO)KeHHe MO)KHO HcnpaBHTb, H3MeHHB $op-
MY 3aTblJJ04HbiX nOBcpXHOCTeH: ce.nJloo6pa3Hoe 3aTblJ10B3HHe HJ1H nJJOC-
KaSi 38104Ka (pMC. 2.17).
OrpaHHeHHB 110 TOQHOCTH CBOHCTBeHHbl <l>acoHHblM HHcTpYMeH-
204
Puc.2 16. nOJlO)f(eHlfe
MeTlUfKa 80 BpeMST
pe38H"" (0) U BblBepTbt-
BaHH" (6) "PH Hape3a-
HHM rnYXMX omepCTHA
Puc 2. 17 Cpe3aHHe
KopHeti c-rpYiKeK
MeT1.JMKOM cell.l'Ioo6pa3-
HO 3aThIJ10BaHHbIM (a) H
nJlOCK03aTOtJeHHbiM (6)
P Q 30 ell 2. llpoeKmUp06QIIUe peulux UHcmpYMeHm06
TaM, npo<pMnb KOTOpblX He KOppeKTHpYfOT H3 BeJlHt.tHHY OUlM6oK, npHBHO-
CHMblX nepeHHMH H 3a,l.(HHMH yrJ13MH (pHC. 2.18). B 3TOM C.,1Y4ae 3H3t.te-
HHSI yrJIOB MeHbwe OnTHMaJ1bHbIX no CTOHKOCTM, HanpHMep., y 3y6ope3Hbix
ilOJl6j(KOB Ii <PPC3. MaJ1bl 33.l111He yr.,1bl H y npOTjI)KeK lU1S1 3aMKHyrbiX
KOHlypOB, TaK KaK I1PH 60JlbWHX 3a.llHHX yrJlax 1l0CJle Ka)K,l.(OH IIepeT04KH
110 nepet.tHHM nOBepXHOCTjlM 3y6beB CHnbHO YMeHblllafOTCjI nonepe4Hbie
pa3Mcpbl npOTjI)KKH. 3TH Ma.rIbfe 3Ha4eHHH 3aHHX yrJIOB n03BOJUUOT YBC-
IH4HTb lfHC4I10 IIcpeTOlleK npOTjI)I(KH, n03TOMY HX MO)l(HO lIa3B3Tb
OnnlUMaJlbllblMU no cYM.iwapuoii pa3MepllOti cmoliKocnlU.
PUC. 2./8. HeCOOTBeTCTBHe fJty6HHbl npO<}HfJUI {j>aCOHHOH <l>pe3bl (3-4) H
,neTaJtH (5-4): 1 - 3y6 <ppe3bl; 2 - 3aTblJlOI1Hble KpHBble
(3KBH)lHCTaHThl B nOJ1"pHOH CI1CTeMe KOOp.l1HHaT).
ECJlH y=O, TO fJty6HHbl npo<lnlJleM .l1eTaJ1H H <»pe3bl OD.HHaKOBbl If paBHbl 3-4
KOHCTPYKQHH $aCOHHbIX pe3lJ,OB Ii <ppe3 caMa no ce6e He n03Bonj(eT
06eClle4HTb OnTHMaJ1bHble no CTOHKOCTH 3Ha4eHUI HOpM3JlbHbiX IlepCD.HHX
Ii 38AHHX yrJloB BO Bcex TOt.tKax pe)l(yl1.\eH KpOMKH. nepe.L.lHHe yrJlbl -
yrJ1bl Mey )J.BYMjI nnOCKOCTjlMH: nepe,nHeH H OCHOBHOH. TIOCKOJlbKY
OT,neJlbHble YlJ3CTKH pe)KymeH KpOMKIi pacnOJlOjf(eHbl noJJ. pa3HblMH yrJla-
205
lllazYH B.H. Pe)J(ywHR HHCTpYMeHT
MH K nHHHH nepeCe4eHJUI 3THX nnOCKOCTeH, TO HOpMaJ1bHble nepet1HHe
yrJlbl Y 3TMX KpOMOK H3MepjllOTCSI B pa3HbiX HanpaBJleHHjlX Me)J(,lJ,Y YKa-
'3aHHbIMH n;IOCKOCTMH H He MorYT 6blTb O.LtHHaKOBbIMM. 3a.LtHHe yrJlbl
YKa3aHHbiX HHCTpYMeHTOB 06pa3YlOTCSI 33 C4eT HaKJ10Ha 3aJJ;HHX nOBepx-
v
HOCTeH nOBopOTOM pe)J(Yll(ero KnHHa BOKpyr nHHHH, n3panneJlbHOH OCI1
06pa6aTbiBaeMOH ,lJ,eTMH HnH HHCTpYMeHTa. n03TOMY HOpMaJlbHble 3a,lt-
HHe yr.,lbl, H3MepeHHbIe B HanpaBJleHHSlX, He IIepneH;:tHKynjlpHbtX 3TOH JIM-
HHH, TO)J(e p33Hble.
CBoe06pa3Haji <popMa IJepe,ltHHX H 3a,nHHX nOBepXHOCTeH CTaH.aap-
THblX cnHpaJlbHblX CBepn, a TaK)Ke paCnOJIO)KeHHe HX pa60t.JHX nOBepx-
HOCTeH OTHOCHTe.,'lbHO .Ltpyr ,lJ,pyra npHBO,ltSiT K TOMY, 4TO nepe,lJ.HMH 11
'33)1HHH yrJlbl B,l{OJlb rJlaBHblX pe)l{YIUHX KpOMOK ncpeMeHHble, 3 nepe-
JJ.HHH yron Ha 1I0nepeLJHOH pe)KymeH KpOMKe (lJepeMbl1.lKe) ,lJ,a)Ke OTpW-
uaTeJ1bHblH.
YCJIOBHH pafiOTbl HHCTpYMeHTa 4aCTO He ,lJ,OUYCKafOT peanH3aUHH
nepCJ1HHX yrnoB, OIJTHMMbHblX no CTOHKOCTH. TaK, CHJla pe3aHHJI, B03)1CM-
CTBYlOwajl H3 HHCTpYMeHT B CTOPOHY nOBepXHOCTH pe3aHHjI, npH 60JlbWHX
nepe.LJ.HHx yrJlax H OTCYTCTBHH Ha.ane)K3merO npOTHBo.n.eMCTBHSI (IIO.Lt.Ltep-
)l(KH HHcTpYMeHTa co CTOpOHbl 3a)]HeH 1I0BepXIIOC'fH) 33TjlrHBaeT pe)KY-
Utl1H KJIHH HHCTpYMeHTa B Teno JteTaJ1H. 06pa6oTaHHaji nOBepXHOCTb
CTaHOBMTCj( BO..rlHMCTOH. n03TOMY Y TaKHX HHCTpYMeHTOB, HanpHMep, I1pO-
TsnKCK O,ltHOCTopOHHero pe3aHHj( C HanpaBJleHHeM no CTopOHe, npo-
THBOIIOJIOJKHOH 3y6bjlM (rnnOHot.JHble npOTSI)KKH), nepCJtHHe yrJlbl 60nee
1 S° He na3HalJalOT.
npH Ma;ILIX TOJ111l.HUaX cpe3a, COH3Mepl1MbiX C paJJ.HYCOM oKpyrJICHI1j1
pe)KYllI.eM KpOMKH HHCTpYMCHTa (CM. pHC. 2.15), B.HHSlHMe nepe,L\Hero yr;la
Ha CHJ1Y M pa60ry pC3aHHjI, a CT3JIO 6blTb, H H8 no.nBO TennOTbl K
pelKYWCMY KJ1HHY He3Ha1.JHTeJlbHble. TeMllepa1)'pa pe3aHHH H CTOHKOCfb
HHcTpYMeHTa onpeJ]eJ1S1IOTCjI B OCHOBHOM TellJIOOTBottSlll(eH cnoc06Hoc"
1 blO pe)Kyw.ero KJIHHa. OOTOMY .LJ...'ljI tfHCTOBblX HHCTpYMeHTOB, TaKHX, KaK
pa3BepTKM, KaJ1H6pYfOW.He 3y6bR npOTSI)KeK, nepe.L1HHH yrOJ1 60Jlee
]0-15° He peKOMeH)1yeTCj(.
OUTHMaJlbHblC 110 CTOHKOCTH BcnOMoraTe:JbHble 3a,nHMe yrJ1bl H orpa-
HI14eH\1S1 rio liX Ha3Ha4eHH10 TaKHe >Ke, KaK H ,D.J1S1 rJlaBHbiX. Hanp"tep,
BcnOMOraTeJ1bHble 3a.n.HHe yrJlbl CBepJ1, 3eHKcpOB, pa3BepTOK no YCJIOBHIO
206
P a 30 ell 2 npoeKmupoeoHue pe:JK:yUlux uHcmpYMe1lmo6
rOlJHOCTI1 06pa60TKH paBHbl HYJHO, a Y MeTLJMKOB - He 60J1ee 1 0-20'.
lfacTo BCTpe1.JaloTcj( TeXIIOJlOrU-leCKHe OrpaIlH1feHHB: npMeMJ1eMble
110 CTOHKOCTH, C Y4eTOM orpaHH1.JeHMH no T04HOCTH 06pa6oTKH.. BCIIOMO-
raTe.l1bHbie 3a.ru-nte yrJ1bl Henb3» 06pa30BaTb. npM\1epOM Moryr CJJY1KMTb
UlJlHueBbie npOTH)KKH C npSlM0604HbiM IIpo<pl1JleM.
B03MO)KHOCTH onTHMH3aUM" nepeJ,tHHx yrJIOB MHcrpYMeHToB C MHoro-
rpaHHbIMH nellepeTaLlHBaeMblMM n;JaCTMH3MH HeCKOJlbKO 0'"paIiH1IeHbl.
I1JlacTHHbi YCT3H3BJIHB3IOTC» B Kopnycax T3KHM 06pa30M" 4T06bl 3a C1.JeT
HX nOBopoT3 06ecne4HTb HY)J(Hble 3a,l.lHHe yrJlbl. nepe,nHHe yrJlbl B TaKMX
CJlY4aHx 6y,aYT H3MetUITbCSI H3 yroJ1 nOBopoT3 IIJl3CTHHbl. n03TOMY LITO-
6bl paCllJHpHTb B03MO)KHOCTH npM6J1I1)KeHHH nepe,nHMx yrJIOB T3KHX HHCT-
PYMCHTOB K OnTHMaJ1bHbIM 3Ha4CHM}JM, BblllycK3eMbic H3 pblHOK flnacrH-
lIbl HMefOT pa3Hbie 33AHHe yl....lbl. 0, 3, 5, 7, II, 15, 18, 20, 25" 27., 30°.
flepe,l1Hj(j( nOBepxHocTb nnaCTHH nnOCKa», nap3JIJleJIbHaSi OCHOBaUHIO IIJ1a-
CTHHbl (y=O), ;IH60 C BblKpYiKKOH C nepe,l.lIlHM yr;lot 110 HeH 12 HJH1 15°.
Y £IJlaCTHH c nOJlO:>KHTeJlbHbIM Uepe.LUIHM yrJ10M H3 IICpe.aHeH nOBcpxHO-
CTH B,nOJlb peiKyweH KpOMKH pacnOnO:IKeHa YIIP04IUIIOllJ.a» c»acKa, lIapa.l-
jle;lbHaH OCHOB3HI1fO IJJlaCTHHbl HJIH H3KJ10HeHH3S1 K HeMY 110).1 yrJ10M -7°.
2.2.3.4. Bbl60p 3Ha1JeHHH yrJloB B lIJ1aHe
YMeHbweHHe rJlaBHOro <p H BcnOMoraTe.rlbHoro q>1 yrJ10B B nJ1aHe
1l0BblWaeT CTOHKOCTb HHCTpYMeUTa, TaK KaK YMeHbll1aeTC Ten..rIOHanpjl-
JKeHHOCTb e,l.lMHHUbl JJ.JIHHbl pej)(yeH KpOMKIi (YMeHbUJaeTCjI TOJllllMHa
cpe3a), YJlY4luaeTCH OTBO.ll TellJIOTbl B 60.nee MaCCHBHoe Te.:JO pe)Kywero
KJlHHa, nOHM>KaeTCjJ TeMneparypa pe3aHHjI. TOJ1bKO npM 3Ha4eHI1S1X <p 11 <Pi
MeHbwe 5-10° CTOHKOCTb HHcrpYMeHToB C pa30MKHyroH HeypaBHoBe-
IlJeHHOH CI1CTeMOM pa,U,l1aJ1bHblX CHJ1 na,naeT B CBSl3H co 3Ha4HTeJ1bHbIM
YBeJlM4eHHeM 3THX CHJ1, 01TaJlKHBafOllJ.HX HHCTpYMeHT OT 06pa6aTblBae-
MOM ,aeT3JJH H Bbl3blBafOll1WX BM6pau.HH lIP" He.llOCTaT04Ho j)(ecTKoH Tex-
HOJlOrHtleCKOH CHCTeMe. MMeHHO BH6pau.HH HBJHlfOTCjJ TOH npH1.JHHOH., KO-
TOpas. Bbl3bIBaeT pe3Koe na,neHHe CTOHKOCTH np" otJeUb MaJlblX yrnax B
nJ1aHe, qTO xap8KTepHo ,nJ1H pa60Tbi pe3uoB Ii TOPUOBblX <!>pe3. Y
MHorOJle3BHHHbiX HHCTpYMeHTOB, Y KOTOpblX pa,nH8J1bHble CHJ1bl ypaBHoBc-
lllHB3IOTC» (3aMKHYTaH CHCTeMa CM;1), - CBoHcTBeHHo pa60Te cBep;l,
3ellKepoB, pa3BepToK, feTt.tHKoB, - nOHH:lKeHMj! Cl0HKOCl H "PH l\la;lbIX <p
20
III QcYH B If Pe)f(ymHH HHCTPYMeHT
He Ha6J1lOliaeTCj(. MaJlble 3Ha4eHHjI <P H <PI B 3TOM CJIY4ae nOJle3Hbi C
T04KH 3peHHj( He TOJlbKO CTOHKOCTH HHCTpYMeHTa, HO H TOtJHOCTH 06pa-
60TKM, 8 TaJOKe wepOXOBaTOCTH 06pa6oTaHHbiX HHCTpYMeHTOM nOBepXHO-
CTeM.
B CBj(3H C H3JIOJKeHHbiM C QeJlblO 1I0BbiUJeHHjJ CTOMKOCTH HHCTPYMCH-
TOB CJle,ltyeT Ha3Ha4HTb B03MOJKHO MeHbWHe 3H34eHH1I <P H <Pl. 0,aH8KO H8
nYTH peanH3aUHH 3THX HaMepeHH" BCTpe1.JaeTCjI pjl,l.( orpaHH4eHMH:
a) )f(eCTKOCTb TeXHOJlOrH4eCKOH CHCTeMbl;
6) xapaKTep BblnOJIHSleMOH pa60Tbl;
B) npOH3B?.QMTeJlbHOCTb pe3aHHSI;
r) np04HOCTb HHCTpYMeHTa:
,It) TOLJHOCTb o6pa60TKH.
npH HeOCTaTOIJHOii *eCTKOCTH TeXIIOJlOfl14eCKOH CMCTeMbl Y MH"
CTPYMeHTOB 061.lJ.ero Ha3Ha t leHHSI, pa6OTalOWHX C p830MKHyrOH CHCTeMOH
p311HaJlbHblX CMJl (pe3I..{bl, TOpl.(OBble <»pe3bl), yrOJI <P YBeJlH4HB3eTC1I
BIlJ10Tb ,lJ,0 90° C ueJlblO 110BbllUeHHjI T04HOCTH o6pa6oTKH H HCKJl104eHHjI
BH6paI..(HH.
XapaK'rep BLIDOJIHHeMOH pa60TLI 4aCTO He 1I03BOJljleT Ha3HaLJHTb
MaJlbJe <p H <PI ,ltJljI ({eJIoro pSl,lta HHCTpYMeHTOB:
· TOKapHblX pe3QOB tJ.J11I IIpO,nOJlbHOrO T04eHHSI C IIpeABapHTeJlbH blM
pa)lHaJJbHblM Bpe3aHHeM H8 rJ1y6HHY pe3aHHSI;
· TOKapHblX pe3U-OB 1IJ1S1 KOJlHPOBa.;JbHbIX pa60T H3-3a HeB03MO>KHOCTH
06pa6oTKH )].OCTaTOLJHO KPYTbfX YtfaCTKOB IIpO<pHJ1S1 .neTaJlH;
· rOKapHbJX npOXOllHblX ynopHblX pe3IJ.OB, 06eCIIe4HBafOWHX I10.ape3KY
6YPTHK8 B KOHU,e pa604ero xo.n.a (<p=900);
· TOpU.OBbIX, KOHU,eBblX H .QMCKOBbIX cJ>pe3 .an» (j>pe3epOBaHH» .rtBYX HJIM
Tpex B3aHMHO nepneH,llHKYJIj(pHbIX flJl0CKOCTeH (<p=900)
· pe3QOB, p33BepTOK H MeT411KOB ,aJljl 06pa60TKH rJIYXHX OTBepCTHH B
ynop (.lIO ,lJ.OHbllllKa, cp=30-45° Y pa3BepTOK H MeTHKOB H 90° Y
pe3uoB).
npOH3BOllHTeJILHOCrb o6pa60TKH 3eHKepaMI1 H pa3BepTKaMH 110-
IJH)f(aeTCj( C YMeHbUleHHeM yr.na B IIJlaHe 113-38 YBeJIH4eIlH}I BpeMellH
BpC3aHHjI floJrOMY y 3eHKcpOB <p=45-600 a y M8WHflHbiX pa3BepTOK
qF-=5-15(\ B TO BpeVJSI KaK Y PYLfHbJX pa3BepTOK 1-2°.
208
P a 3 iJ e 11 2. npoeKmupoeuHlle pe:JICYUIUX llllcmpy;wellnlo6
npOt.JHOCTb HHcTpYMeHTa OrpaHHI.fHBaeT yrJ1bl B I1,,18HC co CTOpOHbl
MaJ1blX H 60JlbWHX 3Ha4euHH. TaK, JlJlj( PC3UOB H Q)pe3 oTpe3Hblx .... npo-
pe3HbiX <PI 60Jlbllle 1,5-2,0° He H83Ha\.laIO'I; TaK KaK 3ua 1 IH1'C;lhHO nOHH-
IK3eTCj( IIp04HOCTb TeJla T8KHX HHCTpYMeHTOB.
Y MalllHIIHblX MeTI.fHKOB BCst peIKywaj( 4aCTb pa60TaeT O.!tHOBpeMeH-
110. C YMellbllleHHeM yrJla <P TaKHX MCTLJHKOB YBCJIM\.IHBaeTCst 4HCJlO
OJJ.HOBpeMeUHO pe:iKYlUHX 3y6beB, a TaKIKe CYMMapHaSi llJHpHHa cpe3a liP"
OAHOBpeMeHHOM YMeHbllleHHH TOJIWHHbl, nJlOllta,nb cpC3a OCTaeTCSI HeH3-
MeHHOH. B pe3YJlbT8Te paCTeT KPYTSlUJ.MH MOMeHT .!to 3HaLJeHHH, lIpeBOC-
XO)..tSllltHX ,nonYCTHMoe no npOt.JHOCTM MeT4HKa. CBblllle 50 % MCTt.JHKOB
HaMeTpOM ,Ll0 12 MM BblXOJlSlT H3 CTpOSI 113-38 IIOJIOMOK. n03TOMY .u;1S1
HHX HeJlb3S1 Ha3H848Tb MaJlble <p, XOT)I 3TO nOBbllllaeT CTOHKOCTb MeT4H-
KOB H T01.lHOCTb pe3b6006pa60TKH. fJlaBHblH yrOJI B IlJlalie or'paHMllMBafOT
3H84eHHSlMI1 12-15°.
YMeHbweHHe yrJla B rIJlaHe r8e t lHbiX MeT4HKOB 1I0HH:>Kae r KpYTSlUJ.HH
MOMeHT B CBst3H C YMeHbllleHHeM cYMMapHoro ce4eUHSI cpe38, Tal< K8K
O.D.HOBpeMeHHO pe:>KeT He BCst 3a60pHajJ LJaCTb, a TOJlbKO Y4aCTOK .LtJ1HHOH,
paBHOM BblCOTe r8HKH. Ma.1ble <P TaKHX MeT4HKOB (/(0 3--4°) He TOJ1bKO
YMeHblU8fOT BepOSITHOCTb I1X nOJIOMOK, HO 1I0BblUIalOT CTOMKOCTb H 1'04-
HOCTb pe3b6006pa60TKH.
TOt.JHOCTb o6pa6oTKH CBCpJ18MH, 3ellKepaMM, pa3BcpTKaMM H MeTt.JH-
KaMH 3uat.JHTeJlbHO Bblwe npH 04ellb MaJlblX 3HaLJCHHSlX <P 1 =(2-5)', TaK
KaK MeHblllHe 3HaLJelll1st <PI 06eClle4HBafOT J1Y4wee HallpaBJleHHC HHCTPY-
MeHTOB B pa6OTe. HH4TO)KHO l\1a..lble 3Ha4eHHSI <PI Ii Y ;lHCI<OBbIX na30BhlX
Q>pe3 ,lJ.;lst Q>pe3epOBaIlHj( T04HbiX lIa308, t.JTo6bl lie Bhl3BaTb HH I ellCI1BHOrO
M3MeHeHHSI WHpHHbl na3a npH nepeTOt.JK8X pe3bl.
)l(eJiaeMblC 3Ha4eHHst yrJ10B B I1JlaHe MHCTpYMeHTOB C MeXallHlJeCKMM
KpenJleHHeM MHororpaHHhlX HellCpCTaLJHBaeMblX IljlaCTHH ,nocTHraIOTCSI
Bbl60pOM IIJlaCTHH C COOTBeTCTBYlOlltMM 4HCJl0\1 rpaHcH
2.2.3.5. Bbl60p yrJloB HaKJIOHa PCiKYUIHX KpOMOK
Yro;1 HaKJIOHa rJlaBHOH pe:iKyw.eM KpOMKM A<) ponb KOTOpOI'O Y pjlJ.J.a
MHOrOJle3BHHHbiX I1HCTpYMelfToB (UH;]J.1HJlpU4eCKJ.1c<) .lI.HCKOBble 1-1 KOHueBblC
<ppe3bl, a TalOKe TOpUOBble <ppe3bl C <.p-900) BbIIlO;IHSleT YI0J) HaK..I0Ha
3y6a I< OCM HHCTpYMeHT8 (J.), OKa3bIBaCT H8 SlBJICHI1}(, COllpOBO)K)J.alOlllHe
20
UJa?YH 8./1 Pe)J(YUJ.HH MHcTpYMeHT
11 po uecc pe3aHI1S1 caMoe CJ10iKHOe BJlI1H"e. OT BeJIH'-IHHbi Ii 3HaKa (no.no-
)KeHM OTflOCMTeJ1bHO OCUOBHOM flJIOCKOCTH) 3TMX yrJ10B 3aBHCJ.1T ypoBeHb
H HanpaBJleHMC CH.,r1 pe3aHHjI, pa60Ta H TeMlleparypa pe3aHMjI HanpaBJ1e-
v
HHC CXOAa CTPY>KKI-i \1 1I0.HO)KeHt.ie l\eHTpa ec )18BJ1eHHSI H8 nepeJ,\HeH
nOBepXHOCTI1 pe)Kywcro KJlHHa, IIpOt.JHOCTb BepwHHbl pe)Kyu{ero KJ1HHa,
ypoBeHb KOJ1e6aHHjI CMJI npH IIpepblBHcTOM pe3aHHH MHOr0J1e3BHHHbIMH
MHcTpYMeHTaMw, T.e. nnaBHOCTb MX pa60Tbl, H8npHMep, IlJl8BHOCTb tPpe3e-
POB8HHlI. KpoMe Toro.. yrJ1bl A H 0) IJl8BHOH pe)J(yweH KpOMKH OJlpe.neJljlfOT
C060H BeJ1J.i4HHY M 3HaK BcnOMoraTeJlbHblX nepe,aHMX yrJIOB. Yro.n ro Bcno-
'U v
MoraTeIlb!i0H peJKywew KpOMKH CBepol1a, 3eHKcpa, pa3BepTKH BJUiSieT H3
BeJ1H411UY H 3HaK 1:JlaBHOI"O nepe.l1Hero yrJ1a. Cpe,LtH YKa3aHHbiX jlBJ1eHHM
eCTb nOJlO)J(HTe;JbHO J1 OTpHU8TenbHO BJIH1IfOll(Me Ha CTOMKOCTh HHCTPY-
MeHTa.. PaCCMOTpMM B JU1aJleKTH'"IeCKOH B3aHMOCBH3H B.,1HHHHe BeJIH4HHbi
H '3HaKa yr.,1a A Ha Ilpl1Mepe TOKapHoro npOXO.LtHOrO pe3l..(a.
C OTKJ10HeHHeM A OT HYJ1jJ yrOJ1 pe)f(}'l.Qero K..iIHHa B HanpaBJ1eHHH
)tBHjf(eHJ1j1 CT8HOBHTCJI MeHbwe, YMeHbWafOTCjI CHJlbl 11 p860Ta pe3aHMH,
eCJIH He IIpHHHMaTb BO BHMMallHe pOCT CI1JI pe3aHHjI H3-3a HeKoToporo
YBeJIH4eHHj( IlIMpHlIbl cpe3a. nO,ll.BO,a Te 11,11 OTbl K TCJIY HHCTpYMeHTa, Be-
pOHTHO, YMeHbwaeTCH, lJTO .lI.OJI)KHO nOBblIllaTb CTOHKOCTb pe3ua. 11pH
1I0JI0jf(HTeJ1bHbIX A YBeJlH4HBaCrCjI 06'beM TeJ1a r0J10BKH pe3ua, YJlY411Ja-
eTC 0'1 BO.l1 TeUJIOTbJ__ LITO TalOKe nOBblwaeT C10HKOCTb, HO CTaHOBHTCH
OTpHuaTe;lbHblM BcnOMoraTe.ilbHblH nepe,LlHMM yrO.iI, YBeJIH4HBaeTCjI pa60-
18 pe3aHHjI BcnOMor8Te;lbHOM pe)l(YLUeii KpOMKOH, cnoco6CTByfOl.lt8j( rIOHH-
)J(CHHfO CTOHKOCTH. B c.;JYLJae OTp"uaTe.,1bHbIX A BcnOMOraTe.,1bHb1H J1epe,a-
HMH yrOJI nOJIO)l(HTeJlbHbIH, HO MeHbwe o6beM Tena rOJIOBKH pe3Qa. KpoMe
Toro, C 0'1 KJIOHCHHeM A OT HYJ1Sl ueuTP J..\aBJleHHjI CTPYJKKH npH6.nH)KaeTc»
v v
K pe)l(Yl1\eH KpOMKe, 4 fO npHBO.ll.HT K nOHH)KeUHfO CTOMKOCTH.
TaKHM 06Pa30M, C H3MeHCHHeM A LJ8CTb SlBJleHHM cnoc06cTByeT nOBbl-
lJIeHHfO CTOHKOCTH HHCTpY\1CHTa, 8 4aCTb - nOHH)KeHHIO. n03TOMY cne-
.lI.yeT O)KHD.aTb 3KCTpeMaJibBoro xapaKTepa 3aBMCHMOCTH CTOHKOCTH pe3-
lla OT Y'''.,1a HaK..iIOHa rJ1aBHOH pe)KyweH KpOMKH. AHa:IO]'HLJHbIH xapaKTep
BJIHHHHjI CJ1e.nYeT O)KIi.l1aTb H npH pa60Te .lI.pyrHMH HHCTpYMeHTaMH He-
CBo60J.1HOI"'O pe3aHHjI (KOHl.1eBbJe H TOpI.10Bble $pe3bl), 4TO rrO,LtTBep)K,llaeT-
CjI pa60TaMH npo$. B.4>.606poBa [99]. TeM He MeHee 3TOT 3KCTpeMYM
,LI,J1H MHOl"'HX HHCTpYMeHTOB MO:>KeT .ne)l{aTb B 30He 3Ha1leHIi" A. 11 00,
210
P a 3 i) e JI 2. n poeKmUp08QIIUe pe:JlC"Vlilux ullcmpy.,'ueumo6
lIpaKTH1.JeCKH He Hcnonb3yeMbix no TeM HJlH HHblM IIpHLJHH8M. fI03TOMY B
onpeAeJ1eHHblX YCJlOBHj(X AJlj( KOHKpeTHblX HHCTpYMenTOB BepOTHee Bce-
1'0 HCnOJlb3yeTCj( npaB8j1 MIIH neB8j( BeTBb 3aBHCMMOCTH. nO,LtfBep:>K.!.tCHH-
eM MorYT cn)')KHTb OnJlTb-T8KH pe3YJlbTaTbi pa60T B.<1>.E06pOB8, Koropbl-
MH YCT8HOBJ1eHO, 1.JTO npH CB060AHOM pe38HHH (Q>pe3epOB8HHe IJ.HJIHH.LtPH-
4eCKHMH Q>pe38MH) C YBeJlH4eHHeM ro CTOHKOCTb <ppC3 IIOIIH:>K8eTC.
CnO:>KHbIH X8paKTep BJ1HjlHHjI A H to Ha IIpOl\ecc pe38HH}I He n03BO-
jl}leT c<}>opMynHpoB8Tb npOCTOC J1aKOHH1.JHOe npaBHJI0 lJJUI Ha3H8t.teHHjI
OIlTMMaIlbHblX no CTOHKOCTH 3UaQeHHH A. H 00, K8K )..tJUI .LtPYI'HX yrJIOB,
HanpHMep, y, a., <p H <p 1. Aa>Ke eCJ1H 6bl OHO H 6bUIO npeAIIO)l{eHO., TO
orpOMHoe KOJ1HttecTBO orpaHM4eHHH nOCTaBH;IO 6bl nOlt COMHeHMe ue...
Jicco06pa3HocTb T8Koro np8BM.na. n03TOMY JlpaKTMK8 3KCI1;tyaTaUHM
HHcTpYMeHTa Bblpa60TaJl8 pRA ttaCTHblX Tpe60BaHHM K 3H84eHHRM A H
00, KOTopble ,ltOJI)KHbl Y)..tOBneTBopj(TbCj( B H3J10)KeHHOH HMiKe flOCJ1C.Lt0B8...
TeJJbHOCTM:
a) Tpe6yeMbie 3Hat.teHH1I r.,18BHoro M BcnOMOraTCJJbHOrO lIepe)..tHHX yrJIOB,
6) np04110cTb pe)l(yw.cro KJIHHa;
B) neJ1eco06p33Hoe Hanp8BJleHHe oTBo.ua CTpy)J(KH 113 30Hbl pC3aHHSI H
CTpY)Ke4HbIX K8HaBOK;
r) BbJrO)HOC H8npaBJleHHe oceBblX CH;I pC38HHSI;
]1) nJlaBHOCTb pa60TbI.
JJ:JlH YllpOllHeHHH caMoro YH3BHl\tOro MCCTa PCiKyulcro K:1Hlla'l
cro BepUIHllbl, liP" pa60Te C
Y.1lapaMH (T01.1eHHe npepblBHC-
TLIX nOBepXHOCTeH HJIH 3arOTO-
BOK C Hep8BHOMCpHblM npHnyc-
KOM, <l>pe3epOB8Hl1e TOpU.OBbIMH
<ppe38MH) y HtlcTpyMeHToB M3
xpynKHx pe)Kyw.HX MaTepH8J10B
A tl83Ha4alOT nOJlOjKHTe.nbHbIM,
tfTo6bl OTBeCTH yJ.(ap OT Bep-
UIHHbl KIlHHa (pHC. 2.19).
Tpe6yeMLIe 111SQCHHH ne-
pCHHX yrJloB MHorHX HHCTPY- Puc. 2. /9. OTBo.n YJ1apa OT BepwMHbl pe3ua
T\teHiOB peaJIH'3YiOTCSI AO;}>KHbl M npH TOtieHIU1 npephlBMcTblX nOBepxHocTeM
2 1 ]
lllaz..vlI 8./1 PC)I(YWMn HHcTpYMeHT
HalJpaBneHHeM cTpY)J(e4Hblx K8HaBOK H yrJIOM 0>. HallpHMep, y 6bICTpO-
pe)KYII{HX HHcTpYMeHToB nepe,ltHHe yrJlbl Bcert.ta n0J10)KI1TeJlbHble. no.
1TOMY y CBepJ1, 3eHKepoB, a TalOKe KOHQeBblX <ppe3, pa60TalOlUI1x lJ1aB"
HblMH H BCIiOMOraTeJlbHblMH pe)f(yuIHMH KpOMK8MH, HanpaBJ1eHHe CTPY"
iKC4HbiX KaHaBOK O.l1HOHMeHHO C HanpaBneHMeM BpaweHH1I: IIpaBOe npM
npaBoM Bpall.teHHM H JleBOe npH JleBOM (pHC. 2.20). Y cppe3 .l1HCKOBbIX
J],BYXCTOPOHHHX 3y6bSl HaK.,10HeHbl no)) yrJ10M ffi, paBHblM BCIiOMOraTeJ1b.
HOMY nepe.l1HeMY yrny Y1 (pHC. 2.21, a). ,[{HcKoBble TpexcTopoHHHe
<ppe3bl .l1enalOT C pa3HoHanpaBneHHblMH 3y6bjJMM, tfT06bl 06ecne4HTb
nOJlO)J(HTeJ1bHble nepe.llHMe yrJ1bl y TOPUOBblX 3y6beB Ha neBO" }I npaBO"
CTopOHe $pe3bl.
Puc 2 20 HanpaBJ1eHHe cTpY)Ke 1 lHblx KanaBOK y 3eHKepoB (a)
H l{HJlHH.npHqeCKMX KOHueBblX <l>pe3 (6) npaBoro BpaweHH"
.,
npH 3TOM 3y6bSl C oTpHuaTeJ1bHblMM nepC,l.UIHMH yrJlaMH Ha Topue
Y.l1aJI jJ lOT (pHC. 2.21, 6). Y 3y6ope3Hbix 4CPB}l4HbIX <ppe3 HanpaBJ1eHHC
CTpY)J(etfHbIX KaHaBOK nepneH.l1 H KYJ1S1pHO BHTKaM qepB}llfHoH Hape3KH .l.(JljI
J 10;IY4eHH1I O,UHHaKOBbIX nepe,LtHHX YI:JIOB Y JleBOH M npaBoH 60KOBbiX pe-
IKYW.HX KpOMOK.
Y C60PHbiX HHCTPYMeHTOB C MHOrorp8HHblMI1 Heneper84HBaeMblMH nJJa-
CTHHaMH yt'OJ1 A. - npOH3B0.l1HblH OT 06ecne4HB8eMbix nOBopOToM nnaCTHHbl
yrnoB Y 1 H (X, I HJ1H Ha060pOT, yrnbl Y t 11 a. 1 npOH3BOltHble OT yrJla A..
CTPY*KY CJleLtyeT OTBO,l!HTb B TaKOM HanpaBneHMH, LJT06bI OHa He
nOpTHJ1a o6pa6oTaHHYlO nOBepXHOCTb ,neTaJl liP" LlHCTOBOH o6pa6oTKe,
212
P a 3 d e 11 2. llpOeKnltlp06QIIUe pe:JlCyll{llX llllcmp}'..weumo8
a
6
N-N
Puc 2.2/. HanpaB..1eHHe 3y6beB .llHCKOBbIX llBYXCTOPOHIIHX (a)
M TpexcTopoHHMX (6) €}>pe3
ocBo6o)KAa.na 30HY pe3aHSl .n.rU\ xopouJero ):lOcTyna CO)l(, lie C03naBala
1I0Mex B pa60Te MexaHH3MOB CTaHKa, HC TpaBMHpOBaJla onepaTopa.
YAOBJleTBOpHTb Bce 3TH Tpe60B8HHSI LJ8CTO HeB03MO)KHO. TaK, npH IIpO-
l(OJ1bHOM Tot.JeHHH H8H60Jlee 6e30naCHO pa60TaTb C 1I0JIO)l(HTeJlbHbiM A,
Kor.na CTpY)KKa CXO.LtHT B CTOPOHY 3atJ.HeH 6a6KH TOKapHoro craHK3 (pHC.
2.22, a), HO B 3TOM cJ1YQae ynpo\.lHeHHaSl cTpY>KKa MO)KeT uapauaTb
o6pa60TaHHYfO nOBepxHocTb .neTaJiM. KpoMe Toro, no..10)KHTeJlbHbIH A
v
YBeJ1H4MBaeT pa,ltHanbHYfO CHJlY pe38HHj( M npH HCJJ.OCT3TO'IHOH >KeCTKO-
CTH TeXHOJIOrHl.feCKOH CHCTeMbl Moryr B03HMKHYTb BH6paUMM. rloToMY
4HCTOBoe T04eHMe npOBO,llj(T C HYJleBblM "J111 oTpHu,aTeJlbHbiM 3H34CHH-
j(MH A., Kor,na CTpY)KKa OTRO)..\HTCSI OT o6pa6aTbiBaeMoH l1CTaJ1H ncpIleH-
LlI1 KYJUlp HO pe)Kyw.eH KpoMKe (pHC. 2.22, 6) HJIH B CTOPOHY IlepeAHeH
6a6KH (pMC. 2.22, 6).
OHOHMeHHble C HanpaB;leHHeM Bpall1eHMjJ BHIfTOBble CTpY)I(e4Hbie
KaHaBKH CBepn, 3eHKepOB H MeT4MKOB AJlj( Hape3aHHjJ pe3b6bl B r.aYXHX
OTBepCTHX BblBOAT CTPY>KKY B CTOPOHY XBOCTOBMKa (pHC. 2.22, JIC). Y
MeT4HKOB ,l:lJljJ CKB03HbiX pe3b6 CTPY)KK)' MO>KHO HanpaBHTb Bnepe,Ll, no
1I0,Lt84e, 3aTOttHB Ha pe>Kyw.eH l.faCTH MeT4HKa C npjlMblMH cTpY:>Ke4HblMM
KaH8BKaMM CKOC Ha Jlepe.llUeH nOBepxHoCTM no yrJIOM +A "JIM Bblno..1HHB
BHHTOBble crpY>Kel.fHble KaHaBKH B HanpaBJleHMI1, 06paTHOM BpalueHHIO
MeT4MKa (pHC. 2.22'\ 1 1 0). O.uHaKO MeponpHSlTHjI, nOBbIUlaIOU(He CTOHKOCTb
2 12
ma2VH 8.11. PeiKymHH HHcTpYMeHT
MeTLfHKOB 3a C4eT BblBOAa CTPY)KKH no no.n84e, CHH)K3fOT T04HOCTb
pe3b6bl'l Hape3aeMoH MeT0110M caM03aTj(rMBatlHjJ. HaH60J1ee BblCOKajl
TOttHOCTb pe3b6oo6pa60TKH o6ecnet.tHBaeTcH MeTtfHKaMH C BHHTOBblMH
cTpY)l(e411blMM K8HaBK8MH - npaBblMH ,lJ;UI npaBOH pe3b6bl H JleBblMH
,lJ,JUI JleBOH C OJ 30°.
a
+il
AO
-A
z
o
e
Puc. 2.22. HanpaBJIeHl1e OTBo.na CTp)iKKH pe3uaMH (at 6, 8)
Ii MeTIfHK8MH (?t o. e, :»c)
BblloJtHoe HanpaBJleHHe OCCBblX CUJI pe3aHHH, eCllH HeT cepbe3-
IIblX orpaHH4eHHH IJO ),(pyrHM Tpe6088HHM, - Hanp8BJ1eHHe B CTOPOHY
llIlIHH.aeJUI CTaHK8, cnoc06cTBYfOlllee 6oJ1ee nJlOTHOH noca,nKe HHcTpYMeH-
T8 B )'He311e WI1HlI,lJ.enj(. Hanp8B;leHHe cTpY)l(e4Hbix K8HaBOK B TaKOM
cJI)'llae 110..1)1(HO 6blTb 06paTHbiM nanpaB.aeHHfO Bpaw.eHH.sJ HHCTpYMeHTa,
liTO CBOHCTBeHHO 1.1HJIHHl1pH4eCKHM $pe38M H KOH1.1eBbIM, pa60T!K>UU1M
TOol1bKO ncpH<jJepHHHblMH 3y6bHMH (3y6beB 118 Topue HeT). B CJlY4ae
$pe3epoB8HHj( Ha6opOM I.J.HJ1J1HJJ.pH4eCKHX <jJpC3 Ha O)J,HOH onpaBKe BO
H36eJK8HMe neperpY3KH ynopHbtX nOJJ.lllHnHHKOB lllllliHAeJUI CTaHKa <ppe3bl
,l.(OJI)KHbl 6blTb C pa3HOHMeHHblM (J1eBbIM Ii IIpaBblM) HanpaBJleHMeM 3y6b-
eB lJ.Ij( 60J1ee nOJlIlOrO ypaBHoBeUIMB8HHj( OCeBblX CI/IJI pe3aHHSI, Hanp8BJISI-
eMblX HaBCTpe4Y J1pyr JJ.pyry.
DnaBHOCTb pa60Tbi MHOrOJlC3BHHHblMH HHCTpYMeHTaMH C no-
O'"lCpe)1HbIM BXO,[lOM )-I BbIXO,[lOM 3)6beB 113 pa60Tbi ($pe3b1. npOT}lIKKH)
1I0BbIW8eTCj( YMeHbWeHMel\-1 KOJle6aHHH CHJlbJ pe38HHjI. qeM 60.abwe 00,
TCM MeHblue KOol1C6allH1I 3TOH CHJ1bI npOUecc <j>pe3epOBaHH}I UHJ1HH.npM4e-
CKHMH <ppe38MH npOTeKaeT naH60.lee cnOKOMHO, eCJ1M yrOJI ro paBeH 3H8-
tfeHHfO, BbltfHC.,1eHHOMY 110 $opMy.,le
214
P a 3 iJ e Jl 2 npoeKnlUp06QHlle pe:JICyulllX UHCnlp}\1eHm06
tgro=1tD K/ Bz
r,lte D - ,UH8MeTp <l>pe3bl; Z - (IMCJIO 3y6bCB q>pC3bl; B - ulHpHHa
q)pe3epyeMoH nOBepXHOCTI1; K - lIo6oc l1eol,oe 411CIO, 06bl'-lHO 2 H..IH 3
B no,n8BJUlfOll.\eM 60JlbWHIICTBe c.nyt.18cB HafIp8BJICHMe CTPY)KCtJllbIX
K8HaBOK 11 3Ha4eHI1j( yrJIOB A HJlH ro HIICTpYMeUTa He MorYT 0 rBet.JaTb
BceM nepe1.IHCJ1eHHbIM Tpe60BaHHSlM. B npol1eCce HX IIOCJ1e)10BaTCJlbHOrO
y.nOBJleTBopCHHj( no nYHKTaM OT a O iJ HeH36e)l(HO BCTpeT"TCj( IIpOTHBO-
pe4HSI. Y.l(OBJICTBOpeHHe Tpe6oBalll1M 1I0CJ1eAYfOUlero IIYHKT8 MO)l(e'1 He
OTBeLJ8Tb Tpe6oB8HMj(M Ilpe,L:lbll..tYWI1X. Pa3peWCHHe 'laKHX npOl HBope"IH"
B03MO)l(HO TOJ1bKO I1YTeM Y.l10B:leTBopeHHj( rJI8BHbiX Tpe60BaHHH Ll.,1j( KOH-
KpeTHblX YCJIOBHH pa60Tbi "HC1 pYMeHT8.
Bblpa60TaHHbie HCCJlel(OBaHHSI\1H 11 IIpOM3BOJtCTBCHHOM npaK I HKOH yc-
pe.l(HellHble 311a4eHMSI Yt:lIOB A H ro )],0I1Sl HeKoTopblX HHCTpYMeHTOB npHBC-
ItCHbl B Ta6JI. 2.3.
2.2.3.6. IIepexo1-'Hble H 3a'lHCTllble peiKYInHe KpOMKH
nCpexo,aHLle peiKYlQHe KpOMKH npe.lI.ycMaTpHBalOT Y BCCX 6e3
HCKJ1104eHMj( pe)KYll.\HX HHcTpYMeHToB. J1ytJUJeH cpOp:vtOH IICpeXO.lJ.HOH
KpOMKH jlBJUleTCjI Ayra paJJ.HycoM R= 1-3 MM (pMC. 2.23, a). B )'IOM
CJJY4ae MeHbllle wepoxoBaTocTb 06pa60TaHHoH IIOBepXHOCTM. O.LI.HaKO
38T04Ka KpOMOK TaKO" <pOpMbl 3aTpY,LlHHTeJ1bUa, 1I03TOMY HX (falue llCJla-
lOT npSlMo.rIHHeHHbIMH .llJ1HIIOH f 0= 1-2 MM (LlJUI CBepJl - O..2D) C yr:;IOM
B nnaHC <po =0,5<p (pHC. 2.23, 6,6). l{a)Ke Y HHcTpYMeIIToB.. 110 xapaKTepy
pa60Tbi KOTOpblX nepexo.aHble KpOMKH He JJ.onYCKaIOTCjI (pe3bl .LU1CKO-
6
Puc 2.23. nepeXO.lUlbIe pe)K)'WHe KpOMKH.
a, 6 - PC3UOB; 8 - CBep.:1, c - pC3
l
215
WQ(?..VH 8.11. PeJKyuUH HHcTpYMeHT
8ble.. TOPQoBble c q>=90° H .lJ.p.), HX Bce p3BHO IIpet1ycM8TpHB8IOT ,lJ.J1HHOH
0.,2-0,3 MM (pHC. 2.23, ?), T8K KaK lIepeXO.lJ.Hb[e KpOMKH YMCHb1ll81OT
Tell;loHanpj()f(eHHOCTb BepUlHH 3y6beB I1HCTpYMeHTa H3-3a YJlY4weHI-Hl
OTBO,lJ.8 Tell.l10Tbl. B pe3Y.ilbT8Te CTOHKOCTb HHcTpYMeHT8 nOBblWaeTCjf:
pe3UOB )..{O 4 p83, CBepJ1 B 3-6 pa3, <ppe3 B 2 p838 11 T..£(.
3a,nuHM yrOJ1 y nepeXOJ1HOH KpOMKH a o Ha3H84alOT paBHblM rJI8BHOMY
'3aHeMY yrJ1Y a.
T a 6 JJ H U a 2 3. PeKOMeH.l1yeMbie 3Ha'ieIlHH yrJ10B HaKJIOHa
PCiKYUtHX KpOMOK HIICTPYMCHTOB
N!! HUCTPY\fCHTbl }..O (J)o
6bICTpOpC)K)'UlHC -15-5
1 Bep.lI0CIWaBU hlC 15-35
) P e3 UM KepaMH liCCKHC 0-10
KO\fn03HTU bJe -6-10
MMaJHbie 0-7
6blCTpope)KyulHe -5-10 25-30
<t> 10pllOBbiC TBCp.aOCII.18BH blC 0-15 25-30
p KOMfJ03H fit ble -15-5
2 I:. 6hICTpOpC>KYUtHC 25-60
11 HJI H HJtpH tiCCKH C
3 t BepJlOCnnaBflblC 20
6 bICTpOpCi1\)'IJ 1M C 15-20
bl J1HCKOBbiC
TRcpJtOCn:1aBH ble 25-30
QCPIUI1.JH Me ObJCTpOpe)K)'WHe O-S
3 rlPOT"*KH Hap)"Kffbic 6bICTpOpC>K}'IlUIC 10-45
4 MCPJHKI 6blcTpope>K)'lWte 9-12 30-60
TBCpJlOCnnaBH ble 9-12
5 CBCpJ1a OblcTpopeiKYWHc 10-60
TSep.i10CI IJ J aSH hie 7-10
6 3CHKCpbl OhlC1 pOpe)KYIIlHe 10---25
TBep110CI J.'IaSH blC 10---15
7 Pa1BcpTKH 6h1CTPOPCIKYUlHC 0-45
TScp/l0cnnaBH MC 3-5
3aHCTHble pe*YJUHe KpOMKH napaJIJle;lbHbl II O)..la4 e., n03BO;UIIOT
3uat.tHTCJlbHO YMeHbWHTb WepOXOBaTOCTb 06pa6oTaHHOHIIOBepXHOCTH npH
216
P a 3 0 ell 2 flpoeKmupo8allue peJ/(VlIllIX llllcmpYMeHmo6
pa60Te C 60JlblllHMH noJ,t3lf8MH, 18K K8K Ha o6pa6oTaHHoM JIOBepXIIOCTH
He OCT8eTCj( OCT3TOIIHoro Hecpe33HHoro C,,10Sl. 3TH KpOMKI1 ne3cJ><I>eKTMB-
Hbl B CJIY48e pe38HHj1 co CKOpOCTj(MH.. Clloc06cTB)'toIl1HMH CHJJbHO\-1Y H8-
pOCToo6p330B8HHJO, T8K KaK 48CTHIlbi COpB8HHoro Hapocra C8MH 110 ce6e
He f[03BO.,1RIOT IronYLfHTb I.fHCTyfO o6pa6oTaliflYfO IIOBepXHOCTb. n03TOMY
MX npeJ,tYCMaTpHBaJOT Y TBepAOCIIJI8BHbiX H .l1PyrHx pe3OB Ii TOPLlOBblX
cl>pe3., p860TalOIJ..{HX C BblCOKHMH CKOpOCTjfMH pe3aHH}f, KOr,lJ,8 H8pOCT npaK-
TM4eCKH OTCYTCTBye
,[(JIMH8 384HCTHbiX KpOMOK 13 60J1bllle nO,lJ,aH H8 060pOT AeTa.l1H HJU1
Q>pe3bl: AJljf pe3oB 1,=( 1 ,2-2,0)..S'; ,UJIj( <ppC3 /1=( 1 ,3-1 ,5)8'0
(pHC. 2.24). YBCJ1Ht.leHH8" )J)IMH8 38lfHCTHOM KpOMKH cppC3bl n03BO..UleT
Y,lJ,MHTb C 06p860T8HHOH nOBepXHOCTH He TonbKO rIHjlo06pa3HbiC Hecpe-
3aHHbie OCTaT04Hbie cnOH Sz (CJleJ,tbl pa60Tbi K8jKJJ,01'O 3y6a), HO H BOJIHY
C 1118fOM S'o' KOTopajJ lIeH36e>KHO 1J0..1Y l 18eTCjI H3-3a TopLlOBoro 6HeIJHst
pe)K)'IUHX KpOMOK 3y6beB <ppe3bl (pHC. 2.24, 6).
384HCTHbie KpOMKH H8 Bcex 3y6bj(X cppe3bl He )J.CJlaJOT, T8K KaK MHO-
I"He 113 IIHX 6y.rlyr nO.LJ.4Hl1\aTb 06pa60TaHHYJO nOBepXHOCTb C TOJIWMI-IOM
cpe3a ,ao 0,0 t MM, npe,aCTaBJISlJOIneH HOpMHpOBaHHYlO (,lJ,OIIYCKaeMYIO)
p83HOCTb B BblCOTe CMe>KHblX 3y6beB.
B pe3ynbT8Te 384HCTHbie KpOMKl1 60JlbillOH ,l],oI1HHbl 6Y)YT pe38Th 110
HaKJlenaHHOMY CJ101O, 8 tt8IJte Bcero - npOCTO CKOJ1b3MTb H TCpC fbCst
no YiKe o6pa6oTaHHOM nOBepXHOCTH. 3TO cOnpOBO)f(,LI,aCTCJl 60JlbWMMH
oceBblMH CI1.i1aMM H pa60TOH TpeHMj(, B pe3YJlbTaTe 4ero I10HH:>Kae'l Cst
CTOHKOCTb Q>pe3bl H MorYT H8crynIiTb BM6p8UMH co BceMH BblTeKafO-
InHMH nOCJ1e,lJ.CTBHjfMH. 003TOMY H8 TOPLlOBbIX tPpe3ax ,aH8MeTpOM .21.0
250 MM .21.eJ1alOT O.21.MH, 8 Ha 60JlblllHX - ,l],Ba 38LJHCTHblX 3y6a. 3TI1
3y6bj) ,aOJI)f(Hbl 6blTb caMblMH BbICOKMMH, Ha 0,04-0,06 MM BblWC
Bcex OCTa;lbHbIX. ECJ1" 3alIHCTHbiX 3y6beB ,l],Ba, TO nepBblH Bblllle
06blLJHbiX H8 0,04-0,06 MM, 8 BTOpOM - H8 0,04-0,06 MM Bhlwe
lIepBoro (pHC. 2.24, 6).
3a,LJ,HHH yron y 3alJHCTHblX KpOMOK npHHHM8JOT paBHhl1 3atJ,Hel\l)' BCllO.
MOraTeJ1bHOMY yrny.
2 1
l11aZYH B. J1 Pe*yw.HH HHCTpYMeHT
a
6
f/& =0
<:$
!
\
!
f
2
o
6
Sz
So
Puc 2.24 3a t lHCTHhte pe*YIItHe KpOMKH. a - pe3UOB; 6 - TOPUOBhlX <ppe3;
I - OCHOBHOtf 3y6, 2 - 3atfHCTHOH 3y6;
8 - npo4>HJ1b pe3epOBaHHOH nOBepXHOCTH
2.2.3.7. YJ1yttmCHHe reoMeTpHH HHcTpYMeHToB -.
06IQHe IIOJlOjKeIlHH. KaK YKa3blBa.rJOCb, reoMeTpM4ecKHe napaMeT-
pbl HHcTpYMeHToB ,aOJ))f(Hbl 6blTb OIlTMMaJ1bHbIMH no CTOHKOCTH. O.ll.H8KO
06ecllelfHTb TaKHe napaMeTpbl He Bcert(8 B03MOIKHO H3-38 PjlA8 Ol"paHH-
LJeHHH, B TOM 4MCJ1e KOHCTPYKTHBHbIX. no 48CTHlfHOMY CHjJTHfO TaKHX
orpaHH4eHHH eCTb HeKOTopble Hapa6oTKH, KOTopble u.e.aeco06pa3HO pac-
CMOTpeTb.
npHOpHTeTHoe 3H84eHHe npH06peT81OT MepollpHj(THjI no YBeJIH4eHHIO
3a.l1HMX yrnoB TaM, rJ.te OHH M8;lbl. 3TO eCTeCTBeHHO, TaK KaK OTKJIOHeHHe
3al{HerO yrna OT OilTHMaJIbHoro 3Ha4eHHj( Bccro nHlllb Ha 50 nOHH)J(8eT
CTOHKOCTb J-ieKoTopblX HHCTpYMeHTOB B lfeTblpe p83a, B TO BpeMjI K8K
01 KJIOHeHHe nepe.nHero yrn8 H8 1)' )Ke BeJIH4HHY - Bcero J1HWb B ABa
218
P a 3 0 ell 2. llpoeKmUp06GIIUe pe:JK:ylllux ullcmpy",ellnlo8
pa3a. KpoMe Toro, HHcTpYMeHTbl C Hy.neBbiM HJIH OTpHU8TeiIbHblMM lIepc-
.l1HHMH yrnaMH B COCTOSlHHH pe38Tb, TOr,lJ.8 KaK HHcTpYteHTbl C HYJICBblMH
3aJ{HHMH yrn8MM npaKTHlfeCKH Hepa6OTocnoc06ubl, a C oTpHUaTe.abHblMH -
Boo6w.e He Moryr pe33Tb.
113-3a KOHCTPYKTHBHblX orpaHH4eHHH CHJlbHO OTJIHLI81OTCSI OT OIlTH-
MaJ1bHbIX reoMeTpH4eCKHe napaMe-rpbl CBep.n, <»aCOHHbIX pe3UOB Ii cpaCOH-
HblX <ppe3, B TOM IfHCJle 3y60pe3Hb1X, 3y6ope3HbiX Ao.n6KOB, JlpOTSI)KeK
reHepaTopHOH cxeMbl pe38HHj( .nJlj( o6pa60TKH C.nOiKHbIX npo<pHneH. Pac-
CMOTpHM no.np06Hee y}13BHMble MeCT8 3THX HHCTpYMeHTOB C T04KH 3pe-
HHSI reOMeTpHlfeCKHX napaMeTpOB.
YJlY'IWeHHe reOMeTpHH cJ»aCOHllbIX pe3UOB H pC3. 3aJ1HHe 110-
BepXHOCTH 3y6beB $aCOHHbIX <ppe3 3aTbl.nOBaHbl llJIj( 06.,1er4eHHj( 1I0C;IC-
AYIOUt HX nepCT04eK nocne 3aTynneHHSI. 3aTbl.nOBaHHe <paCOHBbIX cppe3,
K8K YKa3bIBaJIOCb, npOBO)!SlT no CXCMe pHC. 2.25. <Dpe3a 1 paBHoMepHo
Bpall(aeTC", a 38TblJ10BOIfHbfH pe3el.( 2 OT BpaW31Oll(erOCJI KYJlalfKa 3
nonYlfaeT paBHoMepHoe nOCTynaTe.nbHoe .LtBH)f(eHHe B paAH8JlbHOM Ha-
IIpaBJleHHI1 110 OTHoweHHIO K 3aTbl.nyeMoH €J>pe3e.. nOHH)f(aj( 3a,aHIOIO
nOBepxHocTb 3y6a <ppe3bl B CTOPOHY cnHHKH, o6ecne l lHB8a TeM caMblM
3a,aHHH yrOJI a... 3a nonHblH 060POT K)'J1a4Ka cppe3a nOBopa4HBaeTCJI H8
yrJJOBOH war E.
K
Puc 2.25. CxeM8 3aThlJIOBaHIUI 3y6heB acoHHblX <l>PC3.
I - <»pe3a, 2 - 3aThIJI0B01.JHhIM pe3eu; 3 - KYJIat.fOK
219
ill a(?yu B If. Pe)l(YWHti HHCTpYMe HT
TaKoe O$OpMJleHHe 3a):lHeH nOBepXHOCTH 3y6a, H83b1BaeMOe 3amblJlO-
f:JaIlUe.:W, 06blt.tHO no cnHpa.aH ApXMMe,na, 06na,naCT pSIl.tOM I1peHMyll.teCTB:
1) IlpoCToTa ocyweCTBJleHMjI, TaK KaK nerKO M3rOTOBHTb Kyna4oK, pa60-
4HH Y4acToK npo<»HJISI KOToporo OepLJeH npocToH KpHBOM - cnHpa..
JlblO ApxHMe)J.a, OIIMcblBaeMoH ypaBHeHHeM p=h9 (npHpameHHe P8J]H-
yca-BeK10pa p npOnOpLtHOH8J1bHO yrny ero IJOBOpOT8 8);
2) npOCTOTa nepeTOLleK 3y6beB $pe3bl., nOCKOJIbKY nepeTo4KH npoBo,nSl1
110 lIepe,l..lHeH nnOCKOCTH, a He 110 38.nHeH nOBepxHocTH CJlO)l(HOH $op-
Mbl; BblCOT8 npo<l>HJ1j( 3y6a h npH 3TOM coxpaHSleTC1I, TaK KaK KpMBaSi
cd - Cfit:'pa.,'lb ApXHMe).1a, xe - 3KBHL\HCT8HTa K HeM (paBHOOTCTOSl-
maj() B 110njlpHOH CHCTeMe KOOpJ.,tHII8T; UlHpHHa 3y68 no 3KBH.L{MCTaHTe
B,l..lO;lb OCM cJ>pe3bl TOjf(e He H3MeH1IeTC1I, nOCKOJ1bKY BocnpOH3BOJ.,tHTCSI
HeM3MeBHOH B 3TOM HaUpaBjleHHH WHpHBOH pe3u,a;
3) 33.)..tHl1e yrJlbl IIPH flepeT04Kax H3MeHSIIOTC» B npHeMJleMblX npe.L{eJlax.
nOCKOJlbKY eCTb npeHMymeCTBa 38TblJlOBaHHoro 3y6a, TO C n03HQHH
.LU1aJICKTl-iKH ,UO]DKHbl 6blTb H He.aOCT3TKH. OH" COCTOSIT B TOM, '-ITO na
OT.lJ.eJlbHbIX yt.taCTKax npo<l>HJUI HOpMaJlbHble.. HJIH TaK H83blBaCMble 60KO-
Bble 3alJ.HHe YI':Jlbl, M8nbl HJJH paBHbl HYJIfO. TlonbITaeMcSI YCTaHoBMTb B38M-
MOCBSl3b MCY YfJIOM liP" BepwHHe a. B H 60KOBblMH 3a,nHHMH YrJlaMI1 a Nx .
Be;JH4HHa 3aTbIJIOB8HHSI, Hilli Clla,lt 38TbIJIKa K, - 3TO nOHHjf(eHHe
3a;tHeH JlOBCpXHOCTH 3y6a H8 yrJIOBOM urare 3y6beB <l>pe3bl E.. H3MepeflHoe
B pa).J.HaJJhHOM HanpaBJ1eHHH (pHc.2.25). 3TO He t.lTO HHOC, KaK npHpawc..
HHC pa,l..lHyca-BeKTOpa CllHpaJIH ApXHMe.lJ.a H8 310M :>Ke yrne.
K=dp=hd8; dfJ=t=21t/z.
113 ypaBHeHHSI C"Hp8JII1 ApXHMe,l..l8 (b=p/8) 1/8=tga. (113 CBOHCTB
CnHpaJ1M). Asul TO'-lKH C p=D/2, a b=(D/2)tga. B .
OKOH4aTeJlbHO, K=( 1tD/z)tga , a
B
t gaB = K z / 'It D . (2.1 )
YroJi np" BepillHHe as - npo.nOJlbHblH 3a.nHHH yro.l1 Ha .L{HaMeTpe D
$pe3bl (ce4. I-I., pHC. 2.26). nOCKO.l1bKY no YCJtOBHSlM c}1opMoo6pa30Ba-
UHSI clla.n 3aTbIJ1Ka K .nJUI Bcex TOl.JeK pe:>KYl.l(eH KpOMKH H8 nf06blx
;:J.H8MeTpax <ppe3bl 0,l..lHH8KOB (cpaBHH K .L{J1" T04eK d H e H8 pHC. 2.25)
TO., BOCIIOJlb30B8BWHCb ypaBHeHHeM 2.1, onpeAeJlHM npOAOJlbHblH 3aAHwi1
yrOJI ax ,nJlSl TOllKH X (ce4. II-II, pHC. 2.26).
220
P a 3 d e JI 2 flpocKmupo«auue peJICyulux uHcmp..v..ueumo8
tga:/==Kz/1tD. (2.2)
nO)J.eJ1HB ypaBHeHHe (2.2) H8 (2.1), nOJIYI.fHM:
tga x =(D/ D )tg(18. (2.3)
BOCIIOJlb3yeMcR ypaBHellMeM (1.5) ,lUlS1 TOKapHoro npOXO,ltHorO pe3Qa.
Bblpa'3HM ctga. Qepe3 tga. '3aMCHHM yrOJI <p pe3ua Ha cooTBeTcTBYfOUUiW
CMY yron (90 o -<px)' npHMeM yron A=O, nepeMH,neKcHpyeM YI',,'bl H C
D.OCTaT04HoH ,lJ.JUI npaKTH1.JeCKHX ueJleH T04HOCTbIO nO..1YLJHM:
tga. Nx :tga x s in<p x.
nOCJIC no.uCTaHOBKH 3Ha4eHH tga. x B3al1MOCBH3b Me)Kj..(Y 60KOBblMH
3aHHMM yrJlaMH fJ.,Nx H yrJ10M npH BepwHHe c»pC3bl as Ollpel\e;IHTC
ypaBHeHHeM
tga ){x- (D/Dx)tga.8sin<px' (2.4)
rAe D - AHaMeTp <t>pe3bl; Dx - l.tHaMeTp, Ha KOTOpOM paCnOJIOIKeH8
paccM8TpHBaeMaSl T01.JKa peiKYLUeH KpOMKH; <Px - yrOJI B IIJlaHC B pac-
CMaTpMBaeMOH TOKe pelKyw.eH KpOMKM.
TaKa )Ke 3aBHCHMOCTb Me)l(.[ty YrJl0M npM BepUU1He H 60KOBhlMH
3a.l1HMMH yrnaMM y <l>acoHHblX pe3UOB, I aK KaK BHll pe3ua B IIJlaHe H HallpaB-
neHHe nO)]aLJH TaKHe lKe, KaK H y <)JacoHHoH $pe3bl, COOTBeTCTBYlOT pHC 2.26.
N-N
s
jj-ll
i-r
- -
Puc. 2.26. 3a.llHHe yrJ1bl 3aTblJ10BaUHOro 3y6a €f>acoHHoH <ppe3bl
221
Illa?YH B H. Pe)f(YlllHH HHCTpYMeHT
AHa.;)H3I1PY 3aBHCHMOCTb (2.4), HeTpYJIHO y6eJ.1HTbCSI, 4TO lJeM 6JIH)I(e
paccMaTpHBaeMaSi Tot.tKa pelKyucH KpOMKH KOCH Q1pe3bl, OCM KpyrJIOro
(aCOHHoro pe3ua HJIH 6a3e Kpe(JJleHH IIpH3M8THt.J ec Koro, TeM 60JlblUe
3H84eHHjJ 60KOBbiX 3a,l.l.HHX yrJI0B. C YMeHbllleHHeM yrJ1a B IlJlaHe 60KOBbie
3a.L1I1He yrnbl YMeHbwalOTCSI BnJ10Tb ,ao HYJ1S1, eCJ1H <p x =0, lfTO SlBJ1S1eTC.R
60J1bU1MM He,nOCTaTKOM reOMeTpHH (j>aCOHHbIX pe3OB H cppC3 C pa):\MaJ1b-
HO 3aTblJ10BaHHblM 3y6oM. B 3TOM MO)J(HO y6e.LU1TbCSI H 6e3 MaTeMaTH-
t.teCKHX BblKJ1a,ltOK, t.JeTKO IIpe,nCTaBMB cxeMY 3aTblJ10BaHHSI 3y6a c»pe3bl
HJIM cnoco6 06pa30BaHH 3a,lJ,HHX yrJIOB c»aCOHHbIX pe3UOB.
B CJIY1.Ja..e pa)1HaJ1bHOrO 3aTbIJlOBaH}UI peiKyw.aSl KpOMKa 3aTblJ10B01.JHO-
ro pe3ua ltBH)KeTC B)10nb Y1.JaCTKa
1-2 H 5-6 pe)Kyu.{eH KpOMKH
<ppe3bl (pHC. 2.27). $pe3a npH
3TOM BpawaeTcSI. BH.ll o6pa6oT-
KH nOBTopjJeT JlO,l.(pe3KY TOPQa
J].eTaJIH. n03TOMY YlJaCTKM 1-2
11 5-6 pe)f{yweM KpOMKH H npH-
JleralOll(He K HMM 3a)..{HHe nOBepx-
HOCTH 3y6a JIC)J(aT Ha TOPQOBblX
IIJIOCKOCTjJX c»pe3bl. OHM COBna-
.!.taIOT C flJ10CKOCTjJMH pe3aHHjJ
310M cf>pe30H. HeT IIMKaKOI"'O 3a30-
pa \1e)KJIY nOBepXHOCTMH pe3a-
H"SI H 3aD.HHMH nOBepXHOCTSlMH
3y6a pe3bl BO BpeM ee pa60Tbl.
3a.l1HHe yrJlbl Ha 3THX YlJaCTKaX
paBHbl HYJHO. CaMblM 60J1blllOM
HOpMaJ1bHbIM 3a,nHHH yrOJI, KaK
BH,UHO Ha pHC. 2.27 Ha Y\.IaCTKe
3--4, nepl1ell)J.HKYJ1pHOM HalJpaB-
oI1eHHIO 3aTbIJlOBaHHSI, a Ha Y4acT-
Kax 2-3 H 4-5 - MeHbwe.
<l>acoHHblH pe3eu 06blt.JHOH yc-
TaHORKH l1oBopa4HBalOT BOKpyr J1I1HHM, napal1ne",1bHoH OCH 06-
pa6aTblBaeMoH ,[{eTaJ1H, ,ltJ111 OTpblBa ero 3atI,HeH 1l0BepXHOCTH OT nJI0C-
222
.
ts
PUC. 2.27. BHll cBepxy Ha npouecc
3aTbJnOBaHH 3y6a aCOHHOH €ppe3LI:
I - 3aTblJ10BOtJUb1H pe3eu; 2 - 3y6
<j>pe3bl; 3 - CnHH01.fHa KpOMKa 3y6a
P a 30 e 7 2 npoeKmUpOeUlIue peJK:ylllltx 1I1u.:mpy.1Weumo8
KOCTH pC3aHJ1j( H 06pa30BaHHJI 3a,ltIlHX yrJ10B. O,ltllaKO 113 Y4aCTK8X
3a.aHeM nOBepXHOCTH, nepneH)l.HKYJUlpHhlX OCH 1I0BopOTa, Toro OTpblRa
lie npOHcxo,nHT. 3a,nHHe yrJ1bl paBHbl HYJHO. CaMblH 60J1bWOH 3aLtHHH
yrOJ1 - Ha Yl.JaCTK3X, n8paJlJ1eJlbHblX OCH 1l0BOpOTa, a MCHbWHH - Ha
HaKJlOHHbIX.
TaKMM 06P830M, HCXO.a 113 npOCTpaHCTBeHHblX npeltCTaBJ1eBHM M Ma-
'I eM8TH4eCKHX BblKJ1aOK, npHxo,nHM K 3aK.,1104CUHIO, LITO lfeM 60Jlbwe
peJK)'Il(aSi KpOMKa OTKJlOHJleTCSI OT OCH o6pa6aTblB8eMOM .lleTaJJH HJIH OCH
(pe3bl, TeM MeHblue 60KOBbie 3a).(HHe yrJ1bl y Q>8COHHbIX pC3l1.0B, a T310Ke
<f>pe3 C pa.LlHaJlbHO 38TbIJIOB8HHbiM 3y60M.
MHHHMa,,1bHO npHeMJ1eMble t:(J1S1 pa60Tbi 60KOBbie 3a,L\HMe YI:tlbl - 3°.
ECJJH OHH MeHbllJe, HX He06xo.llHMO YBeJlHI.JHBaTb I1;U1 H3blCKHB8Tb JlpyrHc
cnoco6bl YMeHbLUeHMSI TpeHHSI Ha 38tJ,HHX 1I0BepXHOCTjlX C MaJlbll\IH 3Ha-
lICHMMH 38,l.tHHX yr,HoB, oc06eHHo HyneBblf\tH. YBe.ilHlJeHHe 3al1HerO yrJ1a
liP" BepWHHe a B MaJ10 BJIHjleT lIa YBeJ1H4eHHe 60KOBbiX 3a)..lHHX yrnoB,
ecnH yroJ1 B IIllaHe <Px Ma.n, MCHbme 15° (CM. <»OPMYJ1Y 2.4), MJ1M COBceM
HX He H3MeHSleT, eC.i1H q>x=O (Y4aCTOK KpOMKH ab, pHC. 2.28, G. ? .J/c).
OCTaeTcj( B pe3epBe yroJl q> x.
ECJI Ii npo<}>HJI b ).\CTaJI H OTKpblTbl ii, <p x = 0 TOJ1 hKO C o,nn 0 H CTO po H bl 'I ,l1J Ij(
YBeJ1H4eHHst yrJ18 <Px HCnOJlb3YIOT .aollonHHTeJ1bHbIH 1I0BOpOT pC3ua B ropH-
'OHT1bHOH l1nOCKOCTH (pHC. 2.28, 6,d) HJlM nOBopOT .aeTaIU1 UP" <ppe3epo-
BaHHH (pHC. 2.28, 3). B pe3YJlbTaTe nOBopOT8 YMeHbW8JOTCjI 3U8I.JCliHjJ <p
H'\ COOTBeTCTBeHHO, 3a,nHHe yrJlbl H8 .apyrHx Y4aCTKax pe:>KYUteH KpOMKM.
n03TOMY yrOJI nOBopOTa pe3ua "J1M ,lteTaJlH )]OJ1)J(eH 6blTb TaKHM, 4r06bl
yrOJ1 B nJ1aHe Ha yacTKe ab He 6blJ1 60J1bUle, 4eM Ha .npyrl1x Y"laCTKaX
KpOMKH.
YBeJ1H1.JeHHe 33,nHHX yrJloB H8 He6;laronpHSITHblX y"laCTKax npO<pHJ1j1
<j)aCOHHbIX pe3UOB B03MO)J(HO .nonOJIHMTeJlhHbIM nOBopoTOM HX B BepTH-
KaJ1bHOM nJ10CKOCTH, napa.nJleJ1bHOH OCI-i AeTaJ11-i (pHC. 2 28, 6t e). OJJ.HaKo
.L\jJSI Kpyrnblx tPacoHHblX pe3uoB 3TOT npHeM He HCIl0.i1b3YJOT (nOJ1Yl1afOT-
Cst 60JlblllHe OWH6KH npocpHJ1j( AeTaJ1H), a 3aMef-JSlIOT ero 06pa30BaUHeM
.., ""
BHHTOBOH 3a,ltHeH nOBepXHOCTH pe3ua B 113npaBJ1ellHH npe,nnOJ1araeMOro
nOBopOTa.
ECJlH npOc»HJlb .u.eTaaH 3aKpblTblH (yrllbl <p C 06eHX CTOpOH p8BHbi
HYJlIO, pHC. 2.28, u), TO pe3eu nOBOpaI.JHBaTb HeJlb3J1, TaK KaK Ha IIpOTHBO-
223
/lazy" B.H. PC)KYWHH HHCTPYMCHT
a
JIC
C/Jpf.3a
N.l J!'
Y a
Oema/lb
N-N
3 '£0
ftJpeJCJ Jl II-tV
maAb
Puc 2.28. MeTO.l1bl YBeJ1H 1 IeHHSl 60KOBbiX 3allHMX (6) 6) 0, e, 3, K)
Ii nepellHliX (11) yrJ10B <»aCOHHhIX pe3UOB }I €»pe3
224
P a 3 i) e 11 2. llpoeKmupo601lue peJlC)lulux UHcmpYMeHm06
II 0011 O)I(HOM Yt.t3CTKe cd 60KOBOM 3a):J.HMM yroJl CTaHeT OTpHQaTeJlbHbIM.
HeJJb3R TalOKe JJOBopat.JMB8'fb ,QeTanb UP" q,pe3epOBaHH", TaK KaK )TOT
Y4aCTOK HeB03MO)J(HO 06pa30BaTb <»pe30it B TaKHX CJlY4ajlX 3aTa1JHB3IOT
BClIOMOr3TeJlbHbIe yrnbl B flJl8He <PI (pHC. 2.28, u). BClioMoraTenbHble
Yr.Jlbl B nJlaHe <PI H8 Y43CTKax ab H cd 3aI1HHX yrJIOB He C03A31OT, HO
YMeHbW310T TpeHHe H8 3a)..tHHX nOBepXHOCTjlX 3THX YlfaCTKOB HHCTpYMeH-
1 a. n03TOMY cpaCOHHbie cppe3bl ueJleco06pa3Hee 3aTbiROBaTb c ;:tBYX CTO-
pOH (Kocoe 38TblJ10BaHHe B HanpaBJIeHHH Sf pHC. 2.28, K). Kocoe 38Tbl.no-
B3HHC 06p83yeT 3a,ltHHe yr.Jlbl H8 ytt8CTK3X ab H cd, HO He 06ccnet.JHB8eT
coxpaHeHHjI lllHpHHbl B npOQ>HJUI <ppe3bl npH nepeT01JK8X no nepCJJ,HeH
no BepXHOCTH 3y6a. n03TOMY Q>3COHHble <ppe3bl C ,ltBYXCTOPOHHHM KOCblM
38Tb[JfOB3HHeM 3y6beB .aen8fOT COCT3BHbIMH, 8 tuIj( BOCCTaHOBJ1eHHSI lllH-
pHHbl npO<pHJ1j( nocne lIepeTOt.JeK Me)l(,[tY cryl1HQaMH nOJlOBHHOK cppe3bl
CT3BSlT MepHble npOKJJ3,IJ.KH-KOJlbua. ,l{njl nepeKpblTHSI pe)KYUHX KpOMOK
Ita CTblKe nonOBMH <ppe3bl 3y64aTbiC BCHQbl co CTOpOHbl CTblKYIOWHXCSI
TOpU.OB BblflonHSlIOT B BH):le KYJI34KOBOH MY<»Tbl.
Y <ppe3 OTKpbIToro npo<j>HJlJI C QeJlblO YBeJIMLleHMJI 3aJJ.HHX yrJIOB )]0
IIpHeMJleMblX 3113lfeHHH BMeCTO nOBopOTa .neTaJIH (pMC. 2,28, 3) MO)J(HO
)J.eJlaTb Kocoe 33TblJ10B3HHe B H311paBJleHHH S (pMC. 2.28, :»c). B TaKOM
C.i1Y4ae <ppe33 QeJlbH3S1, He COCT8BHaSi
OllHHM H3 cnoc060B YBeJIHt.teHMSI 60KOBbiX 3a.l1HHX yrJ10B <paCOHHbIX
$pe3 j1BJ1j(eTCjI nepexoJ]. H8 OCTpOKOHet.tHYIO CPOPMY 3y6beB. O,ltHaKO
IIcpeTOlfKY T3KHX <ppe3 H8AO ocyw.eCTBJ1Tb no 3aAHeH JlOBepXHOCTH B
CJlCU.H3JJbHbJX npHcnoco6;JeHHRX. )..{on0J1HMTeJ1bHble 33TpaTbi H8 T8KMe
IIpHClloc06neHH oKynalOTCj( TO;lbKO IIPH HCnOJlb30B8HHH <»pe3 B YCJIO-
BHj(X M8ccoBoro HJlH KpYIJHOCepl1HHOrO IlpOH3Bo,nCTBa. T8K, nepeBOD,
Ha OCTpOKOHel.fHYIO <POPMY 3y6beB C60PHbiX lfepBjllfHblX 3y60pe3HbiX
cppe3 nOBblW8eT HX CTOHKOCTb B 10 p33, HO CHH)KaeT T04HOCTb 3y6o-
o6pa6oTKH.
Kor:na npo.pMJlb .lJ,eTaJlH rny60KHM, TO Ha YLl3CTK3X, 6JIH3KO pacnOJIO)Keu-
HblX K OCM MJ1M 683e KpellJ1eHH $aCOHHoro pe3Qa, nepeAHHe yrJ1bl MOryr
6blTb He,ltOCTaT04HOM BeJ1H4HHbl. Hx MO)f{HO YBenH4HTb 06p330B3HHCM H3
nepe.aHeH nOBepXHOCTH pe3u.a nYHK" nOJlYQHJlHH,IJ.pHtJeCKOM $OpMbl BAOJIb
pe)f(yeH KpOMKH Ha paCCTOjfHHH 0,2-0,3 MM OT Hce (pHC. 2.28, ll).
8 3aK 2522
225
WaZYH 8.11. Pe)KYHii HHcTpYMeHT
YJlyqmeHHe reoMeTpHH CBepJl. reoMeTpHSI cT8H,napTHblx cnMpanb-
HblX CBepJ1 C ro30° He OnTHMaJ1bHa no CTOHKOCTH. ECTb PjlA cyw.eCTBeH-
HblX He.nOCTaTKOB, CRSl3aHHbiX C KOHCTPYKTHBHblMH Ii TeXH0J10rH4eCKHMI1
orpaHH4eHHSlMH (pMC. 2.29, a):
a) nepeMeHHble B.lJ,OJlb KpOMKH I1epe,lJ,HHe y H 3a,nHHe a yrJ1bl;
6) OTpHuaTenbHblH nepe,lJ,HHH yroJ1 'Ynk Y 1l0nepettHOM pe)J{}'weH KpOMKH;
B) HYJ1eBble 3H84eHHSI BcnOMOraTeJ1bHbiX 3a;:J.HHX yrJTOB at Ha KpyrJ10WJlH-
<pOBaHHbIX JleHT04Kax.
}....
a
6
:h
YTd
r--
,
(
I
L____
cI
Puc 2 29. reOMeTpHqeCKHe napaMeTpbl cBepna:
a - reoMeTpH 1 1ecKHe napaMeTpbI; 6 - p83BepTKa BMHTOBOH RHHHH CTpYiKelfHoH
KaHaBKH Ha AHaMeTpax d u d x cBep.rra
.
Bo BpeMj( Q>pe3epoBaHHSI CTJ>Y)Ke\.lHbIX KaHaBOK 3arOTOBKa CBepJ1a paB-
HOMepHo Bpall(aeTcSI, a KaH8B04HaSl cl>pe3a paBHoMepHo nepeMeInaeTC1I
226
P a 3 a e 11 2. llpoeKmupo8aHue pe:»cylilux uHcmpYMellmo8
Bl10J1b OCM 3arOTOBKH, 06pa3YjJ BHHTOBYIO cTpY>Ke1.JHYfO K3H3BK)'. fI03TOMY
I1lal" BHHTOBOH cTpY)Ke4HOH KaHaBKM T 0JJ.HH8KOBbIH Ha Bcex pacCTOSlHHJlX
OT OCM cBepna, a yroJ1 HaKiIOBa KaHaBKH co H3MeHSleTCSI (pHC. 2.29, 6).
tgro=1td/T; tgro x =1Cd{/T.
n03TOMY tgro =(d /d)tgro. Ho co - npO.lJ,onbHblH lIepeJJ.HHH yrOJ1 1 .
x x x np x
Hcnonb3Yj( ypaBHeHHe (1.13), MO)KHO 3aIJHCaTb:
tgyx =( dxld)tgcosin<p+tgy nxcos<p.
nOCKOJJbKY nOnepe\IHblH nepC,ltHHH yroJI 1 11 ,( OTpHuaTeJlbHblH
(CM. pHC. 2.29, a), TO
tgy x =( dxl d)tgro s i n<p-t gy"xcos<p.
nonepc4HblH nepe):lHHH yron y nx =arcsin(d,ld x ).
OKOH4aTeJIbHO 3Ha l leHHe HOpMaJlbHoro nepCJJ.Hero yrJI8 CBep;18 B JIIO-
6011 Tot.tKe pe)KYllI.eH KpOMKH MOiKHO BbI4HCJIHTb 110 $opMYJle
tgyx =(dxld)tgcosin<p-tg( arcsi n( d(./d x ) )cosq>. (2.5)
3aBMcHMoCTb (2.5) C )J.ocTaTo4HoH CTelleHblO TOtlHOCTH OTp8)KaeT
B38HMOCBSl3b Me)){.[l.Y yrJ13MH 'Yx' <p H co CBepna H BbISlBJlj(eT YMeHbllleHHe
lIepe,lJ.HerO yrjl8 BJ].OJlb KpOMKH OT lIepH<pepHH K OCM CBepna. ECJIH q>=90o"
10 y H8 nepH$epHH cBepn3 paBen 00, a B CJJY4ae «>=0 - HOpMaJ1bHblH
nepe,aHHH yrOJI OTpHuaTeJ1bHblH Ii paBeH nonepC4HOMY lIepe,lJ.HCMY yr:,'lY.
3TO COOTBeTCTByeT reoMeTpH4ecKHM npe,acraBJleHMjlM no pMC. 2.29, a
<I>OPMYJ1bI, IlpHBeCHHble B HeKOTopblX HCT04HHKax, B TOM 4HCJle B y t lc6-
110M J1MTeparype, OlllM6ot.JHbl, TaK KaK oTpIDKafOT 06paTHYfO npHBeJJ.cHHoH
3aBMCI1MOCTb nepe)..(Hero yrna OT yrJla B n.flaHe.
rJlaBHble 3a,ltHMe nOBepxHocTH CBepJIa 38TbIJ10BaHbl T8K )l(e, K8K H Y
<}>acoHHblX $pe3, 1I03TOMY MO)l(HO BOCnOJlb30B3TbC 38BMCHMOCTJlMH (2.3)
H (2.4) .D.J1j( YCT8HOBJ1eHHSI CBSl3eM Me)KJ].y 3a.aHHMH yr:uaMH CBepJ1a. B
CJlyqae 38TblJ10B8HHjI B):lOJlb OCM CBepJ1a
tga. Nx=(d/dx)tgasin<p; (2.6)
tgax=(dldx)tga, (2.7)
r.ae a Nx - HOpMMbHblH 3a.z:tHHH yrOJI B T04Ke x pe)Kyu).eH KpOMKM cBepna;
v u u
a. x - npOOJ1bHbIH 38HHH yroJ1, HJIH npoCTO 3a,nHHM yrOJI B T01.JKe x;
a. - npOJJ.OJ1bHbIH 38.l1HHM yron., HJIM npocro 38JJ.HHH yroJ1 H8 nepHQ>epHH cBepna:
d - AHaMerp caepna; - AMaMerp, Ha KOTOpOM paCIl0J10)KeHa TOLiKa x
22
lllaz.,vH B If Pe)J(ytnHH HHCTpYMeHT
B OTJ1HI.JHe OT llepe.nHero yrJ18 38.l.lHHM yron OT nepH<»epHH K U.eHTpy
CBepn8 YBeJ1HtJHB3eTC$I. 113MeHeHHjI yr.rIOB Y x It Ow Nx 3Ha4HTeJlbHbie
(CM. T86J1. 2.4). n03TOMY 3TH yrJlbl He Mor)'T 6blTb OnTHM8J1bHbIMH 80
Bcex T04K8X pe)K)'ll.teM KpOMKH.
T a 6 -', H Lt a 2. 4. nepeAHHe 'Yx H 38AHHe a Nx yrJlbl cBep.rI8
llH8MeTpoM 20 MM C 0>=30. H cp=60.
pact IOJJJnUl paccMHTpHB8eMOH I1apa\eTPbl
. TOttJ<H j)C)KyUCH I<pOMKH craJ1¥.JeCKHe * I<HHeMaJHtJeCI<He **
Yx aNx Yx QNx
Ha Hap)?l<HOM lUfaM:IpC 23° go 23(J J04fJ
lia llHa\1eTpC 10 MM 5(J ]3°40' 5°5(1 13°10'
Ha CI'bDe l:JlaBHOH I{ nOllcpe'IHOH -12°4(J 25° -11°40' 24°
IItXJ<POMOK
* -paccttlrraJlbI no (lDPaM 2 5 n 2 6,
** - parourraJlbI C )"leTOM m\4CHCHHH. IIpHBHOCJtMbIX \faN;HMa1LIIO BOOMO)l(lIO" nO;J;P-leH
t
HcnpaSMTb nOJIO)f(eHHe MO)f(HO n}'TeM nnOCKOH 3aTOI.JKH 38,l{HHX rJI8B-
HblX IIOBepXHOCTeM H nepe,ltHHX H8 p860tJeM Y48CTKe, K8K 3TO ,neJ18fOT y
WHeKOBblX CBep-,'.
Ha IIOnepeI.JHOM pe)KylltCH KpOMKe (nepeMbI4Ke) nepe,ltHHM yroJ1 YnJ.
CHJ1bHO OTpHU8TeJ1bHbIH (pHC. 2.29, a). H8 ee ,ltOIlIO npHxoJ]HTCjI CBblwe
50 % OCeBO" CHJ1bl pe3aHHSI. t(JlJl o6.ne211ellWl pa60mbl ceepJla nepe./WbltJ-
K)l nooma'lUealOm. Pa3J1Ht.taIOT TPH OCHOBHblX BH.lJ.8 1I0JJ.TOlfKM: 06blLlHaSi
(C:r8H,1l8pTHaSl); no MeTO.ny fA3 (fOpbKoBcKoro 8BTOM06MJlbHOro 3aBo,n8);
no MeTO,1ly )KHPOB8.
CTaHJJ;apTHaH nOJJ;TO-IKa caM8S1 IIpOCT8H H COCTOHT B BblllJJ1H<p0Bbl-
B8H"H 4aCTH Cep.Lll..\eBHHbI CBepJla H8 He6oJ1bWOH ,[t.,1MHe B)J.onb cTpy)Ke4-
HOH KaHaBKH. lIJHpHH8 nepeMbI1.JKH COKp8lll.aeTCjI H8 30-50 % 3a C4e1
.
YBeJIM4eHMjI )..tJ1MHbl pe>KYUJ.HX KpOMOK C HeKoTopblM YBenH1.JeHHeM nepeA-
HHX yr'JIOB Ha HMX (pHC. 2.30, a).
228
P a 3 0 ell 2 llpoeKnlupo6ulIue pe:»cyulux ullcmpy..ueumo6
nO.ltTotJKa no MeTO.l1Y rA3 He COKp3ut3eT WHpHHbl nepCMbI4K" 3
o6pa3yeT H3 HeH n0J10)l(HTCJ1bHbIC 3-5 0 nepeJIHHe yrJJbl C O)JJloBpeMeH-
UblM YBeJ1H1.JCHMeM rn3BHbiX nepe,ll.HHX yrJ10B y nepeMbl4KH (pHC. 2.30, 6).
Y3KYIO 4aCTb nepCMbl1.JKH (0,1-0,2 MM) Y OCH CBepJ13 He nO,ll.Ta'-fHB3IOT.
PeKOMeH.nyeTcSI np" CBepJ1eHHI1 CTanH - B ,ltB3 pa33 YMeHbwaeT oceBYIO
CHJ1Y H n04TH H8 CTOJlbKO )l(e nOBblWaeT CTOHKOCTb CBepna.
6
E-B
Puc 2.30 BMllbl nO,D.T01IeK nepeMbl1.fKH caepJIa. a - cTaHllapTHa;
6 - no MeTo.n.y rA3, {J - no MeTollY )l{lIpOBa
IIo MeToAY jKHpoBa nepeMbl4KY Bo06we Bblpe3atOT H8 lIe60JIbWOH
t{J1HHe CBepJ1a (pHC. 2.30, 6). BMeCTO BeC lIa CBepJIe 06pa3YlOTCSI ,aBe
BblcrynalOutHc KpOMKH. CBepJIO CT8nOBHTCSI KaK 6bl l1BYXBCPWHHHbIM.
3<1><I>eKTHBHOCTb n04TM TaKaS! )l(e, K8K H no MeTOAY fA3, HO 113-33 OC-
J1a6;leHHjJ BeplllHH pCKOMeH,l1yeTC}I np" o6pa60TKe 1.JyrYH8.
J(JlR YMellbweUUR mpeHWl U n06blUleHUR cmOUKocmu C6epJl 3ama l /Z1-
8alOnl 3aOllUe Y2Jlbl 6-8 0 Ha ytlacmKax K.PY2JlOUllluqJOeaHHblx JleHmO-
tleK OJlUHOU 1,5-4 .I'-L'W om eepUlUHbl 3y6a C OCTaBJleHHeM HeTpOHYTblMH
1.J8CTH JJeHTOqeK WHpHHOH )].0 0,3 MM. TaKaSl nOAT01.JKa ."eHT04eK peKO-
22
lllazYII B H PeIKYlJlI.tH HHCTpYMeHT
MeHJlyeTc y CBepJ1 .LJJISI 06pa6oTKH BSl3KHX MeTaJ1nOB, CKJ10HHbIX K HaJIM'"
llaHHIO Ha nOBepXHOCTX TpeHHSI.
K Menl00aJt.f y.,7y t luleHWl ?eOMempUU C8ep.ll Om1l0CHm nlaK:JICe 3amOIl-
KY nepeXOOHblX pe:JICY'llux KpO..\10K (ABOHHYIO 3aT04KY).
CBepJ18 t1HaMeTpOM ,lI.O 12 MM 1l0.lJ.TOtJxaM He nO.L{BepralOT, TaK Kat<
lllMpMH8 J1eHTOtJeK y HMX He6oJ1blllaSl, nepeMbltJKa KopOTKa, B CBSl3H C
l.JeM nO,[J,T04KH CJJO)J(Uble, a 3<1><I>eKTMBHOCTb HX M3J1a.
YJIY'IWeHHe rCOMeTpHH 3y6ope3HbiX AOJlOHKOB. Y ,nOJI6S1KOB ne-
peJlHMC 11 38JJ,HMe yrJJbl BJlOJlb pe)K}'l11eH KpOMKH TOJKe He nOCTOSlHHbl.
Y6e,l.lMMCj( -B 3TOM, YCTaHOBMB Me)KJlY HHMH B38HMOCBSl3b.
3y6bSl ,lt0J16J1K8 06p83YIOT MeTo,nOM 06KaTKH HHCTpYMeHTaJlbHOH peH-
Koit JUI lJo.nYLfeHI1j( 38.D.HHX yrJIOB HCXO;J.HbIM KOHTYP peHKH OT nepe,ltHeH
IJJ10CKOCTI1 H JJ,8JlbWe BJlOJlb OCH Jl0J16S1Ka paBHOMepHO CMcwafOT, IlpH6JIH'"
)KaSi ero K OCM JlOJl6S1K8. 003TOMY ,nOJI6S1K MO)KHO npe)J,CTaBHTb KaK Ha60p
6eCKOHelfHO TOHKMX 3y64aTbiX Konec C p83HbiM CMeeHHeM HcxOAHoro
KOHrypa peHKH - OT n0J10)J(HTeJIbHOrO (OT OCM) B nepe.aHeH IIjlOCKOCTH ,no
OTpHuaTCJlbHOrO (K OCH) Ha 3a,lJ,HeM TOpUe. n03TOMY B Jlt060M OCeBtM
cetleHHH JlOJl6S1Ka Y-Y (pHC. 2.31) 3a,ltHHH yrOJ1 MO)l(HO CLJHTaTb OAHHa-
KOBblM H p8BHbiM 3a,nHeMY yrJ1Y liP" BepUntHe a 8 .
3y6 JJ.OJl6S1K3 B nJl3He nOBTopj(eT pe3eu C BeKTopOM 1J0,aa'"lH S B Jlf060H
T01.fKe, nepneH,llHKYJUlpHbiM pa,LJ.HYCY-BeKTOpy Rx B 3TOH T04Ke, TaK K3K
IJ0)18l.fa 3y6a )J0..16j(K8 KPY"'OBaJI. no aHaJ10rHH C pe3UOM cetJeHHe Y-Y,
nepHeHAHKYJUlpHOe 1I0.l.1ae, Ha30BeM npOOOJlbl/bVW, x-x, no nO,L(a4e -
nonepettllblM, a N-N, HOpMaJ1bHOe K npOeKUHI1 pe)l(}'weH KpOMKM H8
OCHOBHYfO IIJIOCKOCTb, - 1/0pMa/lbllbl.W.
,l{nSi YCT3HOBJleHHjJ B38liMOCBSl3eH Me)J(.ny yrJ1aMH )J.0J16J1Ka B pa3JlHtJ-
t1blX ceKywHx nJlOCKOCTSIX BOCn0J1b3yeMCj( Q>OPMYJl8MH ,lJ,J1S1 nepeC4eT8
yr.110B pe3ua, BblnOJ1HHB nepeHHAeKcaUHfO reOMeTpHl.feCKHX nap8MeTpOB.
)].JUI npOXO.llHOro
1oKapHoro pC3ua y 'Ynp 'Y u a anp an <px
JJ.JUI .n. on6jJKa 'Y6x y Y'6 a.6x a.s a. ' 6.x 90° - ax
YpaBHCHHe (1.9) ,It.nSl pe3lj.a y J..{oJI6S1K3 npHMeT BMt1:
tg 16x =tg Y cos(90-ax)+tg 16 sin(90-a x ).
230
P a 3 () ej/ 2. npoel\mUpOaOHue peJKyILlUX ullcmpy./uellmo
x--x
-
5
y-y
"x
Puc. 2.31 CxeMa .lJ.JUI nepeC1.feTa yrJIOB .uOJl6S1Ka
X-Xl.Y-Y; N-N - 3BOJlhBeHTOo6pa3YJOU{aSi npSlMaSi (HOpMa..1bHaH K npo<pJ.t..11O);
r. - pa.nHyc OCHOBHOH OKPY)KHOCTJ.t
nepe.lUUUl nOBepxHocTb ,lt0J16j(Ka KOHM1.JeCKajl, M nepe.LI.HHH yro..1 Y B
:1l060M paMa;lbHoM Ce4eH"M o,ltHHaKoB, a B 1I0nepelJHOM cet.tCHHH X-X
y' 6x MaIl, HM MOiKHO npeHe6pe1.Jb. T04HOCTb paCt.teTOB OCTaHeTCjI IIpHeM-
;leMOH ,LI)UI Qe.neH upaKTHKH. 003TOMY ypaBHeHHe CBJl3H Mey IICpe,lJ.HM-
\1 Ii yrJlaMH ,a0J16$1Ka CJ1eD.YIOee:
tg 'Y 6x = tg 'Y sina x . (2.8)
,l(J1jf YCTaHOBJIeHHSI B3aHMOCBj(3M Me)J():ly 3a,aHMMM yrJlaMH Bocno..1b3Y-
eMCSI ypaBHeHHSlMH (1.5) Ii (1.1) TOKapHoro pe3lJ.a. C Y1.JeTOM lIepeHH,lteK-
caUHH napaMeTpoB ,lJ.J1S1 A0J16S1Ka OHH npHMyr BH,lJ.:
231
UJazyu B 11. PeIKYlludi HHCTpYMeHT
ctg a R =ctg a 6t sino. x-tg A coso. x;
tg 'Y = tg 'Y C>.x sino. x - tg A cosa x ·
PeUJHB 3TH yp3BHeHHj( COBMeCTHO C ypaBHeHHeM (2.8) OTHOCHTeJ1bHO
au\"' nO.IlY4HM:
ctga 6x = ctga B / sin a x - tg 'Y ctg a x cosa x . (2.9)
ECJut npeHe6pe"lb BJ]}tj(HHeM yrJ1a A., a 3TO BJlMJlHMe ,lteHCTBMTeJ1bHO
ne3H84HTeJ1bHOe, T3K KaK A - <l>YHKUMSI He60nbllJOrO 110 BeJ1HLJMHe I1epe)l-
UCI'O yrJJa 'Y, TO, HCnOJlb3Y ypaBHeHHe (J .5), MO)J(1I0 nOJIYIJHTb YllpoeH-
nyiO <poPYJ1Y, J,10CTaT01.lHO TO"lHYIO ,l].J1Sl eJle" npaKTHKH:
tg a 6x =tg a B sina x · (2.10)
L{eMcTBHTeJlbHO, eCJ1H IIJ) )..lOJl6Ka co cTaH,n8pTHbIMH 3H84eHHSlMH
1=5 0 H a=6° paCCLJHTaTb 3Ha4eHHSI a. Gx Ha ,QeJ1HTeJlbHOH OKPYjI(HOCTH, TO
no ypaBHeHHK) (2.9) a 6 ( 2°20', 8 no ypaBHetiHIO (2.10) - 2°. A
f1epenHweM Jj,JUI ,QoJI6S1Ka ypaBlleHHe (] .11 ).
. ,
ctg a 6x = ctg ex 8 sIn a x + ctg ex 6x cos a. x .
PewHB ero COBMeCTHO C ypaBHeHHeM (2.9) H Bblno.nHHB COOTBeTCTBY-
IOWHC IIpco6pa30BaHHSI, nOJlY4HM Rblpajl(eHHC lJ.JJSI BbI4HCJ1CHHSI 1l0nepel.J-
1I0ro 3a,l1HerO yr1la:
ctg a'6x = tg a x(ctg a B - tg 1). (2.11)
C TOI.JHOCTbfO, 11.0cTaT04HoH JI.J1S1 npaKTH4eCKHx u.eJle" BbI4HCJ1HM a' ox'
pelllHB COBMeCTHO ypaBHeHHe (1.6), nepenMc8HHoe .LUISI ,noJI6S1Ka, npMHB
A=O (ctg a'6x = ctg a 6x cosa x)" H ypaBHeHHe (2.10):
tg a.' 6x =tg a. B tg a. X. (2.12)
Yp3BHeHH1I (2.8)-(2.12) co,nep)I(aT yrOJI ltaBoI1ellHSI ax.
e os aT = r 6 / Rx (pHc.2.31), r"ae r(J - p8.AHYC OCHOBHOH OKPYjI(HOCTH
).I.ojI6Ka, a Rx - paJ,J.HYc OKPY)KHOCTM, Ha KOTOpOH pacn0J10)KeHa TO"lKa x.
L{nSi TOt.tKH, paCnOJIO>KeHHOH Ha ,lteJ1HTeJ1bHOH OKPYjI(HOCTH, cos a.Q = r B / R,
rne a..o; - yroJI ,ltaBJleHHB, paBHblH B .a8HHOM CJ1Y4ae yrny 38uellJ1eHHSI a,
a R - PMYC ,LI.eJIHTeJ1bHOH OKpy>KHOCTM. n03TOMY rs = R cos (x" a R -mz/ 2
H r =(mz/2)cosa. OKOH4aTeJlbHO HeH3BecTHblH Y roJl ex MOiKHO BblqMC-
B x
J1HTb 110 Q>opMyne:
COSC1 x =( mz/2R x ) cosa.
(2.13)
232
P a 3 i) e Jl 2 flpoeKmupoeaHue pe:JK:ylllux ullcmpy..weJ/mo8
YpaBHeHHSI (2.10) Ii (2.12), KaK Y:>Ke OTMe4anOCb, npH6JIH:>KeHHble, HO
C J10CTaTOttHOH CTeneHblO TO'-lHOCTH OTpa:>KafOT B3aHMOCBS13b Me:>K.Lty
'38,L\HHMH yrJ1aMM 3y6beB ,L\oJI6j(Ka H J1erKO nO)JJJ.alOTCSI aH8JIH3Y, KOTOpblH
BbISlBJUleT, qTO npH nepeMCU{eHMH OT BeplUHHbl 3y6a K ero OCHOB3HHIO
38,lJ.HHe HopM8.abHbte yrJlbl a. 6t H nonepe4Hbie a' 6x YMeHb1ll8IOTC.Jt BIIJ10Tb
JlO Hy.HSI Ha OCHOBHOH OKPYjI(HOCTH. TaKoH )Ke xapaKTep H CTeneHb
H3MeHeHHSI HOpMaJlbHOrO nepe,nHero yrJla (CM. ypaBHeHHe 2.8). ECTe-
CTBeHHO, \lTO CTOHKOCTb ,l:t0J16Ka HH3Kaj(. YBeJlHttHTb 60KoBbie 38JlHHe
H nepe,l:tHHe yrJJbl MO:>KHO 38 C1.JeT YBeJIHl.feHHSI yrJJOB liP" BeplllHHe:
"1 1-1 Cl B . O,nHaKO 3TO BJ1et.teT 3a C060H nOHH>KeHHe T01.1HOCTH 3y6oo6pa-
60TKH. C YBe.rIH4eHHeM 3THX yrJloB rny6HHa npo4>HoI1S1 H3.LJ;eJ1HSI hJJ Bce
60J1bWe H 60Ilbllle OT:IHt.JaeTCjI OT BblCOTbl npoqH1JUI 3y6a .Lt0J16jJKa hu
(pc. 2.32). n03TOMY .aIlSI Hapc3aHHSI KO;teC 60nce HH'3KOH T04110Cl M
I
hu
f
h 2
h'i
Puc. 2 32. H3MeHeHHe BblCOTbl npo<pH.n" .neTa.,1" C YBe;nftJeHMeM a B Ii y .non6"Ka,
h - BblCOTa 3y6a .nOJT6S1Ka; h' - rny6HHa npo<1>u.l1" .l1eTanM npM y' Ii a' ,,
K
h" - TO )Ke " P M y" M a."
B
233
mazyu B.I1. Pe)Kyw.HH HHCTpYMeHT
B03MO)J(HO YBe.rIM4eHHe y 110 15 0 11 as )].0 9°. 3TO n03B0J1S1eT YBe.l1H4MTb
CTOMKOCTb ).loJI6S1KOB B 3-4 pa33 no cpaBHeHHfO C ,lloJI6S1KaMH, MMeIO-
lllHMH CTaH.L(apTHble y=5° ].1 a B =6° [125].
bOKoBble nepell.HHC yrnbl J]0.,,6S1Ka MO)f(HO YBeJIHI.JI1Tb, 3arJ1y6HB nepe).\-
HIOtO 1l0BepXHoCTb 3y6a B,UOJ1b 60KOBOH pe)KyeH KpOMKH, KaK 310 ,D,e.ila-
IQT y TBep.aOCn.,1aBHbIX MHororpaHHblX HenepeTa1.fHBaeMblX l1J1aCTHH, OC-
raBJJSlSI npH 3TOM y KpOMKM HeTpOH)'TY1O MCXO):lHYfO nepe,lIHfOfO nOBepx-
HOCTb B BH.Ae nOJIOCKH He60JlblUOH WHpHHbI f (pHC. 2.33, a). nO06HbIM
o6pa30M YBcnH4MBafOT 60KOBbie IIepe,nHMe yrJ1bl l.fepBSltfHbIX 3y6ope3Hbix
<»pe3 (pMC. 2.33, 6). OcywecTBHTb TaKYfO 3aToliKY nepeJ.(HeM 110 BepXtf 0-
CTM 04eHh npocTo Y pe3 C60pHOM KOHCTPYK[MH.
,[(pyroM cfloc06 YBeJ1MqeHH nepeJ,J.HMx yrJIOB COCTOHT B TOM, t.JTO
nepe){HfOfO nOBepXHOCTb )].0J16j(Ka ,lteJlafOT He IlpOCTO KOH Ht.JeCKOH, a KOIiH-
tecKOM MHorOSIPYCIIOM, COCTOSIweH 113 HCCKOJ1bKHX KOHYCOB, OCHOBaHHSI
KOTOpblX J1e)J(aT B n.,10CKOCTH ac, nepIlCH.LJ.MKY;UIPHOH OCH )\oJI6S1Ka
(pHC 2 33, 8) Pe)l(yaSl KpOMKa UP" 3TO\t CTaHOBMTCSI IIMJI006pa3HOM,
trio B HCKOTOpOM \fepe YBeJIH4HBaeT BO;IHMCTOCTb npO<»HJ1" 3y6a Hape3a-
CMoro KO.l'eca HO B uenOM T04HOCTb 3y60,LtoJI6;leIU1S1 ){(l)Ke J10BbILUaeTCSI.
BblCOTa pe)Kywero KOHTYp3 3y6a ,lJ,OJI6S1K3 B npoeKIHH Ha H3).1e;IHe, a
CTaJIO 6blTb, Ii BblCOTa npo<pMJ1S1 3y6a H3,lteJ1HSI n04TM paBHbl BblCOTe
npOtPMJUI 3y6a ).10;I6Ka (hJ!hH)' TaK KaK Y8 no BepWHHaM IlH.il006pa3HOH
KpOMKM paBeH HYJ110 (CM. pHC. 2.33, 6). ECJIH 6bl nepe.QHjlSI nOBepxHocTb
6bIJIa K;13CCMLJCCKM KOHYCHOM HO,n yr.,10M Y K' .aa)Ke MeHbluHM, LJeM Y Y
IIpe)lJJalaeMOH KOHCTPYKUMM (CM. 06Pa3YJOUtyfO ab, pMC. 2.33, 8 ), TO
BblCOTa IIpO<pHJI JJ.eTaJ1H h 6blJ1a 6bl 60nbillC BblCOTbI IIP0<PM.,lS1 3y6a
JJ,0;16j1K8 h H . Muoroj(pycuajl nepe)]HSISI nOBepXIIOCTb OTKpblBaeT B03MO)J(-
1I0C rb YBeJ1H1.feHHSI 3a,ltHerO yrJ18 npM BepUIHHe as' ttTO 1I03BOJISIeT
.l.{onOJ1HHTenbHO nOBblCMTb CTOHKOCTb )1oJ16j1Ka 6e3 3aMeTHOrO nOHH)J(eHH
TOLfHOCTH 3y6006pa60TKH 110 cpaBHeHHfO CO CTaHl1apTHblMH .QoJ16S1Ka\1H,
HMelOWHMH y=5° H a =6°.
B
YJIY1JWeHHe reoMeTpHH ApyrHx HHCTpYMeUTOB. He6;laronpHSlT-
H3 reOMeTpHSI y OTpC3HbIX, IJpOpe3HbiX M na30BbiX cppe3, MeT4HKOB,
npoT)J(ck reHepaTopHOH H .lJ.PyrHx cxeM pe3aHMSI tJ.;Jj( 06pa60TKH BHYT-
peHHMX KOH1)'pOB.
234
P a 30 ell 2. flpoeKmUp06QIIUe pe:»cylqux uHcmpYMeHm06
a
6
6
B-B
o
c
Puc 2.33. HeKoTopble cnoco6bl YBeJutQCHHlI nepel1HHX yrJ10B 3y6ope3Hhlx
.nOJI6jJKOB (a, 6) H tlepBSlQllhlX Q>pe3 (6): h H - BbICOTa 3y6a MHCTpYMeHTa
h:J. - BhlCOTa 3y6a KOJIeCa Hape3aHHoro .lI0J16S1KOM C MHoropYCHOH opMoA
nepe.IlHeH nOBepXHOCTH, h' - BblCOTa 3y6a KOJ1eCa, Hape3aHHoro ll0J16S1KOM C
.ZI
Tpal1HQHOHHOH nepeJJ.HeH nOBepXHOCTblO ab no.a L Y k
Y OTpe3HbiX H npopC3HbiX tpC3 3a.nHHe BCIIOMOraTeJ1bHble yrJlbl
paBHbl Hy;no. ;::{JUI YMeHbllIeHMj( TpeHHH BCIIOMOraTeJlbHblX pe:>KYll\HX KpO-
MOK 0 TeJl0 06pa6aTbiBaeMOM .neTaJIH IIpeJl.YCMaTpHBaIOT BCIIOMOraleJlb-
235
ill QI?..VII B 11 Pe)l(Ylu,HH HHCTpYMeHT
Hble yrJ1bl B rt.naHe <PI (TOJ1UtH H Y TeJ1a <»pe3bl OT nepH<»epHH K 1I0ca):\O'l-
HOMY OTBepCTMfO YMeHblllalOT, J,leJ1aIOT TaK H33blB8CMOe nOJJ.HyrpeHHe).
OJ.J.HaKO H 3TH yrJlbl MaJ1bl, OrpaHHt.JHBaIOTCSI np04HOCTbfO Te.l18 Q>pe3bl
(pMC. 2.34, a). C ueJlblO YBCJIH4eHHSI yrJ10B <Pt y IIpope3Hbix Q>pe3 110AHYT-
peHHC BbI110J1H}JfOT He no BceMY Te.ny Q>pe3bl, a TOJ1bKO H8 BblCOTe h
(pHC. 234, 6), MHHHMaJ1bHO He06xOAHMOH ,anjl pa60Tbi. MO)KHO 3aTOtJHTb
BcnOMoraTeJlbHble 3a,aHHe yrnbl, KaK y AHCKOBblX TpeXCTopOHHHX <ppe3.
CTOMKOCTb IIPH 3TOM 6y,neT BbIllle,
Ot,lHaKO YBeJ1Ht.fHBaeTCSI TpYJJ.oeMKOCTb
H3rOTOB.nef!HjJ <ppe3. ,l{nSi OQeHKH 3KO-
HOM H1.JeCKOH 3 <I> <l>e KTH BHOCTH TaKoro
MepOlJpHjJTHSI He06xo,aHMO npOBeCTH
Cp8BHHTeJlbHbIe CTOHKOCTHble HcnblT8-
HHSI <ppe3 C Cl)=O H al>O 11 OUeHKY
ueJl Ccoo6pa3 HOCTH 0. 1 >0 110 KpHTeplno
Pv1HflHMYMa npMBC,l.1eHHbIX 3aTpaT
3aT04KY at MO)l(II0 npeJJ,JlO)f(HTb Ii
y .D.HCKOBbIX na30BbiX <ppe3, Bbl6paB
OIiTHMa.rlbHoe C01.JeT8HHe a. t H <PI' Co-
xpaHS1IOl1J.ee WMPHHY <ppe3bl nOCJle
CTa4HBaHHj( np" nepeTOt.JK8X B npe.u.e-
}lax, JJ.onYCK8eMbIX OTKJIOHeHMSlMH H8
WHPHUY <»pe3ePYCMoro na3a. Ho 3TO
ye 6YAeT AHCKOBajJ TpeXCTOpOHHjI
<ppe3a.
Y 06bIQHbIX, KJlaCCH'IeCKHX,
npOTH)KeK reHepaTopHoii cxeMbl pe3aHHH 3a.D.HHe BcnOMOr8TeJJbHbie
yrJlbl a.) paBHbf HYJlfO (CM. pMC. 2.7, 8). JUI YMeHbllJeHHSI TpeHHSI Ha
BcnOMoraTenbHblX 3a,aHHX nOBepXHOCTX 3y6beB npOT)f(eK MO)f(HO npe,n-
oI10>KHTb 60Jlee COBepmeHHble cxeMbl pe38HHSI (CM. pHC. 2.11).
HaH6oJ1ee npOCTbI B H3rOTOBneHHH npOT11)KKH co cxeM8MH pe38HHlI a H
6. JIYl.JweH H3 HHX j(BJ1.s1eTC.sI cxeM3 6, T8K KaK nOMHMO 06pa30B8HHJI
BCIIOMOraTeJlbHblX 38,nHHX yrJ10B a. npOTj()J(K8 nonyqaeT AonOnHHTeJ1bHO
yroJl B nJiaHe <PI. 3,l.(eCb He06xOAHMbi cneQHaJ1bHble p8CLJeTbl, '"IT06bl
HeCpe'3aHHble OCT8TOt.JHbie CJ10H npHnYCK8 0 He BblXO,L1HnH 3a npe.neJlbl
236
a
6
Puc 2 34. 3aT01fKa yrJIOB <P 1
Y npope3Hblx pe3: <P16> <PItt
P a 3 £} e J1 2 n poeKmupo8allue pe:>ICYIIlUX uHcmpYMe1lmo8
1I0J1S1 ,ltOnycK8 H8 WHPHHY na3a. KaK npaBHJIO, yrJlbl at B 3TOM c.rJYttae
He6oJ1bUlHe. YBeJIHt.tI1Tb HX 3H8L1eHMH MOJKHO, BblnOJIHMB npOTHiKKH no
cxeMe pe3aHH$I 6. O.D-H3KO Tpe6yeTcj( pa3;:teJlbHaSi 3aT04Ka 110 BcnOMora-
TeJlbHblM 33):{HHM nOBepXHOCT$lM KIDK):{OrO 3y6a. B03pacTaeT Tpy):{oeM-
KOCTb M3rOTOB.neHJ.UI npOTjI)KKM H ee CTOHMOCTb. KpoMe Toro, Tpe6yeTcJI
paCC4MT8Tb ,LtOnycTHMoe 3HaqeHMe a l TaKHM o6pa30M, tJT06bl nocne
BblnOJIHeHHSI Bcex B03MO)KHbIX nepeTOtleK npOTSI>KKM UlHp"'Ha npoTSIHyroro
11838 He BbJUlJ13 33 npe.neJ1bl nOJUI ,Z:lOnYCKa. PaCCMOTpeHHble cxeMbl
pC3aHHSI MOiKHO npe,[lJ10)KHTb H JJ.JUI ,npyrHx reHepaTopHblX IIpOT$ljJ(eK C
IIpOQ>HJ1eM 3y6beB, "Q0IIYCK81OI.1tHM HCIIOJlb30BaHHe 3THX CXCM.
BCIlOMOraTeJIbHbJe 3a,ltHHe yr'Jlbl y CTPY)KKOpa3.lleJ1HTeJlbHbIX KaHaBOK
IIpOT)))KeK O,lJ.HHapHOH CXeMbJ pC3aHM}) MO)KHO 06eClIet.JMTb nYTCM HX pa3-
; teJ1bHOJ"O 06p830BaHH1I no JleBblM M np8BbiM CTopOHaM (CM. pl1C. 2.12, 6).
Y npOT$I)KeK J1pO<pMJlbHOH cxeMbl pe3aHHjI .QJ1$1 o6pa6oTKH 3aMKHYTbiX
KOlrrypoB MJIM KOHTYpOB, 3aKpblTbiX C Tpex CTOpOH, 3a,ltHHe YI:JJbl M8.,1bl.,
orpaHM4eHbi r04HOCTbiO 06pa60TKM. TeM fie MCHee ,lJ.JUI KOHKpeTHblx
c.aY4aeB pa6oTbl, 38"QaBlllHCb I1pe):{eJ1bHOH Be.aMlJHHOH CT8'-1HBaHH$I 3y6beB
IIPOT$I:>KKH no nepe)J,HHM 110 BepXHOCT.JIM, paCC'-IMTbIBaIOT MaKCHMaJlbHO
.QonycTHMble 3Hat.JeHHSI 3a)J.HHX yrJ10B, KOTopble MOI'yr OKa3aTbCj( 60JIbWe
pc KOMeH.L\yeMblx B cnp8BottHOH .l1I1Teparype.
Y M8WHHHLIX H MamHHllo-PYIJHbIX MeT'IHKOB BcnOMOr8TeJ1bHble
3a,Z:lHHC yrJ1bl, 06pa3yeMble 38TblJ10BaHHeM pe3b6bl no npoc1>HJ1fO, TO)l(e
04eHb MaJ1bl, He npeBblwaIOT 20'. OrpaHMt.lHBafOTCjI TO"lIlOCTblO o6pa60T-
KH H3-3a HeycTOHtfHBOCTH pa60Tbi MeT4HK8. B cJIY1.Jae 60J1bWHX 3Ha1.JeHHH
a l H8cTynalOT oceBble BH6paU.HM MeTLJMKa, CHHiKaeTCjI ero CTOHKOC'I b,
06pa6oTaHHbie pe3b60Bbie nOBepxHocTM CTaHOBjlTCj( BOJlHHCTbIMI1, H., ec-
TeCTBeHHO, T01.fHOCTb pe3b6006p36OTKH YMeHbwaeTcj(. TpeHHe Ha 60KO-
BblX IIOBepXHOCTjlX pe3b6bl MeTt.lHK8 CTaHOBHTCSI 3Ha4MTeJ1bHO MCHbWHM'I
eCJlH o6eCnettHTb eMY pa60ry no cxeMe pe3aHHH Ha pHC. 2.11, ? TaKHe
MeT4HKM H33bIBafOT KOppu2Up06aHlIblMu. OHH He3aMeHHMbi ,LJ)'jI Hape3a-
HHj{ pe3b6bl B TPYAHoo6pa6aTblBaeMbiX M8Tep HaJI ax, T8K KaK MX CTOH-
KOCTh 3HaLJHTeJ1bHO Bblllle. Pac t.J eTbl nap3MeTpoB CM. n. 1.8.1.
3a.nHHe rJlaBHble yrJlbl y MeT1.JHKOB TOiKe He onTHMaJlbHble no CTOHKO-
CTM. OHM M1bl. OrpaHM"leHHSI CBSl3aHbi C YCJ10BHstMM pa60Tbi. npH 60J1b-
23j
WaZYH B.I1. PeiKYWHH HHCTpYMeHT
lllHX a. BO BpeMj( BbiBepTblB8HHSI MeTtJHKa CTPY:>KK8 11 KOpHH CTpY)KeK B
rJIYXHX pe3b60BbIX OTBepCTHSIX nOn8,l:I-81OT nOA 38TblnOlJHble nOBepXHOCTH
MeT\fHKa 11 CKaJlblBafOT pe:>Kyw.He KpOMKH (CM. pHC. 2.16). EClIH BblnOll-
HHTb MeT1.JHK 0601O,D.00CTpb1M 33 CtJeT Ce,l])1006p83HOrO 3aTbIJIOB8HHSI HJ1H
nJ10CKOH 38T04KH no 3aHHM rJ1aBHbiM nOBepXHOCTj(M, TO ,l:I-8:>Ke npH 60J1b-
llJHX 3Ha1.JeHHSlX 38,l:I-HHX yrnoB CTPY:>KK8 He MO)KeT nonaCTb nOA 38TblJ10-
B04Hbie nOBepXHOCTH, a KOpHH CTpYiKeK cpe3afOTCj( cnHHOtJHblMH KpOMK8-
MH (CM. pHC. 2.17).
KOHTpOJlbHble Bonpocbl
1. B lfeM COCTOHT CJ10:>KHOCTb onTHMH38UHH reoMeTpH4ecKHx nap8MeT-
pOB HHCTpYMeHT8? KpHTepHH OnTHMaJIbHOCTH reOMeTpHlfeCKHX napa-
MeTpOB.
2. BJ1HSlHHe reOMeTpH4eCKHx napaMCTpoB H8 CTOHKOCTb HHCTpYMeHTa.
3. Bbl60p <J>OPMbl pa60tJMx IJOBepXHocTeH HHcTpYMeHTa.
4. Bb.6op nepe,l(HMX Ii 38,l{HliX yrnoB, Y'1JOB B nJl8He H yrJ10B HaKJ10Ha
pe:>KYWHX KpOMOK.
5. Orp8HHI.JeHHSI B Bbl60pe onTHMaJIbHblX 3Ha4eHHH Yl"JIOB 38TOlfKH HHCT-
PYMeHTOB.
6. BJ1HSlHHe nepeXO,l:lHblX H 3atJMCTHbiX pe)K)'IUHX KpOMOK H8 pa60Tocno-
C06HOCTb HHcTpYMeHToB.
7. He.ll.OCTaTKH reOMeTpHH CBepJ1, <}>acoHHblX pe3uoB 11 <ppe3, 3y60pe3Hbix
MHcTpYMeHToB, AHCKOBbIX, fl830BbIX, oTpe3Hblx H npope3Hbix <ppe3,
npOTSI)KeK O,lJ,HHapHOH, npo$HnbHoH H reHepaTopnoH cxeM pe3aHHSI.
Cnoc06bl ynY4wcHHj( reoMeTpHH.
8. HCIl0J1b30BaHHe 38BHCHMOCTeH Me)K.ny nepe,l:I-HHMH H 3aAHHMH yr..1aMI1
pe3u.a B p83J1H4HbIX ceKYHX n;IOCKOCTSIX AJISI no.aY4eHHjJ aHaJlorH4HbiX
3aBl1CHMOCTeH Y Bcex OCTa.,1bHbIX MHcTpYMeHToB. nOK33aTb Ha I1pHMe-
pax lJepeCI.JeT8 yr"loB CBCpJl, ,aOJl6S1KOB, <»acoHHblX pe3UOB H $pe3.
2.2.4. Bbl60p clloco6oB topMHpoBaHHB
H OTBO)l8 CTPY*KH H3 30Hbl pe3aHHB
6ecnpenj(TcTBeHflblH OTBO,lJ. CTPY)KKH OT pe)K)'WeH KpOMKH HHcTpYMeH-
Ta H ,l:lOCTaTO\fHOe npocTpaHcTBo ,lJ.J1jJ ee pa3Mel.lJ.eHH SlBJ1jJIOTCj( Henpe-
MeHHbIM YCJIOBHeM HOpMaJlbHOH pa60Tbl HHcTpYMeHT8. KOHCTPYKU.HjI HH-
CTpYMeHTa He ,aOJDKHa AonYCKaTb BCTpe\fHbIX nOTOKOB CTPY)KKH H8 ne-
238
P a 3 0 e}l 2 llpoeKmUp06Q1IUe pelllux uHcmpy..'WeHmo8
pClt H CI1 nOBcpxHOCTU, lIlMPOKYK> CTpY)I(KY H CnOJKHYIO Q>OPMY ee lIonepelJ-
Horo CelJeHHSI. J{J1j( 3Toro ne06xo.QHMO BbI6HpaTb paUHoHa.rlbHblC cxeMbl
pe3aHMSI H npeJ{ycM3TpHBaTb CTPYjJ(Kop83,lteJIHTeJlbHble KaHaBKH npH UIH-
pOKOM, oc06eHHo CJ10iKHOH <pOpMbl, cpc3e (npoTSlIKKH, (ppe3bl, CBCpJla).
npH CKOpOCTHOM T04eH"H Tpe6yeTcSI npMHY).J.H reJlbliOe 3aBHBaHHC M
tlp06JICHHC CTPYiKKM, nocKonbKY C.,1HBHaSi cTpY:>KKa, cxoD,Slw.aSl B BM){e
«lunarM» C BbICOKOH CKOpOCTbfO, npe,ncTaBJ1S1eT ouaCHOCTb ,l.I.JHI pa601.Jero,
MOiKeT Bb13BaTb n0J10MKY 3011eMeHTOB TeXH0J10rH4CCKoH CHCTeMbl H Ha-
pywellHe pa60 t lero IJ,HKJ1a, TaK K3K HaMaTblBaeTCSI lia AeTa.'lh, HHCTpY-
MeIlT, CTaHOK. n03TOMY IIPH CKOpOCTHOM T04elfHH lIa nepC){HCH lIoBepx-
HOCTH PC3UOB Ae.aalOT p83Horo pO)l.a npen»TcTBHSI H8 IIYTH CXO.L1a CTPY)I(-
KH: 1l0pO)l(KH, BbIW.,1HQ>OBatlHble 11;111 HallaSlHHbie lIa nepeD,HeM nOBepXHOCTM'I
Bbl KPY)KK H, MeJ1KHe )]OBe.aeIlHble J1YUKH H J1bICKH (pl1c. 2.35)'1 KOlopble
H3MeHj(fOT HanpaB.,1eHHe )J.BH)I(eHHj( CTpYiKKH H 3aCTaBJ1S1IOT ee 3aBHBa rbCSI
HJIH J10MaTbCj(. Ha MHororpaHHblX HeliepeTa4HBaeMblx I1JI3CTHllax 110P0)l(-
KH, BbIKPY)I(KH, .aYHKH, JlbICKH 1I0JIY4afOT IIpeccoBaHHeM IIPH H3rOTOBJleHHH
IIJlaCTHH. KpoMe Toro, ,nJ1j( 3aBHBaHHSI H J10MaHHjJ CTp)')KKH Hcno;lb3YJOT
pa3Horo po,na BHeUIHHe YCTpoHcTBa: HaKJlaLUlble CTPY)I(K0J10Mbl (nopo))(-
KH), KOTOpbll\-IH MOryT CJIY*HTb JlpHXBaTbl ltJUI KpeIlJleHH nJ1aCTHH TBep-
JlorO cnnaBa, 3KpaHbl. BHelllHHe YCTpoHcTBa ynpomafOT 3aT04KY pe3UOB
H YBeJIHLJHBafOT t.JHcno nepeT04eK no cpaBHeHHK> C yc rpOHCTBa\1w.. Bblpa-
60TaHHblMH Henocpe.ncTBcHHO Ha nepe.nHeH 1I0BCPXHOCTW pe3u,a.
)J)UI )]pyrHx HHCTpYMeHTOB, HanpHMep CBepJ1 lI.nj( r.ny60Koro CBepJ1e-
lIHSI, MO)l(HO peKOMCHAoBaTb nOpO))(KH KaK HaH60Jlee ueJ1eC006pa3Hble
YCTpoMcTBa ,l.I.JUI ,U.p06J1eHHj( CTPYiKKH.
3aBI1BaHMe 11 JIOMaHMe CTPY:>KKM MO)l(HO o6ecne4HTb OLtHHaKOBblMI1
YCTpoHcTBaMH. T3K, nOpO)l(eK Ha nYTH CXOll.3 CTPY)J(KI1 06ecIIe4HBaeT ee
3aBHBaHHe (pHC. 2.36, a). ECJlH ero lIpH6JIH3HTb K pe)l(ym.eH KpOMKe, TO
CTpY)KKa, He YClIeB8n CJJ,eJlaTb 3aBHTOK, ynpeTcSI B nOBcpXHOCTb pe3aHHSI
H CJ10MaeTCSI, T.e. 6YAeT npOHCXOJJ,HTb JJ,p06JleHHe CTPY)I(KH (pHC. 2.36, 6).
::TrOT npHMep HJJJJfOCTpMpyeT n0J10)l(eHHe 0 TOM, t.JTO .QJHI Ka)K){oro COlJe-
T3HHj( 3JleMeHTOB pe)KHMa pe3aHHSI (CKOpOCTb, n0.l.1a4a, r:ny6MHa) cye-
CTBYIOT BI10J1He onpe.aeJ1eHllbIe lIapaMeTpbl YK83aHHblx CTPYiKKO<»OpMMPY-
IOI.1U1X YCTpOMCTB. n03TOMY OHM He MOryr 6blTb YUHBepca:lbHblMH H lie
06ecne4MBafOT 3aBHBaHHSI M J10MaHHj( CTpY)KKH "PH H3MeH»IOWHXCSI 3.ne-
23
UJaZYH B.11. Pe)J(YIlI.uR HHCTpYMeHT
a 6 11-,q 6
-
o
e
T
/I
3IC
K
,
I 2 J
l
6-6
3
Jl
T 6-6
6wA
Puc. 2 35. CXeMbJ YCTpOHCTB ,ZUIH «j>OpMHpoBaHMH CTPY)J(KH "PH TOtteHHH.
a - BbIKpYIKKa, 6 - nOpOjKeK, BbllllJ1H«j>oBaHHhle Ha nepe.I1HeH nOBepxHocTH
"-,1aCTHHbT; 6 - ltOBeJIeHHaH MHKpO:I)'HKa; 2 - )10BelIeHHaSi MHKpOJlhlCKa (MHKpO
nOp0)KeK), 0 - BbJKpY)KKa, nOJ1}"JeHHa'l npH npeCCOBaHHH HenepeTa'lHBaeMOM
MHororpaHHOH nJ1aCTliHbl; e - HanajlHHblH nOpO)f{eK; :JIC -HaKJIa.D.HOH nopO)Ke
B BH.ae npMXBaTa )1JUI KpenneHIUI TlJ1aCTHHbl; 3 - KHHeMaTWIeCKHH cnoco6
npo6-,1eHHSI CTPYIKKH; ll- CTpYIKKOJIOMafOlUHH ,)KpaH, K, ]1 - MHorOC1)'neH'la-
TbJe YCTpOHCTBa «j>OpMHpOBaHHSI CTPY)J(KH
240
P a 30 ell 2 npoeKmUp06al/Ue pe::»cyUlux uHcmpYMeHmo6
a
52 = 5,
Sf
...
6
8 2 < tlf
Puc. 2 36. TIPHHUH"Ha."bHble cxeMbl 3aBHBaHHSI (a)
11 JlOMaHHSI (6) CTPYIKKH "PH CKOpOCTHOM TOtteUHH
MeHT8X pe)l(HMa pe3811HSI: OTpe3K8 ).teT3.,1H, I10JlpC3K8 TOplta, CHSITHe cpac-
KM, 06pa60TK8 no KOHTYPY, B TOM 4HCJle Ha CT8HKax C 4ny: ,lVIj( ).tOCTH-
)J(eHMjI YHMBepCaJlbHOCTM pSI,[l 3apy6eJKHbIX cJ>MPM H8 lIepeAHeH nOBepXHO-
CTH MHororpaHHOH HenepeTalIMB8eMOH UJlaCTHHbl paCn0J18raeT JIYHKM,
BblKPY)KKH, 1I0pO)KKM pa3HbiX pa3MepOB H <l>OpMbl Ha pa3HOM paCCTOSlHHH
OT pe)J(yeH KpOMKH, 06eClle4MBaSi 38BHBaHHe H ;10\18HMe C rpYiKKH B
60nee llIHpOKOM ,ltMana30He rJIy6HH pe3aHHSI H nOAa4 (pHC. 2.35, K, II).
TaK, nnaCTHHa OpMbl H8 pMC. 2.35, K 06ecnetJHBaeT H8).teiKHoe Jtp06J1e-
HHe CTPYjf(KH IIpM T04eHHH C nOAa48MH 0,1-0,9 MM/06 11 rJly6HHoH
0,5-18,0 MM. J1YHK8 1 npeJ,1Ha3H84eHa ,ltJlj( JIOMaHHSI CTPYjf(KI1 npH nOA8-
4ax 8<0,3 MM/06 H r..1y6HHax pe38HHSI 1=0,5-3,0 MM, KaH8BK8 2 - .w1S1
p860Tbi B AHan830He 8=0,2-0,6 MM/06 H 1=0.,5-14,0 MM,
KaHaBKa 3 - ).tJlS1 8=0,5-0,9 MM/06 M t= 1-18 MM. ECJlH HH O).l.HO H3
paccMoTpeHHblx YCTPOHCTB HC 06eClIe1.JHBaeT ,ltOJI)f(HOIO $OpMMpOBaHMj(
24]
ill ai'.,VH B 11. Pe)J(yw.WH HHCTPYMeHT
CTPY:>KKH, I1pH6eralOT K KHHeMaTH4eCKOMY cnoco6y ,ap06neIlM$I, OCHOB3H-
HOMY H3 npeKpaeHHI1 HJ1H YMeUbUJeHHH 1I0,lJ.a4H Qepe3 OlJpe,neneHHble
1IpOMeiK)'TKH BpeMeHH.
CYlJ..teCTByeT MHoro cnoc060B KMHeM3TM4eCKoro JJ.p06neHH$I. OAHU H3
HHX IJpHBc)..(eH H3 pHC. 2.35, 3. Pe3eQ 2 BMeCTe co BceM CHCTeMOM 3-6
H cynlJOpTOM CTaHKa 110JlYQaeT paBHOMepHoe nocryllaTeJlbHOe nepeMeme-
HHe 1l0.naLJM. Bp3IUalOll{HHCH KYJ1a40K 5 lfepe3 pbflf3r 6 c0061.ltaeT PC3UY
B03BpaTHo-nocT)'I1aTe.,,1bHble )..(BHiKeHHH. npl1 B03BpaTHoM ,lJ.BHiKeHHM pe3-
ua er'o pa601.Jajl no.ua1.Ja npeKpam.aeTCjl HJ1M 3Ha'"lMTeJlbHO YMeHblllaeTC}l;
cTpY:>KKa "I OHlfaeTCSI H 06pblBaeTcH. .[{JlI1Ha CTpY)I(KH 3aBHCHT OT lfaCTO-
Tbl BpawcHHSI KYJ1a4Ka. 3arn,enKa 3 H npY)I(HHa 4 06ecne4HBalOT no-
CTOSlBHbJH KOHT8KT Me)KlJ,Y pe3QoM H pbl\JaroM.
B cJ1YlJae npOeKTl1pOB3HI1$1 MHor03y6blx HHcTpYMeHToB )KeJlaTenbHC
npe)..(ycMaTpHB3Tb BhIBO)! CTpY:>KKM M3 K3HaBOK 3a ClJeT Bbl60p3 Ha.u;le)Ka-
w.ero HanpaB.l1eHI1S1 M 3Ha4eHHH yrJ10B HaK.nOHa cTpY>Ket.tHblx KaHaBOI<
(cBepJ1a, pl1c. 2.37, 6 MeTlfHKH; IIpOTSI)I(KH, pHC. 2.37, 8 H .up.) I1JJH 3a CLJeT
YCTpOHCTBa pa3Horo pO):{3 CTPY)KKOOTBO,ltSlll{I1X K3HaJIOB (npafjl)KKH, cue-
l.{HaJlbHhle CBepJla AJUI rJly60Koro M KOJIbu,eBoro CBepnCHH$I), no KOTOpblM
CTpY)I(Ka caMonpOH3BOJlbHO BblXO.l1HT 113 CTpY)Ke4HbIX KaHaBOK
(p"c. 2.37, ?) I1J1H BbIMblBaeTCSI cTpyeH CO)K., nOltaBaeMOH no,lJ. .l1aBJlellHeM
(pHC 2.37, (» BbIBO).1 CTPY)KKH H3 KaHaBOK cnoc06cTByeT nOBblWeHHKJ
CTOHKOCTH HUCTpYMeHTa. TaK KaK YJ1YLJUlaeTC}I LlocTyn COJK B 30HY
pe'3aHHS1, nOBblUlaeT ero npOM3B0,11MTeJlbHOCTb 3a ct.teT YMeHbllleHHSI lllara
3y6beB MHcTpYMeHTa B CBSl3M C YMeHbllJeHMeM p83MepoB cTpY)Ke4HbIX
K3HaBOK M jlBJ1S1eTC$I e)]HHCTBeHHO B03MO)l(HblM CI10C060M 06ecne4eHH
IIpoTSlrHBaHHH .D,JIMHHbIX nOBepxHocTeM. ECJIH BbIBOD. CTpY)KKH HeB03MO-
)l(eH (pHC. 2.37, e, :JIC), TO pa3Mepbl CTpY)Ke4HbIX KaHaBOK )..(OJ1iKHbl 6blTb
).(OCT3T04HblMH )JJ1$1 CB060,lJ.HorO pa3MemeHHSI C1pYiKKH, a HX <»opMa He
.aOJ]:>KHa ,lJ.0IIYCK3Tb KOHQeHTpaTopOB H3npH)I(eHHH M 06eCne4J1BaTb CBO-
60JIHOe Q>OpMHpOB3HHe C1pY'KKH: ee eCTeCTBeHHblH 3aBHTOK He JlOJ1)1(eH
3aUleMJ1TbCSl B KaHaBKe. CTpY)KKa 3aHHMaeT B 3-4 pa3a 60.,'blllHH
o6'b eM 'I 4eM 06beM cpe3aHHoro CJ10jl MaTepHaJla, H ecnl1 OHa He CMO)l(eT
pa3MeCTHTbCjI B K3HaBKe, TO B03paCTafOT Cl1nbf pe38HI1S1 H 3y6bH MHCTpY-
MeHTOB J1.oMafOTCj(. K TaKHM iKe nOCne,ltCTBMSIM npHBO,ltHT 3aw.eMJleHHe
CTPY:>KKH B KaHaBKax. nOCJ1e BbIXO,l.t3 3y6a HHCTpYMeHTa 113 pa60Tbi
242
P a 30 en 2. llpoeKmUp06QHUe pe:JICyU{ux uHcmpy'eHmo6
z 0 6-6
-
Ii
I ll-LJ
T T
11 A
e JIC 13-8
h T T
, B B
T T
0 D
a
\
6
u
l
i
Puc. 2 37. npHMepbl peanH3aUHH cnoco6oB OTBo.n:a CTpY)J(}(H H3 30HbI pe3aHH)J.
BbIBO.n "3 CTpYlKet.tHbIX KaHaBOK a - TOqeHHe, 6 - CBepJteHHe
8 , Z - npOT)JrHBaHHe, 0 - CBepJleHHe, BblMblBaHHe "3 CTpYiKetJHOH KaHaBKH
CMa3bIBalOwe-OXJ181K1laIOWeR )J(M,lIKOCTbfO; pa3MeWeHHe B KaHaBKax:
e - <l>pe3eposaHHe, JIC - npOT)JrHBaHHe
243
llJaZYH B.I1. PeiKyw.HH HHCTpYMeHT
CTpYiKKa OCTaeTCj( B KaH8BKe, H npH nOBTOpHOM ero BXO.ne B pa6my
KaH3BKa nepenOJIHeTCjI CTPY>KKOH H 3y6 J10M3eTCjI. n03TOMY I1PH KOHCT-
PYHpOBaHHM nO.n06HbIX HHCTpYMeHTOB (<}>pe3bl, npOTjI)KKH) npOBOJ\T cne-
UHaJ1bHble p8C4eTbi Ha pa3MeIJ..J.eHHe CTpY)KKH.
MMHMMaJ1bHble p83Mepb( H <pOpMa CTpYJKetJHOH K3HaBKH, OTBe1.l8fOw.eH
npHBe,lJ,eHHbiM Tpe60B8HWjlM, nOKa33H8 H8 pHC. 2.37, . CJlHBH8S! CTpY>K-
Ka, 33BHBaJlCb B cnHpanb, 33HMMaeT 8KTMBHYfO 30HY p8,lJ,HYCOM R. n03TO-
MY IJly6HHa CTpY>Ke1.lHOH KaH3BKH h .n0J1iKH8 6blTb He MeHbllIe .nH8MeTpa
CTpY>Ke4HOrO BaJlHK3 2R, 3 ee ,nOHbllllKO 01.fep4eHO no JJ.yre p8,nHYCOM R
BO H36eiK3fJHe 38meMJ1eHHj( CTPY)KKI1 B K8HaBKe.
P8C4eT CTpY:>KelfHOH KaH8BKH H8 pa3MeW8eMOCTb CTPY)KKH 04eHb
IIpOCTOM. nJ10m3,lJ,b 3KTHBHOM 30Hbl K3HaBKH 1th 2 /4 H nJ101ll.a){b, 3aHHM8e-
MaS! CTPY>KKOH, - a/k )]OJ1)1(Hbl 6blTb p8BHbi. OTCJO,lJ,a MHHHM8J1bH3j1
rJ1y6"H8 CTpY)Ke4HOH K8H8BKI1
h=2(alk/1t)o.s, (2.14)
r,ne a - T0J1W.HH8 cpe38; I - ):\JIHHa cpe33; k - K03<P<I>HIJ.HeHT p83Mellt8-
eMOCTH CTPY>KKH, x8paKTepH3YfOIIJ.HH YBeJ1H1.IeHHe nJ1ow.8,ltM cTpy>Ke4Horo
BaJlHKa no OTHoweHHfO K lIJ1ow.a,nH cpe38HHoro CJ10jf.
npM cnHBHblX CTPY)l(Kax k=3-4, 8 npH CTpy>KK8X Ha,l:V10M8 k=2-3,
I10CK0J1bKY CTpY)KKa Ha,nJIOM8 38HHM8eT nonHblH 06'beM K8H3BKH, 8 He
TOJlbKO aKTHBHYfO 30HY. MeHblllHe 3H8qeHH k IIpHHHM8IOTCS! .nJI 60J1b-
meH TOJ1WHHbl cpe3a, T3K K8K CTpY>KKa nJ10THee ynaKoBblBaeTCjI.
nOJlHYJO rny6HHY CTpY)f(eLfHOH KaHaBKM (BbIC01)' 3y6a) <fJpe3bl, npo-
Tj()I(KI1 J1JU1 .L1PYIOIO HHCTpYMeHTa ,lten8fOT 60J1bllle MHHHMaJlbHOH H8 Be-
,,1H4HHY CTat.JHB8HHj( 3y6a npM nepeTO"lKax.
KOHTpOJlbHble Bonpocbl
1. He06xo,nMMOCTb $OpMHpOB8HI-UI 11 OTBo,[{a cTpymKM M3 30HbI pe3aHH.
2. npHHUHII .neHCTBI1j( YCTpOHCTB no OpMHpoBaHHIO CTpY)J(KH.
3. YCTpoHcTBa ,nJl <»OpMHpOBaHHjI CTPY>KKH, Bblp360TaHHble H8 nepe,[{-
HeM nOBepxHocTH HHcTpYMeHTa.
4. HaKJ18,ltHble CTPY)J(K0J10Mbl.
5. KHHeMaTH4ecKHe cnoc06bl ,np06..1eHHjI CTpYJKKH Ii 06J1aCTH HX npHMe-
HeHHjI.
244
P a 3 0 eJl 2. npoeKmUpOeQHUe pe:»cyulux uHcmpYMeHmo6
6. OCToHHcTBa " HeJ,1,OCT8TKH pa3J1HLlHbIX MeTOAOB <pOpMHpOB8HHSI
CTpY)J(KH.
7. P8CtteT cTPY)KetIHOH KaH8BKH H8 p83MemaeMOCTb CTpY)KKH.
8. B tteM COCTO"T uenecoo6p83HOCTb BblBOA8 CTp}?KKH "3 CTpY)Ke4HOM
KaHaBKH?
9. B KaKHX CJlyqaSlx cB060AHblH BbIBO)..\ CTp)')KKH H3 cTPY)Ke4HOH KaHaB-
KH KpaHHe Heo6xoJ].HM?
10. Cnoco6bl BbIBOJ].a crpYIKKM "3 CTpYiKe4HbiX K3H8BOK pa3JIM4HbiX HH-
CTPYMCHTOB.
2.2.5. PaC'IeT 3y6beB H TeJla pa6o'leii qaCTH HHCTpYMeHTa
H8 npO'lHOCTL H *eCTKOCTb
npOttHOCTb H iKeCTKOCTb 3y6beB M TeJ1a pa604eM llaCTH HHCTPYMCH'IOB
,LtOJ1)KHbl 6blTb MHHHMa..1bHO )..\OCTaTOlJHhIMH. Pac4eTbi Ha npO\JHOCTb 11
)l(CCTKOCTb BbHIOJ1HjllOTCSI H3 OCHOBe TeopHH np04HOCTH 110 MCTO,ltHKaM
conpOMaT8. OAHaKO 113-38 CJlO)KHOCTH <J>OPMbl TeJla p1l.l\a MHCTpYMeUTOB'I
KOHueHTpaUHH H3npjliKeHHH B MeCTax nepexo)..\a OT O)]HO" nOBepXHOCTH
HHCTpYMeHTa K ApyroH Ii B MeCT8X COe,lJ,HHeHHj( pe)KYUUiX 3JleMeHTOB 11
KopnYC8, CJ10)KHOro H3rpY)KeHHSI HHCTpYMeHT8 CHJ1aMH pe38HHj( H 60Jlb-
WOH xpynKocTH peiKYlUMX MaTepH8J10B T04HbiC p3C4eTbi H8 IIp04HOCTb
CAenaTb HeJ1b3S1. B CJI0)KHOCTM HarpY)KeHHSI MO)KHO y6eAHTbCSI H8 IIpHMe-
pe npOCTeMwero HHCTpYMeHTa - TOKapHoro IIpSiMoro IIPOXOJ].Horo pe3ua.
OH npeJ].CTaBJ1S1eT C060H KOHCOJlhHYIO 68J1KY, HarpY)KeHHYIO B BeplllHHe
CMn3MH P, P, P ( p HC. 2.38). CHJ1bl P H P H3rH6afOT P e3eu B llB Y X
z v x z v
nJ10 CKOCTSIX H 3aKpY"lHBaIOT ero. CHna Pv Bbl3blBaeT C)KaTHe H np0110JJb-
HhlM H3rH6. KpoMe Toro, no ,[{eHcTBHeM 3THX CMJ1 pe3CU n0.l1BCpr8eTCj(
cpe3Y.
npOI.JHOCTb H3YLl81OT 3KcnepHMeHT8J1bHO nyreM Ollpe)]eneHHjI M8KCH-
M3J1bHO .1.tOnYCTHMoro Cel.JeHHSI cpe3a, nO,[{3tt H8 3y6 HJ1H ,,10M81OlUHX
HarpY30K. 3TH CBeJ].eHHSI ,[{nj} CT3HAapTHbiX Ii lllHpOKO HCn0J1b3YCMbIX
HHCTpYMeHTOB npHBO,[{SlTCj) B cnp8B04HOM J1MTeparype. SI Cnel.(HaJlbHblX
MHc-rpYMeHTOB, He HMelOlUHX CTaH,[{3pTHbIX npOTOTHIlOB, BbIIlOJ1HSlIOT npH-
6JIHiKeHHbie paC4eTbi C YlfeTOM H8rpY30K, onpe,[{eJ1S1lOllI.HX rJ18BHOe H81lp1l-
)KeHMe. TaK, pC3U.b1 " 3y6bjl MHorone3BHHHbiX HHc-rpYMeHTOB paCC"IHTbt-
B810T KaK KOHCOJlbHblC 6aJ1KH, 3alUeMJIeHHbie O,[{HHM KOHUOM, HarpY)KeH-
245
Wa;:vlI 8./1 Pe)f(ywHR HHcTpYMeHT
Hble TonbKO CHJ10H P=, cBepna, 3eHKepbl, p83BepTKH, MeT1.JHKH pacclfHTbl-
BalOT Ha KpY1.JeHHe, npOTjDKKH - Ha paCTjDKeHHe H T.)]. npH 3TOM npH-
HHMafOT 60nbllJOH K034>H1.1HeHT 3anaca no np04HocTH.
Pz
Puc. 2 38. CxeMbl .neHcTBH$I Ha pe3ell CHJI pe3aHHSI
B HaCTOS1luee speMSI H3BeCTeH Ot.JCHb TO'-lHbIH MeTOJ,\ pac\1eTa -
MeTO.ll KOHe4HbiX 3.,1eMeHTOB. P83pa60TaHbl IIO,nXOD-bl K pact.teTaM npo1.J-
HOCTH. O.aHaKo pac4eTbi C.nOiKHble, MOf)'T 6blTb BblnOJ1HeHbI Ha 3BM no
CneUHaJ1bHbIM nporpaMMaM, pa3pa60TK8 KOTOpblX Tpe6YeT 60J1blllHX 38T-
paT BpeMeHH H BblCOKOM KBMH<pHKau.HH. Y)J(e p83pa60TaHHble nporpaMMbl
Ha OT.lleJlbHble HHCTpYMeHTbl He pelllafOT np06J1eMbl B u.enOM, }I n03TOMY
MeTO,Lt nOKa He HaWeJ1 WMpOKoro npHMeHeHHSI.
B Ilpouecce IlpOeKTMpOBaHI-UI cne..nyeT 06palUaTb oc060e BHHMaHHe Ita
HCAonytneHHe KOHl..(eHTpaTopOB HaUp)))J(eHHH B MeCTax nepexo.na OT O,nHOH
110 BepXHOCTH K .npyrOM. nepeXOtlbl ,llOJDKHbl 6blTb nJ1aBHbIMH, OCTpble
BHyrpeHHHe yrJ1bl He t{onYCKaIOTcjI.
2.2.6. OllTHMH3aUHJI mara, pa3MepoB, tOpMLI 3yfiLeB H
cTpy*eQHblX KaHaBOK
War, pB3Mepbt, $opMa 3y6beB Ii cTpY)Ke4Hb1X KaHaBOK MHOr0J1e3BMH-
HblX HHCTpYMeHTOB He TOJ1bKO B38HMOCBSl3aHbl, HO I1 B3aHMo3aBHCHMbi.
246
P a 30 e Jl 2. flpoeKmUp06QIIUe pe:JICyullix u/fcnlpYMeHln08
OT rnal'a 3y6beB np" Bcex npot.tHx paBHblx YCJIOBHjlX 38BHCM I llHCJIO
O,LlHOBpeMeHHo PC)I(yw.Mx 3y6beB, CYMM8pHoe CC4eHHe cpe38 H.. 3Ha411T,
npOH3BoJUfTeJlbHOCTb pe3aHHSI. War 3y6beB, B CBOtO Oqepe,ab, oUPCJJ.CJ1}1-
eTCSI p83MepaMH 3y63 J1 cTpY>Ke4HOH K8H3BKH, a OT <}>OpMbl H p33MCpOB
3y6a 38BHCSlT <popMa M pa3MCpbl cTpy)Ke4HOH KallaBKH. n03TOMY pCUIC-
IIHe 38,lJ.8t.J no Bbl60py 3THX 1I8paMeTpOB ueJ1eC006p83HO paccMOTpeTb B
)!HaJleKTHt.JecKoH CB}l3Ke C n03HlJ.HH KOMnJ1eKCHOro KpHTepH OnTHMaJlbHO-
CTH - MHHHMYMa lIpMBe,[{eHHblx 38TpaT Ha onepaUHH HCIl0J1b30BaHHJ1
HIICTpYMcHTa, 3TO 3uat.JHT - C IJ03HUHH "pOH3BO)J.HTC.HbHOCTM M 3KOHOMH1.J-
HOCTH HHcTpYMeHT8. Y,lJ,eJ1bH3S1 3HeproeMKocTb npollccca pe3aHHj( OT 3THX
nap8MeTpOB He 3aBHCMT.
Ha nepBblM 83r;ISI,lt K8JKeTCSI, 4TO C YMCHbweHHCM 11I8r3 YBeJIH4HBaeT-
C '"IHCJlO O)],HOBpeMenno peiKYU1HX 3y6beB H nOBblUlaeTCSI npOH3BO.Il.H-
TCJlbHOCTb pe3aHHSI. 3TO CnpaBe,ltJ1HBO, HO npH YCJI0BHH coxpaHeHHSI TOJ1-
lUHHbl cpe3a KaiK.!1bIM 3y60M. nOCJle.nHSlj( IIPH MeHbllleM ware TO)l(e
JOJ1)KHa 6blTb MeHbwe, TaK KaK YMeHbluaeTCj( 06beM CTPYjf(CLJHOH KaHaB-
KH H MeHbWHH 06'beM CTpY)J(KH MO)J(eT B HeM pa31eCTHTbC}l. H8 npoH3-
BO,[{HTeJ1bHOCTb 06pa6oTKM war BJJHj(eT He caM no ce6e, 8 tlepe3 CYMMap-
Hoe CeqeHMe cpe3a LJf.
LF=a'Lb,
r,lte a - TOJll.UHHa cpe3a; Lb - CYMMapHaj( lllHpHHa cpe3a o,aHOBpeMCHHO
pe)l(yw.HMH 3y6bJ1MH.
Lb=bn,
r:ae b - WHpHHa cpe3a O,lJ,HHM 3y60M, ,lJ..,1j( HHCTpYMeHTa C KOHKpeTHOH
cxeMOH pe38HHSI BeJ1H4HHa nOCTOSlHH8S1; n=// P - \JHCJIO OL\HOBpeMeH-
HO pe)KYInHX 3y6beB; I - ,nJ1HHa nYTI1 pe3aHH, ,lJ,nj( KOHKpCTHblX ycno-
BMM pa60Tbl BeJ1HtlHHa nOCTOSlHHaSl; P - war 3y6beB HHCTpYMeHTa,
IIpe)J.CTaBJl1leT C060H CYMMY napaMeTpOB 3y6a H CTPY)J(e4HOM KaHaBKH
MHCTpYMeHTa.
C oKpyrJleHHeM B n0J1b3Y pact.JeTa
P=h+H (pHC. 2.39),
r:ae h - HaHMeHbwHM pa3Mep aKTHBHOM 30Hbl cTPY)I(e4HOH KaH3BKH
(HaHMeHbwaSi BblCOTa 3y6a); II - Ml1HHMaJ1bHaSi TOJlllI.HHa 3y6a.
HaHMeHbwHM p83Mep aKTHBHOM 30Hb1 KaH8BKM h OllpcJteJ1S1CM no $opMYJle
241
llJa?YH B J1 Pe*YInHH HHCTpYMeHT
h =2( af kl1t )0.5,
(2.14)
flOCKOJlbK)' Hac MHTepecyeT B3aliMOCBj13b MejKJJ.Y a Ii tb, KOTopble
HBJUIIOTCH lIepeMcnHblMH HP" pcweHHH nOCTaBneHHOM 3a,nattH, Bce nOCTO-
RHHble BenHtIHHbl 3,lteCb H A3J1ee 6YAeM 06'bCAHHRTb OJ(HOH KOHCT8HTOH C.
l
h
1-1
Puc 2 39. CxeMa lIJ1S1 onpeJJ.eJlCHMSI wara 3y6beB:
A - aKTHBHaSl30Ha cTpYlKe1.JHOH KaHaBKH HJ1H CTp)'iKetlHbrH BaJJHK .nHaMeTpoM h
YCJIOBHO npl1HSlB 1I0CTOllHHbIM, He 38BHCSllltHM OT G, 3118I.JeHHe k, IJo,ay-
1.IMM:
h = C' 1 aO 5 . (2.15)
113 YCJ10B"" npO"lHOCTM H8 H3rH6 KOHCO;1bHOH 6aJJKH.. H8rpY)KeHHOH
CM,nOM P:: P::h=(R h BlP)/6 (pMC. 2.39), MHHHMaJlbHaSl TOJ1UJ.HHa 3y6a
H=( 6P zhl RhB)o.s, (2.16)
r.lIe Rh - AonycKaeMoe HanpsnKeHHe Ha H3rH6 AJ1S1 KOHKpeTHoro pe)K)'we-
ro M8TepHana BeJIHqHHa nOCTO»HHa»; B - lllHpHlia 3y6a HHcTpYMeHT8
(J.1J1Htla), tl-J1$1 KOHKpeTHoro HHCTpYMeHTa BeJ1HI.fl-fH3 nOCTOj(HHa».
CHna pe3aHH1I Pz::=Cpb'Cav. nOtlCTaBHB 3H8LJeHHe Pz B ypaBHeHHe (2.16),
1I0JIY'"IHM:
H=( 6C phxavh/ BR,,)o.s. (2.17)
PelllHB COBMeCTHO ypaBHeHHlI (2.15) H (2.17) H o6beAHHHB 1I0CTOSlH-
Hble, Bbl\.iHCJIHM
H = C"f 2aos\l.
248
P a 3 0 e 11 2 npoeKmUp06Q1IUe pejKyulUX UIlcmpYMeum06
113 TeopHM pe3aHlij( H3BeCTHO, '"ITO yO,75. n03TOMY H=("'200375, a
mar 3y6beB
p = C 1 aO.s+C" 2aO.37S . (2.18)
YnpocTHM BblpIDKeHMe (2.18) C Aonyw.eHHSlMH B lIOJlb'3Y paCtteTa:
P=C 3 ao. s . (2.19)
T ora LlHCJ10 oJ].HoBpeMeHHo peJKYl1\HX '3y6beB n --==// P, 11.11 H
n=C 4 /ao. s , (2.20)
a cYMMapHaSi wHpHHa cpe3a 'Lh=bn, HJIH
b=Cs/a°.5. (2.21)
CYMMapHoe Ce'-leH"e cpe3a "iF=az..b, "11M
F=C sao. s . (2.22)
AHaJIH3HPYSl ypaBHeHHj( (2.19)-(2.22), y6e/K..QaeMCH B TOM, '-ITO C
YBeJIHLfeHHeM TO.l1HHbl cpe3a YBenH4MBaeTCjI (llar 3y6beB P, YMeHblllaeT-
Cj( '-JHCJ10 O,lJ.HOBpeMeHHO peJKYWHX 3y6beB n Ii CYMMaptiaH WHpHlla cpe3a
b, HO CYMM3pHoe CeqeHHe cpe3a 'LF paCTeT. HanpHMep, C YBeJIHI.JeHHeM
TOnlltHHbl cpe33 a B '"IeTblpe pa3a llJar 3y6bCB YBeJ1H4MBaeTCSl TOJlbKO 8
ABa pa3a, BO CTOJJbKO :>Ke pa3 YMeHbUlaeTCSI '-IHCJ10 O.llHOBpeMeHHO pe)KY-
IltMX 3y6beB H CYMMapHaji WHpHHa cpe3a, HO CYMMapHoe ce4eHHe cpe3a
YBeJ1HLJHB3eTCJI IIPH 3TOM B ,ltBa pa3a.
npOH3Bo,nHTenbHOCTb pe3aHHSI n xapaKTepH3yercSi 06bCMO\f \1ela.,1.aa,
cpe3aeMoro B CHHHUY BpeMeHH: n=LFI v, HJ1H
n =c 60°.5 v, (2.23)
r).(e v - CKOpOCTb pe3aHHjI; 1 - ,ltnHHa nyrH pe3allJtlSl OJ].HHM 3y60M
"HCTpYMeHTa.
l(nst I.fHCTOBblX HHcTpYMeHToB, pa60T81Ou111X B 30He TeMlIep3TYP pe3a-
HHj( HHjJ(e OnTHMaJ1bHbIX, C YBeJ1HLJeHHeM TOJ1U(HHbl cpe3a HeT He06xo.QH-
MOCTH YMeHblu3Tb CKOpOCTb pe38HHSI. n03TOMY YBeJIH4eHHe TOJ1UIHHbJ
cpe38 HeCOMHeHHO npUBO,l(HT K 38MeTHOMY nOBblweHHIO npOM3BOLtHTeJ1b-
HOCTH. l(n}1 HHcTpYMeHToB, pa6OTalO1l\i-lX co CKOpOCTjlMH Bbl111e onTH-
MaJ1bHbIX no CTOHKOCTH, C YBeJ1H1.feHHeM TOJ1WHHbl cpe3a CKOpOCTb pe3a-
HUst He06xo,nHMO YMeHbIlJ8Th llnSl o6ecne4eHHSI npe)KHeH CTOHKOCTH UHCT-
PYMeHTa. O,nH8KO 3TO YMeHbweHHe, K3K H3BeCTHO 113 TeopHH pe38HHSI,
H8MHoro MeHbwee, qeM YBeJ1HLJeHHe TonWHHbl cpe3a. H3npHMep, C YBe-
J1H1feHHeM TOJ1WHHbl cpe38 B '-IeTblpe pa3a (OT 0.. 1 )10 0,4 MM) UP"
24
llluzYH B 11 Pe)J(yw.HH HHCTpYMeHT
<ppC3epOBaHMH 6bICTpOpe)KYU(MMH UMJ1MH.npH4eCKHMH <j>pe3aMM CKOpOCTb
pe3aHHSI Heo6xo):{HMO CHM3HTb B 1,7 pa3a. Bbl4MCnCtlHaSl no <popMyne
(2 23) npOH3BOD.HTeJlhHOCTb pe3aHMSI YBeJUftJHBaeTcSI IIPH 3TOM H8 20 %.
bOJJee TOttHbie paCLJeTbl 6e3 IIpHHTbIX pSHee t(onyw.eHHM MOrJlH 6&1
BblBHTb 60JIblllee JlOBblllleHHe IIpOH3Bo.LJ.HTeJ1bHocTH.
Y4HTbiBaSl npMopHTcTHoe BnHHHe TOJIIUHHbl cpe3a HS npOM3BO):{HTeJlb-
HOCTb pe3aHHSI, MO)KHO npeJ].JlOjJ(HTb cJ1e,ltYfOIUHH MeTo):{HllecKHM nJl8H
0llTHMH3aUHM fJap3MeTpoB 3y6a, CTpY)I(e1.lHOH KaHaBKH H 1113ra 3y6beB
UCJlbHblX M COCTaBHblX MHOrOJle3BHHHbiX HHCTpYMeHTOB (q,pe3, I1pOT)I(eK).
a) Bb160p MaKCHMaJ1bHO AonycTHMoH TonWHHbl cpe3a Ha 3y6 C Y1.leTOM
u v
orpaHHtteHHH no :>KeCTKOCTH TeXHOnOrH1.IeCKOM CHCTeMbl, T04HOCTH
06pa60TKH, lllepoxoBaTocTM 06pa60TaHHoH nOBepxHoCTH H ):{pyrHM na-
paMeTpaM;
6) paCqeT MHHHMaJ1bHO ,l(OnYCTHMbIX pa3MepOB KaHaBKH no YCJ]OBUIM
cBo60)..{Horo pa3MellteHHjJ C-rpYjJ(KH;
B) paC\.JeT MHHHMMbHO .nonYCTHMOH IIO np04HOCTH MJIH jf(eCTKOCTH Ton-
WHHbl 3y6a;
r) paC4eT MMHHMaJlbHOrO 3HaqeHHjJ llJara no pa3MepaM CTpy*eqHOH K8-
lIaBKH H 3y6a HHCTpYMeHTa.
CnpOeKTHpOBaHHblH T3KHM 06pa30M HHCTpYMeHT He )]OnYCK3eT IlepeTO-
t.JeK'I jlBJUleTCSI HHCTpYMeHTOM p330Boro no.,'1b30BaHH.R. ECTeCTBeHHO, elo
HeJlb3}1 H83BaTb OnTHM8.llbHbIM, oc06eHHO eCJ1H CTOHMOCTb HHCTpYMeHTa
BbICOKaSl. He06xQLU1Mo YBeJIH1fHTb p83Mepbl 3y6a, BbIC01)' HJIH TOJIlll.HHY, H3
BeJ1H4HHY CTaqHBaHHJl B 3aBHCHMOCTM OT Toro, no KaKHM nOSCpXHOCTjlM
BbJIJOJlHJUOT neper04KH, 3a.naBWHCb I.JHCnOM ,ltOnYCK3eMbIX nepeTOLleK.
OIlpe.neJIHTb onTMMaJlbHoe 4HCJIO nepeTOI.JeK .nOCTaT04HO CJ10)KHO.
npHXOAHTCj( I1pI1HHM3Tb KOMnpOMHCCHoe peweHHe Me)J(.nY IIpOH3BOJ:J-H-
TeJlbHOCTbfO HHCTpYMeHT8 Ii ero 3KOHOMH4HOCTblO. C YBeJIH1.IeHHeM 4HC-
Jla nepeT04eK paCTeT CpOK CJIY)K6bl HHCTpYMeHTS, 3aTpaTbi Ha HHCTpY-
MeHT, OTHeceHHbie K O.L1HOH o6pa60TaHHOH AeT3J1H, YMeHbwaIOTC. Ho
IIpl1 3TOM YBeJIH4HBaeTCj( TOJlllU1Ha 3y6a, ,najJ(e B CJIYI.Jae nepeTOt.JeK lIO
3al1HeM flOBepXHOCTH. no YCJ10BHfO np04HOCTI1 Ha H3rH6 C YBeJ1HtfeHHeM
BblCOTbl 3y6a HeH36e)l(HO YBeJ1Ht.JHBaeTCSI ero TOJllltHHa. PaCTeT war 3Y-
6beB, ttTO npHBo,nHT K CHH)I(eHHIO npOH3BO,l(HTeJlbHOCTH. nOCKOJlbK)' HaYKa
o npoeKTHpOBaHMJ1 HHCTpYMeHTOB nOKa He paCnOJlaraeT ypaBHeHMjlMH ,ltJlSl
250
P a 3 0 e Jl 2. npoeKmUpOeQlIue peJlC}'Ulux uHcmpYMeHmoe
OnTJtMH3altMH 4HCJ1a nepeTOt.JeK, MO)l(HO npe,lJ..,,10)l(HTb TOJ1bKO 4HCJ1eHUbIH
J\.leTO pemeHHjJ 3TO" 3a,lJ.attM.
33AaeMcjJ 1I00Qepe,l1HO Bce 60JlbUJMA-1 4HCJIOl\1 nepeTO"leK, T e. I1CpHO-
,lJ.OB CTOHKOCTM. B CnpaBOLJHOH JIHTeparype Bbl6HpaeM BeJIH4HHY CTa4HBa-
HM 3a OHY nepeTO'lKY. ,l(njJ npMHToro 4HCJ1a lJepeT04eK BbJqHCJ1eM
BbIC01)' H TOJ1I.UHHY 3y6a, npM6aBHB K HX MHHliMa:lbHbIM 3Ha4eHI1M (Bbl-
4HCJ1eHbl paHee) BeJ1H4HHY CTa4HBaHH. EC;IH nepeT04KM BblJ10nHfOr no
3a,lJ,HeH no BepxHocTH, HanpHMep <}>pe3bl o6U(ero H83HaqeHM, TOJ1IUHHY
3y6a onpeJ.teJ1fOT H3 YCJIOBM IIpO"lHOCTH IlpM YBeJJM"IeHHOH Ha nepeTot.JKH
BblCOTe 3y6a. t(aaee onpe,nCJlSleM UJaf 3y6beB 11 IIpOM3Bo,nHTeJlbHOCTb
HllcTpYMeHTa B BH,lJ.e BpeMeHH, 3aTpa4eHHoro Ha o6pa6oTKY O.LJ.HOH eTa-
JIH, 3apa60THYlO nnary onepaTopa 3a 3TO BpeMjJ H JJ.pyrHe paC XO ll. bl ,
CBSl3aHHbie C BbIIIOJ1HCHHeM onepau.HH, KOTOpble npM6JIH)I(eHHO MO)l(HO
Y4ecTb B BHAe HaKJ1aAHbIX pacxoAoB Ha 3apa6OTHYfO nJ1ary. BbI4HCJ1S1eM
3 aTpaTbl Ha HHCTpYMeHT, OTHeceHHbie K O,ltHOH 06pa60TaHHOH J].eTaJ1H
CTOHMOCTb HHCTpYMeHTa C Y4eTOM ero nepeT04eK H pea..1113aUHH OKOHlJa-
TenbHO oTpa60TaHHbiX OTXOD,OB, nO,lJ,eneHHaSi Ha Kon H....eCTBO ,lteTaJ1eH
06pa60TaHHbiX 3a nOJ1HbIH CpOK CJlY)l(6bl HHCTpYMeHTa. no BblflOJIHeHHblM
pact.JeTaM CTpOHM rpa<pHK B KOOp,ltMHaTax. npHHTbIH UJar 3y6bCB -
IIpHBe,lJ.eHHble 3aTpaTbi Ha 06pa6OTKY O,ltHOH .neT8JIH. no rpa<pHKY Haxo-
,llHM OnTHMaJlbHblM lUar 3y6beB, npH KOTOpOM npHBe,lJ,eHHbIe 3aTpaTbi
MHHHM8J1bHble. fTapaMeTpbl 3y6a H 1.JMCJIO lIepeTOtJeK+j COOTBeTCTBYIOWHe
3TOMY wary, TalOKe onTHMaJlbHbl.
npH KOHCTPY"POB8UMM C60PHbiX t.1HCTpYMeHTOB CTpCMSlTCSI K MMHM-
MMbHO B03MO)l(HOMY mary, KOTOpblH 1I01.JTH HHKOIJ(a He 1I0JIY4aeTCS1 MCHb-
me OnTHM8JIbHOrO H3-3a Heo6xoJ1HMOCTM pa3MeweHHSI 3leMeHTOB KpenJle-
HHjJ pe>KYlUMX nilaCTHH MJ1M HO)l(eH. Pe)J(YWHe H onopllblC 3..1CMeHTbl" a
TalOKe 3neMeHTbJ Kpen.aeHI1S1 Hc06xOAHMO paCC4HTbiBaTb 11 npl1HMMaTb
MHHHMaJlbHO ):{OCTaTOt.JHbIMI1 110 np04HOCTH, 4T06bl npH6JIH3HTbCSI K onTH-
MMbHOMY 3HatteHIUO lllara 3y6beB.
OrpaHH1.JeHHSI OnTHM8.,1bHOI"0 no npHBe.l1eHHbiM 3aTpaTaM 11Jara 3y6beB
Mor)'T 6blTb H no .npyrHM npH4HHaM. TaK, npH pa60Te Ha MaiIOMOI.l.tHbIX
CTaHKax YMeHblllalOT CHIIbf pe3aHH H3MeHeHHeM cxeMbl pe33HHSI Mil"
YMeHbweHHeM 1.JHCJ1a O,LlHOBpeMeHHO pe)KYWHX 3y6beB 3a C4eT YBe;IH4e-
HHSI HX wara.
251
WaZYH B.Jf. Pe)f{YlU.Hii HHCTpYMeHT
H3JtOiKeHHaSi MeTO.lU1Ka OnTHMH3au.HH UJara 3y6bCB 3KOHOtMl.JeCKlt
OllpaB.l.taHa llJUI HHCTpYMeHTOB npHMeHlIe\tlblX B MaCCOBOM npOH3BOll-
CTBe. OJJ,lIaKO 110lJ,06Hb1M 1I0AXOA He HCKJ1f01.laeT B03MO)KHOCTII HCnOJlb30-
BaHHjI ero IIPH KOHCTpYHpOBaHHH HHCTpYMeHTOB YHHBepcanbHoro Ha3Ha-
eIlHlI,\ T.e. CTaH.l1apTHblX, no TwaTeJ1bHO pa3pa6OTaHHOMY TeXHH4eCKOMY
3aJJ.aUHIO .L1JUI Cpe.l1HHX YC;IOBHH pa6OT.
<fJopMa H pa3Mepbl 3y6a H CTpY)Ket.tHOH KaHaBKH HHCTpYMeHTa 3a,lta-
IOTCjI B cet.teHHH, HOpM8.ilbHOM K HalIpaBneHHIO OCHOBaUMjI 3y6a. Y HHCT-
pYMeHTOB c nOCTOjlHHOH 110 ;J.J1HHe rJ1y6HHoH CTpY)Ke4HOH KaHaBKH 3TO
ce4eHHe HOpMaJ1bHO K pe)KYLUeH KpOMKe. C n03HQHH <PYHKLtHOH8J1bHOrO
lIa3Ha4eHHSI H MHHHMYMa npHBe;J.eHHbiX 3aTpaT Ha onepau.HH HCn0J1b30Ba-
HHSI HHCTpYMeHTa p83Mepbl H <}>opMa 3y6a ,nOJI)KHbl 06eCne1.fHTb:
a) ,ltOCTaT04HylO npOliHOCTb H )KeCTKOCTb 3y6a npH OnTHM8J1bHOM 1.JHCJle
I JepeT01.feK;
6) Bbl6paHHYlo I'eoMeTpHfO (1 H a),
B) .LtOCTaT04Hoe npOCTpaHC rBO ,ltJUI cBo60J..tHoro pa3Mew.eHHjI CTPY)KKM B
KaHaBKe H oCB060)J(,[teHHjI ee OT CTPY)I(KH np" BbIXO.lJ.e 3y6a H3 pa60Tbl;
r) OTCYTCTBMe KOHQeHTpaTopOB Hanp)KeHHH;
tt) BblCOKYfO TeXHOJI0fM\.fHOCTb, T.e. npoCTo1)' M3rOTOB.,1eHMjI H 3aT04KH.
<l>OpMbl 3y6beB AJlj1 pa3HbiX no Ha3Ha1.feHHIO HHcTpYMeHToB pa3Hble
(pHC 2.40).
OCTpOKOHe1JHLle :Jy6LH (pHC. 2.40, a-2) "MeIOT HHcTpYMeHTbl 06-
wero tla3Ha"leHMSI (<»pe3bl, pa3BepTKH, npOTst)KKM H .D.p.). nepeTaLJHBalOTCSI
ntHf "0 la,'IHM'" nosepxHocTSIM
3aTLI':loBaHHLlc 3y6LH (pHC. 2 40, e) - y c»acoHHblX <ppe3, ncpeTa-
4HBaIOTC no nepeAHHM 1l0BepXHocTSlM" t.tTO 3Ha4HTe.nbHO Yllporn.aeT ne-
peTo4KY TaKHX HHcTpYMeHToB.
OCTpOKOHe'lHblH 3y6 tOpMbl 0 (pHC. 2.40) Mcnonb3YfOT .D.JUI <pacoH-
HblX <ppe3, Kor,na 3aTblJIOBaHHe He 06ecne l lHBaeT 60KOBbiX 3attHMX yrJ10B
)..10C I aTO\.JHOH Be;IH'-IHHbl. f1epeTa"lMBalOT TaKHe 3y6hSl no 3a,nHHM nOBep-
XHOCTjlM B cneu.MaJlbHblX IlpHcnoc06.neHHjlX.
OCTpOKOHe"lllblH napaOOJlH"IeCKHH 3y6 a (pHC. 2..40) - paBHo-
IIpO"lHbIH M3rM6y B J1f060M ce4eHHH no BbICOTe. CnHHKa ero Olfep1.feHa n<J
252
P a 3 0 e J1 2 n poeKmup06allue pe:»eylqux uHcmpYMellmo6
napa60J1e. BbJro.n.eH ,[(JUI Tj()J(eJlbIX pa60T C 60JlblllOH TOJIll{UHOH cpe33.
O.LtHaKO H3-38 IIH3KOH TeXHonOfHtfHOCTH (.llJ1j( Q>pe3epoB8HHH CTPYiKC4HbiX
KaHaBOK Tpe6yeTcj( CJJeQHaJIbH8j1 <»3COHH3jJ <ppe3a) Hcnonb3yeTC1I pe)JKo
Ero 3aMeHjJIOT 60nee npocTblM B H3rOT0BJ1eHHH YCUllellllbvw 3y6oM, cnH-
U04HaSi napa60J18 KOTOpOfO 38MeHeua J10MaHOH JIHHHeH (pHC. 2.40.. 6) .
OCTpoKolle 1 1HblH TpaneQHeBH.aHb1ii 3y6 6 (pHC. 2.40) j(BJljJeTCSI
uaH60J1ce TeXH0J10rH4HbIM. no np04HOCTH OH YCTynacT LlBYM np e .l1. hI JJY-
I.l\HM. C TaKHM 3y60M .neJ1aIOT HHc-rpYMeHTbl llJIj( LfHCTOBblX pa60T C
MaJ10H TOnll{HHOH cpe3a (Q>pe3bl, pa3BepTKH, npOT1I>KKH).
a
6
6
z
c:J...
o
e
r
3
Puc. 2.40. <I>opMa 3y6beB H cTpY)I(eqHDlX KaHaBOK
HeKOTopbIX MHorone3BHi1Hb[X HHcTpYMeHToB
252
Wai'YH B.1f Pe)Kyw."H HHCTpYMeHT
OCTpOKOHe'lHblH 3y6 tOpMbl 2 (pHC. 2.40) - 3TO TpaneIJ.HeBHAHbli1
3y6 C BorHYTOH CIIMHKOit B H3rOToaneHHH OH CJ10)J(Hee CBoero aHaJ10ra
I1pOCTO TpaneQHeBJ.I):{Horo, HO 06eclle1.111BaeT J1Y4UJHe ycnoBHSI AJUI p83Me..
LUeHHj( CTPY)f(KH, oco6eHHO CJ1HBHOH. I1cnoJ1b3YIOT AJ1j1 npoTDKeK Ii Pa3-
BepToK 60J1bllJOrO llHaMeTpa.
C uenblO nOBblweHHj( KpYTH.nbHOH jl(eCTKOCTH H npOtlHoCTH u.eJ1bHbIX M
COCTaBHblX CBepJI " 3eHKepOB HX 3y6bM npHJJ-alOT oc06YK> Q>OPMY B
nonepettHOM CetteHH" (pHC. 2.40, :JIC). noxo)l(YJO CPOPMY 3y6a H no TeM )Ke
IIpH4HHaM HMefOl MeT4HKH H pe3b6oHape3Hbie IIJJaWKI1. O.LlHaKO B ce4e..
HWHo, HOpMaJlbHOM K rJ1aBHOH pe)K)'weH KpoMKe, 3y6 no CYTH OCTpoKoHe4"
BblH C IIJIOCKOH IiJIM 3aTbljlOBaHHoH 3a,ltHeM nOBepxHocTbfO, no KOTOpOti
BblnOJ1Hj(IOT n epeTOt.J KY.
CTpy*e1JHaH KaHaBKa - 3TO Me)l(3y6be npOCTpaHCTBO, 06pa30BaH"
1I0e CJ1HH04HOH 11 nepeJJ.HeH 1I0BepXflOCTjlMH CMe)f(HbIX 3y6beB. <l>OpMbl
KaHaBOK B lIonepe4HOM ce4eHHH MO)f(HO BH,lteTb Ha pHC. 2.40. CB060t{Hoe
pa3MeeHHe CTpY)J(KH H He,nonymcHHe ee 3aw.eMneHHjI B KaHaBKe 06ec..
lJe4HBafOTCjJ Tpe6yeMblMH p83MepaMH cTPY)Ke4HOH KaHaBKH H npeAn04"
THTeJlbHOH <l>OpMOH ee )J.OHbIWKa, 04ep4eHHoro tl.yroH pallHyca, paBHoro
nO.,10BHHe ,l1HaMeTpa h CTp)')KeI.JHOrO BaJ1HK8 (CM. pHC. 2.39).
nO.nXO.abl K onpe,neJ1eHHfO onTHMa:lbHbiX pa3MepoB 3y63 11 cTpY)J(e4"
HOH KaH8BKH H3J10)J(eHbI paHee. HMCtOlllHecjI HCKJU04eHHS1 Bbl3B8Hbi CBoe..
06p83HeM KOHCTPYKl.{HH H YCJIOBHH pa60Tbi HeKOTopblX HHcTpYMeHToB.
l'aK, y cJ>acoHHblX 3aTblJ10BaHHb1X <ppe3, B TOM 4HCJ1e pe3b6006p83YIOInHX
" 3y6ope3HblX, BblCOTa 3y68 (pHC. 2.40, e)
h=h +k+r,
r.ae h - BblCOTa npo<»M.iIjI 3y6a <»pe3bl onpe)J,eJ1j1eMaji BblCOTOH IIPOQ>HJ1S1
.LleTaJIH; k - BeJIH4HHa 3aTbl.aOBaHHSI, 38BHCSlwaSl OT Bb16p8HHoro 3H8lJe..
HHSI 3a.nHero yrJla npH BepluHHe ( 1 0-12°); r - pa,nHYc ,ltyrH Ha ,nOHbllllKe
cTPY)Ke4HOH KaHaBKH.
BblCOTOM npoqntJ1j1 H3JleJ1HjI onpeJ.teJ1j1eTcSI BbICOTa 3y6a 3y60pe3Hblx
.L\0J16S1KOB, a J]J1HHa 3y6a - np04HocTblO Hocne CTa4liB8HI1j1, AonYCTHMoro
no YCJ10BHjlM T01.JHOCTH 3y6006pa60TKH. Pac4eTbi 3THX lIapaMeTpoB 1I0,a..
P06HO H3nO)l(eHbi B cnp8B04HOH J1HTep8rype no npoeKTHpOB8HHK> pe..
)KYIUHX HHCTpYMeHTOB [94; 124-] 27 H ,np.] (CM. cnHCOK JIHTeparypbl).
254
P a 3 () e II 2 flpoe1<.mUp06allue peJK'.,vullix ullcmpy..leJln1()(
Oco6ylO Y.L1J1HHeHHYfO <POPMY cTPY)KeLiHOH K8HaBKI1 (pHC. 2.40, .J) .LIe-
.n81OT Y HHcTpYMeHToB, o6pa6aTb[B81OWHX upepblBHCTble nOBepXHOCTM..
HanpHMep, Y npOTjI)KeK, KorA8 06pa3YIOTC He O)J,HH.. 8 HeCKOJlbKO CTPY-
>KeLJHbIX B3J1HKOB, KOTopble )J,OJ])KHbl CBo60,ltHO pa3MeCTHTbCjJ B KaHaBKe.
TaKaSi €popMa CTpY)J(elJHOH KaHaBKH HCnOJlb3YCTCS1 H TOrD,a., KOr.Lta He06xo-
LlHMO no KaKHM-JIH60 npH1.JI1HaM YMeHblllHTb 4HCJ10 O)JJIOBpCMeHHO pe>KY-
UHX 3y6beB: He.nOCTaT01.JHaji MOUJ.HOCTb CTaHKa, nJ10XO" AOCry" CO)l( B
30HY pe3aHHjI H ,Z:\p.
I1CKJlI01.JeHHe KOHeHTpaTopOB H8npS1lKeHMH IIPH OOpMJleHHH CTpY)Ke1.l-
HOM KaHaBKH 06ecnet.1I1BaeTCjf nJlaBHOM <pOpMOH (6e3 OCTpblX yrJ10B) nepe-
xo.aa OT O.nHOH nOBepXHOCTH K .lI.pyrOH.
KOHTpOJIbHble BonpOCbl
1. Tpe60BaHHjI K p83MepaM H Q>opMe 3y6beB, a TalOKe CTpY)Ke4HbIX
KaH8BOK pe)J(YlUHx HHcTpYMeHToB.
2. <l>OpMbJ 3y6beB pa3;IH1.JHbIX HHCTpYMeH rOB
3. MeTo):{bI onpe,aeJleHHj( np01.JHOCTH 3y6beB.
4. B.l1HSlHHe 1.JHCJ1a 3y6beB H8 IlpOH3Bo,Z:\HTeJ1bIlOCTb peiK)'WHx HHCTpYMeHToB.
5. MeTo):{HKa OllTHMH3aUHH lUara 3y6beB UHJ1HHApH4ecKdM €ppe3bl 110 HH-
TerpanbHoMY KpHTepHIO OnTHM8J1bHOCTH: MHHHMYMY npHBCD,eHHbIX
3aTp8T Ha onepaUHH MCnOJlb30BaHHj( Q>pe3bl.
2.2.7. OnpeAeJleliHe ra6apuTHbiX pa3McpOB
H 4»OpMbl pa6o'leii '1aCTH
<I>opMa Tena pa60'-feH '-faCTH, ra6apHTHbJe pa3Mepbl HHcTpYMeHT8 (l1H-
8MeTp, ,anHHa, illHpHHa, T0J11.1U1Ha MJIM DblcoTa), a TaK)Ke pa3Mepbl Ii <popMa
pe)K)'1.1.lHX KOHT)'pOB 04eHb p83Hble )]Jlj1 HHcTpYMeHToB p83HbiX TMIIOB,
pa3MepOB H YCJ10BHH pa6oTbl. TeM He MeHee MO)J(HO Bbl,aeJIMTb 06UtHe
npHHLl.HllbI H no,aXOL\bl K pemeHHIO 3THX 3aD-att ,ltJ1S1 HHCTpYMeHTOB .L1BYX
THnOB, npHHQHnHaJlbHO pa3HbiX no clIoco6y <l>opMo06pa30B8HHjJ o6pa6o-
T8HHbiX nOBepXHOCTeH .aeT8J1H:
1) HHcTpYMeHToB co CTaH04HbiM 06eclle4eHHeM pa3MepOB o6pa6oTKM..
KOf,Z:\a HHCTpYMeHTbl CBOH pa3Mepbl H <}>OPMY He nepeHOCSIT H8 06pa-
60TaHHYIO ,Z:\eTaJlb; p83Mepbl H <}>OpM8 ):{eTaJIH 06eCne1.fHBalOTcjJ Ha-
CTpOHKOH CTaHKa It KHHeM3THKoH pe3aHHjI (pe3Ubl H pe3bl 061ltero
Ha3Ha1.feHHSI );
255
Wary" B.M PeJKynudi HHCTPYMeHT
2) MHCTpYMeHTOB C HHCTpYMeHTHblM o6eCneI.JeHHeM pa3MepOB 06pa60T-
KH: pa3Mepbl MHCTpYMeHTOB H Q>opMa HX pe)KylltHX KOHTypOB nepeHO-
Cj(TCSI Ha 06pa60TaHHYlO J].eTaJ1b (cBepJla, 3eHKepbl, p83BepTKM, npo-
TS1)1(KM., <}>acoHHble MHCTpYMeHTbl4j B TOM 4HCJIe 3y6ope3Hbie H pe3b6o-
Hape3Hbie ).
<DopMa pa60"leH QaCTI1 CTaHAapTHblX H JJ.pyrHx WHpOKO npHMeHHeMblX
HHCTpYMeHTOB XOpOllIO H3BeCTHa. KOM6HHHpOBaHHbie MHCTpYMeHTbl ,DJ1J1
OAHOBpeMeHHOM HlIH nOCJJe.nOBaTeJIbHOH 06pa6oTKH HeCKOJJbKHX nOBepx-
HOCTeH KOMnOHYIOTCSI 113 e,nHHHI.JHbIX HHCTpYMeHTOB, 06'beJ1HHJleMbIX e,.QH-
HblM KQpnYCOM, qTO H onpe):\eJ1J1eT HX $OPMY, npe,nCTaBneHHe KOTOpOH
OC06blX 3aTPy,aHeHHH He Bbl3blBaeT. <I>opMa Tena pa604eH 4aCTH MHCTPY-
MeHTOB COBepllIeHHO HOBOH, OpHrHH8J1bHOH KOHCTPYKlJ.HH 38BHCHT OT npl1-
HSlTblX KHHeMaTHKH H cxeMbl pe33HHSI.
06ll\MMH ,anj( 06eHX "'PYflII HHCTpYMeHTOB H HC4epllb1BaK>lIU1MH .QnjJ
nepBOH rpynnbl SlBJUUOTCSI C;le)]YIOHe Tpe60BaHHj(:
a) ,ltOCTaTOLJHaj( IIp04HOCTb H )KeCTKOCTb Tena;
6) B03MO)J(HOCTb JJ.ocTyna K 30He 06pa60TKM H 1I0.,1HOTa 06pa6oTKH 3a-
lIaHHblX nOBepXHOCTeH;
B) BO'3MO)KHOCTb HCnOJIb30BaHHH Ha Bb16paHHOM MeTa.aJlOpe)Kyw.eM
CTaHKe:
r) B03MO>KHOCTb M'3rOTOBJ1elU1S1 B KOHKpeTHOM MHCTpYMCUTaJlbHOM Qexe;
Ll) OIlTHM8J1bHOCTb p33MepOB no KpHTepHIO npHBe.nCHHbIX 38TpaT Ha one-
pal1HH HcnO;lb30BaUHjJ HHCTpYMeIiTa.
PeweHHe 3aa'l no nYHKTaM Q-2 TpYAHOCTeH He Bb13bJBaeT. )J(ec-
TKOCTb 11 IIp04HOCTb TeJla HeCTaHAapTHblX HHCTpYMeHTOB paCC4HTbIBa-
IOTCjJ a TeJ10 CTaH,ltapTHbIX, onTHMH3HpyeMblx ,nJ1R KOHKpeTHOH onepaUHH,
Bbl6HpaeTCJI no raCT, TaK KaK ero lIapaMeTpbl He TOJlbKO paCC"IHTaHbl,
HO H 3KcnepHMeHTaJIbHO npOBepeHbl.l{ocrynHocTb It nOJ1HOTa 06pa6oTKH
OlJp e .l1eJ1j(IOTCR pa3MepaMH o6pa6aTbiBaeMbiX nOBepXHOCTeH4j KOHCTPYK-
LlHeH t.{eTaJIH H 38)f(HMHOrO npHcnoc06JleHHJI. TaK'I MHHHMaJ1bHaSl J].JlHHa
pa604eH 4aCTH CBepJ1a ,nOJ1)f(Ha 6blTb paBHa rJ1y6HHe CBepJ1eHHjJ nJIIOC
pacc rO»HHe OT BepXHero Topila KOHLlYKTopnOH BTYJIKH npMcnoc06neHHSI )..\0
BepXHero TOPQa 06pa6aTbiBaeMoro OTBepCTMjJ lI.afOC )].JIHH3 nepe6era
IIJIIOC 31ulac AJUI 06eCneQeHHSl BblBO)J.a CTPY>KKH Ha)..l KOHAYKrOpHOH nJ1H-
10M. t:(.aHHa LU 1J1H BJJ.pH\jeCKOH <ppe3bl HJIH Ha60pa <ppe3 4)'Tb 60JlbllIe WH-
256
r
P a 3 0 e Jl 2. npoeKmupo6aHue peJK:ylilux UI/CmpYMeHmotJ
pHHbl <ppe3epyeMoH nOBepxHocTH H T.)].. MeTaJJJlOpe>KYInHH CT8HOK
OrpaHH1.JMB8eT, KaK npaBHJIO, HaH60J1bWHe pa3Mepbl TeJ1a HHcTpYMeHT3
HanpHMep, H8H60nbwHH D:HaMeTp l.JepBS4f10H 3y6ope3HoH <ppe3bl, HaH-
60J1bWYfO AJIHHY npOTSlJKKH. Pa3Mepbl pa604eM 4aCTH Ii ee 3.neMeHTOB
ltOJ1)KHbl 6blTb TaKHMH, 4T06bl I1HcTpYMeHT MO)KHO 6bJ.,'lO H3rOTOBHTb H8
o6opy,noBaHHH, HMelOw.eMCSI B HHcTpYMeHTaJ1bHOM u.exe.
OnTHMH3anHH pa3MepOB p3601.JeH 1.J8CTH no KpHTepMfO npHBe.neHHblx
3aTpaT - 3a,na1.Ja 6oJ1ee CJlOJKHaJi. PacCMOTpMM nOAXO,lJ.bJ K ee pemeHHtO
H3 KOHKpeTHblx npHMepax.
be3 YQeT8 ):{ocryna K 30He 06P860TKH MHHHM8J1bH8S .nJIHHa pa60-
4C" 48CTH CBepJI8 p8BHa rJly6HHe CBepJleHH'i nJ1fOC J].B8-TPH .nH8MeTpa.
3KoHoMH4ecKH BblrOttHaS ttJ1HHa 60J1bWe MHHHM3J1bHOH H8 BeJ1H1.JHHY
CTa4HBaHHj( npH nepeTOI.JK8x. K83aJ10Cb 6bl, lIeM 60nbwe .lJ.oI1HHa., TeM
60JlbWe nepeTo4eK AonycKaeT CBepJ10 H TeM BbIllle ero 3KOHOMI14-
HOCTb. 3TO 6bIJ10 6bI cnp8BeJ],J1HBblM, eCJ1H 6bl lie H3MCHSlJ1HCb BJ1e-
II"}}, cOnpOBO)KttatOl1J.He npou,ecc pe38HH». C YBeJ1HI.JeHHCM ttJIHHbl cBep-
,,1a YMeHbwaeTcR ero KPYTHJ1bHa» jKeCTKOCTb, YBe;'H4MBaeTcjI aMI1J1H-
Ty.aa KPYTHJ1bHbIX K0J1e63HHH, " CTOHKOCTb cBepn3 CHH)J(aeTCSI. J1orH4-
HO oiKHAaTb, qTO CYIUecTByeT noporOBoe 3Ha1.JeHHe AHHHbl, 38 KOTOpblM
YBeJIHI.JeHHe 4HCJI8 nCpeT01.JeK 3KOHOMH4eCKH HeBblrOlUIO H3-3a pe3KO-
ro CH")I{eH" CTOMKOCTH CBepJ1a. 3aTpaTbi H3 HHCTpYMeHT Hero nepe-
TOlJKY, OTHeceHHblC K OAHOH 06pa6oTaUHOM ,l:lCT(L1H, lIa4HYT B03pac-
T8Tb. PeWHTb 31)' 38,aallY CJ10JKHO, He06xOllHMbr cnellH8JlbHbie HCCJle-
,aOBaHHSI.
3Ha4HTeJlbHO 60JlbWe npOTHBope4HH np" 0IlTHMH3al.lHH ttH8MeTpa U,H-
jIHHttpH1.feCKHX <ppe3. C OAHOH CTOpOHbl, YBeJIHI.JeHHe AH8MeTpa <ppe3bl
nOBblW3eT CTOHKOCTb HJ1H CKOpOCTb pe38HHj( npH HeH3MeHHOH CTOHKOCTH,
YBeJlH4HBaeT ttHaMCTp noca):{04Horo OTBepCTHj(, a CTaJlO 6blTb, )J(eCT-
KOCTb onpaBKH, n03BOJIeT pa60T8Tb C 60J1bUJHMH 1I0):{8l1aMH, YBeJIH4HBa-
eT IfHCJ10 OJ,.lHOBpeMeHHO pe)KYUtHx 3y6beB. Bce 3TO CIIOc06cTByeT nOBbl-
rneHHIO npOH3BOAHTeJ1bHOCTH HHCTpYMeHTa. C .npyroH CTOpOHbl, C YBeJlH-
1.teHHeM AHaMeTpa paCTeT BpeMH Bpe3aHHH (naAaeT npOH3BOAHTeJlb-
HOCTb), YBeJIH4HB8eTC» pa,aHaJlbHoe 6HeHHe PC)f(YWHX KpOMOK (CHH)I(aeT-
Cst CTOHKOCTb $pe3bl), paCTeT MOlll.HOCTb pe3aHHSl, nepBOHa4a.;IbHaSl CTO-
HMOCTb <ppe3bl H CTOHMOCTb nepeT04eK, 4TO H8np8B.neHO B CTOPOHY
93aK 2522
251
WacYH B 11. Pe*yw.HH HHCTpYMeHT
YBeJIH1.JeHH» npHBeLteHHblX 38Tp8T. Pa3peWeHMe 3THX IIpOTliBOpe4HM B03-
MO)KHO H8 OCHOBe 0llTMMI13aUHOHHOM MO,LteJ1H 110 KpHTepHIO MHHHMYMa
npiiSClJ.eHHblX '3aTpaT. rOTOBOH Mo)].eJ1H HeT, ee Heo6xoJJ.HMO pa3pa6aTbl-
B8Th HJlW pewaTb 0llTHMH3aUHOHHYlO 3a.llat.ty MeTO,[tOM npH6J1MjI(eHHH,
H3MeHjlj( C onpe.l1CJ1eHHbiM warOM 3Hat.teHM" apryMeHToB, npMBe,aeHHbiX K
ce6eCTOHMOCTH BblnOJ1HjleMOM OnepaLl.HH, K8K 3TO .aeJ18J10Cb npH onTHMH-
38UHH UJar8 3y6beB MHc-rpYMeHT8 (CM. n.2.2.6).
fio,ao6Hble onTHMH3aQHOHHble 3a.na'"lH ueJ1eC006pa3HO pelllaTb AJUI
HHCTpYMCHTOB, HCn0J1b3yeMblx B KpynHocepHHHOM M M8CCOBOM npoH380A-
CTBe, Ol.\eHHB l10nOJJHHTeJ1bHO BJlHj(HHe ewe OAHOro npHBXOA»ero t}>8KTO-
'" "
pa - pa3HHUbi B CTOHMOCTH Cnel.{HaJlH3HpOBaHHOH H CTaHJ].8pTHOH KOHCT-
PYKLlHH HHCTpYMeHT8. H3rOTOBJ1eHHe CTaHl1apTHblX HHCTpYMeHTOB opra-
HH30B3HO Ha OCHOBe MaCCOBoro npOH3BOJ,.J.CTB8. TaKHe HHCTpYMeHTbl B
.l1Ba-TpH p83a ;J.eweBJ1e CneUHaJIH3HpOBaHHbIX, BblnYCKaeMblX He6oJ1bWH-
MH cepHj(MH, TeM 60J1ee B YCJ10BH}1X HHCTpYMeHT3JlbHOrO uexa Ma-
lllHHOCTpOHTeJlbHOrO 3aBona.
)V1j( HHCTPYMeHTOB BTOpOH rpynnbl, nepeHOC}1I.1.{HX caOH pa3Mepbl Ha
)..{eTMb, KpOMe pemeHJUI YK833HHbIX 3a,lta1.f, onpeAeIUllOT Q>OPMY H p83Me-
pbl pe)K)'WMX KOHT)'pOB H8 OCHOBe pa3MepOB npOQ>HJUI 06pa6oT8HHbiX
,lJ.eTa.,1eH C Y4eTOM cnoco6a nepeHoca p83MepOB.
KOHTpOJlbHbJe Bonpocbl
1 Tpe6oBaHHj( K p83MepaM H Q>opMe pa604eM ttaCTH pe)K)'uU1x HHCTPY-
MeHTOB, no-pa3HoMY $OpMHpYIOWHX pa3Mepbl H OPMY 06pa60TaHHblx
nOBepxHocTei%.
2. Cnoc06bl pe3J1H3aQHH Tpe60BaHHH K pa3MepaM 11 opMe pa604eH
4aCTH HHcTpYMeHToB.
3. nOJJ.XOJJ.bl K onTMMH3aUHH pa3MepOB pa60LfeH ttaCTH no KpHTepHIO
npHBe)..{eHHblX 3aTpaT.
2.2.8. OnpeAeJleHHe pa3MepOB H tOpMLI
npOH3Bo,aHIUHX KOHTypOB
2.2.8.1. 06IUHe 1I0JlO2(eHHR
<I>oP.Ma H pa3MepbI pe)l(Yll1HX KOH1)'pOB $acoHHbIX HHcTpYMeHToB, <l>op-
MHPYIOWltX nOBepxHoCTb o6pa6aTblBaeMoH ,neTaJ1H MeTOAOM KonHposa-
HHSI (<j)acoHHble pe3l(bl, tj>acoHHble <ppe3bl t\J1 o6pa6OTKH J1HHeMt.taTblx
258
P a 30 ell 2. llpoeKmUp06GIIUe peJlC}'Ufux ullcmpYMeHm06
ltOBepXHocTeii), H3MepeHHbie B HOpMaJ1bHOM HJ1H paJ],MaJ1bHOM Ce1.JeHHH
3-4 (pHC. 2.41), OTnMl.JaIOTC» OT HOpMaJlbHblX pa3MepOB 1-2 .aeT8J1H 113-
'a H8J1Mt.JHSI Y HHCTpYMeHTOB nepe,ltHHX H 3aHHX yrJ10B. ECJ1M y MeT4HKOB
1{.:1j( Kpene)KHOH pe3b6bl 3THM neCOOTBeTCTBHeM npeHc6perafOT no npH4MHe
J\.lan 0 CTH (MMble 60KOBbie 3a,nHHe yrJlbl no npo<»wlIo pe3b6bl MeTttMKa He
lHOCSIT 60J1bWHX HeCOOTBeTCTBHH npo<j)HJ1eH), TO WISI cpaCOHHblX pe3UOB Ii
(pe3 BblnOJ1HjJIOT cneUHaJlbHbJe KoppeKUHOHHble paCt.JeTbl.
a
II
PIiC. 2.41. HecooTBeTcTBne p83MepoB pe*ym.ero KOH1)'pa $acoHHoro pe'3ua (a)
M pe3bl (6) npO<pHJ1JO o6pa6aTbiBaeMoH J1eTMM: 1-2 - rJJy6MHa npOMnJl
.lleTaJTH; 3-4 - fJly6MHa npo€»JiJul HHcTpYMeHTa B HOpMaJ1bHOM CeqeHHH.
1-3 - rny6HHa npo€»MJUI HHcTpYMeHTa no nepellHeH nOBepxHocTH
<t>OpMbl pe)Kyu.I.HX KOHTYPOB HHcTpYMeHToB, pa6OTal:OlIU1X 110 MeToAY
06KaTKH (o6KaToLlHble <j>acoHHble pe3Ubl, o6KaTotJHbie 3y60pe3Hbie HHCT-
pYMeHTbl, HanpHMep, t.JepBjJ4HbIe tPpe3bl, )J.0J16KH H ,ltp.) ollpe.aen»fOTc
orM6aJOl1(eH pSl,na nocne)J,OBaTeJ1bHbIX n0J10)KeHMH KOHlypa )J,eT31IH OTHO-
CHTenbHO HHCTpYMcHTa. n03TOMY napaMeTpbl npoQ>HJ1j1 HHcTpYMeHTa H
H3,neJ1HjI no Ha\.laJ1bHblM nOBepxHocTSIM (Ha\.laJ1bHaSi OKPYiKHOCTb )J.OJl6S1Ka")
Ha1.faJ1bHaSl npllMa» €ppe3bl), no KOTOpblM ocyweCTB.n»eTc» B3aMMHoe
2 5
WaZYH B.H Pe)l(YIl1HH HHCTpYMeHT
nepe KaTblBaH H.e 6e3 CKOJ1b)l(eHHSI H3AeJ1HSI H MHcTpyMeHTa B npOu.ecce
pa60Tbl, paBHbl. BblCOTbl npO<}>HJIeH H3,neJ1Hj( H HHCTpYMeHTa, OTC1.JHTaH-
Hble OT '3THX nOBepXHOCTeH, TalOKe COOTBeTCTBYfOT ,nPyr ltpyry. O,nHaKO
HaJll14He nepe,nHHX H 3aD.HHX yrJ10B Y HHCTpYMeHTOB 3Toro KJlacca npHBHO-
CHT OTKJlOHeHH» B pa3Mepbl npOHJUI o6pa6aTblBaeMOH lteTaJ1H, aHMO-
rHt.tHO TOMY, KaK H Y HHCTpYMeHTOB, pa60T31Oll\HX no MeTOAY KO"HpOBa-
HMR. 113-3a CJ10)KHOCTH IIPOHJ1HpOBaHHjI H oc06eHHO H3rOTOBJ1eHHjI 3y6o-
pe3HbiX HHCTpYMeHTOB KOppeKl1.HOHHble pact.teTbl npo$HIUI He BblIlonHsnOT,
a CTpeMjlTCj( OrpaHH1.fHTb BeJIH"IHHY nepe,nHHX Ii 3a)..(HHX YI:JIOB. TaK, J])1j(
oc06o TO"lHbIX 1.fepBaI.JHbIX <ppe3 nepe,nHHH yrOJ1 H83Ha1.falOT paBHblM HynlO
H YBeJIH4HBalOT JJ;HaMeTp <ppe3, "ITO TalOKe cnoc06cTByeT nOBblweHHIO
T04HOCTH o6pa6OTKH. Y TO"lHbIX ,nOJl6j(KOB nepeJJ;HHe H 3a,ltHHe yrnbl He
Ha3Ha4alOT 60Jlee 5 H 6 0 COOTBeTCTBeHHO.
TaKHM 06p330M.. n3paMeTpbl npo<»Hnjl HHCTpYMeHTa B HOpMaJ1bHOM
Ce1.JeHHH, B IlJIOCKOCTH nepe)J.HeH rpaHH HJIM ApyrHx HanpaB11eHMJlX, Ollpe-
LteJ1S1eMbIX npOH3BO,LtCTBeHHoM ueJleco06p33HOCTbfO (Y,l.106CTBO H3rOTOBJJe-
HHj( HHCTpYMeHTa "JIM KOHTpOJ1j1 ero napaMeTpOB), paCC1.JHTbIBaIOT no
napaMeTpaM H3,neJIHJI C Y4eTOM KHHeMaTMKH npOl..{eCca pe38HHSI H HCKa-
)l{eHHM, npHBHOCHMblX nepe,nHHMH H 3a)..lHHMH yrnaMH HHCTpYMeHTa. O.Q-
u OJ
tlaKO TaKHe paClJeTbI He rapaHTHpYfOT nonY4eHHjI ):leTaJ1eH 38)J.aHHOH T01.f-
IIOCT". TOI.fHO paClJeTHblH npO<»Hnb He BCer,lt8 MO)KHO 06eClle4HTb npH
H3rOT0BJ1eHHH HHCTpYMeHTa, ero npHXO,lJ.HTCSl ynp01.l\aTb. KpOMe Toro,
TOlfHOCTb 06pa6oTKH 3aBHCMT He TonbKO or T01.:lUOCTM p83MepOB H <»OpMbI
pe)J(YIUero KOHrypa HHCTpYMeHTa, HO H OT SlBJ1eHHM, COnpOBO)l{):{alOl.1J.HX
npouecc pe38HMj(: KHHeM8THLJeCKMe norpelllHOCTH, onpe.neJlSleMble CTaH-
KOM; 6HeHHe pe)KYIJ..tHX H K8J1H6pYfOIUHX KpOMOK HHCTpYMeHTa B pa60Te,
He3aBMCHMO OT npMLJHH, ero BbI3bIBalO[l{HX (6HeHMe KpOMOK OTHOCHTeJ1bHO
1l0ca.Q04Hb1X MeCT HHCTpYMeHTa, 6HeHMe WnHHAeJlSl CT8HKa); ynpyrHe H
nJ1aCTH'-leCKHe .ae$opMaM'" B npou.ecce pe3aHI-iSl, no-pa3HOMY npOSlBJ'nHO-
WHecSi B KOHKpeTHblX ycnOBH»x pa60Tbi B 38BHCJiMOCTH OT )KeCTKOCTH
TeXHOJIOrHLJeCKOH CHCTeMbI, YCJlOBHH CM83KM H OXJJ8iK,AeHHSI HHCTpYMeH-
Ta, ypOBHSI 3J1eMeHTOB pe)KHMa pe3aHHSI, CBOHCTB o6pa6aTblBaeMOr()
MaTepHana, CTeneHH 3aT)'nJIeHHOCTH HHCTpYMeHTa, H ueJlblH pj(,Lt .npyrHx
CJIYLJaHt!bIX $aKTOpOB, Y4eCTb KOTopble Ha CTa,n"H IlpOeKTHpOB8HHj( MO)K-
HO TOJ1bKO Ha OCHOBe cpeltHeCTaTHCTHt.teCKHX ,n8HHbIX, npHBOJl,HMblX E
CnpaBO"lHOH J1HTepaTYpe. YTO"lHeHHe MO:>KeT 6blTb nOJ1YQeHO B KOHKpeT-
260
P a 30 e Jl 2. npoeKmUpOeQJlue pe:m:yulux UJ/cmpYMeHm08
HblX YCJIOBHBX 3KCnJlyaTau.HH H 3KOHOMMtteCKH onpaB)J.aHo B MaCCOBOM
npoH3Bo)J.CTBe.
BJ1I1BHHe OAHoro 113 BBIleH"", COnpOBO)K,lJ.atOllJJiX Ilpoecc pe3aHHSI, Ha
paC4eT HCnOJ1HHTeJ1bHbIX p83MepOB HHCTpYMCHTa paCCMOTpHM Ha npHMe-
pc p83BepTKH. nYCTb H - nOJle )J.onYCKa Ha H3rOTOBJleHHe OTBepCTHjJ
(pHC. 2.42), 8 0 - AonYCK H3 ;J;H8MeTp OTBepCTHjJ. TOI:Lla d o6 - HaH-
60,,1bWHH n p eAenbHblH ,LtHaMeTp OTBepCTHSI, 8 d - HaHMeHbWHH npe-
OM
,Lte.l1bHblM )(HaMeTp. 'lfT06bl He nOJlytJHTb 6p8Ka 113-38 pa36HB8HHjJ4\ KOTO-
poe t.taIne Bcero HMeeT Mec-
TO "PH pa3BepTbIB3HHH, HaH-
60J1blllHH npe,LteJ1bHbIH AHa-
MeTp HOBOH pa3BepTKH d p6
).J.OJ1)KeH 6blTb Mellbllle HaM-
60JlblllerO ,LtHaMeTpa oTBep-
CTH}I Ha BeJ1Ht.fHHY M3KCH-
MarlbHO B03MO)KHOrO pa36H-
Ball"}! P . n03TOM Y Be p x-
max
HSISI rpaHHu.a ab nOJ1}! ,LtOnyc-
Ka Ha llH3MeTp p83BepTKH
JJ.OJ1)KHa paCn0J10)KHTbC}!
HH)I{e BepXHeH rp3HHUbt AB
nOJ1jJ ;J;OnYCKa OTBepCTH}! Ha
Be IHttHH Y P . HH)KHjJjJ rp a-
rnax
HHU.3 ef nOJ1jJ ,ltOnYCK8 H3 )J;H-
aMeTp npe,l..teJ1bHO CT04eHHOH,
'3HOWeHHOH H 3aTYnneHHO"
pa3BepTKH ;J;OJI)KHa 6blTb HI1)Ke HH)KHeH rp3HHl.{bl 00 1I0J1}! 1l0nYCKa OT-
BepCTHjJ H3 BeJ1H1.JHHY MHHHMaJIbHO B03MO)KHOrO pa36HBaHI1B P mm ' t.fT06bl
AHaMeTp o6pa60TaHHOrO OTBepCTH.SI He BblWeJ1 33 npe.nenbl HH)J(HeH rpa-
HI1U.bl 00 nOJljJ AonycKa B cJlyqae MI1HHMaJ1bHOrO pa36HBaHHSI oTBepcTHSI,
T.e. He 6blJI MeHbwe dOlt,.. npM 3TOM )J.HaMeTp npe)1.eJ1bHO H3HOUleHHOH H
3arynJleHHOH p83BepTKH
A
Jj
a
8
-
O..g
H
t
Hp cf
.
o
I
):)
e
'6
PUC. 242
none JJ:onycKa H3 DHaMeTp pa3BepTKH
d =d -P
pu OM mm
nO.l1HbiM ,nonYCK Ha ,lUtaMeTP p83BepTKH
8 =d -d =8-P +P
p p6 pu 0 max mm'
261
Wa?yu B 11 PeiKYWH" HHCTpYMeHT
a 1l0JIHOe none AonYCKa pacnOJJO>KeHO Me)K.nY rpaHHuaMH ah H ef
4aCTb ero H BblJ,teJ1S1IOT H8 H3rOTOBJleHHe pa3BepTKH, 3 4aCTb 11
p
OCTaBJ1RIOT H3 H3HOC. no)). M3HOCOM nOHHM31OT He TOJ1bKO YMeHbllleHHe
JtMaMeTpa p33BepTKH H3-3a ct>H3H4eCKoro HCTHp3HHSI (OHO He6oJ1bllJOe)
H nepeT04eK, HO H no npH4HHe YMeHbweHHSI D.HaMeTp3 OTBepCTHSI B
pe3YJ1bTaTe YBeJ1H4eHHSI ynpyroro BOCCT3HOBJ1eHMSI o6pa6oTaHHOH no-
BepxHOCTM, Bb13B3HHoro pOCTOM oKpyrJleHMSl pe>KYWHx KpOMOK pa3Bep-
TKH np" ee 3aTynJleHHH.
npe,aelIbHblMH 3Hat.feHHSlMH -aHaMeTp3 HOBOH pa3BepTKH SlBJ1S1JOTCSI
d 6 H d .
P I'M
C TO....KH 3peHMSI l1oTpe6HTeJUI )KeJ1aTeJ1bHO HMeTb 60J1blllHH .lJ.OnYCK H3
H3HOC, 3 C TOtJKH 3peHMSI H3rOTOBHTeJlSl - Ha H3rOTOBJ1eHHe. 3TO npoTH-
BOpettHe p83pe1ll3eTcSI nyreM KOMnpoMHcca, 06ecne4MB3fOwero HaH6o-
.nee BblCOKYfO 3KOHOMHt.fHOCTb HHcTpYMeHTa, T.e. H83HaqeHMeM T3KOro
COOTHoweHMSI Me)KJJ,Y ,lJ.OnycK3MH H3 H3rOTOBJleHHe H H3HOC, npH KOTOpOM
06ecne4HBaeTCSI MHHHM3J1bHbIM ypoBeHb 3arpaT, CBSl3aHHbiX C ee H3ro-
TOB.aeHHeM 1-1 3Kcn.nyaTaU-Heii. CpeAHeCTaTHCTH1.JeCKHe 3HaQeHHSI 3KOHOMH-
LfeCKH OnpaB,LtaHHbiX L{OnYCKoB H3 )1HaMeTp pa3BepTOK IIpHBO,nSlTCSI B
CT3HL{apT3x, a cpe,l..tHHe 3Ha4eHHSI P max H P mtn - B cnp3B04HOH J1HTepa1)'pe
(P =5 MKM, a P =10-20 MKM, B 3aBHCHMOCTH OT AMaMe Tn 3 oTBe p -
mm max · t'
CTHSI). YT01.fHeHHble 3H34eHHSI pa36HB3HliSi MO)KHO n0J1Y4HTb TOJlbKO B
PC3YJlbTaTe HcnblTaHH" B KOHKpeTHblx YCJ10BHSlX p360Tb1.
Al 03HaKOMJleHM C CYUHOCTblO MeTO,ltHK p3ClfeT3 n3paMeTpOB pe-
)l(Y I.l\H X KOHTypOB HHcTpYMeHToB llepeHocSlUlHX CBOH pa3Mepbl H806pa6a-
TblBaeMblC )J.eT3J1H, paccMoTpHM UPHHUHIlHaJlbHble Bonpocbl paC4eTa He-
KOTOpblX H3 HHX.
2.2.8.2. PaC'IeT HCnOJlHHTeJlbHblX pa3MepoB .lIHaMeTpa CBepJI,
3eHKepoB, pa3BepToK H MeT'IUKOB
COBMecTHoe paccMoTpeHMe pact.JeT3 MHcTpYMeHToB .nJISI 3TMX Tpex
.., u
rpY1JlI npHHSlTO no TOM npOCTOH npH\lHHe, \lTO MeTOAHKH paC\.IeTa O\.leHb
IlOXO)KHe, npHt.feM 36COJlIOTHO O,LtHHaKOBbl AJ1S1 CBepJ1, 3eHKepOB H pa3Bep-
TOK.
PaCt.JeT HCnOJIHHTeJ1bHbIX pa3McpOB ,aHaMeTpa pa3BepTKM npHBe)..\eH
Bblllle (n.2.2.8. t). 1JTO K3C3eTCSI paCt.JeTa OTKJIOHeHHH ,LtHaMeTpa CBepJ1 H
262
P Q 3 iJ e Jl 2. npoeKmUp08QHUe pe:JICyulux uHcmpYMeHmo6
3eHKepOB, TO OH OTJlHQaeTCSI JIHlllb TeM, TO a6COJl1OTHbie 3H81.JeHHlI 3THX
OTKJlOHeHHH 60nbUJe, l.JeM J1J111 p83BepTOK., TaK KaK Tpe6yeMa1l T04HOCTb
o6pa6oTKH 3THMM HHCTpYMeHTaMH 3Hat.JHTCJlbHO HI1)1(e, lleM pa3BepTK8MH.
n03TOMY OK83aJIOCb B03MO)KHbIM 3TH OTKJIOHCHHSI ,ltJ1j1 CBepJI Cl1eJI8Tb
OJJ.HOCTOpOHHHMM. OT HOMHH8JlbHOro 3Hat.JeHMSI JJ.HaMeTpa OTKJ10HeHHJI
3a.nafOTCjI B TeJ10 HHCTpYMeHTa, T.C. B MHHYC. HanpHMep, Ha 4epTe)Ke
CBepn8 J..\HaMeTpOM 20 MM p83Mep 6YJ..\eT o603Ha4eH 0 20 _ 0052. Y I.JHC-
TOBoro 3eHKepa 1I0Jle ,AOnYCK8 lIa JJ.HaMeTp paCflOJIO)KeHO TaK )l(e, KaK H
Y pa3BepTKH c Y1.JeTOM pa36HBaHHSI, 3 y 3eHKepa no,rJ. nOC,,1e)::{YIOw.ee
pa3BepTblBaHHe nOJle ,aonYCK3 ne)KHT HH)I(e ..1MH"" 0-0 HOMHHaiJbHOrO
3na\.leHH pa3Mepa. 06a OTKJ10HeHHj( JutaMeTpa OTpHuaTeJ1bHble, npHLJeM
BepXHee OTKJ10HeHHe paBHO rap3UTHpOBaHHOMY (MHHHMaJ1bHOMY) npHnyc-
KY nOt:{ pa3BepTblB8HHe. ):(onYCKH H3 pa3Mepbl pa3BepTOK, 3eHKepOB 51
CBepn npHBO,l].j(TCjJ B COOTBeTCTBYlOll1HX CTaH,lJ.apTax.
PaClfeT OTKJIOHeHHH J..\HaMCTpOB pe3b6bl MeTtlMKOB OT.t1HLJaeTCj( OT
II pCJJ. b1t:tyrnH x paC4eTOB, XOTSI B DCHOBY 1I0JlO)J(eHbl Te )l(e co06pa>KeIlHSI:
U3H6oJ1ee nonHoe HCIIO.s1b30BaHHe nOJISI J],onYCKa Ha pa3Mep 06pa6aThlBa-
CMoro H3t:teJIHSI H Het:tonyw.eHHe Bblxoa 06pa60T8HHoro pa3Mep3 3a npe-
LtCJIbl 3Toro nonSi. nonHoe Hcnonb30BaHHe nOJlSl ).(onYCKa n03BO';Ij(eT MaK-
v
CHM3nbHO paCUJHpHTb onYCK H8 npOH3Bo,nSlW.HH pa3Mep HIICTpYMeHTa H
'reM C8MbiM 06nerlfHTb M3rOTOBJleHMC H YJellleBHTb HHCTpYMeHl HeJ\o-
l.yuteHHe BbIXO,Aa pa3MepOB o6pa60TaHHbiX J..\eTaJleH 3a Ilpe,l:leJlbl
YCTaHOBJ1eHHOI"O ,ltOnYCK3 - rap3HTMj( OT nOSlBJ1eHHj( 6paKa C06JlfO):{eHl1e
3Toro npHHI..{HlIa Y MeT4HKOB OCJ10)KHjJeTClI TeM, 4TO pe3b6a MHorOMcpHa
(lIapY)I(HbIH, Cpe,LtHHH H BHyrpeHHHH .lU1a1\1CTpbl, a TalOKe lilaI"' 11 1I0;JOBHHa
yr.na npoQ>HJ111), a npOH3BO,l:lCTBeHHbIH KOHTpOJlb Kpelle)KHblX pC3b6 pe3b6o-
BblMH K8.,1116paMM OrpaHH\fHBaeT oI1HWb HaPY)KHbIH, BHYl pCHIIMH H CpC,LtfU1H
.!1HaMeTpbl. OTKJ10HeHH» wara M 110JlOBHHbi yrJ1a npocp}'UUl Kpene)KHOH
pe3b6bl He HOPMMPYfOTCjJ H K8.,lH6paMH He KOHTpo.aHpYlOTClI, HO Ha CBHH-
lJl1BaeMOCTb napbl 60JlT-raHK8 6eccnopHO BJH1j(fOT.
npeJ..\CTaBHM ce6e, 4TO 60J1T BblnOJ1Hell T04HO 110 HOMHH8.,1bHbIM 3H3-
lJeHHjJM Bcex napaMeTpOB pe3b6bl, 8 y raHKH HOMHHanbHble 3Hat.teHHlI
,nHaMeTpOB pe3b6bJ 6e3 OTKJ10HeHHH, HO eCTb OTKJIOHeHHjJ llIar3 H n0J10-
BHHbl yrna npo<pHJ1S1 pe3b6bl. TaKOH HOMHH8JlbHbIH 60J1T, XOTSI OH H ro.ll-
UbI", He CBHHTHTCjJ C paCCMaTpHBaeMOM raMKOH. UI Toro 4To6bl CBHH-
263
WaZYH B.N. Pe)f(yw.Mii HHCTpYMeHT
4HB8HHe npOH301llJ10, Heo6xo)..tHMO YBeJ1HI.IHTb CpeAHHH )..lH8MeTp pe3b6bl
raHKH Ha Be.llH4HHY IIpHBeLleHHblX K HeMY OWM60K War3 11 nOJIOBHHbl yrna
npO<»MJ1j( pe3b6bl. nOBJUleTC», TaKHM 06P830M, nOHTHe «npHBe,aeHHbIH
Cpe.L(HHM .I1HaMeTp», OTJ1Hl.JalOlUHHCSI OT C06CTBeHHO CpeJ].HerO, HJlH npOCTO
CpeAHerO, H3 BenHI.IHHY ,aHaMeTpaJ1bHbIX KOMlleHCaUHH 01llH60K lU3ra If
n0J10BHHbl yrJ1a npO$HJUI pe3b6bl. AIUl 60J1Ta OH 60J1bWe C06CTBeHHO
Cpe,aHerO H8 3TY BeJ1HttHHY, a .z:VUI raHKH, Hao6opOT, MeHbWe.
Y 1.1 HTblB8.SI 1f3J10)J(eHHoe, nonblTaeMCj{ nOCTpOHTb nOlle AonYCKa H YC-
TaHOBHTb npe.neJlbHble 3H81.1eHHjI cpe,aHero J,tHaMeTpa pe3b6bl MeT4HKa.
nYCTb HIl - HOMHHaJIbHblH npo4>HJ1b pe3b6bl, Be-Be - BepXHj{,
8 ()t:-Oc - HH)J(HjJjI rpaHHI..1bl YCTaHOBJ1eHHOrO CT8H.QapTOM nO.,1j( ,!tonYCKa
Her lIa cpeAHHH AHaMeTp pe3b6bl ratiKM (pHC. 2.43), d 2 - HOMHHaJlbHbIH,
OH )Ke If MHHHMaJ1bHO ,nonYCTHMblH, cpe.QHHH ,!\H8MeTp pe3b6bl r8HKH, a
d - MaKCHMaJ1bHO AonYCTHMblH. no CTaHJ].ap1Y npOXOAHOH pe3b60BOH
_max
K(L1H6p-npo6Ka, nOBTopSUOUJ.M" ca6o" 60JIT C TOLJHO BblnOJ1HeHHbIMH HO-
MHH8.,1bHbIMH p33Mep3MH pe3b6bl, B TOM 'lHCJ1e C HOMHHaJlbHblM d 2 ,
J:\OJ1)J(eH CBHHTHTbCjI C KOHTpOJU1pyeMoH pe3b6oH. OH, TaKHM 06Pa30M,
OrpaHHLJHBaeT HaM MeHblUHM npeAeJJbHblH cpe-nHHH AHaMeTp pe3b6bI, HO
HC co6CTBeHHO Cpe.nHHM, a npHBe.neHHblH. HaHMeHblllHH npeJ:\eJ1bHbIM
c06CTBeHHO Cpe.D.HHH t{HaMeTp pe3b6bl raHKH, COOTBeTCTBYIOHH HaM-
\1eUbweMY npHBe.l1eHHOMY,
d 2 c min = d 2 + ( f p + fa) max '
r:l]e ( f p + fa) max - HaM60JIblUee 3Ha4eHHe AHaMeTpanbHblX KOMneH-
C3UHH B03MO)KHbIX OWH60K lllara Ii 110JIOBHHbi yrJ1a npOHJUI pe3b6bl
raHKH
):(JUI HaH6oJ1ee nOJ1HOrO HCIl0J1b30BaHHjI nOJ1S1 ,ltOnYCKa pe3b6bl r8MKI1
Heo6xoAHMO, ttT06bl MHHHMaJ1bHble 3Ha1.JeHH ee co6CTBeHHO cpe.lJ.Hero
.l1H8MeTpa 6blJ1H P aBHbl d 2 . 3TO B03MO)KHO 06eCnel.lHTb MeT4HKOM C()
c mm
cpe):{HHM J].HaMeTpOM pe3b6bl d 2 MM' MeHblUHM d 2 c min H8 BeJ1H4HHY MHHH-
MaJlbHO B03MO)J(Horo pa36HBaHHjI, KaK y p83BepTKH.
d 2 C MH = d 2 + ( f p + fa) max - P min ·
3TO MHHMM8.,1bHO ,llOnycTHMbIH cpe,!tHHM J].HaMCTp pe3b6bJ MeTLJHKa
CTano 6blTb, MeT4HKa npeAeJlbHO H3HomeHHoro. B COOTBeTCTBHM C 113J10-
)l(eHHbIM nOCTpOeHHSI AJ1 onpeAeJleHHSI n0J10>KeHHjI HH)I(HeH rpaHMLJ.bll-l
264
P a 30 ell 2. npoeKmUpOeQHUe pe:»eyulux U1lCmpYMeHmo6
1I0JIHOrO nOJ1$1 onycKa H3 cpe.nHHM ,nHaMeTp pe3b6bl MeT4HKa nOK83aHbl
O.[lHOHanpaBJ1eHHbIMH cTpeJIK8MH B neBoM 48CTH (pHC. 2.43).
.
HII Hilt @
cf
ON
Be
HCl
t
t: Dc
....
. Pm in
. g
'6 Os "-I .
U
. DB 'S
.....
8 "
(5-
h
Puc 2 43. CxeMa noneH .l10nyCKOB Ha HapY)KHbIH (d), Cpe.l1H HH (d 2 ) H BH)'TpeHHHH
(d 1 ) JJ.MaMeTpbl pe3h6bl MeT1IMKa. M - MeTtIHK, r - raMKa, 6. "'ft -- 1I.0nYCK Ha
H3HOC MeTtIHKa, P It P . - MaKCHMa..1bHoe H Ml1HH\1MbHOe P a36HBaHHe
max mlR
pa3MepoB;!p +1:.- .l1 M aMeTpaJ1bHble KOMneHcau,1fH OUIH6oK wara Ii nOJIOB1fHLI
yrJ1a npo£j)HJUI pe3b6bl raJiK"
HaH6oJ1bWHH npeJJeJ1bHblH pa3Mep Cpe,D,Hero l1H8MeTpa pe3b6bl r8HKH
d 2 rnax OrpaHH\utBaeTC HenpOXO,D,llbIM pe'3b6oBblM KaJl6pOM-npo6KOH. OM
HC 110JljJ(eH npOXO.lJ,HTh. Pe3b6a y 3TOI0 Ka..1H6pa KOpOTKaSl, Bcero 2-3
BHTK8., npO<}>HJ1b pe3b6bl TO)Ke YKopOt.JeH. OlllH6KM lllara H nOJlOBHHbJ yrJ18
IlpoqntJ1S1 pe3b6bl MaJlO CKa3bIBaIOTCSI H8 KOHTpOJ1e Cpe.llHCt"O lU1aMeTpa.
n03TOMY HenpOXO.llHOH Ka..1H6p np3KTH4eCKM orpallH4HBaCT HaH60.flbLUHM
npe,neJ1bHblH co6CTBeHHO Cpe,l]HHH ,1..tHaMeTp pe3b6bl raHKH. Cpe,nHHH ,nH-
26
lllazYH B.H Pe)K}'w,w" HHCTpYMeHT
aMeTp pe3b6bl MeT4HKa, 06eCne4HBafOllu,di TaKOn pa3Mep raHKH, ,LtOJIJKeH
6blTb MeHbWe ee BepXHerO npe,LteJlbHOrO pa3Mepa H8 BeJIHlfMHY M8KCH-
MaJlbHoro P 336HB8HHSI P :
max
d d -P.
2 M max 2 max max
BCPXHjJjI rpaHHua nOJlj1 ,nOIlYCKa Ha cpe,nHMH ,nHaMeTp pe3b6bl MeT1.fH-
Ka paCII0J10)KHTCj( Ha ypoBHe 2-2 (pHC. 2.43). nOJIY4HB, T8KHM 06P830M,
nO;IHoe nOJle ,nonycK8 Ha Cpe.l1HHM ,l..tH8MeTp pe3b6bl MeT4HKa, pacnpe.ne-
;IHM ero Ha H3rOTOBJleHHe H Ii H3HOC (Ha pHC. 2.43 38WTPHXOB8HO) T8K,
CM
f.J ro6bl npHBe.l1eHHbJe 38TpaTbi H8 onepaUHH Hcn011b30BaHHJI MeT4HKa
6bIJIH MM!lHMaJ1bHbIMH. npH 3TOM IIO,Q H3HOCOM IJOHHM81OT He npOCTO
YMeUbWCHHe d 2 OT Q>H3H4eCKoro HCTHpaHHjI, a r.,laBHblM 06p830M YMeHb-
weHHe d 2 Hape3aeMOH pe3b6bl no JlpH4HHe 33ryll11eHlul MeT1.JHK3 H YMeHb-
WeHHjI ero Cpe,D.HerO ,LtH8MeTpa nOC11e nepeT01.JeK 113-38 H8J1M4HSI 06paT-
HOM KOIIYCHOCTH no d'1..
3KoHOMH4ecKH Bblro,nHblH BapHaHT paCnpelJ,e11eHHJI nOJljI ,lJ,OIlycKa .a;UI
CpelJ.HMX YC110BHH npoH3Bo,nCTB8 cOBpeMeHHoro ypOBHH oroBopeH CT3H-
.1.1apT3MH. MCnOJIHHTe.,lbHble pa3Mepbl cpe.1.1Hero .aHaMeTp3 pe3b6bl HOBoro
MeT4HK3 (HaHMeHbWHH npe,neJlbHblH d 2 M mm H HaH6011bwHH npe.neJ1bHblH
d'") ) P aCC"IHTbIBaIOTCJI no cxeMe P Hc.2.43 no n p MBe,l..teHHbiM B cTafl,nap-
M max
Tax HH)KHeMY H BepXHeMY OTKJlOHeHHJlM. CT8H.Lt3pTH30BaHbl TaJOKe OT-
KJlOfleHHSI p33MepOB OCTa;lbHbIX napaMe-rpOB pe3b6bl MeTttHKa.
PC3b6a B r3MKe MO)KeT 6blTb Hape38H8 ,lt0 OCTpa: MaKCHM8.:lbHbIM
HapYiKHblH .LU1aMeTp pe3b6bl He or'paHHtJeu. n03TOMY 3y6b1l MeT4HKa
MorYT 6blTb OCTpOBepWHHHblMH. O.lUlaKO OTBO,a TeIlJlOTbl OT OCTpblX
aepWHH 3y6beB fl110XOH, B03MO)KHbl npH)f(OfH BeplUHH np" lllJIH<pOB3HHH
pe3b6bl. B pe3Y';lbTaTe CTOHKOCTb TaKHX MCT4HKOB HH3K3j1. J103TOMY Y
MeTl.fHKOB HOPMHPYIOT BcpXHee H HH)f(Hee OTKJlOHeHHjI HapY)I(HOrO ,ltH8-
MeTpa. nOJle )].oIlYCKa HHM orpaHH4CHO cBepxy H CHM3Y (pHC. 2.43).
BepxHee OTK..10HeHHe H COOTBeTCTBYlOllUd:i eMY MaKCHM8JJbHbIH H3PY)J(HbIH
lJ,HaMe rm d Bbl6H p alOT TaKHMH, \.fT06bl illH p HHa IL10ll(a)].KH C'" Ha Be p -
· I'" M max M
WHHax pe3b6bl MeTI.JHKa 6bIJ18 He MeHec 60 % lllMpHHbl n.HOll(8AKH C
HOMHHaJlbHoro IIPO<PHJUI pe3b6bJ. HHiKHee OTKJIOHeHHe H COOTBeTCTBYIOW.H"
CMY HaHMeHbLUHH npelJ,eJlbHblM HapY)KHbIM AHaMeTp d M mln MeT4l-iKa Ha3Ha-
4alOT TaK; 4T06bl P 83HOCTb d . - d 6bJJla ,ltOCTaT04HoH J,Ujj( KOMlleHca-
M man
'"
UHH H3HOC8 MeTI.fHK3 110 Hap)')KlloMy,nHaMeTpY IJpH MHflHM3.iJbIfOH Be11M4HHe
266
P Q 30 ell 2. npoeKmUp08QHUe pe:»cylilux ulIcmpY.MeHmO
pa36HBaHHSI P Hmin (pUC. 2.43). 3.Qecb orUITb-TaKH 6YJ1blllaSi AOIUI H3Hoca-
3TO He <pH3H4eCKHH H3HOC Ii YMeHbllleHHe Hap)')KHoro AHaMeTp8 pe3b6bl
MeTttHKa B pe3ynbTaTe ueperO\feK, 8 YMeHbllJeHHe HapY:>KHoro tJ,HaMerpa
pe3b6bl raMKH B CBSl3H C 38TYn;leHHeM MeTl.IHKa.
H8HMeHblUHH BHyrpeHHHH .LUi8MCTP pe3b6bl MeT4HKa He HopMHpyeTcSI
(pHC. 2.43). Pe3b6y MO)l(HO npope3aTb .110 OCTP3, \fero npaKTHlfeCKH HH-
Kor.na He 6blBaeT H3-3a 3aKpyrJleHHJI sepWHHbl pe3b6006pa3YJOl.1(ero HHCT-
pYMeHT8. HaH60JlblllHH BHyrpeHHHH AHaMeTp d} M max ( pHC. 2.43) ,ltOn)l(eH
6blTb MeHbllle HOMHHaJ1bHOrO BHYTpeHHero luaMeTpa d} pe3b6bt raHKH H8
Be.aHttHHY, HeCKOJ1bKO 6YJ1blllYJO nO.lJ.'beM8 BHTKOB pC3b6bl raHKH OT BCIIY-
4HBaHHSI BO BpeMSI ee Hape33HHSI. npH 3TOM d l M max OTC1.fHTbIBaeTCSI He OT
,lJ.OHbllllKa Bna)..tHH pe3b6bI, a OT T04eK COnpSlJKeHHjI .L1yrH Ha L\OHblWKe C
11 pSi M060LJH blM Y4acTKOM npo<pHJ1S1 ( CM. pHC. 2.43 ). H3HOC MeT1.JHK8 npH
HOpMHpoBaHHH d} He Y1.lHTbisaeTCSI<I) TaK KaK d J pe3b6bl <popMHpyeTcSI He
MeT4HKOM, a HHCTpYMeHTaMM, rOTOBSlWHMH OTBepc I HC IIOJt HapC3aHHe
pe3b6bl.
OrKJIOHeHHj( lllar8 M lIonOBHHbl yr;la IIpO$HJUI pe3b6bl MeT4HKa npMBe-
,aeHbl B CT8H,aapT8X " TaK )l(e, KaK H ApyrHe napaMeTpbl, HOPMHPYJOTCSI
B 3aBHCHMOCTH OT CTeneHH TOlfHOCTH MeTttHK3 H HOMHHaJlbHblX pa3MepOB
pe3b6bl. no cpaBHeHHfO C rJ1aAKHMH QHJ1MH,lJ.pH4eCKHMH COl1p»)I(eH"MH
3t(eCb eCTb HeKOTopble oc06eHHOCTI1: 4eM MeHbUle UJar pe3b6bJ, TeM
60J1bUJe OTKnOHeHHe nOJlOBMHbl yrJIa npo<pHJISI tlJlS O.L\HOH H TOM :>Ke CTelle-
HH T01.fHOCTH MeT4HKa. 31"0 CBSl3aHO C pOCTOM lIorpeUJHOCTeH KOHTpOJ1S1
yr.aoB C YMcHbllleHHeM HX cTopon. HopMHpyeTcSI nOJIOBHHa l.laJKe CHM-
MeTpHI.JHOro yrJIa, 8 He nO;IHbIH yrOJI npo$HJ1S1, t.JT06bl H36e)KaTb pe3b6bl,
3aBaneHHoH Ha60K. OrKJIOHeHH}I e,nHflM4110ro lllara H H8KOnJ1eHHble OTKJIO-
HeHHj( H3 lJ)lHHe 25 warOB O,lJ.HH3KOBble.
CTaH,lJ.apTaMH npe.aycMOTpeHo LfeTblpe CTeneHH T04HOCTH MeTI.JMKOB
(Ht-H4 ) AnSI Hape3aHHSI pe3b6 c uocanKaMH CKOJlb)KeHWSI HARe CTene-
HH ,LtJUI 1I0ca.aOK C 3a30paMH.
KOHTpOJlbHble Bonpocbl
1. npH4JiHbi HeCOOTBeTCTBHSI pa3MepoB 06pa60TaHllbix nOBcpxHocTeM
pa3MepaM 06pa3YJOLltero HHc-rpYMeHTa.
2. MeToAMKa paCI.JCTa HCnOJ1HHTe;lbHbIX pa3MepoB l1HaMeTpOB CBepJl
3eHKepOB, pa3BepTOK H MeTlJHKOB.
2 6
illaZYH B.H. Pe)KYWHH HHCTpYMeHT
2.2.8.3. KOppeKQHOHHblH paC'IeT npOHJ1H npH3M8TH'IeCKOrO H
KpyrJloro tacoHHLIX pe3nOB
napaMeTpbl npo<l>HJ111 <l>8COHHOH nOBepxHocTH J11060H ,lJ.eTaJIM, B TOM
UfCJ1e M pe3LJ.a, 3a,na1OTC.sI B HOpM8nbHOM Ce1feHHM. ECJ1H 6bl nepe.IJ;HHH )
H 38..QHMH a yrnbl pe3QOB 6blJ1H paBHbl HYJ1IO, TO rJ1y6HHa ]-2 npocpHn
lleTa.,1" }1 pe'3ua COBnaAaru-t 6bJ (pHC. 2.44 a). Ho pa60TaTb pe3U8MH C
a==O HeS03MO)J(HO, a C y= O HepaUMOH8J1bHO* npl1 HaJlHtfHH XOT1I 6bl O,ltHOro
113 3TJ1X YfJIOB fJ1y6HHa npo$I1J111 ,lJ.eT8J1H M pe3U3 1-2' 0.IJ;HH8KOBbl TOJ1bKO
B,llOJ1b nepeAHeH rpaHH pe3Qa. B H8npaBJ1eHH1IX, HOpMaJlbHblX K (j>acoHHblM
nOBepXHOCTJlM ,lleT3J1H H pe3U8, OHM pa3Hbie (/-2;1; ]'-2' , pHC. 2.44, 6).
cJ. =Q
Puc 2.44 HecooTBeTcTBHe rJIy6HH&1 npo"nH neTaJIH
rJly6HHe npo(j>HJI" pe3ua C nepel1HHMH H 3a.l(HHMH yrJIaMH,
OTJIHllaJOWHMHC" OT HYJI": a - y=O H a =0; 6 - y >0 If <X >0
06bl1fHO <j>acoHHble pe3Ltbi YCTaHaSJ1HB8JOT H8 CTaHKe T8KI1M 06P830M,
4TO OCb Kpyr:noro pe3U3 napaJ1J1enbH8 OCM ,lJ.eTaJ1H, a HanpaBJ111IOllta.R
06p83YIOW.eH acoHHoro npoHIul npH3MaTHlfecKoro pe3ua nepneHAHKY-
J111pH3 OCM .neT3JIH. npH TaKO" HOpM8J1bHOH YCT3HoBKe ,l1J1MHbl Y4acTKoB
npOMJI1I ,l1eT3J1M Ii pe3uoB B H3npaBneHMM, nap8J1nenbHOM OCM ,l1eT8J1M,
COBnallalOT* n03TOMY KOppeKl.U10HHbie pac4eTbi LleJ1alOT TOJ1bKO ..QJ11I 011-
pe.l1 eJ1 eHH1I rny6HHbi npo$HJUI pe31J.a, B KIDK,lJ.OH Y3J10BOH 11 npOMe)K)'T04HoH
T01.JKaX npo<l>HJ111. ):V1HHbl Y1.JaCTKOB npo$HJ111 npHHHMalOTcB no ,l1eTaJ1H.
npoMejJ{)'Tot.JHble T01.JKH Bbl6HpafOT H8 KpHBOJ1HHeHHblx, B TOM ttHCJ1e
t1yroBblx, Y'laCTKax npOHJHI Ha paCCTOjlHHH 2-3 MM ,l1Pyr OT .npyra.
268
P a 3 iJ e 11 2. npoeKmupo6allue pe:JJCyulux uHcmpYMeHmo6
nOCTpOHM paC\leTHYIO cxeMY (pMC. 2.45). J(J1j( 3Toro Bbl4epTHM .l1e-
I a.:lb B ABYX npoeKQMjlX C )'3J10BbIMH TOt.tKaMH npo<pMnjl J, n H npOMe:>KY-
Puc 2.45 CxeMa K KoppeKUHoHHOMY pactfery npo€»HJUI
<j}acoHHblX pe3uoB 06hlQHOH YCTaHoBKH
269
III a?)lu B H. PeJKyw.Hit HHCTpYMeHT
T01.fHbIMH TOttKaMH 2 H 3. llepBblM HOMepOM 0603HattHM TO,",KY, C3MYIO
6JIH3KYIO K OCM .l(eT8JTH. Bce OCTaJlbHble TOIJKH UO.11YlfafOT nOCJIet{OBa-
TeJlbHO YBeJ1HI.JHBalOUJ.Hecj( HOMepa no Mepe Y)J.aJleHHSI OT u.eHTpa AeT3..1H.
KOOpJU1HaTbi T01.feK II"); 12"2... l n,r n 3MaHbi 1.Jep-rejKOM ,neT8J1H HJ1H
onpe)].eJIeHbl )].OIlonHHTeJlbHbIM paC1.JeTOM. Bbl6HpaeM no cnpaB04HoH JlHTe-
pmype nepeJJ.HHM r 11 33,lJ.H"" a yrJ1bl pe3lJ.O B , 3 TalOKe HapYJKHblH )].HaMeTp
2RJ KpyrJ1oro pe3Qa B 3aBHCHMOCTM OT rJ1y6HHbl npo$HJUI ):{eTaJ1M. B COOT-
BeTCTBMH C 3THM paCIIOJ1araeM pe3Ubi OTHOCHTeJ1bHO ,aeTaJ1H. BeplllHHY
pe3ua (TOI.JKa 1) CTaBHM Ha ypoBHe u.eHTpa AeTaJlH. npOAJ1eBaeM J1HHIUO
llepe;JHHA IIOBepXHOCTeM pe3u.oB BJleBO H BllpaBO. 113 ueHTpa )].eT8J1H M
KpyrJ10ro pe3u.a onYCKaeM H8 HHX nepneH).{HKYJlSlpbl OK HOB COOTBeT-
p
CTBeHHO. Coe,QHtu1eM Y3JIOBble T04KH, J1e)KaIUHe Ha nepe,aHHx nOBepxHoCTSIX
pe3u.oB, C ueHTpOM .rteTaJIH 0 H pe3ua O. OOJIY1.JaeM pSl,Q IIpMoyrOJ1bHbIX
p
TpeyrOJlbHHKOB co CTOpOHbl t(eTaJ1H «()Kl, 0K2, ...,OKn) C 06l.UHM KaTe-
TOM OK=h, 06WHM np1lMblM yrJIOM B T04Ke K H nepeJ].HHMH yrJlaMH
r l =r 'Y2'''.' Y n B T04Kax J ,2,...,n COOTBeTCTBeHHO. Co CTOpOHbl Kpyr.Jloro
pe3ua o6pa3YlOTc1I npSlMoyrOJ1bHble TpeyrOJ1bHHKH 0 BI, 0 B2,u..,0 Bn
p p p
C 06W.HM KaTeTOM 0 B = H H 06lUHM npjJMblM yrJIOM B T01.JKe B. YrJ1bI
p
3THX TpeyroJlbtlHKOB B T04K3X 1,2,...,n 0603HaI.JHM 'V9J' 1''V 2 '''.' 'V n.
PelllHB TpeyrOJ1bHMKH co CTOpOHbt t(eT<L1M, BbIQMCJ1HM pacCTOHHjI Me)K-
.ny 104KOH 1 H OCT<L1bHbIMH T04Ka\1H BJ].OJ1b nepe,nHeH rpaHH PC3QOB, a no
HM\1 OnpelleJIMM rJ1y6HHbl npo<pHJ111 P2'...' P" npH3MaTHt.leCKOrO pe3l(a B
Ka)KD,OM Y3J10BOH T04Ke. ECJIH pelllHM np1lMoyrOJlbHble TpeyrOJ1bHHKH co
CTOpOHbl KpYrJloro pe3Qa, TO BbI4HCJ1HM MX rMnOTeHY3bl, T.e. pallHYCbl pe3LJ.a
R.,- R B KIDK,l.J.OH Y3.,10BOH T01.JKe, He06xo):{HMble .aJljlllOCTpOeHH npo<j>wul
_ n
pC3l.(a. Pa3HOCTb pa,nHYCOB RJ - Rn - 3TO fJ1y6HH3 IIPO<pH;UI KpyrJ10ro
<j>aCOHHoro pe31.(a B T04Ke n. A;1j( 3Toro BblIlOJlHHM ,nonOJIHHTeJ1bHble noCT-
poeHHj(. B T04Kax 1,2,..., n, BOCCTaHOBHM ncpneH,aHK)'JUlpbl K J1MH"H nepe-
.l1He" rpaHH pe3QOB. PaCCTOjlHHSI OT TOI.JKH K ,QO TOlJeK 1,2,..., n 0603Ha4H'd
A ,.. A l' . . ., An' a pacCTOSlHHjI OT T04KH B .L10 T01.JeK 1,2, .. ,n o603Ha4HM
B" B 2 ,..., Bn. PacCTOHHjI OT T04KH 1 ,lJ.0 TOt.leK 2,...,n (rJly6HHY npoQ>HJUI
pe3LJ.OB B,QOJlb lIepe.L1HeH rpaHH) 0603HaI.JHM C 2 ,..., C n .
PelUHM 3aJJ.a4Y B 06w.eM BHtte. OYCTb CYMMa yrJ10B r H a paBHa 'V:
\V=y+a..
270
P a 30 e J1 2. fI poeKmUpOSQHUe pe:JlC)lUlux uHcmpYMeHmo6
113 T01.JKH n onYCTHM nepneH,rtHKYJ1S1p an H8 38,ltHIOIO flOBepXHOCTb
IIpH3MaTH1.JeCKOrO pe3Q8. TOf,rt8 Laln=90o-\V; LV In=\V. B pe3YJIbTaTe
p
P =an=C COS\lI. C A -A · A =r cos'v. A =r cOS'V · sin y =h/r ·
n n 'Y' n n l' I I I , n n I n n n
h=r 1 siny.
BblnHllleM nOJ1ytleHHble yp8BHeHHSI B nocneAOBaTeJ1bHOCTH HX pcwe-
HHSI:
1. \II = Y + a; 2. h = '1 sin y; 3. At = 'i cos y;
4. Yn =arcsinh/r n ; S.A n =rncosYn; 6. C n = An -A);
7. Pn = C n cos'tI.
TIoACTaBJ1SUI B nOol'1)'1-1eHHble ypaBueHHj( napaMeTpbl, COOTBCTCTBYfOWHe KIDK-
L10H rotlKe, non)'1-lHM 3H8lJeHHSI A 2 , A3'''o,C ,C 3 ... H rny6HHbl npo<IJHJUI P2' P 3 ...
PewHM npRMoyrOJlbHble TpeyrOJ1bHHKM co CTOpOHbl Kpyr.iIOro pe31J,a M
olJpe,lle.l1HM R 1 , ° 0.' Rn0
Rn=H/sin'¥n; H=R1sin'VI; '¥t=\V=y+a
\fJn = arctg H/B n ; Bn = B) - C'n ; B. = RI COS \V ·
BblnMllleM nOJ1YLJeHHble yp3BHeHHSI B nOCJ1e,llOB8TeJlbHOCTI1 HX pellle-
HHSI :
I. h = 1j sin y;
4. An = r n cos Y n ;
7. Bl = RI COS\fJl;
10. \Vn =arctgHIB n ;
2. AI == Ii cos Y; 3. Y n = arcsin h/r n ;
5. C n = An - AI; 6. \VI = '¥ = y + a;
8. Bn == B. -Cn; 9. H = R} sin 'VI;
I 1 . Rn = HI sin 'V n ·
nO):{CT3BHM B nOJ1ytleHHble yp8BHeHHSI BMeCTO napaMeTpOB C I1HtteK-
COM n n8p8MeTpbl KIDK):{OH KOHKpeTHOH TOtlKM (2, 3), 1I0JIYtlMM 3H84CHHSI
HCKOMblX pa.L1HycoB pe3Qa R 2 , R3... B K8)K)..lOH Y3JIOBOH TOlfKC IIpO<j)HJUI. Do
HI1M J1erKO pacc4HTaTb rJ1y6HHbl npo<f>HJlSI. R t -R 2 , Rt- R 3".
2.2.8.4. KoppeKUHoHHblii paC'IeT npotUJlH cltacoHHoH tpe3bl
)VUI YA06cTBa npeJ],cT8BJ1eHHH Bb[nOJ1HHM caMYfO IJpOCT)'iO paCLJeTHYI()
cxeMY - cxeMY 06pa60TKH Tpane1.(eHJ],aJ1bHOrO n83a <j>acoHHoH <ppe30M C
3aTblJ10B3HHbIMM 3y6bSlMH H nepe,aHHM yrJIOM Y (pHC. 2.46). no n3pa-
MeTpaM BaJa I, lA' lR H hJl )J.eTaJ1H Tpe6yeTcSI onpeJJ.CJU1Tb aHaJI0rM4Hbie
lIapaMeTpbl 3y68 <lJpe3bl B )J.BYX HanpaBJ1eHHSlx: B pal.lH3.ilbHOrvl OA H B
27]
WaZYH 8.11. Pe)KYllJ,Hit HHcTpYMeHT
nJ10CKOCTH nepe1JHeii rpaHH AE. nap3MeTpbl B p3D.H8J1bHOM HanpaBJleHMH
HY)KHbl AJ1j1 npocpMJ1MpOB3HHjI pe3U3 M WJlM$oBaHHoro Kpyra, HCn0J1b3ye-
MblX liP" 33TblJ10BaHMH 3y6beB <ppe3bl, a B nJlOCKOCTH nepe,lJ.HeH rpaHH -
JJ.JUI paC1.JeTa KaJIM6pa Ha npo<pHJlb 3y63 <»pe3bl, HHor)].a HenpaBOMepH()
Ha3blBaeMoro Wa6J10HoM.
is
IB
e.
l IR
l I,q
Puc. 2.46 CxeMa K KoppeKUHoHHOMY pacQe1)' npo(j>HJUI (j>acoHHoH (j>pe3bl:
I - npOHJIb .lIeT(L1H; 2 - npo€»MJlb 3y6a €»pe3hl B HOpMaJIbHOM ce'leHHH ABJ'
3 - npo€»HJlb 3y6a €»pe3bl B nJIOCKOCTH nepe.nHei1 rpaHH A B
H3 pHc.2.46 KpHBaj( AC. - CnHpaJ1b ApXHMe,lJ.3, O<pOpMJ1j1IOaSl 3y6
<ppe3bl no BepwHHHoH KpoMKe A. KpHBaSi BID - 3KBH,lJ.HCTaHTHa K cnH-
pa.,1H ApxHMe.u.a, 4TO BblTeKaeT 113 YClIOB"" 33Tbl.flOBaHHSI 3y6a. OHa
OLlep4HB3CT caMyfO rJ1y60KYfO TOIlI<)' npo<pHnjl 3y6a <ppe3bI. n03TOM)
BbICOTa 3y6a <ppe3bl B pa,lJ.H8nbHOM H3np3BJ1eHMH - h$ A B 1 A 1 B= C I D.
c.CJ = K - BeJ1H4MHa 33TbIJIOB3HHjI <ppe3bl HJ1H cn3J]. 3aTblJ1Ka H8 yrJ10BOM
LUare 3y6beB E. B )B2 =h A lA2 - cnaJI, 38Tb1JIK8 Ha yrne lIoBopoTa \\1.
272
P a 30 e JI 2. npoeKmupoeaHue pe:JK:yllfux uHcmpYMeHmo6
ECJ1H 6bl nepe.D.HHH yroJ1 3y6a <»pe3bl 6blJI paBell HYJ11O, TO nepe.[tHjlj(
I paHb 3y6a HaXOJlHJ1aCb 6bl 8 P3,rU18.JlbHOM CetteHHH lIa BepTHK8JlbflOH OCH
()A pHCYIIKa. OpH BpameHHH TaKOH $pe3bl no Xo.ny 4aCOBOH C1peJiKH
rJ1y6HHa npoqn1JUI AeT8..,lH, 06pa30BaHHOro <ppe30H, p3BHSlJI8Cb 6bl BblCOTe
npo<1>HJ1" 3y6a <»pe3bl AB 1 , TaK K3K Ollpe,lJ.eJIj(tOUJ.He rJly6HHY na38 C3Mbre
IIH3KHe n0J10iKeHHSI T04eK A H B 1 npo<pHJ1S1 <ppe3bl HaXO,lJ,HJ1MCb 6bl Ha
BCpTHKaJlbHOH OCM AO. nap3MeTpbl UJHpHHbl na3a I, lA' In p3BHbi 8HaJ10-
rH4HbiM napaMeTpaM 3y6a B)J.O.nb OCH <ppe3bl. T3KMM o6pa30M'I ecnH
llcpeJJ.HHH yroJI $pe3bl )'==0, TO npo4>HJ1b <ppe3bl H JcTaJ1M COBllal1.alOT.
J1HKaKHX KoppeKl.\HOHHblX pactJeTOB He H}')KHO, HO pa60TaTb TaKO" c}>pe30H
HepaQHOHaJ1bHO. nepe.nHHH yro.,'1 y=O B nOlI.aBJ'tOl.UeM 60J1bWHHCTBe cny-
4aeB He OnTHM8JlbHhIH HH no O,ltHOMY 113 Kpl1Tepl1eB. n03TOMY Y <ppe3
npe)J.YCMaTpHBalOT nepe.D.HHH yrOJ1 HY)KHOH BeJ1"HHbl, a npo$HJ1b cppe3bl
p3CC4HTbIBalOT no IIpO<pW1tO ,lleTaJIH, BbHIOJ1HSlSI TaK H8.3bIB3eMbIH KoppeK-
UHOHHblH p3C4eT.
nYCTb nepeAHHH yrOJI )'>0. Pe3J1bH3S1 nepe,aHjlSI 1I0BepXHOCTb 3y6a
cppe3bl He paAH8JlbH3. KpaHHHe TOt.tKH IIpo<pHJISI 3y63 npH Bpa1l1eHHH <ppe-
3bl C<»OPMHPYfOT rJ1y6l1uy na33, KorlI.3 npOM,lJ,yr, K8K H IIpe)Kl{e, 4epe'3
BepTHKaJlbHYfO OCb OA. T04Ka A IIpOH,ltCT na TOM )Ke ypOBHC, 3 T04Ka B
Ha ypOBHe B 2 , nepeMeCTHBWHCb ry-na 110 .nyre OKPY)KHOCTI1 paJ.(HYCOM Rr
rJ1y6Hfla na33 lI.eTWUf h 6y-neT p3BHa AB", T.e. paBHa Bblcare npO<pHJUI
-
pe3bl IIJJfOC IIpHpaw.eHHe pa,aMyca-BeKTopa CflHpa.aH APXHMC,A8
8.p=8.h B 1 B 2 . BbltJJ1CJ1HM 3TO npHparueHHC.
YpaBHeHHe cnHpa.rIH ApXHMeaa p=b9.
dp=bd9; d6=W; b=p/9=ptga, TaK KaK no CBOHCTBaM CIlJ1paJ1H 1/9=tga.
,lLJ1j( T04KH A p -R . n03TOMY b=Rtga; dp=WRtg a .
K- (21rJz)Rtga. OTCfO,l1a tga=Kz/21tR.
OKOH\faTeJlb HO I:1h=d P = Kz'V /21t.
Bbl4HCJI11M yrOJ1 '¥, Bblp83HB ero 4epe3 y.
BHelllHHH yrOJI J3 TpeyrOJ1bHHKa AOB paBeH CYMMe BHYTpeHHHX, C HHM
He CMe>KHbIX:
J3='V+y.
\V=J3-y; J3=arcsinOE/OB=arcsin (n1/R.) ;m=Rsiny ;R 1 =R-hJl.
BblnHweM yp3BHeHHjJ B I10Cne,ltOBaTenbHOCTM J1X pel.lleHI1S1:
273
ill aYH B.I1. PC)KYUU1Ji HHCTpYMeHT
I. m=Rsiny; 2. =R-; 3. (3= arcsin (m/) ;
4. \V=-y; 5. M=k z \V / 2n; 6. hct, =hD,-M
113 MOB onpe,neJIMM BblCOTY npo$HJUI Q>pe3bl B,nOJ1b nepe,nHeH rpaHH
h - A B.
n
ABIOB = sin \VI sin y; h n = (R 1 sin \V)! sin y.
t:{;UI Bbl1.JHCJ1eHHj( BbICOTbl npo$MJ1j1 B,l:\OJ1b nepe,nHeH rpaHH He06xo)].H-
MO nOCJleJJ.OBaTeJ1bHO peWHTb CneL1YfOlIlHe ypaBHeUHj(:
1 : m = R sin y; 2. RJ = R - hJ1; 3. = arcsin (m / R});
4.\V=-y; 5.hn=(Rlsinw)/siny.
T3KHe paCqeTbl BblnOJ1HJlfOT AJlSl Bcex Y3JIOBblX T04eK npo<pHJlj(.
Pa3Mepbl I, lA' lH' napanJleJ1bHble OCM <ppe3bI, He HCKIDKafOTCj( H npHHH-
M310TCjI no J]eTanH.
KOHTpOJlbHble Bonpocbl
1 lJeM Bbl3BaHa He06xo)J.HMOCTb KOppeKI..(MolIHblX paCqeTOB npocJ>HJljI
<pacolIHblX pe3UOB H <ppe3?
2. ]IIcxoJ:\Hble ,llaHHble ,l])1S1 BbIlJOJ1HeHHR KoppeKUHoHHblX paCqeToB.
3. nOC;le.noa3TeJlbHOCTb pac4eTa rJIy6HHbi npo<pH;ul lIpH3MaTHt.tecKHx H
KpyrJ1blX $acoHHblX pe3IJ.OB, 8 TalOKe $aCOHHbIX pe1.
2.2.8.5. PaC1IeT '1epBH'IRbIX MOAYJlbHblX tpe3
HCXO)..(HbIMH ltaHHblMH .l1J1R pac4eT3 1.JepBSltlHbiX MO,nYJ1bHbIX Q>pe3 SlB-
J1j(IOTCj( MO.nYJlb, YI'OJ1 3auenJleHHj(, nap3McTpbl 3y6a H3pe38eMoro K0J1eC8
H npHHSlT8S1 8eJIMt.tHH3 38TbIJIOB8UHjI <ppe3bl. HMejl 3TH napaMeTpbl, MO)KHO
110 3MIJHpH4eCKMM CPopMYJlaM IlpH6JIH)KeHHO onpeACJ1HTb ra6apHTHbie (J.lH-
aMCTp, AJ1HHY) 11 noca)..\ollHble ( .llH8MeTp noca,ltOHOrO OTBepCTJUI ) Pa3-
MCpbl <ppe3bl, 8 TalOKe 1.JHCJ10 3y6beB. OJJ.HaKO B 3TOM HeT Heo6xo)].HMO-
CTH.. T8K K8K 3TH H .npyrHc napaMeTpbl KOHCTPYKLJ.MH C yeToM T01.JHOCTH
<ppe3bl (AAA, AA, A, B H:JH C) npHBe,neHbl B faCT 9324 - 80E.
Pacc4HTbiBalOT yrOJI nO,lJ.'beMa 4epBSIHoM H3pe3KH H3 JeJ1HTeJIbHOM
UMJIHH)J.f?e. no Mepe nepeT04eK .llHaMeTp ,aeJIHTeJlbHOrO UHJIMH)]pa YMeHb-
rnaeTCR. n03TOMY C ueJlblO YMeHbweHHj( OWH60K 3y6006pa60TKH 3a
paC4eTHYfO BeJ1HHHY ).J.eJ1HTeJ1bHOrO ,l.lH8MeTp3 upHHHMafOT ,ltH3MeTp Ha-
274
P a 30 e J/ 2. npoeKmUpOeQHUe pej/C}'ll/ux UHcmpYMeHm06
1l0J10BHHY CTOqeHHOH cppe3bl, T.e. C 3y6oM, CT04eHHblM Ha 1/6 OKpY:>KHOrO
Ulara:
d d -2h -0 3K
a a ' ,
r,ne K 1tDtga s /z (CM. ypaBHeHHe 2.1).
0603HaI.JeHMjI napaMeTpOB npHBe)].etlbl H8 pMC. 1.72.
3aTeM 1183Ha43lOT yrOJ1 HaKJ10H8 CTpY>KeI.JHbIX K8HaBOK 00. m=t,
r,l1.e 't - yrOJI nOA'beM3 l.Je p Bjl4HOH Ha p e3KH, t g t=P Ind. P =P COSt
.\' x 11
(CM. pHC. 1.72).
TOftla t g 't=P 11tdcos't, HJ1H sin't=P Ind. T3K KaK P =1tm, TO
n n n n
sint=mnld. ECJlH yroJl nOD.'beMa 4epBj(I.JHOH Hape3KH t=3-5°, TO CTPY-
lKe4H3S1 K3HaBKa npj(Majl, 00=0. noc.ae 3TOrO npHcrylialOT K npo<pHJIHpOBa-
HHfO <l>pe3, onpe,lJ,eJ1eHHIO (j>OpMbl H pa3MepOB 3y6beB.
PaHee OTMe4a;lOCb, 4TO B OCHOBY KOHCTPYKUHH 1..JCpBj(1.JHOH <l>PC3bI nOJ10-
)KeHa 3y6lfaT8R peHKa c npM06oqHblM npo<pHJIeM. 3To BepHO. Ho TeM HC
MeHee 3B0J1bBeHTHble 3y6lJ3TbIe KOJleCa MorYT npaBHJ1bHO 38u.eIlJU1TbCSI
TOJlbKO C 3BOJlbBeHTHblM l.JepBJlKO\f, 60KOBb,e CTOpOHbl BHTKOB KOToporo -
BHHTOBble 3B0J1bBeHTHble nOBepXHOCTH: 3BOJIbBeHl Hble B IJOnepel.JHOM H8-
JJpaBJJeHHH H BHHTOBbJe B IJpOOJ1bHOM (B,nOJ1b HanpaBJ1ellMSI 3y6a). npOQ>MJJb
pC)f(YlUero KOHrypa 3y6a <ppe3bl (pC)K)'w.eH KpOMKH) ):(OJDKCH, TaKHM 06pa-
30M, npe,aCTaBJ1SITb C060" ;1I1H1110 nepeCe4CHHjI nOBepXHOCTeM 3BO;JbBeHT-
HOrO 4epBSlKa M Uepe,l1HeH apXHMe,i\OBOH BHHTOBOH IJOBCPXHOCTH. 3T0,aa.:le-
KO lie IIpjlM0601.JHbIH IIpO<»MJlb. KpOMe Toro, y pCallhllO" <ppe3bl pC:>KywaSi
KpoMKa - J1I1HHSI nepece4eHHj( nepe){HeH nOBepxllocTH 3y6a H 3aTblJ10B8H-
nOM 3aAHeH 1I0BepxHocTH. 3H31.JHT, <pOpM3 3aTblJ10B8HHOM 1I0BepXHocTH J(OJ1-
iKHa 6blTb TaKO", 4T06bl peJK)'UJ.aJl KpoMKa 3y6a pe3bl .ae)f(aJI3 Ha BHH'IO-
BOH 3Bo.rlbBeHTHoH 1I0BepxHocTH paHce OIlHcaHHoro 4epBSlKa H He Bblna.naJla
6bl H3 Hee npH lIepeTOLJKax. PaCC1.JHT8Tb TaKYIO OPMY 38TbIJIOBaHHOH
nOBepXHOCTH CJlO)KHO, a BblnOJlHHTb B MeTCL1011e npaKTH4eCKM HeB03MO)KHO.
n03TOMY B 1I3CTOjlw.ec BpeMSI npM6eralOT K npH6JlM)f(eHHbIM MeTO,llaM
npocpHJ1 HpOBaH HSI 4CpBSlI.IHbiX <ppe3 J1J1j1 UMJlHHJ1pH4eCKHX KOJlCC: npSlMo604-
HblH npo$HJ1b peHKH 33KJ18JlbIBaIOT B oceBOM ce4eHHH HJlH B Ce'-leHHH,
1I0pMa;lbHOM K BHHTOBOH .,1HHI1I1 4epBjlKa Ha paC1..JTHOM ,l1.eIHTenbHOM .l1H-
aMeTpe. nOrpeUJHOCTM npOQ>HJIHpOBaHMjI np" BTOpOM MeTo.ne HeCKOJlbKO
60J1bWe, oc06eHHO eCJIH yrOJI npO$HJ1j( 3y6a He CKOppeKTHpOBaH, He YBeJIH-
lfeH H8 HeCKOJ1bKO MHHyr [6]. O.aHaKo ero MCJlOol1b3YfOT lfawe, TaK KBK
2 7
LllaZYH 8.11. PeiKYWMH HHcTpYMeHT
HenpoH3Bo;lbHoe <j>..1aHKHp0BaHHe (yroHeHHe) r0J10BKH 3y6a KOJ1eCa, ynyqwa-
fOlUee 3au.ellJ1eHHe Hape3aHHbix KOJleC, 60J1blllee, ",eM npM nepBOM MeTo,ne,
XOTSI KOHTpOJ1b n3paMCTpOB 3y6a $pe3 B HopManbHOM Ce1.JeHHH CJ10)KHee.
OWH6KI1 npH6JIH)KeHHbIX MeTO;:J.OB npOtPHJ1HpOBaHHSI SlBJ1j(IOTCSI Ot{HOH "3
IJpH1.IHH 60J1ee HH3KOM TOLJHOCTH KOJIeC, Hape3aHHbiX t.tepBSl4HbIMH tPpe3aMH
no cpaBHeHHIO C 06pa60TaHHblMI1 0J16.s1KaMK.
P3Ct.ter napaMerpoB npotPHJ1S1 3y6a B HOpM3J1bHOM ceLJeHHH (CM. pHC. 1.72)
C YTOJ1lUeHHeM HO)KKH 3y6a Ha BeJ1H4HHY h xAa JV1j( <pJ1aHKHpOBaHI1S1
q
3y6beB Konec HJ1H 6e3 YTOJ1lUeHHSI BblnOnHSleTCSI npOCTO, no n3paMeTpaM
3y6beB KOJ1eca.
rOJIOBKa 3y63 <ppe3bl o6pa6aTbiBaeT HO)KKY 3y6a KOJ1eCa 11 pasH3 eM no
BbICOTe:
h =1,25m .
a n
HO)f(Ka 3y6a cppe3bl 06p36aTblB3eT rOJlOBKY 3y6a KOJ1eCa H 110 BblCOTe
paBHa eM n..11OC PMHaJ1bHbIH 3830p C, t.tTo6bl He 06pa6aTbiBaTb K01leCO 110
HapY)KHOMY ,lJ.H3MeTpy, TaK KaK OH 06pa60TaH ,no Hape3aHHSI 3y6beB:
hJ=1,25mn.
War 3y6beB B HOpMaJIbHOM cet.teHHH paBeH HOpMaJ1bHOMY wary 3y6b-
eB KOJ1eca no ,ltyre Hall8.,1bHOH OKPY)I(HOCTH HJI" .neJIHTeJIbHOH, eCJ1H OHM
COB II a,na lOT:
P =nm .
n n
TOJ1lUHHa 3y6a 4>pe3bl B HOpMaJ1bHOM Ce4eHH" Ha ypOBlle AeJ1HTe.HbHOH
OKPY)l(HOCTH paSHa CpeJlHeH WHpHHe Me)l(3y6beH Bna,[(HHbl Koneca, pac-
C4HTaHHOH C YtJeTOM J(onYCKa H npHnYCKa Ha 4HCTOBYIO 06pa60TKY 3y6b-
eB, eCJ1H OHa npe;:J.YCMOTpeHa:
S =nm /2-BO-2L\
n n '
rJ].e 80 - BepxHee OTKJIOHeHHe TOJ1ll1HHbl 3y6a Koneca; L\ - rapaHTHpo-
BaHHblH (MHHHM8JIbHbIM) npHnYCK Ha CTOPOHY "OJ( nOCJJeAYIOl1.\YIO 06pa-
60TKY 3y6a; m n - HOpMa.HbHbIM MO,nY11b H3pe3aeMoro KOJ1eca.
Yro..l npo<»HJ1S1 3y6beB £ppe3bl a. p3BeH yrJ1Y 3aL(eIlJleHHSI "11M CKoppeK-
THpOBaH H8 HeCKOJ1bKO MHHyr [6; 94].
3aKpyr:ileHHj( Bepw(..i'H H Bna,ltHH Y OCHOBaHHJI 3y6a r}=r 2 =O,3 m.
;:::{nj( BbiXO).ta W11HQ>OBaJlbHoro Kpyra y <ppe3 C m > 4 Ha ,nOHbIWKe Me)K-
3y6HOM Bna,ltHHbl BblllOnHJlIOT TeXHo.norHt.JecK}'1O KaHaBKY.
276
P a 3 0 e JI 2 npoeKnlupo6aHue peJlC)'lllux uHcm/JYMeumo6
n3paMeTpbl KaHaBKH: WHpHH8 O, 75 WHpHHbl Blla.LUiHbl H8 ,l10HbllllKe;
tJly6HHa - 0,5-2,0 MM; r 3 =O,6-J,3 MM.
Y <ppe3 MeHblllerO MO,lIYJUI KaH3BKy He .u.eJlalOT, TaK KaK OH3 CJJHlllKOM
Mana H WJ1HQ>OBaHHjI 3y6beB <ppe3bl no npo$HJ1fO He 06J1er4aeT.
B CJ1Y4ae npOQ>HJ1HPOB8HHjI no oceBOMY ce4eHHIO paCLJeT napaMeTpOB
ly6beB <!>pe3bl aHaJIOrHlIHblH, TOJlbKO war, TOJ1HHa 3y6a H yrOJ1 npo<pMJlj(
Ii oceBOM CeqeHHH 6Y,L(YT ApyrHMH, 8 HMeHHO TaKHMH , 4T06bl B HOpM3J1b-
110M Ce4eHH" COOTBeTCTBOBaJIH nap3MCTp8M 3y6a H3pe3aeMoro KOJleca.
PaC4eTbi T8KHX H ,L\pyrHx !»pe3 npHBe,L\CHbl B CneUHaJ1bHOH JIHTepaType,
uallpHMep [94].
OTKJ10HeHIUI n8paMeTpoB <ppe3 perJ1aMeHTHpoBaHbl CT8H,l:{3pT3MH.
2.2.8.6. PaclfeT 3y6ope3Hbix ,lI0JlOHKOB
P3c4eT8MM onpe,LteJHIIOT nap3MeTpbl 3y6I.JaTOrO seHua AOJI6K3: H3-
PY)I(HblH H BHyrpeHHHH ,l:{H8MeTpbl; ,ltHaMeTpbl OCHOBHOM H .t..te;'HTeJ1bHoH
OKPY)KHOCTeH; BblCOT)' r0J10BKH H HO)KKM 3y6a; TOJ1UJ.I1HY 3y63 no ,l].yre
JteJ1MTenbHoH OKPY)I(HOCTH H npH BeplllHHe B HCXOAHOM ce4eHHH H B
v w
IIJIOCKOCTH nepe,nHeH rpaHH; CKOppeKTHpOBaHHblH yrOJI 38l(ellJ1eHI'UI; )J.ony-
CTHMYIO BeJIHI.JHHY CTaLJHBaHHj( .LtOJl6j(Ka. OCT8J1bHble lIapaMeTpbl KOHCT-
PYKUHH npHHHM810T no CT8H,lJ.apTaM.
Cyw.ecTByeT pj(,lJ. BHeWHe p83HbiX MeTO,ltHK paC4eT8, 110 CYWHOCTb HX
O)(Ha H T8 )l(e: onpeAen1llOTCR YKa38HHble nap8MeTpbl HOBoro H IIpe.l1eJlbHO
CT04eHHoro AOJI6S1K8, 06ecne4HBafOlUero 38,L\a1lHOe K3I.JeCTBO 06pa60TaH-
JlblX 11M KOJlec. nonblT8eMCSI pa306p3TbCj( B CYWHOCTH p8ClIeTOB, T8K KaK
)fO B8)KHO NUl rpaMoTHoro npOeKTHpOB8HHjI AOJ16j1Ka no JlI060M MeTO,ltH-
Ke, Ilpe.LJ,.llaraeMOH B TeXHHtteCKOH JIHTeparype.
KaK YKa3bIBaJ10Cb p8Hee ( 11.1.9.3 ), .nOJl6j(K npe)]CT8BJI1IeT C060H KaK
6bl CJIOeHblH no BblCOTe (TOJ1HHe) nHpor, COCTOWHH 113 3JleMeHTapHbiX
KOJ1eC C 6eCKOHeQHO TOHKHM 060.D.OM H p83HbiM CMemeHHeM HCXOJ(Horo
KOH'Iypa 3y648TOH peHKH. Y nepe..QHero TOpU8 3TO CMemeHHe nOJlO)KH-
lenbHoe (OT OCM ), OHO l1J1aBHO nepeXO,l].HT t.tepe3 HYJlb K OTpHL(aTeJ1bHOMY
y 38J.{Hero Topua, LJTO Heo6xo,lJ.HMO ,L\Jlj( C03..Q8HMjI 60KOBbiX 3a,ltHHX YJ:JIOB.
npH 3TOM nepeXO,L\e OT nepe,ltHerO Topa K 33LtHeMY YMeHbwalOTCSI H8-
PYjf(HbIH H BHyrpeHHHH AHaMeTpbJ 3y6tfaTOrO BeHua, 8 ,lIH8MeTpbl .l1e.J1H-
renbHOH H OCHOBHOH OKPY)KHOCTeH OCT3IOTCj( nOCTOjlHHbIMH. I1H84e 6blTb
277
llla?yu B J1. Pe)Kyuudi HHCTpYMeHT
He MO)KeT XOTS1 6bl no Q>OpM8nbHOMY npH3HaKY. ):{HaMeTp ,LlenHTenbHOH
o KPY)KHOCTH d= mz, re m - MO,LlYJlb.. a z - "IMCJlO 3y6beB. no Mepe
nepeTOI.JeK llon6sKa 113MeHeHHe 1.JHCJ1a 3y6beB neB03MO)KHO, a 113MeHeHHe
MOD.YJ1j( He.nonYCTHMO. KpOMe Toro, 60KOBbie CTOpOHbl 3y6a ):10J16J1Ka
,lJ,OJ1)KHbl 6blTb OQep4eHbi OAHO" TOM )l(e 3B0J1bBeHTOH Ha BeeM ,llllHHe 3y6a.
HH34e liP" nepeTot.tKax 1l0J16j1Ka 6y.aeT H3MeHSlTbCJI npo«pHlIb ero 3y6a 11
COOTBeTCTBeHHO - npO<pHJ1b 3y6a Hape3aeMoro Koneca, 4TO TalOKe He)J.o-
IIYCTHMO. n03TOMY AHaMeTp OCHOBHOH OKp)')KHOCTH, onpe,lteJlSl101l1HH <j)op-
MY 3BonbBeHTbl, TO)l(e ll.O.n)J(eH 6b1TJ, nOCTOllHHbfM no BblCOTe n0J16S1Ka.
Ha OCHQB8HHH H3J10iKeHHoro MO)l(HO YTBepJK,l:laTb, lITO Y 3y6QaTOrO BeHQa
1I.0J16S1Ka eCTb OCHOBHOH 11 J].eJJHTeJ1bHbIH UHJlHHllPbl Ii KOHYCbl BnaJJ.HH H
BepwHH 3y6be8.
ECTb CMbICJ1 JlO-HHOMY flpeJ,tCTaBHTb OpMHpOBaHHe 3y6beB .nOJl6RKa.
06pa30BaHHbie B nonepe4HOM CeqeHHH OT OCHOBHOH OKPY)KHOCTH 3B0J1b-
BeHTbl 60KOBbiX CTOpOH 3y6a nepeMem310Tca no OCHOBHOMY UHJlHHJJ.PY OT
nepe,aHero K 3aAHeMY TOPQY AOJI6S1Ka H nOBOpa'-lHB81OTCR HaBCTpe1.JY t{pyr
J,tpyry. B pe3YJlbTaTe H8 .u.eJJHTeJlbHOM H ).(PyrHx LlH."'HH.npax TOJIlJ..tHHa 3y6a
YMeHbUI3eTCR B HanpaBJleHMH 3a.l!HerO Topua. 06pa3YIOTC.sJ 60KOBbJe
'3a,UHHe yrJlhl, HO LUar 3y6beB no .I11060MY U.HJ1HHAPY OCT3eTCj( nOCTOSlH-
HhIM. Ha ,lleJlHTe.abHOM UHJlHH,llpe OH paBeH 1tm. TaKHM 06P330M, no Mepe
IIepeT04eK 1I.0Jl611Ka OCTaJOTCS1 nOCTO.slHHhlMH AH3MeTpbl OCHOBHOH H Ae-
JU1TeJlbHOH OKPY)KHOCTeH.. war H IIpOHJ1b 60KOBb[X CTOpOH '3y6beB, a
TalOKe HX BbICOTa. YMeHbwalOTCR HapY)KHbIH H BHyrpeHHHH AHaMeTpbl
3y6t.taToro BeHQ3, BblCOTa r0J10BKH 3y63, HO YBe;IHtlHBaeTCS1 BblCOTa HO)l(-
KH, T3K KaK 3TH BblCOTbl OTC4HTblB8fOTCSI OT J{eJ1HTeJlbHoro UHRHH,apa.
YMeHblllaeTC.sI T310Ke TOJlWHHa 3y6a no .neJ1MTeJlbHOMY lJ.HJIHHJJ.PY
y ,U0J16RKOB C MaJlblM t.JMC.nOM 3y6beB .L{H3MeTp OCHOBHOM OKPY)KHOCTH
d a 60JlbWe .nHaMeTp3 OKPYiKHOCTH BnaAliH 3y6beB d j , OCHOBHa» OKPYiK-
HOCTb npOXO)]HT no 3y6bSlM (pHC. 2.47, 6). B 3TOM CJJY4ae nOCJle HeKOTO-
poro t.tMcna nepeTO'-leK MO)l(eT OKa3aTbCSI 1.JTO aKTHBH811 "IaCTb HOiKKH
3y6a 6y.aeT O'-lepl.leHa He 3BonbBeHTOH, HaI.JHHalO1.QCHCSI OT OCIIOBHOH OK-
PYiKHOCTH.. a QaCTH4HO nepeXO)]HOM KpHBOH. 3TOT Y'-lacTOK HO:>KKH MO)KeT
Cpe33Tb BepUJHHbl 3y6heB Hape33eMoro KOJ1eCa, B "IeM HeTpY,llHO y6e-
,lJ.HTbCSI, BHHMaTeJlbHO H3yt.tHB pHC. 2.47, 6.
278
P030eJl 2. flpoel<mUp06aHue peJlCylilux uHcmpYMeHmoE
a hi; htiu
6 -
6
-
II l!.
-
U U
T I I
-
d, . \ I
d." 0'1' u /V nf:l d I
l
d dl (
-t d."
d 0'
rue .2.47. n0J10)l(eHHe OCHOBIIOH OKPYJKHOCTlf de OTHOCJtTe.nbHO 3y6a Jlo..161JKOB C
pa3HbiM IJHCJlOM 3y6beB: a - C 60J1bWHM; 6 - C MaJ1bIM; (J - co Cpel1HHM
fiYCTb H-H - MCXOL{HOe cet.JeHHe, B KOTOpOM CMCWCHHe HCXO.llHOIO
KOHTypa pei1KH 3y6a A0J16S1Ka paBtlO nYJ11O; I-I - nJ10CKOCTb nepe)]Her'O
Topua HOBoro .£\OJl6.S1Ka; A - HCXO)]HOe paccToj(HHe; If-II - nJ10CKOCTb
Hepe)]HerO TOPUa npe.nCJlbHO CTOt.JeHHoro JJ.oJI6Ka. nOJ1HaSi BblCOTa ly6a
;{oJI6S1K8 BO Bcex CelJeHJHJX (nJIOCKOCTJlX) O.llHH8KOBa., HO eCRU B CCLJeHHM
1-/ HOiKKa 3y68 01.Jep1.JeHa 3BOJ]bBCHTOH no BceH BbICOTC, TO B celleHHH
If-II Ha Yt.JaCTKe 2'-3' - nepeXO)]HajJ KpHBaSi.
BblAepjl(aTb nOCTO.SlHHOH TOJ1WHHY 3y6a Koneca npH Hape3aHHH A0J16S1-
KOM JHo6oH CTeneHH CTOlleHHOCTH MO)KHO nYTeM C6J1HlKeHM$I oceM KO;leC3
H AOJ16S1Ka no Mcpe ero lIepeTOlJeK. B TaKOM CJ1Y4ac eC;IH HOBblH )J.oJI6S1K
<}>OpMHpOBaJl 3y6 Hape3aeMoro KOJ1eCa nOJ1HOCTblO 3Bo..lbBellTHOH KpOMKOM
a - 2 (pHC. 2.47, 6), TO npeeJ1bHO CT04eHHblH - KpOMKOH 3'-./', y
KOTOpOH 3Bo.abBetiTHblM j(BJUleTC$I TOJ1bKO Y4aC10K 2'-4'. He3BOJlbBeHT"
UbI" Y4aCTOK KpOMKH 2'-3', o£j>opMJ1eIlHbIH nepeXO,llHOH KpMBOH, MOiKeT
cpe3aTb r0J10BKY 3y6a Hape3aeMoro KOJleC8. TaKoH onaCHOCTH npH pa60Te
Llon6j(K8MH C 60J1blllHM H Cpe)]HHM 1.JHC.ilOM 3y6beB ( pHC. 2.47, at 8) He
CYll.{eCTByeT. OCHOBH8fl OKPY)I(HOCTb Jle)J{HT B TeJle HOBOro H npe)J.eJ1bHO
279
WaZYH 8.11. Pe>KYUJ.M MHcTpYMeHT
CTO'-leHHOrO .I10.,'16S1Ka, H 3y6 Ha BceM, HIH nO"iTH BCe", pa604eH BblCOTe
04ep'-lCH 3BobBeHToH.
OapaMeTpbl 3y63 AOJl6jJK3 paCC1.fHTbIB8IOT B MCXOAHOM Ce1.feHHH H-H
(pHC. 2.48 ). Bbl\.lHCJ1HTb MX .aerKO, TaK KaK OHM COOTBeTCTBYIOT napaMeT-
paM Me)K3y6beH Bna,nHHbI, a CT8J10 6blTb" H 3y6a Hape3aeMoro KOJIeC3 no
ACJIHTeJlbHOH OKPY)KHOCTH. n03TOMY napaMeTpbl 3y6a KOJleCa He06xo.QH-
MO 3HaTb. KpOMe Toro, Ha,no 3HaTb ,",MCJlO 3y6beB Hape3aeMOH 3y6'-1aToH
napbl, Bbl6paTb 3Ha\feHHj( J lepe,nHero H 33,aHero yrnoB ,n0J16"Ka.
PaCCY)K):{eHHjJ BO BpeMj( p3C1.feTa ,l.10Jl6S1Ka Te )Ke, '-ITO H npH paC4eTe
napaMeTpOB 3y6a qepBjJHoM $pe3bl.
BblCOT3 rO.l10BKH H HO:>KKM 3y63
h =h J = ( 1,25-1,30)m.
aH H
TOJlI.J.(HHa 3y6a no .nyre .neJlHTeJlbHOH OKPY)KHOCTH SH=1tm/2-B0-2L\,
r.ae BO - BepxHce OTKJ10HeHHe Ton UJ.H Hbl 3y6a Hape3aeMoro KOJ1eCa;
- rapaHTHpOBaHHbJH (MHHHM8.,1bHblH) npHnYCK H8 CTOPOHY 3y6a K0J1eC3
1I0A nOCJleAYfOIUYfO o6pa6oTKY, eCJlH OHa npe.nYCMOTpeHa.
no fOCT 9323-79 MJlM 10059-80 Bbl6HpaeM 6J1M:>KaHWHH MeHbWHM
lleJ1HTe.l1bHblH .rtHaMeTp ,lJ.0J16j1Ka 3a,LtaHHOrO MO.aYJ1". nYCTb OH d'.
TorA3 4HC.,10 3y6beB ,[(0J16"Ka z '- d'/nl Z , c.
OT6pacblBaeM Ap06HYfO 43CTb «c» pe3YJ1bTaTa M 1.JHC;JO 3y6beB HPM-
HHMaeM paBHblM <<Z».
P3c4eTHblH (Q>aKTHlJeCKHH) ,lteJIHTeJ1bHbIH ,nH3MeTp npM 3TOM
d=nlz.
,[{H3MeTp OKPY)KHOCTH BblcTynoB paBeH .neJ1MTeJlbHoMY D.MaMeTPY
n.,1lOC y.nBoeHHaj( BblCOT3 r0J10BKH 3y6a.
d =d+2h .
aft aH
,L{M3MeTp OKPY:>KHOCTH BII8L(HH paBeH .neJIHTeJ1bHOMY )J.HaMeTpy MMHYC
Y.l1BOeHHaji BblCOTa HO)KKH 3y6a:
d fR =d-2h fH 4
nO.aY4eHHble p83Mepbl 1.fHCTO TeOpeTH1.feCKHe. Hx Heo6xo,ltHMO lIepe-
C4HTaTb H3 f1JIOCKOCTb, B KOTOpOH OHH H3Mep"IOTCjJ, a HMeHHO, Ha nnoc-
KOCTb nepe,nHero TOpu.a ,nOJl6Ka I-I (pHC. 2.48).
280
P a 3 0 e 11 2. npoeKmupo6aHue peJICYl14UX uIlcmpYMeumo6
dau
d-d
(pa36epmKa)
Su y/
i
-
d
all
x
u
i
-
u
s
d
d
da
C)
V)
Puc. 2.48. CxeMa lJ..,111 nepcctJcTa napaMeTpoB .noJ1611Ka
113 HCXO.L1HOrO cetJeHIUI U-ll Ha nJ10CKOCTb nepellHero Topua 1-/
B 3TOH nJ10CKOCTH BblCOTa l"0J10BKH 3 y 6a h =h +x==h +At g a., BblCOTa
U UH UH B
HO>KKH 3y6a hI hjH-x==hjH-Atgo. B ; TOJIWHHa 3y6a no .nyre ,llenHTeJlbHOM
o KPY)KH0 CTH S 8 M +2y " 8 M +2Atga.'6.
Ho tga. 'OK tga. B tga. x ( CM. ypaBHeHMe 2. t 2 );
cosCt x =(n1z/2Rx)cosa. (2.13)
,[(.rUt TOI.fKM, ne)KaweH Ha .l1eJIHTeJIbHOM )J.HaMeTpc, Rx d/ 2=nlz/2 M
coso. =coso..
x
281
UJaZYH B H PelKYII1Hff HHCTpYMeHT
003TOMY A.SH +2Atga.Htga, r,ne ex - yrO.,1 3au.ellneHHjI.
JL,'lj( paCqeTa napaMeTpOB .LJ,0.,16j(Ka no npHBe.LJ,eHHbiM Bblll1e <}>opMYJ1aM
He06xoLtHMO Bbl6paTb HCXO)..{Hoe paCCTO$lHHe A. OT ero BeJ1HtfHHbl 3aBH-
CHT CTOHKOCTb .noJ16gKa H Ka1.teCTBO Hape3aHlibiX HM KOJ1ec.
BHHMaTeJ1bHOe p3CCMOTpeHHe pMC. 2.47 n03B0J1S1eT YCTaHoBHTb cJ1e.ny-
fOllJ.ee. qeM 60J1bllle A, TeM ,ltaJ1blIJe <l>opMo06p83YIOHH Y4acToK npoqnfJ1j(
3y6a .n0;16»K3 OTCTOHT OT OCHOBHOH OKPY)KHOCTH (a'-a' OTCTOHT OT OCHOB-
HOH OKPY)KHOCTH .nHaMeTpOM dB A3JlblUe, 4eM a - 2, pHC. 2.47, 6).
B pe3YJ1bTaTe MeHblIJe KpHBH3Ha 3Bo.abBeHTbl 3TOro Y\.faCTKa. n03TOMY npH
pa60Te KOfrrypoM a'-a' MeHbllle OCTaT04HbiC Hecpe3aHHbie CJlOH npHnYCKa
H8 3y6e Hape38HHoro KoneC8, T.e. MeHblIJe rpaHeHOCTb 60KOBblX nOBepXHO-
CTeH 3y68 HJIH, KaK rOBopSiT npOH3BO.LJ.CTBeHHHKH, Bblllle rJ18,lJ.KOCTb 3y6a. B
pe3YJ1bTaTe MeHbwe lllYM B nepel1aQe KOJ1eCO - wecTepIDI.
C YBeJIHt.feHHeM A YBeJJHI.JHBaeTcjJ ,nonJl BbJCOTbJ ,ltOJJ611Ka, KOTOpyJO
MO)KHO CTa4HBaTb npH neper04K3x.n0 HaC1)'n.neHHjI npe.neJlbHO ,ltOnYCTIfMoro
3H84eHHj( He3B0J1bBeHTHoro Yl.JaCTKa 2' -3' npo$HJUI 3y6a ( pHC. 2.47, 6).
3TOT He3BOJlbBeHTHblM Y1.JaCTOK, eC...1H OH 60JlbWe JtonycTMMoro, \tfOjf(eT
cpe38Tb rOJ10BK)' 3y6a Hape3aeMoro KOolleca, 0 qeM ynoMHHaJIOCb Bblwe.
3Ha4HT, YMeHbUJaeTCSI OllaCHOCTb cpe38HHSI BeplllHH 3y6beB KOJ1eCa, Hape-
3aeMoro JJ;On6j1KaMM C MaJlblM Zt TaK KaK 6e3 COKpaw.eHHjI 06IUero 4HCJ13
nepeTolfeK nepe.llHlOfO nnOCKOCTb .lI0J16j1Ka MO)KHO He ,L:lOBO.LJ,HTb .no ce4e-
HHSI II-II (pHC. 2.47.. 6)-- KOr.lla TaKaj) on8CHOCTb B03HHKaeT. C YBe.nH4e-
HHeM A YMeHblllaeTcSI TalOKe B03MO)KHOCTb no.npe3aHHSI npo<}>HJ1J1 3y6a
KOJ1eC C M8JlbJ M Z
O.LJ.HaKO eCTb H oTpHuaTeJlbHble CTOpOHbl. C YBeJ1H4eHHeM A, HanpH-
MCp__ ,L:l0 3U84eHHSI A 2 (pHC. 2.47), paCTeT BblCOTa rOJIOBKH 3y6a )..{oJI6stKa,
8 TOJJlltHHa 3y6a npH BepUJl1He S u (pHC. 2.48) YMeHbWaeTCjI, ttTO J10HH>Ka-
eT CTOHKOCTb .a0J1611Ka. CT8noBHTcSI ,LJ.J1HHHee nepeXO,L:lH8S1 KPHB8S1 H YBe-
J1HtfHBaeTCjI y OCHOBaHHjI TOJllUHHa HO)KKH 3y6a Hape3aHHoro Koncca.
B HeKOTopbIX CJ1Yl.Jajlx 3TO yxy.awaeT 33u.eIlJ1eHMe Konec, oc06eHHo C
Ma.ilblM Z, BnJ10Tb ;10 lIepCCe4eHMjI JJpo<lnrneH f1apHbJX Ko..1ec B 3TOH YKa-
38HHOH 30He. lfeM MeHbWC Z JJ.oJI6S1Ka, TeM 3Ta onaCHOCTb BblUJe. B
pe3YoI1bTaye MOiKeT HaC1)'nHTb 3ameMJ1eHMe H fl0J10MK8 3y6beB. B J1HTe-
parype 3TO llBJleHMe H33blBalOT MHTep<pepeHl(MeH npoq,HneH cuennRIOU(HX-
cst Ko.nec, XOTjI 3TOT TepMHH H HeT04Hbiit
282
P a 30 ell 2. npoeKmUp08QJ/ue pelllllX UHcmpYMeHm08
TaKHM 06Pa30M, MO)KHO CLJHTaTb, 4TO YBeJlH4eHHe HCXO,UHoro paccTo-
SlflHSI 1I0Jle3HO. nOBblWaeTCjI Ka4eCTBO Hape3aHHblx KOJleC, YBCJIH4HBacTcSI
CpOK CJly>K6bl AOJl6S1Ka ( 60Jlbllle LlHCJ10 lIepeT04cK ).Cepbe3HbIM orpaHH-
'ICHHeM YBeJlHl.feHHjI A SlBJISleTCjI nOHH)J(eHHe CTOHKOCTM .L10Jl651Ka B CBSl3H
C 3aOCTpeHHeM 3y6a.
Cyw.ecTByeT pSl.Lt MeTOAHK paCl.feTa A C HCnOJlb30BaHHeM Ta6JIHLl,
(OpMyn, HOMorpaMM. TaK, HanpHMep, CHa4a.Ha paCCI.fHTblB31OT HJlH BbI6H-
pafOT no Ta6J1HQaM MHHHManbHO ,aonycTHMoe no CTOMKOCTH 3Ha4eHHe SU'
IJ 3aBHCHMOCTH OT MOAYJ1S1. HCn0J1b3YjI HOMorpaMMY, 110 3Ha4elfHIO a =l() ,/ m
lIaXo,ltHM K03<p$HQHeHT CMeeHHSI HCXO,l:\HOrO KOH1)'pa peHKH x B 1IJ10CKO-
C I H lIepe,AHerO TOPQa, no KOTOPOMY ;lcrKO 0llpeJ1eJUIeM A.
A =xm/tga. B .
nOCJle paceTa napaMeTpoB 3y64aToro BeHua ,1.10Jl6S1Ka BblnOJIHj(IOT
IlpOBepKY Ha HHTepepeHQHfO B nepe,Lla4e 3y6beB Ilapbl Hape3aHHbiX KO-
"ICC, cpe3aHHe BeplllHH H nOApe33HHe HO:>KeK HX 3y6beB. ECJ1H npOBepKH
j{afOT oTpHQaTeJ1bHble pe3YJ1bTaTbl, TO Bbl6HpafOT "3 CTaHllapTH30B3HHoro
pSlJJ,3 60J1bWHH AeJ1HTeJ1bHbIH JJ,HaMeTp AOJl6HKa d', H3MeHSIIOT HCXO,l..\Hoe
paCCTOJlHHe Ii paCqeTbl nOBTopSiIOT JJ.O nonYLJeHMSI flOJIO)J(HTeJ1bHbIX pe-
lYJI bTaTOB. npOBepKH BbI110JlHj(IOT paC4eTaMH no <l>opMYJlaM HJIM C 4ac-
fH4HbiM HCIIOJlb30BaHHeM HOMOI'paMM.
IlpHBe,l:\eHHble pac '-t eTbJ no CYTH - IIpOBep04Hble., C Bbl6opOM OIlTH-
M8JlbHOrO BapHaHTa.
CYIUHOCTb paC4eT8 napaMeTpOB ,ltOJI6j(KOB no ApyrHM MeTOllHKaM
..aKaSi jf(e, HO CTpYKlYpa paC4eTHblX $OPMYJ1 H II0C.ae)J.OBaTCJlbHOCTb pac-
lJCT3 .apyrajJ, KOTopble n03B0J1S1IOT BblnOJIHHTb TaK Ha3blBaeMblH KOIlC f-
PYKTOPCKHH paC1.teT 6e3 no.HHblX l1.au lJaCTH4HblX 1I0c.ae,L.{YIOUJ.HX npOBepOK
pa60Tocnoco6HOCTH ,l:\oJI6S1Ka [94; 127].
nonYI.fHB, TaKHM o6pa30M, pa6oTocnoc06HblH AOJI6S1K, BbI110.,1Hj(IOT
Y 1""'0 BYIO KoppeKUMIO npo<l>HJ1S1 ero 3y6a., He06xo.lU1MOCTb KOTOpOH Bh(1Baffa
H3J1 HI.f HeM nepeAHero H 3aJJ.Hel"0 yrJ10B, HCKa)KafOIUHX npOH3BO)J.j(lU HM pe-
IKY1UHH KOH1)'P 3y6a ,Uon6j(Ka. npO$HJ1b 3y6a KOJleCa 06pa3yeTCj( He
KOHTYpOM 3y6a AOJI6S1Ka B CetleHHH, nepneHAHK)'J1j(pHOM ero OCM, a TaK
Ha3blBaeMbiM npOH3BO,l:\SllUHM pelKYll1HM KOH1)'pOM, T.e. npOeKlJ.HeH ac
2 8
UJa?YH B.N. Pe)1(ywl-di MHCTpYMeHT
pe)f()'WeH KpOMKH ad 3y68 Aon6S1K8 H8 TopeQ H8pe3ael\fOH 3arOTOBKH
(pHc.2.49 ). .nJUI nOJlyeHH" KOJ1eCa c yrJ10M 3au.enJ1eHH}1 a yrJ1bl npo-
cpHI1eH IlpOH3BOASIero pe)Kyero KOHrypa Ii o6pa3YIOero era HCXOA-
Horo KOHTypa 3y6tfaTOH peHKH K .QOJI>KHbl 6blTb TO)J(e <X. B T8KOM
CJIY1.f8C HCXO,lJ.HbIH KOHTYP 3y61.f8TOH peHKH If, €POpMHPYlOl.QHH pea.nbHbIH
3y6 ,ltOn6S1Ka, ,nOJ1)f(eH HMeTb yrOJ1 IIpO$HJlj{ aH>a (pHC. 2.49).
npaBoMepHocTb H306pa)KeHHb1X H8 pHC. 2.49 1I0J10)KeHHH HCXO,lJ.HbIX KOH-
TYpOB peeK 3y6a ,non6SlKa Ii npOH3Bo,nSlID.erO pe)f()'U\ero KOH1)'pa HCXO-
IlHT 113 Toro" tITO TOJlWHH8 HO)KKH 3y6a ,nOJl6S1Ka nOCTOSlHH8 BL{Onb J1HHHH
Bna,llHHbI 3y6a.
r
c
cx..
Puc: 2.49. CxeM8 K pactleT)' yrJlOBOH KoppeKUHH npocjnlJHI 3y6a .lI0n6nKa:
Ii -- MCXO.l1HhtH KOHTYP 3y6QaTOH peHKM 3y6a J1o.n6Ka, oGpa6aTbiBafOlUero 3y6bSl
wecTepHH C HCXOllHhIM KOH1)'pOM 3y61JaToit peRK" K
284
P a 3 0 e J1 2. npoeKmupo8oHue pe:JK.ylllux UHcmpYMeHm06
B COOTBeTCTBHH C H3JIO)KeHHbIM
tgaH=e/h H (pJ1c. 2.49); h H = hf(-bc; bc=cdtga s ; c d- hktgy..
Tor,Qa tga H =e/(hr.-hxtgytgas)=( e/ h.,)/( l-tgaBtgy).
OKOH4aTeJlbHO, tga R =tga/( 1-tgytga s ).
TaKHM 06P830M, KOppeKTHpYjI yroJl npo<f>HJUI HCXoltHoro KOHT)'pa peHKH
3y6a ,n0J16Ka, Hape3aeMoH nape 3y64aTbiX KOJIeC o6eCne"1MBalOT yrOJ1
3aUenJleHHjI a, paBHblH CTaH,lt8pTHoMY 3HaQeHHfO. TeM He MeHee 01llH6KH
IIpOHJUI 3y6beB Konec (OTKJIOHeHH OT 3B0J1bBeHTbl) OCTafOTC1I. 3BOJlb-
BeHTHblH npOQ>HJ1b 3y6a AOJI6j1Ka 3aJ10)KeH B Ce4eHHjlX, I1ap3JIJleJlbHbIX
JIHHHH ab, T.e. nepueH)].HKYJUlpHbiX K OCM ;:\OJl6»Ka. J1HHH» nepeCeqeHH}I
lIepe;:tHeH UOBepXHOCTH ad c 60KOBOM CTOpOHOH 3y6a lloJ16Ka 06pa3YeT
pejJ(YYIO KPOMKY, KOTopa» He j(BJIj(CTC 3BO.ilbBeHTOH. ECTeCTBeHHO 6y-
,QeT OTJIH\.faTbCjJ OT 3B0J1bBCHTbl H npoeKUJ-UI 3TOH KpOMKH Ha Topeu
3arOTOBKH, T.e. npOH3Bo,njJHH pe)KYllU1H KOHT)'p. B "TOre HCKIDKaeTC}I
npoqniJ1b 3y6a uape3aHHoro Koneca.
np03HaJlH3HpOBaB H3J10)J(eHHoe, HeTpY.LJ.HO y6e;:tHTbCSI B TOM, 4TO 110-
rpeWHOCTH 3y6beB KOJ1eC, H8pe38HHbiX ,n0J16j(KOM, a HMCHHO, cpe3aHHe
BeplUHH 3y6beB, He6narOnpH}lTHble nepeXO,AHblC KpHBble, 38BHCjlT or MO-
ltYJ1S1, a T810Ke OT tJHcna 3y6beB 1l0n6S1K8 H lIape3aeMbiX Konec. n03TOMY
,ltOJI6S1KH SlBJ1S1fOTCj( He BIIOJIHe YHHBepC3JlbHblMH HHCTpYMeHT8MH. KOHK-
peTHblM Aon6j(KOM onpe,lteneliHOro MOJJ.ynSl HeJlb3j( Hape38Tb Bce KOJleCa
TaKoro :>Ke Mo)].yn. KOHKpeTHO cnpoeKTHpOBaHHblH .nOJl6S1K npiiro.aelJ J1J1S1
Hape3aHHj( KOJ1eC B onpe,neneHHOM AHana30He t.lHCeJI 3y6be B.. 110).(06HO
)HCKOBbIM MOttYJlbHblM <»pe3aM. npaBA3, 3TOT llHana30H L\JIj( .LJ.016.S1KOB
3Ha4HTeJlbHO lUHpe.
KOHTpOJlbllble BonpOCbl
1. K8K BocnpoH3BoAHTCj( npoQ>HJ1b H3,nenHH 06K8TllblMH MHCTpYMeHT3MH?
2. CooTHorneHHSI Me>k.nY warOM Ii TOJ1HHOH 3y6beB H3.l1eJ1l-ut H o6KaTHo-
ro HHcTpYMeHT8 no Hat.tanbHblM nOBepxHocTj(M.
3. B38HMOCBSl3b Me)J(,QY BblCOTOH rOJIOBKH H HOiKKH 3y6beB 06K8THoro
HHcTpYMeHT8 It 06KaTbiBaeMoro 11M H3,neJUfj(.
4. t..{eM Bb(3B8HO HCnOHb'30B8HMe npH6nH)((eHHb1X MeTO.llOB npo<pMJ1HpoBa-
HH» QepB}}4HbIX Mo.nynbHblx £l>pC3?
5. TIapaMeTpbl 3y6beB 4epBj(ttHblX MO,nYJ1bHbIX <}>pe3 H DOJI6S1KOB, onpe-
.nenjleMble pacLfeToM.
285
lllazYIl B H PeiKYWHA HHCTpYMeHT
6. t.{eM xapaKTepHO HCXO,LlHoe CetteHHe ,non6j(Ka?
7. KaKMM 06p830M Y AOJI6j(Ka 06p83YfOT 6oKoBbie 3aJ],HHe yrnbl, 4T06bl
coxpaHHTb Moynb?
8. KaKHe n8paMeTpbl 3y64aToro BeHU8 ,lJ.On6aK3 OCT31OTCjI nOCTOHHbIMH
npH nepeT04Kax?
9. BJIHaHHe HCXO)).Horo paCCTOSlHMj( Aon6j1K8 Ha ero pa60Tocnoc06HoCTb.
2.2.9. BLI60p cnoco6oB OTBO}:t8 TenJlOTLI H3 30HLI pe38HHH
C ueJIblO nOBbIweHHj( npOH3BO,lU1TeJlbHOCTH pe)KYlUHe HHCTpYMeHTbI,
38 HCKJ1fOl.JHHeM 6bICTpOpe)KYlUHX 4HCTOBbiX (pa3BepTKH, MeT4HKH, npo-
Tj()KKH), pa60TalOT C BblCOKHMH CKOpOCTMH B 30He TeMllep8ryp, BblWe
OnTHM8.nbHbIX no CTOMKOCTH. n03TOMY .lJ.nj( nOBblweHHj( CTOHKOCTH HHCT-
PYMeHT8 uenecoo6p83HO He TonbKO YMeHblll8Tb TpeHHe B CKonb3j(IUeM
KOHTaKTe HHCTpYMeHT - 06pa63TbiBaeMaJi )).eTaJlb, HO H 1l0HH)K8Tb TeM-
IIep8ryPY pe3aHHj(, YJlYI.J1lI3a OTBO)). TenJIOTbl OT pe)f(YIUHX KpOMOK "HCT-
pYMeHTa. 3m 1l0CTHr8eTCSI Bbl6opOM OnTHMaJ1bHbIX no CTOHKOCTH reo-
MCTpHLJeCKHX napaMeTpoB, p83MepoB peJKYw.ero KJIHHa, OXJ1a>K.L{eHHeM
HHcTpYMeHToB B pa60Te nOJIHBOM H .npyrHMH cnoc06aMH no,nattH CMa3bl-
BafOwe-OXJ1a>K.L{afOw.HX )KHAKOCTeH (CO)l(). J1Y4111He pe3YJlbT8Tbi J],OCTH-
ratOTcSI 1I0JlatteH CO)J( HenocpeJ],cTBeHHo B 30HY pe3aHHSI HnH 6JIH3K)'1O K
HeM. 1S1 3Toro H8 CTaI1HH npoeKTHpoBaHHj( HHCTpYMeHToB npeAycM8TPH-
BalOT cneUHa.,1bHble K8HaJlbi B Tene HHcTpYMeHTa J],.fUI nOJ],a4H B 3TH 30Hbl
CO)J( HOJ.{ J],8BneHHeM. npHMepOM T8KHX KOHCTPYKTHBHblX pemeHHH MO-
ryr CIIY'KMTb CneUM8.,'lbHbIe CBepJ1a ,lVUI rIly6oKoro CBepneHHSI (CM., HanpH-
Mep, pHC. 2.37, 0), cnHpanbHble CBepna C BnajlHHblMH B cnHHKH nepbeB
1 py6KaMH (pHC. 2.50, a) HJlH KaHaJI8MH B nepbj(X (pHC. 2.50, 6), no
KOTOpblM CO)l( nO,LJ.aeTCj( 110)). 3aJ,J.HHe 1I0BepXHocTH, a T810Ke 3eHKepbl, y
KOTOpblX no oceBOMY KaHa.,1Y CO)J( nOt:\aercj( B conna H8 Topue, H8npaBJUI-
fOIUHe CTpYH no,D, 3MHHe nOBepxHocTH (pHc.2.50, 6), ttepBjl4Hbie <ppe3bl C
KaHanaMM B TeJ1e 3y6beB, no KOTOpblM CO)l( H3 nOnOCT" I10C8.L.104HOro
OTBepCTHSI I10n3,D,8eT 118 38TblJ10tlHbIe nOBepXHOCTH 3y6beB (pMC. 2.50, 2), H
pj(J], J1PyrMx HHCTpYMeHTOB.
YnYl.JweHHIO OTBO,lJ,8 rennOTbl cnoc06cTByeT TalOKe BHyrpeHHee OX-
fla)KJJ,eHHe TeJla HHCTpYMeHT8 OXJla>K.L{eHHOW jf(M,D,KOCTblO, LJ.MPKYJlSllI.HeH no
3aMKHYTbiM KaHaJIaM 6e3 Bblxoa B 30HY pe3aHHj( (pHC. 2.50, d). Pa3-
286
P a 30 e JI 2. llpoeKmUp06QIIUe pe:»cyzlIux ullcmp,v'WeJ/mo8
I f I
I I
I I
..'
1
1/
.1
B-B
0,
z
.
B
d
I
e
11
1-
PUC. 2.50. npHMepbl HHCTpYMeHTOB C KaHaJ1aMH B TeJ1C .lt1TSI nOJlatlH CO)l{ B 30HY
pe3aHI'UI (a--?) Ii C BH)'TpeHHHM OXJlalK.aeHHeM Tena (0, e).
a, 6 - CBepna; 6 - 3eHKep; 2 - qepB"qHa" pe3a, (), e - pe3Ub[
HOBHtJ.HOCTblO TaKOrO OXJ1a)K,[\eIlHjI j(BJlj(eTCjI Clloc06, OCHOB8HHblH H8 HC-
IIOJlb30BaHHH Ten;IOBblX Tpy6 (pHC. 2.50, e). B TeJ10 pe3ua 1 BCTaBJ1j(eTCR
Tpy6a C BHYTpeHHeH cTeHKoM, nOKpblTOH nopHcTblM MaTepHaJ10M 2, Ha3bl-
BaeMblM cpJ.1THJ1eM. nOcJ1e B8KYYMHpoBaHHj( TenJ10BOH Tpy6bl cpHTHJ1b
3anOJlHj(fOT pa604eH )KHAKOCTbfO H 3anHpafOT KpbllllKOH 3. TenJIOTa ro-
JlOBKH pe3ua OTBOJ].HTCj( napoM pa604eH )f(M,!J.KOCTH K X0J10JJ.HOMY KOHU.Y
Tpy6bl 3. nap 0XJ1IDK.n8eTCj(, KOH,aeHcaT 1I01TI01.l.\aeTCSl <l>HTHJleM 2 H 01 UITb
nocrynaeT K r0J10BKe pe3Q8.
Bce 3TH MeponpH}JTHSI n03B0J1j(IOT CHH3HTb TeMIJcp8rypy pe3aHHSI,
npH6J1H3HTb ee K 3HaQeHHj(M, OnTHM8.,1bHbIM 110 CTOHKOCTH, H 3Ha1.JI1TeJ1bHO
1I0BblCHTb CTOHKOCTb HHCTpYMCHTa. TaK, HanpHMCp, CTOHKOCTb CBepJI C
BHyrpeHHHM nO,ltBO)J.OM CO)J( nOBblwaeTCj( B 3-1 0 pa3 110 cpaBHcHHIO C
28i
lllazYH B./f. Pe)Kyw.HR HHCTpYMeHT
OXJ1eHHeM nOJIHBOM; 3eHKepOB Ii 1.JepBjl1.JHbIX <ppe3 - B 3-4 pa3a;
pe3LlOB C TenJIOBblMH TJ>y6aMH - B ,nBa p33a.
KOHTpOJlbHble BonpOCbl
]. Bcer:na JIM Ii ,nO KaKHX npe,neJIOB He06xo.LJJfMO nOHH)I(aTb TeMneparypy
pe3aH"? ·
2. Cnoc06bl OTBo)].a TenJIOTbl 1'13 30Hbl pe3aHH1I Ii HX 3<1><peKTHBHoCTb.
2.2.10. OKOH'IaTeJlbH8H onTHMH3anHH
KOHCTPYKUHH pa60'leH '1aCTH
003TanHaJ1 onTHMH3aUH1I KOHCTPYKUHH pa601.JeH 1.JaCTH BbJnOJlHjJeTC B
npouecce nocne.nOBaTeJlbHOrO peweHH}t H3J10)KeHHbIX Bblwe 3a,aalf nyreM
npHHj(THjJ OnTHMaJlbHblX pellleHHH no Ka)l(,[tOH H3 HHX H Bbl6opa, TaKHM
06P830M, OnTHMaJlbHblX 3JleMeHTOB KOHCTPYKLlHH, 3 TalOKe B nepHO,ltbl
IlpHcoe)].HHeHHj) nOCJle,lJ.YlOwero OnTHM3nbHOrO 3neMeHTa K npeAbl.nyw.HM
eCJ1H OH BCTynaeT B I1pOTHBOpetfHSI C HHMH B OTfforneHHH OnTHM&1bHOCTH.
KpHTepHeM OnTHMaJlbHOCTH npH 3TOM j(BJIeTCj( MHHHMYM npHBe.u.eHHbiX
38TpaT Ha onepaQHH HcnO..1b30BaHHjJ HHCTpYMeHTa HJIH XOTj( 6bl ero rnaB-
HeHWHe COCTaBJ1j(IOInHe, T3K Ha3blBaeMbie )..{p06Hble KpHTepHH. OpHOpH-
TeTHbie H3 HHX: IIpOH3BO,ltHTeJlbHOCTb HHCTpYMeHTa, 3aTeM 3Heproc6epe-
ralOInHe CBOHCTBa (MaJ1ble CHJ1bl H MOMeHTbl pe3aHHJ1) H TeXHOJlOrH4-
HOCTb, oc06eHHO HHCTpYMeHTOB, Tpy,aoeMKHX B H3rOT0BJ1eHHH.
OKOH4aTenbHajJ onTMMH3aLlHjI BblnO.nHSleTC He BCer,Aa, a TOJlbKO B
CJIY4ajJX, eCJ1H HOCJle OKOH4aHHj( npOeKTHpOB3HHj( nOj(BMJlOCb ,aBa H 60nee
BapHaHTOB KOHCTPYKLlHH. 06'beKTHBHaSi OQeHKa BapH3HTOB H Bbl60p HaM-
BbirOAHeMllJerO MorYT 6blTL BblnOJlHeHbl no MHHHMYMY npHBe)],eHHbiX
3aTpaT, XOTSI 6bl ynpOIneHHO paCC4HT8HHbiX cnoc060M, H3JI0JKeHHblM pa-
Hee B n. t .1.1. KpoMe Toro, npH paccMoTpeHHH OKOH1.JaTeJlbHO C<J>0PMHPO-
BaHHOH pa601.JeH 4aCTH Moryr nOJ1BHTbCjf HOBbie npe.nJIO)KeHHjf no ee
YJ1Y1.JIlIeHMJO .
KOHTpOJlbHble BOllpOCbl
]. CTaAHH npOeKTHpOBaHH HHCTpYMeHTa, Ha KOTOpblX OCYllleCTB.njJeTC
onTHMH3aLlHjJ ero KOHCTPYKLlHH.
2. B 4eM.. COCTOHT OflTMMI13aLlHjJ KOHCTPYKQHH HHcTpYMeHTa?
3. Bccr.aa JlH C04CTaHHe J1Y1.JWHX B3pHaHTOB 3J1eMeHTOB KOHCTPYKUHIi
06ecne4HBaeT onTHMa:lbHOCTb KOHCTPYKLlHH B LleJlOM?
288
Po 30 eJl 2. npoeKmupoeouue peJ/C)'lllux UI/Cmpy..\lellm06
2.3. IIPOEKTHPOBAHHE nPHCOEHH"TEJIbHOH 1.fACTH
2.3.1. BLI60p clloc06a IIpHcoeHHeHHH HHCTpYMeHTa K Cl'aHKY
JUI 06eCneQeHHjI 3a.n,aHHbIX pa3MepoB 06pa60TKH HHcTpYMeHT .LtOJl-
iKeH 3aHHMaTb onpeJ].eJ1eHHOe nOnO)KeHHe OTHOCHTeJlbHO CTaHKa H;JH o6pa-
6aTbJBaeMOH ,neTaJlH H He H3MeHj(Tb 3Toro nOJlO)KeHHjf 80 BpCM» pa60Tbi.
L{JUI 3TOH ueJIH CJ1}'iKHT npHCOe.ll.HHHTenbHajf t.JaCTb HHCTpYMeHTa" COCTO-
Jll.ltaj( H3 6830Bb1X nOBepXHOCTeH H 3J1eMeHTOB nepeJ].aLJH YCHJ1HM. Y XBO-
CTOBblX HHCTpYMeHTOB TaKO" 1.JaCTblO j(BJ1»IOTCSI XBOCTOBHKH, a y HaCal1-
lIblX - Kopnyc pa60lfeH 4aCTH.
B nO,ltaBJ1S1lOlUeM 60J1blUHHCTBe CJIY4aeB HHCTpYMeHTbl 3aKpenJUlfOTC»
11 en 008 U:JICH 0 OTHOCHTellbHO wnHH,nenji H;JH cynnopTa CTaHKa (pe3Ubl,
cppC3bl, CBepJ1a, 3eHKepbl, npOTjI)KKH )J.JISI HapY)f(HOrO npOTSlrHBaHHSI, 3y60-
pC3Hbie HHCTpYMeHTbl). OJJ.H8KO eCTb CJ1Y48H, KOr,lta c.neJJ.yeT npelJ,no-
'teCTb nOOSU:JIClIoe coeJ].HHeHHe HHCTpYMeHTa co CT8HKOM. 3T0 OTHOCHT-
cst K HHCTpYMeHTaM, KOTopble .l10JDKHbl T01.{HO caMOYCT8HOBHTbCSI no 06-
pa68TblB8eMOH nOBepXHOCTH .l1eTaJIH, CC.aH eCTb 0118ceHHSI 4TO CT8HKOM
JTO 06ecIIet.JHTb HeB03MO)l(HO. K HHM OTHOCSlTCSI t.tHCTOBble HHCTpYMeHTbl..
r8KHe, KaK npOTSI)KKH L(Jlj( 06pa60TKH 3aMKHyrbiX KOlrrypoB" nanpHMep
KpyrJlble, p83BepTKH, MeTt.tHKH, Kor).J.8 06pa60TKa 3THMH HHCTpYMeHTaMH
BbI nOJ1 Hj(eTCjI H8 OT,aeJ1bHbIX CTaHKax HJ1H n03HI..(Hj(X MHOr0l103HUHOHHbiX
CT8HKOB nocne npetiBapHTenbHoH 06pa60TKH ,aPyrHMH HHCTpYMeHTaMH Ha
.LtpyrHx CTaHKax HJI" .ApyrHx n03HI..(HSIX CT8HKa. .[LnSi C8MOYCT8HOBKH CJ1Y-
)KaT CneUH3JJbHble JJ.ep)l(aTeJIH HHCTpYMeHTOB HJ1H naTpOHbl (Ka48fOWHecSI,
I1JI 8 BalO UJ. He, 6blCTpOCMeHHbie H T.;J..), coe;J.HHj(IOIUHe HIiCTpYMeHT co
III1IMHAeJ1eM H;111 cynnopTOM CTaHKa. npHHUMIIHMbHble cxeMbl T8K"X naT-
pOHOB npHBe.l{eHbl Ha pHC. 2.5 J. TaK, HanpMMep, nnaBalOWHM n3TpOH
06eCne1.{HBaeT COBMel.l.J.eHl1e oceH p83BepTKH H 06p868TbiBaeMoro OTBCp-
CTHj(, ecnH OCb lllnHHl.\eJHI CTaHKa 118 n03HlHH o6pa60TKH CMeweH8 OTHO-
CHTeJlbHO OCH npetJ,BapHTCJ1bHO 06pa60T8HHoro OTBepCTHSI. KpOMe Toro,
6HeHHe rnnHH,lteJUI CTaHKa B npHHl.(Mne He nepeJJ.aeTCH Ha HHCTpYMeHT H
pa36HBaHHe OTBepCTHH YMeHbIIJ8eTCSI.
Pa3HOBHHOCTH nOABH)KHbIX naTpOHOB onHcaHbl B YQe6HOH It CnpaBOQ-
HOM JIMTeparype. CYlUeCTBYIOT ,aeCj(TKH KOHCTPYKLtHH, peaJIH3YIOlltHX K8-
llaHHe, nJ18B8HMe H.,1H Ka48HHe 1-1 I1J1aB8HHe HHCTpYMCHTa OJ(HOBpeMeHHO
)0 3.11< 2522
28
Wazyu 8.11. PeiKyw.HM HHcTpYMeHT
[228; 255 Ii JlP.]. npH Bbl60pe HJIM pa3pa6oTKe KOHCTPYKUHH naTpoH8
lIe06xo,ltHMO cTpeMHTbCjI YMeHbluHTb llMCJIO I10BMiKHbIX C04JleHeHMM, B
KOTOpblX 110,[\ HarpY3KOM 80 BpeMjI pa60Tbl B03MO)l(Hbl 3aeJJ.aHHj( H npeBpa-
ll1eHHe 1I0J]BH:>KHOrO COe,ltHHeHHS B HenOJJ.BH)KHOe CO cMew.eHHbiM OTHOCH-
TCJlbHO WnHH,[\eJUI CT3HKa nOJIO:>KeHHeM HHCTpYMeHTa. CJle,nCTBHel\1 3Toro
JlBHTCSI nOBblUJeHHoe pa36HB8HHe 06pa6oTaHHoro OTBepCTHS. TpeHHC
CKOJlb)J(eHJ.UI B COt.JJleHeHHjlX lIaTpOHa CJle.ayeT 38MeHSlTb Ha TpeHHe Ka4e-
HHj( HJIH ew.e nY4we - Ha BHyrpCHHee TpeHHe B YlipyrHx 3J1eMeHTax.
OpHMcpaMH nYLfUIHX peweUHH MOiKeT 6blTb l1.i1aBaf01ll.HH IJaTpOIl H8 6a3e
CHJlb<P0H8., rO<PPHPOB8HHOH MCTa.,1J1HlJeCKOH TPy6KH, 06JIa,llalOw.eM ,AOCTa-
TOlJHOH KpyrHJ1bHOH )KeCTKOCTblO H 60JlbllJOM pa,l.U1aJ1bHOM nO)J.aTJlHBOCTbfO
(pHc.2.51, 2) liJl" 06blLJHbiM MeTaJlJ1H4eCKHH CTep>KeHb-y,aJIHHHTenb c pa-
lU1aJ1bHOH 1I0J]aTJ1HBOCTblO Ha KOHue 3aKpenneHIIOl'0 B HeM HHCTpYMeHT3
He MeHee 0,005 MM/H BMeCTO K84afOw.erocSi n8TpoH8.
a
6
6
z
Puc 2 5 J CxeMbI nOl\BHIKHbIX naTpoHoB. a - KaQalOllU1HcR ol1 H OmapHHpHblH,
6 - Kaq.aIOIllHMcSI llBYXlllapHHpHbIM; 6 - nJIaBalOlUHti; z - nJlaBalOw.HM CltJ1b-
$OHHbIM, J - XBOCTOBHK; 2 - o6oMMa; 3 - WTH<j)T; 4 - KOpnyC; 5 - pe)KY-
tUH" HHcTpYMeHT; 6 - nOBOLtOK; 7 - CMJ1b$OH; 8 - wapMK; 9 - raMKa
290
P a 30 e JI 2. n poeKmUpOeQuue pe:»CYUlux ullcmpYMellm06
6LICTpoCMeHHocTL KpenJleHIUI 04eHb B3)1(H3 ,n.nSl HHcTpYMeHToB aB-
rOMaTH3HpoBaHHbIx npoH3Bo,nCTB, r.l1e oc06eHHo He06xo,LU1MO COKp3I.U.eHMe
IIpocToeB aBTOMaTH4eCKHX nHHHH I1PH 3aMeHe 3aTYlIHBlllHXC» HHCTpYMeH-
rOB. J(nSi 3TOH l.\eJIH HClIOJlb3YfOT 6blCTpOCMeHHbie naTpOHbl .aIlSI CTep)l(-
HeBblX HHCTpYMeHTOB (CBep;l, 3eHKepOB, MeT4HKOB, p83BCpTOK), 3aLUeIlKl1
AJlj( pe3lJ.OB (CM. pHC. 1.90) H HeKOTopble ,ltPyrHe YCTPOHCTB3.
COKpal1(eHHe npocToeB ,noporocToSilUero aBToMaTH3HpoBaHHoro 060-
PYAOB8HHj( AOCTHraeTC» TalOKe HCIIOJlb30BaHHeM TaK Ha3bIBaeMOrO 6cc-
II OJJ;H aJla):{o'l HOI"O HHCTpYMeHT3, He Tpc6YfOlUero HaJla.l1KH n3 p33Mep
06P360TKH HOCJle ero YCTaHOBKH H8 CT3HKe. 113J'oTOBMTb B3aMM033MeHj(-
eMblM HHcTpYMeHT HeCJIO)l(HO, HO 1I0CJ1e nepeT04eK ero pa3Mepbl M3MeHSI-
IOTCjI. n03TOMY npe,lJJ104HTafOT BBO.l1HTb B KOHCTPYKIJ.HIO HHCTpYMeHTa
HJIM B npOMe)KYT04Hble onp8BKH-nepeX0.l1HHKH, B KOTOpblX OH YCT3HaBJ1H-
BaeTCjI, nOlJ.BH)I(Hble 3JleMeHTbi B BM,l..le BHHTOB CO c<j3epH4ccKOH r0J10BKOH,
KOTOpblMH MO)KHO 06ecne4HTb T04Hoe nO.nO:>KeHHe HHCTpYMeHTa no OJ],HOM
HJ1H ABYM KOOptUiHaTaM OTHOCHTeJ1bHO 6a30Bbix nOBepxlfocTeM CT311K3,
o6eCne\.fHBaji npH 3TOM 1I0JIYLJeHHe 3a.LlaHHb1X pa3McpoB 06P360TKH
(CM. pHC. 1.92). T04H3j1 H3CTpOHK3 HHcTpYMeHTa H3 p33Mepbl 06pa60fKH
BbIIlOJ1HjleTCj( B Cllel.u"aUbHblX npHcnoc06J1eHHjlX (CM. pHC. 1.93) HJlH npH-
60pax BHe CT3HKa, CT8HOK B 3TO BpeM.st p360TacT. l"aKYIO H3CTPOHKY
npe,aycMaTpMBalOT Y HHcTpYMeHToB )..J)ljI CTaHKOB C LJny H aBTOMaTH4ec-
KI1X RMHI1M 113 arperaTHbJX CTaHKOB.
TOQHOC1'L H 3CeCTKOCTL npHCOe,l..lHHeHHjI HHCl pYMCHTa AOJDKHa 6blTb
JlOCTaT04HOH .aJljI BbIIlOJ1HeHHjI 3anJlaHHpOBaHHOH pa60Tbl. ECTeCTBeHHO,
4TO 3TH flapaMeTpbl BbllllC )]Jlj( 4HCTOBbiX HHCTpYMeHTOB H MHCTPYMeHTOB
.LlJ1J1 BbiCOKOT04HbiX CTaHKOB, CTaHKOB C lfny. lJeM MeHbllle nepeXO,l..lHHKOB
(BT)'JlOK, ,nep)KaBOK, onpaBOK) tJ)1J1 33KpenJ1eHHJlI1HCTpYMeHTa H 4eM BblUle
T04HOCTb 6a30BbiX nOBepXHOCTeH 3J1eMeHTOB C04JleHCHHJI, TeM Bblllle
T04HOCTb H )KeCTKOCTb 3aKpellJleHHJI HHCTpYMeHTa. flapaMeTpbl TOlIHOC-
TH 6830Bb1X 3JleMeHTOB HHCTpYMeHTa H BCIlOMOraTeJlbHOH OCHaCTKH JUISI
ero 3aKpenJleHH.st npMBOJ).j(TCJI B COOTBeTCTBYlOlUHX CTaH.aapTax H cllpa-
B04HOH JlHTeparype. npH He06xOLlHMOCTH npOBepKH COOTBeTCTBHSI 3THX
lIapaMeTpOB T04HOCTH BblnOJlHJleMOH pa60Tbi npOBO)]JlT ClJeU-HaJlbHble
paC4eTbi H8 )l(eCTKOCTb Ii T04HOCTb n03HIJ.MOHHpOBaHHJI I1HCTpYMeHTa,
HCnOJIb3YSI cnpaB04H)'fO J1HTeparyPY [65; 88; 94].
291
UJa?YII B. .! e)Kyu.ud1 HHCTpYMeHT
2.3.2. BLIOOp tOpMLI 6a30Bbix nOBepxHocTeii H 3J1eMeHTOB
nepe,lJ.a'lH YCHJlHH
BH,l1bl 6830Bh1X f1oBepxHocTeii OrpaHMlJHSalOTCSI He6oJ1blllHM pSl,D,OM
KJ1aCCHQeCKHX $OpM: nJlOCKOCTb, HapHble Ii BHyrpeHHHe LJ.HJ1HHnpHtJec..
KHe H KOHM1.JeCKHe nOBepxHocTH. npH KOHCTPYHpOBaHMM pe)K)'wero HHCT-
PYMeHTa Q>OPMY 6a30BO" nOBepxuocTH Bbl6HpalOT B 3aSHCHMOCTH 01
pa3MepOB HHCTpYMeHTa M nOCa.l104HhiX MeCT CTaHKa, CTpeMj(Cb o6ecne-
"IHTb npH 3TOM Tpe6yeMYIO T04HOCTb 683MpOBaHHj( H BblCOKYIO TeXH0J10-
rM4HOCTb HHCTpYMeHTa .
DJlO£KOCTb j(BJlSleTCSI 6a3011 y pe3QOB C npH'3MaTH'-IeCKHM TenOM,
HapY>KHbIX npOTSDKeK, HO)KeH C60PHbiX HHCTpYMeHTOB, $pe3 If A0J16RKOB
(TOpUOBb[e nOBepXHOCTM, pMc.2.S2, a, 6).
HapYiKHLle UHJlHHJJ;pHqeCKHe H KOHH'IeCKHe 1I0BepxHocTH caoH-
CTBeHHbl XBOCTOBblM HHcTpYMeHTaM. 3TO HHC-rpYMCHTbl MaJlblX pa3Me-
pOB. I..(MJ1HH.apHLJeCKH" XBOCTOBMK HMelOT CBepJla, 3eHKepbl, pa3BepTKH,
6 6
hit---t
a
\ =:j
z
j)
\\ -. i=t
e
. ff '
3IC
3
u
Puc 2 52. ba30Bble nOBepxHocTM pe)K)'IIlHx HHCTPYMCHTOB 0603HalJeHbl )J(HpHOH
J1MHHei%. a - pe3uoB; 6 - HacallHh1X non6HKOB; 6 - CBepJI, 3eHKepOB, pa3Bep-
TOK; l.- MeT'ni1<OB; () - CBep.a, 3eHKepOB, pa.3BepTOK; e - KOHUeBblX pe3;
- XBOCTOBLIX J{OJI6S1KOB; 3 -- H3caJ{HLIX 4>pe3;
u - Haca,nHblX 3eHKepOB , pa3BepTOK
292
P a 3 0 e J1 2. npOel\mllp08Ullue pe:J1CYlllux llucmp1WeHm06
KOHueBbie <ppe3bl ;:tHaMeTpaMH ,no 12 MM, a TalOKe WnOHO"lHble <j>pe3bl,
MeT4HKH Ii pytfHble pa3BepTKH BCCX pa3MepOB (puc. 2.52, 6,2). Kpen'lTCJI
raKHe HHcTpYMeHTbl B uaHrOBblX "JIM KYJ1aQKOBbIX llaTpOHax, YCTaHaanH-
BaCMblX B llJnHHAeJle CTaHKa. KOHHt.teCKHe XBOCTOBHKH - Y ,[l0J16J1KOB H
nepelJHCJ1eHHblX BbJUle HHCTpYMeHTOB .ltH3MeTpaMH CBblwe 6 MM
(pHC. 2.52, o,e,:JIC). XBOCTOBHKH coe,QHHj(IOTCSI co rnnHHJ1eJUIMH CTaHKOB
ffeIlOCpe.l1CTBeBHo w.n" C nOMOInblO nepeXO,LlHHKOB, H3npHMep KOHH"IeCKHX
B1YJ10K.
BHYTpeHHHe UHJlHHJtpH'IeCKHe H KOHH'IeCKUe lIoBepxHocTH
HMelOT Haca,nHble HHcTpYMeHTbl. 3To caMa 60JlbUla rpynna HHCTpYMeH-
TOB, TaK KaK OHM 3KOHOMHlJHee XBOCTOBbIX. n03TOMY TaM, r.Lle no YCJ10BHstM
p360Tbi )KeCTKOCTb H npOtfHOCTb ,nOCTaT04Hbl, HHCTpYMeHTbl ,QeJ1afOT H8-
Ca,lJ,HbIMH. QHJ1HHJJ.pH4eCKoe OTBepCTHe - Y HacaLlHblX <ppe3 H )]On6S1KOB,.
a KOHH4eCKoe - Y HaCa)]HbIX p33BepTOK H 3eHKepOB (pHC. 2.52, 3,U).
BIDKHeHwee Tpe60BaHHe K 6a30BblM nOBepXHOCTjlM - TOLfHoe pacno-
jlO)l{eHHe J.tX OTHOCHTenbHO pa604eH '-IaCTH.
YCHJIHe co CTaHKa Ha HHcTpYMeHT nepeJ).aeTCSI 3a C4eT CHJI TpeHH}1,
B03HHKafOI.l{HX Ha 6a30Bbix nOBepXHOCTjlX JlpH 3aKperIJleHHH HHCTPYMeHTa
(HHcTpYMeHTbl C fL10CKHM TenOM H I.J.HJH1H,.QpMLJeCKI1MH XBOcToBHKaMH)
HJIH no,lt ,neHcTBMeM oceBblX CHJI pe3aHH1I (HHcTPYMeHTbl C KOHH4eCKHMH
XBOcToBHKaMH). EcnH oceBblX CH.,1 pe3aHI-UI He,ltOCTaT01.JHO, npeJ-tycM3TPH-
RalOT .nonOJlHHTeJ1bHYIO 3aTjI)KKY XBOCT08MKa 60J1TOM B rHe3O WJlHH,L(eJ1j1
CTaHKa (KoHueBble tPpe3bl, XBOcToBble .n0J16j1KH), a UP" Tj()KeJlbIX YCJIOBM-
SIX pa60Tbl - eLne H )KeCTKHe 3J1eMeHTbl (TOpuoBbie 1ll1l0HKH). )KecTKHMH
1JleMeHTaMH nepeAaeTc1I YCHJ1He Y HaCa.LlHbIX HHcTpYMeBToB: TOpl(OBble
WIIOHKM y 3eHKepoB, pa3BepToK, TOPQOBblX <»pe3; npO)..lOJJbHble llJlIOHKH Y
U,HJ1HHJJ-pHLJeCKHX, ).(MCKOBbIX H oTpe3Hbix c»PC3, a TalOKe TOPUOBblX <ppe3
\1aJ1bIX pa3MepoB. ):(JUI )..loJ16jJKOB H npope3Hbix <J>pe3 ,ltOCTaT04HO CHJI
TpeHHSI, B03HMKafOWHX H8 TOPQaX I1PH 3aKpenneHHH. MeTlfHKH HMefOT
KBa.npaTbl Ha KOHu.e XBOCTOBHKa (pliC. 2.52, ?).
,l:(nst nOBblWCHHSI 3KOHOMHLIHOCTH pSlL1bl 3Hat.tCHMH npHCOe,LJJiH"1elbHbIX
pa3MepoB 6830Bb1X nOBepxHocTeH cT8Ht\apTH30B3Hbl. 3TO n03BOJIj(eT or'.
paHH4HTb HOMeUKJ1aTYPY onpaBoK, nepexoJJ.HHKOB, KaJIH6pOB )..\J1S1 HX KOHT-
pOJljI H T.,l1. B 3aSHCMMOCTH OT pa3Mepa pa604cw \.f3CT" 6a30Bbie 3,neMeH-
Tbl Bbl6HpalOTCjI no raCT, a J1j1 opHrHHaJlbHblX HHCl PYMeHToB paCClfH-
293
Wa?yu B 1'1 Pe>KYIUHA HHCTPYMeHT
TbIBalOTC1I, HO Ha3Ha\.latOTCH 6JUOKaHlllHe 60.,1bUJMe no faCT. PaCl.feTbl Ha
nep e .n a4 Y YCHJ1HH pe3aHHSI, np04HocTb, iKeCTKOCTb 11 T04HOCTb 1I03HlJ.HOHn-
pOBaBHSI MHCTpYMeHTOB H HHCTpYMeHT8J1bHbIX 6J10KOB H3J10iKeHbi B cnpa-
804..0H M Y4e6HOH J1MTeparype [65; 88; 94; 139-141].
2.3.3. Bbl60p MaTepHaJia IIpHcoe.aHHHTeJlbHOH qaCTH
MaTepH8J1bl J].J1B KopnycoB ):lOJDKHbl 06naAaTb AocTaTo4Hoi1 lIpO'iHOC-
TblO 11 TenJI0npOBoAHOCTblO, coxpaHSlTb TOI.JHOCTb pa3MepoB H <j>OpMbl
nOCJle TepMo06pa6OTKH, xopoUJo 06pa6aTblBaTbcj( H o6ecne4HBaTb Xopo-
wee coe,LuiHeHHe C pejKYUleH qaCTblO nocne CBapKH, HaBapKH M Han8HKH,
3 TalOKe 6blTb AellleBblMH H He COJ.1epjKaTb .l1e4>I1QHTHbIX 3J1eMeHTOB.
BceM 3THM Tpe60B3HHj(M B nonHoH Mepe OTBeI.JalOT KOHCTPYKQHoHHMe
yrJlepo,llHCTble CTaJ1H 40, 45, 50 H .,'1erHpOBaHHble 40X, 45X, 40XH.
Yrnepo,LU1cTble CTMH npHMeHBIOT AJ1j( .D.epiKaBOK pe3l].OB, KopnycoB
C60PHbiX pa3BepTOK, BT)'nOK, KnHHbCB, BHHTOB H ApyrHx 3J1eMCHTOB c6op-
HblX KOIfCTPYKUHH. Kopnyca OCT8J1bHbIX COCTaBHblX H C60PUbiX HHCTPY-
MeHTOB, B TOM qHCne H HO)KM no,lt HanaHHble nnaCTHHbl 113 TBepAblX
"
CllnaBOB H3rOTaBJ1HBaIOT H3 J1erMpOB8HHbiX CTaneM, B OCHOBHOM 113 CTanM
40X., KOTopaSi 06naJ.1aeT nOBblweHHOH np04HOCTbIO M 06ecne411B8e-r MeHb-
wee Kopo6JleHHe B npouecce TepMMeCKOH 06pa60TKH.
JUI TB)KeJlbIX YCJ10BMH pa6OTbl, oco6eHHO KorAa Tpe6YeTCSI BblCOKal
TBep.1..l0CTb YI H3HOCOCTOHKOCTb, KOPIlYC .ne.ilalOT 113 HHCTpYMeHTaJlbHblX
CTa;leH Y7 A, Y8A, 9XC " Lla)J(e 6bICTpOpe)KYlUeH. TaK, HanpHMep, y
CRepJI C Hana»HHbIMH l1J1aCTHHaMH TBepAoro cnnaBa H AHaMeTpoM no
1IlaCTHHaM, paBHblM .D.HaMeTpy Kopnyca, Kopnyc TpeTCj( 06 o6pa6OTaH-
HYIO nOBepXHOCTb .neTaJIM co CKOpOCTblO pe3aHHSL D03TOMY ero H3rOTaB-
JIHBalOT H3 CT8JJH 9XC MJIM 6bICTpOpe)KyeH C 110CJleAYfOlneH 3aKaJlKOH H3
BblCOKYfO TBep.LlOCTb.
2.3.4. Bbl60p cnoco6a coeJ(HHeHHH
npHcoe.aHHHTenbHo '1aCTH c pa6oei
Cnoc06bl COe)]HHeHH» pa604eH 11 npHcoeAHHHTenbHoH 4acTeH, HX npe-
HMywecB3 H HeAOCTaTKH nepel.JHCneHbl B n.2.2.1. 3.aCCb lleJIecoo6p83HO
YTOt.fHHTb HeKoropble BOlJpOCbl COe.lJ.HHeHMSI XBOCTOBHKOB HHcTpYMeHToB C
pa60t.feH t.faCTblO.
294
P 030 e J1 2 flpoe".lnupooollue pe:JlC)llllux uHcmpYJ\leHnl06
3aMaH4HBbiM JlBJ1J1eTCSI npMHUHI1 C60pHOCTH HHcTpYMeHTa, nOBblwalO-
WMH ero 3 KOHOM Ht.tHOCTb. O.llHaKO ero liejlb3J1 oCYIJ(eCTBHTb .I.lJl}l BpawalO-
IltHXCJI XBOCTOBblX HHc-rpYMeHTOB, T3K K8K OHH MaJlblX pa3MepOB H \1exa-
HH4eCKoe coe.u.HHeHHe XBOCTOBHKOB He o6ecnet.tHBaeT Ha.llIle)l(al1(CH )f(eCT-
KOCTM, npOt.tHOCTH H TOt.tHOCTH. TOJ1bKO Y BHyrpeHHHX npOTJI)I(CK Cpe.aHHX H
KpynHblx p83MepOB XBOCTOBHKH MO)f(HO CBHHtJHBaTb C pa60lJeii lJaCTbfO.
PC3b60Boe rlle3.ll0 IIPH 3TOM BblllOJIHSlfOT B XBOCTOBHKC. COOCHOCTb XBOC-
rOBHK3 C pa604eH 4aCTbIO 06ecne4MB8fOT TOt.JHOH 1I0Ca)1KOH no TOPU3M H
lU1JJHH.llpHtJeCKHM nOJlCKaM COe,ltHHSleMbIX 4aCTeH. Y OCT8JlbBbIX HHCTpY-
MeHTOB XBOCTOBHKM npHBapHBafOT BCTblK K pa60t.JeH 4aCTH MeTO.llOM 3JleK-
'rpOCBapKH I1JIM CBapKH TpeHHeM. HaH60.nee paLJ,HOH8JlbHOH j(BJISleTCSI CBap-
Ka TpeHHeM: BblIlJe K8tJeCTBO CBapHOrO WBa 11 TOt.IHOCTb coe.rUUleliH}I 381'0-
TO BOK, B 5-10 pa3 MeHbwe pacxo 3.neKTpOJHeprHH, 8 4eTbipe pa38 MeHb-
lue yrap MeT8JLna, tJHl1(e p3604ee J\,ICC10, npouecc J1erKO rJo.LU1aeTcJI aB'fO-
MaTH3au.HM H BCTpaHB8HMIO B nOTotJHble JIMHHI1 MexaHHlfecKOH 06pa6oTKHot
BblCOKM npOH3BOtl-HTeJlbHOCTb I1pou.ecca. OJ.tHaKO MeTO.ll npHeMJ1eM TOJlbKO
HJISI CBapKH UHJlHH,lJ.pH4eCKHX 3arOTOBOK. j( ,ltpyrHx <}>OpM TeJla 3arO1 OROK
peKOMeH,L\YeTCJI CTblKOBaJi 3JleKTpOCB3pKa.
2.3.5. PaC1JeT npHcoe.aHHHTeJlbHOii 1JaCTH
PaCtJeTbl npHCOe.llHHI1TeJlbHOH 4aCTH BblflOJIHSlIOT Ha nepella4Y YCHJ1HH
pe38HHjI, )KeCTKOCTb H T04110CTb n03HQMOIIMpOBaHHSI. KOHKpeTHble MCTO-
J.\HKH paCl.JeTa npHBo,lJ.JlTCj( B COOTBeTCTBYIOUteM cnpaB04110H JU1Teparype
H MOHorpacpHj(x [65; 88; 94; 136; 139; 141]. 3Aecb YMeCTHO 113;10)1(111 b
JlHWb 06l1tHe nOAxOltbI K peilleHHIO 3THX 33,QatJ.
CHJ1bl pe38HHJI nepe,QalOTcSI CMJl8MH TpeHHSI, )KeCTKI1MH 3J1CMeHTaMH
(06b14HO rnflOHKaMH) HlIM COBMeCTHO CHJlaMH TpeHHSI H lKeCTKHMH 3Jle-
MeHTaMH. CHJla TpeHHI - pe3ynbT3T HOpMaJ1bHbIX Ll.aBJleHMH OT 3aIKHM-
u
lIblX YCTpOHCTB liJl" oceBOH COCTaBJlJltOweH CMJ1bl pe3aHHSI, a TalOKe CHJlbl
3aTJlIKKH KOHH4eCKHX XBOCTOBMKOB B 1I0calJ,04Hble rHe3L1.a WnHH.l1eJ1eii
CTaHKOB HJIH BCnOMOraTeJ1bHbIX ACp)KaBoK. )f(ecTKHe 3JJeMCHTbi pacc4H-
TblBalOT Ha CMjlTHe, pe)Ke H3 cpe3. CYMMapHoe 3Ha4eHHe CMJI HJ1H MOMeH-
TOB TpeHHjI Ii CMJlTHSI (cpe3a) J,tOJl)f(HO B .llBa-TpH pa3a npeBbllllaTb ypo-
BeHb CHJ1 HJ1H MOMeHTOB pe3aHHJI, paCCLJHTaHHblx no $opMYJ1aM TeopHH
pC3aHHjI.
29
WO("YH B H PeiKYllUdi HHCTpYMeHT
CT8TH4eCK3j1 TOt.JHOCTb n03Hl.1HOHMpOB8HHjI BepWHllbl nHCTpYfellTa
OTHOCHTeJ1bJlO WnHHACJHI CTaHK3 "J1M APyroro 6330Boro 3JleMeHTa 3aBH-
CHT OT norpeWHOCTeii 6a30BblX 110BepXIIOCTeH caMoro pe)K)'l.l1ero HIICTpY-
MCHTa M n.PyrHx 3JleMCHTOB HHc-rpYMeHTaJlbHoro 6110K3, YCTaHaBJ1HB3eMO-
1"'0 H8 CTanKe, 8 )KeCTKOCTb MHCTpYMeHTa.J1bHOrO 6J10Ka - OT o6beMHoH
M KOHTaKTHoH )KeCTKOCTM ero 3JleMeHTOB. 06'beMHaSi )KeCTKOCTb onpe,lJ,e-
J1j1eTCj( p33MepaIM 3JleMeHTOB 6JIOKa, a KOHTaKTH8" - T04HOCTbIO M
YllpyrHMH ,lJ,eQ>opMaUMjlMH conpjlraeMblx nOBepxHocTeM. )l(ecTKocTb 6J10-
Ka M T04HOCTb n03HUMoHHpOBaHMjI MHcTpYMeHTa OK33bIBaIOT COBl\leCTHOe
BJIMSlHHe H8 T04HOCTb 06pa60TKH. n03TOMY AJ1j1 KOHKpeTHblX BHAOB pa60T
H HHc-rpYMeHToB YCTaHOBJ1eHbl HOpMbl TOtJHOCTH n03Hl.1HOHMpoBaHHj( I1HCT-
PYMCHT8 1-1 HOpMbl AonycKaeMoM nO,Ll8TJ1MBOCTH MHCTpYMeHT3JlbHbIX 6110-
KOB (MKM/H), KOTopble C Y4eTOM TeXHO,,10rMtJeCKHX B03MO)J(1I0CTeH
TeopcTHKo-BepoSlTHoCTHblMH MeTOJ].8MH p8cnpe.neJ1j11OT Me>KAY OTAeJlb-
IIblMH 3.aeMeHT8MH KOHCTPYKl.1MH 6110K8. nonYLfeHHbfe aHHble HcnO..1b3Y-
lOT .aJl" paCl.feTa Tcna 3J1eMeHTOB 6J10Ka It pa3pa60TKH TeXH0J10rHtJCCKHX
Tpc60BaHHH K T04HOCTH HX BbIlIOJ1HCHHjI M B38HMHoro pacn0J10)KeHI1j(.
B03MO)KHO peLUeHl1e H 06paTHOM 3a.nat.tH - BblnOJ1HeHHe IIpoBepo4HbiX
pac4eToR. Ha OCHORe anpHopHo Bbl6paHHbix nap8MeTpOB COCTaBJ1S110UlHX
t.1aCTeH HHcTpYMeHTaJIbHOrO 6J10K3 Bbl.LfHCJ1jJJOT .llOCTHraeMYlO IIpn 3TOM
T04HOCTb n03H"OHHpoBaHHj( MHcTpYMeHTa H nOAaTJ1HBOCTb 6noKa H
cpaBHHBaJOT HX C .llOnycKaeMbIMH.
KOHTpOJlbHblC Bonpocbl
I. Cnoc06bl npMcoeAHHeHHSI HHCTpYMCHTOB K cTaHKY H co06pa)J(eHHSI no
HX Bbl60py.
2. Tpe60BaHHjI K cnoco68M npHcoeAHHeHHjJ HHcTpYMeHToB K cTaHKY.
3. P33HOBHAHOCTH naTpoHoB .U;UI 1I0.llBHIKHOro coeJ..\I1HeHHSI IfHcTpYMeHToB
co wnHHJJ.eJ1eM CT8HKa.
4. <l>OpMbl 6a30Bbix lIoBepxHocTeH npMCOC,l{HHHTe11bHblx t.tacTeH HHCTPY-
MCHTOB.
5. KaKHMH cJJOC06aMH lJepc.naIOTc YCHJUUJ co CT3HKOB H3 HHcTpYMeHTbl?
6. MaTepH8Jlbl npHcoeJJ.HHHTeJ1bHbiX 4acTeH HHcTpYMeHToB.
7. Cnoc06bl COe,lJ,HHeHHSI npHCOe,lJ,HHHTeJ1bHbIX t.t8CTCH HHcTpYMeHToB C
p86olJ.HMH.
8 KaKHe paC4eTbi npHcoeAHHHTeJ1bHOH t.taCTH BblnOJIHSlJOT npH ee npoeK-
THpoBaHHH? 06l.UHe 1J0,lJ,XO,abl K BblllOJIHeHHIO 3THX p8C4eTOB.
296
P a 30 e /1 2. llpoeKmupoaalluc pe:JICyullix ullcmp)',\le/lmOlS
2.4. npOEKTHPOBAHHE HAllPABJI$lIOIQEH qACTH
2.4.1. OuellKa IIco6xOJlHMOCTH lIanpaRJlHIOII.eii tlaCTH
ne3 Tot.tHoro 110JJO)KeHHSI HHcTpYJ\1eHTa 11 HanpaBJleHl1j( ero JJ.BH)I(eIfHj(
OTIlOCHTenbHO 06pa6aTbiBaeMoH J].eTaJ1H HeB03MO)KHO nOJlY4HTb 3a.aaHHyro
r04HOCTb pa3MepOB H <pOpMbl 06pa60TaHflbix II0BepXtlOCTeH. B npOllecce
pa60Tbi HaIJpaB.aeHHe co06UtaeTc}I TOMY 3neMeH1)' TCXHOJIOrH4eCKOH CHC-
TeMbI, KOTOpblH 06ecne4HBaeT ):{BH)KeHHe 110.aa4H, HalJpHMep, )..leT8.iIH npH
<ppe3epOBaHHH, pe31..()' H cBepny npIt TOtleHHH H CBepJleUHH. TaKoe HanpaB-
JleHHC Bcer.ua o6eCneQHBaeTC}I CTaHKOM (cooTBeTcTBeHHo CTOJIOM $pe3ep-
Boro CTaHKa, cynnopToM TOKapHoro H..1H lllnHHl(eJJeM CBepJIH.rlblloro). O)J.Ha-
KO BO MHorHX C;lytt8j(X TaKoro HallpaBJ1eHHjI He):{OCTaT04HO. 1}1 1I0Bblllle-
1f11}1 TOQHOCTH o6pa60T3HHbiX nOBepxHocTeH Ii HX lJo.:tO:>KeIlHj( OTIIOCHTe..1bHO
.l.1pyr JJ.pyr3 H,,'11 onpeJ].e..lelulblx 6a30Bblx nOBepxHocTCH ,l.lCTanH HtlCTpYMell-
I)' Heo6xo,lU1MO C006WHTb -aOIlOJlHHTejJbHOe H8npaBneHHe B pa60Te IJO IJpH-
CIJOC06.,1eHHfO "..111 o6pa6aTbIBaeMOH ,AeTaJ1H. '31-0 xapaKTcpHO .n.rUI CBepJle-
HHjI TOt.tHO pacnOnO>KeHHblX OTBepCTHH, pa3BepTbIBaHHj(., 3eHKOBaHMj!
yr.l1y6neHHH no.lt rOJIOBKH BHHTOB 11 06pa6OTKH ):{PyrHx COOCHblX OTBepCTHH
3eHKepaMH H pa3BepTKaMH, H8pe3aHHJI pe3b6bl MeTLJHKaMM, IIpOTJlrMBaHMj!
118 ropM30HTanbHo-npOTj(IKHbIX CTaHKaX, 8 TaKJKe lI.;ISI HeKOTopblX .apyrHx
BH,AOB o6pa60TKM. Ileo6xo,lJ.HMOCTb TaKoro n8np8BJleHHjJ HYlKfiO YCTalfOBHTb
na CT8.L\MH IJpOeKTHpOB8HMj( MHCTpYMeHTa B 38BHCHMOCTH OT TOIIUOCTH
pa3MepOB 11 T04HOCTH paCIJ0J10)J(eHHSI 06pa60TIUUlbiX 1I0BepXIIOCTeH, 4T06bl
B AaJ1bUeHllJeM Bbl6paTb cnoc06 H8I1p3B;leHHjI MHCTpYMeHTa }1 COOTBCT-
CTBYIOUJ.l1e eMY Hal Jp8BJIjlfOl1J.l1e JJleMeHTbl.
2.4.2. BblOOp cnoco6a HanpaBJleHHH HHcTpYMeHTa B paooTe
J{onO..1HHTeJ1bHOe HanpaBJ1eHHe I1HcTpYMeHTa ocyllteCTBJUllOT no 06pa-
60T8HHOH HJIM 06pa6aTblBaeMoH 1I0BepXHOCTjlM .aeTa;U1., a T8KJKe 110 IIpH-
cnoc06neHHIO. bOJ1ee TOI.JHOe HanpaBJ1eHHe o6eclle4HB8eT npl1cnoco6ne-
HHe, HanpHMcp, KOH,ltYKTOp AJISI CBepJ1eHl1jJ TO\.fHO paCIIO;IO)KCHHbIX O'IBep-
CTHH.
HanpaBJUIIOw.HMH 3JleMeHTaMH HHcTpYMeHT8 MorYT 6blTb KaJIH6pYIO-
l1J.He 3y6bSl HJ1H cneQHaJ1bHble HanpaBJIj(IOw.He 4aCTH. Hanp8BjleHHe Ka-
.I1H6pYIOllJ.eH 4aCTbIO JlpeAycMaTpHBalOT no o6pa6oT8HHOM ll8CTH 01 RCp-
CTHH BceMH CTepJKHeBblMH HHCTpYMeHTaMH. CBepJ1aMM, 3ellKepal\111, pa3-
2 9
Llla("'yu 8./1. PeIKYllI.Hii HHcTpYMeHT
BepTKaMH. JUI 3TOH QeJlH Ha K8JIH6pYfOUJ.HX 3y6bSlX Bbl 1I0Jl Hellbl KpyrJlO-
lIIJIM<poBaHHble jleIlT04KH. '1j1 JlY4wero HanpaB.ileHHjJ, OC06CHHO R cJIY1.Ja-
jtx 60JlbWOH HeypaBlloBeweHllocTM pa,UHlbflbIX CHJI Ha 3y6b}JX IIHCTpY-
MeHTa, :>KCJlaTeJlbHO HMeTb J1eHTO'"IKH 60Jlec WHpOKHe, 3 )J.JlSl nOBblweHHj(
CTOHKOCTH H YMCHbUJCHHj( Ha.,1HlIaHHH Ha HHCTpYMeHT BSl3KHX o6pa6aTbl-
BaeMblX MeTaJ1;IOB - Y3KHe. KOMnpOMHCCHble 3Ha4eHHSI npHBeeltbl B
COOTBeTCTBYIOll(HX CTaHJJ-apTax H Cnp3BOlJHOH J1HTepaT)'pe. HanpaBJIeHHe
neHTOI.JKaMH B03MO)l(HO H 110 KOH,lJ.YKTOPHbIM BTY..1KaM upHcnoc06J1eHHSI, HO
TOJlbKO l.JepHOBblX HHCTpYMeHTOB (CBep'''!I 3e1lKepOB). t..{HC1 OBbie HHCTPY-
MeHTbl, T8Kl1e, KaK pa3BepTKH, ,aOJl)l(Hbl 8 3TOM CJlY4ae HMeTb cneQHaJ1b-
HYIO HanpaBJUllOlUYIO 4aCTb, TaK KaK npH HanpaBJ1eHHH KaJ1H6pYlOweH
....aCTblO HIICTpYMeHT 6blCTpO TepSleT p83Mep B pe3YJ1bTaTe TpeHJ.UI no
33Ka.neHHOH KOHAYKTOPHOH BT)'JlKe.
CIICQHaJ1bHble HanpaBJUllOlltHe l.JaCTH Moryr HMeTb TalOKe HHCTpYMeH-
Tbl, lIallpaBJ1jJeMble no 06pa6aTblBaeMOH 1I0BepXHOCTH. npM1\1epaMH MO-
ryr CJ1)')KI1Tb 3eHKepbl C nepCJlHeH QHJlHHp"'-IeCKOH HanpaBJUlfOU(eH ,LtJ1S1
3eH KOBaH HSI yr:'1y6JleHHH 1l0).l rOJIOBKI1 BHHTOB, pa3BepTKH, lIpOTj()I(KH ).lJ1S1
OTBepCTMH, MeT\fHKH ,WUI Hape3aHHjJ TOlfllblX pe3b6. npl1 3TOM jf(eJ1aTeJlb-
HO, (r106bl <}>opMa HanpaIL1j(lOlUHX 4aCTCH 1I0BTopj(J1a Q>OPMY 06pa6aTbl-
BaeMblX 1I0BepXHOCTeH AeTailH (pHC. 2.53).
2.4.3. Bbl60p MaTepHaJla HalipaBJIHlOlQeii QaCl H
OCHOBHb[MH Tpe60BaHHSlMH K H3npaBJ1j(lOll1eH 4aCTH SlBJ1SnOTCSI:
a) BbICOK8j( TOLJHOCTb pa3MepOB (He .llOJ1)1(HO 6blTb 60J1blUOrO 3a30pa
Me)I(JJ.y HanpaBJ1jIIOI.lteM 4aCTblO HHCTpYMeHTa It HanpaBJ1S11Oll1eM no-
BepXHOCTblO o6pa63TbiBaeMOH )J.eTaJl H HJlH npMcnoc06neHHj() Ii BbICO-
KajI TOlfHOCTb paCnOJIO;)l(eHHSI OTHOCMTeJ1bHO pa60tJeH tJaCTH
HHCTpYMeHTa;
6) BbICOKa M3HOCOCTOHKOCTb, TaK KaK OMa TpeTC}1 0 AeTaJlb SinH npHcno-
C06JleHHe co CKOpOCTblO pe3aHHSI.
n03TOMY HanpaBJ1S1lOlltHe 4aCTH .neJ1aIOT 113 3aKa.,1HBaeMbIX Ha BbICO-
KYIO TBep,aOCTb MHCTpYMeHTanbHblX YI"J1epO)..tHCTbIX H..1" J1erHpOBaHHblX
CTaileH, B TOM 4HCJle H3 6bICTpopejJ(YlllHX, 06pamaSl BHHMaHHe Ha TeXHO-
;JorH4HOcTb KOHCTPYKlJ.HH HHCTpYMeHTa B QCJ10M. 3To 3HatJHT, lfTO CMeH-
Hble HanpaBJ1jJfOlUHe lfaCTH MOiKHO BblnOJlHSlTb 113 J11060ro YK838HHoro
298
P a 3 c> e JI 2 flpoeK/nupooallue pe:JICyulux ulIcnlpywellmo6
6
f
z
1
o e
I
I
Puc 2.53. HanpaBlunoWHe tlaCTII (I) Q, 6 - 3eHKepOB; 6, ?, .?Ie - pa3BcpTOK
a, e, 3 - MeTtIHKOB; U - KpyrJ1blX npOT1f)I(CK
\13TepMana. Y u,e.rIbHbIX Ii COCTaBHblX 6blCTPOPC)I(YWHX HIICTpYMeUTOB
HanpaBjUHOmaj( 43CTb jlBoIlj(eTCSI eCTeCTBCHHbI M IIP0)J.O;I>KeHMeM pa604CH,
a ee MaTepMaJlOM - MaTepM8;1 pa604eH t.t3CTM, a HMeHHO 6blCTpope)l(Y-
ast CTaJlb. ECJ1H KOPIlYC "HC I PYMeHTa BbI110J1HeH H3 KOHCTPYKUHOHHOH
c ra:IH (3eHKepbl pa3BepTKH, OCHameHHbie TBep)..{bIMM CnJlaB3MH M;Uf 110-
lKaMH M3 6blCTpOpe)KyweH CTaJIH), TO MaTepMa..10M HanpaBJUIIOUJ,eH 4aCTH
:\-fO)f(eT 6blTb MaTepMaJl KopnYC3, HO nO.QBeprll)'TbIH .LI.OnO;IHHTeJlbHOH 06-
pa60TKe J]..,1S1 1I0BbJlIJeHMSI H3HOCOCTOHKOCTM (3aKaJIKa nOC;JC l{eMCHTaUWH,\
XpoMHpoBaHHe ).
2.4.4. BblOOp MeCTa paCnOJIOjJ\eIlHH HBnpaBJIHlOlUHX '1aCTCH H
cnoco6a ox COeH"eHHH C HHCTPYMCHTOM
npI1Hu,HnHa;lbHo 3aAa l ia pelllaeTcSI npocTo. HllcTpYMeHTbl MorYT
I1MeTb TonbKO nepe).1HIOfO HanpaB.ilSnOw.YK> 1.JaCTb (pacno..IO)l(CHa ncpe)\
pa60t.JeM t.tacTblO), TOJlbKO 3a,ltUIOIO (pacnO;JO:>Keua 38 pa60tJeH 1.faCTblO)
299
LllaZYIl B 11. PeJKY1ll.Hi% HHCTpYMeHT
11.,1" lIepellHJOIO 11 3a)]HlOfO BMeCTe He3aBHCMMO OT cnoco6a flanpaBneHHR
(no JteT(L1H MJlM IIpHCnOc06J1eHHIO).
Be HanpaBJUllOUlMe ttCJlalOT B CJlY4ae onaCHOCTH H3MeHeHHj( HanpaB-
JleHH llBH>KeHHjI HHCTpYMeHTa OTHOCHTeJ1bHO ).teTaJIH IIPH O}J.HOH HanpaB-
JUIJOweH: 3eHKepOBaHHe H p33BepTblB8HHe AJlHHHblX OTBepCTHH HHCTpY-
MeHTaMH C KOpOTKOH KMH6pYfOw.eH 48CTblO; 06pa6oTKa OTBepCTHH, Kor-
}J.a TeXHOJ10fH4eCKaj( CHCTeMa opraHH30BaH8 TaKHM 06P830M, "ITO no.D.
,l.J.eMCTBHeM co6CTBeHHoro Beca ,neT3J1H "JIM HHCTpYMeHTa nOCne.lUiHe
Mor}'T H3MeHHTb CBoe n0J10)KeHHe OTHOCHTeJ1bHO J\pyr J,(pyra (npOTjlrHBa-
HHe BHYTpeHHHX lJOBCpXHOCTeM Ha ropM30HTa.,1bHO"'UPOT»>KHbIX CT8HKax,
3eHKepOBaHHe "JIM pa3BepTblBaHHe HeCKOJlbKMX COOCHbiX OTBCpCTHH, pac-
nO..10)J(eHHbiX H3 60J1blllOH .nJUiHe, oco6eHHO H3 CTaHK8X C ropH30BT1b-
HblM WI1HH,l\e.neM, H HeKOTOpbte ApyrHe uOAo6Hbie BMAb! pa60T. Bo Bcex
OCT8J1bHbIX cnytt8S1X npe,aYCMaTpHBaIOT O.l{HY HaUpaBJUIIOLU.YIO, nepeAHlOlO
(HanpaBJleHHe no o6pa6aTblB8eMOH nOBepXHOCTH) HJlH 3a.aHfOlO (HanpaB...
JJeHHe no o6pa6oTaHHOH nOBepXHOCTH "J1M IIpHcnoc06neHHIO).
HaM6oJ1ee TOI.JHOe pac II on O)l(eH He HanpaBJljlJOWHX l.JaCTeH B03MO)J(HO,
KOr)..l.a OHM BblnOJ1HeHbl K8K O.l{HO l..\eJ10e C pa604eH 4aCTbIO UJ1" coe,lU1HeHbl
C HeH HCpa3'beMHO (CBapKa). CMeHHble HallpaBJJj(fOlll.He qaCTH C MexaHH-
LfeCKHM KpenneHHeM K p360LleH 4aCTH ,QeJlafOT TonbKO B cnYlJaSlX, KOr,l],8
ueJ1bHaSi I1JIH COCTaBHaR KOHCTPYKU.HSI HeTCXHOJIOrHlJHbl HJlH BOBce HeBbl-
1I0J1HHMbl. TaK, HallpHMep, y 3eHKepa AJljI 06pa6oTKH yrJly6J1euHM nOtl-
UH.ilHH,lJ,pHt.JeCKHe r0J10BKM BHHTOB (3eHKOBKa) nepe,l..lH$UI Hanp8BJ1S1lOllta1l
t.laCTb He 1I03B0J1)1eT 06pa30BaTb Ii 3aT04HTb 3y6bj( H8 TOPQe 3eHKepa
(CM. pl1c. 1.27, 6, 2). n03TOMY ee ,lJ,enalOT CMeHHOM H COe-UHHlIIOT C TenOM
pa60\feH lJaCTH KOHHlJeCKHM XBOCTOBHKOM HJlM UHnHH,lJ.pHLJeCKHM XBOCTO-
BHKOM C AOnOJ1HHTeJ1bHOH <pHKc8I1HeM BHHTOM.
2.4.5. KOHCTPYKTHBHoe OOpMJIeHHe HallpaBJIHlOlUCH 'IaCTH
KOHCTpYKTI1BHOe 0<!J0pM..1eHHe HanpaBJ1j1IOw.eH 4aCTH BblTeKaeT 113
npe,lJ.'bj(B.nSleMbIX K HeM Tpe60BaHHit TaK, pa3Mepbl B nOnepelJHOM ce4e-
HMH HanpaBJUlfOweM )..(O..l)KHbl o6ecne4HBaTb MHHHMa;lbHbIH 3830p B co...
4J1eHeHHH C HanpaBJI)1K)lll.MMH 3J1eMeHT8MH ..QeTaJIM "JIM npHcnoco6neHH1I.
,l{J1H1-IY HanpaBJUnOllU1X no .ueTaJ1H H33H84afOT paBHoM 1,5 pa3Mepa
nOnepe1.JHOrO ce4eHHj( H8npaBJIj(IOIUeH 4aCTH, a 110 npHCIIOCo6JleHHlO -
300
P Q 3 0 e JI 2. npoeKmUp06QHlle pe:»CYUIUX uHcmp.,vMeHmo8
,lJ.onOJ1HMTeJlbHO YBeJ1H4MB8IOT H8 J1HHY nepeMeUtefUtj( HHcTpYMeHTa B
pa60Te. HanpHMep, 3a,nHj(jI HallpaBJUuol.1J.a}l 3cHKepa, H8npaBJ1SleMOro no
KOH.LtYKTOpHOH B1)'JIKe, paBH8 nOJlTOpa ,l.(H8MeTpa oTBepcTMj( HanpaBJ1J1IO-
IJ.(CH BTyJ1KM nJlfOC ,ltJJHHa 3eHKcpoBaHH.
<1>opMa Hallp8BJ1j1fOIlteH 4aCTH ,n0J1)KH3 KonHpOB8Tb <j>OPMY HanpaBJ1j1IO-
w.ero 3J1eMeHT3. Y 3eHKepOB, p33BepTOK H KpyrJlblX npOTjI)KeK OHa 1.(11-
JIHH.npH4eCKajJ. fiepe-AHjIjI HanpaBJ1j1f01ll8j1 WJ1MueBOH IIpOTlI)I(KH UHJ1HH.Lt-
pH'-IeCKaSi (COOTBeTcTByeT <popMe o6pa6aTbi BaeMoro OTBepCTHjJ), a
3a)..lHjIjI - lllJlHQeBajJ, nOBTop»eT $OPMY conpj()KeHHorO LllJIHueBOro BWlft.
jJ OAHonpOXOHoro Hape3aHHJI TOHX BHYTpeHHMX pe3b6 nepeHSI
HanpaBJUHOI.IJ.WI MeTt.tHKa QMJlHH.IJ.pH4eCKaSi (no OTBepCTHtO), a 3a,nHSUI -
PC3b60Baj(, npHt.JeM JIYt.tUlMe pe3YJlbTaTbi 06eCneQHBafOTCSI np" HanpaBJle-
IIHH 3a,QHeH HallpaBJIj(lOlUeH \faCT" 110 KOHLlYKTOpHOH B.ryJlKe npHcnoco6J1e-
HHj(. Oepe,QHjJjf lIanpaB.HRIOw.ajl 4aCTb orpaHH4HBaeT pa,lJ,HaJlbHbte KOJle-
6aHHj( MeT4HK3, a pe3b6oBajJ - 06CCllet.lHBaeT TOLfflblH 3aKOH BHHTOBoro
,ltBH)J(CHMjJ, HapymaeMblH oceBblMH CHJ1aMH. OpH MliorOnpOXO,ltHOM Hape-
3aHHH TOI.fHOH CKB03HOH pe3b6bl MO)KHO OrpaHH\fHTbCj( TonbKO nepellHeH
pe3b60BOH HanpaBJljJlOllleH, a npH Hape3aHHH rJ1YXOH pe3b6bl - TonbKO
3al{HeM pe3b6oBOH HalIpaBJIjlfOlUeH.
C u.eJlbfO nOBblweHHj( M3HOCOCTOHKOCTM H81IpaB...1snOIUeH TaM, r)J.e 3TO
BO'3MOmHO, .nenafOT M3CJ1jJHble KaHaBKH Ii KaHaBKM ,ltJ1j1 nO.lIBO,lIa CO)l( K
pa6o"lei1 t.JaCTH, eCJ1H .npyrMe C1l0C06bl n0)1a4H CO)J( HeBbIrIOJIHHMbl. T8KHM
06pa30M O$opMJlSnOT QHJ1MH.npHt.JeCKMe HanpaBJlSllOlUMe 3eHKepOB H pa3Bep-
TOK (CM. pHC. 2.53, ?, JIC). I-lanpa8JunoaSl "IaCTb TaKMX HHCTpYMeHTOB
MOjKeT 6blTb CCTeCTBeHHblM npO.IJ.OJ1>KeHHeM KW1"6pYlOlUe t.JaCTJrf.
KOHCTpYKTMBHOe OOpMJleHHe HanpaBlullOLUHX '-laCTei1 HHcTpYMeHToB
npHBO,lIMTCj( B cnpaBoLiHoM J1HTeparype, HanpHMep [94].
KOHTpOJlbHble BonpOCbl
J. Heo6xo.LU1MOCTb M cnoc06bt HaUpaBJJeHyUI HHCTPYMeHTOB B pa6oTe.
2. MaTepH8J1bl HanpaBJ1S1IOll.\HX "iaCTeH HHcTpYMeHToB.
3. Coo6pIDKeHHjI no Bbl60py KOJ1Ht.teCTBa HanpaBJISItOlll,HX t.JaCTeH H MeCTa
MX p8CnOJlOJKeHMj( Ha HHcTPYMeHTe.
4. MeTot{bl coeMHeHMH HanpaBJljJfOll!HX 4acTeM C TeJ10M MHCTpYMeHTa.
5. Tpe60BaHHjI K <»opMe, H3HOCOCTOHKOCTH Ii TOtlHOCTH paCnOJ10)l(eHHSI
HafJpaB;ljJlOHX 48CTeH. Cnoc06bl o6ecne l leHHSI 3THX TPe6oB8HHit
301
Wacyu B J1 PeIKyw.HH HHCTpYMeHT
2.5. P A3PA1>OTKA TEXHHECKHX TPE60DAI-IHII
Co.n.ep)KaHHe TCXHJ14eCKHX Tpe60BaHHH H3J10)KeHO B n. 2.1.2. 3,nCCb
YMeCTHO OCTaHOBHTbCj( JIHUlb H8 06UJ.MX no,axo.n.3X K KOHKpeTH33UJfH 3TH"
Tpe60BaHHH.
lJeM 6o1 bllle 1118epOOCmb pe:JIC)'llfUX 3J/eMeH/1106 UI/C/11py,teU1110., TeM
Bblllle ero H3HOCOCTOMKOCTb. DblCTpOpejKYUlI-ie CTanH MOryT 6blTb 3aKa-
JleHbl Ha TBep)..(ocTb 63-66 HRC3, 8 HeKOTopble MapKH - ,ao 67 e,L\HHHl{.
O,aH8KO .lJ)1j( MeJ1KOp83MepHblx (cBepJ1a, 3eHKepbl, pa3BepTKH Ii .n.PyrMe
MHCTpYMeHTbl C nJIOtna,ablO nonepet.JHoro Ce1.JeHH .LIO 200 MM) H MenKO-
npo$HJ1bH.bIX HHcTpYMeHToB (pe3b60Hape3Hble), KOTOpblC 4aCTO BbIXO,aSl1
H3 CTpOj( no 1I0J10MKaM, MaKCHMaJ1bHYfO TBepAOCTb He H33Ha1.JaIOT. C
ueJlblO JlOBbIUIeHH.R np04HOCTH T8Cpt{OCTb TaKMX HHCTpYMeHTOB J.\0}1>KH3
6blTb Ha 2-3 e.il.HHHUbl HH)I(e MaKCHMaJlbHO .l10CTH)KHMOit
)l{eJUrre;lbHo, 4T06bl TBept\OCTb HanpaB.nj(fOIJJ.HX 4aCTeH 6blna TaKoM
:iKe, KaK H pa604Mx,, eC;IH 3TO TeXHOJlOrH4eCKH BbIlIOJ1HHMO, a npHcoeAH-
HMTeJlbHblX - He 60Jlee 45 HRC3.
J!UlleUllble 1I Y?JI08ble pa3Mepbl UlIcn1pYJUellma, KOTOpblC He B.:IHSl101
Ha T04HOCTb 06pa60TKH, SlBJIj(IOTCSI CB060l1HbIMH, HX OTKJ10HeHHSI Ha3J1a-
tJalOT 06bl(jHO 110 14-MY KBaJ1HTeT)' T04HOCTH. OTKJ10HeHHjI pa3f\lepOB M
HCT04HOCTb pacnOJ10)J(eUHjI cocTaBHblx tlaCTeH HHCTpYMeHTa, BJ1H$UOWHX
H8 TOt.IIIOCTb 06pa60TaHHbiX HMH nOBepXHOCTeH, npMBO,[tSiT K norpelllHOC-
TSIM 06pa6OTKH.. H HX npHBc,neHHoe CYMMapHOC 311aqeHHe He JJ.OJDKHO
IJpeBblWaTb O)..(HOH TpeTH OT ,lJ.OnYCKa Ha COOTBeTCTBYIOIUHH pa3Mep 06-
pa60TaHHoH ,neTanH. t{Be TpeTH LlOllYCKa OCTaB..1j(IOT Ha TeXHOJIOrHt.leCKHe
H llPYI'He HeY4TeHHbie oWH6KH, conyrcTBYfOUJ.He o6pa60TKe .n.eTaJ1H. ECJ1M
IIpM 3T0\1 .l10JlYCKM Ha OT.n.eJlbHbIe 3J1eMCHTbl KOHCTPYKUHH HHCTpYMenTa
OKa)KYTCSI CJIHWKOM )J(eCTKMM" H TeXH0J10rH4eCKH HeBbHIOJ1HHMbIMH, TO
HX \10JKHO YBeJ1H4HTb ,no CYMMapHoro npHBeJteHHoro 3Ha4eHHH 50-70 %
OT AonYCKa Ha pa3Mep L\eTanH.
HenlOl/HOCmb pacnOllO:JICel/UJl pa6ol{ux noeepxlIocmeu u pe:JICYUfu
KPO.,1;fOK.. onpel.l.e:ISleMaSl yr.naMH, HOPMHPYCTC$I TaK JKe, KaK H ApyrMe
pa3Mepbl Pa,aHaJ1bHOe H Topu.OBoe 6HeHHe pe)l()'InMx KpOMOK MHOrOJle3-
BHMHblX "HHcTpYMeHToB ".,1M pa3HOBbICOTHOCTb 3y6beB BJ1HjfK>T K3K Ha
104HOCTb 06pa60TKH, TaK H Ha CTOHKOCTb HHcTpYMeHTa. 4TO KaCaeTCjI
302
P G 3 0 e J1 2 npoeKmUp06GHUe pelllux UHCntpy.1WeHmo6
tlOpfHpOBaHJUI no T04HOCTH, TO OHO ocyweCTBJUleTCSI B CBj(3KC C )JpyrHMH
1I0rpeUJHOCTMIi, KaK YKa3blBanOCb BbllUC. 31'0 3Ha t IMT., 4TO BCC OTKJIOHe-
lUiSi, B.aHSlIOw.He Ha TOtlHOCTb o6pa60TKM, npHBo,nSlTCSI K I1011JeUlffOCTj(M
o6pa60TKH, CTaTHCTH1.JeCKH CKJ1a.nbIBafOTC (XOTj( 6bl KB8)1p8TH'-IHO), M
Bbl3bJBaeMa" 3TOM CYMMOM lJorpefJlHOCTb o6pa6oTKM He JJ.OJ1)f(Ha npeBbr-
IlJaTb 30-70 % .nonYCK8 ua cOOTBeTcTBYlOWHH pa3Mep 06pa68TblBaeMoH
,l1eTaJ1H. CTOMKOCTb HHcTpYMeHTa fIOBbn1JaeTC C YMeHbWCHHCM 6MCHHH
pe)Kj'UJ.HX KpOMOK, TaK KaK HCKJ1104aeTCj( neperpY3Ka OTl\eJ1bHbIX 3y6beB
H HX npe)KJJ,eBpeMeHHoe 3al)'IIJleHHe, KOTopoe B .nanbHeHUJeM CKa3blBaeT-
c» H Ha T04HOCTM 06pa60TKH. C n03HUHH CTOHKOCTH He CJle,lJ.yeT CHJlbHO
orpaHH4HB8Tb 6HeHHe KpOMOK, TaK K8K MOJKeT OKa3aTbCj(, t.JTO YBeJ1H t le-
HHC 3aTpaT H3 nOBblWCHMe T04HOCTH paCIIOJIO)KeHHSI KpOMOK He CKOMneH-
cHpyeTCj( 3KOHOMHeH OT 1I0BbllllCHHSI CTOHKOCTM. 3TO 3Ha l tMT, 4TO ,l:\onyc-
KaeMoe 6HeHMe pe)f()'llJ,HX KpOMOK )10JDKHO 6blTb 3KOHOMHLJCCKH BblrOlt-
IIbIM. OoporOBoe 3H34eHHC 3KOHOMHI.JeCKH BblrO,lJ.HbiX Be;U1l1HH He IIOCTO-
}lHHO. C COBeplUCHCTBOBalll1eM MCTOJ\OB 3aT04Kl1 H ,aOBO.LJ,KI1 HHCTpYl\1eH-
Ta OHO CMcael Cj( B CTOPOHY MeHblllHX 3Ha4e1J11H. CpCJ.(HMC 3KOHOMHt.Jec-
KH BbirOAHbie 3Hat.JeHH» npHBOAj(TCj( B COOTBCTCTBYfOWI1X CTaH,lJ.apTax, H
HX CJ1e,AyeT IJpH.nepJKHBaTbCj(. Y)f(eCT04eHMe HOpM npOTMB CTall,AapTa
B03MOJKHO, HO I1PH CTporOM 3KOHOMl1LJCCKOM 060CHOBaHHH BbIrO.lUIOCTM.
WepOX06anl0cmb pa6ol/ux n08epXlIocnleii (I1epC)\HHX M 3a;(HHX) CKa-
3b1BaeTCj( H8 CTOMKOCTH TaK )l(e, KaK H 6HCHHC pejl(YHX KpOMOK. C YMeUb-
weUHeM rnepOXOBaTOCTH CTOMKOCTb HHCTpYMeHTa nOBbIUJ3eTClI. nO,l..{XO,L{bl
K ee HOpMHpOBaHHfO TaKHe :>Ke, KaK H K 6HeHHjlM KpOMOK. 3Ha'-leHHj( lllepo-
XOBaTOCTH J],OJDKHbl 6bITb 3KOHOMHLJeCKH BblrO,lJ.HbIMI1. CpeAHHH ypOBeHb
3Ha4eHl1M IIpHBO.nwrCj( B COOTBeTCTBYIOHX CTall,A8pTax.
Wepoxoaamocmb 6a306blX U iJpy?UX n06epXIlocnleii onpe.nC.,1jJeTCSI
MeTo,aaMH MX 06pa60TKH, T e. T04HOCTbfO HX pa3MepOB. Ka)K).tOMY
MeTOAY o6pa60TKH CBOHCTBeHHa BnOJ1He onpe,AeJleHHaSi T04HOCTb 06pa-
60TKH H rnepOXOBaTOCTb o6pa6oTaHHblX 110BepXHOCTCH. TeM He MeHee
Ha pa604HX LfepTe)K3X OHa 0603Ha4aeTCj(, liTO oco6eHHO BaJKHO AJUI
6a30BbiX nOBepXHOCTCH, T8K KaK OT HX l1lepOXOBaTOCTH 3aBMCHT KOHTaK-
THaj( JKeCTKOCTb CTblKOB H B KOHe1.JHOM HTore - T01.JHOCTb n03HUHOHH-
pOBaHHj( HHCTpYMeHTa.
303
LlJa?yu B.H Pe)KYll1H HHCTpYMeHT
113 H38eCTHbiX MeTOJJ.OB nOBblWeHMSI pe)l(YllI.eH CnOC06HOCTI1 I1HCTpY"
\1eHTa (HaHeCeHHe H3HOCOCTOMKMX 11 aHTI1<pPHKIJ.HOHHbIX nOKpbITHW, MeXa..
HHlJCCKHe, XHMHKO-TepMH'-IeCKHe, raJIbBaHHlJeCKHe M $H3H'-IeCKMe MeTO)J.bl
ynpO\.JHeHH$I) Bbl6MpaeTCSI HaH60.aee npHCMJleMblM )]JUI KOHKpeTHOrO MHCT"
pYMeHTa H 3anHCblB8eTCSI H8 lJepTe)Ke OAHHM 113 nYHKTOB TeXHMlJeCKHX
Tpe60BaHHH. 38Tp8Tbl H8 ynpOI.fHeHHe He60JlblllHe, a CTOHKOCTb HHCTPY"
MeHTa nOBblW8eTCSI B ABa H 60J1ee pa3. OpH 3TOM Hc06xOAHMO nOMHHTb,
I.fTO MeTOAbl, nOBbllllalOllI.He XPYUKOCTb (U.H8HHpOBaHHe, XpOMHpOBaHMe),
HeueJleco06pa3Hbl .D.JUI MenKop83MepHblX H MenKOnpOHJ1bHbIX HHCTPY-
MeHTOB, a. )J)UI HHCTpYMeHTOB C MaJlblMM 38,[(HHMH yrn3MH, oc06eHHO ,L(:JSI
o6pa60TKH BSI'3KHX MeTaJlJ10B, npeAIIO'-lTHTeJ1bHee MeTO.[lbl, YMeHbllJalO-
IltHe TpeHMe (XpOMMpOBaHHe, cynbQ>HAHpOBaHHe, 3nH;laMHpOB3HHe, o6pa-
60TKa napOM). TaKHe MeTO)J.bl Hapj(,ay C 1l0BblWeHHeM CTOHKOCTH
cnoc06CTBYIOT YMeHbllIeHHIO H3.,lHllaIlHH 06pa6aTbIB8eMoro MeTaJl.a8 H8
TPYllJ.HCCSI IIOBepXHOCTH HHCTpYMeHT8.
EC.ilH cymeCTBYCT HeCKOJ1bKO TeXHOJlOrl1LJeCKMX MeTOJJ.OB 06eCne1.leHH$I
Tpe60BaHHH 4epTe:iK8 HHCTpYMeHTa, H8 HeM 06j(3aTeJlbHO YK83blBaeTCSI
TOT, KOTOpbIH 06eCIIelJHB8eT Tpe6yeMoe KaLJeCTBO. TaK, HanpHMep, Ma.n3j1
UlcpOXOBaTOCTh pa60lJHX 1I0BepxHocTei1 HHCTpYMeHTa MO)l(eT 6blTb .nOC"
THrHYTa nOJIHpOBaHHeM MJ1H AOBOAKOH. P$lAOM co 3H3KOM mepOXOBaTOCTH
HJIIi OT,l.te,,1bHO B TeXHli4CCKHX Tpe60BaHHSlX c..1eJJ.yeT 3anl1CaTb: «AOBO-
JUiTb», T8K K8K npH nOJlHpOBaHHH HeH36e)f(HO 3aB8.;IHBaHMe pe)KY1l1MX KpO-
MOK. CTPY)Ke4Hble K3HaBKM .aOBO,AHTb Heu.eJleCo06p83HO, 3KOHOMHlJHee
IIO.,l"POB8Tb. Hep83'beMHOe COe,ltHHeHHe BCTblK pa604eH Ii npHcoe.rUiHH..
TCJlbHOH 1..JaCTeH HHCTpYMeHT8 B03MOJKHO 3JIeKTpOCBapKOH HJIM CBapKOH
1 peUHeM. ECJ1H Tpc6YCTCj( BblCOKoe Kal.leCTBO coeJJ.HHeHHjI, npe.nnOt.tTH"
TCoI1bHee CBapK8 TpeUHeM, 0 4CM 06S138TeJ1bHO He06xOAHMO 3anHcaTb B
TeXHH4eCKHX Tpe60BaHHlIX.
MeTO.D.bI HcnblTatU1S1 B pa60Te CTaH,a8pTHbIX I1HCTpYMeHTOB YK838Hbl B
cooTBeTCTBYIOWHX CT8HLlapTax 11 B TeXHHt.JeCKHe Tpe60B8HHSI Ha pa601.lHX
'-IepTe)KaX TaKHX HHCTpYMeHTOB He 3anMCblB8IOTCSI. B CJ1YLJ3j1X, KorAa
TaKMe Tpe60BaHHSI AJ1S1 OpHrHIlaJ1bHbIX HHCTpYMeHTOB OTJ1Ht.JaIOTCSI 01'
CTaHAapTI130BaHHbIX, I1X L1eJ1eC006pa3HO 38nHC8Tb. B TeXHM4eCKHX Tpe60-
BaHHjlX "38nHCbIBaeTCj( T8K)I(e «HHC11>YMeHT ,lJ,OJ1)KeH 06eCnel.fHTb 38D.3H-
HYIO TOlJHOCTb 06P860TKH J\eTaJIM», ccnH HeT YBepeHHOCTH B TOM, I.ITQ
304
P a 30 e JI 2. npoeKmupo6oHue peYllIUX UllcmpYMeHm06
10HOCTb 06pa60TKM 6yeT 06ecneeHa Aae B cnY48c H3rOTOWJeHH
HflcTpYMeHTa B cTporoM COOTBeTCTBHH C 4epTe)J(oM.
MapKHpoBKa HHcTpYMeHT8 .nOJDKHa cOlJ,ep)KaTb Hc06xoltHMblM MHHH-
MYM cBe.neHHH ltJUI IJOHCK8 HHc-rpYMeHTa, opr8uH38UHH CI"'O HOpMCLlbHOH
)KCn;lyaTaQHH Ii 3aT04KH: YCJIOBHOe 0603Ha4eHHe HO r'OCT HJIH HHlJ.eKC,
v v
IIpHCBoeHHblH 4epTe)KOM; pe)KYI.l\HH MaTepHaJl; KJlacc TO'-lHOCTH; MO.l1YJlb,
yr'OJI 3au.enneHHSI H 06CJI)?KHBaeMoe I.fHCJIO 3y6beB KOJ1CC AJ1jf 3y60pc3HbiX
HHcTpYMeHToB; lllar BHHTOBblX cTpY)I(elJHhlX KaHaBOK Ii 3Ha4eHH yrJIOB
laT04KH, ecnH OHM OKa3bIBafOT BJ1HSlHHe 118 T04HOCTb nOBepxHocTeH, 06-
pa6aTbiBaeMbix HHCTpYMeHTOM; .nary H3rOTOBJ1eHH. KpoMe 3Toro, Map-
KHpyeTcjI TOBapHblH 3HaK 3aBo,na-H3fOTOBHTeJUI .a.a» B03MO)J(HOCTH
IIpe.n'bSiBneHH npeTeH3"H no Ka1.JeCTBY MHCTpYMeHTa, eCJIH B 3TOM B03-
HHKHeT He06xoAHMOCTb. JIHlllHHC 3HaKH MapKHpoBKH IIC ,l10nYCKaIOTCSI,
TaK KaK IIOBbIW3eTCj( ce6ecToHMoCTb HHCTpYMeHTa. KOHKpeTHble Tpe60-
BaHMj( K MapKHpoBKe YK838Hbl B COOTBeTCTBYfOWHX CraH.LJ.apTax.
YK83aHHSI no KOHcepBaUHH H ynaKoBKe HHCTpYMeHTa.. 3aKOH4CHHoro H3-
rOTOBJ1eHHeM, p83pa6aTbIBaIOTCSI C Y4eTOM CpOKOB H MeCT3 xpaHeHHj(, a
ralOKe .nOCTaBKH ero K 3TOMY MecT}'. 31'0 TeXHOJ10rH4eCKHe BonpOCbl,
pa3pa6aTbi BaeM ble TeXH0J1oroM-HHcTpYMeHT8..1bWI1KOM. O,l1HaKO eC;IH KOH-
CTPYKTOp-HHcTpYMeHTa,lbHK C4HTaeT HCKOTopbIe BonpOCbl 04ellb Ba)KHhl-
MH ,lJ.JUI nOJJJJ.ep)KaHH KaeCTBa HHCTPYMeHTa, J1X CJJe,l1yeT BIIOCHTb B Tex-
HH4eCKHe Tpe60BaHHjI. Tpc60BaHMSI K KOHCepBa11HH M YllaKOBKC CTaH.LJ.apT-
HblX HHCTpYMeHToB 06bll.fHO CO,L{CpjJ(3TC B COOTBel CTBYfOWHX roc'rax.
KOHTpOJlLHblC BOllpOCbl
1. nOJ.XO,l1bI K KOHKpeTH3aLJ.HH TeXHH4eCKJ1X Tpc60BaHHH K MHcTpYMeIlTY'
TBep.n ocTH pa604eH, npHCOe.L(HHHTeJlbHOH H HanpaBJIj(IOIIlMX 4acTeM;
OTK;IoHeHMH J1HHCHHbIX H yrJ10BblX pa3MepOB; HeTOI.JHOCTH pacno;lo)l(e-
u U
HH nOBcpxHocTeH Ii KpOMOK, wepoxoBaTocTM lIoBepxHocTeH.. MeTOAOB
nOBblweHHSI pe)KYllteH cnoc06HoCTH, TeXHO;tOrH4eCKHX Tpe60BaHHi1,
Tpe60BaHHH K HcnbITaHMj(M HHcTpYMeHToB B pa60Te, MapKHpoBKe,
KOHcepBaUHM H ynaKoBKe.
2.6. OprAH"3AWI npOEKTUPOBAHHB HHCTPYMEHTA
npOeKTHpOBaHHe HHCTpYMeHTa Ha4HHaeTCSI C TwaTe:lbHoro H3YLJeU1j(
Bbl,l1aHHOrO HJ1H p83pa6OTaHHoro caMHM KOHCTPYKTOpOM TeXHI14eCKOro
30
III azyu B 11. Pe/KYII(MH HHCTpYMeHT
3a.llaHHSI Ha npOeKTHpOBaHHe. H3Y\laIOTCj( YCJIOBHj( pa60Tbi HIICTpYMeHTa
110 KOTOpblM BbU1CHSUOT npHHllHnHaJ1bHblC OC06eHHOCTH ero KOBCTpYKI..Uin.
PaCCMOTpHM lIeKOTOpblC npH'depbl) H8npHMep, CBepJleHHe CKB03HOrO
OTBepCTHS1 J1H8MeTpOM CBblme 80 MM. OCHOBH8J1 oc06eHHOCTl> - OOJ1b-
mast pa60Ta pe38HHSI 06bl4HbiM cflHpanbHblM CBepJ10M. npMlIl.UfnHaJIbH8J1
oco6eHHocTb aflbTepHaTMBHoH KOHCTPYKllHH -- cBep;lo SI KOJ1blleBOro
cBepneHHSI, YMeHblllaJOwee pa60ry pe3aHHj(. CBepJ1eHHIO oTBepcTHH B CTa..
JIM 15 conyrcTByeT HHTeHCMBHoe H(L1MnaHHe o6pa68TblB8eMoro MeT8J1J18 H8
1I0BepXHOCTSIX TpeHHjJ HHCTpYMeHTa, oc06eHHo Ha KpyrJIOWJlH$OB8HHbIX
JleHT04K8X: He06xo.rU1MO YMeHblllHTb TpeHHe 3a CLfeT cOKpaw.eHHSI WMpHHbl
JleHTOLJeK, nOAT04KH J1eHT04eK, YBeJ1M4eHHSI o6paTHoj;i KOHYCHOCTH. 00)].06-
Hble npHHUHnHaflbHble oc06eHHocTH KOHCTpYKQHH BbUIBJUl10T nepeD, Ha43-
.110M KOHCTpYHpOBaHHSI. 33TeM nOCJle,lJ.OBaTe..1bHo pewafOTClI 38):181.J11 npoeK-
THpOBaHHSI no BceM paCCMOTpeHHbl\t Bblwe nYHKTaM HJ1H no 1.J8CTH 113 HHX
B 3aBMCHMOCTH OT 3a.a8HHoro HJ1H npHHSlToro H81lpaaneHH" IIpOeKTHpOBaHHj(.
OCHOBHblX HanpaBJleHHH 4eTblpe:
1) npoeKTHpoBaHHe cT8HltapTHblx HHc-rpYMeHToB (pa3pa60TK8 pa60tJHx
4epTeiKeH TaKHX HHcTPYMeHToB). Bce napaMeTpbf KOHCTPYKUI1H 11 Tex-
HMtteCKMe Tpe60B8HHS1 npHHHM810TCSI no rOCT
2) onTMMH3al(H" CT8H)]apTHblx HHcTpYMeHToB. BblnoJlHSleTcH C l.1eJlbt()
nOBblweHHSI 3<p<peKTHBHoCTH MX pa60Tbi rJlaBHblM 06pa30M 38 CLJeT
COBCpUJeHCTBOBaHHj( cxeM pe3aUMSI, MeTO)]OB OXJI8)1(J:leHHj( B pa60Te,
cnoco60B KpenJleHMSI pe>KYlUl1X 3J1eMeHTOB, OflTHMH33UHH wara 3y6b-
eB. 3JleMeHTbi KOHCTPYKUH", KpOMe OnTHM113HpyeMblx, npHHMM810TCSI
110 faCT;
3) .aopa6oTKa cT8Ht\apTHblx KOHCTPYKUHH C 0llTHMH38UHeH OT,lJ.eJlbHbIX
3J1eMeHTOB npHMeHHTeJ1bHO K KOHKpeTHblM YCJIOBHSlM pa60Tbi B Mac-
COBOM H KpynHocepHHHO npOH3B0.l1CTBe. CTaH.LlapTHble HHCTpYMeHTbl
IIpHCIIOCa6J1HBaIOT K KOHKpeTHblM YCJIOBHS1M pa60TbI. B03MO)KHO 113-
MeHeHHe CT3H)J.apTHbIX ra6apHTHbiX pa3MepOB, reOMeTpHlIeCKHX napa-
MeTpOB, cxeM pe3aHHSI, wara 3y6beB Ii HeKOTopblX .aPyrHx 3J1eMeHTOB
.l1JISI YJIY1.lrneHHj( 3KOHOMH4eCKHX H TOI.fHOCTHblX n8paMCTpOB p360Tbi
HHCTpYMeHTa. HCn0J1b3YIOTCj( CT8H,Z.\8pTHble pe)KYUJ,He 3J1eMeHTbl H
cnoco6bl HX Kpen;JeHHSI, CT8H,napTHble pSlt{bl npI1Coe,aHHHTeJ1bHbIX 48-
CTeH 11 HeKOTopble HeonTHMH3HpyeMbie TeXHHl.feCKHe Tpe6oB8H1tj(;
306
P a 3 0 e 11 2 npoeKmupoeullue peJKYlllUX UHcmpY1Wellm06
4) pa3pa60TKa opMrHHaJlbHblX KOHCTPYKlUtH, B TOM 4HCJ1e cneUHMbHblX
<»aCOIfHbIX. 3t).eCb MOjJ(CT 6blTb flOJIHOCTblO HCKJJlOt.ICH aHaJIOrOBblH
MCTO,n IIpOeKTHpOB3HHjJ, eCJ1H KOHCTPYKUHj( 01lTHMH3HpyeTCJI 110 I\H1HH-
MYMY npHBeAeHHblX 38TpaT Ha onep8UHH HClJOJlb30B8HHjI HHCTpYMCHTa.
O,nH8KO llO,l.J.06Hble KOHCTPYKUHH H3-38 tlenpe,aBHAeHHblX npOCtieTOB
I\I0ryr OKa3aTbCJI Hepa60Tocnoc06HblMH, H I1X Heo6xo).tHMO ):lJlHTeJlb-
Hoe BpeMj( Aopa68TblBaTb. n03TOMY H 3,nCCb rJOJle3J10 HCIlOJlb30BaTb
HeKOTopble CTaHaJYfH ble pel1JCHHj(.
HCnOJlb30BaHl1e CTaHAapTHbIX 8HaJlOrOB npH KOHCTpYHpOBaHHH YCKOpJl-
CT H 06;lerllaeT caM npOLteCC npoeKTHpOBaHIUI, rapaHTHpyeT pa60TOCIIO-
C06HOCTb CT8H,napTHbIX 3JleMeHTOB, Y,l.teWe&151eT KOHCTPYKl.(HlO }1 06ecne-
lJHBaeT cpeJ]HHH ypOBeHb Ka4eCTBa.
OnTHMH3al.U1H KOHCTPYKl.(HH 3att.1t04aeTCSI B Bbl60pe H 06'beJ,.lHlleHHH
OIlTHMaJ1bHbIX 3J1eMeHTOB KOIICTPYKI..\HH C .l(OCTH>KCHHeM OnTHI\1aJlbilOH
CBj(3KH no npHBe,lteHHbiM 3aTpaTaM H8 ouepaUHH HCHOJlh30BaHHSI HHCTpY-
\iteHT3. ):VI5I 3Toro HY)f(HO npOM3BeCTH naTeHTHO-HH<»OpMaLU10HHbIH 110HCK..
03HaKOMHTbCj( C YjJ{e HMefOlUHMHC5I pellleHHJlMH CIJepB8 110 Y4e6I1HKaM,
33TeM 110 Hay'-lHbIM ny6J1HKaUH}}M H HaKoHeu. - no 8BTOpCKMM CBH,lteTeJlb-
CTBaM H naTeHTaM. npH 3TOM He06xoJHMO nOMHJ11 b.. LJTO COBOKYIIHOC I b
OnTHM8.,1bHbIX 3J1eMeHTOB KOHCTPYKUHH He Bcer,aa 06ecne4HB8CT OIITH-
MaJlbHblH pe3YJ1bTaT. 003TOMY 1I0CJIC IIpHCOeJ,.lHllenH5I 1I0CJICJlYfOwero )Jle-
MCHTa KOHCTPYKI{HH K Upe.llblJ1.YllU1M l-Ia).10 oueHH fb OIITHMaJJbHOC I b CBJl3-
KH H npHCOCHHMTb 3JleMeHT TaKoro CBOHCTBa, C KOTOpbJl\r1 CBj(3K8 OKa-
IKeTC5I OHTHMaJlbHOH 110 npHBe,aeHHbiM 3aTpaTaM.
C ueJlbfO YCKopeHHjI IIpOeKTHpOBaHHj( H H36e)f(alUf}l B03MO)f(HbIX OLUH-
60K QeJ1eco06pa3HO HCJ10.,1b30BaTb CAf1P PH, ,UJIj( KOTOpblX HMCC rCJI YiKe
,LlOCTaTOlJHO nporpaMM no npoeKTHpoBaHHfO MHorHX HHCTpYMeHTOB.
B npe.a.,'3r3eMoM Ylfe6HoM noc06HH HOMepa CTaHJ,.lap'IOB IlpaKTHlJeC-
KH He YKa3bIB8.;(HCb, T8K K8K OHH 1.J8CTO H3MeJUltOTCSI. OOHCK 1I0MepOB
lIe06xo.L(HMblX CT311lJ,apTOB lIpOH3B0.l1j(T 110 H3.l1aB8eMblM C)KCrOJ,.lHO c60p-
BHK8M - HHQ>OPM8UHOHHbIM YKa3aTe.,1S1M CTalflJ,apTOB, HMeIOWHMCj( B
J1I060H TeXHHt.JeCKOH 6116;11101 eKe.
KOHTpOJlbHble Bonpocbl
1. P83HOBH.D.HOCTH H3npaBJleHHH B IIpoeKTMpoB8HHH HlfcTpYMeHToR B 38-
BHCHMOCTH OT HX Ha3Ha4eHHSI.
301
WaZYH B H. Pe)J(yw.MH HHCTpYMeHT
2. 4TO CJ1e,ltyeT H3Yt.JHTb nepe).1 HatlMOM npOeKTHpOBaHHSI pe)Kyw.ero
HHcTPYMeHT3?
3. IlpH4Hllbi Heo6xoLlHMOCTH HCn0J1b30BaHHSI cTaH,napTHblx pellleHHH I1PH
KOHCTpYWpOBaHHH.
4. KaKHe 3J1eMeHTbl KOHCTPYKUHH HHCTpYMeHT8 )]OJ1:>KHbl 6blTb cT8HJJ.ap-
THbIMH?
2.7. OC06EHHOCTH npOEKTHPOBAHH$I
HHCTPYMEHTOB ABTOMATH3HPOBAHHOrO
MAWUHOCTPOEHHB
2.7.1. npoeKTHpoBaHHe pe*ytnHX HHcTpYMeHToB
HHCTPYMCHTbl 38ToMaTH3HpoBaHHbIx IIpOH3BOACTB, K8K 11 J1f06ble APY"
rHe, .L1.0J1)f(Hbl npH 38)J.8HHOM Kat.JeCTBC 06P86oTKH 06ecne4HTb l\fHHHMYM
npHBe,lteUHbiX 3aTpaT Ha onepaUHSlx HX HCn0J1b30BaIlHj(. O,ltU8KO B CBSl3H c:
oc06eHHocTj(MH «>YHKIU1oHMpoBaHHSI 8BTOM3TH3HpoBaHlfbix npoH3Bo)J.CTB
Y:>KeCT048fOTCj( npeiKHHe Tpe60BaHHj( K HHcTpYMeHTaM HnH npe)]bSlBJ1S1-
fOTCSI HOBbie" TaKHe, KaK:
8) BbICOK3j( H3.L1.e:>KHOCTb pa60Tbi MHCTpYMeHTa;
6) BblCOKHe H cTa6HJlbHbie peiKYWHe CBoHcTBa;
R) YJI0B.ileTBOpHTeJlbHOe <pOpMHpoBaHHe H OTBO)J. CTPY)f(KH,
r) 6blcTpocMelfHoCTb npH 3aMCHe;
)1) B3aHM038MeHSIeMOCTb, 06ecne4HB3eMaSi HaCTpOHKOH Ha pa3Mep BHC
CTaHKa;
e) YUHBepCaJlbllOCTb npHMeHeHHSI .lJ)UI THrJOBblX 06pa6aTbiBaeMbiX nOBepx-
HOCTeH p83JIH"IHbIX AeT3.neH H8 p83HbiX CT8HK8X C 4ny;
)I() 110BblllleHH8S1 TO'-lHOCTb HHCTpYMeHTOB ,ijJ1S1 CT3HKOB C 1.fny:
Bce 3TH Tpe60BaHHj( BI1HCblB81OTCSI B TpI1 OCHOBHble, p8Hee paCCMOT-
peHHble:
· BbICOKaj( npOH3BOJU1TeJ1bHOCTb;
· ManaSi 3HeproeMKOCTb npOl.leCca pe3aHHSI;
· 3KOHOMH4HOCTb HHCTpYMeHTa.
OyrH pe3JlH3aUMH Tpe60BaHHH «8»-«)I(» npMHUMnHaJlbHO T8KHe )f(e
K3K H )J)1j( HHCTpYMeHTOB Boo6we, Ii npoeKTHpYfOTCj( OHM 110 TOMY )Ke
H3J10JKeHHOMY p8Hee 3J1rOpHTMY (CM. II. 2.1.2). TeM He MeHee y*eCT01.fe-
HHe OCHOBHblX Tpe6oB3HHH H Y)J.OBJ1eTBOpeHHe HOBbIX, CBj(33HHblX C YCJ10-
308
P a 3 0 ell 2. llpoeKmupoeuHue pe;>lcyuluX 1IJ1cmpy.'Wellmo6
BI1j1MH 3KCnJlyaTaUHH aBTOMaTH3HpoBaHHoro 060PYLloBaHHH, Tpe6YIOT no-
HCK3 HHblX IIYTeH pelueHM pjlfl-a 3a,Aa4. YTO\.!HHM neKOTopble 113 HHX,
liaCTH4HO paCCMOTpenHbie B n.I.12.].
ECJlH B COOTBeTCTBHH C a.lIfOpHTMOM npOeK11ipOBaHHjI npoaHaJIH3HpOBaTb
pelllCHl1C npe)KHI1X 3Ma\.!, TO MO:>KHO Bblj(BHTb CJ1c.u.ytOLUHe oco6eHHOCTH.
Ope)J(..Qe Bcero, "PH BLI60pe pe*YlI(ero MaTCpHaJlft CTpeMSlTCSI
HCnOJlb30BaTb MaTepHaJl 60J1ee BblCOKOM TelIJIOCTOHKOCTH H npOlJHOCTH C
u.eJlblO nOBblllleHHj( npOH3BO,AHTeJ1bHOCTH H Ha.ae:>KHOCTH HHCTpYMeHTa.
3TH Tpe60BaHHjI He Bcer.na COBMeCTHMbl. n0310MY IIpHXO,llHTCj( npHHH-
MaTb KOMl1pOMHCCHoe 3KOHOMHlJeCKH BblrO):\Hoe peWCHHe. C ueJ1blO nOSbl-
llleHltjl YHHBepCaJ1bHOCTH MHCTpYMeHTOB pe:>KYIUHC MaTepHaJlbl B BHD.e
MHororpaHHblX HenepeTa4HB3eMblX nJI3CTHII (MHO) MeXaHHlJeCKH KpC-
HSiT K KopnycaM. B pe3y..abTaTe TaKoH HHCl PYMCHT MO)l(HO 6blCTpO IIcpe-
CHaCTHTb nJlaCTHHaMH ,APyroro pC:>KYLnero MaTepHaJla
WHpoKoe HCnOJlL30BaHHe MHll caMO ]fO cc6c npe,LtonpCJlCJHICT
KOHCTPYKU.MH HHCTpYMeHTOB B OCHOBIIOM C npo?peCCU811bl.'''U cxe.'Ua14U
pe3auUR, T.e. npHHY,UHTeJlbHO o6ecne\.!HBaeTcj( HCnOJlb30a8HHe T8KHX cxeM.
reoMeTpHt.JccKHe napaMeTpbl HHCTPYMCHTOB C MfIIl 06ecnc4HBa-
IOTCSI KaK 3a C'-IeT napaMeTpOB caMOH lIJI8CTHHbl, TaK H 38 C4eT HaK.;IOH-
HOM YCTaHOBKH n.HaCTHHbl B KoplIyce HHCTpYMeHTa. l.JTO KacaeTCSI Bbl60pa
OI1THMaJlbHbIX 3HalJeHHW 3a.nHHx yrJ10B 11 yrJ10B 118K.nOlla pe)KyulHx Kp0\10K,
TO HeT HHK3KHX IIpelUITCTBHH H3 nYTH pe3J1H3a1lHH )THX Tpe60RaItHW.
nJlaCTHHbI H3rOTaB.HHB8fOT C 3a,ltHHMH yrJJaMH OT 0 .LlO 30 0 C MaJlblM
rnarOM H3MeHeHHj(, "ITO BIlOJlHe t\OCTaTOlJtlO AJUI TOtlHOro Bon.aow.eHHj(
onTHMaJlbHblX 3Ha"leHHH 3aJ:1HHX yrJlOB. Kpo\1e Toro, npH 3TOM nOBblrnaeT-
Cst YHHBepcaJlbHOCTb HHcTpYMeHToB: JlerKO, 6e3 I1epeTOlJKH H 6e3 3aMeHhi
Kopnyca MO:>KHO nOJlY4HTb HHcTpYMeHTbl c .npyrHMH 3a).(HHMH yrJlaMH,
3aMeHHB pe)f{YInHe nnaCTHHbl. nepe.aHHe yrJlbl JloJly\.!alOT 3a C"IeT BbIKPy-
)f{eK Ha nepeJ].HeH 110BepxHocTH l1J1aCTHH, o6pa3yeMbix IIPH IIpeCCOBaHHH
(CM. pHC. 2.35, K, Jl). KpoMe Toro, OHH 3aBHC"T TalOKe Ii OT yr.J1a nOBopOT3
nJ1aCTHHbl, Heo6xoJ].MMoro J])UI nOJlY4eHHjI Bbl6paHHhlx 3Ha4eHHH 3a)..{HHX
yrJloB. n03TOMY AJ1j1 60Jlee cTporoH peaJ1H3aQHH OnTHM8JlbHbiX 3H34eHHM
lIepe):\HHX yrJIOB Ii .aOCTH:>KeHH 60JlbrneH YHHBepcaJlbHOCTH HHCTpYMeHTOB
QeJleco06pa3HO pacillHpHTb p".n nepeAHHX yrJIOB y CMeHHblX MHororpali-
HblX nJ13CTMH.
30
ll1ay" 8.H Pe)KywHA HHCTpYMeHT
Y*eCTO'leHHC Tpe60BallHH K Ha.aejKIIOCTH cnoco6oB tOpMHpO"
BaliHA CTPY*KJ' nOBJ1eKJIO 38 C060M C03.l.1aHHe MHO c Q>HrYPHbtMI1
IICpe.lJ.HH\1M nOBepXHOCTSlMH, n03B0J1j(lOllU1MH o6ecne4HTb CTPY)J(K0J10Ma..
HHe B llJHpOKOM ,ltHana30He 3J1eMeHTOB peiKHM8 pe3aHHSl. npHMepbl TaKH"
pewcHHM npM Be.l.1eH bl H8 pHC. 2.35, K, fl.
OllTHMH3altHH Illara 3yoheB C60PHbiX MHcTpYMeHToB CBOJU1TCj( I<
IIOHCKY TaKMX cnoc060B 3aKpenJleHHj( lIJ1aCTHH, KOTOpbIC npH Bcex np04HX
ycnoBHSlx 06eCne'-laT MHHHMaJlbHOe 3Ha4eHHe rnara. OepewarHyrb rpaHHU.Y
011 rWMYMa B H8np8BJ1eHHH MHHHMH38UHH 1118r8 He y.u8elCSI. OnTHMH38UHSI
lllara 3y6beB ueJ1bHbiX H COCT8BHbiX HHc-rpYMeHTOB HH4eM He OTJlH48eTCJI
OT H3J10)KeHHOM paHee. npH 3TOM CJ1e.l.1yeT nOMHHTb, t.JTO onTHMH38QHSI
wara 3KOHOMH l leCKH npHeMJleMa .wISI HHCTpYMeHTOB 8 MaCCOBOM npOH3"
BO,ltCTBe Ha )KeCTKHX aBTOMaTH4eCKHX J1HHHSlX 113 arperaTHblX CT8HKOB. ,ZV1S1
CTaHKOB C qny u.eJIeco06p83HO 6blJ10 6bl paClllHpHTb HOMeHKJ1arypy CTaH"
)..I,8pTHbiX HHCTpYMeHTOB, T.e. AeJI8Tb HHCTpYMeHTbI C onpeJleJleHHblM p"-
l{OM llHce,,1 3y6beB. H8npHMep'l UH.nHH,[(pH'-IeCKYfO €}Jpe3Y .l.1H8MeTpOM 80 MM
.aeJ18Tb Tpex H 6oJ1ee pa3HOBH).(HocTew no 4HCJ1Y 3y6beB.
B pCllleHHH OCT8llbHbiX 38.na4 110 3J1rOpHTMY npOeKTHpOB8lUUI pa604ei1
ll8CTH HHcTpYMeHToB 3BToMaTH3HpoBaHHoro M8111HHoCTpoeHHSI npHHUHIIH"
anbllblX oc06eHHOCTeH BeT. HeT HX H B npoeKTMpOBaHHM HaIlpaBJ1j1IOWHX
Y8CTCH. Pa3HHQa COC10HT pa3Be jlHWb B TOM, 4TO \1eHblllCC 4HCJIO MHCT-
PYMCH10B HMeeT H8fJpaB;Ij(IOl1e 4aCTH, TaK KaK CT8HKH C qny 06ecne..
t.JI1B3IOT T04Hoe n03HUHOHHpOB8HHe HHCTpYMeHTa. 00 TOH )f(C IIpHlJHHe B()
MHorHX CJ1Y48j(X OTna,l\aCT He06xo.lU1MOCTb B JlO,ABM)KHOM COe,ltHHeHHI1
HHCTpYMeHTa co llJlIHHt(eneM CT8HK8.
npoeKTHpoBallHe npHcOeHIIHl'eJILHOii 4aCTH OTJ1Ht.JaeTCjI rJ1aB-
UblM 06pa30M TeM, LITO HallO 06eClle4HTb 6blCTpOCMeHHoe KpeJl.neHHe
MHCTpYMeHTOB B CJIYlJae PY4HOM 3aMeHbl. OpHMepbl 1l0.n06Hb1X pellleHHH
).tJUI pe3UOB H CTepjl{HeBblX HHCTpYMeHTOB IlpHBeAeHbl Ha pHC. 1.90.
o rJIM1.JaeTCSI OT CT8H.lIapTHbiX UpMCOe.lU1HMTeJ1bH3j1 43CTb HHCTpYMeH..
TOB MO.lJ.YJlbHbIX KOHCTPYKlJ.HH, 1I0CK0J1bKY CTaH,ltapTHble 3jleMeHTbi npHco"
ellHHHTeJ1bHOH 4aCTH MHc-rpYMeHToB 06wero ..Ja3Ha4eHH,. MaJlO npHrO,UHbl.
OUH He 06ecne4HBalOT Tpe6yeMoH T04HOCTH 1I03HI..U10HHpOBaHH,. H iKeCT-
KOCTM, lJTO H3PSlAY C Tpe60BaHHjJMH 6bICTpO 38MeHbI HHCTpYMeHTOB H HX
310
P a 10 ell 2 npOcKmUp06QUUe pe.JKYlllllx ulIcmpYIWeum()(1
TeXH0J10 fH1.J HOCTH 3aCTaB"1J10 HCKaTb HOBbie KOHCTPYKTHBHble pClueHHSI
IIpHCOe.L(HHMTeJ1bHbIX YCTpOHCTB. CeH4ac HX JJ.OCTaTOlIHO MHO.'O. 0606-
llJ.afO llJ.H X MCCJ1e,lJ.OBaHH" Ka1.JeCTBa T3KMX YCTPOHCTB IIOKa HCT. Y103pH-
Te.HbHO nYI.fUlMC KOHCTPYKl.(HH 6YAyr OIIHcaUbf UP" paCCMOTpeHHH BcnOMO-
raTCJ1bHbiX HHcTpYMeHToB, TaK KaK npI1Coe.l.J,HHHTeJ1bHhIC 43CTH pC)I(yw.ero
MOAYJUI (caMoro HHCTPYMcHTa) H nepeXOJlHHKOB (Mo.u.Y;leH BcnOMor8Te;lb-
Horo HHcTpYMeHTa) OJtHH8KOBbl.
B3aHMo3aMeHBeMocTb IIHCTPYMCIITOB 06ecne l lHBaeTcj( BBOAOf\f
B HX KOHCTPYKUHfO KOMIJeHCaTOpOB B BHt{e BJiHTOB co c$epHlJeCKOM
rOJlOBKOH, n03BOJUlIOWMX 3apaHee, BHe CT8HKa, H8CTpOHTb He06xol1HMblH
pa:3Mep HHcTpYMeHTa. nOCJ1e YCTaHoBKH T3Koro HHcTpYMeHT8 tla CT8-
1I0K 1I0JJ.HaJI8J,J.K3 HC Tpe6yeTCj(. npe,aCT3BJICHHSI 0 KOBCTPYKIHH faKHX
HHCTpYMeHTOB H MeTOJ,J.ax HX HaCTpOMKH MO)KtlO nOJlY4HTb H3 P8CCMOT-
peHHSI pHC. 1.92 Ii 1.93.
YIIHBepC8J1LIIOCTb HHcTpYMellToB LlOCTHr'8eTCSI 3a CLJC r tO)lYJlb-
HOCTM KOHCTPYKUHM. JIl060H HHcTpYMeHT KOIIKpeTHoro U8311a4eHHSI MO)J(HO
nOJlY4HTb nYTel\1 6blCTpOH C60PKH 113 YHH<PHQHPOB8HHbIX Mo.u.YJleH. npH-
Mep8MH MorYT CJI)')KHTb HHC-rpYMCHTbl ua pHC. 1.95 H 2.54. T8KHM 0PH-
rHH3J1bHbIM cnoc060rvl (MOJlYIIbHOCTb KOHCTPYKIJ,HH) peW8CTCSI IlpOTHBOpC-
tlHe Me)l():{Y YHMBepcaJlbHOCTblO H cneUHaJIH38UMeH MHcTpYMeHTa. npH
3TOM YHH<»HUHpOB8HHble MOJJ.YIIH H3rOT8a.;IHB8fOT ClleUH8J1H3HpOB8HHbie
npe,anpHjlTHJI. B pe3YJlbT8Te - HH:3K8S1 CTOHMOCTb MO)]YJleH IIPH BblCOKOM
Ka4eCTBe. EJJ.HHcTBeHHbIM HeJJ.OCT8TKOM MO.aYJlbHbIX KOHCTPYKUHH SlB;ISI-
eTCSI JlOHH)KeHHWI )KeCTKOCTb H TPYJJ.HOCTH B JJ.oCTH)KeHHH Tpe6yeMoH
T04HOCTH n03HUHOHHpOB8HHSI HHc-rpYMeHT3, TaK KaK MHOIO C04JleHeHHH.
OD.HaKO 3TOT He,lJ.OCT8TOK 060p84HB3CTCSI M 1I0J10)KHTeJlbHOH CTOpOHOi1:
60nee BblCOKaSi BH6poYCTOHt.JHBOCTb H3-38 AeMn<pHpoB8HHJI K0.i1c68HMH
CTblK8MI1 MOJJ.YJ1eit
BblcoKaH TO'lHOCTb HHcTpYMeHT8 38BHCHT OT T04HOCTH H3fOTOBJle-
111111, 8 T8lOKe Bbl60pa onTMMaJlbHblX, C TOtlKH 3peUH1I TOlfflOCTH, 6a30BbiX
1l0BepXHOCTeH, MeTo,aOB CO"lJleHeHHSI pe)Kyw.ero HHCTpYMeHTa co Bcnoo-
r8TeJlbHbiM H co CT3HKOM. ,[{JISI coxp8HeHHSI T04HOCTH 1J03HU,MOHHpOBaHHSI
HHCTpYMeHTa BO BpeMSI pa60Tbi HeMaJ10BIDKHYIO pOJlb HrpaeT T3JOKe CIIO-
c06 nepe,lt84H YCHJlHH pe38HHSI co CT8HKa H8 HHCTpYMeHT.
311
WazYII B J1 Pe*Yll1HH HHCTpYMeHT
a 6
- J
Puc 2 5-1. rU6KajJ MO.ny.,'lbHaH CHCTeMa HIIcTpYMeHTa. a - C oceBbIM 3aKpen.,1e-
I1HeM MOJJ.Y-,1eH, 6 - C yr.i10BblM 3aKpen,,1eHHcM Mo,nYJ1eM, 6 - MOJJ.YJIH
HCnOJlb3YfOT T3fOKe J1 .aPY'.Me MeTOt(bl nOBbIWeHH}1 T04HOCTH pe:>KY-
llJ.HX HHCTpYMeHTOB. TaK" H3npMMep, BblCOKajJ T04HOCTb MHorO:Je3BHHHbIX
HHCTpYMellTOB C MHn., B 4aCTHOCTM <ppe3, )J.OCTHraeTCSI 33 CtJeT perYJIH-
pOBaHH}I nonOjJ(eHHSI KaCCeT C YCTaHOBIIeHHblMH B HHX pelKYWHMH fI..1a-
CTHllaMH.
TOtfHOCTb paCTOLfHblX HHCTpYA-feHTOB 06ecnellHB8eTCJI pe3UOBblMM
BCTaBKaMH C MI1KpOMeTpHtJeCKHM Bbl.l{BH)f(eHHeM pe3QOB, TaK Ha3blBae-
MblMH MHKp060paMH.
BblCOKaH Hajle3\HOCTL B03MOJKHa npH pe8JUi3au.HH MeTO)J.OB, H3nO-
)KeHHbIX H8 pHC. 1.88. 3TH MeTO)J.bl 1I0HSlTHbi. He06xo.lUiMO YK83aTb JIHUJb
H3 O)HO 6pHrHHa,1bHoe perneHHe. T8HreHUHaJIbHOe pacnOnOjf(eHMe pe*y-
WHX n;laCTHH Ha Kopnycax I1HcTpYMeHTOB B OTJJH4He OT 06bl1.JHOrO pa.lUi-
312
P a 3 0 e J1 2 npoeKnlupo6allue pe:JICYlilux ulIcmpYJ'.tellnlO(1
aJlblioro. Ot.teub 3<1>cpeKTHBHO ,It.l1S1 TSI)J(e.,10HarpY)J(enublx HHcTpYMeHToB,
HanpHMep, <ppe3 (CM. pHC. 1.38.. :»c). Pe:>KyulHe n;13CTHllbl liP" TaKOM
pacnOJlO:>KeHHH Bb1Aep:>KH88fOT 60JlbUIHe HarpY3KH, a caMH HHCTPYMCH'I bl
60Jlee TeXHOJlOrHI.fHbl: npow.e H3rOTOBJ1eHHe rHe3.l1 no)] nJlaCTHHbl.
2.7.2. n poeKTHpoBaHHc BCIfOMOraTeJlbllblX II HC rpYMeliTOB
BcnoMOraTeJlbHble HHCTpYMeHTbl npeAHa3Ha4ellbi ).1JI1I 38KpenJICHHSI Ha
CT8HK8X H)')KHbIX J.\JUI pa60Tbi pe>KyuU1x MHCTpYMeHToB. C06p8HHbie Ta-
KHM 06pa30M HHcTpYMeHTanbHble 6noKM ,ltOJIlKlfbl He TonbKO OTBeLJaTb
<PYtlKU-HOHaJlbHbIM Tpe60B8HHSlM, HO Ii 06eCllelJMTb MHHHMYM npHBe.aeH-
HblX 3aTpaT H8 onepau.H»x MX HCnO:lb30BaHHj(.
<DYHKQMOHaJlbHble Tpe60BaHHSI K BcnOMOraTCJ1bllbiM HHCTpYMeHTaM:
a) T04Hoe n03MlJ.HOHHp0B3HMC pe>KYLllHX KpOMOK HHCTpYMCHTa H xopOluaSi
nOBTopSleMOCTb T01.fHOCTM npM nepe3aKpen.neHMX MHCTpYl\1eHTa,
6) B03MO)KHOCTb H8CTpOHKH HHcTpYMeHTaJ1bHOrO 6JIOKa H3 p83Mep 06pa-
60TKH BHe CTaHKa;
B) AOCT8T04HaSi An» pa60Tbi np04HocTb, )KeCTKOCTb H BH6poYCTOH4H-
BOCTb;
r) B03MO)KHOCTb lJo,nBo,aa CO)l( K 30He pe3aHHjI,
) B03MO>KHOCTb nOABo.[{8 Yl1paBn1u01..1.(HX CHrHaJlOB KOHTpon» COCTOSlHHlI
HHc-rpYMeHTa;
e) R03MO)J(HOCTb YCT8HOBKH ,ltaT4MKoB KOHpOBaHHjI.
MHHMMYM npHBeAcHHblX 3aTpaT Ha oIlep8u.HSlx HcnOlb30BaHHSI Bcno-
.
MOraTeJlbHblX HHCTpYMeHToB MO)J(IfO J!OCTHttb, eCJlH c06paHHbie HHCTPY-
MellTaJlbHble 6J10KH 06eClle1.laT BblCOKOIlpOH3BOLlHl eJlbllYK> pa60ry 060PY-
J.J.oBaHHSI H 6yJ.J.yr 3KOHOMH1.JHbIMH. )tIu. 3Toro K BClIOMoraTe;lbHblM HHCT-
PYMeHTaM CJle,ltyeT npeA'bSlBHTb JJ.onOJIHMTe.:JbHble Tpe60BaHHjI:
>K) }103MO>KHOCTb 6blCTpOH C60PKH H 3aMeHbi HHcTpYMeHT8J1bHbIX 6JlOKOB;
t
3) tdHHHM811bHaSi HOMellKJlarypa HHCTpYMeHTOB, BXO.l1S1llJ.HX B CHCTeMY
liJ1H nOJ,(CHCTeMY;
Ii) YHMBepCaJlbHOCTb, AOIlYCK8fOW8S1 McnO,,1b30B3HHe O.D.HHX H Tex )Ke
BcnOMOr8TeJIbHblX HHCTpYMeHToB AnSI C03J.(3HHj( pa3J1Mt.tHbIX HHCTpY-
MeHTaJ1bHbIX 6JJOKOB K p33HbiM CT3HK3M;
K) BbICOK8j( TeXHO,,10rHlJHOCTb KOHCTPYKQMH.
npoeKTHpOB8HHe Hat.tMHaeTCSI C M3YlJeHHSI TeXHI14eCKOro 33.n.aHMSI, B
pe3Y,,1bTaTe KOToporo no KJ1accy 06pa6aTbiBaeMbiX l1CTaJICH H BHl1aM
313
P a 3 iJ e..7 2. llpoeKnlUp06GIIlle peJICYUlux ullcmpy,,,clImofl
IIblX 6J10KOB, a T310KC YHHBepCaJlbHOCTb H TeXHOJIOrH4HOC.. b KOHCTpYKLJ.HH
BcnOMOraTeJlbHblX HHcTpYI\1eHToB. H3 3Toro HenOllHoro I1CpC4HSI CBOHCTB
BH.l1HO, '-ITO n04TH Bce Kal.feCTBeHHble xapaKTepHCTHKH, 8 TOM lfHCJ1e H
1KOHOMHlJeCKHe, 38BHCjJT OT Y3JJa KpenJ1eHHjJ HJ1" COC,l{HHeHHjJ.
CO>K
3
.
-----7- ------
.:.... ..... -- --- ......
- - .:...; -
'0;
Pue 2.55 CxeMa no.na 1 lH CO)J{ K 30HC pe3aHHSI: I - 6al0BaSl onpaBKa,
2 - ynnoTHeHHe; 3 - pacTOtlHaSi onpaBKa
ba30BbIMH B 3THX Y3J18X »BJ1S1IOTC Y)Ke H3BeCTllb[C nOBepxHoCTM:
· nJ10CKOCTb )IJlSI 683HpOBaHHjJ pe3uoB, pe3LJ.OBb1X BCTaBOK.. a TaKlKe pa3-
Horo pO,L1a J,1ep:>KaBOK H ncpexoJ].HHKOB C pa38MToH, .LUISI JIOBbllllellHSI
TOlfHOCTH 683Hp0B8H".. TOPU:OBOH IIJIOCKOCTbfO,
· HapY:>KHble Ll.MJlMH,L1pHlfecKaj( H KOHH4eCKaSi nOBepxnocTH ).tJIj( COe;!I'ille-
HHj( pe:>KYUtHX HHcTpYMeHToB c ,ltep:>KaTeJHIMH H BCllOMOraTeJlbHblX
HHCTpYMCHTOB Me)l(J1Y C060H, a TaKlKe 6a30Bbix olIpaBoK co IllnHH.LJ.e-
JlSlMH CBepJlMJ1bHo-<»pe3epHo-paCTOlJHbIX CTaHKOB,
· BHYTpeHH lI.HJIHHApHlJeCKaSi H KOHH4eCKaj( nOBcpxlIOC fM J,1;UI co-
en.HHeHH pe:>Kyw.Hx HHcTpYMeHToB co BcnOMOraTeJlbHblMH H BClIO-
MOraTeJlbHblX Me)J(lty C060H. 3TH IJOBepXHOCTH xoporno BH.lUJbl H3
pHC. 1.96-1.98.
CMJ1bl pe3aHMlI H KpYll1WHe MOMeHTbI lIepe)..\afO rCjI CHJlaMH rpCIIH}I H
)KeCTKHMH 3JleMeHTaMH B BH,lJ.e mnOHOK, WTH<pTOB, 3y64aTbix MY<Pf M
..,
.nPyrHx YCTpOHCTB,
XBOCTOBHK 683080H onpaBKH ,L1JISI C03.llaHHSI HHcTpYMeHTaJ1bHOrO 6;10Ka
MHOrOll-eJleBOrO CTaHK3 npe)].cTaBJ1eH H3 pHC. 2.56, a., a lIa pHC. 2.56, 6 -
3aXBaTHble YCTpOHCTB8 ,L1J1 3aTj(rHBaHH XBOCTOBHKa B rHe3AO WfIHH.l1eJ1j(
31
Ula?yu 8.11. Pe)1(YIluiA HHcTpYMeHT
a
t
O"()6,,t/1t
'J.!ICIf(J( r,
6
Tun nplJoetJtlHtI- C noco6 3ClfU3
JAa
'/J" - meAb"'ble JflmJliU- Y.JIIll Ifp.f1n"UIII
I!P"'lIJ1 nc8ep.cHfJc"-,,,, 8aHt/1I
IJ,ulluN4pu.. CnOHOUJ,'
I "Cl(aR paUCl.AbbJ
11 A()CI(I,/U IJI/'" (Jg
fflOpeu,
C 11()""IJU/,bM
2 J( O;lLlIlICKClP Il<o/-llJ ca t=-=t
/t!tJ/J !1e
f(opumKtJU r 110/140"4./0
It(JHfIC, ()e6()()
.3 nit DCKUi) .JQ /77I1J1f liCIt)
mDpru. 6UNma.
II (JAIINap,,- e "(JHt16JfJ Egft
'lee-Ira", tJce6DlD
4 nA(J/(uu 3atn"ItHfNO
I17cprq 6UHma.
IJ,U/TUHtJpU. C "OM(J.'" e
lIeCKa." pa. qtla.1I6N()1J
5 17/1OC/(uu 31Z117/f1f Ifno
fry(JP''4 6UHma.
fJ,ul1uH4fJu- HI7I1Cpt1-
6 ''''Ka", C'm6eHNtJe
nl1t1CKVu c811"''1(/ -
m()p' 6tlHIJr
[lUlfllHt1pV- C "(Jou.( bKl
1 '"C'Ka " 'ftl'4f1t1I.H.'
nllDCKUU t 1"".IfDI'
""':_-L"'PlJcMi(1
6
A A
lm 1
AA
Q
6-6
Puc 1 56 TMnbI COe.LUfHeHHtI MO.nYJ1bHbIX HHcTpYMeHToB: a - XBOCTOBHK
6330BOH onpaBKH; 6 - 3aXBaTHble YCTpoHcTBa 6a30Bb1X onpaBOK;
8 - THnhl COe.l1HHeHIUI MOl1YJ1en
316
P a 30 ell 2 npoeKmUp06QHUe pe;JIC)Julux uH('lnp4,leJlm08
CT8HKa. HMjI(e, Ha pHC. 2.56, 6, nOKa3aHbi Y3J1bl COCJ.1HHeIlM OllpaBKH C
ApyrHMH MOAYJUIMH 6nOKa. Ce.ru,')MOH THn coeAHHeHMSI HMeeT Maccy KOH-
CTPYKTMBHblX pellleHHit TaKoe MHoroo6pa3He CBSl3aHO C 110HCKOM OflTH-
MaJ1bHOH KOHCTPYKQMH. CeHt.Jac nOKa paHO YTBep)KJ].aTb, KOTopa 113 HMe-
u v
lOW. HXCjI KOHCTPYKl(HH nY4111e, HeT cpaBHHTeJlbllblX HCCJle,L(OBaHHH. HX
CBOHCTB. fi03TOMY Ha ):taHHOM 3Tane Ha OCHOBe JIHWb 3JJ.paBoro CMblcna
MO)KHO YKa38Tb H8 nYl.JllIHe peweHMSI. HeCKonbKO TaKHX peUleHHH pac-
C\fOTpHM nO}tP06Hee.
B CHCTeMe «MCS-S» Q>HpMbl Hertel (pHC. 2.57, a) npH 3aBepTblBaHHH
BHHTa 2 npoHcxoJ.UiT 3aTRrHBaHMe UHJ1HHLlpH t teCKorO XROCTOBMKa HHCTPY-
l\1eHTa 1 B ,l1ep)f(aBK}' 4 C nOMOWblO cyxapSl 5 H lllapHKoB co cpe30M 3 )..{O
C03)..{8HMSI Heo6xo,l.1HMOrO HaTSira Ha Topuax MOllY;leH 1 M 4 .
CHcTeM8 «MCH50» <PHpMbl flertel (pHC. 2.57, 6) OTJlH1.faeTCjJ OT
upeLl,b1ltYIUeM (pHC. 2.57, a) TeM, LITO nJIOCKHC TOPUbl HHCTpYMeUTa 4 H
.l.1ep:>K8BKH 1 3aMeHeHbi 3y6L18Tb1MH nO.,1YMY<PTaMH 3 38uennCHHSI XHpTa.
TaKoe coe.rUiHeHHe MO)KeT lIepe,D.aTb 60J1bUn1H KPYTSlllUIH MOMCHT 11 o6J1a-
naeT 60J1bllleH eCTKOCTb}() npH BHeueHTpeHHoM HarpYJKeHHH (8 I 5-2"10
p338 Bblwe )KeCTKOCTM coe.nHueHH$I c nnOCKHMH TopuaMH). n03TOMY
CHCTeM8 «MCH50» nepBoHa4aJlbHo 6blJla pa3pa60T3J1a .l(JHI TOK8pHbiX
C raHKOB, HO MO)J(CT npHMCH.sITbCSI H D,llSl CBepJ1HJlbHo-<ppe3cpHo-pacToll-
IIbIX.
CMcTeM8 «RS» <}>HpMbl Hertel (pHC. 2.57, 6) HCCKonbKO CJJo)J(tlee l1pe-
)1bJ.lJ.YInMX. 3)\eCb MClIOJ1b3yeTcSl TaK Ha3blBacMblH KOlbueBoi1 cerMenTltblH
38iKHM. B UlllHHL\eJle 1 HMeeTCH KOJlbl1eBas. pacT04Ka, B KOTOPYIO BCTaB-
;UleTCSI Tpy64aTblH XBocrOBHK HHcTpYMeHTa 2. C BHYTpcHHeH KOJlbUCBOM
Kau8BKoH XBOCTOBHK8 B3aHMo,l.l.eHcTBYIOT cerMeHTbl 4, KOJIH4eCTBO KOTO-
pblX 3aBHCMT OT pa3MepoB coe,aHHeHM.sI. CerMeHTbl 4 AC<POpMHpYIOTC}I
1I0):t ):leMCTBHeM pMaJ1bHOH CHJ1bl co CTOpOHbl lllapHKoB 3, BbITaJlKI1Bae-
MblX TSlroi1 5. TopuoBoe 38MbiKaHMC MO)KeT 6b1Tb no nJ10CKOMY TOPUY HJH1
HO 3y6QaToMY 3auenJleH1O XHpT8. KaH8BKH no;J. 38XBaT aBrOOllepaTopa
Ii pa3Mepbl 3axs3THoH t.taCTM TSirH CTaHJtapTHblC M II03BO.l1.s110T HCIIOJlb30-
BaTb HMelOw.MeC.sI Y3Jlbl CTaHKOB. CT8H,I1apTHbIM .sIBnSleTCSI TalOKe cIloco6
1I0):lBo-na CO)I(.
3acJlY)KMBaeT BHMM8HHjJ 8-M THl1 Y3na KpennCHHSI. bO;lee npOCTblM 11
Ha.lle)KHblM li3 BapH3HToB 3Toro THn3 RBnj(eTC}J CMCTeM8 «CorotT\ant-
31
UJai'Yu B H. Pe)Kyw.H" HHCTPYMeHT
a
6
4-
f
J
3
4
6
A
-...
t
A
2
,
7 6
s
A-A
1
3
*
A-A
Puc 2.5!. CHCTeMbl COeJlMHeHJUI HHCTpYMeHT(L1bHbIX MOJlYJIeA £l>HPMbl Hertel:
a -HMCS-S"; 6 - 'MCI50" 6 - HRS" " (j>HpMbl Sandvik-Coromant;
z - "Coromant-Capto"
318
P a 3 0 ell 2. npoeKmupo6allue peJICYUlux uHcmpYAU!HmOB
Capto» C PK-npo4niJlbHbiM coe.nHHeuHeM, xapaKTepH3YIOl1J.MMCjl 60JlblllOH
HecYUteH CIIoco6HOCTbfO Ii paBHoMepHblM paCllpeJ{CneHMeM KOHTaKTHblX
l.1e<popMal.{I1i1. B 3TOH CHCTeMe KOHH4eCKoe COe.L\I1HeUI-iC C YKJIOnOf\t 1 0 15'
H C TpCMj( .nyroBblMH nOBepxHocTMH KOHT8KTa (pHC. 2.57., ?) 06ecne4H-
BaeT caMou.eHTpHpoBaHHe H "MeeT OAHHaKOBYIO lKeCTKocrb B 06011X Ha-
IIp8BJleHHjfX Bp8meHHj(. Pe3QOB8j( rOJIOBK3 1 TSifOH 4 4cpe3 <l>HrYPHYfO
U8Hry 3) BXOl1S1lUYIO BO BHyrpeHHHM KOJ1bu-eBOH na'3 rOJIOBKI1 lOJ 3aTSlrHBa-
eTCSI B KOHH4eCKoe rHe3,L:t0 ,aep)f(8BKH 2. YCHJ1He 3aTSlfHBaHHSI nO,ll6HpaeT-
C TaKHM 06P830M, LITO TOPI..\OB8S1 nOBepXHOCTb rOJIOBKH J IIJ101'HO npH)KH-
M8eTCSI K TOPLlY ,L:tep)K8BKH 2. npH paCKpel1J1eHHH rOJ10BKH I TSlr8 4 CBOHM
6YPTHKOM BbIT8J1KHBaeT r0J10BI<)', npeo.Lto-
.,1 c BaSI CHJlY TpeHHj(.
P!,CCMOTpeHHble Y3J1bl KpeJlJleHHSI YHH-
BepCaJlbHbl. I1x MO)KHO HcnOllb30B3Tb
.aJ1S1 C04JleHeHHj( Jl106blX pe)l(yu.U1x H
BCIlOMOraTeJ1bHbIX MHcTpYMeHToB I1PH
C03):18HHH HHcTpYMeHT8JlbHbIX 6JlOKOB K
J1f06blM CTaHKaM. no TeXHOJIOrH4HOCTH
CHCTeMbl <j)HpMbl Hertel 3aHHMaJOT CpC,lt-
lIec nOJ10)f(eHMe cpe.LIJI ,L:tpyrHx CHCTCM, HO
110 MHeHHJO Cnel(Haol1HCTOB SlBJIj(IOTCSI
;IY1.JlllHMH B H8CToawee BpeMSI, XOT H
CJIO)KHee YCTPOHCTB 1-6 H8 pHC. 2.56
OpHrMH8JlbHblH H TeXHOJIOrH4HblH
Y3eJI KpenJleHHSI pe3LloBoro 6J10K8 1 B
pe31\e,aep)KaTeJ1e "JIM onpaBKe 4 C IlOMO-
WbfO TjlrH 2 (pHC. 2.58) pa3pa60T8H $Hp-
Moli Sandvik-Coromant. non eHcTBHeM
CHJ1bl Q, npHJ10)KeHHOH K TSll"e 2, pe3l..\0-
SblH 6noK npl1)KHMaeTCSI K TOpU.Y onpaBKH
H K ee 60KOBblM 1IJ10CKOCTSIM B pe1YJlbT8-
Te AeOpMau."H e1.leK 3 pe3LlOBoro 6110-
Ka.
Bo Bcex paccMOTPeHHblx Y3J18X Kpen-
J1eHHlI npHCOe,L:tHHHTeJlbHaJI lJ8CTb - M3-
1
2
3
Puc 2 58 CxeMhl KpcnJlelUiSl
pe3uoBoro 6J10Ka Ha onpaBKe
31
ill a'YlI 8.11. Pe)KYllu,di nHcTpYMeHT
HOM ,D,JIHHbl., 4TO cnoco6cTByeT YCKopeHHIO 3aMeHbi MO.L1yneH. C n03Hl\HH
YCKopeuHSI 38MeHbi HHcTpYMeHT3JlbHbIX 6noKoB Ii nOBbllUeHHjI IKeCTKOCTH
H T04HOCTH HX coe,aHHeHMj( co lllrlHHAeJ1S1MH CT8HKOB CT8BHTCSI no,a co-
MHeHHe HCnO.,1b3yeMoe ceHt.J8c KOHH4eCKoe coej:U1HeHHe C KOHYCHOCTblO
7:24 (CM. pHC. 1.95).
06p83LJ.bl 6a30Bb1X pe3l\e.l1ep)KaTeJleH H3 nO,llCHCTeM BcnOMOr8TeJlb-
IIblX MIICTpYMCHTOB K TOKapHblM CT8HKaM (CM. pHC. 1.97 If 1.98) nOKa38-
Hbl H8 pHC. 2.59 H 2.60.
I/l/J IZ
45
1?5 . 1
/J
I
I
j
I
90#
Puc 2 59. Pe3ueJJ.epiKaTeJIb C UMJIHHJJ.pH'1eCKHM XBOCTOBHKOM: I - wapuK
I10llBO.Lla CO)f(; 2 - BUHT KpenJIeHHn npM)KMMHOM nJ1aHKH, 3 - npH)I(HMHag
nnaHKa; 4 - onopHa" nnaHKa; 5 - perynHpoBo'lHLtt1 BHHT; 6 - Kopnyc
JJ:JHI 06eCIJC4eHHSI B03MO)KHOCTH aBTOMaTHLJeCKoro nOMCK8 HY)KHOrO
ltJUI pa60Tbi HHcTpYMeHT8 KO!l.MPYIOT rHe3,a3 MHcTpYMellTaJlbHOrO Ma-
la3HHa WJ1W I1HCTpYMeHT3J1bllble 6JtOKH H8 pe)KymeM HJ1H BCIJOMOra-
Te",lbllOM MO.lJ.YJle. nOCJIC.L1Hee 60Jlee paUHOHaJibIiO., TaK K8K HHCTPY-
320
P a 3 0 e 11 2. n poeKmupo6aJ/ue pe.?lCYllfliX uHempY/ellmo6
f
--
F
,
b ...
l
-
t z t,
rue 2.60. Pe31.1e.lIep/KaTe.l1b C 6aJHpyroweM npH3Mof:i: / - rnapHK nO,l1BO.lIa CO)l(;
2 - BMIIT KpenJIeHHSI npM/KHMHOH nnaHKM; 3 - npH)I(HMHaSl nJlaHKa;
4 - OnOpHa1l nJlaHKa; 5 - pery.l1HpoBOtJHblM BHHT; 6 - Kopnyc
MeHTbl B Mara3HHe MO)KHO p3Cn0J1araTb B J1to60M nOpSl,ltKe. Clloco6bl
KO)J.HpoBaHHSI HHcTpYMeHTa pa3Hbie Hcno",1b3YIOT KO,lJ,HpOBOI.JHble KO.,lb-
U8 (pHC. 2.61), OlnYllblBaeMble npH nOHCKe 3JleKTpOKOHT8KTHblMH .I18T-
lIHKaMH, HJIH MarHHTHble IJJTpHXH, C4HTbiBaeMbie MarHMTHblMH )J.a r4M-
KaMH. B 1l0C.aeHHe
rO)J.bl KOAHpoBaHHe HH-
CTpYMeHTa ycoBepweH-
CTBOBaJ10Cb H YCJ10)KHH-
JIOCb. CneQHaJlbHble
KOAHpOBOI.fHble AaTqH-
KH, BCTpoeHHbie B HHCT-
PYMeHT, n03B0J1S1IOT 3a-
r1HCaTb He TOJ1bKO KO)J.
HHCTpYMeHTa, HO Hero
napaMeTpbl, oTpa60-
TaHHoe BpeMSI H APyrHe,
He06xo,lUiMble t{JIj( 3KC-
IIJ1Y3Tal.(HH CBeAeHH}I.
11 3aK 2522
I
J
z
*
, _I , ,
- J J.
I ..
I rt' ..
'r-Jj
. . .
,
t
..... .. .
.. . ...
Puc 2.6/. Pa3Mew.eHHe KOllOBblX KOJIeU Ha
HHCTpYMeHTaJ1bHbtX onpaBKax: 1 - XBOCTOBHK,
2 - npOMe*YTOqHOe KOJlbUO;
3 - Ko.nOBoe KOJJbl.lO, ..J - llITblpb
321
WaZYH B.Jf PelKYWHH HHCTpYMeHT
EO.llee nOJJ.p06HO BOnpOCbl UpOeKTHpOB8HHSI HHCTpYMeHT8JlbHOH OCHaC-
TKH .L1J1J1 CT8HKOB C 1.Jny H3J10)J(eHbl B CnpaB04HOM H CneQH3nbHOH JIHTe-
p8Type, H81lpHMep (62-64; 137; 138].
KOHTpOJlLHLle BonpOCLI
]. Tpe6oB8HHSI K pe)KYHM HHcTpYMeHTaM 8BTOMaTH3HpOBaHHoro MaWJI-
HOCTpoeHHjI (AM).
2. Cnoco6bl 06ecnelfeHHSI AOnOJIHMTeJIbHblX HJ1H Y>KeCTot.teHHSI 061.1.(HX
Tpe60BaHHH K pe:IKYll.{MM HHcTpYMeHTaM AM.
3. <l>YHKQHOHaJlbHble Tpe60B8HHB K BcnOMOr8TeJ1bHblM HHCTpYMeHTaM AM.
4. Tpe60BaHHSI C n03HLlHH MHHHMYMa npHBeAeHHblx 38TpaT H8 onepal.UfSlX
HCn0J1b30BaHHjJ BcnOMOraTeJIbHblX HHcTpYMeHToB.
5. I.J.eJIH H cnoc06bl opraHH3al.(HH 1I0.D-CHCTeM H CHCTeM BCI10MOraTeJlb-
HblX HHCTpYMeHTOB.
6. CXeMbJ HaH60J1ee paUHoHaJlbHblX Y3J10B coe)J.HHeHHSI MOAYJleH HHCTPY-
MeHT3nbHbIX 6J10KOB K CT8HK8M C lJ.ny:
7. CTpYKTypa HHcTpYMenTaJlbHoro 6noK8 B nO,lJ.CHCTeMe "11M CHCTeMe
BcnOMOr8TeJ1bHbIX HHc-rpYMeHTOB.
2.8. OCHOBHbIE HAllPABJIEHIDI COBEPllJEHCTBOBAHIDI
KOHCTPYKQHH PE)KYIfX HHCTPYMEHTOB
H PA3BHTH TEOPHH HX npOEKTHPOBAHHR
CoseprneHCTBOB8HHe KOHCTPYKLlHH pe)J(Y1ll.HX HHCTpYMeHTOB, K3K H .1110-
GblX .L1PyrHx oG'beKTOB npOH3BO.LtCTBa, HanpaBJ1eHO H8 YJ1Y4111eHHe <PYHKUHO-
HaJlbHblX CBOHCTB. ISI HHCTpYMeHTOB - 3TO nOBblUleHHe Ka1.feCTB8 o6pa-
60TKH H YMeHbweHHe npHBe.neHHbiX 38TpaT H8 onepau"SlX HX HCn0J1b30BaHHSI.
B COOTBeTCTBMH C paHee npHHSlTOH KJl8CCH<pHKaUHeH MO)KHO 0603Ha1.fHTb
1.fCTblpe reHepaJ1bHblX H8llp8BJ1eHHjJ cosepweHCTBOBaHHjI KOHCTPYKLlHH:
1. OOBblllJeHHe npOM3BO,lU1reJlbHOCTH MHcTpYMeHTa.
2. YMeHbllleHHe 3HeproeMKocTH npou.ecca pe38HHSI MHcTpYMeHToM.
3. nOBblweHHe 3KOHOMHtJHOCTH HHcTpYMeHTa.
4. nOBblIlIeHHe K8t.teCTBa ):{eTaneH, 06P86OT3HHblX HHcTpYMeHToM.
Bee 3TH H8IlpaBJ1eHHSI 0603Ha1.JeHbl B pa3,aeJ1e 2. C ytJeTOM 3THX
HalIpaB.aeHHH paCCMOTpeHO perneHHe 3a):{a'-l 110 npoeKTHpOBaHHIO, M3rOTOB-
JleHMfO H 3KcnnY8Tau,HH peiKY1ll.HX HHCTpYMeHToB. TaM )J(e npHBe):{eH8
3<p<peKT}fBHOCTb Tex HJ1H HHblX MeponpHj{THH. TeM He MeHee l.(eJ1eco06-
p83HO B C)K8TOM BH,lIe, 06P83HO, B <»opMe rp8<1>a npe.L(CTaBHTb OCHOBHble
MepOllpHSITHSI no H83BaHHbIM Hanp8BJleHHSlM (pHC. 2.62 - 2.65).
322
P a 3 <> e Jl 2 flpoeKmUpOeQHUe pe:JlC}'ulUX ullcmpY.lwellmofJ
n08&tUJeHHe npOH38011HTeJt&HOCTK
COKpameHHc OtH08flOro COkpaeHMeBcnoMora. I
apeMeHH o6pa60TkH J1eTa..'1H TeJ1&Horo apeMeH" Ha i-
ro-- 3aMeHY HHCTpYMeJiTa
..... nOBhlweHHe 3KOHOMHeCKH J)e.rCTpOCMeHKhle -
.-
- BblronHoH CKOpoCTH Pe38HH,. HHCTpYMeHT&t
n.,SblweKHe TenJrOCTOKkOCTH 5ecnO,QHaJr8.ll0tfHbre
--+ pe>Kywero MaTepHa.na HHCTpYMeHThl I+--
---... nOShlweHRe H3HOcocroAxOC'T'H fi08wweHHe Ha.aexc-
+----:
- HHCTpYMeHTa HOCTH HHCTpYMeHT08
H3HocoCTOHKHe pe)f()'WHe ! TIo8bJWeHHe OJJHOPO.Q-
MaTepHa.n!JI HOcrH CBOHCTB
.
HHCTpYMeHTOB
--I0RTHMa..'II>1WI reoMeTpHJI ] Y \feHhWeHHe eHn
pe3aHfUI
KaH&1JbJ B Te;Je HHC'tpYMeH'T'a fi08bJWCHHe npoqHOCTH -#
--+ f.
J1SUI nona'tH CO)t( ----. H 8H6poYCTOHQHBOCTH
HHCTpYMeHT8 I
I
06UOBJUnOWUCJI HcnOnh30SaHHe npor- I+-
--. pC>KYW8JI kpOMka peCCH8HbIX cxeM
I
pe3aHHR t
HaHeceHHe H3HOCOCTOHKHX YaenH'IeHHe QHCJta onHO..
--. nOKpbmdi I apeMeHHO plItHX I+-
1 3 y6bes
Y 8eJJH'leHHe CYMMapHoro
HeoeHHeTOnHHW Ce'iCHWI cpe3a OAHOBpe-
--+ MeHHO pe)K)'l11HMJ.f -
cpe3a MeHee 0,01 MM 3y6bSlMK
I
2 62. KOHCTPYKTHBHhle H TeXH0J10rHtteCKHe MeponpHSITHSI no nOBblweHHIO
npOH3B0)1HTCJlbHOCTH HncTpYMeHTa
323
UJaZYH B H. Pe>Kyuu.dt HHCTpYMeHT
YMeHbweHHe 3HeproeMKOCTIt npouecca
pe38HHJI
., ,
YMelibWeHHe CRJI YMeHbWeHHe CHJJ
H MOMeHTOB pe38HWI H MOMeHrOB T'peHJUI
- CTpY>KKop83lteneHHe AHTHpHK1.1HOHHble
"PH CnO)KHOH <1>opMe -
CeqeHHJI Cpe38 no KphrrHJI
.
"- OmHMH3aUHJI reoMeTpHH ..
... .--
H8Hbi xeMbl
. 1 nporpecc e c
pe3aHWI
Puc. 2.63. nYTH YMeHbmeHH 3HeproeMKocTH npouecca pe3aHHSI
n08blweHHe Ka1.feCTBa lteTa.1eH, o6pa6OTaHHbIX HHcrpYMeHTOM
- nOBbJWeHHe KaqeCTBa
o6pa60TaHHblX nosepxHoCTeA
HCnOnb30B3HHe pauHOH8JIhHbIX
-. nepeXOl1HhlX H 3a'lHCTHblX
pe*ylUHX KpOMOK
i
nOBblweHHe TO'fHOCTH o6pa6o-
TaHHblX noaepxHoCTeH
COBepmeHCTBOBaHHe
.... MeTOllOB pacqera
nOBblweHHe TOqHOCTH
J.t3t'OTOBJ1eHH" HHCTpYMeHTa
OnTHMH3aQHJJ reoMeTpHH
!
Puc 2 64. nyrJf nOBblmeHH" KatJCCTBa .n:eTaneH, o6pa6oTaHHblx HHcTpYMeHToM
324
P a 30 e Jl 2. npoeKmUp08QHUe pelllux ullcmpYMeHmo6
fiOBblweHHe 3kOHOMH'fHOCTH
. YMeHbweHHe nepBOHa1f8JIbHOA CTOHMOCTH
nOBDlweHHe TeXHOJlOrH'f- .. YMeHbweHHe paCXOl1a
I. .. J10pOrOCTOI1I1HX
HOCTH
MaTeOHaJlOB
.. Y BeJlHqeHHe cpOka CnyXC6bl
C'
. 1
nOBblweHHe nOBhJWeHKe Y 8eJtH'feHHe IIHcna
HaJ!e>KHOCTH CToAKOCTH nepHo.nOB CToAKOCTH
CM pHC 2 62 CM pMC 2 62 bOJtbwoe 'IHCnO t
neoerO'feK I
. 3XOHOMH'IeCKH BbJrO,lUfoe 8occraHoaneHHe
.. pa6oTocnoco6HoCTH
1
+ +
3aMeKa 3aTY- Pery.rnip08aHHe
npOCTOTa tIHBWmcCSl pe- 3aMeHa pe'lC)'. nOJtO>KeHHH
neperO'fex *YWHX JCpOMOK 1QHX 3J1eMeHTOB pe*y wHX
3.neMeHT08
HHcrpYMeHTa Ha J1PyroH pa3Mep
.. npOCTOT8 H nonHon yrHJ1H3aUHH OTXO.l108 H3 J10pOroCTOJlU1MX
.. H .Qe4»HQHTHhlX pe>K)'utHX MarepHaJIOB
B03MO>KHOCTh nepepa60TKH nOnHOCI'blO oTpa60TaHHoro
Puc. 2.65. nyrH nOBblweHH" 3KOHOMHtfHOCTH pe)J{YlI(Hx HHcTpYMeHToB
325
Wac"'YH 8.11. Pe*YUtHH HHcTpYMeHT
TeopHH IIpoeKTHpoBaHHH HHcTpYMeHToB HrpaeT 06CJIY>KMBalOYIO
p0.llb. Ee pa3BHTHe uaue.r1eHO Ha nporHo3MpoBaHMe M HaY1.IHYIO pa3pa6oTKY
nyreH cOBepweHcTBOBallHjI KOHCTPYKUMH MHcTpYMeHToB, B nepBYlo Olle-
peJJ.b - H8 pa3pa6oTKY MeTO,lU1K onTMMH3alJ.HH KOHCTPYKlJ.HH "HCT-
pYMeHToB Boo6e H HHcTpYMeHToB KOHKpeTHoro Ha3Ha4eHMjI B 4aCTHO-
CTM, a T810Ke H3 C03,naHHe HOBblX BblcoKonpoM3Bo.D.HTeJ1bHbIX H BbICOKO-
l'04HbIX HHcTpYMeHToB ,llJUI HOBblX MeTO,lJ.OB 06P360TKH.
KOHTpOJlbHLle Bonpocbl
1 OCHoBHble HallpaBJ1eHIUI cOBepmeHcTBoBaHHR KOHCTPYKlJ.HH pe)Kyw.Hx
MHcTpYMeHToB.
2. KOHCTPYKTHBHble H TeXHOJlOrH4eCKHe MepOnpMjlTMjI no COKpaLJ.J.eHHIO:
8) OCHOBHoro BpeMeHM 06pa60TKH neTaJ1H;
6) BcnOMOraTeJlbHOrO BpeMeHH Ha 33MeHY HHcTpYMeHTa.
3 T1YTH YMeHbLlJeHHjI 3HeproeMKocTM npouecca pe38HHjI.
4. Cnoc06bl nOBblWeHHjI T04HOCTH Ii KaLJeCTBa nOBepxHocTeH, 06pa60-
TaHHblX HHcTpYMeHToM.
5 nYTH nOBblWeHHJI 3KOHOMHI.fHOCTH pe)K)'l.I.tHX MHcTpYMeHToB.
6. HanpaBJ1eHHSI p83BMrnjl reOp"H IlpOeKTHpOBaHHSI pe)K)'Hx MHCTpYMeHTOB.
2.9. nPIfMEP PA3PABOTKH KOHCTPYKHH
HHCTPYMEHTA no METOHKE,
H3JIOJKEHHOH B PA60TE
TeXHHQeCKOe 3anaHHe
CnpOeKTHpOBaTb MeTI.fHK tIllSl OAHOnpOXO,ltHOro Hape3aHHJl oco60 TOI.f-
HOM CKB03HOH MeTpH1.JCCKOH pe3b6bl M 16x2 B ,l..leT(L1H H3 CT(L1M 45 110
fOCT 1050-88., TBepl\OCTblO HB = 200, cr B =600 Mna, B ycnOBMjlX ce-
pHMHoro IIpOH3BoAcTBa. HHa pe3b6bl - 25 MM. ,l{onYCK cpe,aHero l\HaMer-
pa pe3b6bl - 60 MKM. IllepoxoBaTOCTb 60KOBbiX nOBepxHocTeH Ra=:.3,2 MKM.
CKOpOCTb pe3aHMjI- 6 M/MMH. Ox.;IIDKJJ,eHHe nOJIHBOM 5%-HOH 3MYJ1bCHeH
113 3MynbCOJla no rOCT 1975-75 C pacxooM 10 JI/MHH.
H3Y1.JeHUe TeXHU1.JeCKOrO 3a,aaHHB BbJjJBJ]$JeT, 'JTO 3Ta pe3b6a Ha-
MHoro TOHllee 2-" CTeneHH no rOCT 4608-81. B cnpaB04HoM .I1HTepa-
rype OTCYTCTBYIOT peKOMeHaUHH no npOeKTMpOBaHHIO MeTtJHKOB ,l..lJljf
H3pe3aHHJI TaKMX pe3b6. naTeHTHo-HH<p0pMaUHoHHLIH nOMCK 3)J.eCb Heo6-
326
P a 30 e R 2. npoeKlnUp06a1lUe pe:JlC)'UIUX ullcmpYMeHmo6
\.O)J.HM B 60JlbllleH cTeneHH, 1.JeM B cnY4ae npoeKTHpoBaHHj( HHCTpYMeH-
lOB, KOTOpble HaWJ1H OTpIDKeHMe B cnpaBOttHOH J1HTeparype.
BblnOJ1HHM rlpOeKT B COOTBeTCTBHH C npMBe,l.\eHHbiM 8JlrOpHTMOM npo-
CKTHpOBaHHj( (CM. n.2.1.2) llyreM 1I0CJleAOBaTeJlbHOrO Bbl60pa JlY4Wl1X
napHaHTOB 3J1eMeHTOB KOHCTPYKUH".
2.9.1. npoeKTHpoBaHHe pa6o'leii qaCTH
2.9.1.1. BLIOOp pezymero MaTCpHaJia
H cnocooa ero 3aKpenneHHH
no TenJ10CTOHKOCTH no.axo,aT Bce pe)l(}'WHe MaTepH8.Hbl, 3a MCKJlI04e-
JIMeM yrJJepO,l1HCTbIX Ii HH3KOJlerHpOBaHHbix cTaneH, TaK KaK CKOpOCTb
pC3aHH OTHOCHTeJIbHO Ma,1a. no np01.JHOCTH HCJlb3S1 npHMeHHTb MMHepa-
JlOKepaMHK)' H CTM. TBepJJ.ble CnJ1aBbl pe3aTb CT3JJb C HM3KHMH CKOpOC-
UI'WM He B COCTORHHH. npH HH3KOH TeMlfeparype pe3aHHJJ pe)f(ywaR KPOM-
K3 llJ1aCTHH TBep)]OrO Cl1J1aBa OCblnaeTCj(. npHeMJleMblMH jlB;UnOTC
'.OJlhKO 6blCTpOpe)K)'U1l1e CTaJIM. Hal16oJ1ee H3HoeOCTOHKMMM 113 HHX llPH
Ma:lbiX CKOpOCTSlX pe38HHj( RBJUlfOTCj( P 18 Ii CTaJI" nOBbIUleHHoi1, a TalOKe
BblCOKOH TellnocToHKOCTH, HanpHMep, P 14€I>4, P 18K5<1>2 H }.tp. no TeXHO-
JlOrH4HOCTH, oc06eHHO WJIHQ>yeMocTH (HaHMeHee CKJlOHHbl K npHiKor8M,
4TO oco6eHHO BaiKHO rIP" LUJ1H<j>OBaHHH pe3b6bl), Jlyt.tIUMMM SlBJ1S1fOTCSI
CTaJlH P18 H P6M5. 113-3a .netJ>Hl.!HT8 BOJlbcf>paM8 CT3J1b P18 n04TH He
HCn0J1b3YeTCJI. n03TOMY OKOH1.JaTeJIbHO Bbl6HpaeM CTaJ1b MapKH P6M5 110
rOCT 19265-73. no 3KOHOMH4HOCTH He1.JerO OTceHBaTb, T3K KaK OCT8-
JlaCb TOJ1bKO 0).\H3 MapKa M8TepHaJla.
BClO pa601.JYfO 1.faCTb MeT1.JHKa TaKoro p83Mepa J],eJlatOT ueJ1HKOM H3
peiKymero MaTepHaJla. 003TOMY enoco6 3aKpenneHMSI pe)Kywero M8TepH-
aJla He Bb16HpaeM.
2.9.1.2. BLI60p cxeMLI pe1aUHH
H pa3paooTKa CTPYKTYPHOH cxeMLI MeTqHKa
CxeM3 H KHHeMaTHKa pe3aHH, a TalOKe KOHCTPYKUHSI Y3na CTaHKa J].JISI
YCTaHoBKH If 3aKpenJIeHHj( HHcTpYMeHTa onpe,lteJUnOT CTPYK1)'pHYIO exe.
MY 1I0Cne,D.Hero. OT 3THX napaMeTpOB 3aBHCHT pa60TOCIlOCo6HOCTb HHCT-
PYMeHTa, B TOM 1.fHCne 06ecneLfHBaeM3S1 HM T04HOCTb H ruepoxoBaTOCTb
06pa60TaHHbiX nOBepXHOCTeH. OpaBHJ1bHbIM Bbl60p cxeMbl pe3aHHSI H
v
CTPYK1)'PH0" cxeMbl npOeKTHpyeMoro MerI.JHKa B03MO:>KeH TOJ1bKO nOC.ile
32i
Wa(?J'1/ B.M. Pe)f(fIIu,tA HHCTpYMeHT
BbUICHeHIUI npHI.JHH 06pa30B8HHj( nOrpeWHOCTeH pe3b6bl B npouecce Hape-
38HHSI.
nO,Up06HOe H3YI.JeHHe JlHTep8rypbl no 3TOMY Bonpocy ([132-134; 257;
265-268; 270] H )J.p.) nO,L\TBep,L\HnO MHeHHe, H3nO)KeHHOe B nn. 1.8.1
4.4.6 .LI.8HHOH pa6oTbl, \lTO OCIIOBHblMH npH'IHHaMH HeTO'lHOCTH oa-
paMe .'pOB Hape3aeMoii pe3b6bl JlBJlHIOTCB oceBble H paAHaJlb-
HLle CHJlLI, B03eiicTBYIOIQHe Ha MeT'IHK. OceBble CHJlbI pe3aHMjJ
'"
BbIT(L1KMBafOT MeT4HK H3 lIape38cMoro oTBepcTHjJ, H no,n: HX B03.L(eHCTBH-
CM onopHble pe>KYHe KpOMKH MeTt.JHKa CHHM8lOT C npMJ1eJKaU\l1x K HI1M
CTOpOH pe3b6bl .neTaJ1H .LlOnOnHHTeJ1bHYfO CTpy)KKY (pMc.I.60, 2), paClllH-
pSljJ Bn8.l1HHbl Hape3aeMOH pe3b6bl, I1CK8)J(ajJ ee war H npO<»HJ1b. BHeWHMe
oceBble CHJlbl, HanpaBJ1eHHble B CTOPOHY oceBblX CHn pe3aHHjJ, HanpHMep,
CH.nbl nepeMew.eHM1I 1lIIIHHAe.,1jJ CBepJ1HJ1bHOrO CTaHKa, 8 TaJOKe paJIHaJ1b-
Hble K0J1e6aHHjJ MeT4HKa nOli ):(eHCTBHeM BHyTpeHHHX H BHeWHHX P8;:U-f-
8JlbHblX CH.n ycyry6JUUOT 3TH jfBJleHHjJ. CpeJ1HM" J.(H8MeTp HapC3aeMOH
pe3b6bl CT8HOBHTC}1 60JlbWe cpe)].Hero ):I.MaMeTpa pe3b6bl MeT"IHKa. no-
jfBJUleTCjf T8K Ha3blBaeMoe pa36HB8HHC pe3b6bl. npH 3TOM 4eM 60.J'1bUJe
p836HB8HHe, TeM 60JlbWe pacceMB8HHe p83MepOB, HI'DKe T04HOCTb pe3b-
6006pa60TKM (llia?Yll B.N. B3aHMOCBjJ3b Mey p836HBaHHeM BHyTpeH-
HeM pe3b6bl Ii ee TOLlHOCTbIOIIC6.: HaYKa - npOH'3BOACTBY. - MH.:
I1HTHn, 1963. - C. 34--40). n03TOMY Jj.JUI nOBblWeHHjI T04HOCTH
Heo6xo):(HMO YMeHbW8Tb pa36HB8HHe pe3b6bl IIpeiK.LJ.e Bcero OT B03,lteH-
CTBMjI oceBblX ClU1, a 3aTeM - pa,l1MaJ1bHblX.
BHyrpeHHHe P8.zU1aJ1bHble CHJJbl Bbl3B8Hbl palIHaJlbHblM 6HeHJ1eM pe)KY-
UJ.HX KpOMOK MeT4HKa, p83HOH llJ1HHOH rJ1aBHblX pe)KY1lJ.HX KpOMOK H8
p83HbiX nepb"X. BHewHHe pa,lJ.HaJlbHble CHJlbl - cne,l.{CTBHe pa,nHaJlbHoro
6HeHHH MeTqHKa OT HeTOqHOCTH ero YCTaHoBKH B mnHH,Qene CTaHKa HJIH
OT paD.MaJlbHOrO 6HeHHlI WI1HH.L\eJJjJ.
BjlUIHHe 3aKpY4HBaHHjI MeT4HKa IIO.L\ ,QeHcTBHeM MOMeHT8 pe3aHHjJ
(CM. n.4.4.6) 01l{YTHMO TOJJbKO ,l1J1j1 pe3b6 MeHbwe M 12 H B )J.aHHoH
pa3pa6oTKe YQHTMBaTbClI He 6Y,Qe
PeweHHe JIOCTaSJ1eHHOH 3a,na4H B03MO:>KHO no tlBYM HanpaBJ1eHHj(M:
a) HCKJ1eHHe JiJ1" XOTjI 6bl YMeHbllJeHHe oceBblX H pa).{HaJlbHbIX CI'fJl;
6) ueHTpaJ1H3al\HS1 AeHcTBI1 oceBblX H paJ,1H8J1bHblX clin.
328
P a 3 0 e 11 2 n poeKmupo6uHue peJICYUIUX uHcmpy.,\1eHm06
YMeHbllleHHjJ oceBblX 11 pa.l.1HaJlbHblX CHJ1 MO)f(HO ,ltOCTHfHyrb OflTHMH-
H\UMeH no TO"lHOCTH pe3b6006pa6oTKH reoMeTpHllecKHx napaMeTpoB
MCT4HKa: YBeJlH4eHHeM nepe)J;HHx Ii 3a.QHHX yrJ10B, 0llTHMH3aUHcH yr:na B
1)"laHe Ii yr.,1a HaKJ10H8 cTpY)KettHblx KaH3BOK [133; 268]. HaH60JIce 3<1>-
(1)CKTHBeH Bbl60p TaKoro HanpaBJleHHSI CTpY)Ke4HbIX KaHaBOK (npaBble }!,,1J1
IlpaBOH pe3b6bl H J1eBble J])UI neBoH) H yrJI8 l1X HaK.JI0Ha (OKO.s10 300)
KOTopble C03.[{8.nyr oceBYIO CHJ1Y no nOA8I.Je MeT"IHKa H CMoryT B K3KOH-
10 Mepe CKOMIIeHCHpOBaTb CHJ1Y nepeMemeHHjf [UIlHH,l1e;Jjf CBepJIH.ilbHOrO
CTaHKa, T.e. MHHHMl-i3HPYlOT H36blT04HYlO oceBYIO CHJlY, B03JJ.eHCTBYIO-
Il.{YtO Ha MeT4HK.
MO)KHO npeJ,tJlO)KHTb H cxeMbl pe3aHH, MHHHMH3HpYIOHe oceBble
CHJbl (pHC. 2.66, a, 6, 2, 0, e, 3). DOJlee paQHOHaJlbHble H3 HHX - cxeMbl
("J 11 3, TaK KaK OHH pa3BHBalOT oceBYIO CHJ1Y pe3aHH}J P p no nO.l{84e
MCT4HKa, 3Ha1.JeHHe KOTOpOH MO)KHO flo,l106paTb npH6J1H3HTeJ1bHO paB-
IIblM 3HaI.JeHHfO BueWlleH OCCBOH CHJlbI P B' H3MCHjJj( yrOJl <po B pe'3Y;lb-
raTe CYMMapHaSi oceBaSi CHJ1a P p + P B 0, a pa36HB3HHe Hape3aeMoH
pC3b6bl - MHHI1M8J1bHoe.
Pa3HOHanpaBJIellbi CHJ1bI P p Ii P 8 B CJIYl.Jae HCI10.ab30BaHHSI MCT4HKa
cxeMbl pe33HHjI 6. O,lJ.HaKO H3MeHjfTb BeJIH1.JMHY CHJlbl P p 3,I\eCb He;Jb3j(, 3
yp3BHOBeCHTb ee BHeUIHeH oceBOW CHJIOH P B HeB03MO)f(HO, TaK KaK CH.na P p
CHJ1bHO H3MeHjJeTCSI no Mepe 33XO,Lta B Hape3aeMoe OTBepCTHC 3a60pHOH
lJ8CTH MeT4liKa. MeT411K 6Y.lJ.eT CH.,1bHO no.upe3aTb JIeBYfO Jl "JIH IlpaBYfO
n CTOpOHbl pe3b6bl (pRC. 266).
MeT4HKH cxeM pe33HHj( 6 H :JIC Ot.JeHb CHJlbHO 1I0.ape33fOT OIJOpHble
CTOpOHbl n pe3b6bl (B 60J1bWeH CTeneHH MeTt.lHKH cxeMhl 6), T3K K3K P p
'" P 8 HanpaBJIeHbi B O,lJ,HY CTOPOHY.
CxeMbl pe3aHHjJ a, 0 H e HCKJTI04alOT TOJ1bKO oceBYIO CHJlY pe3aHHjI P p.
nOJ1 .l.leHCTBMeM BHeWHeH oceBOH CHJlbl P B MeT4HKH, pa6OTalOHe no 3THM
CXCMaM, no,Upe381OT npaBYlO CTOPOHY n, a or J1eBOH Jl IJOCTeneHHO OTXOtJ,51T.
npH 3TOM y pe3b6bl, <popMHpyeMoH MeT4HKaMH cxeMbl a, H8 J1eSOH CTO-
pOHe npo<l>HJljI OCTalOTCSI CTyfleHbKH, KaK H npH HapC3aHHH CTaHJ-tapTHbIMH
MeTtJHK3MH (CM. pHC. 1.60, 2). no npo<pHJlbHblM CXCMaM iJ H e Blla,lJ,HHa
pe3b6bl no 06el1M CTopOHaM, n 11 ll, q.OpMHPYeTCSI e.l1.HHOBpeMeHHO 60KOBbl-
MH pejJ(YWI1MH KpOMK8MH nOJ1HOH .zt,1HHbl nOC.ne.nHHX pelKYWHX 3y6beB.
OTCTaBaHHe MeTt.lHK8 no wary H3-38 no.npC3aHMSI IlpaBblX CTopOH n pe3b6bl
32
lllazyu B.H Pe>KYWHH HHCTpYMeHT
a
Ppo
P,
v- P,
6
II /1,
6
.. Pp
... P,
PP l
r p.
e
Pp .
J P,
Puc 2.66 CxeMbl pe3aHH)] MeTlfMKaMH, n03BOJUlJOWHe ynpaBJUITb pa36MB8HHeM
pe3b6bl no.ll .lIeHCTBHeM oceBbIX CM: J, 2, 3... - cnOM MeTMJla, nOcne.llOBaTeJlbHO
Y.lIaJI)]eMbIe 3y6b)]MH MeTtIHKa; P - oceBa" CHna pe3aHH";
p
P B - BHeWH)]" oceBaSi CHJ1a (cuna nepeMeIl{eHHJI wnHHlIen" cTaHKa)
KIDK.lJ.blM nOCJ1eJJ.YIOInHM pe)K)'HM 3y60M Me1'lHKa 3HatfHTeJ1bHO MeHbwe
\.feM TOJ1l1(HHa cpe3a a neBoH 60KOBOH pe)K}ll.QeH KpOMKOH II (pHC. 2.66, 0).
003TOMY BeCb pe)K)'LU.HH KOHTYP 3a60pHoH "faCTH MeT4HKa Bcer.ua HaxOJJ.HT-
CjI B nJ1OTHOM KOHTaKTe C 06pa3yeMoH pe3b6oH ,neT8J1H. nO,l..\ ,neHcTBHeM
oceBOH CHJ1bI P B paClllHpjllOTCjI OT no,npe3aHHB CTOpOH n TOJlbKO nOJ1HOCTbK1
C$OpMHpoBaHHble Bna,AHHbl Hape3aeMoH pe3b6bJ. fioApe3alOT KaJlM6pylO-
LU.He 3y6bSl MeTI.IHKa, nOCJ1e.l10BaTeJlbHO BXOtlSll1(He B Hape3aeMoe oTBep-
CTHe. OAHaKo 1I0,npe3aHHe H pa36HBaHHe pe3b6bl B 3TOM CJlY4ae 3HattH-
TenbHO MeHbwe, 1.JeM MeT1JHKaMH reHepaTopHblX cxeM pe3aHH.sJ, HanpHMep,
cxeMbl a, noJ]. JJ.eHcTBHeM oceBblX CHn TaKOH )Ke aenHttHHbl. AH8J10rH4HO
BJlHjlHHe cxeMbI pe3aHHj( 3, B03MO)KHO H JIC, npH npaBHJ1bHO Bbl6paHHoii
TOJIlUHHe cpe3a 60KOBblMH pe)K)'LU.HMH KpOMKaMH MeT4HKa. He,l.{OCTaTKOM
npO<»HJ1bHOH i) H KOM6HHHpOBaHHbiX JIC H 3 cxeM pe'38HHjI, KaK 8blSlBJIeHO
HeKOTopblMH MccneAOB8HHjJMH, SlBnjleTC.sJ nOBblweHH8.sJ wepOXOB8TOCTb
60KOBbIX. CTOpOH pe3b6bJ, Hape3aeMOH B BjJ3KHX MeT8J1nax, B TOM tJMCJ1e Ii
B CTaJIH. B MeHbllleH Mepe 3TO OTHOCHTCB K cxeMe e, T8K KaK KIDK)J.bIH 3y6
336opHOM 1.J8CTH MeTLfHKa pe)KeT TO.s1bKO O,ltHOH CTOpOHOH.
330
P a 3 0 e Jl 2 llpoeKmupo6ullue pe:JJCylllux uHcmp.,vMeHmo8
MO)KHO 6bIJ10 npe.nnO)KHTb 3Ha4HTe;lbHO 60JlbllIe KOM6HHHpoBaHHbix
cxeM pe3aHHSI (KOM6HH8UHH 113 cxeM a, 6, 6, i', 0 pHC. 2.66).. HO B Ka4eCTBe
IIpHMepa -nOCTaT01.JHO paccMoTpeHHblx.
Bce cxeMbl pe3aHJ.ul, nOKa3aHHble Ha pHC. 2.66, XOTSI H MeHee TeXHO-
JlOrH4Hbl, lfeM 06ellpHHSlTaSi (CM. pHC. 1.60, a), HO pea,lH3yeMbI.
3aTbIJIOBaHHe no HapY)KHOH nOBepXHOCTH 3a6opHoH 4aCTH MCT....HKOB
cxeM pe38HHSI a, 2 11 3 MOjf(HO Bbl110nHHTb Ha pe3b60l1JJ1I1<»OBaJIbHOM
CTaHKe ClIeUHaJIbHO cnpo<pHJ1HpOBaHHbIM IllJlI'Uj>OB8.,1bHbIM KpyrOM. Pe)J()'-
InHH KOHTYP TaKoro Kpyr8 .nOJ1)KeH 6blTb 06P8THbiM pC:>Kyw.eMY KOHTYPY
1"JlaBHblx pe:>KYI..l.tHX KpOMOK MeTLJHK8.
npO€»HJlbHble 0, e Ii KOM6HHHp0B8HHble , 3, 8 TalOKe reHepaTopHble
6 H 6 cxeMbl pe3aHHSI MO)KHO 06ecne4HTb n)'TeM yroHeHMSI 3y6beB 3a6op-
HOM 1.JaCTH MeTlfHKOB ,lJ.onOJ1HHTeJlbHbIM nO,lJ.llIJlH<»OBbIBaHHeM HX npaBblx
CTOpOH (cxeMa 6), J1eBbiX CTOpOH (cxeMa 8) HJ1M 06eHX CTOpOH (cxeMbl
0-3). ,[VUI 3Toro Ha 386opHOH LJaCTH rOTOBoro MeT411Ka W;II1<PYfOT pe3b6y
YBeJlHl.JeHHOrO llIar8 JJ.J1SJ yroHeHHSI ero 3y6bCB c npaBbIX CTOpOH n HJIM
Y\feHbllleHHoro rnara JJ.JUI yroHeHHSI 3y6beB C J1eBbiX CTOpOH fl.
MeT1.JHKH cxeMbl pe3aHHSI e BblllOJIHeHbl Ha 683e MeT(IHKOB cxeMbl ()
.l10n0J1HHTe.nbHbIM COWoI1H<poBbIBaHHeM 60KOBbIX CTOpOH 3y6beB 3a60pHOH
48CTH C npaBOH Ii JleBOH CTOpOH B lllaXMaTHOM nOpllKe OT 1y6a K 3y6y
B 06xo,L\ 110 BHHTOBOH JlHIiHH. OJtl1H '3y6 1l0JJ.UIJIMOBaH CnpaBa., a C-,le.nylO-
WHH - CJleBa, H T.JJ.. B pe3YJ1bTaTe 3y6bSl MeT4HKa pe:>K}'T HC .LI.BYM}I, a
O)(HOH 60KOBOH pe)KyweH KpOMKOH. HCT BCTpe1.JHbIX nOTOKOB CTPY)KKH.
B03MO)KHO YMeHbllJeHHe llIepoxoB3roCTH 60KOBbiX CTOpOH pe3b6bl, eCoI1H
ee cpa8HHTb C H8pe33HHOH MeT\.IMKaMH cxeMbl ().
TaKHM 06Pa30M, 8HaJ1M3 cxeM pe3aHHjJ, H306pa)f(eHHb1X H8 pHc.2.66,
BbUIBHJ1, 4TO HaHMeHbwce pa36HBaHHe pe3b6bl, Hape3aHHOH MeTo.aOJ\.f
ca03aTjJrHBaHHjI Ha CTaHKax THna CBepJIHJlbHbIX, o6ccnCt.JMoalOT MeTlIH-
KH, pa60TafOw.He no cxeMe pe38HHSI 3. TeopCTH4eCKM OHM D.OnYCKaIOT
B03MO)KHOCTb HCKJU04HTb oceBYIO CMJIY, KaK cp8KTOp pa36HBaHHSI pC3b6bl.
HeCKOJlbKO xY)Ke cxeMa pe3aHHjI ?, HO OHa 60Jlee TeXHOJI01'H1.JH8 no cpaB-
HeHHlO CO cxeMOH 3. KpOMe Toro, CTOHKOCTb MeT4HKOB cxeMbl pe3aHHjI
? BblllIe, KPYTSJWHH MOMeHT MeHbllle H l1IepOXOB8TOCTb 60KOBbiX CTOpOH
PC3b6bl, Hape3aHHOH B CTaJ1H, TO:>Ke MeHbwe.
331
lllazYH 8.11. Pe)Kyw.HH HHcTpYMeHT
CTPYKTYPH8R cxeM8 MeT'IHK8 cT3H,napTHoH KOHCTPYKlJ.HH H3BeCTHa.
O.LlHaKO H3Y4eHHe npHLJHH pa36HBaHHjI pe3b6bl n03B0J1j(eT ,nonOJlHHTb
cT8ullapTHYIO C-rpYKTYpHYJ:O cxeMY MeT\.IHKa onopHblMH 3J1eMeHTaMH,
KOTopble orpaHH1.JaT pa,QHaJIbHble Kone6aHMj( MeT4MKa Ii 3aMKHyr oceBY}()
CHJ1Y Ha ce6j1. B pe3YJ1bTaTe pa3rpY3j1Tcj( onopHble pe)KYHe KpOMKI1
MeTtJHK3, YCTpaHMTcjI pa36HBaHHe pe3b6bI no.LJ. ,lteHCTBHeM oceBblX CHJI.
TaKMM 06Pa30M, peaJJH3yeTcj( BTopoe HanpaBJ1eHHe nOBblllJeHHj( T01.JHOCTI1
pe3b6bl - HeHTpaJ1H3alJ.Hj( ,l1eHCTBHs oceBblX H pa.LlHanbHblx CMJ1.
npellJ1araIOTcj( onopHble 604K006pa3Hble 3neMeHTbi Ha 60KOBbiX CTO-
pOHax pe3b6bl KaJIM6pYfOeH 4aCTM MeTI.JHKa, 06pa30BaHHble 3aTblnOBa-
HHeM npO$HJ1S pe3b6bl no cxeMe pHc.l.58, 3. 3TH 3JleMeHTbi BOCllpHHHMa-
lOT oceBble CHJlbl, H MeTt.tHK He B COCTOSlHHH pe'3aTb 60KOBblMH KpOMKaMH
Ka;JH6pYIOl1(eH 43CTH. OAHaKO B Ha1.faae pe3b6bl Ha ,lV1HHe 06blqHOH 38-
60pHOH 1.JaCTH MeTLJHK3 pe3b6a pa36HBaeTCjJ. nOHCKH nyreH MCKJlf04eHHjI
T3Koro pa36HBaHMjI npHBeJ1H K 110j(BJ1eHHfO MeT4HKOB C pa3J1HLJHOH <pOpMOH
H p33HbiM pacnOnO)KeHHeM 0110pHbiX 60tJK006pa3Hb1X 3JleMeHTOB:
· MeT4HK C Be)]ylltHMH nepbj(MH - MeT411K C qeTHblM 4MCJ10M nepbeB,
y KOToporo IlepbSl 1.Jepe3 OAHO BblnOJIHeHbl C 604K006pa3HblMH 3JleMeH-
TaMH H8 BeeH DnHHe pe3b6bJ pa60tJeH 1.JaCTH (A.c.288519 CCCP.
MeT4MK ,ltJ1jJ Hape3aHHj( T01.fHbIX pe3b6 / M.X.rOJ1b<peJlb,L(, B.B.MaTBe-
eB" B.H.Bb160i1UJ.HK, I1.R.MMpHoB A.E.):{bIXHOB. - Ony6n. B c6.:
OTKPbITHjI, M306peTeHMSI, npoMblwneHHble 06Pa3Ub1, TOB3pHble 3HaKH.-
1970, 36. - C.185);
· MeT4HK C pe)Kye-Be.nYInHMH 3y6bjlMH, Y KOTOpblX onopHble 3neMeH-
Tbl OC060H <l>OpMbl H3 BceH ,l1J1HHe pe3b6bl pa60LJeH qaCTM, HO pacno-
.s10)l(eHbl TaK, qTO 60KoBbie KpOMKH MeT4HKa Moryr pe3aTb (A.c.580954
CCCP. MeT4HK .QJJj( H3pe3aHHs T04HbiX pe3b6 / B.B.MaTBeeB,
B.H.KoHOnJleB, JO.H.KalllyrHH. - Ony6n. B 6.11., 1977, 43),
· MeT4HK pe)f(yw.e-BblfJJIDKHBafOlUHH, Cpe.L1HHH ,l1H3MeTp pe3b6bl no onop-
HblM 3JleMeHTaM KaJJH6pYfOlUeM '-IaCTH TaKoH )Ke., KaK H H3 3a60pHoH;
pe)l(yute-..Qe<»0pMHPYJOW. HH , y KOToporo Cpe)]HHH ,nHaMeTp no onopHblM
3J1eMeHTaM KaJlH6pYlOLUeH qaCTH Ha 0,01-0,03 MM Bblllle cpe,nHero
,nMaMeTpa pe3b6bl pe)KYlUHx 3y6beB Ha 3a60pHoH '-IaCTM;
· pe)l(ywe-,ne<»opMHPYIOInHH C nepBblx HMTOK pe3b6bl H .np.
332
P a 3 iJ e 11 2 npoeKmupoeauue pe:JK:ylllux ullcmpy..\.,ellmoe
YK83aHHble MeT'lHKH, no .aaHHbIM HCCJle,ltOBaHHH 4eJ1S16HHCKoro TeXHM-
(leCKOro YHHBepcHTeTa, B POCCM", 06ecnet.II,1BaloT pe3b6bl 4cTBepToH
c reueHH T04HOCTH.
HeHTpaJ1H3aQHIO ,neHcTBHSI oceBblX CHn MO)J(HO 06eCne1fHTb Hape33HHeM
pe3b6bl no KonHpy, BblnonHHB Ha MCTt.JHKe 3a,l:\HlOfO pe3b60BYlO Hanp3BJ1S1-
IOW.YIO tJaCTb (CM. pHC. 2.53, 3), KOTopaSi COBMeCTHO C KonHpHOH raHKOH
HpMcnoco6.neHHJt BOCnpHMeT oceBble CHJ1bl Ha ce6S1 Ii 06ecnet.lHT MeTI.JHKY
oceBYfO nO,l:\aqy, CTpOro COOTBeTCTBYIOYfO wary Hape3aeMOH pe3b6bl..
HCKJl104HB reM caMblM CC p836HBaHHe 1l0J( .aeHCTBHCM oceBblX CMJJ.
A1S1 HeHTpaJIH33UMH, XOTSI 6bl 1.f3CTHt.JHOH, BJ1HSlHHSI pa,l:\HaJlhHblX CHJI.,
IIpHBOASlllJ.HX K pa36HBaHHfO pe3b6bl H3-3a pa.lJ.HaJlbHbIX KOJle6aHHH MCT4H-
Ka, MO)J(HO IIpe.lJ.J10)KHTb rJ1a,l:\KYIO lJepeAHlO1O H3np8BJ1S1fOlUYIO t.J3CTb
(CM. pMC. 2.53, 0) C H311p8BJleHHeM no Hape38eMoMY OTBepCTHfO HJIH
l\ry.nKe npHcnoco6JleHHSI. Pa,l:\HaJlbHble KOJ1e6aHHSI MeT4HK8 OCT8HYTCSI B
IIpc.aeJ1ax 3330pa MelK):{y H3np8BJUlfOI.l.t-HMM nOBepXHOCTSlMH. npaKTHl.JeCKH
OC33a30pHOe HanpaBJ1eHHe MO)J(HO 06eCnet.fMTb 110 nOBepxHocTj(M pe3aHHj(
llaBHblMH pe)J(YllU1MH KpOMKaMH MeT4HKa, BblnOJIHMB H8 3aTblJI04HbiX
IIOBepXHOCTSIX 3y6beB 3a6opHoH 48CTH rop6006pa3Hbie 0l10pHbiC 3Jle\feH-
I bl (pHC. 2.67). OIlM nOQTH 1I0J1HOCTblO YCTp8Hj(fOT pa,ltHaJlbHble KOJle6a-
IIHSI MeTt.JHK8 H, C T04KH 3peHHSI T04HOCTH pe3b6006pa60TKH, SlBJISIIOTCSI
IlpeJJ,IJ01.JTMTeJ1bHblMH. OnopHble 3JleMeHTbi 06Pa3YIOT 3aTblJIOB8HMeM C
HCn0J1b30B8HHeM cneu.HaJlbHOrO KynattKa (pMC. 2.67, a) HJIM n.HOCKO" 33-
IOt.JKOH 3360pHOH 43CTH (pMc.2. 67, 6).
a
6
Puc 2.67. rop6oo6p83Hbte 3JleMeHTbi 1 Ha 3aTblJIotJHblX nOBepXHOCT,.X 3a6opHoM
tfacTH MeT'IHKa: a - 06pa30BaHbJ 3aTblJ10BaHHeM OT cneu.Ha.,'bHoro KYJIatIKa;
6 - 06pa30BaHbl n,,'JOCKOM 38TOtJKOn
333
III a<"'..VII B. J1 PeIKyw.HJt HHCTPYMeHT
Ha OCHOBe aHaJIH33, H3JI0)KeHHOrO BblWe, Bbl6HpaeM MeTI.fHK C 3a)JJleii
pe3b6oBOH HanpaBJUnOw.eH H onopHblMH rop6006p83HblMH 3J1eMeHT3MH Ha
3a60pHOM 1.JaCTH, peaJIH3YfOweH cTaHapTHYIO reHepaTopHYtO cxeMY pe3a-
HHJI (CM. pHC. J .60, a). npMHTble cTpYK1)'pHaji cxeMali cxeMa pe3aHMjJ
npe,L\CTaBJ1S1fOTCSI QeneC006pa3HbIMH, TaK KaK OHM 06eCne1.f3T HaM6oJ1ee
BblCOKYIO T04HOCTb pe3b6oo6pa6oTKH H npHeMJleMYIO TeXH0J10rH1.JHOCTb
KOHCTPYKLJ.H" MeTqHKa.
2.9.1.3. Bbl60p reOMeTpH'IeCKUX lIapaMeTpoB MeT'IHKa
nOCKOJlbKY TO'-tHOCTb pe3b6006pa6OTKM 06eCnettHBaeTcSI CTPYKTYPHOH
cxeMoM MeT4HKa, TO reOMeTpHqeCKHe napaMeTpbl MO)KHO onTHMH3HpO-
BaTb no npHBC.LJ.eHHbIM 3aTpaTaM Ha onepaUMH ero HcnO.nb30BaHHjI. 3TH
3aTpaTbi MeHbllle, eCJIM 3KOHOMM4HOCTb Ii npOH3BOAHTeJ1bHOCTb MeT4HK8
Bblllle, T.e. KOr,lJ,a OH npOl1J.e B M3rOTOBneHHH, CpOK ero CJI}?K6bl 60JlbIlIe
(BbiUJe CTOHKOCTb) M MeHblIle BpeMS1 Bpe3aHHSI.
HaY4Hbte HCCoI1eJ10BaHH}I H npOH3BO,LlCTBeHHaSi IlpaKTHKa Bblpa60TaJlH
KOHKpeTHble peKOMeH,llaUHH no Bbl60py reOMeTpMl.feCKHX H ,aPyrHx napa-
MeTpOB, KOTopble HaWJ1H OTpIDKeHHe B CTaH,LlapTax, cnpaB04HOH H ytte6-
110M JJJfTeparype. BOCnO;Jb3yeMc}I 3TMMH peKoMeH,nal.{MSlMH [237]:
· Ilepe.llHI,di yro." r- t 0°;
. 3a,aHHH r.naBHblH yroJ1 a=6°;
· 3altHHH 8cnoMoraTeJlbHblH yrOJl a. 1 =oo 20';
· rJ1aBHblH yroJl B nollaHe <p=20° (Bbl6paH MaKCHMaJIbHO B03MO)KHbIM, C
eJ1bfO COKpall(euHR JIMHbJ 3a6opHoH 4aCTH H flOBblUJeHHR npOM3B0,l1M-
TCJ1bHOCTH 3a ClIeT COKpaUteHH BpeMeHM Bpe3aHHjI H BblBepTblBaHHSI
MeTlfHKa);
· BcnOMoraTc.nbHblH yroJi B nJ1aHe <PI 06ecnelfHBaerCjI 06paTHOH KOHYC-
flOC I blO 0, I MM ua 100 MM J.\JlHHbl;
· cTpYiKe"lHble KaHaBKH npSlMble, KaK HaM60Jlee TeXHOJIOrHLlHble.
<I>opMa pa60lJHX nOBcpxHocTeM OKa3blBaeT BJIHSlHHe Ha npHBe.neHHble
1aTparbi 4epe3 CTOHKOCTb " TCXH0J10rM4HOCTb MeT4HKa. OOCKOJlhKy B
IH repaType HCT CBe,lteHHH 0 B;IH}JHHH <l>OpMbl 3THX nOBcpxHocTeM H8
CTOHKOCTb HIICTpYMeHTOB, TO Bb16HpaeM HX 110 TeXHOJ10rM4HOCTH: nepe,a-
HSI}I llOBepXHOCTb - JI;JOCKOCTb, a fJlaBHajl 33J],H»SI - KOHHlJeCKaj( 3aTbl-
jlOBallHaSi 110 cxeMe pYlC. 2.67, a.
334
P 030 e Jl 2. n poeKmUpOlJQHUe peUlux Ul/cmpYMeNmO(J
npOBepHM AOCTaTOlfHOCTb peKoMeHJJ.yeMblx 3HaqeHHH 3a,ltHHX yrnoB H
yrna B nnaHe.
rJ1aBHblH yroJ1 B nnaHe <p BJ1HjleT He TOJ1bKO Ha npOH3BOHTeJ1bHOCTb,
HO Ii Ha rnepOXOBaTOCTb 06pa6OTaHHOH nOBepxHOCTH, KPYTjlW"M MOMeHT
H CTOHKOCTb MeTI.fHK8. qeM MeHbrne <p, TeM MeHbllIe TOJlWHHa cpe3a a.
B pe3YJ1bTaTe MeHblUe wepoxOBaTOCTb 06pa6oTaHHOH nOBepXHocTH..
Bblme CTOHKOCTb MeTIfHK8, HO 60Rbille KPYTJlll(HH MOMeHT. no faCT
3266-81 .QJ1j1 MeTI.JHKOB M 16x2 MHHa 3a6opHoH l.faCTH MeT4HK8 I. .llOJ1-
IKHa 6blTb p3BHa 12 MM (pHc.2.68, a). Tor.na
tg<ptlll; tIP=sinE.
Z2,
a
If
l
p
Puc 2 68. CxeMbl .wUI paC'JeTa napaMeTpoB peJKymeti qaCTH MeTtJHKa
OKOH43Te;JbHO <parctg(P sin EI/ 1 ).
Pacc4HTauHblH no 3TOH <p o pMYJ1e yron <p p3BeH go.
TOJJUJ.HHY cpe3a MeTt.JHKOM onpeAeJIHM no cxeMe pHc.2.68, 6:
a=csin<p; c=Pln; a=(Pln)sin<p,
r)J.e P - war pe3b6bl; n - 1.JHCJlO nepbeB MeT1.JHKa.
j:(JUI cT3HAapTHbix MeTlfHKOB M 16 1.JHCJlO nepbeB n = 3 [94]. TO;lulMHa
cpe3a npH 3TOM COCTaBHT 0,093 MM.
3KcnepHMeHraTlbHbie HccneJ.\OBaHMj!, BbIIlOJ1HeHHbIe aBTOpoM (llla<yu B.N.
BnHSlHHe napaMeTpOB MeTI.JHKa Ha lllepoxoBaTocTb nOBepxHoCTeM pe3b6bl,
Hape3aeMoM MaIllHHHblMH MeT4HKaMHIIC6.: HCCJle.uoBaHHj( B 06nacTH Tex-
HOJlorHH o6p33oBaHH}J pe3b6, pe3b6006pa3YIOIUHX HHcTpYMeHToB, CT8HKOB H
33
lllazyu B 11. Pe)l(yw.Mlt HHCTpYMeHT
MeTO,aOB KOHTpOJUI pe3b6. - TY;1a: TnH, 1980. - C. 125), Bblj(BHJIH, tfTO
t.leTblpeXllepbIe MeT4HKH C <p 15° 06eCne\.fHBa1OT Ru=2 MKM npH Hape3a-
HHH pe3b6bl warOM 2 MM no KonHpy, T.e. B YCJIOBHSlX, 6JIH3KHX K npHHSlTblM
HaMH. 3ToMY 3Hat.leHHIO <p COOTBeTCTBYeT TOnl1J.HHa cpe3a a=0,14 MM.
EC.HH yrOJJ <P YBenH1.JHTb ,no 20°, TO Tonw.HHa cpe3a COCTaBHT 0,17 MM. ECTb
'"
OCHOBaHHj( nOJlaraTb, I.ffO npH TaKO" TOnlltHHe cpe3a 3aLlaHHaj( wepOXOBa-
TOCTb R a =3,2 MKM 6YLleT 06ecne4eHa. TaKHM 06P830M, nO)].TBep)K,lJ,8eM,
liTO yroJI B nnaHe <p=20° BbI6paH npaBHJIbHO, TaK K8K 33J.1aHH811 lllepOXOBa-
TOCTb 60KOBblX nOBepXIIOCTeH uape38HHOH pe3b6bI o6ecneLJHBaeTCSI C Bbl-
COKOH npOH3BO,LtHTeJ1bHOCTblO pe3b6006pa6OTKH.
OnTHM8JIbHbIH no CTOHKOCTH 3a.l1HHH yro;l a. Y 6bICTpOpeiK)'ll\HX pe3QOB,
pa60TalOWHX C TO.iI1J1HHaMH cpe38 0,17 MM (CM. Ta6JI. 2.2 ):{aHHoM pa6oTbl),
paBeH 12°. 3T0 CnpaBe,lJ.JIHBO H .wUI OCTaJ1bHbIX HHc-rpYMeHTOB. n03TOMY
.LJ.JUI npOeKTHpyeMoro MeTt.JHKa H83H81.JaeM a.=] 2°. M8Jloe 3Ha1.JeHHe a=6 CJ
peKoMeHjJ.oBaHo CnpaBOI.fHOH oI1HTeparypoH JIHWb IJOTOMY, 'ITO B CJ1Y43e
60J1blllHX a. npH BblBepTblBaHHM MeTl.fHKa 1l0,l.). cro 3aTbIJIOtfHbie nOBepxHo-
CTM B03MO)}(HO nOn8)..(aHHe CTpy)KKH H ee 3alUeMoI1eHHe; peiK)'lUHe 3y6b1l
MeT4HKa CKa.:lbIBaIOTCSI. B H8111eM c.aY4ae nOIfa,naHHe CTpy)KKH noJ]. 3aTbl-
JI04Hbie 1I0BepxHocTH MCT4HKa npe):{OTBpall(8eTCSI ero OIlOpHblMH 3JleMeH-
TaMM 1, nJIOTHO npHner'afOllJ,H\fH K nOBepxHocTSIM pe3aHHSI (CM. pHC. 2.67).
OnTHMaJlbllOCTb Bbl6paHHbix 311a4eHHH OCTaJlbHblX reOMeTpl1t.tecKHx
lIapaMeTpoB MO)KHO yr04HHTb JU1111b 3KcnepHMeHToM B KOHKpeTHblX YCJ10-
BHSlX pe3b6006pa60TKH. n03TOMY HX OCTaBJISIeM paHce npHHSlTblMH IIC
peKoMeH):{aUJuIM cnpaBot.JHoH J1HTepa1)'pbl.
2.9.1.4. Bbl60p cIIoco6oB topMHpOBaHHH H OTBo,aa CTPY3CKH H3
30Hbl pC3aHHH, paCqeT 3y6beB H TeJIa pa60Qeii lfaCTH HllcTpYMeH'ra
ua npolfHocTb H *eCTKOCTb, OllTHMH3aQHIO wara, pa3MepoB, top-
Mbl 3y6LCR H cTpy*eqHblX KSHaBOK He npOH3BO.LlHM.
CTpY)KKa, KaK Ii y Bcex MHOrOJle3BHMHbiX HHCTpYMeHTOB, CBo60,lJ.HG
CXO.LlHT 110 nepe,lJ.HeM nOBepXHOCTH, <»opMHpyeTcSI CTpY)Ke4HOH KaHaBKOH Ii
B HeH pa3MewaeTClI.
War 3y6beB, B ,lJ.aHHOM c.aY4ae nepbeB, onpeAeJISleTClI I1X I.JHCJIOM.
PeKOeH,lJ.YIOTCSI TPH nepa [6]. Bbl6HpaeM 4eTblpe, TaK K8K 3TO cTa6HJIH-
3HpyeT n0J10>KeHHe MeT411Ka B Hape3acMoM oTBepcTHw H o6;lert.JaeT T04-
Hble H3MepeHHSI lIapaMeTpoB pC3b6bl MeTtIHKa.
336
P a 30 ell 2 flpoeKmUp06GHUe pe:JK:VllIUX UllcmpYMeHm08
no ,Q8HHblM Hccne.noBaHHH B.B.MaTBeeBa [132], np04HOCTb MeT4HKa
M 16 AOCTaTOLJHa", TeM 60J1ee, 1.fTO B CBj(3H C YBeJ1Ht.teHHeM rn3BHoro yrJI8
B nnaHe ,l.lO 20 0 YMeHb1ll3eTcjJ lJHCJ10 pe)KYW-HX 3y6beB, XOT1I 1.JHCJ10 pe>KY-
11J,HX nepbeB YBe."HLJHBaeTCJI C Tpex ,[to 4eTblpex. J{OCT3T04Haj( npoLJHOCTb
MeT4HK8 MHOrOKpaTHO l1o)J.TBep)J(JJ.eHa npOH3BO,lJ.CTBeHHoM IlpaKTHKou.
OTp36oTaHHble HHCTpYMeHTaJ1bHOM npOMbJUlJ1eHHOCTbfO <»OpMbl nepb-
CB H CTpY)KeLlHbIX KaHaBOK B nonepettliOM cet.teHHH H306pa)KeHbl Ha
pUC. 2.69. OH" OTBeLJafOT sceM Tpe60BaIlHSlM, H3;IO)J(CHHbIM B 11.2.2.6
J{aHHoro noc06HjI.
KOHKpeTHble 3Ha'-leHMJI napaMeTpoB nonepe4Horo Ce4eHHJI MerlfHKa [I].
· ,[tHaMeTp cep,QLJ.eBHHbl de =O,5 d 8 MM;
. lllHPHH8 nepa b=O,28d=4,5 MM;
· pa,[tHYC H8 ,lJ.OHbll1IKe KaHaBKH r=4 MM,
. pa.lU1YC cnHHKH R onpe,l.\e.,1S1eTCSI OCT8.ilbHbIMH lIap8Melp8MH CTpY)Kell-
HOU KaH8BKI1;
. nepe)J.HHH yrOJI CIIHHOLIHOH KpOMKH 1")=-15°.
OapaMeTpbl 11, r M R 06ecnC4MBalOTCSI KaHaB04HOH <l>pe30M, LJepTe)K H
HOMep KOTOpOi1 YKa3bIBaeTCSI B TeXUH4eCKHX Tpe60BaHHSlX H8 LJepTe)f(e
BMeCTO KOHKpeTHblx 3HaqeHHH 3THX napaMeTpOB.
2.9.1.5. Onpe.aCJJeHHe pa3MepOB H c»>OpMLI pa60Qeii 'IaCTH
<l>opMa pa604eM 4aCTM 06weH3BeCTHa. 3TO B npHHI1Hne BHHT C npope-
3aHHblMH B,[tOJ1b OCH CTpY)I(e4HblMM KaHaBKaMH. nepe,LJJlj(SI 4aCTb COlllnH-
<pOB8Ha H8 KOIIYC 1'1 3aTblJIOBaHa no uapY:>KHOH nOBepXHOCTH.
HHa pa60QeH ttaCTH I (pMC. 2.68) no faCT 3266--81 COCTaBJUleT 32 MM.
j:{nHHa 3a60pHOH \.faCTI1 /) onpe.l1eJ1j(eTCjI yr.HOM B [J;laHe <p H lJ,HaMeT-
pO\1 nepe,QHero TOPUa d y .
dT=dl-O,312,5-0,3=12,2 MM.
d-d 16-12 2
,lLJII1Ha 3a6opHoH 4aCTH /. = T = ' 5 MM.
2tg<p 2. 0,364
npH npHHSlToi1 110 rOCT AnHHe pa604cH 1.JaCTH ).VIHHa KaJ1H6pYlOlU e ii
48CTH
'2:;/-/1=32-5=27 MM,
(ITO COCTaBJlj(eT 13 HHTOK pe3b6bl. no ,[(aHHbIM MCCJle.LlOBaHHH aBTopa
33"
UJa?YH 8.H Pe)Kyw.HA HHCTpYMeHT
llJUI YCTOM4HBOrO nOJIO)KeHHjI MeTI.JHKa B OTBepCTHH ,aOCTaTOLJHO
4 KaJIH6pYlOWHX HHTKH. YTOQHeHHaSi JJ.J1HHa KaJlH6pYIOUJ.eM tfaCTH COCTa-
BHT 4 wara nJ1IOC 3anac Ha nepeTOI.fKH, KOTOpblH MO)KHO onpe,LI.enHTb .I1Hlllb
""
nocne pact.JeTa )),onycKaeMblx OTKJ10HeHMH napaMeTpOB MeT"'IHKa.
2.9.1.6. PaC'IeT HCnOJIHHTeJlLHblX pa3MepoB pe3b6bl MeT'IHKa
HaH6oJ1bwyfO C.Jl0)KHOCTb npe,LI.CTaBJ]jleT Ha3HaLJeHHe IlpeJ].eJ1bHbIX OT-
1<.110HeHHH cpe)].Hero AHaMeTpa pe3b6bt MeT4HKa. t:(.nSl pellleHHSI 3TOH 3a-
1184H BOCn0J1b3yeMCjJ MeTO.l1HKOM J!aHHoro I10C06HjI (cM.n.2.2.8.2) c IIP"-
BJle4eHHeM pa60T no TOt.JHOCTH pe3b6006pa60TKH.
B cootBeTCTBHH C pHC. 2.43 nOJIHblH t{OIlYCK Ha Cpe,l(HHH .D.MaMeT})
pe3b6bl MeT4HK3
T'd =TD-P _11'+1' ) +p
2N 2 max V p .J P max min'
H., 1M
T'd =TD- ( P -P ) - (f + f)
2N 2 max mm p (J. max'
rl1e TD 2 -liOnYCK H8 Cpel1HHM lU-IaMeTp Hape3aeMOM pe3b6bl ( COOTBeT-
cTB y eT nonlO H H8 P Hc.2.43); P , P . - COOTBeTCTBeHHO HaH60J1bUJee
cr max mm
H HaHMeHbWee pa36HBaHHe Cpe.nHerO AH3MeTpa Hape3aeMOH pe3b6bl;
f p +f p - IU13MeTpaJlbHbie KOMneHC8QHH OUJH6oK mara H n0J10BHHbl yrna
npO$HJUI Hape3aeMOH pe3b6bJ.
(P - P . ) - He LITO "HOe, K3K P acceHBaHHe P a3Me p OB C p e,l.{HerO
max mln
ltH3MeTpa pe3b6bl, Hape3aeMOH OJJ.HHM H TeM jf(e MeTtJHKOM 8 HeH3MeH-
HblX YCJIOBHjJX.
npOBepHM B03MO)KHOCTb HCnOnb30BaHHjI MeT4HKOB l-ro KJlaCCa T04-
HOC1 H, CaMblX T04HbiX no raCT 16925-7 I. OTKJ10HeHHe m3ra pe3b6bl
p y f8KHX MeT4MKOB J.{ollycKaCTCjI B JJpe.n.cJlax % 10 MKM, a 1101l0BHHbJ
yrJI3 npo<pHJ1Sl (J3/2 ) % 10 MHHyr. ,[{HaMeTp3JJbHble KOMneHcaUHH oWM6oK
wara M n0J10BHHbl npoQ>Hnjl Bbl4HCJIHM no <»opMYJlaM pa60Tbi [6]:
II' =Pctg( (3/2); ff}=2PA( 13/2),
J:lle - yrOJI npo<pH.l1S1 pe3b6bl (60°); L\(f3/2) - OTKJ10HeHHe 1l0J10BHHbl yrJ1a
npo<pHJUI pe3b6bl B pa.1.UtaHax, KOTopoe MO)KHO 3aMeHHTb H8 sinA{f3!2).
B 3TOM cJ1yqae 1,732.10=t7,3 MKM, a ir, 2 .2000.0,0029=11,6 MKM.
no pe3YJlbTaT3M ony611HKoB8HHbiX pa60T aBTopa B YCJIOBHRX Hape33-
HHR pe3b6bl, 6JIH3KHX K peKOMeHJ!yeMbIM, pacceHBaHHe pa3MepOB co6-
338
P a 30 e Jl 2. l]poeKmUp06QIIUe pe:»cyulux ullcmpYMeHmo6
CTBeHHO Cpe.LJ.HerO l1HaMeTpa Hape3aeMoM pe3b6bl COCTaBJl.sIeT 20 MKM.
Tor)].a nOJ1HbIH AonycK Ha Cpe.aHHH AMaMeTp
T'd2N=60-20-17,3-ll,611 MKM.
CO\.feTaHHe HaH60JlbWHX 3H3LJeUHM npHHj(TbIX B pacLieTc lIorpewHocTew
MaJ10BepoSiTHo. CTaTHCTHtteCKoe CJIOiKeHHe norpewHocTeH 1I03BOJIHT He-
CKOJ1bKO pacillHpHTb nOJ1HbIM ,nonycK Ha CpeJ1.H"" lI.MaMeTp pC3b6bl MeT4HKa:
T'L\d2N=60-(202+17,32+11,6:)o.531 MKM.
no rOCT 11188-82 .L1.0nycK TO;lbKO Ha M3rOTOBJICHHe COCT3BJlj(eT
14 MKM. Ha H3HOC OCTaeTCSJ O'"leHb MMO. n03TOMY He06xo.IU1MO }'iKeCTO-
4MTb OTKJ10HeHI1S1 napaMeTpOB pe3b6bl MeT4MKa. Ha'3HaLIHM HX TaKHMH
lKe, KaK H J],J1j( pe3b6oBbiX KaJlH6pOB:
Td 2 = 10 MKM; L\P=::f:5 MKM; L\«(3/2)=::f: 1 0'.
TorAa T'd 2N 60-(20 2 +8,66 2 + 11,62)0535 MKM.
nOJ1YLJeHHOe 3HaLJCHHC nO,,1Horo J],onycKa na Cpell.HHM J],HaMeTp pe3b6bl
Me1 (IHKa Ha,no pa3l].e.HHTb Ha )J,Be \:IaCTH: Ha M31'OTOBJleHHC " Ha li3HOC.
no Mcpe 3aT)'I1J1eHHjJ MeT4HKa cpe.aHHM tlHaMeTp Hapc3acMoM pC3b6bl
1Ha'"lHTeJ1bHO YMeHblllaCTC}I 113-38 YBeJIH4eHHj( ynpyroro BOCCTaHOBJIeHHjJ
o6pa60TaHHbiX nOBepXHOCTeM. no )laHHbIM pa60T aBl0pa 38 7..5 MHHYT
pe3aHH1I OH YMeHbwaeTCSI 118 15 MKM. WHpHHa IIjJOUJ,a.L1KM H3Hoca no
3a,I:\HHM nOBepxHocTSIM MeT4HKa AOCTHraeT riP" 3TOM Bcero jlHWb 0,15 MM,
a no yrOJ1KaM - 0,74 MM. HeTPYJ],HO npHHfH K BbIBOLlY, '-ITO .L10nYCK H8
cpe,nHHH )..{HaMeTp pe3b6bl MeT1.1MKa (,aonYCK Ha l-i3rOTOB.neHHe) cJ1eayeT
IIpHHSlTb, KaK H ,[lJlSl pe3b60BblX KaJlH6pOB, a HMeHHO T d 2N = 10 MKM, a ua
H3HOC OCTaBMTb 25 MKM.
OTKJIOHeHMSI cpe.l1l1ero J{HaMeTpa pe3b6bl MeTlJMKa OllpCJ1CJISIeM no
pHc.2.43. B C;IY1.1ae pa36HBaHHSI cpe,aHero ,[lt1a\1CTpa Hape3aeMoM pe3b6bl
esd 2N = esD., - P ..
maK
eid 2N = esd 2 f' - Td 2N -
ECJlH HMeeT MCCTO yca,lJ,Ka cpe,nHero AM8Me1 pa, TO
esd" N = esD., + Y ,
.I.. _ mm
eid 2N = csd 2 !\ - Td zN '
339
WazYII 8.11. Pe*yuU.fA HHcTpYMeHT
r):le esd2N - BepxHee OTKJ10HeHHe cpe}.(Hero .lX H 8MeTpa pe3b6bl MeTLfHKa;
eid 2N - HM)KHee OTK.HOHeHHe cpe,nHero ,nHaMeTp3 pe3b6bl MeTtJHKa;
esD 2 - BepxHee OTKJJOHeHMe Cpe,ltHerO t(HaMeTpa Hape3aeMoH pe3b6bl;
P , Y - COOTBeTCTBeHHO MaKCHM1bHoe p83611BaHHe MJ1H Ml-iHHM3J1b-
max mm
HajJ yca,nK8 Cpe):1Her'O ):lH3MeTpa H3pe3aeMOH pe3b6bl.
AHaJ1H3)')Ke BblnOJlHeHHblX Hcc.ae,nOBaHHH (cM.pa6oTbl aBTop3) n03BO-
JUleT Ha CTa):1HM n p oeKTH p OBaHHj( n p HHjlTb P = 20 MKM, a P . = o.
max mm
Tor.na esd 2N =+60-20 -+ 40 MKM=+O,040 MM; eid 2 N + 40-1 0 + 30 MKM=:
=+0,,030 MM.
YT04HH1b 3Hat.teHHjI P HJlM Y . MO)KHO JlHllIb 3KCne p HMeHTOM. tLrljl
max mm
7TOrO B npHHJlTblX YCJlOBH1IX pe3h6006pa60TKH CllpOeKTHpOBaHHblM MeT-
4MKOM Hape3alOT napTHIO OTBepC'fHH (He MeHee 2S liT.) " H'3MepjJlOT
c06cTBeHHo cpeHHH JlHaMeTp SiX pe3b6bl. pJlJ] H3MepeHHbix 3Ha1.JeHHH
CTaTHCTH4eCKH 06pa6aTblBalOT. nOJIY4afOT cpe)].HHe 3H84eHHjI pa36HBa-
HHH HJIH yca.llKH<t 8 T810Ke BepOjiTHble rp8HHQbf HX pacnpe.neJ1eHHjI, He06-
XOJJ.HMble )t,1j( Bbl1.JHCJ1eHHSI npe,l.1eJlbHblX 3Hat.JeHHH pa36HsaHH» Mn" yca.lJ,KM
cpeLlHero lUiaMeTpa Hape3aeMOM pe3b6bl.
[{onYCK" Ha HapY)KHbIH H BH)'TpeHHHH )!HaMeTpbJ \1eT4HKa npHHHM3eM
no rOCT J 1188-82.
BepxHee OTKJ10HeHMe HapY)KHOrO .lJ.MaMeTpa esd N =: +0, 156 MM.
H H)f(Hee OTKJ10HeHHe H3pY)l{HOrO AHaMeTpa eid N = +0, I 08 MM.
BepXHee OTKJIOHeHHe BH)'TpeHHero ,nH3MeTp8 esd lN = - 0,040 MM.
HH)f(Hee OTKJIOHeHHe BHyrpeHHero )J.HaMeTpa eid lN He Orp3HH1.fHBaeTCjI.
2.9.1.7. BLI60p cnoco6oB OTBoa TellJlOTLI H3 30HLI pe18HHH
npH CKOpOCTH pe3aHHjI 6 M/MHH TeMllep3rypa pe3aHHR HH3K3JI. OHa,
6e3YCJIOBHO, HMiKe OIlTHM3.s1bHOH no CTOHKOCTH. n03TOMY HY)I(HO 6blJ10 6bl
He OTBOJJ.HTb, 8 1I0,l.tBOlJ.HTb TCJIJ10TY K 30He pe3aHHjI. J(;1J1 1I0BblllleHJHI
CTOMKOCTH MeT4HKa B 3TMX YCJ10BHj(X oco6eHHO Ba)KHO YMeHblllHTb Tpe-
HHe Ha ero KOHTaKTHblX nOBepXHOCTSIX K84ecTBeHHOH CM83KOH. 31'0 o6ec-
nCl.JHBaeTCSI nOJlHBOM 3MYJ1bCHeH, KaK YKa3aHO B '3a,naHHH Ha npoeKTHpo-
BaHMC. 3MYJ1bCHjI XOpOLUO IIpoHHK8er B 30HY pe38HHjI H n03TOMY CMa3bl-
BaeT TpYW.HecSi 1I0BepXHocTM JIYLfllle, 4eM BJl3KHe M8CJIj(Hble Cpe,lJ.CTBa, C
Tpy.aOM npoHHKafOlUHe B 30HY pe38HHjI 113-33 nepeno.nHeHHjI CTpY)J(e4HbIX
KaHaBOK MeT4HKa CTPY)KKOi. IlOABOA CO)l( 110 KaHaJlaM B TCJle MeT4WKa
HeB03MOJKeH H3-38 MCL1blX pa3McpoB nOCJ1e).tHero.
340
P Q 30 ell 2. npoeKmUp06QUUe pe:JIC)JIl/1LX 1I11CmpYMeHm06
2.9.1.8. OKOH1JaTeJlbHaB onTHMH3aQHH
KOHCTpyKQHH pa60QCH qaCTH
BblnOJIHeHHblM paC\.IeT cpeJJ-Hero J,\HaMeTpa pe3b6bl MeTlIHKa n03B0J1Sl-
cr OIlTHMH3HpOBaTb jt,1HHY ero pa604eH qaCTH. PaHee (11.2.9.1.5) OHa
IlpHH»Ta 110 fOCT 3266-81 H COCTaBHJI3 32 MM. 113 ).10IIYCKa H3 H3HOC,
paBHoro 25 MKM (cM.n.2.9.1.6), H8 YMeHbllleHHC Cpe.11.HerO )1HaMeTpa
pC3b6bl MeT1.JHK8 OT nepeTO"leK no 3a6opHoH \iaCTH MO)KHO Bbl).1e.nHTb He
GOJlee 10 MKM, 15 MKM OCTaBJ1j(eM H8 YMcHbllleHHc cpe.n.Hcro .£lHaMeTp3
01 381)'nJ1eHMSI MeT4HKa. npH npHHSlToH 06paTHoH KOHYCHOCTH no cpe.a-
IIc\ty ).1H8Me...py pe3b6bl 0,1.100 MM 3TO cooTBeTcTByeT CTa4HBaHHIO
\1CT1.JMKa no ).1J1HHe Ha (100/0,1 )0,01 = 10 MM MJn1 Ha 5 HMTOK pe'3b6bl.
10 MM - MHHMManbHO LtOnycTHM8g BCJIHI.fHHa CTattHBaHMSI. MaKCHMa..1b-
lIaSi BeJ1H4HHa CT84HB8HHSI AOCTHrHeT 20 MM, eCJ1H MeT4HK 6Y.£leT 1131"'0-
IOBJleH C HaI16oJ1bWMM IIpe.n.eJlbHblM pa3MepOM cpellHero )(H8MCTpa.
'raKI1M 06P830M, )J.J1HHa K8J1H6pytOll1eM "taCT" l COCTaBHT 18 MM (4 HHTKH
Jl..UI Hanp8SJ1CHHjI MeT4HK8 B pa60Te 1IJ1IOC 5 IIHTOK H8 IICpCTOlIKH).
06uaSl ltJ1HHa pa604eH l.JaCTH I /1 +/2=5+ 18:=23 MM 4TO MeHbwe pCKO-
MeH]tyeMoH CTaH,rt8pTOM. MeT4HK 6Y.l1.eT 3KOHOMH l ltlee.
3KOHOMH"IHOCTb MeT'-IHKa MO:>KHO .IJ.OllOJlHHTeJlbHO nOBbICt.1Tb 3a ClIeT
ICXHOJlOrH4HOCTH. YnpocTHM 3860PHYJO LJaCTb MeT4HKa. BblnOJllfHM ec
o6I1tenpHHSlToH, 6e3 onopHblx 3J1eMCHTOB Ha 33TblJ10t.JHbIX nOBcpXHOCTSlX,
I aK KaK eCTb OCHOBaHHe nOJl8raTb, 4TO pa.llHMbH ble KO.,1e6aHHSI MeTLJ I1K8
6Y.llYT MaJlblMM 3a CqeT YMeHbUleHHSI, npOTHB peKOMeHt\yeMoro rOCT,
paJ.lHMbHOro 6HeHHSI pe)KYWHX KpOMOK H «3aw.eM.rIeHHSI» MeT l IHK8 B pe3b-
()OBOH HanpaB."1I0WCH BryJIKe npHCIIOC06J1eHH}J. TaKHM 06pa30M" npHMCM
lIepBblH B8PH8HT KOHCTPYKHM. ECJIH npC){1I0naraeMblc OrpaUH1.JCHHjI pa-
) IH(L1bHblX K0J1e6aHH" MeT\.)MKa 6yJ.1yr HeAOCTaTO'-lHbIMH., TO Hape38HHe
lIepBblX .aeTaJleH 3TO BbUIBI1T. Tor.na BepHeMCj( K nCpBOHaLJaJJbHoMY BapH-
aHT)' KOHCTPYKQHH p36oI.JeH qaCTH C onopHblMH J1eMeHTaMH Ha 38Tbl.nOlJ-
IIblX nOBepxHoCT»X MeT4HKa.
H3 3TOH CTaA"H npoeKTHpoBaHHSI aHaJ1H3 npMHS\TbIX peweHMH BblSlBHJ1,
"ITO rJ1a8HblH 3aJlHHH yrOJ1 a.=12° - 3TO KHHeMaTH4ecKHM yroJl. CTaTM-
"leCK"H 3a.n.HHM yroJ1 6y.aeT OT Hero OTJ1H4aTbC», TaK K8K nO,ltal.fa 60J1b-
IIlaJl, COCTaBJ1S1eT 2 MM H8 060POT MeT4HKa, a He 0,2 MM, K8K Y p e3 ua
1103ToMY no npHHToMY OnTMM3.ilbHOMY KMHeMaTM4ecKoMY aJ(=12° Bbl-
341
/11 a?YH 8.11. Pe)f(yuufH UHcTpYMeHT
lJUCm-IM 3HatteHHe CTaTHtteCKoro 3aAHero yma a, Heo6xo,lUfMOro .!I,ml 3a-J
T04KH MeTqMKa. I
J
tga.=tga. lC +tg<p(P/1td x ) [3]. f
Ha cpeAHeM AHaMeTpe d 2 = 14,701 MM '1
tga=tg 12°+tg200(2/1t.14 70 J )==0,2283.
YT04HeHHblH CTaTH"IeCKMH 38}J.HHH yroJl a.:=::: 13 0 .
2.9.2. DpoeKTHpoBaHHe npHCoeJJ;HHHTeJILHOH '1aCTH
MeT4MK Coe.l1MHj(eTCSI co 1l1l1HH,lJ,eneM CTaHKa nO,ltBH)KHO C HCn0J1b30Ba-
HHeM n3TpoHa nYlfllleH KOHCTPYKUHH (CM. pHC. 2.5 I, ?). XBOCTOBHK MeTt.fH-
Ka UHJ1HH.l1pHtteCKoH <pOpMbl C KBa,npaToM Ha KOHue no faCT 3266--81,
HCnOJIHeHHe 2. .l(nHHa XBOCTOBHKa 70 MM 8 ,UMaMeTp - 12,5 MM.
MaTepH8Jl XBOCTOBHKa - CT3Jlb 40X 110 faCT 4543-71. CoeAHHeM
C pa604cH 4aCTbJO cBapKoH, )J(e;laTeJlbHO cBapKoH TpeHHeM..
Pa60Tocnoc06HoCTb XSOCTOBHKa MHoroKpaTHo npoBepeH8 IIpOH3BOA-
Cl BeHHOM npaKTHKot n0310MY paCqeTbl XBOCTOBHKa H8 npO"lHOCTb, a
KBa.l(paTa lIa CMJlTHe He BbJnOJJHJleM. HcnO':Ib30BaHHe lJO.l{BH)f(HOI"'O naTpo-
Ha ).J.JI COe)]HHeHMj( MCTttHKa co UJIlHH).1eJleM Cl aHKa AeJlaeT HeHYiKHblMH
paC'"IeTbl H8 >KeCTKOCTb M T04HOCTb Jl03HLUfOHHpOBaHH)].
2.9.3. npoeKTHpoBaHHe HanpaBJIHlOlUeii qaCTH
npHHSlT8 3aJ]HSlj( pe3b60Ba HanpaBJISlfOluaSi 4aCTb C HanpaBJleHHeM no
KOH,ltYKIOpHOit BTYJlKe IJpMcl1oc06J1eHHSI. He06xo)JHMOCTb 3Toro 6blJ1a
BblSlBJICHa B npoecce IIpOeKl "pOBatHi)] pa604eit 4aCTH. HanpaBJUIIOl.l\YIO
BblIIO.l1HeM 3a O,!.tHO ueJ10e C pa60qeH 4aCTblO MeT4HKa. K HHM npHBapH-
BaeM XBOCTOBHK.
L(nHHa HaIlpa&1j1IOIUeH pasHa ,It.,1HHe HanpaB.rl)]IOJueH BTYJlKH (24 MM),
rUllOC .l1J1HHa Hape3acMoM pe3b6bl (25 MM), nJilOc J.1.aHHa 3a60pHoH 4aCTH
MeTtlHKa (5 Ml\I), I1.aIOC paccToRHwe OT Topua Hape3aeMoH t{eTaJ1H t{O
lopua H8npaBJljlIQweit BT)'JlKH (10 MM), nJ110C 3anac Ha nepe6erH (10 MM).
liToro ,ltJ1HHa COCTaBHT 74 MM. 3T0 04eHb 60;lbma .l1J1HHa. 3KOHOMH4-
HOCTb TaKoro MeT4HKa HH3Ka. He06xo.aHMO HCK8Tb .D.PYI'He pemeHMj(.
,[taHHbIH I1pHMep nO,L:tTBep)K,LlaeT BblCKa3aHHoe B pa60Te MHCHHe, 4TO
COeD.HHeHHC JlY4111HX JJJeMeHTOB He Bcer,l.l.a 06ecne4HBaeT OnTHMaJ1bHYIO
CBst1K).
342
P a 3 iJ e J1 2 n poeKmUp06QUUe peJICYu#ux ullcmpYMeHmoB
2.9.4. OnTHMH3anHR KOHCTPYKUHH MeTqHKa B ueJ10M
OTK83aBUlHcL OT pe3LooBoii H8npaBJlHIOWeii qaCTH, npHMeM
MeTttHKM C Be):{YW-HMH nepbjJMH, BOCllpMHMMafOllU1MH oceBhlC CHjlbl H C
rop6006pa3HblMM onopHblMH 3J1eMeHTaMH lIa 3aTblJI04HbiX nOBepXHOCTjlX
.a;Ul orpaHH4cHHSI pa.rUI8JIbHbIX K0J1e6aHHH MeT4MKa. BHeceM CBB3aH-
IIble C 3THM H3MeHeHHB B KOHCTpYKnHIO MeTIfHKa.
BblllHCJ1HM yron B nnaHe <p M )J)1HHY /) 3a6opHoM lJaCTI1, T8K KaK TonbKO
)(Ba pe)K)'1l.\MX nepa (LlBa BeJ..\YlUMx) :
. a.n
Sln<p = ,
p
f)J.e n - "IMCJ10 peiKYlUHX nepbeB.
npH npMH)1TO" TOJlMHe cpe3a a = 0, 17 MM
· 0, 1 7 · 2 0 7
Sin <P = 2 =, I ; <p = 9°50'.
TaKoc 3Ha1.JeHMe yrJla B flJ1aHe 06ecne4HBaeT MMUMManbHYIO pa3HOCTb
B JJIHHe pe)KYlUMX KpOMOK Ha npOTHBOllOJI0iKHbiX nepb)1X MeT4MK8, B
CB)13M C 4eM MeHbwe BeKTOp CYMMbI pa.rU18JlbHbIX CHn, MeHbllle pa36MBa-
IIHe pe3b6bl [133].
ARMHa 3a60pHoH lIaCTH MeT\.IHKa (pHc.2.68)
11 =-(d-d T )/2tg<p=( 16-12,2)/2.0 17= I ] MM.
IHHa KaJlH6pYIOw.eH lIaCTH OCTa;tacb 6e3 M3MeHeHMi1 '1 = 18 MM.
061ll-aj( AJIMH8 pa60lleH 48CTH MeT4HK8
I 1,+/ 2 =11+18 -2 9 MM,
4TO KopotJe peKoMeHAyeMoH CTaH).1apToM H8 3 MM.
ECJ1H KHHeMaTM1.JeCKH" 3a,llHHM yr01J MeT\.JHKa paBeH UYJJfO, TO ero
38).1H)1)1 nOBepXHOCTb (3aTbIJI04Ha)1) n1101'HO npMneraeT K 1I0BepXHOCTH
pC3aHMj(, 6e3 3330pa. Ha 3TOM nOBepXHOCTH .D.O.,1)KHbl H8XOAHTbCSI caMble
BblCOKHe TOI.JKH OHOpHblX 3J1eMeHTOB, OrpaHHI.JHBafOWMX p3.l{Ha.:JbHble KO-
Jle6aHHS MeT"IHKa. BbJ4HCJIHM nOJIOiKeHHe onopHblX T04eK.
nYCTb 38.D.HjJSI I1JaBH8S1 nOBepXHOCTb nepa MeT4MKa ofhc He 3aTblJ10Ba-
Ha, a npocTO tfaCTb KOHHLfeCKOHnOBepXHOCTH C yrJIOM YKJIOHa <p (pHC. 2.70).
O()2 - OCb MeTlfMKa. J1HHHM 00 2 Ii aa 1 napaJIlleJlbHbl MelK.LJ.Y c060" Oac
H 0ld8 - ABa 1I0nepetJHbiX celleHHj(, nepneH,ltHK)'JljlpHbIC OCH O()2'
343
'llaZYH 8.11. PelKyw.HH HHcTpYMeHT
d
de
Puc 269 napaMeTpbl nepbeB M cTpYiKetfHblX K8H3BOK MeTtfHK3 [31:
I - pe)l(yw.ee nepo; 2 - BelI.ywee nepo
o
Puc 2 70. CxeMa .llJUI paC1.JeTa n0J10)KeHH" onopHblx 3J1eMeHTOB Ha 3aTbIJlOtlHbi
nOBepxHocT1IX 3a6opHot11.JaCTH MeT1.JJlKa
344
P a 3 0 e Jl 2 flpoeKmupoeQHue peJKylilux uHcmpY.lt1eHmOe
Bo BpeMSI pa60Tbl MeT1.JMKa Ka:>K).1aSl ero T04Ka nepeMew.aeTCjI no
BHHTOBOi1 JIHHHH C warOM pe3b6bl p. B TaKOM cnY4ae T04Ka h, ,nBHraJiCb
R HanpaBJleHHH ba, ,nOJJjKHa nepeHTH H8 MeCTO T04KH a Ho 3TO HeB03-
MO)J(HO, TaK KaK T01.JKa b J1e>KHT Ha ypOBHe TOLJKH d, T.e. BblUIe T04KH a
Ha BeJ1H4HHY ed.
e d- aetg<p; ae=(P/3600).So.
Ho ed - 3TO cnM 3aTblJ1Ka AK, H8 yrJ1e 1I0BopOTa S.. IJpH KOTOpOM
3MHH" KHHeMaTH4eCKHH YIOJI MeT4HKa paBeH HYJ1IO, 8 38TbU104Haj( IIOBep-
XHOCTb MeTLJHKa onHpaeTCjI 6e3 3a30p8 Ha nOBepXHOCTb pC3aIlHj(. TaKHM
06Pa30M, B pa,nHaJ1bHbIX CeLleHHjlX C8Mbie BblCOKHe T04KH onopllbIX 3ne-
MeHTOB 3aTblnO'"lHblX 1I0BepXHOCTeH MeTLJHKa ,nOjl)l{lIbl ..1C:>KaTb HI1)Ke T04CK
pe)K}'uteH KpOMKH Ha Be..1H4HHY AKa = (PS/360)tg<p, HaIJpHMep, T04Ka b
J..{OJ1)J(Ha 6bITb HH>Ke TO'"lKH d H3 BeJ1HttHHY ed =AKo (pHC. 2.70).
no <P0PMYJ18M, Heo6xo,lJ,HMblM .lJ..I1j( IJpOeKTHpOBaHH 3aTbljlOB04lfbiX
KYJ I a'"l KOB, Bbl"lHCJ1HM BeJIH'"IHHbl 3aTbinOBaHHjI MeT4HKa') HCIJOJlb3yeMbie
liP" ero H3rOTOBneHHH H KOHTpOJle.
CII 3aTblJlKa H8 yrJIOBOM mare nepbeB JJ.;Ij( 06pa30BaHHjI 3aD.HCI'0
yrn8 (1 K=( 1td/ z )tga.=41ttga=41ttg 13 o2, 9 MM.
3aTblJ10BaHHe no npOH;lfO Ii HapY>KHOMY AHa1CTpy pe3b6bl pe:>KYLl.J.HX
lIepbeB KIbtga.I=4tg20'0,02 MM H8 UIHpHHe nepa.
lllHPHHY nepa b IIpHHjlJ1H MCHbUIe, 4CM pallee, a HMeHHO 4 MM BMCCTO
4,5 MM, C Qeol1bfO 06Jler1.JeHHSI 3aTblJ10BaHHSI MeTlIHKa.
Be,lJ.YLl.J.He nepbSl no HapY)J(HoMY ,ltHaMeTpy H IIpO<pHJHO pe3b6bl 3aTbl-
JlyeM OT cepe)J.HHbl nepa co ClIa,L\OM 3aTbiJIKa 0,03 MM B CTOPOHY nepe-
D.HeH nOBepxHocTH H cnHHKH 3y6a (CM. pHC. 2.69).
nOHI1jJ(eHHe 06pa3YI01UeH rpe6HJI rop6a Ha 3aTbln01.JHOH 48CTH MeT'"IH-
Ka flTHocwreJlbHO pe)f(Y1UeH KpOMKH, eCJIH 8=20°, COCTaBHT
AKa =(PS/3 60)tg<p=(2 .20/3 60)tg9° 50' O, 02 MM.
CKoppeKTMpOB8HHblH Ha yrOJ1 <p=9°50' CT8TH4CCKHH 38,nHHH yrOJl
(1= 12°25'. npHHHMaeM 12°.
2.9.5. Pa3pa6oTKa TeXIIHQeCKHX Tpe60BaHHH
TexHHt.JecKHe Tpe60BaHHJI npHHHMaeM 110 rOCT 3449-84E K8K
3KOHOMHt.teCKH BblroAHble AJUI cpeAHMX YCJ10BHH npoH3Bo)J.cTBa. Y)J(C-
34
lllazYH B.H. PeJKYllI.HH HHCTpYMeHT
CT04aeM TOJ1bKO Te H3 HHX, KOTOpble CHJ1bHO BnHjflOT H8 TO"lHOCTb
pe3b6006pa6oTKH.
TaK pa)..\HaJ1bHOe 6HeHHe pe)f(YlUHX KpOMOK Ha 3a60pHOM H KaJ1H6pylO-
weM lJaCTH MeTI.fMKa npMHHMaeM paBHblM 0,015 MM. J:{nj( ero o6ecnel.fe-
HHjI BBOAHM HOBoe Tpe60BaHHc: HepaBHoMepHocTb OKpY)I(HOro mara, KO-
Topaj( He )..\011)1(Ha 6blTb 60Jlee 0,03 MM.
OrpaHH'"IHBaeM UHKJ1Ht.teCKHe OWH6KM wara pe3b6bl MeTI.fHKa p u
(pHc.2. 71), KOTopble He BbUIBJUUOTCj( 06wenpHHj(TbIM MeTO)J.OM KOHTpO;UJ
ci
<3
t:l
:iidz
Puc 2.7/. Pa3sepTKa pe3b6bl MeT1.fHKa
wara P, KaK paCCTOjfHHSI Me)K)..\Y o,nHOHMeHHbIMH 60KOBblMM cTopoHaMH
pe3b6bl B oceBOM cet.teHHM. l\HKJIH4eCKajf 0l1JH6Ka lllara - 3TO BbIl13)J.e-
HMe pe)l(YWHx KpOMOK MeTI.JHK8 113 TeOpeTHl.feCKHX BHHTOBblX 1I0BepxHoc-
reM H8 BeJIHlIHHY M'u (pMc.2.71). npHHHMaeM Mu = 5 MKM. Tor:u,a nOJ1-
HblH )..\OIlYCK Ha cpe)J.HHH AHaMeTp pe3b6bl MeTlJHKa
T'd 2 N 60-(20 2 + 1,7322(5 2 +5 2 )+ 11 ,6 2 )° 534 MKM.
011 YMeHbWHJlCSI no cpaBHeHHIO C paHee BbII.fHC11eHHbIM (6e3 UHKJ1H-
t.JeCKOH oWH6KM wara) Bcero JJHWb HS 1 MKM. n03TOMY HHKaKHX H3MeHe-
HHH B ,lJ.OI!ycKaeMble OTKJ10HeHHSI pe3b6bl MeTl.fHKa He BHOCHM.
B CBSl3H C 1I0BblllleHHOH TOI.fHOCTblO MeTI.JHKa CJle,lJ.yeT YMeHblllHTb, 110
cpaBHeHHtO C peKOMeH,lJ.yeMoH CTaH,lJ.SpTOM, wepOXOB8TOCTb HeKOTopblX
346
P a 3 0 e.11 2 npoeKmUpOaQHUe pe:»<:ylllux uHcmpYMeHmOf3
ero nOBepxHocTeH, B nepBYfO 04epeAb 60KOBbiX 1I0BCpXHocTeH pe3b6bl, 8
lalOKe nepeAHHX H 33AHMX.
B LlHCJ1e .D.0n0J1HHTeJJbHbIX Tpe60B3HHH CJleJ.1yeT orOBopHTb BHD.bl 38-
I blJlOB8HMJI M ero napaMeTpbl, a TaK)Ke YKa38Tb, LITO 111epOXOB8TOCTb
v v
lIepeAHHX M 38AHHX nOBepXHOCTeH .llOCTHraeTC ,LJ.OBOAKOM, a He IJOJIHpO-
naHHeM, lIP" KOTOpOM HeH36eJKHbl 38BMbi pe)KYWMX KpOMOK. 113 .llonOJI-
HHTeJlbHblX BHAOB o6pa60TKH CJleAyeT 381IMcaTb 311HJI8MHpOB8HHe D.J1S
YMeHbWeHHjI TpeHIUI Ha KOHTaKTHblX 1I0BepXHOCT$lX MeTt.tHK3, ttTO n0380-
JISIeT nOBblCHTb ero CTOHKOCTb H T04HOCTb pe3b6006pa6oTKH.
TaKHM 06P330M, c Y4e1'OM 1l0JI0>KCHHM raCT 3449-84E M coo6pa)Ke-
HJ1H, H3J10)KeHHbIX Bblwe, TeXtlH4eCKHe Tpe60BaHHj( ua MeTlJHK Bbll:rUI)..I.SlT
C.iICAYlOJJJ.HM 06pa30M.
Mamepuan peJICyuleu ttacmu - P6MS no fOCT 19265-73. TBep-
tlOCTb - 63-66 HRC 3 .
MamepuaJl X6ocm06UKa - CTaJib 40X 110 fOCT 4543-71. TBep-
;..tOCTb H8 JlHHe 38 MM OT Topua - 37--45 HRC').
npeaeJlbHble OTKJ10HeHHH pa3MepoB, MM:
· cpeAHero .LU13MeTp8 pe3b6bl - -0,010;
· uapY>KHOrO AH3MeTpa pe3b6bl - -0,105;
· mara pe3b6bl - :i:O,005 H8 JJ.JlHUe 25 MM;
· n0J10BHHbl yrJ18 npocpHJ1j1 pe3b6bl - ::I: 10';
· o6weM AJIHHbl - -5;
· ,lJ.JIHHbl pa604eH \.faCTH - -3,
· AH3MeTp8 XBOCTOBHKa - -0,027
· AHaMeTpa XBOCTOBHK3 no JJ.HY KOJlbl1eBOH KaHaBKH - -0,43,
· CTOpOHbl KBa,apaTa - -0,150;
· p8J.1HYC8 KOJ1bQeBOH K8H8BKM - -1 , I ;
· paccTojJHH" OT TOPQ8 K8a,apaTa AO cepeAMHbl KOJ1bueSOH K8HaBKM -
::1:0,42;
. Ilepe,lJ.HerO yrJ1a - ::t:2°,
. 3a.l1HerO yrJla Ii yrJ1a B n;18He - ::I: 1 o.
HeTOqHOCTL paCIIOJIOiKeHHH lIoBepxHocTCH H KPOMOK, \'1M:
· pal.{H8JlbHOe 6MeHHe rJl8BHblX pe)J(YWHX KpOMOK - 0..0 1 O
· paAHaJlbHoe 6HeHHe XBOCTOBHKa, H3PYiKHOI0 H cpeAHcro }!HaMeTpa
pe3b6bJ - 0,020;
· CMell\eHHe KB8.npaTa C OCH MeT1.JHK8 - 0,075.
34
WUZYH B.H. Pe*YUUiH HHCTpYMeHT
mepOXOB8TOCTL nOBepXHOCTeii:
· 60KOBbiX CTOpOH npO<pHnjl pe3b6bl - O,32R,,;
· CTpY>Ke'"lHbIX K8HaBOK, nepe;:J.HHX H 3M.HHX rn8BHblX nOBepXHOCTeH -
O,63R;
"
· XBOCTOBHK8 - O,80R ;
"
· l..(eHTpOBblX rHe3.L1 - O,08R a ;
· OCT8J1bHbIX nOBepXHOCTeM - 5,OOR".
TeXHOnOrHQeCKHe TpeOOB8HHB:
· CTpY)J(e'"lHbIC K8H8BKH nOl1HpOBaTb;
· QeHTpOBble rHe3,D.a ,l(OBO.[tMTb;
· p360tlyIO qaCTb 3nHlI8MHpOB8Tb;
· MapKHpOBaTb. TOBapHblH 3H8K 38BO)ta-H3rOTOBMTeJUI, N2 lfepTe>K8,
M16x2, P6M5.
Pa60\.u.di 4epTeiK MeT'-IHK8 npe.aCT3BJ1eH Ha pMc.2.72.
113 npHBe)teHHblX Tpe60BaHMH OlfeHb )KeCTKHMM )1BJ1J1IOTCjI: ,ltOnYCKae-
Moe 6HeHHe I:'1aBHbIX PC:>KYW.HX KpOMOK M CB)13aHHaJI C HHM Hep8BHOMep-
HOCTb OKp)?KHoro wara; IIpe-neJ1bHble OTKJlOHeHHj( cpeAHero )J.H8MeTpa H
wara pe3b6bl. n03TOMY QelleCoo6pa3HO BblnO"lHeHHe He6011blllHX 3Kcne-
pHMCHTOB B YCJ10BH)1X 3KCIIJlyaTal..(HH MeT4HKa JJ.J1jf )'TOI.fHeHHj( 3THX Tpe-
50BaHHH. MO>KeT, OKIDKeTC)1 B03MO>KHblM HX OC1Ia6HTb.
348
P a 3 0 e 11 2 npoeKmUp06QIIUe pe:JICYUIUX UllcmpYMeHm06
6
---
.Jo-
40-
vJ
20:!:O,42
(00 Jt
TeXIIHQeCKHe TpeOOBftHHR
MalepH8..1 pa6o'fcA 'faCT" - CT8..1LP6M5 no
r OC r 19265-73 K8..'1lfTb H RC ) 63-66
'7nH.'laMHpoBaTb
2 MaTCpHa..l XROCTOSMKa - CTa.'IL 40X no rOCT
4543-71 npHBapHTh Ka..'UfTb 37-45 HRC
Ha ;JJ1HHe 38 MM OT ropu.a
3 OTK.loueHHc wara - Me>KAY JUOGblMH BKIKaMH
pC1b6b1 n8 .lL1HHC 25 MM 1 aKOe )KC 8b1na.zleHJ1C
60KOBbiX PC)KYUlJIX KPO\10K H3 Teopcmt.JecKoA
BHlrrOBoA nOBepxHocm
HcpaBlloMepHOCTb oKp)')Kuoro mara ncpbeB HC 6oJ1ee O03 \1M
3YOMI 118 PC)KYlIlHX J Ii BellYUlHX 2 nCpMJX 3aTbI'08anbi no cpe.aHCMY It Hapy;KHO\ty .ana-
MeTpaM IlapaMe'Tpbl 3aTbln08C\UIDI YKa.1aHbI lIa LJCpTC)Ke
rnaBHbIe 38l1H"e nOBepXHOCTQ Be;1YW"X 2 " pe)KywHx / nepbcB OJlMHaKOBO 3aTbl.,10SaUbi.
ronLKO pe)K)'II1He KpOMKH BellYwHX nepbeB "H*e, tleM y pClkylU.HX, H8 0,09 M\1
MapKHpoBaTb TOBapHblti 3uak $HpMbI, HOMep 1.JCpTe)Ka, M16X2, P6M5
3a,lJ.uHA yron 118 ytlaCTKe, npHJle*aUlC\1 K pC)KyweA KpOMKe
lleYK838HHble OTKJlOHeUH,. no IT 14
OCTaJlbHbie Tpe60BaIlH no rOCT 3449-84E
12
to-
'Q.
Olio.
cS
.
t! "
'&
4
5
6
7
*
8
9
"t')
'$
Puc. 2.72 Pa60\fHH \fepTe/K MeTtlHKa
349
LLJa<:VH 8./1 Pe)K}'wHi1 HHcTpYMeHT
.' Pi\3nEJI '3 . .
" . . IIPOII3B0ll:CTBQ PEJKymIIX IfHCTPYMEHTOB
3.1. OCHOBHbIE nOJlOjJ(EHHB no PA3PA60TKE
TEXHOOrHqECKOrOnpOECCA
H3rOTOBJIEHHH HHCTPYMEHTA
3.t.l. OCHOBHble IIpeACTaBJleHHH, 1I0HHTHH H onpeeJlCHHH
CllpoeKTHpoBaTb OnTMMaJ1bHbIM no npHBeJJ.eHHblM 3aTpaTaM pC:>KY-
WHH HHCTpMeHT - 3TO cUJ,e lie 3HalJHT, LfTO TaKOH HHCTpYMeHT 6y.neM
HMeTb. Ero Heo6xoD.HMO KatfeCTBeHHO H3rOTOBHTb. TonbKO B TaKOM
CJ1YLlae HHCTpYMeHT MO:>KeT npOjJBHTb CBOlO OnTHMaJ1bHOCTb B YCJI0BHjJX
3KCIJ..1yaTau.H H .
CoI10BO "MO)l(eT" 3)..{eCb TO:>Ke He CJ1Y4aHHO. HenpaBHJ1bHaSi 3KCnJlyaTa-
U"jI CBe.l{eT H8 HeT Bce nOJIO)J(HTe.l1bHoe, 4TO 3aJJO)J(eHO B HHCTpYMeHTe
npH ero npoeKTMpOB8HHH H H3rOTOBJleHHH, H OH MO:>KeT OKa3aTbCjJ Bo06Ine
Hepa6oTocnoc06HblM.
JlSl 3Toro IIpee Bcer'o Heo6xo,nHMO p83pa6oTaTb Ka1.JeCTBeHHbIH
TeXHOJIOrH1.JeCKHH npou.ecc Ii Bbl,aep:>KaTb ero napaMeTpbl IIPH H3rOTOBJ1e-
HJiM MHcTpYMeHT8.
TeXHOJlOrH'IeCKHM IIpOQeCCOM 110 rOCT 3.1109-82 H83blB81OT
48CTb np0I13B0.l1CTBeHHor'0 npoueCC3, co,nep>KautyfO u.eJ1eHallp8BJIeHHble
D.eHCTBHSI 110 H3MeHCHHIO H (HJIH) onpe.aeneHHfO COCTOSlHHj( npe,nMeTa
Tpy.aa 3rro, no CyrH.. 4aCTb IIpOH3BOlICTBeHHoro npOl.(ecca, BKJllOLJ8fOwajJ
B ce6S1 nOCJ1e.l10B8TeJ1bHOe H3MeHeHHe p83MepoB, cpOpMbl, BHeWHero BH.aa
HnH BHYTpeHHMx CBOHCTB lIpe.aMeTa H HX KOHTpOJlb.
npOH3Boc'rBeHllblii npouecc - 60Jlee WHpOKoe 1I0HjlTHe. OH
npe.aCTa&1 jJeT co60M COBOKYIIHOCTb 8cex t(eHcTBHH IIlO,neM If Opy.a"H npo-
H3BOlJ.CTBa, He06xo,nHMb1X H8 .aaHHOM Ilpe,lJ.npHjfTHH )..{Jlj( H3rOTOBJleHH» HnH
peMoHTa BblnycKaeMblx H3,neJ1HH. OOMHMO Onepal.(HH TeXHOJIOfHLJeCKOrO
npouecca, OH BKJlIOLJaeT B ce6» onepaQHH, He CBSl38HHbie C H3MeHeHHeM
COCTOSlHHj( npe,nMeTa npOH3BOD.CTBa Hero KOHTPOJ1jJ, - TaKHe, K8K nepe-
MeweHHe upe,[{MeTOB npOH3BO,l{CTBB HB Bcex CTa"RX H3rOTOBJ1eHH», HX
xpaHCHHe .np
TeXHOJlO."'H1JeCKaa onepaJ.(HH - 3aKOHLJeHHaj( qaCTb TeXHOJIO-
rHLfeCKoro npOl.(eCca"l BblnOJIHjJeMa» H8 OJ.(HOM pa60t.teM MeCTe
350
P a 30 e 11 3. npOU36oocmeo pe:JICyulux ulIcmpY1Wellmo8
(fOCT 3.1) 09-82). npHMeHHTeJ1bHO K YCJlOBMjlM HHCTpYMeHTaJlbHoro
npOH3BO,1..(CTBa - 3TO qaCTb TeXHOJlOrMl.feCKOrO npouecca, BbIlIOJ1HjleMaSi
Ha O,nHOM pa604eM MeCTe HaJJ. O.nHOH H.l1M HeCKOJlbKHMH 3arOTOBKaMH
O,nHMM HJIM HeCKOJ1bKHMH pa60lJHMH OJJ.HOBpeMeHHO )..1,0 nepexon.a K 06-
pa60TKe .D.pyroH HitM ApyrHx 3arOTOBOK. OnepaUHSI MOJKeT BblflOJIHSlTbC
3a O,nHY HJIH HeCKOJlbKO YCTaHOBOK 3arOTOBKM (3aroToBoK) roUI nepexo.na
K 06pa60TKe .l1.PyrHx nOBepxHocTeH. Mbl'l TaKHM 06pa30M, MO)KeM nepe-
YCTaHaBJ1HBaTb 3arOTOBKY (3aroToBKH), HO eCJ1H CHHMeM 06pa60TaHHbie
'3arOTOBKH H nepeH,lJ,eM K 06pa60TKe HOBbIX, TO 3TO }?Ke 6y.ueT HOBaSi
onepaUM.
YCTSHOB npe.nCTaBJ1eT C060H '"IaCTb TeXHOJIOfH\.IeCKOH onepau.HH,
BblnOJ1HBeMYIO "PH HCH3MeHHOM 3aKpcnnCHHH 06pa6aTbiBaeMbiX 3arOTO-
BOI( HJlM co6HpaeMOH C60p04HOH e,aHHHLJ.bl.
C60p01fHaB eHIIHna (Y3eJI) - lfaCTb H3)\e;U'Ij(, KOTopaSi c06HpaeTCSI
OTe.HbHO 11 B ,naJIbHCHWeM Yl.facTByeT B npouecce C60PKH KaK O.rtHO ueJ1oe.
TeXHOJlOrH'leCKHH lIepcxOA - 3aKOHlJeHHaSi 4aCTb TeXHOJJOrI14eC-
v
KOH onepaQHH, xapaKTepH3yeMaSi 1I0CTOjlHCTBOM npHMeHSIeMoro HHCTPY-
MeHTa M nOBepXHOCTeH, 06pa3yeMblx 06pa60TKOH HJ1H coeAHHBeMblX np"
c60pKe. fipl1 pa60Te Ha MeTaJ1J10pe)KYLJJ.HX CTaHKax I1epexo IIpe)\CTaBJ)jI-
eT C060H 06pa60TKY OHOH nOBepXHOCTH O.uHHM HHCTpYMeH ro'I HanpH-
Mep, CBepJ1eHHe OTBepCTHjI, 3eHKepOBaHHe OTBepCl Hj(, npo.nOJlbHOe TOlfe-
HHe UMJ1HH,ltpa 3a OOUlI, OBa U 111 (). pa60 1 lUX xooa
3JleMCHTapHLIH uepexo).t - 4aCTb 1 eXHO..10rH4eCKoro IlcpeXOl1a,
BbIIIOJ1HSleMaSl O,l.{HHM HHCTPYMCHTOM., Hall 0;HH\1 YQaCTKO\1 nOBepXIfOCTM
06pa6aTbiBaeMOH 3arOTOBKH 3a OOUlI pa60 l lUli XOO 6e3 M3MeHeHH'I pe-
)KliMa pa60Tbi CTaHKa.
BcnoMOrSTeJlbHblH nepexoLi. - 38KOHlfeHHaSi t.taCTb TCXHOJIorH4ec-
KOH onepaQHH, COCTOSlLUaSi 113 ,lteHCTBHH \.IeJ10BCKa H (....JlM) 060PY)]OB8I1HSI,
KOTopble He conpOBoalOTCSl H3MeHeHHeM COCTOSlIU{j( Ilpe.r\Me'l a 1 PYJ.1a,
HO He06xOAHMbi .D.J1S1 BblnO.,1HeHHSI TeXH0J10rH4CCKoro nepexOAa, H311pHMep,
YCTaHOBKa 3arOTOBKH, CMeHa I1HCTpYMeHTa M T.A.
Pa60'lHH XO (l1pOXO,l..l) - 3aKOHLJeHHa» 4aCTb TeXHOJIOrH4eCKO'"'O ncpe-
XO,l.la, COCTOj(ll1aa "3 O,l.{HOKparHoro nepeMemeHHB HHCTpYMeHTa OTHOCH-
TeJ1bHO 3arOTOBKH, COnpOBO)K,LlaeMOrO H3MCHeHHe1\1 COCTOjlHHjI npC.L1MCTa
TpYAa (pa3MepOB, $OpMbl, Ka4eCTB8 IfOBepXHOCTH H .l.(PY'"'HX CBOHCTB).
351
WacyH B J1 Pe>Kyw.HH HHCTpYMeHT
BCIIOMOraTeJlbHblH X0.lt - 33KOH4eHH8R 4aCTb TeXHOJlOrH4eCKOrO
uepeXOn.8, COCTOJllJ.{3J1 83 O,nHOKp8THOro nepeMemeHHj( HHCTpYMeHTa QT-
HOCHTeJlbHO 3arOTOBKH, He conpOBoaeMoro H3MeHeHHeM COCTOJlHHJ
IIpe.llMeT8 TpY.lIa, HO Heo6xo):{HMoro ):{JIR nO.llrOTOBKH pa60LJero xOJ.la.
npHeM - 3aKOH1.JeHHaJi cOBoKynHocTb .lIeHCTBH" 4eJIOBeKa, npHMeHlI-
eMblX I1PH BblnO,,1HeHMH nepexo,na HJ1H ero 48CTH H 06'beAHHeHHbIX O,LtHHM
UCJ1eBbtM Ha'3HalleHMeM.
nOJIYta6pHKaT - npOMbllllJleHHOe H3,lteJlHe, 06bl4HO MaCCOBoro
IIpOH3BO.llCTBa, npettHa3Ha4eHHoe J.tJUI J.13J1bHeHlllCH uepepa6OTKH, HanpH-
Mep, IIpyrKH, JlHCTbl, JleHTbl, nO,,10Cbl H T.D..
3TH onpeAeneHHR, 061.1.\He AJlSl TeXHO..aorHM MaWHHOCTpOCHMSI M TeXHO-
norMH HHCTpYMeHTaJlbHoro npOH3BOACTB8, He06xo,nHMbl .lInJi nOHHM8UHJI
v
.a8JlbHeHUlero H3;10)f(eUHSI
flpH pa3pa60TKe TeXHOnOrH1.JeCKOrO npoecca, K8K H npH peweHHH
.apyrHx 3a,na4 B c<I>epe npOH3BOJ,tCTB8, He06xOAHMO HaHTH OnTHM8nbHbIM
BapH8HT lIepeXO.lla OT nOJJy$86pMK8T8 K rOTOBOMY H3,l:\eJUnO, OTBe1.JalOw.e...
MY BCCM Tpe60BaHHSlM ero CJIY)Ke6HOrO Ha3Ha1.JeHHSI. 3TOT BapH8HT .lIOJl-
)f(efi 06eCneI.JHTb MHHI1MYM 3aTpaT )l(I1BOrO H OBemeCTBJleHIIOro Tpytt8 H3
M3rOTOB;leHHe H3.l1eJ1Hj(" B .u8HHOM c,,1Ytfae HHcTpYMeHTa, T.e. 06ecne4HTb
HaH60Jlee HH3KYlO ce6ecToHMOCTb H3rOT0BJ1eHHSI HHcTpYMeHTa. 3a,naLJa
')Ta ,[l,OCTaT04HO CJ10iKHaSl Tpe6YlO1lI.aJl 60J1bWOrO npocpeCCHOHaJIH3M8
HH)KeHepa-TeXHOJlOra, H ee peweHHe YJJ.06HO BeCTH B onpe.LleJleHHOH no..
CJle,UoBaTeJlbHocTH. Ul 310ro Heo6xo.IlHMO l-iMeTb C;le.nYK>lll.He )..\aHHbie 11
MaTepHaJ1 bl:
a) TeXHH4eCKoe 38l].aHHe Ha npoeKTHpOBaHHe TeXIJpOQecca, 8 HMCHHO:
· pa604HH 4epTeiK HHCTpYMeHTa;
· TeXHH4eCKMC YCJIOBHlI, ,ltOnOJ1HHTeJlbIl0 xapatcrepH3YIOlJ.{He Kat.teCTBQ
HHCTpYMeHTa;
· K0J1H4eCTBO HHCTpYMeHTa, nO.llJle*awero H3rOTOBJIeHHIO B eAHHHQY
BpeMeHH no HeM3MeHHbiM qepTe>KaM, T.e. nporpaMMY BblnYCKa;
· YCJIOBHj(, B KOTOpblX ):{OJDKeH oCYI1J,eCTBJ1J1TbCJI TeXHOJlOrHtfeCKHH
u v
npouecc: BHOBb npOeKTHpyeMblH HJ1H ,aeHCTBYIOID-MM 3aBO.ll HJ1H uex
COCTaB 060PY)J.OBaHHSI, em HaJlM4He H nepClleKTMBa 06HOB.neHHSI
.
nyreM Mo):{epHH38llHH HJlH nOJ1yt.tCHHeM HOBoro; HaJIH4He npOH3BO,a-
CTBeHHblX nJ10aAeH H nepcneKTHBbl MX paCWHpeHHJI; HaJIH1.JHe 11
352
P a 30 e 11 3. llpOu36oocm6o pe:»CYUlliX llHcmpYMe1lm06
lIepCneKTHBa ,nonOJlHHTeJ1bIlOrO 1I0JlY4eHHSI pa604l1X Ka.LJ.pOB, HX
KB8J1l-ulniKaQHJI 1-1 B03MO)KHOCTH ee nOBblllleHH",
G) cTaH,ltapTbl Ha nOJly<»a6pHKaTbl;
B) TeXHOJlorH4eCKHe xapaKTepHCTMKH 060pY.lIOBaHHSI 11 pa604ero HHCTPY-
MeHTa;
r) p83JIH4HOro pO,lta Cllp3BOLJHYfO JlHTepa-rypy, PYKOBO,l{j(UtHe MaTepHaJ1bl'l
TeXHOJlOfH"IeCKHe HHCTPYKUHIt1, HOpMaT"Bbl M .1.11
K8K BH,LtHO, HCXO,ltHble .lI8HHble, He06xo.lJ.HMble 1IJ1S1 pa3pa60TKH TeXHO-
JlorMH H3rOTOBJ1eHHSI pe)KYl.ltero HHCTPYMeHTa, TaKHe iKe, KaK .... .lIJ1j( P83-
pa60TKH TeXHOJI0rHH H3rOTOBJ1eHHJI J11060" .lIeTaJ1H MaWHHbl, TaK KaK
pe)KYlltH" HHCTpYMeHT - 3TO, no CyrH, TO)Ke ,ueTaJ1b. n03TOMY TeXH0J10-
rHSI npOH3BOACTBa pe>Kyw.ero MHCTpYMeHTa 683HpyeTcSI H3 061l1HX npHH-
IlHllaX TeXHOJlOrHH M8WHHOCTpoeHHSI. O-aHaKO HapSll1Y C 3THM B npOH3BOll-
CTBe HHCTpYMeHTa HMefOTCSI oco6eHHOCTH, CBJl38HHbie C npHMeHeHHeM
;toporOCTOJllUHX HHCTpYMeHTlL1bHbiX MaTepHaJlOB H CII;18BOB (pe>KYIUHX
\1aTCpHaJ10B), C 06pa6oTKOH 3arOTOBOK 60J1blllOM TBepJ.{OCTH H np04HOCTH..
C BblCOKHMH Tpe60BaHHSlMM K TOt.tHOCTH pa3MepOB H <l>Op\fbl HHCTpYMeH-
rOB, K Kat.feCTBY HX nOBepXHOCTeH, K CPH3HKO-MeXaHHt.feCKHM CBOHCTBaM
HlfcTpYMeHTa. 3TH cneUHHqeCKHe Tpe6oB8HHSI, npe,nbSlBJ1S1eMble K HHCT-
PYMeH1)', npe.llonpe.lleJJj(IOT pj(,n onepaUHM, IJpHCYWHX H3rOTOB.HeUHIO TOJlb-
KO pe)KYIUHX HIICTpYMeHTOB: cBapK8, HanJI8BKa, lIanaHKa, rH.upOJU1HaMH-
\.Ie C Koe Bbl,lJ,aBJIHBaHMe H HeKoropblC .apyrHc cnoc06bl tlOJlY"IeHHSI 3arOTO-
BOK, TepMH4eCKajl 06pa60TKa, a T310Ke HeKOTopble OTJJ,eJI04Hble H cpOpMO-
06p83YIOIUHe onepaQHH MexaHH4eCKOM o6pa6OTKH.
B CBSl3H C H3J10)KeHHbIM, H36eraSi nOBTopeHHSI H3BeCTHbiX OCHOB Tex-
HOJIOrHH MalllHHOCTpoeHHSI, QeneC006pa3HO paCCMOTpCTb JIHJ1Jb YIIOMIIY-
Tble oco6eHHOCTH, a ,lJ,J1S1 L\eJ10CTHOCT" npe,nCTaBJleHI1I1 - llpOCJlC,L\ItITb
nOCJle,[tOBaTeJlbHOCTb (aJlrOpHTM) p83pa6oTKH TeXH0J10rHH H3rOTOBJleHHSI
HHCTpYMeHTa H npe,l.tCTaBHTb ero CTPYKTYPY, HJ1H 0606w.eHHb1H B8pHaHT.
3.1.2. DOCJleJtOBSTCJlbHOCTb pS3pa6oTKH
(SJlrOpHTM npOCKl'HpOBaHHH) l'eXHOJIOrH1.JeCKOrO IIpouecca
3.1.2.1. 113Y4eHHe TeXHH4eCKoro 38):1aHHSI H Bbl60p BH,[ta H opraHM3a-
LJ.HOHHOH <»OpMbl npoH3Bo)..\CTBeHHoro npOQecc3.
12 3K 2522
353
llla?)lll R.H. PeiKYIUHH IIHCTpYMeHT
3.1.2.2. Bbl60p <pHHHlllHbIX MeTOJ,.J.OB 06pa6oTKH, OKOH4aTCJlbHO <l>op-
MHPYlOfUHX KaLJeCTBO HtlCTpYMeHTa no KIDKllOH li3 nOBepxHocTeH.
3.1.2.3. Bbl60p 3arOTOBKM, HaH60J1ee nOllHO Y,lIOBJ1eTBopj(fOW.eH 3KOHO-
MH1.JHOMY H3rOTOBJ1eHHIO HHcTpYMeHT8 B 3a.n.aHHb1X flJ1H Bbl6paHHbix YCJ10-
BMSIX npOM3BO,D,CTBa.
3.1.2.4. CpaBHeHHe Q>0PMbl, p83MepoB H K3'"1eCTBa 3arOTOBKH C rOTO-
BblM HHCTpYMeHTOM H onpe,neJ1eHHe xapaKTepa npOMe)KyroliHblx BH,lIOB
o6pa6OTKH: TotJeHHe, Q>pe3epoBaHHe, CBepJleHHe H T.)]..
3.1.2.5. P83pa6oTKa TeXH0J10rH4eCKoro MaplllpYTa, T.e. nOCJ1e):(OB3-
TeJ1bHOCTH Bcex BH,QOB o6pa6OTKH no nepeXO,QaM.
3.\.2.6. Bb160p TeXHOJlOrHLJeCKHX 6<13. Tpe60BaHHjI K HHM TaKHe iKe,
KaK H B 06I.QeM M3111HIIOCTpoeHHH: CTpeM.t1eHHe K e,QHHCTBY KOHCTPYKTOP-
CKHX, TeXH0J10fHlieCKHX H H3MepHTe.l1bHbiX 683, a TalOKe K HX IIOCTOjlHCTBY,
T.e. K HCH3MeHHOCTH npH BbIIIOJ1HeHHH pa3J1H4HbIX TeXHOJ1orH4eCKHX one-
paUHit
Bbl60p lJepBHLfHblX 1.JepHOBbIX 683, 1103BOJUIfOIlU1X IJpaBHj1bHO opHeHTM-
pO BaTb 3arOTOBKY J])UI o6pa60TKH C Tpe6yeMoH T04110CTbfO OCHOBHblX
TeXH0J10rH4eCKHX 683.
3.1.2.7. Bbl60p TeXHOJIOrH"ICCKoro 060PYAOB3HHjI H OCllaCTKH.
3.1.2.8 Pa3pa60TKa MapwpyrHoH TeXHO.l1orHH.
3 1 2 9 P83pa6oTKa oIleparUioHHoH TeXHOJI0rHH J1JUI YCJIOBHM cepMMHo-
1"'0 H MaCCOBoro npOH3BO,l.l,CTBa:
a) pac4eT OnepaL(HOHHbIX npHnycKoB H ,l.I,OIlYCKOB;
6) onpc,neJ1eHHe p83MepOB 11 Q>OPMbl 3arOToBKH;
B) HOpMHpOBaHHe reXHOJIOrHLJeCKHX OnepaL(HH.
3.1.2 10. CpaBHeHHc 3KOHOMHI.feCKOH 3Q>Q>eKTHBHoCTH HeCKORbKHX B3-
pHaHToB Texnpouccca H Bbl60p onTHMMbHoro.
3.1.2.11. OKOHt.f3TeJ1bHa" .nopa60TKa Bbl6paHHoro BapHaHTa TeXHono-
rHH. Pa3pa60TKa no.n.po6HblX onepaQHoHHblX KapT MeXaHHt.feCKOH, TepMH-
4ecKoH, XHMHKo-TepMHt.tecKoM 06pa6oTKH, cBapKH, HanaHKH 11 T.).{., a T3K-
)f(e KapT TeXHHLJeCKOrO KOHTpOJ1S1.
3.1.3. 0600IQCHHblH TeXH0J10rHQeCKUH npoQecc
B 60nbwMHCTBe C.l1YLJaeB He y.naeTCSI HaHTH MeTo,na 06pa6oTKH, 110-
3BOJUlIOwero HenOCpe.l1CTBeHHO nepeMTH OT 3arOTOBKH K rOTOBoMY "HCT-
354
P a 30 e Jl 3 flpOu36oocm6o pe::»cylilux uHcmpYMellmoo
pYMeHTY. OpHXO,nHTCR BeCTH 06pa60TKY pa3JIHLJHblMH MCTO.l1aMM C 60Jlo-
IIIHM 4HCJ10M nepexo,noB. IloJTof\1Y THIlOBOH o606welfHbiM TeXHOJIOrHlJeC-
KHH npoQecc H3rOTOBJleHHjI peJKYInero I1HCTpYMeHTa IO)J(HO npe,l.tCTaBHTb
n CJleJ.\yfOeM BHAe.
3.1.3.1. 06pa60TK3 4epHoBoH 3arOTOBKH, BKJlf01.JaSi onepaUHH OTpe3KH,
KOBKI1, nHTbJl, lllT3MnOBKH, CBapKH.
3.1.3.2. OTIKHr 3arOTOBKH Hocne ropjl1.Jetf o6pa60TKH.
3.1.3.3. OLJHCTKa 3arOTOBKH OT OKa.,1HHbl.
3.1.3.4. 06pa6OTK3 TeXHOJI0rHtJeCKHX 6a3.
3.1.3.5. 06pa6OTKa KOH1)'pa I10BepXHoCTeM HtlCTpYMeHTa, noca,n04HblX
\feCT H 3J1eMeHTOB Kpen...leHI-UI.
3.1.3.6. 06pa60TKa cTpY)Ke1.JHb[X KaHaBOK. j( HHCTpYMeHTa C IIpHBa-
pCHHbIMH, npHnaSlHHblMH ".11M npHKJlCeHHblMH pe)KYLUHMH nJlaCTHHaMH, a
ralOKe c6opHoro HHcTpYMeHTa - 06pa6oTKa MeCT 1J0,l.( n.Hac rHHbl HJ1H
110)1(11.
3.1.3.7. 06pa6oTKa 33Tbl.,'lKa 3y6a. B IICJ<OTOpbIX CJ1YLJaSlX ce COBMe-
UtafOT C o6pa60TKoH CTpYjKe4HbiX KaHaBOK.
3.1.3.8. 06pa6oTKa BcnOMOraTeJlbHblX MeCT H KallCLlOB ).J.JlSI 1I0,nB0.l1a
CO)J(.
3.1.3.9. TepMH4ecKaSi o6pa60TKa 3aK8JlK3, OTnYCK, HlIOr).J.a MeCTHblH
BblCOKHtf OTnYCK. Y COCTaBHoro naSlHHoro HHCTpYMeIlTa, KpOMe Toro, -
lIanaHK3 nJiaCTHIi H 3alJHCTK8 npHIlOSi.
3.1.3.10. OlJHCTKa HHCTpYMeHTa OT 38rpSl3HeHHH npH TepMHLJeCKOH
o6pa60TKe.
3.1.3.11. I1cnpaBneHHe H o6pa6oTK8 TeXHOJIOrHlJeCKHX 633, 8 T310Ke
1I0ca,nOLlHbIX MeCT I10A HO)l(I-1 c60pHoro HHCTPYMeHTa.
3.1.3.12. C60pKa KopnycoB C HOJKaMH c6opHoro HllcTpYMeHT8.
3.1.3.13. 33To4Ka HHc-rpYMeHTa no nepe.nHeM 1I0BepXHocTH. Y c6op-
HblX MHcTpYMeHToB nepe.QHsul nOBepxHocTb HO)J(eM 06bl4HO 33Ta1.JHBaeTCjI
(W.ilH<pyeTcj() AO C60pKM.
3.1.3.14. I.llnHQ>oBaHHe npo<pHJHI, a Y XBOCTOBoro MHcTpYMeHTa elue M
IllJI HQ>oBaHHe XBOCTOBHKa.
3.1.3.15. 33T01.JKa no 38,[(HeH nOBcpXHOCTH, B TOM t.JMCJle 38TbIJIOBaHHe
lU!lH<pOB3HHeM 33,nHeH 1I0BepXHOCTH. Y Q>aCOHHbIX HHCTpYMeHTOB 3aTblJIO-
BaHHe COBMeInaeTCjI co illJIHQ>OB3I1HeM npo<l>MJljI.
35
Wocyu 8.11. Pe*yw.H" HHCTpYMeHT
3.1.3.16. 06pa6OTKa CTPY)KKOpa3):1eJ1HTeJ1bHbIX H CTpY)KK03aBMBalOI.l(HX
KaHaBOK.
3.1.3.17. .D;oBO,l.lKa nepe,l.lHeH H 3a;J.HeH nOBepxHocTeH.
3.1.3.18. nOBblweHHe pa60Tocnoc06HoCTM (ynpotJHeHHe) MHcTpYMeHTa
MeXaHH1.feCKHMM, repMoMexaHHtJecKHMH, XHMHKo-TepMMlfecKHMH, <PH3"-
4eCKMMH H APYfHMH MeTO,ltaMH HnH H3HeceHHeM H3HOCOCTOHKHX nOKpbl-
THH.
3.1 .3.19. MapKMpoBKa XMMHtJeCK8S1, 3neKTpoxHMM4ecK3S1, 3J1eKTporpa-
Q>H1.feCKaSl MJIM J1a3epH8S1. MeXaHHqecKYIO M3pKHPOBKY BblnOJIHSlIOT ):10
3aKa.,1KH . nocne o6pa60TKH HHcTpYMeHTa no KOHT)'PY.
3.1.3.20. OKoH43TenbHblH KOHTponb K31.1eCTBa HHcTpYMeHTa.
3.1.3.21. KOHCepBau.MSI H YllaKoBKa HHcTpYMeHToB.
TexHo.aofH4ecKHH npou.ecc H3rOTOBJleHHSI KOHKpeTHofo pe)K)'lUero MH-
cTpYMeHTa, B 38BHCHMOCTH OT BH,lta Ii <P0PMbl, BKJlI01.faeT Bce onepaQHIt It
6JJOKM onepau.HH o606w.eHHoro TeXHO.,1orM4eCKoro npou.ecc3 HJIH TOJ1bKO
4aCTb 113 HHX. KIDKAaR onepau.lijf MO)l(eT 6blTb CKOMJ10HOBaHa H3 06J13a-
TeJIbHblX nepeX0):10B no-pa3HOMY. KOHKpeTHa» apXHTeK1)'p3 onepaUHH 3a-
BHCHT OT KOHCTPYKU.HH HHCTpYMCHTa, npHHSlToro MCTO):1a o6pa6oTKil Ii
TeXHOJlOrHeCKoro 060PY):10BaHHSI.
KOIiTpOJlbHble Bonpocbl
I. t{,o TaKoe IlpOH1BO,l.lCTBeHHbIH H TeXHOJ10rH4ecKHM IIpoQeccbl?
2. nOHjfTMSI 3JleMeHTOB TeXH0J10rH4eCKoro npouecc3: TeXHOJIOrHLJeCKaSi
ollepaUHSI, TeXH0J10rHeCKMH nepexo,lJ., npoxo,l.1, YCTaHoB, npHeM.
3 CBe.ueHHSI H MaTepM8J1bl, He06xo,l.lHMble ):1J1S1 pa3pa6oTKM TeXH0J10rH-
lJeCKOrO npou.ecca.
4. AJlrOpHTM npoeKTHpoB8HHSI TeXHOJIOrM4eCKoro npouecc8.
5. THIIOBOM TeXHOJlOrHlJeCKHH npouecc 0606w.eHHoro HHcTpYMeHTa (HMe-
IOwero Bce <J>OPMbl, CBoHcTBeHHble J11060MY HHcTpYMeHTY).
3.2. 3TAnbI PA3PABOTKH
TEXHOROrHqECKOrOllPOQECCA
PacCMOTpHM nO)]p06Hee 3Tanbl p83pa6oTKH TeXHO;10rHtJeCKoro npo-
uecca H3rOTOBJ1eHHSI MHCTpYMeHTOB B COOTBeTCTBHH c anropHTMOM npo-
eKTHpOB8HHjI (n.3.1.2.). npH 3TOM 03HaKOMHMCSI JIHlllb C OTJlH481OW.HMHCi
356
P a 30 e Jl 3. llPOu36oocmeo pe:JICyulux U1iCnlpYMeHmo8
01' o6w.ero MawHHocTpOeHHjI onepaUHj(MM, cBoHCTBeHHblMH 10JJbKO HHCT-
pYMeHT8J1bHoMY npOH3BO,l:tCTBY.
3.2.1. H3yeHHe TeXHH1JeCKOrO 3a)laHHH H BLI60p BHlIa
H opr8HH38QHOHHOii tOpMbl npoH3Bo):tcTBeHHoro npoQecca
3TOT 3Tan HHLJerO HOBoro C n0311UI1" TeXHOJIOra-MalllHHOCTpOH'ICJIj( He
npe,l:tCTaBJUleT. nOJJ.p06HO H3ytfalOTCjI BonpOCbl, H3J10)KeHHble B n. 3 1 .1.
BH.lJ. H opraHH3al.J.HOHHble <pOpMbl npOH3BOlJ.CTBa OlIpe.lJ.eJHlfOTCjI 1 aKHM
lKe 06P330M, KaK Ii B 06LUeM MawHHOCTpOCHHH. To.nbKO 3,L{eCb 60JlbUJC
B03MO)KHOCTeM 11 IIpow.e opraHH3au.HjI rpynnoBblX flOTOtfHblX J1HHHM, TaK
KaK OHM paCCtJHTblBalOTCSI Ha onpe)J.eneHHblH THII HIICTpYMeHTOB, OTJ1H4a-
IOlUHXC» JJ.pyr OT .npyra TOJ1bKO p83MepaMH, HanpHMep, pe3Ubl, CBepJ1a.
MaprnpyTHajf TeXHO.norHj1 Ii 4HCJ10 onepaUHH .LJ..,1j1 HHX 01lHH8KOBbl. B
06llteM MaWMHOCTpoeHHH 6blBaeT AOCTaTOtfHO TPY)J.HO UOlI06paTb TaKHe
rpynnbl )J.eTaJIeH, B CBst3" C 4eM opr'aHH33UHSI rpynnoBblX nOTOKOB 60J1ee
CJIO)KHajf.
3.2.2. BLI60p tHHHWHblX MeTOOB MeXallHQeCKOH o6pa60TKH
3TH MeTO,Ltbl 06pa6oTKH, TaK )l(e, K8K H B TeXHOJlOrHH 06wero MaWH-
HOCTpOeHHJI, .lJ.OJ1)KHbl 06eClle4HTb 3altaHHOe KatJeCTBO 06pa60TaHHOH ,lte-
raJIH no Ka)l(L\OM H3 nOBepXHOCTeH. OTJIH4HTeJlbHa OC06CHHOCTb COCTOI1T
B TOM, tJTO Q>HHHWHble onepaUHH BO MHO rOM npyrHe 3aT04Ka.. ){OBOlIKa..
UJ.,JH<poBaHHe 60KOBbiX 1l0BepXHOCTeM 3y6heB ,ltOJl6j1KOB, 3aTbIJIOBaHHe
IUJUfQ>OBaHHeM H .ap. 3TH oncpaUHH 6y)J.Yf paCCMOTpCHbl npH )(a:lbHeMlIICM
H3.:IO)l(eHHH.
3.2.3. Bbl60p 38rOTOBKH
06111HC 1I0JIO*CIIHH
3TOT 3T8n paCCMOTpHM 60Jlee 110JJ.p06HO, TaK KaK BH)J.bl 3arOTOBOK H
MeTOAbl HX IIOJlytJeHHSI BO MHorOM OTJ1HtJaIOTCjI OT lIpHHTbIX B o6we\f
MalllHHocTpoeHHH.
KaK Bcer,na, 3aroToBKy CTpeMSlTCJI Bbl6paTb TaKO" <f30PMbl H p83Me-
pOB, KOTopble 06ecnetJaT MHHHM3J1bHYIO ce6ecTOHMocTb H3rOTOBJleHHoro
HHcTpYMeHTa. B YCJIOBHX cepHHHoro If M3CCOBoro npOH3BoAcTBa - 31'0
3arOTOBKa, 1l03BO;UllOlltasr CBeCTH K MHHHMYMY KOJIHlJeCTBO onepaUHH
35j
WaryH 8.11. Pe>Kyw.HH HHcTpYMeHT
MexsHH4ecKoH 06ps6oTKH Ii YMeHblllHTb pscxo,n )J.oporOCTOlI1lU1X pe)l(Y-
UJ.HX MaTepHa;loB. n03TOMY Ilpe)J.l1ot.JTeHHe OT)J.aeTCjI cBapHblM, najlHHblM,
K.,1eeHblM 3aroToBK8M, a T8lOKC TSKHM nporpeccHBHblM MeTO,lJ.8M lIonY4e-
HH» 33I"'OTOBOK, K8K KaJ1H6pOBSHHe, wTaMnoBaHHe, JIHTbe B 060JI01.JKOBble
<J>OPMbl, I"'H,npo)J.HHaMH'IeCKOe Bbl,lt8BJ1HB8HJ.ie " Jtp. KIDK;1bIH "3 3THX Me-
TO):{OB Bbl6Hp3eTCSI He npOH3B0J1bHO, a 113 ycnoBHH 3KOHOMHt.JeCKOH uene-
C006p83HOCTH AJ1j1 KOHKpeTHoro BH,na HHCTpYMeHTa B KOHKpeTHblX ycno-
BHS1X ero H3rOTOBJ1eHMjI.
nOJlytaoPHKaTLI
I1cXO.llHblM MaTepH3J10M )J.J]}1 33rOTOBOK jlBn»eTCjI 8blnycKaeMblH no
CT8HD,apT8M npOKaT B BH,lJ.e npYTKoB Kpyrnoro, KBa.ap3THoro, npSlMoy-
rOJlbHOrO ce4eHHH, nonoc, ..1HCTOB, J1eHT H npoKaT CIleUH8JlbHbiX BH)J.OB
1(;UI HO)KeH, nJlaWeK H Jl,pyrHx HHcTpYMeHToB. MorYT HCllonb30BaTbClI
KOB8Hbie npYTKM Ii n0J10Cbl, S T810Ke nOKOBKH. Bce 31"0 Ha3blBalO1" 1l0JlY-
(f)a6pUKamOM .
B 38BHCHMOCTH 01" MeTo.a8 npOKaTKM C1"aJlb MO)l(eT 6blTb rop"4eK8T8-
HOW, XOJJO,[{HOK8T8HOM MJIM XOJIOHOTRHYTOM, xonOJtHOTRHyrOH WlIM<poBaH-
HOH. fa6apMTHbie p83Mepbl, B TOM LIHCJ1e pa3Mepbl ce1.feHHH Ii ApyrMe
xapaKTepHCTHKM CTanH, oroBopeHbl COOTBeTCTBYlOlUHMH CTSH.lJ,apTaMM.
TeM He MeHee nocne nOJ1Y4eHHSI CTaJ1H 38K834HKOM nepeD, 3anYCKOM B
lIpOH380)]CTBO npOBepjJlO1" He TOJlbKO ee p83Mepbl, HO 11 KalJeCTBeHHbie
xapaKTepHC1"HKH.
Y HHCTpYMeHT8JJLHoii yrJlepOJIHOH CTaJlH npOBepJlJOT:
a) npOKaJ1HBaCMOCTb;
6) ueMeHTHTHYtO ceTKY no IIS1TH6aJlJ1bHOH UJK8J1e;
B) MHKpOCTpYKTYPY ).1JUI oueHKH o6pa6aTbiBaeMOCTH (JI\eJla1"e.l1bHO 3epHM-
CTblH II epJU1T ),
r) r.ny6HHY 06e3yrJ1epOjJ(eHHoro CJIOjl.
Y HIICTpYMeHTaJILHOH 6LICTpope*YIUeii CTaJ1H npOBepSlJOT:
a) XHMCOCTaB;
6) Kap6M):{HYIO HeOJl,HOpOJ1HOCTb no lJ.ecSlTH68J1J1bHoH WKane;
B) r.ny6l1HY o6e3yrllepO>KeHHOrO c."Ojl
r) TpeIlUHo06p830B8HHe nyreM MHorOKpaTHOH 3aK8J1kM 6e3 nocne):{yJO-
wero OTnYCKa.
358
P a 3 d e Jl 3 flpOu36oocm6o pe:JICYltlllX uHcmpy.:'ellm()6
CIIOCOObl IIOJlywleHHH H Bbl60p 3arOTOBOK
Bo MHorHX CJJY4ajlx 3arOTOBKH nOol1Y1.Ja1OT nyreM OTpe1KH 111 npOKaTa
( n0J1YQ>a6pHKaTa).
rOpJl'leKamaHaJl CmaTlb HCn0J1b3yeTcSI KaK 3arOTOBK8, KOI',lJ.a ee ce'-le-
liMe COOTBeTcTByeT npo<pMJlIO MHCTpYMeHT8 6e3 60Jlbl.UHX npMUYCKOB.
XOJlOOllomRuymaR CmClJlb npMeMJ1eM8 B c..1Y"laSlX, Kor:n.a ce cet.teHHe
6..1H3KO K rOTOBOMY HHCTpYMeHTY, H 4TO Ba)KHO, npYTKH TaKOH CT8.nH
npHrO,ltHbl ,l1J1j1 3IDKMMa B Q8HrO!tblx naTpOHax TOKapHblX aBTOMaTOB (no-
BblweHH8S1 T04HOCTb nOnepe"lHOrO ce4eHHSI IIPYTKa).
Cman.b-cepe6pJlHKa XOnO,lJ.HOT»HYT8S1 UJJ1H<pOB8HHaSi C TOHOCTblO
8-) O-ro KBaJ1MTeTa. BblfOltHa )J.Jlj( MeJlKOrO HHCTpYMcHTa 6C3 npeltBapH-
Te"lbHoH 06pa60TKH no HapY)KHoMY lIHaMeTPY.
KOeOllaR CmClJlb, B TOM I.JHCJIC 1l0KOBKa, npHMeHSleTC}J B CIIY48S1X
OTCYTCTBUI nO,QXOASlw.ero IIpOKaTa MJIM npH BblCOKHX Tpe60BaHHSlX K 6bl-
CTpOpe)l(YlUeH CTaJ1H B OTHoweHHH Kap6HAHOH HeOllHOpOltHOCTH.
B YCJ10BMSIX cepHMHoro H MaCCOBoro npOH3BO,QCTBa .llJ1S1 npH6.,1")KeHHSI
K Q>opMaM HHCTpYMeHTa 3arOTOBKH II0J1Y48IOT MeTOLlOM nJ18CTHI.JeCKoit
Lle<popMaUHH: 06'beMH8S1 WTaMIlOBKa, rH.lJ.p03KCTPY3HSI (ropSl'-lee rH.LlP0.LlH-
HaMHLJeCKOe Bbl,aaBJIHBaHHe), BO.ilOt.lCHHe, pe,ltYQHpOB3HHe, pOTaUHOHHoe
06)KaTHe, 1I0nepe1.JHaSl, npO)]OllbHaSl H BHHTOBaSi IIpOKaTK8, KpOMe Toro.. C
ueJlblO 3KOHOMHH 6blCTpOpe)l(YlUeH Cl 111 MHCTpYMeHTbl .l1eJJalOT COCTaR-
IIbIMI1, HCn0J1b3YSI ,l1J1R 3Toro CBapKY, HaB8pKY.. HanaMKY.. CK:leHB8IfHe, lIa-
IIJlaBKY, TO"lHOe J1I1Tbe. KIDK,UbIM H3 MeTo.aOB nOJ1ytleHH 3arOTOBOK HMeeT
eBOH oco6eHHOCTH H 06J13CTb paUHOHaJlbHoro npHMelleHHSI.
PaCCMOTpMM KOpOTKO MeTO.L1bJ 1I0..1YLfeHM 3arOTOBOK.
OTpe3Ka 3aroTOBKH. BblJlOJIHSlJOT Ha MeX3HH4eCKMX 11 rH.ltpaBJIM1.JeC-
KHX npeccax., rHJ1bOTHHHbIX HO)KHHU8X, BepTMKaJ1bHO-OTpC3HbIX aBTOMa-
Tax, a6pa3HBHO-OTpe3HblX CTaHKax, JICHT01.JHbIX III1J1ax.. TOKapHblX aBTOMa-
Tax 1-1 IJOJIY8BTOMaT3X, TOKapHbIX, <ppe3epHO-OTpe3HbIX, $pe1epHblX M HO-
)f{OBOqHbIX CTaHKax.
npOH3BO.lJ.HTeJ1bHOCTb OTpe3KH y6blBaer OT nepBoro YllOMSIHyroro CTaHKa
K nOC.ile)J.HeMY. TOt.JHOCTb OTpC3KM C8MaSi BblCOKajl Ha $pC3epHblX CTaHKax
(13-it KBaJ1HTeT), HH)I(e H8 TOKapHblX (15-M K8aJ1HTeT) H caMaSi HH3KWI H8
IIpeccax H CTaHKax C lIeHT04HblMH nHnarvlH H tlOiKOB04HblMH n0J10THaMI1
(16-M KBaJIHTeT). HaH60.,1bWajl 3KOHOMMSI 6blCTpOpe)f(ymeM CTaJlH - H3-3a
35
Wazyu B.11 Pe)KYI11M" HHCTpYMeHT
MaJlOH illHpHHbI npOnHJJ8 - JJ.OCTHraeTCn npH OTpe3Ke H8 JleHTOI.fHblX nHJ1ax,
HO)KOB04HbIX '" a6pa3HBHO-oTpe3HbIX cTaHKax.
HcxoJ..{j( H3 T04HOCTH, IIpOH3BO.llHTenbHOCTH H 3KOHOMHH M3TepH3118
npOH3Bo,a»T Bbl60p MeTo,a3 OTpe3KH 38rOTOBKH B KOHKpeTHOM npOH3BOA-
CTBe. 3'roT Bbl60p ,nOJJ)I(eH 6blTb CAeJlaH TaKHM 06P330M, 1.JTo6bl ce6e-
CTOHMOCTb H3rOTaBJlHBaeMOro HHc-rpYMeHTa 6blJ18 MHHHMaJ1bHOH. Orpa-
HH4eHHeM MO)KeT 6blTb JJHWb OTCYTCTBHe H8,aJ1e)J(aw.ero o60Py,nOB3HHjI
H8 J,1eHCTBYfOweM IlpeJ..{lIpHjlTHH, 8 ero 11pH06peTeHHe MO)l(eT OKa33TbCjJ
3KOHOMH\.ICCKM HCBblrO.LI.HbIM. n03TOMY CJIO)J(HJJaCb npaKTHKa HcnO.,1b30Ba-
HHH py6kH Ha npeccax B YCJI0BHRX KPYIIHoCepl1HHOrO H MacCOBoro npOH3-
BO.llCTBa" a OTpe3KH Ha JleHTO\.lHblX IJHJlaX, HO)J(OBOI.fHbIX H a6p83HBHO-
OTpC3HbiX CT8HK8X - B YCJIOBHjlX MeJ1KOCepHHHoro npOH3Bo,aCTB3.
CBo6oHaH KOBKa. CBo60JJ.HYIO KOBKY 3arOTOBOK 113 6blCTpOpe)l()'-
ru.e" CTaJ1n npHMeHSIIOT He TO...1bKO .!lIISI YMeHbllleHHH npMnYCKa noJ]. Hocne-
ltYJO I l\Y 10 06pa6OTKY, HO r;18BHbIM 06pa30M JJ.JHl YMeHbilleHHjI Kap6H.D.HOH
HeO)..{HopO.ll.HOCTH, TaK KaK paBHOMepHoe pacnpe,aeJleHHe Kap6H.lI.OB MO)J(HO
06ecne4HTb TOJlbKO MexaHHt.teCKHM nepeMeU1I1B8HHeM MeT8.,1J1a 3arOTOB-
KH. n03TOMY CB060.llHYIO KOBKY KaK MeTOLl nOJIY4CHHjI 38rOTOBOK HCnOJ1b-
3YfOT HC TOJlbKO B e.LI.HHHI.fHOM H MeJlKOCepHHHOM npOH3BOLlCTBe, HO H B
v
KpynnocepHHHOM H MaCCOBOM.
CI11aCHO Tpe60BaHHjlM K Kap6H.LI.HOM HeO)!HOpOJ1HOCTH, MOCKOBCKHM
aB 1'03 a BO)1 HM. JIHx84eB8 (3HJI) no.npa3,ne;IHJI pe)J{YlllHe HHCTpYMeHTbl H8
TpH rpynnbl.
I-j( rpynna - 3y6ope3Hble, pe3b60Hape3Hbie H npOTj()I(KM ,[lHaMeTpOM
.lI.0 30 MM. DaJlJI Kap6H.lI.HOM Heo,aHopoAHOCTH He 60Jlee 3.
2-,. rpYII1I3 - Bce HHcTpYMeHTbl, KpOMe 1-" rpynnbl Ii pe3uoB. I)311JI
Kap6H.lI.HOM HCOAHOpOLtHOCTH 3-5.
3-jI rpynn3 - PC3Ubi - 6-11 6aJIJI K8p6H.lI.HOH HCOAHOpOLtHOCTH.
KOBK8 Be.neTCjI c nOJJepeMeHHoM OC8)J.KOH H BblTJI)J(KOH. Ooc.ne MHoro-
KpaTHoH lJepeKOBKH MO)f(eT 6bITb 1I0J1Yl.feH ) -H 68JIJI Kap6HJ..{HoH HeO)J.HO-
pOllHOCTH. t..feM 60Jlbllle nonepet.JHoe Ce1.feHHe 1JpyrK8, TeM 60JlbIlle 6a.aJI
HCXO,ltHOM K8p6H.D.HOH Heo)J.HopOLtHOCTH, TeM .lI.JJHTeJJbHee IIcpeKoBK8 ,ltJljl
nOJJY1.feHHjJ HY)KHOro Ka1.feCTBa CTPYKTYPbl MeT8.,1JJa. HanpHMep, LtJUI oco-
60 OTBeTCTBeHHblX HHcTpYMeHToB (llleBepbl, pe3b60Bbie <}>pe3bl, Kpyro-
360
P a 30 eJ1 3 /lpou36oocm6o pe:JIC)Julux llllcmpy..&deHm06
Rble npOTSI)KKH, pa60TalOWMe B T1)KeJ1bIX YCJIOBMSlX) fA3 peKOMeH)]yeT
9-KpaTHYIO ocat}KY C BblTSI)KKOH.
BpeMeHHo-TeMnCpal)'pHbIH pe)KMM KOBKH 6blCTpOpeJKyw.eH CTaJlH 3H3-
4 HTeJ1bHO OTJlH43eTCjI OT pe)KHMa KOBKM KOHCTPYKUHOHHblX CT3.,leH. Tel1J1o-
IIpOBO)J.HOCTb 6blCTpOpe)K)'llteH CTaJlH HH3KajJ. n03TOMY HarpeB H3.nO BeCTH
MCAJ1eHHO, C npOMeOtIHbIM" Bbl.Llep)KKaMH W1S1 nporpcsa.. t.tTo6bl He
)onYCTHTb nOjlBJIeHHSI TpelltHH. Ho OKOH4aTC;lbllbIH HarpeB OT TeMnepal)'-
pbl 800-900 °C LtO TeMnep3'I)'pbl HatlMa KOBKH (] 175:1:25 °C) .D.OJI)KeH
6blTb YCKopeHHblM, TaK KaK 3aMe.lJ)1cHHb1M HarpcB 11 60JlhUlaSi BbllJ,ep)KKa
IIPH BblCOKHX TeMllcpaT)'pax YCHJ1HBafOT OKHCJlellHC H o6c3yrnepOjKMBaHMe
1I0BepXHOCTHbiX C.lloeB 3arOTOBKH. KOBKY, B 3aBHCHMOCTH OT o6beMa 3aro-
TOBKH, He06xo;:U1MO 3aK3Ht.lHBaTb IIPH TeMncparype 900-1000 °C. TaKoH
\laJlblH HHTepB8J1 pa604Hx TeMneparyp KOBKH - OKono 200 °C - SlB:ISleTCSI
OCHOBHOH OC06CHIIOCTblO nnaCTH4eCKoro Ae$Op\fHpOBaIlHSI 6blcTpope)J(Y-
v
lueM CTaJlH: BblCOKHe TeMnepalypbl HarpeBa no)J. KOBKY )10IlYCTHTb HCJlb3S1,
TaK KaK YBeJ1H4HBaeTC}I OKHCJleUHe H 06c3yr.aepo)J(HBaHHe nOBepxHocTHblX
CJ10eB MaTCpHaJ18 3arOTOBKH H YCHJIHBaerCjI KoarYJI}(IIHSI Kap6H;.OB 8 60.l1ce
II H3 KaSi TeMneparypa OKOHt.laHHjI KOBKH cnoc0611a Bbl3Bal b TpCUUUlbl 113-3a
1I0HI1)KeHHOM nJ13CTH1.JHOCTH 6blCTpopeweM CTa.IH. KOHKperHbie peKOMeH-
JtaUHH TeMlIeparypllo-BpeMeHHoro pe)f(HMa KOBKH H .npYI'HX MeTOllOB ropSl-
4crO nJ1aCT114eCKOro .LteQ>opMHpOBaHHj( 6blCTpOpe)f(yweH CTaJlH MOIKHO HaM-
TH B ClleUI18JlbHOM JIHTep8rypc.
Wl'aMIIOBKa. M.CfIo.llb3yeTC}I B YCJIOBH}lX CcpHHHoro H f\.1aCCOBOI'O
IIpOH3BO)J.CTBa .itJU) npH6.HH)KCHHSI pa3MepOR H <}>Opl\1bl 3arOTOBKH K pa3Me-
p81 H <l>opMe rOTOBoro HIICTpYMeHTa.
XOJlOOHYIO UI111a1WnO(IKY npHMeH1fOT .ItJ"1 Bblpy6KH 3arOTOBOK OTpe3-
HblX H npope3HbiX cppe3 H3 JIHCTa, HOiKOB04HbiX 1I0JIOTeH 113 leHTbl, nJI8C-
THH 113 nOJ10C 11 T.)J..
rOpRtteU Uln1awn06KOU IIOJIY4alOT 3aroroBKH pC31lOB (<j)OpMHpOB8HHe ro-
;IOBKI1 pe3ua) Ii HaC8,l1HbIX MIfCTpYMeHTOB.. T8KHX'I KaK 3y6ope3Hbie ltO..l0SlKI1 H
pe3bl. K03MUJieHT HCll0Jlb30Ball11j1 MeTa.:t;la 1I0BbIWaCTC}I Ha 25-50 0/0'1
na 2-3 6aJ1J18 CHH)I(aCTCSI Kap6H.D.HaSi IICOJUIOpO;UIOCTb 6bICT}JOpCiK)'wci1
CT8.,'H. YMcHblllaeTC TpYJloeMKocTb H3rOTOB:JCHHSI HIICTpYl\1elna.
TeMllcpmypHo-BpeMeHHoH peiKHM r'opSl4eM UlT8\1nOBKH npH6.rJH3HTeJlb"
HO TaKO" )Ke, K3K H CBo6o.!1,HOH KOBKM, H no TeM :>Ke npM4HHaM.
36 J
llJOZYH B If PejJ(yw.H HHCTpYMeHT
060PY110BaHHe, HCIJO.nb3yeMoe D.nj( UJTaMIIOBKH.. - KpHBOlllHIlHble HJU1
<1>PHKLJ.MOHHble npeCCbl.
HarpeB 3arOTOBOK no,lt WTaMnOBKY H KOBKY IIpOH3BOASIT B IIJlaMeHHbl}(
IIC4ax MJ1H MHJ1YKTopax BbiCOK04aCTOTHbiX YCTaHOBOK.
Pe.aYUHpOB8HHe. 3TO Ol(HH "3 MeTOD,OB lIJ1aCTHtJeCKoro AeQ>opMMpO-
BaHHjI ,aJ1j( YMeHbweHMj( nonepe4Horo ce4eHHSI MCXO,aHOH 3arOTOBKH rlpO-
T8JIKHBaHMeM ee 4epe3 peAYLlHpytOHH TBepAOCnJ1aBHbIM Q>MJ1bep. Hc-
U0J1b3YCTCjf ,l(JUI 06p830BaHHj( XBOCTOBHKOB pytfHblX MeTlfHKOB 113 I1HCTPy-
MeHTaJ1bIlOM yrJlCpO)..\HCTOM CTaJIH. TpYAoeMKOCTb M31'OTOBJleHHSI MeT4W-
KOB COKpaaeTCjJ Ha ]2-15 0/0, a pacxo CTaJ1H Ha ]5-18 % [J42; 143].
BbIIJOnllj(fOT ero Ha llpeccax HJIH X0J10AHOBblCa.nOtJHbIX 8BTOMaTax.
POTaUHoHlioe o6iKaTHe. 3TOT npou.ecc npe,acTaBJUleT C060M pa,aH-
aJ1bHYtO KOBKY C IJpHJIO)KeUHeM nYJlbCl1PYIOeM HarpY3Kl1. J(ocTHraeTc
BbICOKaj( CTeneHb JJ.eQ>opMaUHH 6e3 pa3pYllleHH}1 MaJ101l.aaCTH4HbIX HHCT-
pYMeHTa.,1bHblX CT3J1eH. B 3aBHCMMOCTH OT nJ1aCTH4HOCTH MaTepHaJ1a
MO)KeT 6blTb XO,,10,l.1Haj( Ii ropj(4a'l KOBKa. $opMa 1l0nepeLiHoro ce4eHMjJ
nOJlY4eHHoH 33rOTOBKH COOTBCTCTBYCT Q>opMe 60HKOB. Cnoco6 MO)KHO
peKOMeH.llOBaTb ,l.lJISI 06pa30B8HMj( XBOCTOBHKOB, KaHaBOK Ha MeTt.lHKaX H
.apyrHx HHcTpYMeHT8x. XaparcrepH3yeTcR BblCOKOH npOH3B0.l1HTeJ1bHOC-
TbfO.. IfH3KOH ce6ecToHMoCTbfO H 06ecnc t lHBaeT 60,,1blllYIO 3KOHOMHIO
Mel allna.
CeKTopllaH npOKaTKa - clloc06 YMeHbwellMj( nonepe4Horo ce4e-
IIH}1 3arOTOBOK HJIH ero npo<»HJ1HpOBaHHj(. OTJ1H4aeTcj( OT HellpepblBHoH
npOKaTKH TeM 4TO Ha Ba.,1K8X pyt.tbH He Ha nonHOM OKPYJKHOCTH, a H8 ee
t.l8CTH. 06eCIIC4HBaeTCj( 3TO YCT3HOBKOH H8 BaJlKH 2 CeKTOpOB 1 C npo-
<1>HJleM, 06P8THbiM npoQ>HJ11O 6Y)]YlUeM 3arOTOBKH (pHC. 3.1). B MOMeHT,
KOr,lta npocTpaHcTBo Me)l():\y CeKTOp8MH cB06oAHoe, pa6oHH nO).laeT K
ynopy 4 3aroToBKY 3, KOTOpa}1 npH BpameHMH BaJlKOB 2 ceKTOpaMH /
06)KHMaeTCB 11 BblTaJlKMBaeTCB 8 CTOPOHY pa604ero. T8KHM 06p830M
I r0J1YI.f8IOT npo,aOJ1bHble K8HaBKH Ha 3arOTOBKax CBepJ1. npet1BapHTeJ1bHO
XBOCTOBYIO 48CTb CBepJI8 "3 CT3J1H 40 CB8pMBalOT C p8604eH 4aCTbIO H3
6blCTpOpe)f(YlUeH CTaJlH, OT)KHralOT H 06TaI.fHBaIOT. 3aTeM HarpeB3fOT ):to
1000-1050 °C co CKOpOCTblO, He AOIlYCKalOw.eH o6e3yr;lepoiKHBaHHSI H
.
OKHcneHHSI.. 3J1eKTpOKOHTaKTHbIM MeTOJ,.J.OM, B COJ1S1HOM B8HHe HJ1H B HHAYK-
Tope BbiCOK04aCTOTHOH YCT8HOBKH. nOCJ1e npOKaTKM 3arOTOBKH 38BHB8tOT
362
P a 3 a e Jl 3 n P0U360()cnz6o pe:»cyllllLX ullcmpy..1WeHmo6
np" TeMnepaType 740-780 °C no.aY4ajl BHHTOBbIe KaH8BKM CnpoeKTH-
pOBaHbl Cnel1M8J1bHble CTaHbl ,ll;UI npoKaTKH KaH8BOK CBepn npOH3BO,llM-
Teol1bHOCTblO -250 3arOTOBOK B qac, a ,nJ1S1 3aBHBKH - npOH3B0J1HTe;lbHO-
CTbfO 250--750 lllT B 4ac.
3
Puc. 3 I. Pa60Ta Ha KOB01.fHbIX BaJlbUax
1 - KOBotJHble ceKTopbl, 2 - B8.,lKH, 3 - 3arOTOBKa, ./ - ynop
nOnepeQHaa npoKaTKa. nOcne Hal'peBa .lI0 TeMnepaTypbl
1000-1200 o C Ha BCTpOCHHOH B CTaH yClaHoBKc TB4 3arOTOBK8 110:t8-
CTCj( Ha IIJlaUlKH H npOKaTblBaeTCSI Me)KAY HI1U1, K8K rlPH HaKal Ke pC3b6bl
(CM. pHC. 1.66, a). nOJlyqaeM 3arOTOBKY CBepJI8 C BHHTOBblIH cTpY)Kelf-
lIblMH KaHaBKaMH. OpOH3BOJ\HTeJlbHOCTb HMetOUJ,HXCSI CTallOB -
AO 2000 3arOTOBOK B tlac. Hcno;lb3YfOT ).lJISI cBep; I .LI.HaMeTpOM 6-12 MM.
MeTOll no IfpOH3BO"TeJlbHOCTH HaMHOI.O Bblwe UpeL1bf.Ltymelo, HO np04-
HOCTb 3arOTOBOK HH)Ke, TaK KaK pa3pblXJISleTCSf Cep,l.(LJ.eBHHa.
npOOJILHO-BHHTOBaH npOKa'1 Ka. MeTO).{ p33pa6oTaH M MCnOJlb3Y-
eTCg AJISf nOJlY4eHHSI 3arOTOBOK CBCpJl C BMH rOBblMH KaHaBKaMH C O.LI.HOrO
uarpe8a B O.lJ,HY OlJepaUHK>. OO,QfOTOBJJeHHa.SJ 3arOTOBKa npOKaTb1B8e'ICj(
MeJK.I1Y ,[lBYMj( llapaMM CHHXpOHBO BpaUJ,8fOUJ.HXCSI PO;IHKOB. O.l.1Ha napa
pOJIHKOB <»opMHpyeT KaHaBKy CBepJla, 8 BTopaSi - CIIHHKY. PO;JHKH YCTa-
HaBJ1HB8IOTCj( OTHOCHTeJlbHO OCH CBepna C pa3BOpOTOM Ha yrOJI HaKJIOHa
363
lllazYH 8.11. Pe)Kyw.HH HHcTpYMeHT
cTpY)Ke1.JHOH K8HaBKM. B 30He KOHTaKTa pOJlHKOB H 3arOTOBKH B03HHK81OT
CIiJ1bl TpeHHjI, TaHreHUH3nbHble COCTaBJljlfOllUfe KOTOpblX C03J.,tafOT Jlapy
CHJ1, BpawalOll(HX 3arOTOBKY, 8 OCeBbie lIepeMern810T ee BJ.,tOJlb OCH. B
pe3ynbT8Te 3arOTOBK8 nepeMemaeTCR OTHOCHTeJ1bHO pOJ1HKOB no BHHTO-
BOH JIMHHH. np04HOCTb CBepn Bblllle, 1.JeM IIpM nonepe4HOH npOK8TKe, 8
npOH3BO,L:{HTenbHOCTb Bblllle, 4eM npH npO,lJ.OJlbHOH npOKaTKe C 33BHBKOH.
COrJI8CHO A8HHbiM HccneAOBaHHH A.T.H. E.3.<I>eJlb.lUllTeHHa, CTOHKOCTb
CBepn c npOK8TaHHblMH K8H8BKaMH HHjKe, 1.JeM C Q>pe3epOB8HHbIMH, 8 B
ellte 60.l1bweH CTeneHH - no cpaBHeHHJO C BbJWJ1J.Uj>OB8HHbJMH no l..(eJJOMY
38KaJ1eHHOMY M8TepHa.ny. n03TOMY BbICOKonpOH3BO,L:{HTeJ1bHbIM MeTO,L:{
n0J1Y4eHHSI K3HaBOK CBepn npOKaTKOH, pa3p860T8HHb1H .LUlji YCJIOBH" KPYIl-
HOCcpHHHoro H MaCCOBoro npOH3BOACTBa, 06peQeH Ha BbIMHpaHHe.
nOnepeQHO-BHHTOBaR npOKaTKa. MCnOJlb3yeTcSI .LlJlj( nOJIY1.JeHHj(
3arOTOBOK tJepBSl4HbiX Q>pe3 C BHTKaMH, 06pa30BaHHblMH MeTO,lJ.OM ropR-
1.JeM IIJI8CTH"IeCKOH ,L:{eQ>opMaUHH. B npOK3THOM CTaHe npHMeHeHbl BaJlKH
C KOJ1bueBOH HnH BHHTOBOM H3pe3KOH, YCTaHoaneHHbie TaKHM 06P830M,
4TO HX KOJlbQeBbIe MJIM BHHTOBble BblcTynbl-BHTKH paCIIO;larafOTCjI B,L:{OJlb
BnaJJ.HH 4epB}11.JHOH H3pe3KM 6YAYll(eH 3arOTOBKH. TaKHe B8J1KH pacn0J10-
)KeHbl C ABYX CTOpOH npOK8TbiBaeMOH 3arOTOBKH. npHHQHn npOKaTKH
LfepBSlKa TaKO" )Ke, KaK Ii npOAOJlbHO-BHHTOBOH CIIoc06 06pa30BaHH}1 Ka-
HaBOK CBep.t1. CorJlaCHO )J.aHHbIM 3aBO,lJ.a '<I>pe3ep", npOH3BO,lJ.HTeJ1bHOCTb
o6pa6oTKH 4epBSlKa B 30-40 pa3 Bblwe, 4eM pe3b60Q>pc3epoBaHHeM.
YMeHbweHHe 68J1J1a Kap6HLtHOH HeOJJ.HopO,ltHOCTH, nOJIY4eHHe BHTKOB C
Henepepe3aHHblMH B0J10KHaMH MeT8J1:la cnoc06cTBYIOT nOBblweHHfO CTOH-
KOCTH <l>pe3 H3 TaKHX 3arOTOBOK.
rOpR'Iee rU,ltpO,llHH8MU'IeCKOe Bbl,llaBJlUBaHHe, UJIH rH,lIp03KCT-
PY3HH - OJ].HH 113 OTHOCHTeJlbHO HOBblX MeTOAOB n0J1Y4eHHjI 3arOTOBOK
HHCTpYMeHTOB 1I.,1aCTW1.JCCKOH JJ.e<popMaIU1eH B ropj(4eM COCTOj(HHH. Cyw-
HOCTb MeTo,aa COCTOHT B TOM, 4TO HarpeTa}1 )].0 TeMnepaTypbl
1 050-] 1 00 °C HCXO,LJ,H8S1 3arOTOBKa UHJlHHApHLJeCKOH Q>OPMbl nOMewaeT-
Cj( B nO,lJ.OrpeTblH )].0 TeMneparypbl 600°C CTaJlhHOM CTaK3H C Q>HJlbepOM
R .lJ.OHbIWKe. CBepxy K(18)]yr rpaQ>HToBYtO npo6KY, M nyaHcoH noJ]. AeHCTBH-
eM no.r13XHa KpHBOWHrIHOrO IIpecca, nepeMemaj(Cb no BHYTpeHHHM CTeH-
KaM CT8KaHa BHH3, Bbl1l3BJlHBaeT 1.Jepe3 Q>HJ1bep 33rOTOBKY C nonepetJHblM
Ce"leHHeM COOTBeTCTB)'IOWeH <pOpMbl. npH TaKOH cxeMe rpa<1>HT Be.neT
364
P a 30 e Jl 3. npOU:J6oocm6o pe:JICyulux UHcmpYMeum06
ce6jJ, KaK BH3K8j( >KH,[\KOCTb, Ii B CTaKaHe C03D,810TCjJ YCJ10BMjI 60.nbllloro,
HOt! rH BceCTopOHHero C)K8THj( MaTepHaJla, nOBbIl1l8eTCjI ero n.naCTH4-
HOCTb, I-{ M3TepHaJI cnOKOHHO Tel.feT 4epe3 <pHJlbep. TaK 1I0.nY4a1OT 3aro-
l'OBKH CBep.n C KaH8BKaMH, 3arOTOBKH MeT4MKOB, pa3BepTOK, B TOM 4Hc.ae
6HMeT8JI.nH4eCKHe, KOr)!a 6blCTpOpe)KYl1!aSl CTa.ilb paCnOJIO)l(eHa TOHKHM
CJIOeM no nepHMeTpY 1I0nepel.fHOrO Ce4eHHJI. ,[(;1$1 3Toro 3arOTOBKa no)!
Bbl,aaBJJHB8HHe AOJliKH8 COCTOj(Tb 113 HJIHHApa KOHCTPYKUHOHHOH CTaJIH,
lia KOTOpbJH H&.neT3 TOHKaSi Tpy6Ka 11'3 CTaJ1H 6blCTpOpe)K)'U\eH.
MeTO,lt BbICOKonpOH3BOAHTeJlbHbIH, 3KOHOMHT 6blC rpope)KYYfO CTa.nb
H IIOBbl1ll8eT CTOHKOCTb HHCTpYMeHTa H3-3a nOHH)KeHMSI Kap6H,aHOH Heo,a-
HOpOAHOCTH MaTepH3Jla 3arOTOBKH. 3KOHOMHI.feCKH onpaB,aaH B YCJ10BHj(X
cepMHHoro Ii M8CCOBoro npOH3BO,lJ,CTBa HHCTpYMeHTOB.
JlHTbe. JJ:OCTHl"aeTCj( 3Ha1.JHTeJlbHaji 3KOHOMHjI 6blCTpOpejf{yweM CTa-
;111, TaK KaK <popMa 3arOTOBKH Ol.feHb 6J1H3K8 K <l>opMe rOTOBoro HHCTPY-
MeHTa. HanOJI0BHHY CHHjf(aeTCj( TpYAoeMKOCTb H3rOTOB.neHHj( HHCTpYMeH-
Ta B CBSl3H C TeM, 1.JTO 1I0t.JTH 1l0JIHOCTblO MCKJ1104aeTCSI nOCJleAYIOW8S1
jle'3BHHHa)) 06pa60TKa. B03MO)l(H8 A06aBKa npl1Ca,aOK .LJ.pyrHx XHMHlJeC-
KHX :>J1eMeHTOB .LJ..n))1I0BblllleHHjJ np01.JHOCTH H CTOHKOCTH HHCTpYMeHTa. C
3TOM T01.JKH 3peHHSI JlHTbe - HaH6oJ1ee BblJ'OAHbIM MeTO,lJ. nO;IYLfeHUI
33rOTOBOK. JIHTbeM B 060nOl.fKOBblC <pOpMbl no BblnJ1aBJIReMbJM Mo,aeJUIM
MO)l(HO no.nY1.J8Tb 3arOTOBKH, .n.nj( npeBpaweHHSI KOTOpblX B HHCTpYMeHT
Tpc6yercSi TOJ1bKO 3aK3JlKa C OTnyCKOM, lll.nHQ>OBaHMe M 3aTOt.JKa.
3arOTOBKH MOI)'T 6blTb ue.nbHo.nHTbIMH C no.nHblM npo<pHJleM 3y6beB H
KaHaBOK Me.nKopa3MepHblX HHCTpYMeHTOB. ,[(JUI HHCTpYMeHTOB CpeJ1HHX H
KPYIIHblX p83MepOB 3arOTOBKH COCTaBHble, KOIJ.\a pe)Kyw.He HOiKH, nJ1aCTH-
Hbl, rpe6eHKH H3 npOKaTa 6blCTpOpe)l(}'wei1 CT3JlH I1JIM TBepAoro CIIJ1aB8
3aJlMBalOTCSI yrnepoAHCTOM "JIM J1erHpOB8HHOM CTanblO JJ.JUI nOJlYlICHMSI
Kopnyca. Moryr 6blTb M CBapHble HHCTpYMeHTbI C JII11'O" pa604eM 43C-
TblO, HanpHMep, CBep.,1a, KOHu.eBble 3eHKepbl 11 <ppe3bJ. SI C60PHbiX
HHCTpYMeHTOB MO)l(HO OT.nHBaTb HO:>KM C pH<I>JleHHjJMH Ha onopBOH nOBepx-
HOCTH.
O.LJ.HaKO llIHpOKOMY BHeApeHHIO JIHTbSl npenSlTCTBYf01' .ne€J>eKl'bl CTPYK-
TYPbl J1HTOH CT3JlH. 3TO npe)J()1e Bcero Kap6H.lJ.Hble .nHKBaUHH B pe3YJ1b-
TaTe - HenOCToaHHaSi 110 ,aJ1HHe TBepJ10CTb " H3HOCOCTOMKOCTb pelKyme-
v
1"'0 J1e3BHSI, H B eJ10M CTOHKOCTb JIHTOrO HHCTpYMeHTa HH)I(e, 4eM H3
365
III aZYH 8.11 PeiKYUlHi:i HHcTpYMeHT
npOKaTa. HeO,lJ,HOp0,lJ,HOCTb CTpYKT)'pbl Bbl3blBaeT "nj(THHcrylO" TBep-
AOCTb nocne 3aKaJIKH, BblCOKHe BHyrpeHHHe Hanpjl)f(eHHjI, nOHH)f(alOUJ.He
npO'-lHOCTb HHcTpYMeHTa H npHBO,lJ,j1IUHe K o6p83oBaHHIO TpelUHH. KpynHo-
3epHHcToCTb CTl'YK1)'pbl H pacnOnO:>KeHHe Kap6H,ltOB B BH,lJ,e ceTKH BOKpyr
3epeH TaK)Ke nOHH)I(alOT npO'-lHOCTb HHcTpYMeHTa.
HeKoTopoMY pa3pYllleHMIO Kap6HJJ.HoH ceTKH H 60J1ee paBHoMepHoMY
pacnpe,LJ;eJleuHJO Kap6H,LtOB cnoco6cTByeT ,QBOHH8j1 3aKMKa. nepBYIO 3a-
Ka;JKY BblnOJ1HjlIOT c YBeJIH4eHHoH B 5--6 pa3 Bbl.l.1ep:>KKOH np" H3rpeBe,
lfTO cnoco6cTByeT qaCTHtfHOMY paCTBopeHHIO Kap6H,l(OB, a 38TeM MX
He KOTOPOMY nepepacnpe,lJ,eneHHIO no 06'beMY MeT8J1J18. nOCJ1e 3aK8J1KH
3arOTOBKH nO,lJ,BepralOT li30TepMH4eCKOMY OT)I(Hry no pe)l(HMY 6blCTpope-
)l(yw.eH CT3JlH.. MexaHH4eCKOH 06pa6oTKe Ii BTOpOH, )?Ke HopManbHOH,
3aKaJlKe 11 oTnycKY. CTOHKOCTb HHCTpYMeHT3 Hocne ABOHHOM 3aK3JIKH
nOBblUlaeTCSI Ha 30-50 % 110 cpaBHeHHIO C J1HTbIM HHCTpYMeHTOM O).1HO-
KpaTHoH 3aK(L1KH. TeM He MeHee OHa HHjf(e, 1..feM y HHCTpYMeHTOB, H3ro-
TOB.rJeHHbIX 1f3 npOKaTa. EcnH 3a C1.feT TeXHOJJOrMH nHTbjl, pa3pa60TaHHblX
npo<p. E.H. J)eJ1bCKHM, npotJHOCTb nHTblX HHCTpYMeHTOB 1I0BbiweHa .no
np04HOCTH HHCTpYMeHTOB 1'13 npOKaTa TO CTOHKOCTb ewe He t(OBet{eHa )JO
3Toro ypOBHjI, OHa B ,ltBa-TpH p83a HH:>Ke. n03TOMY JlHTbe 3KOHOMHLfeCKH
OllpaB.l1blBaeT ce6S1 TOJlbKO npH 113rOTOBneHHH TpY.LIOeMKHX MeJlKOp83Mep-
HblX M MeJ1KOnp0<pHJlbHbIX MHcTpYMeHToB HanpMMep, MeJlKUX KOHueBblX
cppe3 B YCJIOBHjlX cepHHHoro H MaCCOBoro npOH380.l.1CTBa.
HftllJlftBK8 pe*YIUHX 3JleMeHTOB. Hann3BJ1S1eTcj( 6blcTpope)l(ywaSi
CTaJib H8 Kopnycbl H3 KOHCTpYKHOHHOH CTaJlH, npHtJeM .lJ.a>Ke He Ha non-
HbfH 3y6, a H8 ero LfaCTb, Heo6xo.LIHMYIO JJ.RR pa60TbJ 6Y.ltyu.{ero HHCTPY-
f\1eHT3 (pHC. 3.2).
3JlcKTpOll.yroBYlO H8UJ1aBKY npOH3BO,lJ,)1T 3J1eKTpo,aaMH 113 6blCTpope-
>KYUJ.eH CT8J1H C 06M83KOH HnH yrnepo-
J1.HCTbIMH C K34eCTBCHHOH 06M33KOH.
3JleKTpo,ahl Moryr 6blTb Tpy64aTble..
3anOJIlleHHbiC cpeppOCflnaBaMH H <p:lloca-
MH. HanJJaBjlRTb T\fOiKHO BPY1.fHYIO "JIM
H8 ClleL{HaJ1bHbIX ycr3HOBK8X'I r.LIe BeCb
IIpOlteCC HanJ13BKH (nO.l1rOTOBKa H3 .rIeHT Puc. 3 2.
3JleKTpoj:\oB, 3anOJlHeHHe HX <p e ppOCIIJla- HanJ1aBKa 3y6beB HHcTpYMeHTa
P6M5
40X
366
P a 3 0 e J1 3 npOU36oocm6o pe.?lCyuluX UllcmpYMellm06
BaM", H8nJ18BKa) 8BTOM8TH3HpOB8H. B03MO:i!(H8 HanJI3BKa C 1J0MOl1J.bfO
1830BO" rOpeJ1KH.
HanJ1aBKa MO)KeT OCYl1J.eCTBJUIIOTC)) C u30nle/J1WU(leC:Kou 3aKaJlKOM 3aro-
TOBKH (lIpOCTbIC OAH0J1e3BHHHble HHcTpYMeHTbl. PC3I..(bl, HOjf(H). 3aroToBKH
KopnycoB HHcTpYMeHToB nepeA H3nnaBKoH nO)lOrpeB8fOT AO 300-600 ()C,
11 3T)' TeMlIepaTYPY nO,LlD,ep)l(MBalOT BO BpCMj( HanJ1aBKH.
npH BTOpOM cnoc06e Hocne HannaBKH MHOr0J1e3BHMHbIX H )..lpyrHx
C;10)J(HbIX HHCTpYMeHTOB I1pC.lJ.YCMaTpHB8IOT onl:JICU2 C noc;le.aYlOl11eM J1e3-
BHMHOH 06pa60TKoi1 3arOTOBOK. B 3TOM CJJYt.Jae 3arOTOBKH KopnYCOB HH-
CTpYMeHTOB nepe)]. HanJlaBKOH nO)J.orpeB8fOT .lJ.0 300--600 °c.
HannaBJ.eHHble HHCTpYMeHTbl HMelOT Te jf(e He,LlOCTaTKH, LITO H J1HTble,
H 110 TOH )J(e npH4HHe. n03TOMY MCTOA 3KOHOMH'ieCKH OlIpaB)l3J1 ce6j1 llPH
BOCCTaHOBIJeHHM npeAeJ1bHO CT04eHHoro HHCTpYMcHTa. B 3TOt CJIY1.Jae
U311J1aBKY 3y6bCB npOH3BO.LI.j(T BPY1.JHYIO, B031\10)KHO L(alKe 1330BOH ropeJI-
KOH.
CBapK8 3arOTOBOK lllHpOKO I1CIIOJlb3yeTCjI B HHcTpy",eHTaJ1bHOM npo-
H3BO,lJ.CTBe )J)1S1 H3rOTOBJleHHjI XBOCTOBoro H CTep)KUeBOrO HHcTpYMeHTa
.lJ,H8MeTpoM 6 MM Ii 6onbillc. CsapMB8lOT BCTbJK 3al"'oToBKY pa604eH
4aCTH HHcTpYMeHTa H3 6blCTpOpe)l(yw.eH CTaJlI1 C 38roToBKoH XBOCTOBHKa
HJlH CTep:>KHjI H3 KOHCTpYK1J.HOHHOH CT8JIH.
CTblKoBaH 3JleKTpOcBapKa IIpHHUHIlHaJ1bHO HH4eM He OTJII1t.taeTCj(
OT HCn0J1b3yeMoH B M3WHHOCTpoeHHH. TOJlbKO JJ.JIMH8 BblJleT3 H3 3a)KHMa
3arOTOBKM H3 6hlCTpopeIKYll(eH CTaJll1 JtOJ1lKlla 6blTb B 2,25-250 pa3a
MeflbUJe, 4eM BblJ1eT 3arOTOBKH H3 KOIICTPYKlUiOHHOM CTa;IH<\ TaK KaK
TenJJonpoBO,LtH0 CTb 6bJCTpope)J{ymei1 CTaJ1" HH)J(e, a -reM neparypa KOH U;OB
HOJJ, CBapKY .LJ.0J1)KHa 6blTb O,l:\HHaKOBOH. BbJ;leT 6bICTpOpC)KYWCH 3arOTOB-
KH p3BeH ee ,l(HaMeTPY, HO He MCHee 8-1 0 MM, JJ.n H36ejf(8HHSI 1I0J.{Ka-
J1HB3HHjI 6blCTpOpe)l(YIUeH 1.f8CTH CB8peHHOH 3arOTOBKH B 30He WB8. UI
Toro 'IT06bI He 6blJ10 TpeW.HH B 30He cBapHoro WBa nOCJJe cBapKH, 3aro-
TOBKH JJ,OJ1)KHbl Me.LJ)1eHHO OCTblBaTb B nOJJ,orpeToM HeCKe HJIM TepMocTare.
ElUe J1yt.twe Cpa3Y )Ke nOCJle CBapKH 381"'010BKH CKJ1a)..lbIBaTb B ne1.Jb C
TeMneparypoi1 840-860 °C, H nOCJ1e ee 3anOJlHeHHjI IIpOH3BO,QHTb OT)J(Hr.
01 )J(Hr 06eCne4HBaeT CHj(THe BHYTpeHHHX Hanpjl)KeHHH, YjIY4111eHHe
CTPYK1)'pbl M HOHM)f(eHMe TBepJJ.OCTM, TaK KaK HarpeT311 J].O TeMnepa-rypbl
3aK3J1KH 6bICTpOpe)l(YW8j1 CTaJib npHHHM8eT 33KaJIKY 118 803,ltyxe
36j
llJazyu B 11. Pe)J(ynUfH HHCTpYMeHT
80 BpeMjf cBapKH HeJIb3j1 AOllycKaTb Ae.peKToB, npHBOAjflltl1X K 6paKY
3arOTOBOK: cBepxHopMaTHBHoH KPHBH3Hbi 11 CMelneHHSI cBapeHHblx 3arOTO-
BOK, npH>KOrOB B MeCTax 3a)KHMa, KOJIbu.eBbIX TpelUHH no 6blcTpopeiKY-
llJ,eH lfaCTH B6J1H3H cBapHoro WBa, nepe:>Kora (1.JepHaSi nOBepXHOCTb "3."0-
Ma), CBMIne", paCCJ10eHHSI no UlBY, HenpOBapa TOPl.lOB, KpynHo3epHHCTOCTI1
CTPYKTypbl.
CBapKa TpCHHeM - pa3HOBH)],HOCTb CBapKH AaBJ1eHHeM. 3arOTOBKH
IIPHBOAjlTCjf B COlJpHKOCHOBeHHe TOPQaMH., 3aTeM OJ.(Ha OTHOCHTeJlbHO
L\PyroH nOJ1yqalOT Bpaw.eHHe C HenpepbJBHblM IIOA)KHMOM K TOPUY, MeT8J1J1
Y TOpUOB 3arOTOBOK p830rpeBaeTC$I, nOBblWaeTCSI Il:JaCTH4HOCTb, CBap"-
BaeMble MeTCL,1J1bl C6J1H)I(aIOTC$I AO Me)KaTOMHbIX paCCTOSlHHH - HacT)'-
nae-r MOJ1eKYJ1S1pHOe ex BaTbl BallHe, T.e. CBapKa.
MeTOA TaK XOpOlll, qTO OH npaKTH4eCKH BblTeCHHJI CTblKOBYIO 3J1eK-
TpOCBapKY "3 npOH3BOACTBa pejf(ylltHX HHCTpYMeHTOB. Ero llpeHMyw.e-
CTBa no cpaBHeHHfO C 3011eKTpocBapKoH: B 5-10 pa3 MeHbllle pacxoA
3J1eKTp03HeprHH, B 4 pa3a MeHb1Ue yrap MeTMJ1a, BblCOKaSi TOqHOCTb H
IIpOH3 BO,ltHTeJI bHOCTb (1,5-30 C/WT.), MeJIK03epHHCToe CTpoeHHe WBa, B
lUBe OTCYTCTBYIOT OKHC;lbl H MaKponopOKH, MeHbllle 6paKa, JlerKO aBTO-
MaTH3HpYeTC. MeTo)], Hcno.ab3yeTcSI .L1JJj( CBapKH Ql1nHHtlpHt.JeCKMX 3aro-
10BOK, a TalOKe BOCCTaHOBneHHSI CJ10M8I1HOro 11 Hc-rpYMeHT3. Pa3HMua B
tlH3MeTpax KOHUOB noJ.( CBapKY MO)l(eT 6blTb ,lt0 4 MM.
06a BH)J.a CBapKH - 3J1eKTpOCBapKY H CBapKY TpeHHeM - B cepHHHOM
H MaCCOBOM npOH3BO)(CTBaX BbIIIOJ1Hj(IOT Ita CneUHaJ1bHbIX nonyaBTOM3Tax.
CBapKa B3pblBOM - TO)J(e BH.n. CBapKH AaBJleHHeM. HClIOJJb3ye1cSI
,L\JJjI nO;IY4eHH 3arOTOBOK n;IOCKoro 6HMeTaJ1.HHt.JCCKoro HHCTpYMeHTa,
HanpMMep.. npOTjJ)KeK.
CBapHBaeMble 3arOTOBKH.. 06bl\.lHO nOJIOCbl, HaK.rla,nbIBafOTCj( ,aPyr H8
JJ.Pyra nOJJ.rOTOBneHHbIMM nOt( CBapKY llJIOCKOCTj(MH H nOMelllalOTCSI B
KOHTeHHep, r).1e npOM3BOAHTCSI B3pb1B. 1..JHcTble CBapHBaeMble 1I0BepXHOCTH
C6J1HJKaIOTCjI )]0 MeJKaTOMHOro P3CCTOSlHH$I. HacTynaeT Mo..1eKYJISIpnOe
CXBaTbIBaHHe, H 06e 1I0JIOCbl npe.n.CTaBJIj(IOT C060M MOHOJIHT.
HaBapKa DJlaCTHH 6blCTpope*YlQeii CTaJlH. 3TOT MeTO)], OCHallJ,e-
HHjI K9pnYCOB H3 KOHCTPYKUMOHHOH CTa.1H pejJ(YUlHMH 3J1eMeHT8\fM H3
6blCTpOpeJKywei1 CTaJ1H 110 CBoeH IIpHpO)J.e 38HHMaeT IIpOMeJKyr04Hoe
MCCTO MeJK.L1Y CBapKOH Ii HaIl3HKOH. ):LJUI H3BapKH OJ:\HOJle3BHHHbIX HHCTPY-
368
P a 30 e 11 3 1/ POU360()cmao peJlCylijllX UHCmjJy..'weHm08
MeHTOB MCnOJlb3YIOT CBap04HblH 1l0pOmOK, COCTOjlUJ.HH M3 $eppOMapraH-
11.8, TeXHH1.feCKOH IIJI8BJleHOH 6YPbl 11 MeJ.,lH, H;IH CB8P04HYIO nacry 113
nopOillKOB <peppOCHJ1H1I.MSI, TeXHH4eCKOH COJ..lbl H nepenJl8BJ1eHHOH 6YPbl, a
T8JOKe MeJ.,lHOM 11 CTaJ1bHOH CTpY)I{eK, 38MemaHHbiX H8 )KH,L{KOM CTeKJle.
nOBepXHOCTH HOt{ H8B8PKY 06P868TblB81OT C HepOBHOCTj(MI1 t{o 0,2 MM.
nJIOCKOCTb )J,ep)J(8BKH pe3Qa nOCblnafOT nopOWKOM, YK.iJ8.llbIB8fOT nJl8CTH-
IIY, HarpeBafOT B KaMepHblX ue48X I1J1M Ha CTblKOBblX CB3pO'-lHbIX M8WH-
H8X, MaWHH8X ,L{.i'ljJ TOlJe4HOH CBapKH l(0 paCnJlaB;ICHHjJ Il0pOlllKa. nOTOM
flJI8CTHHY npH)KHafOl K KOPIlYCY C IJOMOUJ.blO pyt.fHOrO npecca HJlH 3JleK-
TpOj.{aMH M8WHHbl. noe.ae 3Toro OCYlnCCTBJ1S1101 OT)J(HI 3aKaJIKY H a6pa-
3HBHYlO 06pa60TKY, H8npHMep, 3aT04KY pe3U8.
npH H3rOTOBJlellHM MHOrOJle3BHHHbiX HI-ICTPYMCHTOB B Kopnycax 1I0,lt
lIJ1aCTHHbl .LJ.e.n8IOT KJlHHOBHJ.lHble B pa,l.ll1aJlbHOM HanpaBJICHHH na3bl, Ha
1J0BepXHOCTH KOTOpblX H Ha 1I0BepXHOCTH I1JlaCTHH JIOnaTOt.JKOH HaHOCj(T
CllOW CB8p04HOH naCTbl, TOIll\MH8 KOToporo 1,0-1,5 MM. nJlaCTHHbl 33K-
:lat{bIB8IOT B na3bl KOPllYC8 C 3a30pOM IIO 110HbllllKY l1a38 1,0-1,5 MM.
Co6paHHblH C HO)J(8MH KOPIlYC IIPOCYWMBaIOT, I1o)..(orpCBafOT B 3JleKTpH-
lJeCKOH ne4M )..to 700-800 °C, OKOH48TeJlbHO lIal peBalOT )(0 paCIIJlaBJleHHjJ
CBap04Horo nopOillK8 (] 280°C) B ".,laMeHHOH IIC4H, BbIHH\1aIOT H3 [JetlH H
06)f(HM3tOT flJlaCTHHbl B H311paBJleHHH 110HblWKa lJa3a nY'1 e\1 IIpOK8TbiBalfHjI
no IIJIHTe, eC;U1 3arOTOBKI1 QI1;U111r1pH 1 IeCKoM q)OPMbl. Iloc.nc lIaBapKH -
OTIKHr H .l1aJlbHeHUJ8 MCXaHHl.feCKa o6pa60'1 Ka, KaK H QeJlhffblX HIIC rpy-
MeIlTOB. fTOCKOJlbKY CB8p04HblH UIOB o6pa68TblBacTcjI IIJ10XO, HH3KaSi CTOH-
KOCTb J1e3BHHHbiX HHCTpYMeHTOB OJ )f(CJlaTeJlbllO HMC I'b pa3i\tCpbl 3JleMCH-
TOB Kopnyca H nJlaCTHII TaKHMH, 4T06bl nOCJ1e HaBapKH H OT)J(Hra cBapHoM
[llOB ..1e3BHHHbIMH HHCTPYfcHTaMM fie o6pa6a'i blBaTb.. T.e. nlaCTHHbl .nOJI-
)Kllbl H8BHCaTb H8).1 nOJ.(l1ep)KHBalOw,HMH HX 3Jle\1eUTaMH KoplIyca.
HaBapKY IIJI8CTHH Hcn0J1b3YIOT B cepHMlIoM H MaCCOBO\1 npOH3BOJICTBC
C ueJlblO 3KOHOMHH )OpOrOH H ,lJ.e<pHUHTHOM 6blCTpOpe)KyuleH CTaJ1H.
Hall3HKa D..1JaCTHH 6b1C1 popeiKYU(eU CTftJIH. f1anaHKY IlJlaCTI1H MO)l(-
HO COBMeCTHTb C 3aKaJ1KoH, MCnOJlb30BaB HarpeB IIPH HanaMKe. 3aTef -
OTnYCK, lllJ1H(pOBaHHe M 38TOl.fK8 B 3TOM coIlytlae BCj( JlC3BHHH8j( o6pa6oT-
Ka KopnYCOB MUCTpYMeH rOB H IJJlaCTHH J!OJI)f(Ha 6blTb BblnOJIHeHa .LIO
llaWKH. ECJIH TaKaSi TeXUOJIOrl1S1 HenpMCMJICl\1a M 1I0C:IC lIaMKH Tpc6yeTcSI
JIC3BHHHaj( 06p860TKa, TO liallaSll-lHblH HIIC rpYMeHT OT)I(l1rafOT.. 3aTeM
36
Lllaryu B 11 Pe/KYWHM MHCTpYMeHT
BbIlIO;lHSUOT ne3BHHHYK> 06pa60TKY, 3aK3J1KY, lllJIH<»OBaHHe H 3aTOI.fKY. TeM-
lIepaTypa nJ18BJ1eHHSI IIpMnoSI npM TOM .l1.0J1)1(H8 6blTb Bblwe TeMnepaTypbl
HarpeBa no,n 3aKa.,1KY, t.JT06bl nJ18CTHHbl npH 38Ka;IKe He OTnaSlnMCb.
KpOMe Toro, npHnOM .l1.o.n)KeH 6blTb JKI1lJ.KOTeKY4MM, xopowo CM84HBaTb
cnaHBaCMble nOBepxHocTM. 3Toro Tpe6yeT TeXH0J10rWSI naWK": npHnOM
,LJ.Ojl>KeH XOpOIllO 3aTeKaTb B eJIH Me)KAY I1naCTMHOH 11 KopnYCOM npH
oI1J06oM n0J10)KeHHH nOCnelJ.Hero. npOt.JHOCTb naSiHoro IllBa D.Oll)KHa 6blTb
TO)l(C BbICOKOH, TOttHee - lJ.OCTaTOI.fHoit TaKMe npHnOM MMeIOTCSI. 'lJa1ll.e
Bcero HC0J1b3YlOT npH1l0M fcf>K CJ1eAYlOll\erO COCTaBa: Cu 73-74 %;
Ni 4-5 %; Fe 5-7 0/0; FeSi 3-4 %; Zn 6-8 % 110 8ecy.
TeXHOJI0rHj( naHKH He OTJIHt.Jae-rcSi CJIO)KHOCTbfO. 3.necb, KaK Ii npH
HaBapKe, Bajf(HO xopoUJo paCKMCJ1MTb coet:UiHSleMble nOBepxHocTH. .[VUI
3Toro HCII0J1b3YlOT p33MeJ1b4eHHYfO 06e3BO)KeHHYIO 6yPY, KOTOpOH Ilocne
npeJ].BapHTeJ1bHOrO HarpeBa nOCblnaK>T CllaHBaeMble nOBepxHocTH, MJ1H
6ypy MIIOr).1a BBO,ltS1T 8 COCTaB npHJJOSl, ecnH nOCJle.nIfHH HCIIOJlb3yel Cj( B
BMAe nopOUJKa, liTO CBOHCTBeHHO HanaHKe lI.aaCTHH H8 Kopnyca MHOrOJle3-
BHHHblX HHCTpYMeHTOB. B 3arOTOBKax KopnYCOB Ha TOpU.ax lJ.enalOT Bbl-
T04KH - BaHHOt.JKH, B KOTopble nOCJ1e C60PKH Kopllyca C HO)l(3MH }.I
paCKHC;leHHj( HaCblllalOT npHIIOH. YCTaHOBHB Kopnyc H8 npOTHBOII0J10)KHbIH
10peu.. ero HarpeBalOT .Ll0 paCII..laBJleHl1jf npHnoSl nO,LJ.cry)KHBaIOT Ha B03-
l\yxe H 3aKMHBalOT B MaCoIlO MIUi AalOT MCl\:lCHHO OCTbl1 b B TepMOCTaTax
D.J1S1 1I0CJleAYlOwero OTIKHra H ne3BHHHOM 06pa60TKH.
HanaHKa, KaK H HaB8pKa nJlaCTHH, n03BOJUIeT 3KOHOMHTb 6bICTpOpe)KY-
WYIO CT8Jlb. JKOHOMHj( 60J1bllJaSi. T3K, COrJ1aCHO aHHbIM 'lJeJ1S16HHCKoro
rpaKTopHoro 38BO.lJ.a, npM H3rOT0BJ1eHHH KPYllHOMOAYJ1bHOrO lJ.0J16S1Ka
(m= 10,5 MM) C HanaSlHHblMH 11.,1aCTI1HaMH 3KOHOMMSI 6blcTpOpe)K)'eH
CTaJlH COCT3BJUIeT 23 Kr.
H3rpeBaTb 3arOTOBKH BO BpeMSI HallaHKH MO)KHO B ne1.fax, 06eCllel.fH-
BalOWHX TeMllep8rypy 1260-1300 °c. npH TaKOH BblCOKOH TeMnep81)'-
pe B03MO:>KHO OKMCJleHHe H 06e3yrJlepo)J(MBaHHe lIOBepXHOCTHblX CJIOeB
MaTepMaaa nJlaCTHH Ii HO)KeH. n03TOMY JlytJlllHM SlBJ1j(eTCSI 6e30KJ.tCJIJ.t-
reJ1bHbli1 HarpeB B COJ1j1HbIX BaHHax, He<»TSlHbIX "JIM ra30nnaMeHHblX
nel.fax. J{JUI nepBHtlHOrO no.uorpeBa MO)J(HO McnOIlb30BaTb J1106ble ne"lM.
HallaHKa IInaCTHH TBeporo CIIJ1aBa. JJ:0 HanaHKH cOBepruafOT MaK-
370
P a 3 0 e 11 3 npOU36oocmeo peJlCyUlux uHcmpYMeHmo6
CHMYM Onep 3 u. HH Ha.n KopnycoM, 4T06bl nOCJIe H8118HKl1 ocyeCTBJHITb
TOJlbKO UJJ1H<}>oBaHHe H 3aT04KY.
.l(.rUI n8HKH HCnOJlb3YlOT Me)J.b liJIM MCltHO-U.MHKOBble I1pHnOH, JlaTYIIH C
TeMnepaTYPOH nJlaBJleHHjI 900-1080 °C. OHM Mj(rKHe, B CB$l3H C 4eM
CJ10M npHnO)1 nOtt nJ18CTHHOH HeJlb3j1 JtOnYCK3Tb 60Jlee 0,1 l\1M, 4T06bl no,lt
,aei1cTBHeM CHJ1 pe3aHHjI npHnOM He "BbIAaBJIHB8JICj(" H I1JlaCTHHa ne H3rH-
6anacb H He JIOManaCb. n03TOMY Hen;IOCKOCTHOCTb KOHT8KTHbiX nOBepx-
If 0 CTeH rHe3,lt H nJ1aCTHH t(OJDKHa 6blTb He 60J1ee 0,05-0,10 MM. rHe3.Ll8
B Kopnycax <ppe3epYIOT, 8 onopHble 1I0BepXHOCTH IIJI8CTHH rIP" He06xo.LIH-
MOCTH lUJ1H<PYIOT.
nCpeA Han3HKOM UJlaCTHHbl 06e3)1(HpHBafOT npOMblBKOM B 6eU3HHe HJIH
LJCTblpCXx.,10pHCTOM yr.aepO,lte. CnaHBae\fble nOBepXHOCTM nJI8CTMH H KOp-
nYCOB p3CKHCJUnOT 6YPOH. Y Otl-HOJle3BHMHbiX HHCTPYMCHTOB, HanpHMep
pe3LlOB, 6YPOH nOCblllatOT onopHYtO nOBepXHOCTb rHe3Aa, 3aTeM K.ilaltyr
nJ1aCTI1HY IJpHnOjl, nOCbln3tOT 6YPOH, KJ1a.n.yr nJlaCTHHY TBepAoro CIIJ18Ba,
a Ha Hee cBepxy OIlSlTb KJ13t:tyr npHnOM H I10CblIl8IOT 6YPOH, 4T06bl 38H-
THTb nepe,l1HIOIO nOBepXHOCTb nJI8CTHHbi 01' OKHCJ1eHI1j1. 3aTeM coeAHHe-
HHe HarpeBalOT AO paCIlJ18BJ1eHHSI npHnOj(, IJOltllp8BJU1fOT nOJl0:>KeHHe nJ13-
CTHHbl H BbDKHMalOT H36blTOttHblH IIpHnOH Y 3arOTOBOK MHOrOJle3BHHHbiX
HtlCTPYMCHTOB paCKHCJ1eHHe - OT.lleJlblfblH nepeXOll.. Pe)l(YUIHC IIJlaC [,HHbl
C IlJlaCTHHKaMH npHnOji YCT8HaBJlHBalOT B rHe3,lta Kopnyca., CJlerK8 3aKpen-
..ljllOT 3atteKaHKoi1, 06Bj(3KOH 8c6cCTOBbl\1 UIHypOM H..ll1/KapOllpOLJHOH npo-
BOJIOKOM, BblBapHBalOT B BOll.HOM paCTBope 6YPbl H BblcyulHBalOT. nOC..1e
JTorO ocywec1 BJlj(IOT H3rpeB JO pacnJlaBJleHH IIpHnOji H nOCJleJYlOlltCC
OXJIaiK,!\eHHe, KOTopoe MOJKHO COB\1eCTHTb C 3aKaJ1KOM KOPIlYCOB B MaCJlC
MjlH CeJlHTpOBOH BaHHe.
J1nSl HarpeBa HCn0J1b3ytOT ;uo6ble ne4H, HO J1YLJIUe C 6e30KHC;IHl C.,1b-
110M Cpe,ltOH. t..J:acTo npc,ano t lHT8tOT HH.L\YKUHOHHbIH HarpCB K8K 6b1CTpb1H,
4HCTbiM " nO,lt.aalOuUIMc aBTOMaTH3aI..(HH. 3aroToBKa B BHTKOBOM HHLlYK-
Tope HenpepblBHO BpalUaeTCj( BO Bpef\.UI HarpCBa H 3aCThIBaHI1j( npHIIOst.
HHCTPYMCHTbl, Har'pCBaeMble B neTJ1eBOM HHAYKTOpe (pe3Ubl., HO)KM llJ1j(
C60PHbiX HHCTpYMeHTOB), HCnO,ltBH)KHbl (pHC. 3.3) HarpeB TBepJ]oro Cllna-
Ba tl-OJDKeH 6blTb Me):lJ1eHHbIM, T8K KaK OH 06.,1aD,aeT MaJlOH TelIJ10npO-
BOJ]HOCTblO, H 6blcTpoe H3MeHeHHe 06'beMOB OT 6blcTporo HarpeB3 MO-
:>KeT JlpHBeCTH K pacTpecKHBaHMlo IIJI8CTHH. no 3TOM :>Ke IIpM4HHe OXJ18)K-
371
Ula?YH 8.11. Pe)l(yw.uH HHcTPYMeHT
.ll.eHMe nOCJ1e HanaHKM TO)l(e AOJ1)KHO 6blTb OlJeHb MeD.J1eHHbIM. HanaSlH-
Hble 3arOTOBKM )..lOJliKHbl OCTblBaTb B TepMocTaTax, a ewe J1YI.Illle -
BMeCTe C ne\.lblO, KY)..la OHM 3a6paCblBalOTCSI lIOCJle HanaHKM. Me,nneHHbiM
HarpeB H Me)..lJ1eHHOe OXJ1IDK)J.eHHe - o6maSi oco6eHHOCTb rOpJl"1eH o6pa-
60TKH HHCTpYMeHTaJ1bHbIX MaTepH8J10B. AnSI Me)]J1eHHOrO HarpeBa neTJ1e-
Bble HHl1.YKTOPbl npoeKTMpytOT T8K, 4T06bl nJ1aCTHHa HarpeB3J1aCb 3a C1.JeT
Tennonepe.nat.tH OT HarpeBaeMoro Kopnyca. To )J(e caMoe )J.eJ1alOT npH
HanaHKe Ha MaWHHax KOHTaKTHOH cBapKH: 3J1elcrpO)]bl nO,l1BO,lUIT K Kopny-
cy MHcTpYMeHTa B03J1e nJ1aCTHHbl.
... ..... ---
.-. .. -.. .... ..
- --
---
Puc 3 3 neTJIeBOH HH.nYKTOp JVUI HanaHKH
Ha pe3Ubi nnaCTHH TBepD.orO CnJlaBa
B KpynHocepMHHoM M MaCCOBOM npOM3BO,lJ.CTBe HanaMHblx MHOrOJle3-
BHHHblX HHcTpYMeHToB xopowo 3apCKOMeH)..lOBan ce6S1 HarpeB B COJ1j1HOH
BaHHe C O,lJ.HoBpeMcHHoH 3aKaJIKoH KOpnycoB. C06paHHblH C nJ1aCTHHaMH
TBep.aoro CnJlaBa, BblBapeHHblH B BO,aHOM pacTBope 6ypbl H BblcyweHHblH
Kopnyc nOIl'Y)KaIOT B COJISlHYIO BaHHY M onycKafOT B HaXOASllUHHCSI TaM
rpa<pMTOBbIH THrenb C paCnnaBJ1eHHblM npHfloeM. OpMnOH 3aTeKaCT B
3a30pbl Me)K)J.Y nJI8CTHH8M H H KopnYCOM, 8 nOTOM 3aTBep,lJ,eBaeT nOCJ1e
1I0Acry)KHBaHHjJ 3arOTOBKH Ha B03,l1yxe. OCry,l1MB AO TeMnepmypbl 3aKaJl-
KH, Kopnyc 3aKaJ1MBaIOT, 0x.,1IDKJlaSi ero BMeCTe C lJJ1aCTHHaMM B nO.l(orpe-
TOM MaC"le HJlM ce.aMTpe.
Pa3pa6oTaHbi H MCn0J1b3YIOTCSI aBTOMaTbl M nO;tyaBToM8Tbl ,lJ.J1S1 Ha-
naHKH pe3QOB Ha YCT8HOBKax TBLI, 06ecnet.tMBafOLQHe BblCOKYIO npOH3BO-
,lJ,MTeJ1bHOCTb H xopowee Kal.JeCTBO naMKH.
372
P a 30 e 11 3. npOU36oocm6o pe.JIC)'lllux uHcmpYMe1lm08
MeponpHBTHH no nOBLlweHHIO KalJeCTBa nauKH. Toep,ablH
CIIJ1aB Ii KOHCTPYKu.HoHHaj( CTMb Kopnyca MMefOT pa3Hble K03<P<PHUMeHTbl
TenJIOBOrO pacwHpeHHjJ. Op" HarpcBe .no OAHO" H TOH )J(e TeMneparypbl
YBe.nHLleHMe e.aHHMllbl 06'beM8 CTaJIH 60nbwe, 4eM TBep,aoro CIJJI8Ba'l 8
IIPH OCTblBaHHM C 3TOH )J(e TeMnepaTypbl YC3ltKa Kopnyca 60J1bWe, LleM
l]jlaCTHHbI. ECJIH Kopnyc M nnaCTHHa CKpenJ1eHbl )')Ke 3aCTblBllH1M npH
TeMnepa1)'pe 900-1000 °C npHnoeM H OCTblBafOT 110 KOMHaTHoH TeM-
lIepaTypbl KaK eAHHoe u.enoe, TO 113-3a pa3HOCTM 06'beMOB B coe.nHHeHHH
B03HHKalOT BHYTpeHHMe HanpSl)J(eHHSI. B nOBepXHOCTHOM CJloe IIJlaCTHHbl
3TM HaIJpSl)J(eHMSI paCTSIrMBaK>InHe. OHM cnoc06CTBYI01 1I0BblweHHIO 1-13-
Hoca HHCTpYMeHTa BO BpeMSI pe3aHHjJ. DOJ1ee TO rOt) CKnaAblBaSiCb C
paCTj(rMBalOMMH Hanpjl)J(eHlijJMH OT H3rH6a nJlaCTMHbl IIOA AeHCTBl1eM
CMJI pe3aHHjJ, MoryT Bbl3BaTb ee pa3pyweHMe. nOCJ1e OCTblBaHHR naSlHO-
1'0 COe,ltHHeHMSI 3TH HanpSljKeHHSI 6blBafOT T8K BenHKH, 4TO npeBbllllalOT
npeAen npOt.JHOCTH MaTepHaJ13 n':13CTHHbl Ha paCTSI)KeHMC'I H B
1I0BepXHOCTHOM CJ10e nnaCTHH nOSlBnSUOTCSI MHKpOTpeWl1l1bl MJIM llaiKe
cnnoWHble TpeWHHbl, npHBOl1S1WMe K HeHCllpaBHMO\IY 6paKY. Cor.naCHO
).(8HHblM MMHCKoro HHCTpYMeHTaJ1bHOrO 3aBo,aa, 6paK 110 Tpelll.MHaM B
pe3YJ1bTaTe HapyweHHSI TeXHOJIOrHH HallaHKM M 3aT04KH pe3UOB co CI1J1a-
BaMH rpyunbl TK MOJKeT .nOCTHraTb 70 %.
3HaSi npM4MHY 3THX Ae$eKToB, MO)KHO npel(JI0)J(HTb CTpaTerHfO HX
He,lJ.Onyw.eHHSI :
· YMeHbWHTb KOJ1HLleCTBO cBSl3eH, COC,lJ.HHSlJOWHX nnaCTHUY M Kopnyc,
T.e. YMeHblllHTb nnOllta,nb naSiHoro coeAHHCHHj( ).J.J1S1 06eClle4eHHSI 60-
nee He3aBHCHMoro M3MelieHI1jJ 06beMOBIIJIaCTHHbi Ii Kopnyca 80 BpeMSI
OCTbIBaHHj( coeAMHeHHjI;
. C03)].aTb 6J1arOnpHj(THble ycnoBHSI ,LJ.JISI penaKCaUI1M HallpSl)l(eHHM 3a
C4eT nnaCTHLIeCKoro Te"leHMSI cnoSi npHnoSI Ha .u.OCTaTOt.JHYfO BenHLlI1HY,
BblpaBHMBafOlltYIO p83HOCTb B COKpal.l(eHHH 06beMOB nJlaCTHHbl H KOp-
nyca;
. YMeHbWHTb yca)].KY Kopnyca HnH YBenMLlHTb YCa,nKY I1naCTHHbl noc;le
OCTblBallHR rUUIHoro coe.aHHeHHjJ.
Bce TPH HanpaB.neHHSI B J..\OCTaTO\.lHOH Mepe pe3YJ1bTaTHBHbl. nepBoe
HanpaBJ1eHHe peanM3yeTcSI MCn0J1b30BaHHeM rHe3.n )1JISI nanaHKH IIJ1aCTHH
TOJlbKO no onopHOH nOBepXHOCTH (CM. pl1C. 2.5, e).
37
lllazYII 8.11. Pe*yw."" HHcTpYMeHT
1j1 BToporo HallpaBJIeHHjI MO)KHO npe,WIO)KHTb BblCOKonnaCTMI.JHble
HpHnoH. OLtHaKO H3BeCTHbJe BblCOKonnaCTHLfHble npHnOH He 06ecneLfMBa-
lOT .l10CTaT01.fHOH npOLlHOCTH coe,nHHeHHSI. n03TOMY HsnpSBneHHe peaJIH-
3yeTcSI YBeJlHlJeHHeM TO.nUJ.HHbl CJ10jl npHnoSl. Ho 4T06bl HO,n AeMcTBHeM
v
cw." pe3sHHSI npl1nOH He Bbl.l1aBJ1HBaJICj(, ero SPMHPYIOT ceTKOH 113 )J(eJ1e3a
HJlH lIepM3JIJ10Sl TOJ1UJ.HHOM 0,55 MM C O.LJ.HHM OTBepcTHeM HS I MM 2 .
)J(eJ1e30 H nepMa.,1JlOH AnSI ceTOK Bb16pSHbi He CJ1Y48HHO. K03<P«J>HUHeHT HX
TellJ10BOrO paCWHpeHHSI - npOMe)KyrOlJHblH Me)KJ].Y CTaJ1blO Ii TBepAblM
CflJlaBOM, 4TO ;J.onOJ1HHTe.HbHO cnoco6cTByeT YMeHbLUeHHIO OCT8TO"lHbiX
HallpSliKeH JiM.
YBeJ1HQeHHe BblAepiKKH npH J]OCTaTOtfHO BblCOKOH TeMneparype TalOKe
YBe;IH4HB8eT 06'beM nJlacTHt.tecKoH Ae$opMaUHH npHlloj(, TaK KaK npH
TaKHX TeMneparypax npHnoM 6oJ1ee flJlaCTH4HblH. n03TOMY 1J0CJle Han3H-
KH peKoMeH,nYIOT Me,lJ.J1eHHOe OCTblBaHHe HHcTpYMeHToB B TepMOCTaTax
(1l0)\01'PC fblM lIeCOK, ne1Ib). J1Y1.Jwe, 6e3YCJ10BHO, OCTblBaHMe B neLJH, B
KOTOpOH HOCJ1e ee 3an0J1HeHHj( )J.J1HTeJlbHO Bbl,LtepiKHBalOT HHcTpYMeHT
(6-10 48COB) npH TeMnep3rype 200--250 °c.
Pe8JJM38UMjI TpeTbero H81JpaBJ1eHMjI YBeJJMlfeHMeM yca.n;KM flJJaCTMHbJ
HcocywecTBHMa. Ho BnO;IHe B03MO)KHO H 1I0J1e3HO yeHbllleHHe ycaJ,lKM
KOpl[yca ftYTeM elo 3aKaJIKM H8 MapTeHcMTHYfO HJ1M 6JIH3KYfO K HeM CTpYK-
rypy. ).VIS) 3Toro Kopnyc BMCCTe C HanaHHbIMM nJ1aCTHHaMM 6blCTpO
ox.a a)KjJ,a lOT B nO,lJ,OrpeTOM ).].0 TeMnep8rypbl 80-1 00 °c MaCJle. TaKoe
6blcTpoe OXJ1a)K)J.eHHe Bbl):lepJKHB8fOT 6e3 TpeWHH CnJ1aBbl rpYlIllbl BK H
T5KI0.. a TalOKe 1I;laCTHHbl T14K8 H T15K6 TOJ1WHHOH):l0 4 MM. 3aKa;IKa
He TOJ1bKO YMeHbwaeT BHyrpeHHHc U8npSl)l(ellHjf B najilfHOM COe.l1HHeHHH H
HCKJJI01.JaeT nOSlBJICHHe TpellJ.HH B flJl8CTHHax TBepJ:lOro CIIJlaBa, HO H nOBhl-
fJJaeT H3HOCOCTOMKOCTb caMoro TBcpttorO CfiJJ8Ba. COr.,1aCHO ,LI3HHblM
MHHCKoro aBTOM06HJlbHOrO 3aBO):la, TBepJ10CnJ1aBHble cpH:lbepbl nOCJ1e
3aKaJlKH CJT)'iKaT 3HattHTeJIbHO .l10Jlbllle.
HanaiiKa MHHepaJIOKepaMH'IeCKHX lIJ1aCTHH. nOCJ1e YCTpaHeHHSI
lllol1HcpOBaHHeM MJIH ,nOBO)1KOH HenJIOCKOCTHOCTM onopHblX nOBepXHOCTeii
11..18CTHlJ lJ.0 0" t MM l1J1aCTMHbl 06e3iKHpMBalOT 11 Han3HBSfOT npHnoeM 113
OKMCM CHHl1a, OKHCM Me)\M, MeJJKMX onM..10K 3JlIOMHHHjI H cpTopHCTorc
HaTpMSI B K84eCTBe paCKHc..1HTeJ1S1. HarpeB )10 850-900 °c B J11060
ne4H. H8 YCTaHOBK8X TBLJ " annapaTax .lI.J1S1 KOHTaKTHOM CBapKH Harpe-
374
P a 30 e JI 3. n puu36oi)cm6o pe:JlC)llllllx uJlcmpy./wellmo6
BalOT OqeHb MeJ])1eIlHO 33 C4eT TennOIJCpe-aa4H OT HarpeBaCMoro Kopny-
ca, TaK KaK nnaCTHH8 HeMarHMTH8R H TOKOHenpOBO,[(1IUJ.a1l. 11potfHOCTb
WBa Ha cpe3 OlfeHb HH3KaSl, 30-32 Mna. DOJICe np0411aSl H3naHKa ocy-
lUeCTBJUleTCSI C nOMOWblO na1YHH nocne MeTaJIJIH3au,HI1 IIJ1aCTI1H Me,LtblO
(IIp04HOCTb lllBa Ha cpe3 ,l.{0 90 MOa).
Ope,LtBapHTenbHo IIJlaCTMHbI 06e3)KHpHBaIOT B au.eTOHe JlOCJle npoMblB-
KH B MblJ1bHOH BO,Lte, nOKpblBatOT CJ10eM naCTbl 113 1l0pOlllKa THTaHa HnH
rH.npaT3 THTaHa B 3-npou,eHTIiOM paCTBope ueJ1J1Yol'10H.lJ.a B aM HJla ueTaTe.
3aTeM l1.naCTHHbl BbICYlllHB8IOT, HaKpbJB810T KYCO\.fKOM MC/.tHOM <j>OJlbrH,
11 OMe wa lOT B KOHTeHHep, B KOTOpOM C03).1afOT B8KYYM 3 Mna ,LI.J1S1 Ilpe-
.L{OTBpam:eHHR COettHUeHMJI THTaHa c KHCnOpO.l.{OM Ii B0.l10pOJ.(OM B03,nyxa
nocJ1e HarpeBa J(O 1130-1150 DC THT81f I1J1aBHTCSI, tJaCTH4HO BOCCTaHaB-
;JHSaSi OKHCb 8JIIOMHHHSI B nOBepXHOCTUOM CJ10e nJ18Cl HHbl, np04HO COe,l.{H-
HSleTCSI C MaTepH8nOM nn8CTHHbi 11 Me)..{bfO.
,[{JUI CH1ITJ.-U1 Hanp1liKeHHSI B lIaSiHIIOl\1 COCl1HlfeHHM HHCTpY\1eU r HOCJle
HanaHKH nOMeUJ,alOT B ne4b C TeMJlCpaTYPoH 350--400 °C H OX.Ha)K,[lafOT
BMeCTe C neLlblO.
KOHTpOJlb K81JeCTB8 HauaHKH. C nOMOblO BHCWHero OCMOTpa
IlpOBCpjllOT CnJ101llHOCTb 11 TOnllJ.HHY naSiHoro (llBa. TOJIWHHa l\OJliKHa 6blTh
lfe 60JIee 0, I MM, a pa3pbrBbi illBa .l.10ffYCKafOTC B BM,aC etlHHHLfHblX
4cpTOLleK J,J,JIHHOH 1,5-2,0 MM. 3TH pa3pblBbi onpeAeJIj(IOT 110 lJepT04KaM
reMHoro lJ.BeTa, KOTOpblH 1J0SlBJUleTCSI 1l0CJle IJpOMblBKH HHCTpYMCHTa B
KepOCHHe " 06THPKH, T8K KaK KepOCHH, npOHMKWMH B 11leJ1H, Bbl.1J.eJISleTC SI 'I
IIpH.LlaBaj( TeMHYIO OKpaCKY B pa3pblBe WBa.
f1p01.JHOCTb naSlHHoro COC,l1HHeIlHSI npOBepSilOl Ha C.llBHr (JJ1aCTI1Hbl 110).1
IIpeCCOM, a Bbl6op04HO - nyreM cpy6aHHSI nJ1aCTHHbl 'Jy611J10M. OJ1aCTH-
lIa I1P" 3TOM ,lt0J1)KH3 KPOWMTbCjI, 3 He OTCK3KHB3Tb Qe;JMKOM.
Pa3pa6oT3H H Hepa3PYlliafOutHM Y.s1bTP33BYKOBoM MeTOll KOBTpo.njJ K8-
tlCCTBa HanaHKH nJiaCTHH.
H8J1H4Me Tpel.lJ.HH M MHKpOTpeI1H npOBepSlIOT MeTO.L(OM JlfOMMHeCueHT-
HOH Ae<peKTOCKonHH. <l>J1100peCl\HpYI01l(I1H paCTBOp H3 10 % 3BT0J13 H 90 %
KepOCI1Ha nocne oKYHaHHSI B Hero HHC11>YMeHTa H8 2-3 MI1H npoHHKaeT
B TpeMHbl H MHKpoTpew.MHbJ WHpHHOH CBblwe 5 MKM. DOCJ1e IIpOMblBKH
B 6eH3HHe, npOCYlllKH BOA BeHTHJUITOpOM, OIIYJ:lpM8aHHSI MarHe3HTOBOM
IIYAPOH Ii 06nYlJeHHSI YJlbTpaq.HOJleTOBbIMH Jlyt.taMH Ha OHe TeMHO-<pHOJle-
375
Wazy" 8.11. Pe)J(YWIfH HHcTpYMeHT
'rOBOH IIJI8CTHHbi SlpKO CBeTSlTCSI ).10pO:>KKH Bblllle,lJ.Wero H3 TpelUHH J110MH-
Hocpopa. TpelltHHbl MO)KHO o6HapY)KHTb H 60:Iee cOBpeMeHHblM TOKOBHX-
peBblM MeTOJJ.OM, a TaK:>Ke BM3YaJlbHO nocne XHMH4eCKOH 04HCTKH, KOf,lJ.a
npH 0x.,1a)K)J.eHHH H3 HHX Bbl)KHMaeTCSI COJleBOM paCTBOp. Bo,aa paCTBopa
I1CnapeTCSI, H Ha lIJ1aCTHHe BH.LlHbJ 6eJIbie coneBble JJ.0P0)KKH.
nOCKO;lbKY HHCTpYMeHT C TpeWHHaMH - OKOHlJaTeJ1bHblH 6paK, TO
pa36paKOBKY MJIM BbUI8.l1eHHe TpeUlHH MO)l(HO OCYlUeCTBHTb 60nee npo-
CTbIM, HO pS3pymalOlUHM cnoc060M. HsnpMMep, IlnSCTHH8 C TpelUHHOH
4aCTHlJHO OTpblBaeTCSI OT ,Uep)KaBKH nocne y.aapa C IIJleqa BepXHeH nJ10C-
KOCTbfO Aep)f(3BKH 0 CTaJlbHYIO 60;fB8HKY. Pe3eu np" 3TOM .u.ep)K8T 38
,lJ.ep)J(aBKY C npOTHB0I10;10)J(HOH OT rO;IOBKH CTOpOHbl, a YJ\apSiIOT .nep)J(aB-
KOH nocepellHHe CC .D.JIHHbl. nO,1..\TBep)K):\eHHCM Toro, 4TO OTKOJIOJ1aCb
"
(laCTb nnaCTHHbl C TpelUHHOH, BJ)SlCTCSI OKHCJleHHaJi nOBepXHOCTb H3JIO-
\18., He cepe6pHcrO-MeTaJIJIH4eCKHH, S MaTOBblH I..\BeT CKOJla XOTSI 6bl Y
Kpajl -rpeUU.fHbl.
l'aKHM )J(e 06p330M MO)KIIO npoaepHTb np04HOCTb npHIJ8HKH JJnaCTHHbl:
n;18CTHHa lie AOJl)KHa OTCK8KHBSTb OT Acp*aBKH.
npHKJleHBaHHe IIJlaCTHH. OpHKJleHBaTb MO)KHO IIjlSCTHHbl H3 JIIo6blX
PC)KYU1l1X MaTepMaJ10B, "'TO oc06eHHO Ba)J(HO JJ..,1S1 MHHepaaOKepaMHKH H
CJ1HTeTH1.JeCKMX CBepXTBep,l.1bIX MaTepMaJIOB. B H8CTOSlU\ee BpeMSI XHMH-
yeCK8S1 npOMbllllJICHBOCTb BblnYCKaCT CHHTeTH4eCKHe KJleH C TeIIJIOCTOHKO-
Cl blO .llO 600°C. 3loro BnOJIHe ,aOCT8TOt.tHO, T8K KaK BO BpeM pa60Tbi
HllcTpYMeHTa B 30He IUBa TeMneparypbl CBblllle 600 °C np8KTH4eCKH He
6blBaer. npOt.JHOCTb KJleeBOrO COel1HHeHHSI ,l..\OCTaTO\.fHaSi .llIDKe ,WUI BbIlIOJ1-
HCHMjI 06;:U1POlJllbIX pa60T. C10MKOCTb KJ1eeHblX HHCTpYMeHTOB B cpc,aHeM
B 1,5 pa3S Bblllle, 4eM n8S1HHbIX, TaK KaK nOYTH 1l0JIHOCTblO HCK.,1104aeTCSI
faK8S1 npH4MHa M3Hoca, K8K 3J1eKTp03p03HjI, B CBjl3H C pa3pblBOM uenH
TepMo3AC (KJ1eH - D.H3JleKTpHK). TpeWHHbl 11 BHyrpeHHHe HanpSl)KeHHjI 8
IlpHKJleCH11blX nJlaCTHHax 01 CYTCTBYJO'I IleT IlpHYMH .l1,,1S1 HX B03HHKltOBeHH.
I 10clc 06e3IKMpHBaHHj( IIJlaCTHHbl lfaK.aeHB8lOT npH J(oMHaTHoH TeMlIepaTY-
pc 11:111 ICMnepaType 60-80 °C'I 8 cywaT KaeeBoe COe.L1HHeHHe npH rleM-
nepcnype 180-200 DC. EJIHHCTBeHHblM He.l.10C raTKOM KJleeHblX KOHCTPYK-
UHH $lB.,IRCTC$I Iic06XO.lU1MOCTb TluaTeJfbHOH nO.lll"'OTOBKH IIOBepXHOCTeH nOli
.
v "
CKJlel1BaHHe 11 OCTOpO)J(HOH 38TO\.fKH, He t\OnYCK8IOlUeH HarpeBa coeJ].HHeHHSI
B 30He LUB8 BblUle TeMf1Cpalypbl TepMOCTOKOCTI1 K.Jle.
376
P a 30 e J1 3 npo1l36oi}cm6o pe:JH.,Yu/ux ullCmV/eHmo(J
IIpeccoBftHHe 3ftrOTOBOK 03 1I0POUIKOB. OpeCCOBaHMeM nopOlll-
KOB MOJKtlO 1I0JJY4aTb 3arOTOBKH H3 JU06blX MHCTPYMCH18J1bHbIX 'VtaTepH-
8JI08, eCJIH 3TO 3KOHOMHLleCKH BblfO,l1HO. HalIpHMCp, no.nY4810T peiKYWHC
llJ1aCTHHbi 113 TBepJJ.oro CnJl8B8, MHHepIOKepaMHKM, pH)JIeHble HOiKH
C60PHblX HHCTpYMeHTOB. OH3KO TeXHOJ10fH-M8WHHOCTpOHTeJIH HJIM HH-
CTpYMeHTaJlblu.HKH M811U1HOCTpOHTeJlbHOrO 3aBO.ll8 3THMM Cllcu,Ha.nbHbl-
MH BonpocaMH 3aHMMalOTCSI pe,U.KO. 11M 4awe I1pHXO.LlHTCSI BCTpe4aTbC.sI
C 1l0JlY4eHHeM 3arOTOBOK <l>acolIHoro MOHOJ1HTHOrO TBepJtOCIIJ1aBHOrO
HHCTpYMeHTa: CBep.n, $pe3, 3eHKepOB, pa3BepTOK, 3y60pe3Hb(X 11 ApyrHx
XBOCTOBblX MHCTpYMeHTOB IttJIH Haca)J.HblX B BH.ne KOpOHOK. 310 KaK
npaBHJIO, HHCTpYMeHTbl M8JlbiX p83MepOB. H3rOraBJIHBalOT HX H3 IlJI8C-
TH<pHLl.HpOBaHHoro TBep.noro CI1JlaB8 (n;IaCTH$HKarop - llapa$I1H .no
7 %) BYMlI MeTOJ-(aMH.
fipl1KeTbl 11J18CTHQ>HQHpOa8HHoro TBcp,noro CIIJ18Ba IIOMeU18fOT B KOH-
TeHHep H 4epc3 TBepAOCIJJI8BHblH Q>HJlbep Bblt18BIHBaIOT 3aroToBKY co-
OTBCTCTBYfOl.l.\CH cpOPMbl, HanpHMep, cBepolla pa3BepTKH" MCTllHKa H T..l.J.
T8KHe cblpble 3arOTOBKH HMeJOT Q>OPMY rOTOBoro HHcTpYMeuT8. OocJle
Bbl,n8B.nHBaHI1S1 3arOTOBKH cneKafOT B B0J10pO)J.HOH aTMoc<I>epe (npeJ1ox-
paHeHHe OT OKHc.neHHSI 3epeH lIopolllKa), 38TeM npHCOeL\l1H}lfOT K .Llep-
)KaBKaM H3 KOHCTpYKUHOHHOH CTaJIH, CC.nH 3TO He06xo)J.HMO, UIJIH<PYIOT H
33T3tJHB3fOT.
OpH BTOpOM MeTO,U.C npeccYfoT 3arOTOBKH lU1JIHHLl.PHl.fCCKOH HoI1H IlpH3-
M8TH1.JeCKOH c}10PMbl, K8K MHHH8TIOpHbie 1I0KOBKH. OocJle npe.LlBapHTC:lb-
Horo ClleKaHHj( HX 06pa6aTblB8fOT co CKOpOCTblO 50-) 50 M/MHH, HO C
M8J1bIMH no.na4aMH. 06pa6oTKY Be.LtYT TBep.noCIIJlaBHbIMH HHCTpYMeHTa-
MH C YBeJIH4CIIlIblMH IIepe,AHHMH (10-15°) H 3a.L1HHMH (20-30°) YI:;laMH'I
IlpH,U.aBWI 38rOTOBKaM Heo6xotJ.HMYIO <POPMY. nOCJ1C 06pa6OTKH pe3aHHeM -
OKOH\iaTeJ1bIlOe cneKaHHe, UlJlH<pOB8HMC H 3aT04Ka. T8K nOJly481OT J,.\HCKO-
Bble MO.l.1YJlbHble, KaH3BOt.fHble 11 npope3Hbie cfJpe3bl, CBepJla H HCKQ ropble
.npyrHe HHcTpYMeHTbl, B TOM 4HCJle <}>aCOHHble Ba)l(HO npaBM..lbHO pac-
C4HT8Tb p83Mep 3arOTOBKH AO CueK8HMSI:
Al=(A+C)K+(I'
r.Ltc: A - oKoH...aTe.nbHbIH pa3Mep I1HcTpYMeHTa; (." - MaKcHMa.rlbHbIH
IlpHnycK Ha o6pa60TKy AO cneK8HHSI; K - K03<pHu.MeHT., Y4HTbiBalOlUHM
yca.z.u<y npH ClICKaHHH (1,25-1 ,30}'1 C 1 - MaKCHMaJlbHblH IIpHnycK Ha
06pa60TKY nOCJle cneK8HH}I.
3 7
WazY!1 8.11 Pe)l(ywdt MHcTpYMeHT
3.2.4. Bbl60p npoMeYT01JHbIX BH.z:.OB o6pa6oTKH
ECJ1H Bbl6paHa 3arOTOBKa, <pHHHwHble MeTo.abl o6pa60TKH, eCTb 4ep-
Te)l{ rOTOBoro HHCTpYMeHTa, TO OBJ1at{eB OCHOB8MH TeXHonorHH MaWHHO"
CTpoeHHSI, He npeJ]CTaBJ1S1eT TpYAa Ha3HaLJHTb npOMejf(YTOt.JHble BHAbl 06..
pa6oTKH. CneU.l-t$H'-IHble AnSI HHcTpYMeHTa onepau.HH o6pa6oTKM pe3aHH..
eM 6Yt{YT paCCMOTpeHbl HH)Ke (cM.n.3.3).
3.2.5. Pa3pafioTKa TeXHOJIOrH..eCKoro MapwpYTa
K 3TOMY BpeMeHH Y)Ke 3HaeM MeTOll nOJlY4eHHSI 3arOTOBKH, ee <pop MY
H BM.l!bl. MeX8HH4eCKOM 06pa6oTKH pe3aHHeM. Bce H3BeCTHoe paCnOJl8ra-
eM B nOcne)]'OBaTe.r1bHOCTH BblnOJIHeHHSI, 1I0K8 6e3 npMBSl3KH K KOHKpeTHO-
MY TeXHonorH4eCKOMY o60py,nOB8HHIO, H n0J1Y4aeM TeXH0J10rH4eCKHH
MaplllpYT.
3.2.6. Bbl60p TeXIIOJIOrH..eCKHX 6a3
Bbl60p OCHOBHblX TeXHOJlOrH..eCKHX 683
Tpc6oBaHH K TeXHOJ10rH'-IeCKHM 6a3aM H HX Bbl60p OCHOBaH Ha Tex
lKe C006pa:>KeHHSlX, 4TO H "PH 06pa60TKe nlO6blx AeT3JleH. 3.aecb, K8K H
B .nf06blx .npyrHx CJ1Yt.laSlX, He06xoltHMO cTpeMHTbCSI K e):lHHCTBY 6a3
KOHCTPYKTOPCKHX,. TCXH0J10rH4eCKHX H M3MepMTeJ1bHbIX. OBJ18.LleB HH<»OP-
MaUHeM fJ. 3.2.1-3.2.5.. HeCJ10)l(HO Bbl6paTb TeXH0J10rH'-IeCKHe 683bl ,l1J1S1
o6pa6oTKM ,,11060H }J.eTa;JH. AnSI 06pa60TKH HHCTpYMellTa - elite npowe.
ECTb TPH THnOBblX rpYIIllbl 11 HCTpYMeHTOB:
a) Xflocn106ble: CBepJla, 3eHKepbl.. pa3BcpTKH, $pe3bl, npOTSI:>KKH KpyrJlble
11 J,(p., .Ll0J16S1KH XBOCTOBble;
6) lIaCaOllble - MHCTpYMellTbl THfla Te.TI BpaweHHSI C OTBepCTHeM ,ltJlSl
IIOCa.l.1KH Ha onpaBKY: 3eHKepbl, p83BCpTKH, $pe3bl, ,l1oJI6S1KH, lIlCBepbl,
KpyrJlble <»acoHHhle pe3Ubl, pe3b6oHape3Hbie nJ1aWKI1, Kpyrnble pe3b6o-
uape3HbiC rpe6eHKH, HaC8IJ,Hble MeT4HKH;
R) n/IOCKue: pe3Ubl CTep:>KHeBble, IlpH3MaTH4ecKMe, nnaCTHH4aTble, HOIKH
K C60PHOMY HHc-rpYMeHTY, npOTj(jJ(KH nnOCKHe, pe3I.1bl 3y60cTpora..'1b-
Hble, rpe6eHKM 3y60pe3Hble.
,[{J1S1 3Tl1X HHCTpYMeHTOB TeXHOJIOrH1.JeCKHC 6a3bl Y:>Ke He pa3 Bbl6Hpa-
JlMCb H" XOPOUIO H3BeCTHbl.
Y X60cnl060?O ulIcmpYJweuma OCHOBllblMH TeXH0J10rH'-IeCKHMH 683aMM
SlB.llS1I0TCSl UeHTpOBble OTBepCTMSI, a Y MeJlKOrO (0< 8 MM) - HapY>KHble
378
P a 3 £} e '1 3 npoU36oiJcm6o pe:JKYIl/liX UI/CmpYMeHnt06
u.eHTpbl. UI 06pa60TKH .rlJ1HHHOro HHcTpYMeHT8, HanpMMep JIpOTSI)f(KH,
;J.J1HHHOrO CBepJla, BO H36e)KallHe uporH6a JlpHXO).(HTCSI AOIIOJIHHTeJlbHO
HCn0J1b30BaTb UHJIHH.rlpH4ecKYIO nOBcpxHOCl b, KOTOpOM MIIC I pYMeH'1 OIlH-
p8eTcj} Ha 1I0ABH>KHbIH HnH HenO,lJ.BHjJ(HbIH J1fOHCT.
Y HacaOllo2o uHcmpy./weHma rJ18BHOH TeXHOjlOrH4ecKoH 6330H SlBJUleT-
CSI oTBepcTHe HJ1H Topeu., a BcnoMoraTeJ1bHoH - COOTBeTCTBeHHO TOpeu.
HJ1H oTBepcTHe. npH 3TOM J"JI8BHOH 6830H j(BJUleTC HaM6oJ1Ce pa3BHT8j1
nOBepxHocTb. Y HHcTpYMeHT8 THna llHJIHHj:\pa, HanpHMep UHJIHH,ltpH4eCKajl
<ppe3a, rn8BHoH TeXHOJlOrMlIeCKoH 6a'30H HBJlSle'1 CH oTBepcTMe, a TOpel]. -
BcnoMOr8TeJlbHoH. Y HHcTPYMeHToB THna JJ.HCKOB., H8npHMep 3y6ope3HblH
)J,on6S1K, rJI8BHM 633a - TOpeu., 8 BcnOMOr3TCJlbH3S1 - OTBepCTHe.
Y nJlOCKO?O pe:»CYll/ezo 1I11cmpy..wellma OCIJOBHblMH TCXHonorH4eCKH-
MH 6a3aMH SlB.11S1IOTCSI nJ10CKOCTH. CaMaSi 60J1bl11aSl no IIJI0UJ,3)J,H 1l0BepX-
HOCTb CJIY>KHT YCTaHOBOt.JHOM 6830H., C3MaSi JjJIHIIUaSi - HallpaBJISIfOmeH,
8 caMal MaJ18S1 - onopHOH.
BblOOp nepBH'IllbIX, 'IepIlOBbIX, TCXHOJIOrH-.eCKHX 6a3
lJepHoBblC 6a3bl Hco6xo)J,HMbl tI.;ISI 06pa60TKH c Tpe6YCMOH TOt.JHOC-
TblO OCHOBHblX TCXHO.:IOrH4CCKHX 683, Ha KOTOpblX 6Y;J.eT npOBOJJ.HTbCj(
BCjI A8JI bHeHlllaSi MexaH HI.JeCK8j( 06pa60TKa.
tJepHoBoM 6830M X6ocn10BO?O ulIcnlpy.tl..feJlnl11 CJ1Y)KMT Heo6pa6oT8H-
Ha n8pY:>KHaji U.HJIHHJpH4eCKaSi IJOBepXHOCTb 3arOTORKH
Y Hacaollo<."'o ulIcmpy.ueUl11G lIa pa3HbiX ) rallax o6pa60TKH OCHOBJlblX
reXHOJ10rH4eCKHX 6a3 4epHoBbIMH 6a38M" Mor)'T 6hlTb pa3JIH41fble no-
BepXHOCTH. Ltn nepBH4HoM o6pa60TKH OCHOBHblX 6a3 (oTBepcTHH H TOp-
1108) OCHOBHOH lJepHOBOH 6a30H SlB.r1S1eTCj( He06p36oT8HHaj( UHJ1HH.[(pH4ec-
K8S1 nOBepXHOCTb, a BCIlOMOraTeJlbHOH 4CpHOBOM - O).(I1H HX TOpLlOB
3arOTOBKH. npH ,na.,1bHeHllIHX BH):l8X 06pa60TKH OCHOBHblX TeXHO;IOrHLJeC-
KMX 683, HanpMMep, lllJ1HQ>oBaHHe Hocne 3aK3J1KH H OTnYCK3, B KaLJeCTBe
4epHOBbiX 6a3 MO:>KHO HCn0J1b30B8Tb HapY>KHbIe nOBepXHOCTH 3y6beB (38-
)l(HM B u.aHrOBOM naTpOHe), 33TbL10LJHble nOBepXHOCTH 3y6beB (38)J(HM B
lJ,8HrOBOM n3TpOHe C ueHTpHpOB8HHeM no 38TblJ10LfHbIM nOBepXHOCTjlM
3y6beB C nOMOInblO Tpex pOJ1HKOB) HjIH OKOH4aTeJ1bHO o6pa60TaUHbiC
rOpUbl., eCJlH HX nOBepXHOCTb ):lOCTaT041f8j1.
Y n.JlOCKOZO UlIcn1pYMenma LfCpHOBblMH 6838MH SlB.l1S1lOTCSI 4epHbie
Heo6pa6oTaHHbie IIJ10CKOCTH.
379
Wa?YIl B.N Pe>Kynudi HHCTpYMeHT
06pa6oTKa TeXHOJlOrHQeCKHX 6ft3
Y XBOCTOBOrO HHCTpYMeHTa UeHTpOBble OTBepC1'HSI (rHe3):ta) C
yrJIOM 60° B YCJlOBHSlX e;::UiHH1.IHOrO H MeJlKOCepHHHoro npoH3Bo,ncTBa
II ony LJ a lOT l.{eHTpOBOt.tHbIMH CBepJ18MH H8 CBepnH.rlbHbIX, TOKapHblX If
TOKapHO-peBOJlbBepHbIX CTaHK8X. B YCJ10BHSlX M8CCOBoro H KpynHoce-
pHMHoro npOH3BO,ltCTBa leHTpOBble rHe3):t8 CBepIUIT, a 3aTeM 3CHKYfOT
ueHTpOB01.JHbIMH 3eHKOBK8MH H8 TOK8pHblX aBTOM8T8X H llonyaBToM8T8X
l1.n" cneUHaJlbHbIX QeHTpOBa.abHbIX H <ppe3epHo-ueHTpOBaJlbHbIX CTaHKax.
Y peiKYUJ.ero HHCTpYMeHTa BblCOKOH TOI:IHOCTH UeHTpOBble rHC3):ta c
lIpCOXpaHI11'eJ1bHbIM KOHYCOM, a Y OCT8JIbHbiX H Y HHCTpYMeHTOB C
MaJlbl\1 .lUiaMeTpOM - 6e3 Hero.
UI 06eCIJe4CHHSI BblCOKOH T04HOCTH 33UeHTpOBKH TOPUbl 38rOTOBKH
LlOJI)KHbl 6blTb ncpneHlU1KYJ1S1pHbl ee OCM, a 1I03TOMY Heo6xoJJHMO HX
npeD.B8pHTenbHO IIOJ:lpe3aTb.
KOpOTKHC 3arOTOBKM npH u.eHTpOB8HHH 3IDKHMalOT B npM3Max MJlM
naTpOHax, a .nJ1HHHble - B naTpOH8X C nOMep)l(KOH J1fOHeTOM BToporo,
38ueHTpOBbiBaeMOrO KOHua.
JUI 1'04HO" 38ueHTpOBKH 38rOTOBOK H3 XOJlOAHOTSIHYToro MeT8J1Jla
HC 11011 b3YlOT CT8HKM C uaHrOBblM 38JKMMOM Ii Hanp8BlInOUleM BTY;IKOH.
nOC.He 38Ka.,1KH H OTnYCK8 ueHTfJOBbie rHe3,lta HClIpaBJ1S1fOT TBep,ltO-
CnJlaBHOH 3eHKOBKOH H3 BetyrHK8J1bHO-CBepJ1HJlbHOM C1'aHKC HJ1H WJ1H<»YIOT
H3 BHYTpJ.llUoI111<P0BaJ1bHbIX "JIM ueHTpOWlIl14>OB(L'1bHbIX CTaHKax. Y T04HbiX
HHCTpYMeHTOB (p33BepTKH, npOTSI)I(KH H D.p.) UeHTpOBblC OTBepCTHjI AIDKe
AOBOl(SlT 4yrYHHblMH npHTHpaMH C 36pa3HRHOM n8CToit
Y lIacaHoro HHCTpYMeHTa OTBepCTMj( lIepBOHalJaJlbHO o6pa68Tbl-
BatOT no H9-H7 CaepJJeHMCM, paCT81.J"a8HHeM H pa3BepTblB8HHe'" HJI"
IIpOTSlrHBaHHeM. npeABapHTeJ1bHYfO 06pa6oTKY OllHoro Topua H OTRep-
CTHjI npOM3BO,lJ,jlT C O,QHOH YCTaHOBKH 3arOTOBKH. BTOpOM TopeQ o6pa6a-
TblB810T H8 6a3e nepBoro. 3mKHMaeTCjJ 3arOTOBKa caMOLleHTpHpYfOllU1MH
YCTPOMCl BaMM, 3aXBaTblBalOl1\HMH 3arOTOBKY 33 HapY)KHYlO 1l0BepXHOCTb.
4MC.IOBYfO 1J0D.pe3KY TOPLlOB BblnOJIHj(fOT H8 KOHH4eCKOH onpaBKe.
flocJle 38KaJJKH 11 OTIIYCKa TeXHOJJOrH1.JeCKHe 6a3bl (OTBepCTHe H TOp-
Ubi) BHOBb 06pa6aTbiBalOT no 7-5-MY H D.IDKe 60J1ee BblCOKHM KBaJIHTe-
TaM TOllHOCTM (3y6ope3Hble HHCTpYMeHTbl). CHa1.Jan8 Ha BHYTPHlllJ1H$O-
380
P a 3 0 e JI 3 n pOu36o()cmeo peJICyulux ullcmpYMeHmo8
BaJ1bHOM CTaHKe C O)!HOH YCTaHoBKH 3arOTOBKH UJJJH<»Ylor oTBepcTMe H
OJJJtH TOpe1..1. BTOpOM Tope MO)KHO lll.ilHQ>oBaTb Ha nJIOCKOWJIHcpoBa.l1bHoM
CTaHKe. nOCJle Wnl1<poBaHHSI I1J)M ,aOBO).lKH OTBepCTHSI TOpbl MO:>KHO WJ1M-
$OB3Tb HS KOHM4eCKOH onpaBKe Ha Kpyr.aOl1JJIH<poBa;lbHOM CTaHKe. ECJIM
683bl o6ps6sTbIBalOT C TOttHOCTblO Bblllle 5-ro KB8J1HTeT8, TO l1X ,ltOBO)!SlT
Ha Cnel\l18J1bHblX ,nOBO.nO\IHbtX CT8HKax. OTBepCTMe MOIKHO .l10BOAHTb
P83)1(HMHbIMM npHTMpaMH Ha TOK8pHbiX H CBepJIHJlbHblX CT8HK8X. npHnYCK
HOJJ. -nOBO,lU<Y 0,01-0,05 MM. Kor.a3 r..lsBHoM TeXH0J10rH4eCKoM 6830H
SI BJ1j(eTCSI Topeu, TO CH8tf8J1a ,1J.OBO)!HTCSI OH, a 3aTeM Ha ero OCHOBe
l.\OBO,l1SIT OTBepCTHe.
Y nJlOCKOrO HHCTpYMeHTa TeXH0J10rM4eCKHe 6a3bl (nJ10CKOCTH)
<ppe3epYIOT, CTporafOT, JlpOTSlrHBalOT H;IH uI,rn'I(I)YfOT nOCJIC 38Ka.nKH H
OTIIYCK8 6a30BbJe nOBepXHOCTH BHOBb llJJ1H<PYIOT, 8 Y BbiCOKOT04HbiX HH-
CTpYMeHToB ew.e H AOBOl\KT.
3.2.7. llOCJleAYIODJ,He 3TaULI pa3pa6oTKH TeXIIOJIOrH1JeCKOrO
upouecca
no.Q 1I0clle.nYIOll.{HMH 3TanaMH HMeeM B BH.ny:
· Bbf60p TeXH0J10rH4eCKoro 060pYAoBaHHSI H OCH8CTKH,
· pa3pa6oTKY Map1llPYTHOH TeXHO;lOr"H
· p83pa6oTKY 0llepal.U10HHOH TeXHOJ10rHH;
· cpsBHeHHe 3KOHOMMLJeCKOH 3<p<peK1I1BHoCTM IICCKO;lbKHX BapHaUTOB
Texnpouecca H Bbl60p OnTHMaJlbHOrO;
· OKOHqaTCJlbHYK> Aopa6OTKY Bbr6paHHolo BapwaHTa.
P83pa6oTK8 nepe1.JMcJleHHblx JTalIOB noLtPo6no H1JlarSCTC}I B Kypce
'''TeXHOJIOrHSI MawHHocTpoeHH". Bce 3TO CBoHcTBeHHo H .l(JIj( HHCTPY-
\feHTa. OTJlH4He COCTOHT "lHlllb B TOM, 4TO npH H3rOTOB.l1eHHM pe)Kyw.e-
ro HHCTpYMelrra IlpHXOAHTC CTaJIKHBaTbCj( C ouepau.HHMW, CBOMC'. BeH-
IIblMH JJHWb eMY: <ppe3epOB8HHe CTPY)J(Cl.fllbIX KaHaBOK, IlIJ1HclJOBailHe
3y6bCB ,LtOJI6S1KOB H .!.tp. 3TH oncpaUHH p8CCMaTpMBalOTCjf HH)Ke, KpOMC
Toro, Heo6xoJ\HMO nOMHHTb, \.ITO liP" paC\.IeTe I1pMnYCKOB Ha o6pa6oTKY
oco60e BHHMSHMe CJ1etlyeT 06paTHTb Ha nOJIHO ry y,l1a;leHH .ne<t>eKTJlOrO
nOBepXHOCTHoro CJ10 3srOTOBKH, KOTOpblM B .Lt8JlbHeMWeM MOJKeT OKa-
38TbCSI Ha pe)Kyw.eH KpOMKe HHCTpYMeHT8. n03TOMY ,l.(aHHbIH ClIOH,
oco6eHHO o6e3yrJ1ep0)KeHHbIH, JJ.OJ1)KeH 6blTb IIOJIHOCTblO YJlaJ1eH. B npo-
38]
lllazyu B.H. PeiKYUJ.Hti HHCTpYMeHT
v v
THBHOM CJIY\.fae Jle3BHe y pe)J(YllJ.eH KpOMKH OKIDKeTCj( MjlrKHM, a CTOH-
KOCTb HHCTpYMeHTa HH3KOii. MO)J(eT 6blTb )J.IDKe nOnHaji nOTepjf pa6o-
TOCIloc06noCTH.
OpH pa3pa6oTKe 3TMX 11 npe.rtbl.rtYlUHX 3TanOB TeXHOnOfMIJeCKOrO npo-
uecca ueJlecoo6pa3f10 n0J1b30BaTbCj( Cnel..(Ha,1bHOH J1HTeparypoH (CM. cnH-
COK J1HTeparypbl K pa311eJ1Y 3).
KOHTpOJlbHble Bonpocbl
1. nepe4HcJ1HTe 3Tanbl IIpOeKTl1pOBaHHjI TeXHOnOrHl.feCKOrO npou.ecca B
1I0CJlet(OBaTeJlbHOCTH ero p83pa60TKH.
2 OOJIy<pa6pHKaTbl AJ1jf CT3J1bHbIX 3arOTOBOK HHcTpYMeHToB. KOHTpOJlb
n0J1y<p a6 pHKaToB.
3. Cnoco6bl n0J1Y4eHHjI 3arOTOBOK MeTO,Z:(OM n,,1aCTH"IeCKOrO ,lte<»opMH-
pOBaHHj(. I1x B03MO)f(HOCTM. Bbl60p cnoc06oB. ..
4. reMnepaTYP8 H8t.J8J18 H OKOHl.faHHj( KOBKH H lllTaMI10BKH 3arOTOBOK H3
6blCTpOpe)f(yweH CTaJlH.
5 XapaKTepHcTHKa J1HTbSl, Han;laBKH peJKyw.Hx 3JleAeHTOB, cBapKH H
lIaBapKH, HCIIonb3yeMbix .rtnj( nOJIY1JeHH 33rOTOBOK 6bICTpOpe)KYWHx
HHCTPYMCHTOB, c T04KH 3peHHSI pa6orrocIJoc06HOCTH H 3KOHOMH4HOCTH
HflcTpYMeHToB.
6. HanaHKa flJlaCTHH 6blcTpope)KYIlJ.CH CT(L1H, TBepJJ.oro CfI;JaBa, MHHepa-
JlOKCpaMHKH.
7. e<»eKTbl HanaHKH, IIpM4HHbi HX B03HHKHOBeHHj(, MepOnpHjlTHjI 110 He-
,nOIlYWeHHfO )J.eQ>eKToB.
8. OpHK.,1eHBaHHe pe)f(YI.ltHx n;laCTHH. npeHMYll.I.eCTBa npHKJleMBaHMjI lIe-
pe)], HanaHKoH.
9. OpeCCOBaHHe 3arOTOBOK 113 nopOUJKOB.
10. OCHOBHble H 4epHOBbJe TeXHOJIOrHt.teCKHe 683bl Ha pa3HbiX CT8;:tHRX
H3rOTOB.aeHMjI HHCTpYMeHToB.
1 ]. MeTo)J.bl H T04HOCTb 06pa60TKH TeXH0J10rHl.JeCKHX 683 )10 Ii nocne
3aK8nKH H OTnYCKa HHcTpYMeHTa.
12. Ha 4eM 633HpyeTcjI pa3pa6oTKa OCTaJlbHbIX 3TanOB TeXHO;10rHI.JCCKO-
ro npouecca H3rOTOBJJeHHj( MHcTpYMellTa H KaKHe OTJ1H4HR OT 683bl?
382
P a 3 i) e II 3. II POu36oocm6o peJICyullix llllcmpYMeHmo6
3.3. HEKOTOPLIE BH,nbI MEXAHHtfECKOH 06PA60TKH
3.3.1. OOtnHe 1I0Jlo*eHHH
B 06eM "Ypce ,lJ.HCHnJ1HHbl "'TCXH0J10rH» M8WMuocTpoeuHj(" )J.OCTa-
T04HO 1I0,ltp06HO paCCMaTpl1BalOTc» TaKMe cJ>opMo06pa3YIOHe onepaUHH,
KaK T01.JeHl1e, pe3epOBaHl1e, IJpOTrMBallHe, cTporaHHe, WJIHcJ>oBaHHe
nJ10CKHX nOBepxHocTeH H nOBepxHocTeH BpallteHM, 8 TalOKe HeKOTopblX
cl>acoHHblX BHYTpeHHHX H HapY)KHbIX 1I0BepXHOCTeH. 003TOMY B ,llaHHOH
pa60Te YMeCTHO XOTS1 6bl B KOHCneKTHBHO:\1 H3JIOJKellHH paCCMOTpeTb
:JHlllb Te onepau.HH HHCTpYMeHTaJlbHoro npOH3BOCTBa, KOTopble B TeXHO-
,,10rHH MaWHHOCTpoeHHS1 HC BCTpc4aIOTcS1.
3.3.2. OopaooTKa tacoHllblX lIoBepxllocTeii
04eHb MHOrl1e HHcTpYMeHTbl l1\telOT Q>acoHHble pa604He nOBepXHOC-
TH: cJ>acoHHble pe311bl H <ppe3bl, CBepJI8, npOT}lJKKH'I pelb60nape3Hhie H
3y6006pa6aTbIBaK>UJ,l1e HHCTpYMeHTbl Y KaJKlJ.OH H1 I1Cpe4MCJ1eHHhIX
rpynn HHCTpYMeHTOB eCTb CBOH cJ>OPMbl, He 1I0XO)l(He lIa <pOpMbl llpyrHx
rpynJ1, H npHCYHe CM MeTO,L1bl o6pa60TKH nOBepXIIOCTeH. TeM He MeHee
MOJKHO Bbl,ae;U1Tb 06lUHe npHHIJ.Hnbl OpMHpOBaHI1S1 H p8CCMOTpeTb 06pa-
60TKY ;IHHeH4aTbIX <p8COHHbIX nOBepXflOCTeM w <»aCOHHbIX nOBepXHOCTeM
Bpallt eHHS1 .
JIHHeii-.aTble cJ»aCOHHbIC 1I0BepXHOCTH, lIallpHMep, IlpH3MaTHt.lec-
KHX, TaHreHl(HaJlbllblX H CTepiKHeBblX pe3UOB, CH848Jla cJ>pe3epYK>T, CTpOI a-
lOT HJ1H npOT»rHBaIOT B 3aBHCHMOCTH OT THna npOH3BOJ!CTB8 (e,ltHHH4Hoe..
CepI1HHOe, MaCCOBoe) Ha CTaHKaX, KOTOpblM npHCYUJ,H 3TH MC'lO)..l.bl o6pa-
60TKH. npH 3TOM 06pa6aTblB8Tb MOJKHO HOp\1a;JbllbIM peJKYUU1l\1 HIICTPY-
MeHTOM Ha CT8HK8X C 4ny H..1H <»aCOfJHbIM - H8 YHHBepC8.ilbHbIX CTaHK8X.
B YCJ10BHj(X e,ltHHH4HOro npOH3BO.llCTBa TaKMe Bl1,llbl pa60T BblnO;lHSlIOT
nOpM8J1bHbiM pe)J()'LlJ,HM HHCTpYMeHTOM, H3MeHSISI IIOJIO)KeHHe l1eT8JIH npH
IlepeXO)J.e K 06pa6OTKe HOBoro 3neMeHT8 cJ>aCOHIIOH IIOBCPXHOCTH.
OKOH48Te..'lbHO JIHHeH4aTble cpaCOHHbie nOBepXHOCTH 4all.(e Bcero WJIM-
<PYIOT H8 nnOCKO[UJ1HQ>OB8JlbHbIX CT8HKax 110 3.aeMeHTaM HJ1H cnpO<pHJIHpO-
BaHHblMH a6pa3HBHblMH KpYl'aMH. Ha 3KpaH OnTHLJeCKOrO IIpOQ>HJleW;IHcJ>o-
BaJlbHoro CTaHKa HaK.t1a,ltbIBaK>T K8JlbKY C npocJ>HJleM rOTOBoro I1HCTpY-
MeHTa B M8cIllT86e 50: I. Ha6JIK>tlCHHe lIa 3KpaHc YBeJIH\.ICHHOH B 50 p83
30Hbl 06pa60TKH n03B0J1S1eT ynpaBnSlTb JBHJKeIlHS1MH WJII1Q>OB8.ilbHOrO KPY-
383
WOZYH B.M PeIKYllJ.Hit HHCTpYMeHT
ra H K8K no m86JJOHY, fl0J1Y4aTb IJpOHJ1b HHCTpYMeHT8. B e,lJ,HHH4HOM 11
MeJ1KOCepHMHO'W npOH3BO,lJ.CTBe eU{e .ll0 CHX nop lllJlH<jJYfOT T8KHM o6pa-
30M 3aAHHe nOBepXHOCTH <paCOHHbIX pe3UOB, B TOM 4Hc.ne KpyrJ1bIX.
lliJlHc}>OBaHHe <l>aCOHHbIM KpyroM 60Jlee npOH3BO,ltHTeJlbHOe, OAHaKCJ
Tpe6yeT AononHHTe,,1bHblX 3aTpaT Ha IIPOcpHJJHpOBaHHe Kpyra. B YCJlOBHj(X
MeJl KocepH HHoro npOH3BO,lJ,CTSa KpyrH npO<pHJ1HPYIOT C nOMOU.blO YHHBep..
ca.nbHblX npHcnoc06J1eHHM ,l:l,,1j1 aJ1Ma3HOM npaBKH. OpHHUHnH3JlbHaSi cxeM8
OAHoro 113 HHX npe,ltCTaBJleHa H8 pl1C. 3.4. OepeMew.aj( KapeTKY 3 DC
OCHOBaHMIO 4, MOjKHO YCTaHoBHTb paCCTOJlHHe R JJ,RR npaBKH ytfaCTKB
Kpyra no .nyre pa.uHYCOM R (pHC. 3.4, 6) nyYeM nOBopoTa npHcnoc06J1eHIUI
C aJ1Ma30M I BOKpyr OCH 0-0. nepeMewaj( KapeTKY 2 napaJlJ1eJJbHO OCI1
Kpyra, nOJlY'-IaeM Ha Kpy.'e npjlMOJIHHeHHblH yqaCTOK npo<pHJ1j(, napaJlJlCnb-
HblH era OCH. OOBepHYB Bce llpHCnOc06J1eHHe BOKpyr OCM 0-0 Ha yroJ1 ex
H llepeMew.a» KapeTKY 2, MO)KHO 06pa30BaTb Ha Kpyre HaKJIOHHblH Y"Ia-
CTOK 110A yr.,10M ex. (CM. pHC. 3.4, 6). npHcl1oco6JIeHHe n0380J1S1eT nOJIY.
LJHTb TaIOKe 11 BorHYTblM ,nyroBoH YLJ8CTOK (pHC. 3.4, 6). Kpyr IJPOQ>HJIH-
PYIOT Ha pa60"leM CTaHKe C pa60"leH CKOpOCTblO Bpaw.eHHj( Kpyra. :)ro
06eCJlelfHBaeT HaH6ool1ee T04HblM nepeHOC I1pO<J>HJ1S1 Kpyra Ha 06pa6aTbl"
BaeMblH HHCTpYMeHT. npe,lJ,BapHTeJ1bliOe npo<l>HJIHpOBaHHe Kpyra MOJKHO
ocyweCTBJlj(Tb BHe 1llJ1J.f<IJOB3.nbHOrO CT8HKa, HanpHMep, Ha TOKapHOM, c
HH3KOH CKOpOCTbfO, "PH KOTOpOH J1l060" pe3eu B COCTOj(HHH pe3aTb Kpyr,
T.e. BblnaMblBaTb H3 Hero 4aCTHLlbl, 06pa3Yj( H)l)KHblH npo<t>Hnb.
a
.
.. . ..
. '. ..
o
6
6
Puc 3 4. npoqnlJu-IpoBaHHe IllJIH€»oB3J1hHOrO Kpyra: a - npHcnoco6J1eHHe AJISI
npo€»HJ1HpOSaHM)1; 6, 6 - B03MOIKHble <pOpMhl npOHJ1S1 Kpyra
384
P a 3 d e Jl 3. flpOu36oocm6o pelqux uHcmpYMeHmo6
PaCCMOTpeHHoe npHcnoc06neHHe MOJKHO H83BaTb TexHHKoM B"1epalll-
Hero .D.HjJ. 0HO He 1103BOJUIeT 1l0J1Y1.fHTb 60;lee CJ10)J(Hble npo(j> MJ1 H, HO
"MeeT npaso Ha cyw.eCTBOBaHHe no npH4HHe CBoeM npOCTOTbl. COBpe-
MeHHoe p83BHTl1e TeXHHKH AonYCKaeT B03MO)KHOCTL C03.llalUUI Ha 6a3e
qny npHcnoco6J1eHHH AJUI npaBKH JU06blX IJpO€pHlIeM.
HaH6oJ1ee npOH3BO,lUITenbHbiM MeTO,nOM npo<pHJ1HpOBaHHjJ tun H<poBaJ1b-
HblX KpyroB RBJUleTCSI HaKaTKa npo(j>MJUI cneUMCL1bHblMM IllapOUJK8MM 113
38KaneHHOM CT8J1H Y12 HJII1 9XC. llIapoUlka no BHeUlHeMY BH.l1Y H8nOM"-
HaeT <j>acoHHYIO <ppe3Y c npoQ>MJleM, 06P8THbiM npo<pHJIIO Kpyra (pHc.3.5),
no 6e3 38TblJ10S3HHblX 3y6beB. Ee YCTaHaBJIMBafOT H8 UIJ1H<p0B8J1bHbIH
CT8HOK, HenpepblBHo no,u)KHMatOT K KPYry It BpalJ.(alOT co CKOpOCTblO 1 0-
15 M/MHH. 3T0 Ta 30H8 CKO-
pOCTe", KOr.l1a Kpyr "pe)KeT-
CSt" JIIo6blM ne3BHHHbiM HH-
CTpYMeHTOM, a ecnH 6blTb
60Jlee TOllHblM - 3TO CKO-
pOCTH, npH KOTOpblX npoM3-
BOAHTCSI Bbl KpOlll HBaHHe
qaCTHU Kpyra. OH npMo6pe-
TaeT npoc}>Hnb, 06paTHblH
I I PO<pltl1 10 mapOlllKH, Ml1M Ha-
KaTHHKa, KaK ee HHorAa H8- Puc. 3.5. Wapowka WUI HaKaTKH npo$HJUI
3blBafOT. YlIHTblB8j1 3aTpa- WJIMOBaJ1bHOrO Kpyra
Tbl H8 H3rOTOBneHHe wa-
pOlUKH, cnoc06 H8KaTblBaHHSI npo4>H.il MO)l(HO pCKOMeH,ltOB3Tb llJ1 cepHH'"
HO['O H M8CCOBoro npoH3BO,L{CTBa.
(f)acoHHble nOBepxllocTH Bpam.eHHH, B TOM 4HCl1e BMHTOBble,
npeJlBapHTeJlbHO 06pa3YlOT J1e3BHHHbIMM MHCTpYMeHTaMH H8 CTaHKax
TOkapHOH rpynnbl. 06pa6oTKY BeJJ.yr no 311eMeHTaM HOpM3J1bHbIM WHCT...
pYMeHTOM HJIM B 06XOA no KOHTYPY C nOMOblO KOIIHpa, B TOM "IHCJle Ha
CT8HKax c lJO'Y: Ha YHMBepCaJ1bHbJX HeaBTOM8TH3HpOBaHHbiX CTaHKaX
HaH6oJ1ee npOH3BO'z:UtTel1bHoe 06pa30BaHHe npOQ>HJUI TaKHX HHc-rpYMeHTOB
06eCne4HBaeTCj( aCOHHbIMH pe3uaMH, HO 3TO 3KOHOMHtfeCKH Bblrot(HO
TOJ1bKO B YCJ10BHjJX cepHHHoro H MaCCOBoro npOH3BOD.CTBa. TaK MO)KHO
13 3aK 2522
385
Wa2YH B.I1. Pe)KYlUHH HHCTpYMeHT
no.ayqaTb npO<pHJlH KpyrJlbIX <l>aCoHHbIX pe3UOB, <paCOHHbIX <ppe3, B TOM
4HCJle pe3b6oHape3HblX H 3y60pe3Hb1X.
OKOHlJaTeJlbllO <)3acoHHble nOBepXHOCTH BpauteHMjI WJlH<pYIOT H8 Kpyr-
JI0111J1H$OBaJ1bHbIX CTaHKax, a BHHTOBble $aCOHHble nOBepXHOCTH - H8
pe3b60111JlHQ>OBaJlbHbIX. lliJUf<poBaHHe MOjf(HO ocyw.eCTBJljlTb HOpMaJIbHbl-
MH MJlM €j>aCOHHbIMH lliJlH<pOBaJlbHbIMH KpyraMH. KpyrH npOQ>MJ1HPYIOT TaK
)Ke't KaK H AJHI o6pa6oTKH JlHHeH4aTbiX Q>8COHHbIX nOBepXHOCTeH.
PaCCMOTpeHHblMH MeTO,IJ.aMH $OPMHPYIOTCSI <l>8coHHble nOBepXHOCTK
KpyrJIblX <}>aCOHHbIX pe3UOB, 8 T810Ke MeT1.JHKOB H pe3b60Hape3HbiX rpe-
6eHlfaTblX <ppe3. J]e3BHHHa» H a6p33HBHaSi o6pa60TKa 3aAHHX IJOBepXHO-
CTeH Q>aCOHHbIX 33TblJ10B8HHbIX Q>pe3, B TOM 4HCJle 3y60pe3Hb1X, 60KOBbiX
nosepXHOCTeH 3y6beB AOJl6S1KOB M HeKOTopblX ApyrHx nOBepXHOCTeH HHCT-
pYMeHTOB IJpOH3BOJ!HTC1I ApyrHMH MeTO,L:taMH Ii 6YJ!eT paCCMOTpeHa OT-
)eJ1bHO B ,[(aJ1bHeHWeM H3J10)l(eHHH.
3.3.3. 06pa30BaHHe pHtJleHHH Ha lIo*ax
H B na38X KOPUYCOB C60PHbiX HHcTpYMeHToB
B pa3J..\e.ne I HaCTO1.1.\ei:i pa60Tbi paccMoTpeHbl KOHCTPYKU"" HHCTpY-
MeHTOB C HO)l(8MH KJIHHOBH,ltHOH HJlM I1Jl0cKonapan.aenbHoM <}>OpMbI C pH<pJle-
HHj(MM Ha onopHoH I10BepXHOC-
a
TM. TaKHe jf(e pH<J>neHHSI 06pa-
30BaHbi B na3ax KopnYCOB 3THX
HHCTpYMeHTOB (CM. pMC. 2.1)
Ha HO)KaX pH<pJleHMj( MO)KHO
IIOJ1Y4HTb npeccoB8HHeM HO-
)KeM H3 nopolllKoB, $pe3epoBa-
HHeM rpe6eH4aTblMM €j>pe38MH
HJ1H npOTjlrHBaHMeM. B OTKpbl-
TblX n83ax KopnycOB, HanpH-
Mep UMllHHApHl.JeCKHX H TOPUO-
BblX <J>pe3 (na3bl OTKpblTbl C
060MX TOpUOB) pH<»J1eHHj( npo- Puc. 3.6 ):{on6neHue pH<pJleHHH B Kopnyce
TstrHBatOT, a B 38KpblTbiX (,l1-HC- J1HCKOBOM <ppe3bl: a - J10n611K; 6 - cxeMa
KOBble <J>pe3bJ H J!pyrMe HHCT- .llOJI6J1eHIUJ; J - KJIMH; 2 - .l1epjKaBKa;
pYMeHTbl) J:\oJI6S1T nJlaCTHHtJa- 3 - .l10JI6"K, 4 - Kopnyc cppe3bl
TblMM .uOJl6j1KaMM 2 (pHC. 3.6). nOCKOJlbKY .noJI6j1K TOHKHH, ero 110,lUlep-
386
I
I & A t l
I \.:. I
I
I
6
3
A-A
g6t AU litHO
P a 30 eJ1 3. Ilp01l36oocm8o P' ' IIl1t 111/'\ "tellm08
.
iKMBafOT KJIHHOM 1. TaKMx KJ1HHbeO 5-6 [UTYK p83HOA 'IUJIIIIIIIII.I, liTO
n03BOJlSleT o6pa6OT8Tb pM<pneHH1I 38 S-6 IIpOXOOB, TalC Kale :ata OJUIII XO}!
L\0J16»Ka pH<pnCHH» 06pa30BaTb Henb3S1.
3.3.4. pe3epoBaliHe CTPY*C'JIIIIX KaHaBOK
<l>pe3epoBaHwe K8HaBOK - O)]I1H 113 cnoco6on o6pa60TKH 3Yeia, "'1"
KaK ero p83Mepbl H <popMa 3aBHC»T OT p83MepUI4 H cpOpMbl K3HaBKM,
O.QHaKO KaHaBKH <ppe3epYfOT He Bcer,Qa. ECJJH OHH IIOJIY(ICllbl npOKaTKoA
HJ1H Bbl):\aBJ1MS8HHeM, HanpHMep, Y CBepn, HX, B nY\IUJCI\1 CJIYtlae, ,ltOnOJ1-
HHTeJ1bHO nOJ1HpylOT HnH WJ1H$YIOT. B 1l0CJle,nHee BpeMJlIIIHP(}J{() HCnOJlb-
3YfOT MeTOA rJ1y6HHHoro UJJ1H<poBaUHSI. ):(IDKe TaKHe KPYIIUhlC 1(1\lIU1\1<"..
KaK y CBepJ1, BbllllJ1H<I>OBbIB3IOT H3 3aKaneHHOH LtHJ1MH.ltpHLJeCKO£i 'turn I nl\-
Ke 6e3 npe,L:lBapHTeJIbHOrO Q>OpMHpOBaHHj( ).taBJ1eHHeM HJlH ne3BHUUhlMH
HHCTpYMeHTaMH, COrJlaCHO ,naHHbIM npo<]>. E.3. <I>eJlb.QlllTeHHa, C I OH-
KOCTb TaKHX CBepJl B t 5 pa3a BblUle, t.JeM CBepJ1 C tPpe3eposaHHblMH
KaHaBKaMH, M B 2 pa3a BbiUJe, LJeM C npoKaT8HHbIMH.
CaMblM pacnpocTp3HeHHbiM Ciloc060M 06p83oBaHHj( cTpY)J(e4Hblx Ka-
HaaOK OCTaeTCjJ <l>pe3epoBaHHe Ha 06bl1.JHblX Ii aBTOtaTH3HpOB8HHbIX ro-
pH30HTaJlbHO- H YHHBepCaJlbHo-q,pe3epHblx, a TaJOKe ClleUHa;lbHblX CTaH-
Kax B u.eHTpax c lJ.enHTeJlbHOM rOJI0BKot B CCpHHHOM " MaCCOBOM npo-
H3BO)J.CTBe HCnOJlb3YIOT cneQH3JlbHble MHorOMeCTHble (MHorow[JHH.LtCJlb-
Hble) npHcnoc06neHHSI c pytlHblM H aBTOMaTH4eCKMM .aeneHHeM, T.e. C
110 BOpOTOM 3arOTOBOK Ha yr.noBoH lllar 3y6beB. Pa601.fHM HHCTpYMeUTOM
SlB.>1S1IOTCSI .I1ByxyrJloBble MJlM <pacoHHblC KaHaBOt.JHble <l>pe3bl. OHM )J.O.iliKHbJ
6blTb Hanp3BJleHbi B,l.{OJlb q,pe3epyeMoH K3HaBKH. n0310MY CTOJI cppe3ep-
Horo CTaHKa BMeCTe C 3arOTOBKOH H npHcnoco6JleHHeM nOBopa4HB8fOT H8
yrOJ1 ro I (pHc.3. 7):
tgro 1 =tgrocos(9+y), a tgro -1t D/T
r,LI.e: 9 - yron npo<j>HJ1j1 Q>pe3bl (pHC. 3.8); Y - nepe.D-HM M yr'OJI c]>pe3epy-
eMoro 3y6a; D - )J.HaMeTp 3arOTOBK" T - mal" <ppe3epyeMoH KanaBKH.
npSlMble CTpY)I{e\.fHble K8HaBKH MO)KHO pe3epoBaTb H8 ropH30HTa.J1b-
Ho-<I>pe3epHblx CT3HKax.
):Vlj( nOJlyqeHHSI npJlMblX KaH3BOK C 3a.uaHHbIMH napaMeTpaMH a "MeU-
110 C rJly6HHoH h It nepe,l.{HMM yrJlOM Y 6y.uyero 3y6a HIIC1 PYMeHTa,
38j
UlacYH B./1 Pe>KyDJ.n" HHCTpYMeHT
<j>pe3epyeMaJi 3arOT08Ka M pa604a
<ppe3a JIOJDKHbl paCnOJ1a"'aTbC OTHO- {
CHTeJlbHO tJ.pyr tJ.pyra onpeJ,teJleHHbJM
06pa30M. 3To paCJJOJIO)KeHHe 3a,naeT-
C CMellteHHeM E tPpe3bl C OCM 3arO-
TOBKH It YJ1Jy6J1eHHeM H (pHC. 3.8).
napaMeTpbl E " H MO)J{HO Bbl\lHC-
JJHTb no 4>opMYJlaM [143], KOTopble
nerKO · BblBeCTH no cxeMe
pHC. 3.8 "J1H onpe,aeJlHTb rpa<»H"IeC-
KH, Bbl4epTHB TY )Ke cxeMY B YBeJIH-
4eHHOM MacwTa6e.
E=Rsjn(9+y)-hsin8-1.41 rsin( 45-9);
II R-Rcos(8+y)+hcosO-1 ,41 rcos( 4S-e)-r,
":LIe R=D/2 - IJOJJOBHH3 .l1H3MeTpa 3arOTOBKH; e - n0J10BHHa yrn8
npo<pMJUI pa604eH <ppe3bl (CM. pHC. 3.8); Y - nepeJ].HHH yrOJI 3y6a <ppe-
3epyeMoH 381 0 rOBKH; r - paJUYc np" BcpWHHe 3y6a pa60tteH cppe3bI.
Puc. 3. 7. YCTaHoBK3 pa60tfeij (j>pe3hl
JVUI «I>pe3epoBaHMSI BHHTOBblX
cTp)'iKettHblX KaHaROK:
1 - 3arOTOBKa; 2 - pa60ttaJi 4>pe3a
cppla
[
OC=l
OC .L 1-1
liB II OC
011 II I-f
Of=R=DA
p
Dh sin (a<l-r)
Puc. 3 8. CxeMa I( pactJery YCTaHoBKH pa60lJeti tj>pe3bf .D.JTR no..1Y',eHHJI K8R8BOK C
3anaHHblMH rJJy6"HO h }I nepe,nHHM yrnoM Y
388
P a 30 e Jl 3. n POu38oocm6o pe::»cyUlUX uHcmpy..elln106
B CJlYlfae <ppe3epoB3HHSI cTpY)f(etfHbiX KaH3BOK Y HHcTpYMeHToB C
uepaBHoMepHblM OKpY>KHbrM rnarOM 3y6beB (p33BepTK" MHorMe <PPC3bl)
Ha o6pa6aTbiBaeMbix 3y6bJlX lIeo6xo.llHMO o6ecne t fHTb <}JaCKJ1 nocTo"HHOH
illHPHHblf' (CM. pHC. 3.8), KOTOpbJe B 6YAYlUeM o6pa3YfOT 38,ltHHe nOBepx-
HOCTH 3y6beB. flo3ToMY rJ1y6HHa cTPY.iKeI.fHOH KaHaBKM h OT 3y6a K 3y6y
6YLteT p83HOH. napaMeTpbl E H H YCTaHOBKH pa60LJeM <ppe3bl ,lJ.JUI Kajf(J]oH
Bna.llHHbJ BblI.JHCnRIOT no $OpMynaM [143]:
E R s i n( 9+y)- Rs i n( o+y)s i nSI s i no+ Rs i n(p- A. )s i nO Is i no-rs i n(p-B/2)1 s i no/2:
H R - Rs i n(p- A.)/ sin p+ Rs in (0+"'( )ctgp- Rs in (0+)' )s i n 8c t gp/ sin 0+
+ Rsi n(p- A,)s i n8ctgp/ s i no-rcos(p+o/2)/ s in( 0/2 )+r,
t.ae: R, 8, 1, r - CM. npe,[t bl .LtYl1\He <POPMYJlbl, p - BTopaSi 1I0110811Ha yr.fla
npocpHJUl pa604eH cppe3bl (CM.pHC.3 .8); 0=p+8 - yrOJI npocpHJ1S1 «ppe3bl;
A,=&-J.1-y; € - yrJlOBOH war 3y6a; Jl/2=arcsin (f' /2R).
<I>OPMYJlbl CJI0>KHble, n03TOMY c J.lOCTaTOlJHOH .l1Jlj( IlpaKTH....eCKHX u.eneH
TO'-IHOCTblO napaMeTpbl E H H npowe onpe.l1enHTb rpa$HLJeCKH. B CCPHM-
110M npOH3B0.L1CTBe no 3THM napaMeTpaM IIpoeKTl1pYlOT H H3rOTaBJIHBalOT
ClleUHa;lbHble Wa6JIOHbl .L1nj( 6blCTpOH HaCTpOHKH CTaHKa Ha <ppe3epOBa-
UHe CTpYjf(e\lHbIX KanaBOK.
nOt:\06HbIMH MeTot:\aMH HaCTpaHBalOT CTaHKH H <ppe3epYIOT CTpYJKe4-
IIble KaHaBKH CBepJl, 3eHKcpOB, pa3BepTOK, MCf l II1KOB, <ppe3, B TOM '-tHC:IC
pe3b6onape3HbiX H 3y6ope3l1bIX.
Ha YHHBepCaJlbHo-cppe3epHblX CTaHKax 06pa3YfOT CTpY)KelJHbIC Ka-
HaBKH n.aOCKI1X H na30BbIX npOTI)KeK. Oc06eHHOCTb o6pa6oTKH COC'IO-
I1T Jll1Wb B YCT8HOBKe 3arOTOBKM OTHOCHTeJlbHO <ppe3bL 3.lJ.CCb pa6o-
lIas. <ppe3a TO)l(e t:\OJ1>KHa 6blTb HanpaBJleHa BOJlb o6pa3yeMoM KaHaB-
KH n03TOMY 3arOTOBKY nOBopaLlHBalOT OTHOCHTeJlbHO Topl,a <ppC3bl H8
yrOJI <0. KpOMe Toro, .lJ.;1S1 06pa30BaHHj( nepeJ,1Hero yrJla y 3arOTOBKY
ltOBOpa4HBatOT BOKpyr JIMHHH, llepneH)]HKYJ1S.pHOH OCH <ppe3cpHOH 011-
paBKH H8 yro;l:
1'}=8+y,
f,lJ,e e - yron np0tPH."" pa6o l .eH q)pe3bl co CTOpOHbl l,epe,lU'ICM IIOBepXHO-
CTH o6pa3yeMoH CTpY)J{etIHOM K3H3BKM.
389
Wa?YIl B H. PeiKYUJ.HH ItHCTPYMeHT
Ha pe3b6o<Ppe3epHOM CTaHKe MO>KHO 06pa30BaTb CTpy>Ke4Hble KaHaB-
KH KpyrJ1blX " WJ1Hl..{eBbIX npOTjI)KeK (pHc.3.9, a). Oc060 B3)KHO Bbl6paTb
,lJ,HaMeTp <j)pe3bI. OH He ,lJ,On)KeH 6blTb 60nbllle npe,lJ,eJ1bHO AonYCTHMoro,
IIPH KOTOpOM 6yeT nope3aTbCJl 3y6 co CTOpOHbl uepe,nHeH nOBepXUOCTH.
3T0 HMeeT MeCTO, Kor.na KpHBH3Ha <j>opMo06pa3ytOwer'o KOH1)'pa pa60t.Jei1
pe3bl (nOBepXHOCTH, B KOTOpOi1 Jle)l(aT ee pe)KYlUHe kpOMKH) MeHbwe
KPHBH3Hbl KOHHQeCKOH nepe,.QHeH nOBepXHOCTH 3y6a npOTjJ)KKH. 31'0 3Ma-
"HiT, 4TO <ppe33 AOl1)KHa BOHT" B KOHYC KaHaBKH npOTj))f(KH, H KOHTaKT
HapY)KHorO KOHyca <ppe3bl C BHyrpeHHHM KOHYCOM 3y6a IIpOTj(>KKH AOJ1>KeH
npOHCXO;:U1Tb no MX 06w.eH 06p33YtOweH. 3TOT HaH60J1bWHH, npeAeJ1bHO
D.OnYCTHMbIH ,lJ,HaMeTp «j>pe3bl D Bblt.J"CJUnOT no $opMYl1e
D=Kdsin(f3-y)/siny,
r,ne d - lJUaMeTp npOTjf)f(KH no ncpBOMY 3y6y, K=d,/d, r.L1e d, - ,l]Ha-
MeTp npOTjI)KKH B MeCTe nepexo)],a KpHBOJ1HHeMHOro Y4aCTKa IIP0<pHJUI
nepe)],HeH nOBepXHOCTH 3y6a B npjlMOJlHHeMHblH (pHC. 3.9, a); KO,85.
Puc. 3.9. 06pa30BaHHe 3y6beB npOT")f(eK: a - pe3epoBaHHe; 6 - TOtteHHe
Bo BpeMSI <ppe3epoBaHHj( KaHaBOK Heo6xo)J.HMO nOMHHTb H Y4MTbiBaTb
IIPH H8fJa.aKe onepaQHH, 4TO r1ly6HHa K8HEt80K Ha BeeM ):lJ1HHe pa604eH
1.JaCTH npoTj()KKH HJIH Ha OT,neJ1bHbIX ee yt.Ja",TKax nOCTO'lHH3j1, a t(HaMeT-
pbl 3y6beB pa3Hble.
390
P Q30 eR 3 npOU36oocm6o pe:JICYUIUX uHcmpYJWeUm06
CTpY)KettHble KaHaBKH Kpyrnblx H lllJ1HQeBbIX IlpOTJlJKeK "Iaw.e Bcero
npope3alOT CTepJKHeBblMH <»acoHHbll\IH pe3I.:(aMH Ita TOKapHbix CTaHKax c
OY (pHC. 3.9, 6). Ha He8BTOMaTH3HpOB8HHbiX TOKapHblX CT8HK8X nepe).l
OKOUQ8TenbHblM <popMoo6p83oBaHHeM KaHaBOK HX npeABapHTeJJbHO rrpo-
pe3afOT K8H8B04HblMH pe3uaMM. 3Ty onepaUHfO Ha3blBalOT pa1./wenlKou
waco 3y6be8 npOmJl:JICKU.
CTpYJKeI.JHbIe K8H8BKH pe3b6oHape3Hblx nnaweK (CM. H8 pHc.1.57) nOJIY-
tf810T CBepJ1eHHeM.
3.3.S. 06pa30BaliHe H nOCJ1eAYIOIQaH o6pa6oTKa
3y6LeB IIpOTH*eK
3y6bj( KpyrJlblX npOTSI)KeK nO.,1HOCTbfO C<»OpMMp088Hbl Ha onepaUHH
<»pe3epoBaHHSI "JIH TOlJeHM}l cTpy)Ket.l1ibIX KaHaBOK.
Y WJ1HueBbIX npOT}lJKeK tJ,onOJIHI1TenbHO He06xo.LtHMO 06pa30BaTb
LUJIHueBble BblcTynbl. J1x IlonY"IafOT <ppe3epoB8HHeM no cxeMaM
pMC. 3.10 H8 YHHBepcaJIbHO- HjlH ropM30HTaJlbHo-<»pe3epHblx CTaHK8X B
O,lJ.HOMeCTHbIX HJ1M MHorOMeCTHblX tJ,eJ1HTeJlbHbIX IJpHcnoc06.aeHH}lx.
CxeMa a Tpe6yeT ,QJ1jJ K8)K.r\OH npOTJI)KKM CBOJO pa604YlO <ppe3Y H
1l03TOMY npHeMJleM8 LtJl}l cepHHHoro npoH3BoJ],CTB8. CxeMbl 6, e+? pe-
KOMeHAYIOTC$I J\nJl e)],HHH1.fHOrO npOH3BO,l.\CTB8. CxeMa 6+<"? Bbll"O,ltUee,
T8K K8K 3AeCb YJKe Ha CTa,l.\HH Q>pe3epoB8HHSI o6pa3YfOTcj( K8HaBKH K
.uJUI BblXO).la IllJIHQ>OBaJlbHoro Kpyra liP" nOCJleAYlOllleM lllJ1H<poBaHMM
60KOBbiX CTOpOH lllJJHueBblX BblcTynoB 3y6beB npOTSDKKH.
a
6
6
z
Puc. 3 10 06pa30BaHHe W.i1HU llIJIHueBblX npOTH)KeK
391
ill azy" B. H. Pe)1(YII1Hit HHCTpYMeHT
B YCJIOBHSlX Cpe.D,He- Ii KpynHocepl/diHOrO npOM3BO,nCTBa 3KOHOMH4eCKH
BblrO,lJ,HO 3y6bSl lUJlHueBblX npOTjI)KeK p83HbiX IIpO<pHJleH <ppe3epOBaTb H8
CneUH8J1bHbIX illJlHlte$pe3epHbIX CTaHKax no MeTOAY o6KaTKH 4epBSllJHbl'"
MH <ppe3aMH, 06p83YfOllJ.HMH npH 3TOM Heo6xo.D.HMble TeXH0J10rHtJeCKHe
K8H8BKM.
flpOTjJ)KKH C OTHoweHHeM ,.QJJHHbJ K ,.QM8MeTpy 60Jlee 12 cppe'3epYIOT C
1I0.lU\ep)KKOH J1IOHeTOM.
ilocne 38KanKH H oTnycKa 3y6b1l npoT")J(eK 3aTa4MBalOT Ii lll":IM<PYJOT.
3aTOttKY 110 IIcpe,LtHHM nOBepXHOCTJlM 3y6beB ocyw.ecTBJUIIOT H8 cneu.H-
8JIbHbIX 3aTOlfHbiX CT8HKax no cxeMe <ppe3epOBaHH1I (CM. pliC. 3.9, a).
l{H8MeTp lllJIH<p0B3.,1bHOrO Kpyr8 orpaHH\.JHB8eTCjI TaK )Ke, K8K H AHaMeTp
<ppe3bl, Ii paCCttHTbIBaeTcSI no TOM iKe <l>opMYJ1e. 3aTOttKa 3y6beB no
38)]HHM nOBepXHOCTjlM - no CyrH, lllJ1H<pOB8HHe KOHYCOB - BbIiIOJUljleT-
CSI H8 Kpyr..aOIllJ1HOB8J]bHbIX CTaHKax.
nJ10CKHe npoTj()KKH, B TOM 4HCJ1e n830Bble, 38T8ttHB81OT H8 YHHBep-
C8.,1bHO-38T04HbIX CTaHKax KaK no nepe.nHHM, TaK H no 38,lJ,HHM nOBep-
XHOCTSIM B npMCIIOC06JleHHjlX THn8 nOBopOTHblX THCKOB. BOllee 1I0,lJ,p06-
HO npJ.1HlJ.MIIH8JlbHble BonpOCbl 38TOtJKH HHCTpYMeHTOB 6YAYT H3J10)KeHbl
HH)KC (CM .n.3 .5).
UJJIH<p0BaHHe 60KOBbiX CTOpOH npocpJ.1Jul 3y6beB IllJlHueBblX npOTSI)KeK
npoBo)].jlT Ha nJIOcKoUJJIH<I>OBaJlbHblX HJIM WJIHuew.aHcpoB3J1bHbIX CTaHK8X
86p83HBHbIMM KpyraMH cooTBeTcTBYlOll(erO npOHJ1S1. 3y6bSl llU1HlleBbiX
JJpMo604Hb1X npoTsDKeK lllJ1HQ>YIOT no cxeM8M pHC. 3.11. npOcpHJ1b 3y6b-
eB lUJlH<PYIOT no cxeMe a PHCYHK8. 38TeM npope3alOT TeXHO.,10rHtteCKHe
KaHaBKH (pMC. 3.11, 6), eCJIM OHM He 06p830BaHbJ H8 CT8)..tHH £j)pe3epOBa...
HMSI, l11.11jIH$YIOT IJO.LJ.HyrpeHHe (pHC. 3.11, 8), KOTopoe MO)l(HO COBMeCTH rb
c npopC3KOM TeXHOJlOrMtJeCKOH KaHaBKM.
L11JlHu.elllJIH<poBaJIbHble CT8HKH oCH8w.eHbl Cllel..lHaJlbHblMH ,LtCJ1HTeJIb...
lIbltH YCTPOHCTB8MH, 06eCIIC4HS81OUUiMH aBTOM8TMI.feCKHH nOBopOT npo...
Tj()KKH npH nepexo.ae K lllJ1H$OB8HHIO CJle.aYfOll(erO 3y68, B TO BpeMjI K8K
H8 I1JIOCKOWJlH<j>OBaJ1bHbIX CT8UKax )..\e..1eHMe PY4Boe, 06bJ4HO C nOMOllJ,bKJ
YIlHBCpCaJlbHOH J\eIIMTeJlbHOH rOjIOBKM.
392
P a 3 0 e 11 3. llpOu38oocm6o peJlC.,vlllux llllcmpy,,14eHmOB
a
6
.
· ' 1 .:
. #..
. ... .
.' : f ' :.;
.. ..
. ,
. .
, ,
$.
Puc 3 J 1. lllJul$oBauHe illJ1HQ I.lL'Hl.(eBbIX npOTSI)f(eK a -111J1H{OBaHHc npo<l>H.,'ul,
6 - npope3aHHe KaHaBKH, 6 - IUJ1H<}>OBaHne nOllHYTpeHHSI
3.3.6. 06pa30oaHHe H nOCJleYlOwaH o6pa6oTKa
3yobeB ,aoJI6sKOB
3y6bj( 3y60pe3Hbix 110J16j(KOB 06pa3ytOT pe3epoBaHHeM JlHCKOBOH
MO)].YJlbHOH <ppe30H Ha ropH30HTaJlbHo-Q>pe3cpHoM CTaHKe HJ1H 1..JepBSl t IHOH
MOJ1YJlbHOH <}>pC30H - Ha 3y60$pe3epHoM. JlocJle.1.1HHH MeTO).J, 06eClleI.J 11-
BaCT 60JIce BblCOKYIO T01..JHOCTb H npOH3BOJJ.HTC.ilbHOCTb o6pa6oTKH
lVlSI nOJlY4eHHSI 60KOBblX 3a)J.HMX yrloB Y 6y).yero J\oJI6j(Ka pa604Ylo
pe3Y BO BpCMSI tPpe3epoBaHMj( HenpepblBHO IIpH6JIH)KaIOT KOCH 06pa6a-
TblBaeMoH 3arOTOBKM no Mepe npO,lJ.BH)KCHHSI 30Hbl o6pa6oTKH OT nepe)..\-
Hero Topua 3arOTOBKH K 3a)J.HCMY. Ha ropH30HTaJlbtlO-cppe3epHOM CTaHKe
:JTO 06ecne4HBalOT HaKJIOHOM onpaBKH C 3arOTOBKOH Ha yrO;1 as OTIIOCH-
TeJlbHO ropH30HTa;IbHOH Il.ilOCKOCTH 3a ClfeT IIpeBblweHHSI O.1.1HOrO ueHTpa
rrpHClloco6..aeHHJI HaA J(pyrI1M. TaKOM npHeM MO)KHO HCUOJ'b30Bal b H ua
3y6ocppe3epHbiX CTaHKax, YCTaHOBHB OCb .l1oJ16j(Ka C H3KJIOHOM K HanpaB-
:JeHHIO nepeMeweHI1J1 lJepBlfHOM Q>PC3bI. 1-10 eCJIH 1103 BO;UIC I CTaHOK., TO
60JICC T01.JHYIO 06pa60TKY o6eclle4HBaeT O1I0BpeMCHHoe BK.ilf04eHHe
;BYX no).{a4. oceBoH (BepTHKaJlbHOH) nO.Lta4H <ppe3bl I..f)o H pa.LU1aJlbHOH
1l0):\8 l 1H Sp 3arOTOBKH Ha <}>pe3Y C COOTHOllleHHeM:
Sp/Su=tga B ,
r.LJ.e: a B - 3aAHHH yrOJ1 npH BepUJMHe 3y6a ,l10.n6S1Ka.
393
Ula2YH B.I1. Pe)KYII1MH HHCTpYMeHT
npC)),B3pHTeJIbHOe Q>OpMHpOBaHMC 3y6beB .D.OJI6S1KOB npHHUMnMaJlbHO
B03MO)J(HO MeTO,L\OM ropj('-Iero IIJl3CTHlJeCKOrO Ae<j>OpMMpOB3HHSI nyreM
H3K3TblB3HHjI, K3K Y WeCTepeH.
nOcne 38KMKH, OTIlYCK8 H nO,[{fOTOBKM 6a30BblX nOBepXHOCTeH Aon-
6S1K 33Ta4HB31OT HO lIepe.nHeM nOBepXHOCTH H3 IIJlOCKownHQ>OBaJlbHOM
CT3HKe C KpyrJ1blM nOBopOTHblM CTonOM (pHC. 3.12). Ha KPyrJ1oUJJ1H<p0-
B8.,1bHOM CTaHKe lllJ1M$YlOT no yrJ10M as HapYjI(HYlO KOHHtJecKYlO 1J0Bep-
XHOCTb Bblc1ynoB 3y6beB., 3 lIa CUCUH8.,1bHblX 3y60111JJM<p0Ba.,1bHbIX CT8H-
K3X - 6<?KOBble CTOpOHbl 3y6beB 110 cxeMe pHC. 3.13.
--.-
Puc. 3 /3 WJ1M(j>oBaHHe 60KOBblX CTOpOH
npo4nIJui 3y6a .Z10J16}1Ka. J - n0J13ywKa;
2 - 3y6 .lI.0J16flKa; ] - 3B0J1bBeHTHbIH KonMp,
4 - ynop; 5 - rpY3
,l{OJJ6.S1K 2 H 3B0J1bBeHTHbJH KOIJHp 3 yCT3H0BJ1eHbJ H8 onpaBKe "0"
CTaHK3. npM nOBopoTe KOIIHpa no CTpeJJKe ro BMeCTe C HHM nOBopa4MBa..
eTCH 110;16S1K H OTXOHT no CTpeJ1Ke A. TOlJKH TOpU.3 lIIJ1H<pOBaJlbHOrC
Kpyra, conpMKaC8j1Cb c 60K080" flOBepxHOCTblO 3y63 .n0.i16S1Ka, onHCb1B3..
lOT 3B0J1hBeHTbl, JlpO$MJlI1PYj( TaKHM 06p830M ero 60KoaylO CTOPOHY.
nepexo.JJ. K 06pa6oTKe CJ1e,nYlOwero 3y63 npOHCxO,lJ,HT noene aBTOM3TH-
4eCKoro ,lleJIeHH. BTopble CTOpOHbl 3y6beB 06pa6aTbiBalOT nOCJle PYlJ..
HO" nepeycTaHOBKH tI-0J16j(Ka Ha onp3BKe. TaKMM 06pa30M, <j>OpMHpOB3HHt:
Puc 3. J 2
3aTO"lKa lloJ16Ka no nepe-
.D.HeH nOBepxHocTH
394
P a 3 0 ell 3. npOU36oocm6o pe:>JCylllllx ulIcmpy..1WellmO(1
3B0J1bBeIiTHOH nOBepxHocTH 3y6a npOH'3BO,l\MTCj( MeTO,l\OM 06KaTKH, HO B
npeAeJlax OAHoro 3y6a. rpY3 5 o6eCne1.JI1B8eT 1IJ10THbIH KOHTaKT 3BOJlb-
BeHTHoro KonHpa C HenOABH)KHbIM ynopoM 4, a nOJ13YIIJKa I - nepeMe-
U(eHHe no CTpeJIKe A CHCTeMbl '''AOJf6S1K - KOIIHp". .l{eHcT8HTeJ1bHble
<»opMo06pa3YlOwHe JtSHJKeHMj( I1P" Ul,,1H<poBaHHH 60KOBbiX CTOpOH 3y6a
A0J16S1Ka HeCKOJ1bKO C.,10)KHee't l.feM H8 npHHUMnH8JlbHOM cxeMe. )::(OC1 aT01.t-
HO nOAPo6HO 3TO H3JlOJKeHO B pa60Te [145].
MenKoMoJ.tYJIbHble ,ltOJ.6S1KH (m < 2 MM) UlJrM<fJYfOT J.1HCKOBbIMH <f>acoH-
HblMH KpyraMH MeTOAOM KonHpoBaHHSI HJIM MeTOLlOM o6KaTKH 4epBSI'-IHbl-
MH llJJ1HOBaJ1bHblMH KpyraMH H8 CneUHaJlbHblX CTaHKax.
3.3.7. 3aTLIJI0BaliHe 3yobeB HHCl'pYMeHToB
3aTblJ1YIOT 3y6bj( MeT\fHKOB, CBepJ1, 3eHKepoB acolIHblX <ppe3, B TOM
tfHCJIe pe3b6oHape3HbiX Ii 3y6ope3HblX. ECJfH LUISI CBepJI, 3CHKepOB Ii
MeTI.fHKOB 3TO nHUIb O;:UiH H3 cnoc060B 06pa30B8HHj( 38D,HeH IIOBepXHO-
CTH, TO AJUI t»8COHHbIX pe3 - e1l\C H ynpOIJJ.CHHe nepCTOl.feK. 3y6bSl
<paCOHHbIX <ppe'3 nepeTa4HBalOT no nepe.l1Hei1 nJIOCKOCTH, HC Tpor8S1
CJIO)KHOH no <j>opMe 3aHeH nOBepXHOCTH. <l>opMa M pa3T\tfepbl npO<»H;UI
<j)aCOHHOH pe)KYlnei1 KpOMKH liP" 3TOM COXp8HSlfOTC. MeT1.tHKH" caep;Ja"l
3eHKepbl, B OT"lHtlHe OT <»8COHHbIX <»pe3, 1I0CJIC 3ary1lJleHMj( 1I0Bl0pHO
33TbIJIYIOT, TaK KaK npo<l>MJlb WJIM<j>OBaJ1bHOrO Kpyra )J,J1j( 3aT04KH 3aTbl-
JIOBaHHeM npOCToH - np1lMajJ JIMHH1I.
B 3aBMCHMOCTH OT THna M <j>OpMbl npO<}>HJ1S1 $aCOHHbIX <ppe3 3aTblJ10-
BaHHe nOApa3AeJISllOT H8 pa,LlH3J1bHOe, Kocoe Ii oceBoe (pMC. 3.14). QeJ1b
3THX p33HOBMAHocTeH, KaK YKa3blB8JIOCb paHee (cM.n.2.2.3.7), - 06ecne-
4HTb 33,lJ.HHe HOpM8JJbHbJe yrJ1bl -aocTaTo4HoH BeJ1HlfHHbl Ha Bcex Y\.f8CT-
Kax np0<pH.I1j1. 3aTblJ10BaHHe npoH3Bo):\j(T cTep)J(HeBblMH <}>acoHHblMH pe3-
u.aMH AO 33K3.lIKH <ppe3bl H a6pa3HBHblMH Kpyr8MH Hocne 38KaJIKH H
oTnycKa Ha YHHBepC8.tlbHbIX TOKapHO-3aTbIJIOB04Hbrx C raHKax no CXCMe
pHC. 3.14. Bpall\alOUJ.HHcSI KYJla\.fOK nepeMeI.l.\aeT 3aTblJIOB04HbiM pe3e 110
c rpeJ1Ke S K ueHTpy UJ1M B):\OJ1b OCH <»pe3bl, KOTopaSi BpalJ.!aeTCSI no
CTpeJ1Ke 00. 38):\Hj(SI 110BepXHocTb <l3pe3bl K CIlHHKe 3y6a I10HH)K8eTCSl,
o6eCnel.fHBaR l1onyt.teHMe 38,ltHerO yrJla.
Pa60tfHH XOA pe3ua AOJl)KCH BOCI1pOM3BecTM cnHpa.nb ApxHMcAa Ha
Y4aCTKe Qa, HeCKOJIbKO 60JlbWeM, llCM WHpHHa 3y6a cppe3bl
(CM. pHC. 2.25). Ha Y48CTKe hI pe3eu OTBOD,HTC$I B nOJIO)J(eHHe, HCXO)].Hoe
395
WaZYH B.H Pe)KywHif MHCTpYMeHT
l1JUI 3aTblJ10B8HHj( CJleAYlOluerO 3y6a. 3a BpeM nepeMeUleHHJI pe3ua no
TpaeKTOpMH abl 3aThlJlyeMaJi <ppe38 1I0BOpa"lHBaeTCJI Ha yrJ10BOH war
3y6beB, a Kyna40K )J.eJlaeT nOJ1HblH 060pOT. 113 3TMX nOCblJlOK npo<pHJIHPY-
lOT KYJla'"tKM.
a
6
6
w
5
b
Puc. 3.14 Cnoco6bl 3aTblJ10BaHJUI 3y6heB pe3:
a - pa.llUaJ1bHOe, 6 - Kocoe.. 6 - oceBoe
06bl4HO IllHpHHa 3y6a <ppe3bl E=41tD/5z., Me)K3y6HoH K8H8BKH
£} =1tD/5z (pHC. 3.15). 003TOMY MMHHM8JlbHblH pa604HH Y4acToK npo<pH-
JUI KYJ1alJK8 J1OJl)1(eH 6blTb H8 yr.lle <Ppx =4x360o/S=288°, a MaKcMManbHblH
Y4acToK XOJIOCTOrO xoa (oTBO,lta pe3l.\a) €p xx == 360 0 /5 =72 0 . Y ttHTbl BaJl
H3J10jf(eHHOe, Kyn3f.JKH .l{enalOT C pa6ot.JeH qaCTblO <Ppx' paBHoH 330°, 315<J
H 3000. Hepa60tfaSi 4aCTb <{>xx np" 3TOM - 30°, 45 0 Ii 60°. 06bl4HO cTpe..
MTC}l Bbl6paTb KYJla40K C B03MOjJ{HO 60JlbWHM q>xx' TaK KaK CIlOKOHHee
pa6OT8 38Tb1JIOB04Horo CTaHK8. O.D.HaKO npH 60JlbLUOM <t>xx CJ1O)Kuee Ha..
CTpOHTb CT8HOK Ha 38Tb1J10B8HHe. n03TOMY orpaHH4eHHeM Bbl60pa 60Jlb-
luor'o <p xx SlBJUleTCjI KBaJI H <p HK8 UMJI onep3Topa-3aTblJ10BI.QHKa..
napaMeTp K KYJlatfK8 33BHCHT OT Tpe6yeMoro 3aJJ;lIero yrJ13 npH Bep-
WMHe <ppe3bl (la' ee .lUfaMeTpa D Ii 4Hcna 3y6beB z: K=nDtgaa/z.
ECJ1H nOC.,1e 3aK8J1Kl1 H OTnYCK8 <ppe3Y 3aTbJ.:rYIOT LUJ1H<po8aHMCM, TO HB
CTa.nHH 3aTbUlOBaHHSI pe3OM (.no 3aK8JJKH) ,lteJ1aIOT ABOHHOH 3aTbIJIOK:
396
P a 30 ell 3 npOU36oocmeo pe:JKYllllLX UHcnlp..VMellm08
K Ii K 1 , r.ne K.>K (pHC. 3.15). He06xo)lHMOCTb )..{BoMHoro 3aTbIJIOBaHHjI
Bbl3BaHa cIIeAYlOlltHMH co06pa)KeHMjfMH. npOWJU1Q>oBa'l h 3y6 110 BceM
mJ.tpHHe E HeB03MOiKHO, TaK KaK 6Y.LleT cpe38Ha pCiKYW.a» KpOMKa C\1CJK-
Horo 3y6a. llInHQ>OBa.,1bHbIM Kpyr AO;J)I(eH 3aKOH4HTb Q>OpMHpOB3HHC 3arbl-
JlOB04HOH nOBepXHOCTH B T04Ke b (pHC. 3.16). Tor.a3 H8 Y1.JaCTKe bd
06p83ye-rCSI ce.nno, onacHoe TeM, 4TO OttO COKpaUl,aeT tll1CJ10 B03MO:>KllbIX
nepeTOLJeK 3y6a. nOCJle CTaLJHB8HHR 3y6a no nepe.aHeM nOBepxHocTH ).10
He KOTOpOM T04KH C CfJHH04HaR KpOMKa B TOqKe d OKIDKeTCjI Bblwe peiKY-
we" KpOMKH B T04Ke C, H Q>pe3a H CMO)Ker pe3aTb, xorj( 110 IIpOlJHOCTI1
3y6a KonH4eCTBO nepeTOt.teK He HCLIepnaHO. n03TOMY ceJ1JIO bd Ha.ao
YA8JIHTb. ,L(enalOT 3TO pe'3UOM, CHHMaR 3aTbl1IOK K 1 H3 TOK3pIl0-'3aTbIJJOB04-
HOM CTaHKe ):(0 33KaJIKl1 pe3bl. 06p830BaHHe 3aTbl;IKa K I MO)l(HO COBMe-
CTI1Tb C 06p830BaHHeM K, HcnOJ1b30B8B CneUHaJ1bHbIH KOM6HHHpomUIHbiM
KYJlaLiOK. B cnY4a}1X, Kor.na npHnYCK 1I0,a nOCJ1eAYlOuee WJUiQ>OB3HHe He-
60JlblllOH (3y6 <ppe3bl He KpynHbIH), pC31.10M .aeJ1aIOT TOJlbKO OAHH 3aTblJIOK
K 1 Ha BCe" lllHpHHe 3y6a, a 3aTblJlOK K 06p83YIOT WJ1H<poBaHHCM.
-D< /
E ab
E=bc
1
Puc. 3.15. ABoHHoe 3aTblJ10BatiHe
3y6a 4>acoHHoA 4>pe3bl
Puc. 3. J 6. WJ1H<I>oBaHHe 3aTbI.,lI<a 3y6a
4>acoHHoH pe3bl
HaH6o.nblllaR AJ1HH3 npoQ>HJlj( 3aTbIIlOB01.JHbIX pe3LJ.OB IIPH pa.aHaJ1b-
HOM 3aTblJlOBaHHH - 70-80 MM, pe.aKO 100-150 MM. ECJ1M )J)IHH8
npO<}>HJUI 33TblJ1yeMoro H3,aeJ1Hj( 60Jlbllle, TO 3aTblJ10BaHHe IIpOH3BO,LtSiT
HeCKOJlbKHMH aCOHHbIMH pe31.1aMH C nepeKpblTMeM npo$HJ,eH HJlH C
.lJ.OnOJ1HHTeJlbHOH npOAOJlbHOH n0l1a4eM no KOI1HPY TOK3pHoro pe3ua D,JUI
K0I1HpOB8J1bHbIX pa60T.
39'7
lllOcJ-'H 8.ft Pemyw.HH HHCTpYMeHT
HaH60Jlee CJ10jJ{HblM jJBJIeTC 38TbJJJOB8HHe qepBqHblX MO,aYJJbHbIX
<ppe'3. ABa H3 HHX, \fepHOBOe 11 qMCTOBOe, AeJ1afOT pe3U 8M H J.{O 3aKaJ1KH
c}3pe'3bl, a nOCJ1eAYIOIUHe ABa, t.fepHOBOe H tfMCTOBOe, - WJ1H<P0BaJlbHbIM
KpyroM nOCJ1e 38KaJ1KH H OTnYCKa.
LJepnoBoe 3aTblJ10aaHHe pe'3l(OM npOH3Bo,a1lT 33 tJ.Be-Tp" Onepal(HH "JIH
t lepexo.na.
· '3aTblJlOBaHHe 110 HapY)KHOMY HaMeTpy;
· 3aTblJIOSaHHe no npo<pHJUO c t(BYX CTOpOH O.L{HOBpeMeHHO (n1 < 6 MM)
H.aH no npaBOM H JleBOM CTopOHaM OTAeJ1bHO (m>6 MM).
LfHCTOBoe 3aTblJlOBaHHe pe3OM, He3aBHCHMO OT MOAYJ1a cppC3bl, Bbl-
v "
nOJIHJlIOT pa3.aeJlbHO no Ka)K.LtOJ1 M3 nOBepXHOCTeJ.i:
· no H8PY)KHOMY ):utaMeTpy;
· 110 IIpO<pMJIIO C npaBOH CTOpOHbl;
· 110 npOc}>MJUO C neBO" CTOpOHbl;
· TeXH0J10rHlfeCKOH K8HaBKH B Me)K3y6HoH BHaJ.(HHe;
· cKpyr.aeHHe 110 Ayre BepLUHHbl 3y68 C npaBOH CTOpOHbl;
· cKpyr.neHHe 110 l\yre BepWH.Hbl 3y6a C .neBO" CTOpOHhl
3aTblJIOBaHHe WRM<!>OBaHHeM npOH3BO.l].JlT Ha YHHBepca:lbHOM TOKapHO-
'3aTbIJIOBO\.fHOM CTallKe nOCJ1e YCTaHOBKH H8 HeM WJ1H<P0BaJlbHOH rOJIOBKM
MIni H8 CneUHaJlbHOM IUJ111$OBaJlbHO-3aTbIJIOB04UOM. flpH \fepHOBOM WJ1H-
Q>OBaHHH 3y6 38TblJIYlOT no HapY)f{HOMY .l{H8MeTpy H p83.l1eJ1hHO no npaBOM
" JleBOM CTopOHaM npOQ>HJUI. lJHcToBoe 3aTbl."OBaHHe CO.ll.ep)l(HT Te iKe
OllepaL(MH 11J111 nepeXO,D,bl \fHCTOBOro 3aTblJ10BaHHSI pe31.10M 33 HCKJI104eHM-
CM 3aTblJIOBaHMjJ TeXHOJIOfHI.JeCKOH KaHaBKH.
no HapY>KHOMY L(HaMeTpy 3y6bR 3aTbIJIYfOT nepH$epHeH nJ10CKOllapaJl-
JleJ1bHOrO Kpyra I111M TOP1J.OM KOHHtteCKoro 4allle\fHOrO bOKOBble CTOpOHbl
3y6a 06p83YIOT no TpeM cxeM3M (pHC. 3.17). HaH6oJ1ee npoH3BOAHTeJlb-
Ha1l 06pa6OTKa .L{MCKOBbIM I<:pyroM (pMC. 3 17, a), a H8H6oJlee TOtfHaJl -
LJallIC\fHbIM (pHC. 3.17, 6). naJ1bl\eSblH Kpyr (pHC. 3.17, 6) H8HMeHee
I1pOH3 BO .ll.HTeJlbHbIH, TaK KaK ero AH3MeTp Man. I1C110J1b3YIOT liP" 33TblJ10-
8aHli" 4pe3 MOttYJ1eM CBblwe 15 MM.
npOQ>H.t1HpOB3HHe H I1paBKY WJIHct>OBaJlbHbIX KpyroB BblnOJ1HSlfOT MM3-
30M C HCIlOJlb30BaHHeM cneu.HaJ1bHbIX UPHCfIOCo6JleHHM.
398
P a 30 eJI 3 npou38oi)cm6o pe.J/C)lu{ux uHcmp"vMeHmo6
a
6
6
t
Puc. 3 17 CxeMbl 3aTblJ10BaHMSI tUJn1OBaH"eM 3y6beB epBlItlHblX MOl1YJIbHblX
t}>pe3. a - lIHCKOBb1M KpyroM; 6 - qawet.JHb1M KpyroM, (1 - naJ1I>UeBbiM KpyroM
KOHTpOJlbHble BonpocLI
1. MeTO.l1bl o6pa60TKH c}>acoHHblX JIHHeM1.JaTbIX lIoBepxHocTCH H <p8COIJ-
HbJX JlOBepXHocTeH BpalJ.{eHH$I.
2. 06pa30BaHMe pHq)JleHHH H8 HO)f(8X H B na3ax KopnYCOB C60PHbiX HHCT-
PYMeUTOB.
3. CT8HKH H HX HaCTpOHK8 t1JUI $pe3epoBaHHSI cTpY)KelJlIblX KanaROK.
4. 06pa6oTK8 3y6beB KpyrJ1blX Ii WJ1Hu.eBbIX npOT}»)KeK.
5 CxeMbl o6pa30BaHHj( M UlJIM<poBaHMR 3y6beB LlOJI6RKOB.
6. TeXHOJlOrH 3aTbIJ]OBaHH 3y6beB MHCTpYMeHTOB llO H nOCJ1e 3aKa;IKH
Ii OTnYCKa.
3.4. TEPMHQECKMI 06PA60TKA
3.4.1. Ha3l1a'leHHe H BHbl TepMHtlecKoii o6pa6oTKH
TepMHtteCKaSi 06pa6OTKa OPMMPYeT $H3HKo-MexaHliLlecKHc CBOHCTBa
HHCTpYMeHTa: n1eWlocmouKocmb, npOlJlIOCmb, mBepi)ocmb, U31JOcoc:mou-
Kocmb. .lVIJi H3roT0B11eHH1I HHCTpYMeHTa MCnOJlb3YlOT TaKHe BM.nbl repMMlfec-
KOM o6pa6OTKH, KaK Om:JICU2, 3aKaJlKa, omnYCK, XUA1UKo-n1epWUlleCKaR o6pa-
6om1\a. npH HenpaBMJlbHO Bbl6paHHbix MJIM IlpM napyweHHM 3a,lJ.aHHbIX pe)KJ.1-
39
WaZYH 8.11. PeIKywHR HHCTpYMeHT
MOB TepMH"IeCKOH 06pa6OTKH HHCTpYMeHT MO)l(eT OKa38TbCJl BOo6e Hepa-
60TOCnoc06HbIM. n03TO1Y BblCOK8S1 K}'Jlb1)lpa TepMH1.feCKOH 06pa6OTKH, OCO-
6eHHO 3aK8J1KH H OTnYCK8, Ilpe,nOllpeAenSieT BblCOKOe KaLfeCTBO HHCTpYMeHTa.
3.4.2. OTiKHr
OOKHr ocyw-eCTBJ1S1IOT J])UI CHS1THSI BHyrpeHHHx HanpSl)l(eHHH It nOHH)Ke-
HHSI TBep,lJ.OCTH noc.ae ropSilfeH o6pa6OTK" ,lJ.8BJ1eH"eM (npoK3TK8, KOBKa,
IllTaMlloBKa) " CBapKH 3aroToBOK. nepe,n nOBTopHOH 3aK3nKOH HHCTpYMeH-
TOB, eCJ1H nepBHl.JH8S1 BbIIlOJ1HeHa HenpaBHJ1bHO, HHc-rpYMeHTbJ T810Ke OTIKH-
rafOT. )\rUI 3TOro 3arOTOBKY HJ1H HHcTpYMeHT narpeB810T AO TeMnep81)'pbl
830-850 °C, Bbl,lJ.epJKHBalOT npH 3TOH TeMueparype 3-4 lfaca, a 3aTeM
oxna)l(.lJ.alOT C p33JIHt.tHbIMH CKOpOCTj(MH. OpM6JIH3HTeJlbHblH pe)l(HM OTIKHra
6blcTpopeiK)'llI. e ii CTaJ1H Ilpel1CT3BJleH JJ.HarpaMMoH pHC. 3.18. bOJ1ee npe,lJ.-
nOlfTHTe;lbHblH - H30TepMH4ecKHH 01JKHr no .lJ.HarpaMMe pHC. 3.19.
8'C 83D-&50 Vox.=30-40QC QOC 850-870
750-760
V(J="O-SO'lz(lt
600
Ox AOJKOeHUe
Ha !JOMvxe
400-S0D
OXAIJJK6I/llIt
HC1 60JD.1Xe
o .3
6 (0
6peMR, 'lac
o .3
6 9
6peMJI, &laD
Puc 3 /8. OTikHr 6blcTpope*yw.eM
CTaJlH. V - CKO p OCTb
ox
OXJla>KlleHMSI, rpaD/qac
Puc. 3./9. 1130TepMHtJecKHM OTIKHr
6b1cTpope)l\yweit CTa..1H V - CKO p OCTb
ox
OXJlalK.D.eHHI, rpaJJ,/tlac
nOBblweHHe TeMlleparypbl OTIKHra H YBeJlMt.JeHHe Bblep)KKH np" 3TOH
TeMneparype cnoc06cTBYlOT 6oJ1ee nOJ1HoMY pacTBopeHHIO K3p6H.LlOB B
aycTeHHTe. nOcJ1e 3aKaJ1KH " oTl1ycKa nOJ1yttaCTcSI 60JIce J1erHpOBaHHbIH
MapTeHcHT, lfTO nOBbllllaeT KpaCHOCTOHKOCTb HHc-rpYMeHTa. O,lJ,HaKO YBe-
J1HttHBaeTCSI onaCHOCTb OKHCJ1eHHSI H o6e3yrJ1epO)f(HBaHHSI nOBepXHOCTHblX
CJ10eB 3arOTOBKH HJIH HHCTpYMeHT8. 003TOMY 06bl4HO CTpeMSlTCSI COKpa-
t.naTb BpeMj( HarpCBa CTan" riP" BblCOKHX TeMllepaTYpax.
400
P a 3 i) e J/ 3 npOU36oocmeo pe:»cyulux uHcmpy./wellmo6
JJ.;UI 1I0BblweHHSI fJJIaCTH4HOCTH 6blcTpope)J(Y1ueH CTaJIH ncpe.n: xonon-
HOM 06pa60TKoH A8BJIeHHeM (B0J101.IeHHe, peAYUHpoBaHHe, POT3Ul10HHOe
06jf(3THe, npoKaT TOHKHX J1HCTOB, Py6Ka, WT3MfIOBK3) peKOMeH,ltyfOT Tep-
MHlfecKYIO 06pa60TKY, 3aHI1MalOWYfO npOMe)l(}'TO"lHOe MeCTO Me)f(l\Y OT-
jf(HI"OM H HenOJIHOH 33K3J1KOit CTaJib H3rpeBalOT ,lJ.0 720-780 °C, Bbl,lJ.ep-
)J(HBaJOT "PH 3TOH TeMneparype OAHH 1.jac, nOC;Je l.Jero OXJla)K)..latOT B
MaCJ1e HJ1H Ha B03Ayxe.
3.4.3. 3aK8J1K8
!.\enb 38KaJIKM - YBenHI.JHTb TBepAOCTb HHCTpYMeHTa, npeBpaTHB
HCXOAHYtO flepJlHTHYIO CTPYK1)'PY 6blcTpope)J(yweM CTaJIH B MapTeHCHT.
L{JUI 3Toro Heo6xo)1HMO HCXOt{HbIM nepJIHT npeBpaTI1Tb B aYCTeHI1T, Harpe-
Ba CTaJlb JJ.O TeMnepa1)'pbI aYCTeHHTHblX IIpCBpaIneHI1H. 3aTeM CT8J1b
6blCTpO oxnail\a3fOT B MaCJle AO TeMnepaTypbl MapTeHCHTHblX npeBpa-
eHHM, t.JTo6bl aYCTeHHT He npeBpaTHnCj( B npOMe)l(}'T04Hble CTPYKTYPbI.
nOCiJe 3Toro oxna)K,L\eHHe ,ltOJDKHO 6blTb Me,ltJleHHbIM, \.IT06bl 06eCnCLlI1Tb
60Jlee nOnHbJM pacna,L( aYCTeHI1Ta.
HarpeR. EblCTpopeiKYInaji CT8.,lb 06J1a,n3eT nOHHlKcHHOH TenJIOllpO-
BOAHOCTbfO. 003TOMY Harpea tJ.0 3aKaJ104HOH TeMlleparypbl 1200-1300 °C
Heo6xo,l.\HMO OCYW.eCTBJUITb MeAleHHO, ,aJljI Toro 4T06bl 1136ejf(3Tb 1I0j(B-
;ICHI1j1 3aKaJ10I.JHbIX TpeW.HH - cne,aCTBI1J1 BblCOKHX BHyrpellHI1X paCTJlrH-
BaIOUJ.HX Hallpj()J(eHHH B cepAucBHHe HHCTpYMCHTa OT pa3HOCTH 06beMoB
rOplfl1X 1l0BepXHocTHbiX CJIOeB HUCTpYMeHTa H OTHOCHTCJlbHO XO;IOliHOH
cepAUCBHHbI. HHcTPYMeHT CHa1.Jana Me.LlJleHIIO no)),orpeB810T )J.O TeMllepa-
TYPbl 780-840 °C, a 38TeM 6blCTpO HarpeBalOT ,no OKOH4aTCJJbHOU TeM-
Ileparypbl. DblCTpblH HarpeB YMeHbWaeT pOCT 3epHa CTaJlH H o6c3yr'Jlepo-
)J(HBaHHe nOBepxHocTHblX CJ10eB HHc-rpYMeHTa. KpynHora6apMTHbie H 4>a-
COHHble I1HcTpYMeHTbl nO)]OrpeB3fOT ABajf(Abl, CHa4ana .no 400-509 °C,
a 3aTeM o 780-840 °C_
TeMnepaTypa OKOH1.JaTenbHoro HarpeB8, npO,ltOn)J(HTeJIbHOCTb Ilo.norpe-
B3 H OKOH"laTeJ1bHOrO HarpeB3 3aBHCSlT OT ueJloro pj(.l1a <j>aKTopoB:
a) Tpe6yeMbix $H3HKo-MeXaHH1.JeCKHX CBOHCTB I1HCTpYMeHTa:
6) XMMCOCTaB8 CT3JIH;
B) TennoeMKOCTH H TennonpOBO,UHOCTH CTanl1,
r) IIpo,non)l(HTeJlbHOCTH <p330BbIX npeBpaw.eHHH H llpoueCCOB paCTBope-
HI1j( K3p6HAOB B aYCTeHHTe;
J 4 3c.lK 2522
401
lllac:vH B.I1. PeiKYIUH" HHCTpYMeHT
J1.) $H3H4eCKHX CBOMCTB HarpeBafOlI(eH Cpe):(bl;
e) KOH<pHrypau.HH H pa3Mepa HarpeBaeMoro HHCTpYMeHTa.
n03TOMY pe)KHM TepMHt.JeCKOH 06pa60TKH Ha3H8t.JaIOT Ii 3KcnepHMeH-
T8JlbHO IIpOBepjllOT He TOJlbKO AJ1S1 KOHKpeTHoro HHCTpYMeHTa "3 CTaJ1H
):t8HHOH MapKH, HO H ):(J1j( KIDK.LJ.OrO HOMepa nJ1aBKH CTaJ1H 3TOH )Ke MapKH,
M n.a)Ke ,ltIUI Kaoro IIpOKaTa CTaJlH TOM )Ke nnaBKM. YCTaHOBJleHHblM
TaKHM 06pa30M peJKHM HarpeB8 cTporo KOHTpo;IHpyeTcj( H no.z:tQep)f{HBa-
eTCj(. HallpHMep, OTKJIOHeHHe TeMnepaTypbt HarpeBa .aonycKaeTcj( B IIpe-
JJeJI8X % 10°C. BpeM)I Bbl)J,epjl(KH IIPH OKOHl.JaTeJlbHOM HarpeBe 6bICTpO-
pe)K}'lI(eH CTaJ1H B XJlOp68pHeBbix B8HHax 6-7 C H8 K8)J(.l:tbIH MH;IJ1HMeTp
Ce\fCHHSI HHCTpYMeHT8, 8 B lIe4ax C r830BOH cpeJJ.oH 10-12 c. TeMnep8-
TYP8 OKOH\.IaTCJlbHOrO H8rpeB8, B 3aBHCHMOCTH OT MapKM CTaJIH, K0J1e6-
.,leTCj( B npe):(eJlax 1200-1300 °c. YTOt.JHeHHble 3U8\feHHSI TeMIJCp8rypbl
H BpeMeHH Bbl.aepJKKH IlpH HarpeBe nOL( 38KaJIKY MO)KHO H8HTH B clIeu.H-
aJ1bHOM .i1HTeparype, H8npMMep, [14; 170]. I1H)KeHepY-MexaHHKY B8)KIIO
3HaTb, 4TO nOBblllleHHe TeMneparypbl OKOHI.JaTeJlbHOrO H8rpeB8 H YBeJIH'"
\feHHe BpeMeHH Bbl):(epjJ(KH "PH 3TOH TeMneparype cnoc06cTByeT 6oJ1ee
1I0JIHOMY paCTBopeHHfO Kap6H.L(OB. B PC3YJ1bTaTe Hocne 3aKaJIKH H OTUYC-
Ka nO.,1Y\faeM 60Jlee JlerHpOBaHHblH MapTeHCHT, 4TO nOBbllllaeT TBepn.OCTb
H TCnJIOCTOHKOCTb HHCTpYMeHTa. O.aH8KO IIPH 3TOM YBenHt.JHBaeTCSI on8C-
HOCTb OKHC.,1eHHSI J1 06e3yr":lepO)J(HBaHHj( 1I0BepXHOCTM HHCTpYMeHT8,
CTpYKTYpa MCTaJ1Jla CT8HOBMTCSI KpYUH03epHHCTOH, nOSlBJ1S1eTC J1e.a06y-
pHTHaSi ceTK8, 4TO nOHH)KaeT JJp04HOCTb HHCTpYMeHT8. KpOMe Toro,
YMeHbllleHHe co.nep)K8HH CB060,LUlbIX K8p6HJJ.OB B CTaJIH BCJleltCTBHe HX
60JICC I10JlHOrO paCTBopeHMj( nOHH)K8eT H3HOCOCTOHKOCTb HHCTpYMCHTa.
n03:0MY nOBbllllCHHbIe TeMlJepaTypbl HarpeBa H YBeJIH4eHHbie Bbl,ltep)KKfI
\fOJKHO peKO\feHllOB8Tb .I1Hllib .L1J1Sl I1pOCTblX HHCTpYMeHTOB, p860T8fOlI(HX
C BblCOKHMH CKOpOCTSlMH, HanpHMep, ,l])UI pe3UOB 06lI(ero U83HaI.JeHHj(.
t(Jlj( CJlO)KHOpe)KYWHX M MeJlKOnpo<pMnbHbiX HHCTpYMeHTOB, npOTSI>KeK,
3y60pe3HbIX, pe3b60Hape3HbiX M .lJ.pyrHx 1I0.l.l06Hb1X HIICTpYMeHTOB TaKoii
Hal'peB HenpHCMJleM.
OXJla3\,lteHHe. Bbl60p MeTOJJ.8 OXJ1IDK.LJ.eHH It OXJ1IDK,lJ,alOlJ..{l1X cpe).J
3aBMCMT OT COCT8B8 CTaJlH, CJIO)f{HOCTH HHCTpYMeHT8 H Tpe6yeMbix
CBOHCTB.
402
P a '3 i) e..7 3 llpOu16oocm6o pe:»cylllllX ullcmpYM'''''''' ff
OXJ1IDf(.neHHe .no TeMnepaTypbl MapTeHcHTHoro npeBpaIJJ.eHHSI cne.l1ye-.
BeCT" 6bICTpO, 4T06bl aycTeHHT HC npeBpaTHJICSI B npOMe)KYT04Hble
CTPYKTYpbl. ,l(J1j( KaiKt(OH MapKH CTaJIH cymecTByeT CBOst 1J0CTOj(HHaJi
CKOpOCTb oXJJa)l(,lteHHj(, a CTaJ1(} 6blTb, 11 CBOj( oXJIIDK.L1alOw.aj( cpe.na.
OXJ1IDf(.neHHe B HHTepBa."e TeMIIepaTYP MapTeHcHTHoro npeBpallteHHSI
(300-200 °C) cJIe.ayeT BeCTH 60.aee MC.LtJ1eHHO, TaK KaK I1PH 6blCTpblX
CTPYK1)'pHbIX npeBpauleHHj(x 06'beM MeTaJ1JIa H3MeH}leTCj( 6bICTpO, 4TO
MO)KeT SlBHTbCj( IIpH1.JHHOH JlOj(BJleHMSI TpeWHH. n03TOMY .n;UI pa3HbiX
MapOK cTaJleM M cJ>OPM HHCTpYMCHTa 4aU(e Bcel"O IIpHMeHeTCSI KO\f6HHH-
pOBaUHoe OXJla)KACHHC: CHa4ana B OJJ.HOM cpeJJ.c, 8 38TeM B D.pyrOH.
OXJ1IDKJJ.alOllJ,HMl1 cpe,naMM MOI)'T 6blTb: Bo.aa, MaCJ10, paCII.rlaBbl Ii
paCTBopbl COJleH, ll.{eJlO\feH, B03.L1YX.
HHCTpYMeHTbl 113 yr.ilepO,l.tHCTOH CTanH CJ10)KHOM KOH<I>HJypaUHH CHa4Cl-
Jla OXJ1a)K,[{aK>T B BO,lte ,AO TeMnepaTypbl 300-250 °C, a 3aTeM B MaCJIC.
npOCTble HHcTpYMeHTb' 0XJ1IDf(.n810T TO;lbKO B BO.LJ.e.
6blcTpOpe)KYIUHe HHCTpYMCHTbl npocToH <j>OpMbl OXJ1a)K.QafOT B MaCJ1C"
a Ue60JlbWOrO nonepelfHHKa (3-5 MM) ,aaJKe Ha cnOKOHHOM B03,ltyxe HJJM
IIOD. BeHTHJ1j(TOpOM.
HHcTpYMeHTbl CJIO)KHOH $OpMbl, cpacoHHblC, nO,llBeprafOT clyneH48ToH
3aK(L1Ke, T.e. KOM6HHHpoBaliHoMY OXJla)K,1JeHHfO, C enblO CUH)KetlHst .D.C-
Q>opMaUHH H B03MO:iKHOCTH nOSlB,,1CIiHSI Tpew.HH. CHalfaJl8 HHCTpYMeHT
OXJlaafOT B paCnJ1aBJ1CHHOH KaJlHeBoH CeJ1HTpe (xY)KC - B H8TpHeBoH,
pa3'be).(aeT HHcTpYMeHT) ,no TeMIIeparypbl 500-450 °C C BbIJjep>KKOH IIpH
3TOH TeMlJepaType 2-5 MHH, B 3aBHCHMOCTH OT CClfeHI1j( MHCTpYMeHTa.
3TO 06.naCTb TeMlleparyp uaH60JJbllJCM YCTOHlfHBOCTH aYCTeIlHTa. 3aTeM
HHc-rpYMeHT OXJla)K..QalOT Ha B03,ayxe.
A1S1 MHcTpYMeHToB oc060 CJI0jJ(HOH Q:>OPMbl, a TaK)I(e KpynHblx p33Me-
pOB H 60J1bWOM ,nJll1Hbl peKOMCH,ltyeTCj( u30n1ep:ttlur.teCKaJl 3aKaJ1Ka., 3H84H-
TeJJbHO YMeHbwalOul3j1 BHyrpCHIfHe HanpSl)KeBHst H Jle<j)opM8l\HfO. npH 3TOM
HHCTpYMeHT CHa1.JaJl8 oXJIIDf(.nalOT B COJlH C TeMnepmypoH 250--300 °C,
BblJ],ep)l{HBalOT 40-60 MHH., a 3aTeM Ha B03.D.yxe. ECJ1M TeMneparypa
COJIH 200-250 °C, TO Bbl,nep)KKa npH 3TOM TeMllepa'rype 30-40 MHH,
anbHe"Wee OXJ1IDf(.neHHe Ha B03):{yxe. 0XJ1a)l(,[{8lOWast cpe.LIa - CMeCb
e,nKHX 1.l.\eJIOLJeH N80H H KOJf B p83J1M4HOH IIpOnOpUHH B 3aBHCHMOCTH
OT Tpe6yeMoH TeMuep8rypbI. MO)KHO HCn0J1b30B8Tb c\teCb CeJIMTp KNO;
(56 %) 11 NaN0 3 (44 %).
403
lllazYH B.I1. Pe>KYlIlHH HHCTpYMeHT
CBeTJlaH 3aKaJ1Ka. HarpeB HHCTpYMeHTa 06b14Hb1H, B COJUIHblX Ball-
Hax, a OXJJIDKJ].eHHe B p8CTBope w.enot.JeH: 80 % KOH + 20 % NaOH +
+ 6 1.faCTeH BO):\bl H8 1 00 qaCTeH l1I.c.aot.teH. QTo6bl nOBcpxHOCTb HHCTpY-
MeHTa He 6bU1a nSlTHHCTOH, nepeA HarpeBOM ero 06e3)1(HpHB81OT B ropsr1JeM
paCTBope CJ1e-nYIOIUero COCTaBa: Ha 1 J1 BO,nbl 250 r NaOH Ii 15 r Na 3 P0 4 .
3areM HHCTpYMeHT BbfCYWHBaIOT npH TeMnepmype 400--500 °C H TOJ1bKO
nOCJle 3Toro nepeHocj(T B BaHHY J1" HarpeBa no.Lt 3aK8J1KY, TaK K8K
nonaJ].aHMe BJlarH B COJISIHYfO BaHHY MO)KeT Bb13BaTb B3pblB H BbtnJleCKH-
BaHHe coneH. nOcJIe OXJ1IDKJ].eHHSI HHc-rpYMeHT npOMblBalOT B ropS14eH
Bo):\e AnSI. YA811eHHSI coneH Ii BblCYllIHBalOT "JIM CP33Y )Ke OTnYCKaIOT.
TaKaSi npOMblBKa C npOCY11JKOH npe,noxpaHSIeT HHCTpYMeHT OT KOpp03MH.
3.4.4. OTnycK
HOpM8J1bHLIH oTnycK. nOcIIe 38K8J1KH 6blcTpopeJKY1ll.eH CT8J1H B ee
CTpYKTYpe OCTaeTCSI OK0110 20 % aYCTeHMTa. B pe3YJ1bTaTe - nOHHJKeHHaSi
TBepJ10CTb HHcTpYMeHTa. KpoMe Toro, 80 BpeMSI pa60Tbi HHcTpYMeHTa no,n
B03J1eHCTBHeM TeMneparypbl pe3aHHSI aYCTeHHT KaK 6bl C8MonpOH3BOJIbHO
p8Cnaj\aeTCSI, npeBpama»Cb B M8pTeHCMT. Ka38.rlOCb 6bl, 3TO Hennoxo. Ho
6e,Aa B TOM, tfTO rIP" TaKl1X CTpYKTypHblX npeBpaweHHSlX H3MeHSleTCjf
06'beM CTaJ1H, npH1.JeM TOJ1bKO B OT.l.1eJJbHbIX 4aCTSIX HHCTpYMeHTa. B03-
HHK310T BHyrpeHHHe HanpSl)KeHHSI.. KOTopble, CKna,nbIBaSICb C H3npSl)KeHH-
SlMH OT l{eHCTBH CHJJ pe3aHHJJ, MorYT npHBeCTH K nonOMKe HHCTpYMeH-
T8. TaKHM 06P330M, npOLfHOCTb HHCTpYMeHTa nOHH)KeHa. nOHH)KeHa
TaK)Ke H H3HOCOCTOHKOCTb, TaK KaK aYCTeHHT MSlfKHH Ii 6blCTpO pa3Ma-
3bJBaeTCSI no ,neTaJ1H. fJ03TOMY oCTaBWHHCSI nocne 3aK8J1KM aYCTeUHT
Heo6xOAHMO nepeBeCTH B MapTeHCHT. 3TOM ueJ1H CJIY)KHT OTI1YCK. 3aKa-
;1eHHble HHCTpYMeHTbl 3arpY)KafOT B ne4b, HarpeBalOT D.O 525-575 °C,
Bbl).J,ep)KHBaIOT 1,0-1,5 t.Jaca H Bblrp)')KalOT AJ1S1 OCTblB8HMj( H8 B03.l.1yxe.
TaK nOBTopj(IOT ABa-TpH pa3a, T.e. ):(eJ1aIOT ABYX", TpexKpaTHblH oTnycK.
B 3TO BpeMSI npoHcxoAHT npeBpameHMe OCTaT04110ro aYCTeHHTa B M8p-
TeHCHT M BblJ1eneHHe MeJlKO.lJ.HcnepCHbIX, YCTOHlJHBblX npOTHB KoarYJIjfQHH
Kap6H,UOB, LITO Bbl3bIBaeT AHcnepCHOHHoe TBep.neHHe, Ha3blBaeMoe emo-
PUIlHOU P1eepOOcnlblO. B pe3YJ1bTaTe OCTaeTCSI 2-3 % aYCTeHHTa, nOBbl-
luaeTCSI TBep.nocTb I1HCTpYMeHTa Ha 2-3 e,aHHHl.\bl HRC 3 . Bo BpeMSI
1 JOC.ae.l.1Hero OTllYCKa OKOH4aTe.abHO CHHMafOTCj( BHYTpeHHHC HanpSl)KeHHSI,
404
P a 3d eJl 3. npoU36oi)cm6o pe:JICY'llllx llIlCmp}\1eHmO(J
liTO jJBJUleTCjI BTOpOH 33JJ.at.teH OTnYCKa. nepB8j1 38,na48 - nepeBOll
OCTaT04Horo aYCTeHHra B M8pTeHCH
06pa6oTK8 XOJIOAOM. Cpa3Y nocne 38K8.rIKH HHCTpYMeHT MO)KHO
o6pa6oTaTb X0J10AOM B iKHAKOM a30TC (-197 °C) MJIM B TBeplloM yr.JleKHC-
JIOTe, pacTBopeHHoH B 6eH3HHe (-80... -100°C). nOCJle TaKOH o6pa60TKH
B CTanH npaKTH'IeCKH He OCTaeTCjJ aYCTeHHTa H MO)KHO 060MTHCb TOJlbKO
O.lJ.HHM OTnYCKOM JV1j1 CHjlTHjJ BHyrpeHHHx HanpjJ)KeHHH. KpOMe Toro 06-
pa60TKa B )KHAKOM 830Te AIDKe rOTOBoro HHcTpYMeHT8 nOBbllllaeT ero
CTOHKOCTb TeM 3Ha4HTeJ1bHee, 1.feM 60nblue HapYllleH pe)KHM TepMo06pa-
60TKH HHc-rpYMeHT8.
BblCOKHH oTnycK. 3aJ,tHHe nOBepxHocTH MHorHX HHCTpYMeHTOB 1I0C-
Ie 3aKaJ1KH H OTnYCKa He lllJ1H<»YtOT, K8K, HanpHMep, Y CT8H.lJ.8pTHbIX
(aCOHHbIX Q>pe3, pe3b60Hape3HbiX rpe6eH4aTbiX Q>pe3, pe3b60Hape3HbiX
1I:18weK. He WJJHQ>YIOT <}>acoHHble nOBepXHOCTH HHCTpYMeHTOB, ecnH B
HHCTpYMeHT8J1bHOM Qexe KOHKpeTHoro 3aBOA8 no TOH HJ1M MHOM npl14HHe
C)\eJ18Tb 3TO HeB03MOJKHO. TeM He MeHee mepOXOBaTOCTb TaKHX nOBepx-
1I0CTeH ,lJ.0..1)KHa 6blTb MHHHM8JlbHOH, H ee Ha,ltO 06ecne4HTb .ne3BHMHOM
06pa6oTKOH. J(JljI 3TOH u.enH ).teJlafOT HenonuylO 3aKaJ1KY HHCTpYMeHTa c
IIOCneJ1YlOllU1M BblCOKHM OTnYCKO\f. H811>eB AO 92950 °C, OXJJIDK.L1eHHe H3
B03)..\yxe HJIH B M8CJ1e H BblCOKHH OTIIYCK liP" TeMI1Cparype 70720 °c.
noc;le OTnYCKa CTailb HMeeT TBepJ.tocTb 260-270 HB, neCKOJtbKO TPY)J,-
Bee 06pa6aTb1B8eTCSI, HO 06eClleLJHBaeT MeHbWYfO mepOXOBaTOCTb 06pa-
60TaHHOH nOBepXIIOCTH.
TaKo" 3aK8JIKe C BblCOKHM OTI1YCKOM IlOABepraJ:OT T810Ke npOTjI)KKH
nepe,l1 1.JHCTOBOH Jle3BHHHOM 06pa6OTKOH, XOT$l nOC;tC nOCJleAYIOWCH HOp-
MaJlbHOH 3aKaJIKH H OTIlYCKa HX 1ll;U1Q>YIOT.
BbICOKH" OTnYCK .aeJ1alOT J1allKaM KOHYCOB HHCTpYMeHTOB H YWKaM
HO)KOB04HbIX nonOTeH AJljJ nOHH)KeHHjI HX TBepAOCTH.
HH3KHH OTnYCK. Ero npOBO,lJ.jlT IIPH TeMnepaTypax 200-250 °C AJ1j1
OTBeTCTBeHHblX pe)KYlUHX HHcTpYMeHToB, H811pHMep, BHYTpeHHHx IlpOTj(-
)KeK, \fT06bl HCKJ1f04HTb HX n080,lJ.KY BO BpeMjI 3KClJJ1Y3TaUHH nOll .L1eM-
CTBHeM OCTaT04HbiX BHyrpeHHHx Hanpjl)KeHHH. TaKoMY crrnYCKY 1I0LlBep-
ratOT Y>Ke rOTOBble HHcTpYMeHTbl HJlH HHc-rpYMeHTbl lIepe)l '-IHCTOBbIM
WJIH$oBaHHeM.
40
lllO?YIl B.I1.. Pe)KYIUMti HHCTpYMeHT
3.4.5. HarpeBaTeJlLHOe o6oPyoBaHHe J)H TepMH'lecKoH
o6pa6oTKH
B HaCTOSlUJ,ee Bpe\f1l npOMbJlllJJellHOCTb pacno.rlaraeT 60nbllJI1M apCeHa-
..10M HarpeBaTe.,1bHOrO o60py.uOBaHH51, KOTOpOe MOiKHO HCnORb30BaTb B MH-
CTpYMeHTaJlbHOM npOM3BO).J.CTBe. 3TO npelK,lle BCerO KaMepHble ne4H -
ra30Bble, Ma3YTHbie Ii 3J1eKTpHlJeCKHe, luaXTHble 3.,1eKTpHLJeCKMe ne"lM,
v u
KOHBeHepHblC MeTOL(HtfeCKHe Jlel.lli, ne1.U.f C BOCCTaHOBMTeJ1bHOH MJIM HeM-
TpaJ1bHOM arMoc$cpOw, ne4M-BaHHbl, YCT8HOBKH TBLI c naMnOBblMH H
MaWI1HHbJMH reHepaTopaMH. Bbl60p neqeH onpe)l.eJISleTCSI pa3BHBaeMOH
HMH TeMlJepaTypOM HarpeBa Ii HaJlHI.JHeM B KOHKpeTHOM uexe. ECJIH eCTb
B03MO)KHOCTb 1l0110..1HeHMJI HJ1H 3aMeHbi o6opy,nOBaHMSI, a T810Ke B cnyqae
BHOBb npoeKTMpyeMoro npOH380ACTBa Bbl60p nel.JeH )].OJDKeH 6blTb 011 fli-
MaJlbHbJM, KaK M np" peweHHM JHo6blX ApyrHx 3aa\J. 3TO 3 Ha"lHT, QTO
Bbl6paHHa1l I1C1.Jb .nOJJ)KHa 06eCne1.fHTb MHHHMaJ1bHble 38Tp8Tbi npH BbICO-
KOM KalfeCTBe BblflOJIHeHHSI onepaUHH HarpeBa. Ka\feCTBO JIY4we 8cero
OL(eHHTb 110 ,neeKTaM HHCTpYMeHTa, CBSl3aHHbiM C HarpeBOM.
Bo Bpe\t1S1 OT)KMra .L1JIHTeJ1bHaSi BblLl.epiKKa MHCTpYMeHTa rIP" BblCOKOH
TCMucpa'I)'pe oco60 OIlaCHa o6e3yr;lep0)KHBaUMeM H rny60KMM OKHcnelUi-
CM nOBepXHOCTH 3arOTOBOK MJIH HHCTpYMeHTOB. n03TOMY J..{eJlecoo6pa3Hbl
KaMcpUble" waXTHbfe " KOHBei1epHble HeLlH C HeHTpaJ1bHoH aTMoc$epoM.
J1YWMM BapH3UTOM BJUICTC}} HCnOJlb30RaHHC Ue4e" c nporpaMMHblM
06ecne4eHHeM pC)f(HMa OT)KJ.1ra J.1 HeMTpaabHOH aTMoccpepOH. TaKHe fJelJH
06blLlHO HCUOJlb3YIOT B cepWMHOM Ii M8CCOBOM npOH3BO).J.CTBe. B YCJIOBHSlX
e)..tHHH1.JHOrO npOH3BOACTBa OT)KHr 3arOTOBOK HHCTpYMeHTa BbI110;IHnOT B
06bl4HbiX KaMepHblX 11.,1M UJaXTHblX ne4ax 6e3 3aUUfTHOH aTMoc<pepbl.
,[{.rUJ YMCHbweHHSI 06e3YIJ'lep0)f(HBaHHSI, 4TO oc06eull0 Ba>KHO liP" M8JlbiX
npMIIYCKax ilOLl nOC:le.uYfOIUYto MeX8HM4ecKYIO o6pa6OTKY, 3aruroBKH "JIM
J.1HCTpYMeli fbl nepe.a nOBTOplfOH 3aKa;IKOM CCJlH nepBWI He KaqeCTBCHHIDI,
YK.iJarlbIBaIOT B MeTaJlJlMtIeCKHe SlI.UHKH W 38CbIIJ8IOT Kap6lOpH3aTopoM: 50 %
llpeBeCHoro yrJUI H 50 % tIyrYHHoH CTPY)KKH. >IlUHKH '3arpYiKafOT B ne4b
Ii np0J.i3BOL(jJT OT)KHI", np" KOTOpOM nOBepxHocTH H3l1e.nHH ):la)Ke HeCKOJlbKO
HayrJ1ep0)KHBaIOTcJI.
npJ.1 HarpeBe no):\ 3aKaJ1KY onaCHbl OKHcneHHe H o6e'3yrJlepO)f(HBaHHe
n08epxHocTH HHcTpYMeHTa, a TaK>Ke HeJJ.orpeB " neperpeB, Bb13blBaeMble
HapyureHMeM TeMnepaTypHo-BpeMeHHoro peiKHMa. HeJ10rpeB 113-3a nOHI{-
406
P a .J 0 e Jl 3. flpOu36oocn16o pe:JIc.vllluX ulIcmpy.,'wellnlo8
/KeHHOH TeMlleparypbl HnH He.nocTaT04HoH Bbl,l.tep)KKH YMeHbuI8eT '1 Bep-
AOCTb H KpacHocToHKOCTb MHcTpYMeHTa, a neperpcB - II pOl.JHOCl b 110
IIpHt.tHHe pOCTa 3epHa CT3J1H. npH 3HaLlHTeJlbHOM ncpcrpeBC.. CI'O Ha1blBa-
lOT uepe)KOrOM, B03MO)KHO Me)KKpHCTa..1JU1'-leCKOe OKHCJ1eHHe MeTaJIJla H
OKOHl.J8Teol1bHbIM 6paK. YBeJlHt.JeHHbIH OKHCJ1eHHbIM H;IH 06e3yrJlepO)Keu-
HblH CIIOH, 60JlbillHH YCTaHOBJleHHOrO I1pHIIYCKa no,[l nOC;IC)(YIOLUYIO 06-
pa60TKY, TalOKe npMBo,nHT K 6paKY HHCTpYMeHTa. 3aKJ18L1K8 B '1 CXIIPO-
I tecc nOBblllleHHblX npMlIycKOB 3KOHOMH4eCKH HeBblrO,LJ.H8, TaK KaK YBe-
;IH4HB8IOTCj( p3CX0,L1 6blCTpOpe)l(yw.eH C'I aJIH Ii Tpy.u.oeMKOCTb Iloc.l1e,lty-
IOlUHX OnepaLJ.HH 110 H3rOTOBIIeHHIO HHCTpYMCHTa. n03TOMY lIe4H .LlJUI
H3rpeB8 110).\ 3aK8J1KY ew.e B 60JlbWeH CTeneHM, 4eM )\JISI OT:>KHra, He
,aOJDKHbl ,aOUYCKaTb OKHCJleHHH H 06e3yrJlepO)KHB8HHSI nOBepXHOCTeM 1111-
CTpYMeHTa. 3Aecb 06S13aTeJ1bHa HeMTp8J1bHaSl cpcjta H aBTOM8TH1JeCKOe
nOJ:\Aep)KaHMe TeMnepaTypbl HarpeB3, )KeJ18TeJ1bHO H BpeMeHH HarpeBa,
f.e. net.JH J:\o.niKHbl 6blTb oCH8w.eHbl YCTPOHCTB8MH.. aBTOM8TH 1 leCKH
IIO.lJ.l.lep)KHB8fOW. HM H TeMnep8TypHO-BpeMeHHOH pe)KHM HarpeBa TaKHe
rte'-lH OIlTI1M8J1bHbI KaK C T04KH 3peHHSI K8LJCCTB8, TaK H npOH3B0.L1HTeJlb-
IIOCTH TepMo06pa60TKH.
npeJJ.n04THTeJlbHb1MH H HaH60nee pacllpocTpaHcHHblMH SlBJ1j(lOTCSI
Ile4H-BaHHbl:
a) BblcoKoTeMlleparypHblc XJlOp6apHCBbie C 3J1eKrpO.1.lHbIM pa30r'peBoM
BaC1 2 l\JUI OKOH4aTC':lbHoro HarpeBa 6blCTPOPCiKYUlCIO HHC I PYMeH 1'8
IIOA 3aKaJ1KY;
6) cpeAHCTeMnepa1)'pHble COJUIHble BaHHbl (77,5 % BaCI 2 + 22,5 % NaCI)
C 3JleKTpO,ltHbIM HJIH THI"'C;lbHbIM pa30rpeB0\1 uarpeBalOUJ.eH cpe)].bI.
OpMMeH}JIOTcj( ,llJlj( nO,LJ.OrpeB3 6blcTpopeiKyulero HHcTpYMeHTa H.,1H
OKOH4aTeJ1bHOrO HarpeBa 110!1 3aKaJ1KY HHCTpYMeHTOB 113 yr;lep0ll.HCTOM
H HH3KOJlerHpOB8HHOH CTa:leH;
B) HH3KOTeMnep8rypHbie COJIj(Hble BaHHbl C THreJlbHblM pa30rpeBOM H8-
rpeBalOw.eii cpe,nbl H3 K3J1HeBOM H HaTpHeBOH CeJIHTp HJIH "3 pac rBopa
eAKHX IneJIOt.teH. npHrOAHbl ,[lJIj( OXJIa)f(J.teHHSI MHCTpYMeHT8 lIP" cry-
neHt.JaTOH 3aKaJ1Ke HJIH AJUI oTnycKa 3aK3JleHHOI'O HHcTpYMeHTa.
Pacnn8Bbi HJlM paCTBopbl coneM B 3THX BaHHax HeMTPaJIbHbl, HO TeM He
MeHee Moryr OKHCJUITb HarpeBaeMble HHCTpYMellTbl KHCJ10pOAOM, 3aHe..
ceHHblM caMHMH MHCTpYMeHT3MH. n03TOMY BaHHbl nepHo,nHLleCKH pac-
40
Wazyu B H. PeIKynufM MHCTpYMeHT
KMCJUnOT: 8blCOKOTeMnepaTYpHble - M0J10TbIM FeSi liJ1H 6YPOH, a cpeJ].-
neTeMneparypHble - 6YPOH liJIM ))(eJJTOH KpOBSlIIOH COJ1blO.
AI51 no.norpeBa 6bICTpOpe)f(yw.ero HHCTpYMeHTa nepe,n OKOHtt3Tenb-
HbJM HarpeBOM noJ). 3aKaJIKY MO)l(HO HCnOJlb30BaTb O,1.(Ho- H tl,BYXK8MepHbJe
net.lM C Ma3YTHbIM "JIM ra30Bbl1 060rpeBOM. ra3hl - npoAYKT crOpaHHJI
TOUJJMBa - C03.naIOT B nettH aTMoc.pepy, 6J1H3KYlO K HeMTpanbHoi. B
nepaOM KaMepe, r.ne cropaeT "O£ll1M80, npOM3BO):{SlT BTOpOH no):{orpeB, a BO
BTOPO", 060rpeBaeMOH rOpJlttMMH OTXO.nJl1.UMMM ra3aMH, - nepBblt
,ne<j>eKTOM OTnYCKa SlBJUleTC5I He.L100TnYCK, xapaKTepH3yeMblH nOBbl-
UJeHHblM co,nep)KaHMeM aYCTeHHTa B CTpYK1)'pe 6bICTpOpe)Kymei1 CTaJlH Ii
SlBJ1S1fOll(HHCR CJ1e;llCTBMeM HapymeHHSI TeMneparypHo-BpeMeHHoro peiKH-
M8 HarpeBa HJ1H OXJ1a)l(,l1eHHSI. 06e3yrJ1epO)f(HBaHHe H OKMCJ1eHHe IJOBepX-
HOCTH He onaCHO, TaK KaK TeMneparypa HarpeBa HHCTpYMeHTOB OTHOCH-
TeJ1bHO flH3K8R. nOTOMY .LtJUI OTnYCKa MOiKHO HCn0J1b30BaTb J1f06hle
net.tl1" 06eCIle4MBafOWHe Ii CTporo no.n.nep)((HB8fOntHe Tpe6yeMYJO TeMne-
parypy. HaH60.,1ee Y.l106HbIMH H \.Iaw.e Bcero Hcnonb3yeMblMH »BJ1SltOTC
waXTHble neLiH C aTMocepHOH cpe.LJ.OH. I1HcTpYMeHT 3arpY)f(aeTCjI B HHX
Kop3HHaMH.
fJ1y6oKHe waXTHble ne\fH C YCTaHOBKOH not{ n0J10M HCn0J1b3YfOTC$I KaK
,lJ.JlSI OTnYCK8 npOTSI)KeK, TaK Ii )].J1$1 HX HarpeBa nOA 3aKanKY. ,l{njl YMeHb-
rneHHSllI.ecpopMaUHH npoTBIKKM B ne4H nOJJ,BeUJHBaIOT. 3all.lH1)' OT o6e3yr-
JlepO)KHBaHHSI H OKHCneHHJI npM HarpeBe no)). 3aKaJIKY o6ecne4HB8lOT C
nOMOWbfO 06CPTKH ac6ecToM, a TaJOKC nOKpblTMeM npoTj(jf(KM paCnJ18B-
llCHHOM 6YPOH npH OKOHl.faTenbHOM HarpeBe.
YCTaHoBKH TBlf n0380JUUOT nOJJY1.fHTb nOBepxHocTHYlO 3aK8J1KY npH
8113KOH cep..QueBHHe. o 8IDKHO .un,. HHcTpYMeHToB, 06nanalOl.U.MX ManO"
npo4HocTbJO.. TaKHe YCTaHoBKH HCnOJlb3Y}()TC$l fJlaBHblM 06pa30M )]JUI
'3aKaJIKM J1HCTpYMeHT08 "3 yr.aepo,nHCTbIX M HH3K0J1erMpOBaHHbIX CTaJleH.. y
KOTOpbJX OTHOCHTeJ1bHO 60IlbWOH HHTepBaJI 3aKaJ10I.JHbIX TeMllepaTYp. Y
BbICOKOJ1eI'MpOBaHHbIX 6bICTpOpe>KyLl.tHX CTaaeM HHTepBaJ1 3aKaJIOttHbiX
TeMneparyp MMbli1: 20-25 °C .ailSl CTaJ1H P9 Ii 10-20 °C )J)IS1 CTaJlH
P 18+) B TO BpeMjJ KaK JlJUI CTaIleH XB, XrCB - 50°C.. Ero TPYJlHO
Bbl.QepiKBTb npM HarpeBe H8 TBtJ, TaK KaK CKOpOCTb HarpeBa 04eHb
BbICOKaSi. n03TOMY YCTaHOBKH TBlf PC.QKO Mcnonb3YfOTCjJ ,lJ)111 HarpeBa
£lOA 3aK3nKY HHCTpYMeHTOB 113 6btCTpOpe)l(YlUeH CT8J1H. C .ltpyroH CTOpO-
408
P a.3 i) ell 3. npoU36oi)cm8o PllIUX ul/cmpy./wellnl06
Hbl, BbICOKajl CKOpOCTb HarpeBa jlBJUleTCSI n0J10)f(HTeJJbHbIM cpaK'"rOpOM
OHa HeCKOJlbKO paClllHpjleT HHTepB8Jl 3aKa':104HbIX TeMllcpalYP.. liTO 110-
3B0J1HJIO B CBoe BpeMSI MHHCKOMY H KHp)Ka1ICKOMY (POCCHHCKaj( <I>eJ.lepa-
LlHSI) HHCTpYMeHTaJ1bHblM H 3JIaTOYCTOBCKOMY MeTaJIJIyprH4eCKOMY
(POCCHHCKaj( <l>eAepaLlHS) 3aBO,lJ.aM OCBOHTb 3aKMKY cerMellTOB 113 CTaIH
P9 H3 YCTaHOBKaX Tat.{.
YCTaHoBKH TBlI BblrO)J.Hbl B TOM OTHomeHHH, 4TO 06eClle4HBalOT
lJHCTOl)' pa604ero MeCT3 H Moryr 6blTb BCTpoeHbl B nOTollHblC M aBTO-
MaTH1.JeCKHe J1HHHH. H3BecTHbi aBTOMaTbl )J.J1j( 38K3J1KH TBlI HallHJlhHHKOB
H MeTttHKOB.
Ha MOCKOBCKOM 3aBo,ae "<I>pe3ep" HCnOJlb3YlOTCjI nOJlyaBToMaTH4ec-
KHe arperaTbl ,D)HI 3aK3JlKH H oTnycKa pe3b60tl3pe3HbiX IIJ13111eK+j MeT4H-
KOB, CBepJ1 C Ha6opOM pa3J1HliHOI"O 060pYJ.lOBaHHSI, BaIlH., ne4eH, paCIlOJIO-
)KeHHbIX B nOCJle)J.oBaTeJlbHOCTH TeXH0J10rH\.feCKOrO npollecca TepMHtteC-
KOH 06pa6oTKH.
3.4.6. 06eClleQeHHC Ka'leCTBa 1 epMH-.eCKoii o6pa6oTKH
nOCJle TepMH4eCKOM 06pa6oTKlt HHCTpYMeHT ,llOJDKeH 06;la,lJJlTb Hall-
;Ie)KallJ.HMH TBep,ltOCTblO H MHKpOCTpYKT)'pOH MeT(L1JI8 He Hl\-feTb 11081.1-
IneHHoro OKHC;teHHjI H 06e3yrnepoiKHRaHHj( 110BepXHOCTHblX CjIOeB.. a TaK-
)Ke Kopo6JleHHj( CBepx J,{onYCTHMbIX 1I0p\t1. 3aJ(aHHbIC TBCpJI0CTb H MHK-
POCTpYKTypa MeTaJ1J18 HHCTpYMeHTa 06eCIJe1.JHBaIOT eMY OIlTHMaJlbHOe
C04eTaHHC npottHOCTH, M3HOCOCTOMKOC111 H KpaCHOCTOHKOCTH R KOHKpeT-
HblX YCJlOBHjlX npHMeHeHHj(. TOJ1llJ.HHa .aeQ>eKTHOrO II0BepXHOCTHoro CJIOjl
H Kop06J1eHHe HHCTpYMeHT8 BJIHSlIOT H3 BeJ1HlJHHY npHnYCKa 110,1..\ flOC;leD,-
HIOfO MeXaHH1.IeCKYIO o6pa6oTKY, 8 CT8JlO 6blTb, H8 P8CXOl\ pe)K)'llJ.cro
M8TepHaJI8 H TpYAoeMKOCTb a6pa3HBHOH o6pa6oTKH. C YBeJIM4eUHCM
3TWX ,aecpeKTOB ce6eCTOHMOCTb HHcrpYMeHTa B03paCTaeT+j a B HeKOTopblX
c;tY4ajlX ero M3rOTOBneHHe CTaHOBHTCj( HeB03MO)KHbIM+j KaK IIPH tlpC3MCp-
HOM Kopo6J1eIlHH. n03TO\tfy MepOJlpHSlTHj( IJO 06CCne\.lCHMfO KatJCCTBa Tep-
MH4eCKOM 06pa60TKH AOJI)KHbl 6b[fb HauejlCHbl H8 BblllOJIHCHHC YKa38U-
liblX Tpe60BaHHi1, 1103BOJUlIOIlI.MX HHCTpYMeHTY CTal b 011 rHMaJlbHbll\1 no
MHIIHMYMY IlpHBe)J.eHHbIX 3aTpaT.
HaA,,1e)Ka1J.1YIO TBCpOCTb H MHKpOCTp)'KT)'Py C18JH1 MOIKIIO o6ecIIc-
1.IHTb oTpa6OTKOM pC)KHMa 3aKaJlKH H OTnYCKa HHCTpYMeUTa Ha npo6fibiX
40
Wa?YH B.H PeiKYIl1"H HHCTpYMeHT
06 pa3uax M3 CTaJ1H KIDK.L10H KOHKpeTHow MapKH, nJlaBKH Ii npOKaTa, a \
TalOKe cTporoH Bbl.l1epiKKOM 3Toro pe)KMMa BO BpeMSI TepMH'-IeCKOH 06pa-
60TKH. 060py,noBaHHe ).1J1S1 HarpeBa AOJliKHO 6blTb OCHaU(eHO YCTpoMcTBa-
MH aBTOM8THlfeCKoro KOHTpOJUI H no.n.nep)J{aHHSI YCT8HOBJleHHOH TeMnepa-
TYPbl. .rUI COJUIHblX 38KaJJ04HbiX B3HH HCIIOJlb3YfOT patJ.HaUHOHHble rUfpo-
MCTpbl, a ,D)UJ OTnYCKHblX BaHH H nelfeH - 3J1eKTpOHHble npH60pbl C
TepMOIlapaMH. HapYllleHHe Bbl.l{epjf(KH HarpeBa "PM PY"IHOH 38K8J1Ke Bnon-
He B03MO:>KHO. n03TOMY eJ1eC006pa3Ha aBTOM8TH3au.HSI 3Toro npoI.{ecca
nyreM C03)18HHR COOTBeTCTBYJOIl1HX J1HHHH. .!{JUt He.nonymeHHSI 6paKa npH
3aKaJlKe Bb160p04HO KOHTpO.iUiPYIOT TBep.nocTb If MHKPOCTPYKT)'PY. Ka4e-
CTBO OTnycKa 6blCTpope)l(YllleH CTaJ1H npOBepsnOT no MHKPOCTpYKType,
TBepJJ.ocTH H H3J10MY npo6HblX 06pa3UOB, K0J1H4eCTBO OCTaTO\.fHOrO ayc-
TeUHT8 onpe,neJ1S1IOT cneu.H8J1bHbIMM MarHHTHblMH aH8J1H3aTOpaMM - ayc-
TeHMTOMeTpaMH (aYCTeHHT HeMarHHTeH).
tI e,Aonyw.eHHe OKHcneHMH H 06e3YI:ilepO)f(MBaHHJJ nOBepXIJOCTH MHCTPY-
MeUTa tlOCTHraeTC» HarpeBOM era B ne4ax C BOCCT8HOBHTeJ1bHOH HJU1
HeHTp8.;1bHOH aTMocepOM. BblCOKOTeMneparypHbJe CO.,1»Hble nellH-BaHHbl
J lepJ10.l1H1.JeCKH paCKHCJUltOT Q>eppOCHJIHHeM HJlH 6YPOH, a cpeJJ,HeTCMne-
palypHble - 6YPOH MJlH )Ke.HToH KpOBjJHOH COJ1bfO. Ou.eHHTb TOJIUJ.HHY
Ae<peKTHoro cnoSi MO)KHO MHKpOCTpYKTypHblM 8Ha.TIM30M non MeTaJIJlO-
rpa$M4ecKHM MJ1KpOCKOJlOM.
nOBblweHHoe Kopo6..1eUHe CBOHCTBeHHO MHcTpYMeHTaM CJ10)KHOH <l>op-
Mbl, a TalOKe c ,nJ1HHHbIM " TOHKHM TenOM. 3To - pe3b6oHape3Hbfe
HHcTpYMeHTbl, npOTjJ)KKH, HO)KOBOllHble nOJIOTHa, cBep..1a, oTpe3Hbie Ii
11pope3Hbie 4>pe3bl. t{J 1S1 YMeHbllleHHR Kopo6.neHH HCn0J1b3YJOTCjJ J130Tep-
MH4eCKa» 33KaJ1Ka 11 cneu.HaJlbHble MeTO)1bl HarpeBa Ii OXJ1aJK.L(eHHR BO
BpeMSI 38KanKH H OTnycKa.
CTepiKHeBble HHcTpYMeHTbl HarpeBalOT H norpY>KafOT B oXJ1aalO'"
"
LUYIO cpe,ay CTporo no npo)..tOJ1bHOH OCM, a OCTa.lbHble - B,lJ.OJlb OCM
Manoro cet.teHHSI. Bo BpeMSI OXna)f(.l!eHM.R MHCTpYMeHT nepeMelU310T
BBepX-8HH3, QTo6bl p830pB8Tb napOBYIO py6aWKY, KOTopaSi 06pa3yeTcR
BOKpyr HHCTpYMeHTa, oxna)KJ.{aeMOrO B HcnapJOlltHXCjI cpe,nax. napoBasa
py6awKa He n03B0J1S1eT 06ecne4HTb HY)J(HYK> It paBHOMepHYfO CKOpOCTb
OXJla)J()J,eHH» co BCCMH BbITeKaIOUJ.HMM nOCJ1eJJ.CTBHHMH, rJlaBHble H3 KOTO-
410
P a 3 i) e Jl 3. flpou36oi)cmeo pe:JICyulux ullcmpYMellmo6
pblX - Kop06neHHe H He,aOCTaTOt.tHaSi HJIH nj(THHCT8j1 TBepJJ.ocTb HHCl PY-
MeHTa.
CBep.na C UMJIMH,lJ,pHlJeCKHMH XBOCTHKaMH OXJ1a)KJJafOT llpOKaTblBaliHeM
Mey ,aBYMSI CTaJlbHblMH HJJH 4yrYHHblMH I1nHT8MH C BHyrpeuHHM OX-
JlaiK)..\eHHeM BOAOH.
<l>pe3bl OTpe3Hbie Ii npope3HbiC nocne OKOllllaTeJ1bHoro HarpeBa nOll
3aKaJlKY oxnIDK,l].alOT no)]. npeCCOM C 06,lJ,YBKOH B03,lJ,YXOM. npecc caMhlH
IIpHMHTHBHbIit npe,aCTaBJ1jfeT C060H MaCCHBHoe 4yrYHHoe OCHOBaHHe B
BHAe nJlHTbl.. Ha KOTOpylO KJl3AYT He60JIbWHe 11 a KCTbl HarpeTblx <ppe3, 8
CBCPXY C JlerKHM y,ftapOM "'HaKpbIB81OT" TSI)KeJlbIM CT8.abHbIM UHJIHlljlPOM
npOTSljKKY Cpa3Y 1l0C;le OXJ1IDK.JJ.eHHSI B M8CJIC K(18)].yr H8 IIpH3Mbi H
HHD.HKaTOpO1 npOBepSiIOT ee 6MeHHe. EC..1H Heo6xoJlHMO, B 3TMX ,Ke npH3Max
PY4HbiM npeCCOM nporSliKKY npaBjlT, YCTpaHSlj( H36blT01.JIIYtO KPHBH3HY.
Bo BpeMSI OTnYCKa TalOKe B03MOiKU8 npaBKa HHCTpYMeHTa. l-IallpHMcp,
MaLUHHHbIe HOIKOBOt.JHble IIOJlOTHa 1-13 6bICTpOpe)KYIUCH C'I aJlH BbllIPSlM.tlSl-
lOT B paMK8X TMn8 THCKOB. B T3KO'vf 3aHeBoneHHOM COC') OJ(IU1H HOjJ(OBOll-
Hble 1I0J10THa 3arpYiKalOT B OTnYCKHYfO UClJb, HarpeBalOT .lJ.0 Tel\fllepary-
pbl OTIIYCKa, BbIAep)KHBaIOT HYiKHoe BpeMSI H BblrpYiKafOT H8 B03,ltyX ,LUISI
OCTblBaHHSI BMeCTe C paMKaMM.
fopj(4aSl JlpaBKa HO:)KOBOLJHbIX nOJIOTeH., npOTSDKeK., CBepl, COBMeUleHHaSi
C 3aKaJ1KOM MJ1M OTIIYCKOM, HaM60JICe paUHOHaJlbH8, TaK KaK BO BpeMj(
CTPYKTYpHblX npeBpaweHHH HHCTpYMeHT ClpeMHTCSI coxpaHMTb CBoe CO-
CTOSlHMe, IlpMJJ.aHHoe 3aHeBO.aHBaHMeM HJIM npaBKOH. B03MO)l(H8 npaBKa HIi-
ClpYMeHTa C )]OIlo..1HHTeJ1bHbIM HarpeBOM 1I0CJle 38Ka.:IKH H OTIIYCKa. 3-ro
XY)KC, I.JCM npaBKa, COBMemeHHaSi C 3aKa.:IKOH H OTUYCKOM. 3)(eCb lIpccne...
.ayeTcSI ueJlb 06eClIelleHHSI npaBKH 6e3 p83pyweHHSI HHCTpYMCHTa. npaBKa
B03MOJKHa 11 B xonO.t(HOM COCTOjlHHH, HO TOJlbKO B CJ1Y t I8S1X., Kor.na .ueQ>opMa...
UHSI HHCTpYMeHT8 He3Hat.tHTe;lbHaj(. npHMeHSleTCSI B OCHOBHOM )..I.JISI Me.iIKOrO
HHCTPYMCHT8 C HCII0J1b30BaHHeM IIpH 3TOM MO;IOTKa BeCOM 1..5 HJ1I1 3 Kr
3.4.7. O'lHCTKa HHCTpYMeliTS 1I0CJle 3aK8J1KH H 01 nYCKa
f1oCJ1e TepMM4eCKOH o6pa60TKH 1l0BepXHOCTH HHCTpYMeH'1 a 3arpSl3He-
UbI OKHcnaMH COJ1S1MH BaHB, HHOr.l1a MaCJIOM, KOTopble 3aTpY)..I,IUnOT )..I,8Jlb-
HeHlllYIO MexaHH4eCKYlO 06pa60TKY HHCTPY1CHTa H SlBJljllOTCjI 04ar8MH
KOpp03MH. n03TOMY HHCTpYMeHT 1I0LlBepralOT 04MC I'KC.
411
WaZYH B.J1. Pe)l(yw.HR HHCTPYMeHT
XHMH'IeCKaH O'lHCTKft ocyw.eCTBJUleTCSI ):\0 nOJlHOrO y):\aneHH COJleH.
Oc06eHHO 3<P<1>eKTHBHa, eCJ1H COJ1H lIe06xo,lJ.HMO y):\aJU1Th H3 eJleH Ii nop.
nOCJle):\OBaTeJ1bHOCTh OQHCTKH:
1) KHlUI4eHHe B Bo):\e 20-30 MHH .lJ.JI y):\aneHHSI rpSl3H " CJ1e):\OB Macna;
2) TpaBJ1eHHe B 15-18-npoueHTHoH COJ1S1HOH KHCJIOTe .!IIISI y):\8J1eHMjJ OKHC-
JI0B
3) HeHTpMM3aUHSI KMCJ10Tbl:
a) npOMblBKa B XOJlOLlHOH npOTOlfHOM BOlle;
6) npOMblBKa B I-npo1.(eHTHoM COAOBOM paCTBOpe npH TeMnepa1)'pe
70-90 °C B TelfeHHe 5-10 MHH;
4) lIaccHBHpoBaHHe B COAoBo-HaTpHeBoM pacTBope AJ1S1 3atnMTbi OT KOp-
p03HM.
rHLtpOnOJlHpOBaHHe BblnOJlHSleTCSI Ha arperaT3x 6apa6aHHoro " Ka-
pycenbHoro THnOB cTpyeH "'M):(KOCTM co B3BellJeHHblMH B HeM 4aCTMuaMH
a6pa3HBa.
CocTaB pa60LJeH )l(H,QKOCTH:
· 3JleKTpoKoPYHA 3epHHcToCTbfO 16-10 - 20 Kr;
· COJ.1a K8JlbI.{HHHpOBaHHaSi (Na 2 CO) - 200 Kr;
· HHTPHT HaTpH (NaN0 2 ) - 0,75 -1,00 Kr;
· BO,l.(a - 50 n.
MCI10J1b3YCTCSI He TOJlbKO AnSI OlfHCTKM MHCTpYMeHTa nocne TepMH-
4ecKoH o6pa60TKH, HO H AJISI nOJ,1rOToBKH ero nOA rMbBaHMlfeCKHe
nOKpbITHSI. 06pa60TaHHaSi nOBepxHocTb 04eHb 4HcTaSl, 3aBHCHT OT 3ep-
HHCTOCTM a6pa3MBa H YCTOH4HB8jJ OT KOpp03HH, TaK KaK nOKpblBaeTCSI
naccHBHoH nneHKOM "3 HHTpHTa HaTpHSI, H3XOASIllterOCSI B p3CTBope pa-
604e" )KH,D,KOCTH.
KOHTpOJILHLle BonpocLI
1. BH.!Ibl TepMH"IeCKOH 06pa6OTKH H HX Ha3Ha4eHHe.
2. TeXH0J10rHSI HarpeBa H oxnIDK.L(eHHSI 6b1CTpope)f()'InMX HHcTpYMeHToB B
npoLlecce 3aK8nKH.
3. Pa3HoBHAHOCTM 3aKMKH 6bICTpOpe)f(YUtMX HHcTpYMeHToB.
4. H(QH34eHHe H TeXH0J10fHSI HOpMMbHoro OTnycKa 6blCTpOpejKYInHx
HHCTpYMeHToB nOCJ1e 3aKMKH.
S. Ha3Hat.teHHe H pe)l(HMbl BblCOKoro " HM3Koro oTnycK3.
412
P a 30 ell 3. npOU36oocm6o peJICYUIUx uHcmpy..'t4ellm06
6. 060pYAoBaHHe ttnSl 1I0):lOrpeB3, HarpeBa H oTIIycKa HHCTpYMeHTOB B
npou.ecce TepMH1.JeCKOM 06pa6OTKH. Hx cpaBHHTeJlbHble ,QOCTOHHCTBa
H HeAOCTaTKH.
7. npe,l:tOXpaHeHHe HHcTpYMeHToB OT OKMCJleHHSI UP" HarpeBe JlO,Q 3aK8JI-
KY H Kopo6JleHHSI npH TepMM4ecKoM 06pa6OTKe.
8. npaBKa HHcTpYMeHToB BO Bpe",ul M nocne TepMM1.JeCKOM o6pa60TKH.
9. ,l(e<»eKTbl B HHc-rpYMeHTe B CBSl3H C HapyweHHeM pe)l(MMOB 3aK8.t'lKH
M OTnYCKa. Cnoco6bl 110):t[lep)K8HHSI pe)l(HMOB.
10. TeXHOJIOrHSI 04HCTKH HHcTpYMeHTa nOCJ1e 3aK8J1KM H OTnYCKa.
3.5. 3ATOtIKA H )(OBOKA HHCTPYMEHTOB
3.5.1. 3aT01JK8 H AOBOAKa - onep8UHH,
OKOH1JaTeJ1bHO tOpMHpYlOlQHe K8'leCTBO HHcTpYMeHT8
nocne TepMH4ecKoM 06pa60TKH MHCTpYMeHTbl lUJIHQ>YJOT, 3aTa4HBalOT
H AOBO,QSlT.
3aTO'lK8 - npOI{eCC lllnH<j>oBaHHSI ,L\BYX nepeCeK8fOll(MXCSI nOBepXHO"
cTeH HHcTpYMeHT8, o6pa3YIOwHx pe)K)'tl.\ylO KPOMKY.
oBoAKa - TOHK3S1 3aT04K8, OKOH48TeJ1bHO <POpMHPYIOw.aSl Ka1.feCTBO
p3604MX nOBepxHocTeM HHCTpYMeHTa, OCTpOry H reOMeTpHK> cro pe)l(Y-
W,HX KpOMOK.
3TH €pHHHUIHble onepaQHH .D.IDKe c <pOpMaJlbHOM T04KH 3peHHSI OKOH4a-
TeIlbHO <POpMHPYIOT Kat.teCTBO HHCTpYMeHTa. Ho ,L\3J1eKO He <j>OpM8.s1bHaSi
CTopOHa 3,L\eCb rJ1aBH8S1. 3TH onep3UHM, oco6eHHO 38T04K8, cnoc06Hbi
OKOH1.J8TeJ1bHO HcnoprHTb HHCTpYMeffT, K84eCTBeHHO BblnOJ1HeHHbIH H8
npe,nl>IAyw.MX onepau.HSlX, MJIH nOHH3MTb ero O)J(HAaeMYIO CTOMKOCTb
B 3-11 pa3. T8KHM 06P830M, 6e3 npeYBeJlHtJeHMjI MO)J(tlO CK833Tb, 4TO
Ka1.JeCTBO HHCTpYMeHT8 <POpMHPYtOT TepMM4ecKaSi 06pa60TKa H 33T01.JK8.
TepMH4ecKaSi o6pa6oTKa H npe,noTBpaweHHe ee .nc$eKTOB p3CCMOTpeHbi
Bblllle. 3,necb BIDKHO BblSlCHHTb Ae<peKTbl 3aT01.JKH, npHt.tHHbl MX B03HHKHO-
BeHHSI H MeTO)JbJ He,nonyw.eHHSI MJlM YCTp3HeHHSI ,lte<j>eKToB.
3.5.2. eteKTbl 38TOQKH H MeTOLI HX lIe,nonyweHHH UJiH
YCTp8HeHHH
PaccMoTpeHHe Ha4HeM C .neq,eKTOB caMblX npOCTblX no npHt.tHHaM
B03HMKHOBeHHSI H MeTO,a8M HeAonyeHH.
412
WaZYH 8.11. PeiKywH" HHCTpYMeHT
He BLllIep)KaHbl 3a)1aHHble yrJlLJ 3aTOQKH. B pe3YJ1bTaTe HM3Ka»
Cl0HKOCTb HHCTpYMeHTa. I1ccJ1eJ1oBaHMSlMM BbUIBJ1eHO, tlTO OTKJ10HeHMe
OT OfJTMMaJlbHblX 3H3lleHdt 33j.\Hcro yr.aa tla 2° HOHH)J(aeT CTOMKOCTb
pe3UOB B 2 pa3a, pe3 - B 5 pa3, 3 OTKJlOHCHJ.ie l1epeHero yrna Ha 5°
I10HH)J(aeT CTOMKOCTb pe3UOB B 3 pa3a.. a $pe3 8 2 pa3a. AHaJlOrHLfHOe
BJ1HSlHMe OTKJlOHeHMH OCTaJibliblX YI:T10B 3aT04KH. t..JT06bl BblJ\ep)J(aTb np"
3aTOLfKe 38l.{aHHble yrJ1bl.. He06xoLU1MO np0l13BeCTM npaBMJlbHYfO H3CTpOH-
KY CTaHKa M npHcnoco6JleHMSI.
He Bbl,acp*ana TOQHOCTL tOpMLI H paCnOJlo*ellHH paOOqHX
lIoBepxllocTCH H pe*YIUHX KpOMOK HHcTpYMeIfTa. 3.necb nopa3Y-
MeBaeTCSl T04HOCTb cpOpMbl 3atJ.HeH H Ifepe.n.HeH nOBepxHocTeM HHCTpY-
MCHTa.. 8 TalOKC pa,nHaJ1bHOe H TopUOBoe 6HeHHe pe)l(Yll(HX KpOMOK.
bJ.1eHHe pe)l()'lllMX KpOMOK nOHH>KaeT CTOMKOCTb WHCTpYf\.leHTa, TaK KaK
ero 3y6bj( HepaBHOMepHO Har'PY>KeHbL TOHUJ,HHa cpe3a BblCOKHMH 3y6bSlMH
60JbWe, 4eM HM3KHMH. npeBblweHMe npC.l:tbl.LJ.Yll1Cro 3y6a Matt 1I0CJJe,uyJO-
l11MM Ha BeJIHlJHHY a B.,11'UleT Ha CTOMKOCTb 3Toro 3y6a, KaK H YBCJlH4eHHe
TOJIl.llMHbl cpe3a MJJH llo,na4M Ha 3TO )Ke 3ua4eHMe. 3myruleHMe XOT.JI 6bl
Ol.\HOrO-BYX neperpY)KeHHblX 3y6beB Tpe6YCT lIepeT04KM MHCTpYMeHTa,
X01Si OCTaJlbHble 3y6b}) Moryr 6blTb OCTpbIMH. I1HTeHCHBHO 3a1)'II..1$1TbCR
MorYT He TO;lbKO BbICOKHe, HO M HH3KHe 3y6bSl 113-33 nOBbUlleHHoro TpCIUUl.
EC..1H, HaJlpl1'\1ep, 1l0CJ1e.nYIOWJ1H 3y6 HH)Ke l1pC,1.J.bl.nywero Ha BCJIH4MHY
nO.l!3 l 1H ua 3y6 11..111 4)'Tb MCUbwe 3Toro 3Ha4eHI1, TO 01-1 HC 6Y.l(eT pC3aTb.
Cpe3bl T0J1111MHOM MeHbwe 0,005-0,010 MM HeB03MO)KHbl. 3y6 6YJ.1eT Te-
peTbCR 0 nOBepxHocTb pe38HHjf, HcnblTblBasa C ee Cl0pOHbi 60JlbWOe HOp-
Ma.:lbHoe )..1aBJleHMe, M HHTCHCMBHO H3HaUIHBaTbCR.
HapyweHHe <pOpMbl 3a,lJ,HJ1X nOBepxHocTeH £»acoHHblX MHCTpYMCHTOB
nOflH)K3eT TOLJHOCTb o6pa6oTauHbix MMH .ncT(lJ(eH. t.{onYll1eHl-lbJe OUJM6KM
npocf>MJUI HHCTpYMCHTa nepcHOCRTC.JI Ha ,nCT8Jlb B MacuITa6e 1: 1.
CMJlbHO BJ1MUOT H8 CTOHKOCTb MaKpOOTKj10HeUMR Q>OPMbl nepeAHHx H
3ajlHHX nOBepxHocTeM B6.ilM3H pe>KyuUix KpOMOK, TaK KaK Hellocpc).,(CTBCH-
HO 113 pa6otfl1x YLJaCTKaX 3THX nOBepXHOCTeH He Bbl,lJ.epJKHBaIOTCSI YITIbl
1aTOlJKJ.1. ,[{aJKe Y TaKHX npOCTblX MHCTpYMeHTOBil K3t( pe3Ubl, re OlJeHb
IlpOCTbie OpMbl nepeL(HeH Ii 33HeH nOBepxHocTeM (J1J10CKOCTJ.1), "3aBa-
Jlbl" 3THX nol10CKOCTeH y peiKyw.MX KpOMOK YMeHb11JafOT 3HaLfeHM nepc,a-
HHX Y p H 3a,l.lHMX a. p YrJ10B BIIJ10Tb .l1.0 OTpHuaTe.11bHblX 3HaLJeHMH (pHC. 3.20).
414
P a 30 e]l 3. flpOu36oocm6o peJlCylilux ullcmpYMe1lm06
"3aBaJlLI" caMHX pe>KYlUMx KpOMOK (pHC. 3.21), KOrLta paLtHYC oKpyr-
JleHMj( pe>K)'lUeH KpOMKH p 3Ha4HTeJ1bHO 60JlbUle l.JeM Y HOpMaJlbHO 3aTO-
4eHHoro HHcTpYMeHTa (BopMa 10-15 MKM, a npM TlUaTeJlbHOH 110BOLtKe
MO>KHO UOJ1YtJHTb 3-5 MKM), TalOKe nOHH)KaIOT CTOHKOCTb MHCTpYMeHTa.
KpoMe Toro, OHM BJlIUIIOT Ha T04HOCTb o6pa60TKH \.Iepe3 ynpYI"oe BOCCTa-
HOBJleHHe o6pa6OTaHHOH IlOBepXHOCTM H YllpyrHe Lte4>opMaUHM TeXHOJ10rM-
LJeCKOH CMCTeMbl.
ctp
Puc 3.20 B1JJfHMe "3aBaJlOB" nepc-
AHeM Jf 3aJ1HeH nOBepXHOCTeR pe3lIa Ha
BeJlH 1 1JfHY pa60 t fMX yrnoB
a <a.; y <y
p p
PJfC. 3 21. 3aBanbJ pelKYIIlHx KpOM01\
no .llyre pallMycoM p
Y - YCTyn B cTpYiKe 1 1HoH KaHaBKe
nOp0)KKM, YCTynbl, "Y", Ha Ii0BepxHocTSIX CTJJY)KelfHbIX KaHaBOK MHO-
rone3BHHHbiX HHCTpYMeHTOB (pHC. 3.21) npMBOJJ.SlT K HellpaBMJlbHOMY Q>op-
MHpOBaHHIO CTPY)KKH H YXYJ.l.UJatOT ee pa3MelUaCMocTb B KaHaBKax.
OTKJ10HeHHj( <}>OpMbl <pacoHHblX 3aJ],HHX nOBepxHocTei1, <pOpMbl cTpY-
)Ket.tHoH KaHaBKH H 6HeHHe peiK)'tnHX KpOMOK HHcTpYMeHTa SlBJlSlfOTC}I
cneJ],CTBMeM HenpaBHJ1bHOH HacTpOHKH OllepaQMH 3aT04KH, B TOM 4HC.ne
npo<pHJ1HpOBaHHjI a6pa3HBHoro Kpyra. KpOMC Toro, OHH 3aBHC}lT OT HcpaB-
HOMepHoro H3Hoca Kpyra.
"3a8Mbl" pa604HX nOBepXHOCTeH Ii pe*ywJlx KpOMOK Bbl3BaHbi He-
paBHOMepHblM M3HOCOM KpYI'a, cBoe06pa3HOH Bblpa60TKOH Kpyra B 30He
nOCTO»HHoro KOHTaKTa C 3arat.tHBaeMblM HHCTPYMCHTOM (CM. pMC. 3.21).
41
llla?YH 8.11. PeIKywHH HHcTpYMeHT
bHeHHe pe)J()'L11HX KpOMOK HHcTpYMeHTa 3aBHCHT OT HacTpoHKH onepa-
UHH M MHTeHCHBHOCTH H3Hoca lllJIHQ>oB3JlbHOrO Kpyra, a TalOKe norpelllHo-
cTeH pacno.,"JOjKeHHjI TeXHO.,10rHQeCKHX 6a3 npH 38T04Ke OTHOCMTeJlbHO
YCTaHoBolfHblX H8 pa60LJeM CT8HKe. ECTecTBeHHo, eCJlH nOCJle,nHjIjI no-
rpelllHOCTb "MeeT MeCTO, TO 6HeHHe pejKYlltHX KpOMOK HHCTpYMeHT8,
YCT3HOBneHHoro HB CTBHKe, 6yt{eT Bcerna. fiHeHHe pemYI.l.(HX KpOMOI(
<pOpMMpye-rCj( HenpaBH.ilbHOM YCTaHOBKOH HHCTpYMeHTa npH 38TOlJKe. Ao-
n0J1HMTeJ1bHbIM HCT04HHKOM 1I0jlBJ1eHMjI 6HeHHjI KpOMOK SlBJlSleTCSI "HTeH-
CHBHblH H3HOC Kpyra, lfTO npMBOl\HT K HapaCTaHMIO BblCOTbl 3y6a OT
nepBoro K nOCJ1e,llHeMY 38Ta4MBaeMOMY.
Y4HTblBaji H3JI0:>KeHHOe, HeTpy.nHO npHMTH K BbIBO,llY, 4TO j..{J1j1 YCTpaHe-
HHj( YKa3aHHbIX AeQ>eKTOB 38T04KH HHCTpYMeHTa He06xo):{HMO T01.fHO npo-
$HJIHpOBaTb H qawe npaBHTb a6pa3MBHbIH J(PYl npaBMJJbHO HaCTpaMBaTb
33T04HYfO onepaUHfO, 8 B KOHue 33TOLJKH BbIlIOJ1HSlTb BbIXajKHB8HHe,
T.e. 3aT04KY 6e3 1I0nepet.JHOH I10,A8LJH, t.JTO oc06eHHO B8jKHO ,ltJUI YMCHb-
WeHHjf 6HeHHj( pe)J()'lltHX KpOMOK HHCTpYMeHTa.
3a1y6pHHLI peiKYUlHX KpOMOK. CBOHCTBeHHbl HHCTpYMeHT8M 113
XpYllKHX pe)KYHX M8TepHaJ10B: TBep,ltOrO cn;18Ba, MHuepanOKepaMHKH,
CBepXTBept\blX M8TepMa;IOB. npe.l1eJ1 np04HOCTH Ha paCTSljJ(eHHe y
XPYUKHX M3TepHaJ10B HH3KHH. 3aT04HOH
Kpyr., c6el ajl C peiKyweH KpOMKH B HanpaB-
JlCHHH 6 (pHC. 3.22), BblpblB8eT OTt\eJ1bHbIC
t.JaCTHUbl M8TepHaJI8 HHcTpYMeHTa ("Bbl-
6HBaeT" HX), H H8 pelKYll\eM KpoMKe 06pa-
3YfOTC 3a3y6pHHbl, SlBnSllOlllHeCjI Ha48J10"'I
l1aJ1bHeHWero pa3pyweHMSI KpOMKH. KpoMe
TOrO., HHcTpYMeHTaMM C 333y6pMHaJ\fM KpO-
MOK lIeJ1b3S1 BblnO:IHjlTb 4HCTOBYIO H TOH-
KYIO 06pa6oTKY. JUI He)]OnYUtCHM1I 3a3y6-
pHil Kpyr OJ1JKeH Ha6eraTb Ha pe>KYw.ylO
KPOMKY (HallpaBJ1eHHe a Ha pHC. 3.22) H
3aCT8B;ISlTb MaTepHaJI HHCTpYMcHTa y ca-
MOH KpoMKH pa60TaTb Ha C)KaTHe, KOTOpO-
MY XOpOUIO conpOTMBJ1RIOTCJI Bce MaTepH-
aollbl, B TOM 4HCJle H xpynKHe.
416
Puc 3 22 3aTOtlKa pC3ua no
3a.llfleH rJlaBHOH nOBcpxHOCTM
a - npaBHJIbHO;
6 - nenpaBM..1bHO
P a 30 ell 3 II POu36oocmao pe:J/(VllIUX ullcmpy:ueHmo6
»OJlbW8H wepoxoB8TOCTb 3aT01.JeHHb1X nOBepxHocTei1 -- CJle,l.\CTBJ.fe
MCII0J1b30BaHHj( KpynHo3epHHcTbiX KpyroB H oTcyrcTBHSI BbIX3)f(HBaHHSI.
n03TOMY AJ1S1 YMeHbweHHj( wepoxoBaTocTM ne06XO.lJ.HMO HCIIO..lb30BaTb
I\feJ1 K03epH HCTblC KPYI"H, BbJXIDKH B3HHe H ,LtOBO,nKY. t.(oBO.Lu<a H HCTp}'MeHTa
o6eCne1.JHBaer wepoxoBaTocTb 0'1) 6-0,32 Ra H oKpyrneHMe PCiKYWHX
KpOMOK )J.yroH paAHycoM p=5--10 MKM. CTOHKOCTb HHCTpYMeHTOB C
YMeHbweHHeM luepoxoBaTocTH pa604Hx I10BepXHoCTeH II0Bblwae-rcSI, XOT1I
3.l{eCb HeT Jlp1lMOH npH4HHHO-CJle.LtCTBeHHoH CBjl3H. BJIMSlIU1e wepOXOBaTO-
C fH H8 CTOHKOCTb B OCHOBHOM KIDKYUJ.eec. CTOHKOCTb HHCTpYMeHT8
I JOBblUJaeTCSI OT 6ecnpHiKoroBoH 3aT01.fKH, npH KOTOpOM O,LJ.HOBpeMeHHO
YMeHbLUae-rcSi H wepOXOBaTOCTb 3aTOlfeHHblX 1I0BepxIIOcTcit
npHiKO'''H. npH HenpaBHJ1bHOM Bbl60pe a6pa3HBHoro Kpyra H peiKHMa
3aT04KH B 30He WJlH$OB3HHjI Moryr B03HHKaTb BblCOKHe TeMnepaTypbl
(tlO 700-1200 °C). OHM 3Ha1.JHTeJlbHO YXY.D;lllafOT HCXO)J.HbJC pe)K)'WMe
CBOHCTBa HHCTpYMeIlTaJ1bHOro MaTepHana B cnoSix na rIly6HHc .LtO .nec1I-
TblX ,ltOJ1eH MHJl.rlHMeTpa. 3TO SlBJ1eHHe Ha3blBafOT npu')lCo<a..wu. Hx MO)K-
HO 06HapYiKHTb no useTaM 1I06e)l(anOCTH cpa3Y nOCJIC 3aTOt.IKH. B 3aBH-
CHMOCTM OT TeMlIcparypbl B 30HC W;IH$OBaHHSI JlOBepXHOC rb HHCTpYMeH-
'fa npMo6peTaeT UBeT OT CBeT.1IO-co...10MeHHoro DO CMHero, TeMHO-CHHero
IJ01.JTH 4epHoro npH TeMneparyp3x CBbIwe 1000 °C. B pe3YJlbrale B
1I0BepXHOCTHbiX CJIOjlX CTaJlbHblX HIICTpYMeHTOB npOI1CXO;.1S1 r CTPYKTYP-
Hble H3MeHeHMjI. BMeCTO HOpM8JlbHOH M3pTeHCHTHOM CTPYKT)'pbI.. 06pa30-
RaHBOW 3aKaJ1KOM M OTnYCKOM, nOjlBJ1j1fOTC.sI TpOOC rO-MapTeHCHT, TpOOCTHT
H .npyrMe 60JJec M.sIrKMC CTPYKrypHblC COCT8BJISIIOUIMC, KOTOpblC 6blCTpO
HCTMpaIOTC}I B HaLJaJ1bHblH lJepHO)J. pa60Thi HHCTpYMCHTa. KpO1e TO ro 'I
3TH CTpYKrypbl no CBoeMY 06"beMY '\iIeHbUle MapTeHCHTIiOM. J(eq)eKTHbIH
1l0BCpXHOCTHblM C':lOM KaK 6bl COKparn.aeTC}I B HeM B03HHKalOT paCl }f1"'M-
SaI011J.He BHYTpeHHMe HallpSI)KeHHSI. ECJ1H OHH npe8bllualOT BpCMeJlHOe CO-
npOTMBJ1eHHe l\f3TepH3.na paCTjI)KeHHfO, TO 06pa3YlOTCJI MMKpOTpeUtHHbl
Ha IJ1y6HUY .LJ.ecpeKTHOrO CJ10Sl HJ1H )].aJKC CIIJI0[lJHble, TaK lIa3blB3CMbiC
ULUrJ)060111lble mpeU/UHbl. B03HHKHOBeHHIO MHKpOTpCl1U1H cnoco6cTByeT
TaKiKe 6blCTpoe OXJla)KJteHHe TOH4aHlllMX nOBepXHOCTllblX CJIOeB MaTcpH-
ana HHCTpYMellT3 I10CJ1e yxoAa IIlJ1H<p0Ba..lbHoro Kpyra (TenJIOBOIO HCTO....-
HMKa). TOH1.faHWHH nOBepXHOCTHblH CJ10H COKpal1J.aeTCSI 110 cpaBHeHMlO C
OTHOCMTeJ1bHO rOpjlLJeM 60J1ee 1"Jly6oKOH nOAKJl8)lKOM H paCTpeCKHBaeTC}I"
He Bbl)].ep/KMBaj( paCTSlrHBalOWHX HanpSl)J(eHHH. HHCTPYMeHT C TpeWHHa-
MH H MHKpOTpeWHHaMH npaKTMt.feCKM He pa60TOClIoco6eH. Ho 113>Ke eCJ1H
TpCWHH H MHKpoTpeW,HH HeT (TcMlleparypa B 30HC UI.aM<poBaHHSI He ot.leHb
41 j
UJaJlH B.J1 Pe)KYlllHA HHCTpYMeHT
BbICOKa»), P8CTjlfHBalOllI.He BHYTpeHHMe Hanpjl)KeHWSI nOHH)I{81OT M3HOCO-
CTOMKOCTb HHCTpYMeHT8. OHI1 CKJ18ltbIB8IOTCjI C paCTSlrHBalOllU1MM Hanpjl.
lKeHHSlMH OT H3rH6a HHCTpYMeHTa noli. tl-ei'icTBHeM CI/IJI pe38HHSI it Moryr
S1BI1TbCSI npH4HHOH CKaJIblB8HHS1 pe)l{YllU1X KpOMOK.
TOH1.JaHUIHH nOBepXHOCTHblM CJ10H MO)KeT II0JIYttHTb 110BTOPHYfO 3aKaJ1K)'.
3TO B03MOiKHO npH TeMuep8Typax B 30He lllJIHc»OB8HHS1 CBblwe 900°C.
Ho TaKOM TOHKHH TBep,!\blM CJ10M He 6Y,lteT J1e)K3Tb Ha MSirKOM 110tl-KJ18,QKe.
nO.ll lteMCTBHeM CI1;1 pe38HHS1 OH npO)\8BHTCSI. P83pYllleHHe nOBepXHOCT"
Horo CJ10Sl 11 113HOC HHCTpYMeHT8 6y.ayr npOHCXO)]HTb ew.e HHTeHCHBHee,
TaK KaK C .nOBbIUICHHeM TeMlieparypbl lllJlH<pOB8HHSI p8CTeT rny6HH8 Ae..
€j>eKTHoro C..t10Sl HHCTpYMCHTa..
npl1iKOrH H nOS1BHBllIHecSi C HHMH Ae<j)eKTHble nOBepXHOCTHble cnOH C
v v
paCTSlrMB8fOHMH HanpSl)1(eHHSlMI1 H HH3KOH TBepJJ.OCTbfO nOHH)I{afOT CTOH"
KOCTb CTaJlbHblX HHCTPYMCHTOB B TPH H 60J1ee pa3, a MHKpOTpellJ.HHbl C
.llPyrHMI1 )]eeKT3MH - ,ao 0D,HHH8JJ.uaTH pa3.
Y TBep.nOCnJ1aBHbIX HHCT)JYMeHTOB BblCOKHe TeMneparypbl B 30He
lllJ1H$OBaHHSI CTPYK1YpHbIX H3MeHeHHH npaKTH4eCKH He Bbl3blBafOT, eCJ11i
He ClJHT8Tb HeKOToporo Jlerl1pOBaHHj( H nOBblllleHMSI np04HOCTH Ko6anbTO-
80M CBSl3KH H HeKOTopblX .l.J.pyrHx SlBJ1eHI1M. OHH cnoc06CTBYIOT nOj(BJleHHIC
MHKpOTpeWHH Ii TpeJJJMH 113-38 6bJCTpOrO OCTbJB8HMSI npHnOBepXHOCTHblX
C;loeB TBcpJJ.ocn118BHOH l111aCTHHbl nOCJ1e YXO,lta lllJn1OBaJ1bHOrO Kpyra. B
pe3YJlbTaTe CTOHKOCTb TaKHX HIICTpYMeHTOB T8KJKe nOHH)I{aeTCSI .LJ.O Tpex
H 6011ee p83 Bn110Tb lJ,0 Hepa60TOClIOC06HOCTli: pe)KY8S1 KpOMK8 B npo.
lJ,eccc p860Tbi "OCbInaeTCSI".
T8KHM 06p830M"I npH)I{OrH SlBJUltOTCjI fJ18BHOH npHlJHHOH 110HH)f(eHH}I
HCXO.L\HbIX 3Kcnl1yaT8UHoHHbiX CBOHCTB PC)KYW.HX MaTepHaJ10B. H36e)KaTb
HX MOIKHO C03,ll8HHeM YCJlOBI1H, npH KOTOpblX TeMneparypbllllJlH<pOBaHHj( He
JIOCTHrafOT 600 °C npH 38TOlJKe 6bIcTpOpe)l()'WHx HHcTpYMeHToB 11 250°C
npM 3aTOtJKe MHcTpYMeHToB yrJlep0,lU1CTblX H HH3KOJlerHpOBaHHbJx. KpoMe
Toro, fJ1y6HHa JJ.ecpeKTHOrO C;IOj( 6YAeT TeM MeHbllle, 4eM MeHbLUe BpeM1I
B03.L1eHCTBMSI TenJ10BOrO HCT04HHKa.
YMeHbweHHfO TeMl1eparypbl WJ1HQ>oBaHHjI cnoco6cTBytOT:
8) 60Jlee M1IrKl1e lllJIHOB8J1bHble KPYfH. B pe3YJ1bT3Te MeHbllle CHJ1bi
Henocpe)J.CTBeHHOfO pe3aHHjJ 06HOBJlSltOIUHMHCj( OCTpblMH 3epHaMH,
MeHbwe pa60Ta pe3aHMSI, MeHbllle Bbl)1-eJleHMe TenJ10Tbl;
6) KpyrM C 6oJ1ee OTKpblTOM CTPYKTYPOH. MeHbwe 1I0):(BO,[\ TenJ10Tbl 01
TpeHMjI Kpyra 06 HHCTpYMeHT, oc06eHHO np" 3aCaJlHBaHHH;
418
P a 3 i) e 11 3 flpou36oi)cm6o pe:»cyullix llllcmp.V.Afellnl06
B) nOBblWeHHaJI pe)l{ywa}J cnoc06HOCTb Kpyra. J)OJlbllJa51 OC') pOTa pelKY-
UU1X 3epeH YMeHbW3eT CMJlbl pe331111}1, pa60T)' pe3aHI1 11 Bbl,LJ.C;ICHHC
TeIlJIOTbl;
r) 110BblWeHHaji TeIlJ10npOBO)\HOCTb Kpyra. J1YLlwe OTBOll TellJIOl bl 113
30Hbl W;IH<j)OBafiH»;
.LI.) MeHbWaJl nJ10naAb KOHTaKTa Kpyra C 3aT3411BaeMbl\1 11 HCTpYMeUTOM.
JIytIwe OTBOJ]. TenJIOTbl B TenD MHCTpYfeHTa;
e) MeHbwaSi CKOpOCTb UIJ1MQ>OBaHI1}). Mel-lhUJC nO.llB01{ TellJIOTbJ B eLlHHI1HY
BpeMeHM
)f() MeHbUla}) nOllCpe4HaJl nOt1-a4a. MCHbwe 1I01IB0l1 TCIlJIOTbl 110 npH1IHlle
YMeHbweHMSI CHJI pC3aHH}I;
3) l\1eHbWajl rJly6HHa pC3aHHSI. YMeHbLUaeT 110).1BOLl TellJIOI hi 110 npH t tl1He
YMeHbwellHSI CHJl pe3aHH}I;
11) OXJla)K.l{eHl1e 30Hbl UIJII1<poBaHHSI.
npO):lOJ1bllaJl nO)]alfa OKa3blBaCT npOTH80pe4HBoe RJII1Hl1e Ha IIpH)KO-
rM.. C ee YBeJJHtJeHHeM pacT)'T CI1011bl pe3aHM}) npHBO;'UIIlU1e K YBC.s1H4ellHfO
1I0)lB0.l1a TenJ1OTbI. MOWHOCTb TellJIOBOrO HC I 04liHKa pac I C f, a BpCMSI ero
B03JJ.eHCTBHSI Ha HHCTpYMeHT YMeHbllIaeTC}1 n03TOMY eCTb OIlTI1Ma;lhHble
3Ba4eHHJI npO,lJ.OJlbHbiX nOt1-alf.
H3J10)KCHHOe HaBO,[J,HT H3 MbICJlb., tlTO JJ.Jl}1 YMeHblUeHJ1 onaCHOCTH
Ilpl1lKOrOB He06xo.LtH\t0 YMeHbLuaTb 3J1eMCHTbl pelKHMa 3aTOl.JKI1 H TBCp-
lOCTb WJIH<pOB8.,lbH_Oro Kpyra. Ot1HaKO YMellbllJeHHe JJleMCHTOB pC)J(MMa
110 II H)KaeT npOM3BO,l.J.MTCJlbHOCTb 3aTOt.tKH. K 3TOMY IIpI1BO,!.1l-fl 11 I1cnO;lh30-
BaHHe 60Jlee M»J"KMX KpyroB, 1 aK KaK 01111 6blC fpO '1 CpIOT <POPMY 11 MX
HY)KHO 4awe npaBHTb. n03TOMY cTpeMSlTcSI Bhl6HpaTb 60JJee '1 BcpAble
KpyrM M 60Jlee )l{eCTKHM pC:>KHM 3aro4KM, HO IiC TaKHe '1 BCP.l.lhIC H )KeCT-
KMe, 1.JTo6bl nOBHJlHCb npM:>KOI'M, T.e :>KeJlaTC;lbHO pa60T3Tb Ha rpaHH
lIpH)I(OrOBOH M 6eClIpH)KOrOBOH 3aT01.JKH C ue60..lblJlHM lIepeBCCOM B CTO-
POllY 6ecnpHIKOrOBoit npH 3TOM lIe06xoJJ,I1\10 nO\1HHTb l.J 10 4e\1 rBep)KC
peiKyw.HH MaTepHaJI 3aTa1.JHBaeMOr'o HHCTpYMeHl a M HM)J(e ero TenJJOlIpO-
BO.l.lHOCTb, TeM 60J1ee MSlrKMMH ,[lOJI:>KHhl 6blTh 3aTOlIHble KpyrH 11 60;Jee
llla.ItslWHM peJKHM 3aT04KI1 (CM. Ta6JI. 3.1-3 4).
ECJ1H npM 3aT04Ke ;onYl1.\eHbl lIpM:>KOrH, TO IIPH JlOCTaT04HO\1 IIpMlIYCKe
HX MO)KHO YAaJlHTb Ha onepau.HM AOBO)lKH, TpY!loe!\1KOCrb KOTOpOH CCH4ac
MaJla}l, TaK KaK BblnOJIH}1eTC» 3Jlb60pOBblf\.tH Ii afll\fa3UblMH KpyraMH.
MepOnpMjlTM}1 110 He110nYLUCHMlO "JII1 YCTpaHeHHiO npH)J(orOB clIoco6-
c rnYlOT TtlK)KC YMeUbllleHHlO UlcpoxonaTOCTH pn60 l lHX IlonepXIlOC rei1
I1UCTpYMCHTa.
4 1
lllu,.,'H B.H Pe)J(YlllHti HHCTpYMeHT
=
=
cu
c.=
to- to-
u =
= cu
= :E
t
= =
= =
a E
c.cu
a
i
c.
U = =
!
= e:(
=
=
Q.
= :r
'S
.Q =
= M
.......
:t
"20
a
:I: U
"
::
:c
G)
u
%
::
2
o
:z::
:I:
'0
(U
u
::
c.
t
!.
::
==
!.
U
c
o
c:c
:c
G)
co
:c
:
!
a::I
U
t'f") N
:.Q
00
N L.O
i
...
u
t"
QC)
C"'I") ,-...;a
t.O
Nc.d'
\0
-
\0-
V)c.c
C'i - "
LC M
,.t.Q
- "
-:
!
i!. 0
I 8 I
- J
V)
or;
\-'
e-
N -
y y y
- y -
u
u u
...0
..0
G
g
u
::
:c
Q.
u
M
00
T 1
V) V)
N M
::
Q.
uu
c.iu
C"'I") C"'I")
\0 \0
:c
..0
r.;
t'f") :I:
g
:' CD
o if
; 1:1.
M C
- -
I Y Y
u u
o 0
tI") V) 8 0 0
I I g ! I J
--::: M
V) 8
N _
-
c:c
u
c.i u"
C"'I")M Y
\0
!
:&
t:::
!J
:' :T
i
M 0
.. G)..
.fi:iti
.:(U"
Q) a. .
4) g 5
Q..Q.:l:O
N
CD
u
':
2
G)
Q., u <
I
Ou <
$
CD
2
- 0
,.Q =
a.
C) e-:
CD c
u
=
:c
..Q
::
12
:r =
g [
C
00
00
V)__ V)
tI") - {.O t.Q v)" V) ...
-: 1-0 _
d' ::.:: (.Q -"
00
8 8
- -
I!
Yl
C"'I")
::Eu
I!! !
- - -
IYYY
X -
u u::E
o V) \0 0 0 I/")
JIlI!!JI
N - - N M -
< < < « <
I/") V) V) V) V)
JJ0111
............ M « < <
\C
=
:c
.lI
r';
12 [:;
:r :r
o =
t; i
M 0
I::(
i
i
f- ,,"
:iQ.=
::3-S
E !. B g.
IA
e
u
::cs
;.Q
00
"
-
'I
V)
y
-
u
o
!
«
V)
-
=
=
5 0 [
t::: C
gJ2r; J2 g
:r; gi:r:c
K.;i
L"' C M 0
g
=
" f-
::
:iQ.
:1 &
£ !. B
..
e
ij
G) 8-
()
t;
:f
!
Q.o.
i
:z:
:c
,.Q 0
=
u
u
:c
i
P a 30 e J1 3 npOU36oocmeo peJICyullix UHcmpYMeHm06
-
=
!
;:s
\Ci
! 8 0 @
1 -
1 0
I z Z 1 1 1
i
0 b 8 8
0 0 d 0 0 0
I
I 1'1 V\ 0 V) V) V) V)
1 1 1 1 J J
g d .. d d
)j!j - - -
I
! I
! 1 1
ut
I i 1 \0 ):
- J !
i - -
; s l I l a I \0 i \0 i
! J '0 Vi -
t2 us - '-0
r .
.. ! - j - j
- ;.Q '-0
I
I u
8
i
i
I fa- 2:
i I
i I
c! 1
I
=
=
:t
6:
I-
u
=
=
=
a
i
=-
Q
C.
t
-
..a
c
=
8
=
!
=
=-
=
=:
=
=
=
=
e
.g.
=
421
rlJa;:vlI 8.11 PeJKywHH MHcTpYMeHT
=
=
Q.
..
Cj
=
::
J
=
=
=
u
Q
a
=
..
=
=
:r
Q
;
M
=
Q.
=
0::
=
=
=
=
Q
..g.
::
:3
:a
:it
::
Q..
-
-
....
-
\C
422
a
g:
:s 8. $,
cao
a 0 c
yc
=
:E
8.
==
e:.
8.
t::
c
)=
:s
c(
..a ::s:
9 i
l8.=
.g.
u ::
;:
c
2
-
-
;:
-5
:s:
Q..
8-
e
:c
0..
=
u
g
=
Q.
=
=
-s-
=
t:a
=
=
"
co
1
o
d
J
-
o
8
-
d
o
- M
=-
J
u
<:
d
o
1
"'
-
1
-
o
J
N
o
8
d
o
:::::
'0
N
-
g
:s:
[
oc
:c
0.:-
-
S
::r
R
a i
- -
- .....
a 5
:; 0
o
1
o
o
1
"1-
-
J
o
8
8
:::
"'S.
MO
- oc
-
;.Q
"'
=N
t::\CS
LQ;.Q
c..
u
<:
6
o
-
!
o
o
o
,.
T
M
o
o
1
d
!Q
M
\0
MO
00
co 10
=
\O
=10
a-:
t.Qt.Q
0.-
'-t'
U
<
o
=
g
fa
:E
u
(1)
Q.
0'0
V')
-
1
o
o
o
1
N
co
j
-
V')
N
d
a
=
g
::s:
-
t.Qt.Q
u
[
(t')
..Q
a ==
=
=
:: c
a g
< ff
I/')
-
d
o
1
N
o
1
N
-
\0
vr
N
o
-.::t
u
s-
sCQ
:E
.
:r
o
o
1
8
d
00
1
t'
-
o
o
g
N
-
:1'
:so:
'-O
Q.
,....-
'-t''-C
0:
fa
:;
a
;:
-
i
C't"\
"1-
T
-
o
M
o
1
o
o
o
1
8
<::;)
1
o
o
00
I
f'.
-
00
1
t'
-
o
re
8
o
8
8
-
V1
N
-
d
o
-
.........
10
M
-
u
oJ
:s:-
sC::
:E
a:
c.:
u
«
o =
= :E
8-
0
= c
:s:
=
_ 0
3
cQ
P a 30 e J1 3 flPOu36oocmao pelllux ullcmpYMeHmo.
-
.4
=
c..
=
E
:z
=
=
=
M
=
C.
::s
...0
10 0
CI:: = d 0 0 ("I
::r -
:s: «J co ( V) - 8 I 8
1 8 0..
6 c - ..0 o'T'. - d
0 0 0
t:: 0 0'T'.
:s:
C ?J $
=
';: 0 0", V) 0
i N *'
- -
I I In I I
& = d
):!: 8. 0 V) V) V)
:a t:: 0 d d
-
a(
0 ..Q :s: V) 0 V") 0 0
[i M f'f"') M ("fj f'f"')
I I ... I I I
;! V) 0 'I")
.......
U :s: N N M
..a ("f"') or;
5 00
c.n8 0
0 0
\0 M 00 d
t - - --
5- o 8
\0 N 0
:c M M -- - V) M - V)
:s:
e ! a
0
::E::
co S u:
:: s:
a :rCJ :r :r
=. ::s:..... M -
u .. ::Ct.C e O'
(10 '"
-M Q..N
0..2 Q.
g O. o 0 2
::
:s: CClQ. 0 0- 0
; c. UUU
<
g m
;j
:r :r co a :r a
cf! a. co
:s: M M
a 5 :a
::s: 0 e a
Ii
0
::s:
E-
U
-
.A
=
=
a
=
=
:P:
t
=
=
=
!
I:{
=
=
423
llla?yu B 11. Pe)Kyw.HJ;i HHCTpYMeHT
3.5.3. 06opy,aoBauHe, KpyrH, pe)J(HMhl 3aTO'lKH H J.OBO,aKII.
npaBKa WJIHtoBaJJLllblX KpyroB
l{o HeJ,J.aBHero BpeMellH HHcTpYMeHTbl 3aTa4HBaJ1H B OCHOBHOM H8
lIeaBToMaTH3HpoBaHHbix YHHBepCaJ1bHO-3aTO\IHbIX CTaHKax (pe3QbJ, <ppe-
3bl., lIlOCKHe npOT5I)KKH), a HeKoTopble HHcTpYMeHTbl, TaKHe, KaK CBepJla,
3eHKepbl, MeT4HKH, BllyrpeHHHe npoTSljJ(KH H )J.p., - H3 ClIeQHMbHblX
CTaHKax. B HaCTOSlIUce BpeM5I cnpoeKTHpoBaHbl H BblnycKae-rc5I l.1e;laj(
I aMMa cTaHKoB-lIo:lyaBToMaToB C IIporpaMMHblM ynpaB.,1eHHeM JJ.J1S1 38-
T04KM KOHKpeTHblX BM.rtOB pe)KYJ.l(MX HHCTpYMeHTOB, HanpHMep, tJepBLJ-
HblX <ppe3., 3y6ope3libiX rOJIOBOK, CBCpJ1 H -upyrHx, a TalOKe YHI1BepCaJlbHO-
38TOLJHble CT8HKH C lfn n03BOflRIOU(Me BblnO.aHRTb Te )f(e Ii 60ol1ee
CJlO)KHble pa60Tbl, 4eM HX npeJ,J.llleCTBeHHMKH C PY4HbiM ynp3BJleHHeM.
,[(;Ij( 3aTOlJKH pe)KYIUero MHCTpYMeHTa Hcn0J1b3YIOTC5I a6pa3HBHbie KPY-
rH TBepJtOCTblO M3-CM2 H3 3J1eKTpOKopYHt{a (3aT04Ka CTaJlbllblX HHCT-
PYMeHTOB) H Kap6H.l1a KpeMHHa 3eJlelloro AUI 3aT04KH TBept{OCrInaBHbIX
HHCTpYMeUTOB. 3aT04KY HHCTpYMeHTOB, OCHaweHHblX MHHCpaJ10KepaMH-
KOH H CBepXTBepJtblMH MaTepHaJl3MH, ocyweCTB..lj(IOT aJ1Ma3HbIMH Kpyra-
MH OIiH HCn0J1b3YlOTC» TalOKe AJHI 1.JHCTOBOM 3aTOtJKH H )J.OBO,LJ.KH TBep-
L\OCIlJlaBHbIX HIICTpYMeHTOB. lfHCTOBYIO 3aT04K)' H AOBO)J.KY CTaJ1bHbIX
MHCTpYMeHTOB BblnOJJHIOT 3Jlb60pOBblMH KpyraMH. HaH6o;,ee BblCOKoe
Ka l leCl BO 3aT04KH 6e3 Ae<»CKTOB, CBSl3aHHbiX C BblCOKOH TeMnepaTYPOH B
30He 1I1.nM<pOBaHM.. o6ecne r fHBaeT 3neKTp08J1Ma3HaSi 3aTOtfKa, 5IBJUlfOIJ..{8S1-
..,
CjI pa3HOBHAHOCTbiO 3JleKTpOXHMH4eCKOH.
,[(0 I1pHMeHeHHj( 3JlM83HbIX H 3jlb60pOBbiX KpyroB HHCTpYMeHTbl tJ,OBO-
llHJIH '-IYI)'HHbIMH I1pHTHpaMH, pe3llbl, HalIpJrfMep, - t.tyrYHHbIMH J,J.HCKaMM,
wap)J(HpOBaHHblMl1 naCl0H Kap6H.Qa 60pa. OBo.aKa pY4Haj(, CKOpOCTb
nepeMew.eHHJI IlpHTHpa OTHOCHTCJ1bHO tJ,OBO.LJ.H\10rO HHCTpYMeHTa -
3-5 M/C.. Ka1..feCTBO )lOBOt{KM xopOllIce (luepoxoBaTocTb J,J.OBe,ltCHHbIX no-
BepxHocTeM MaJIa, lIpHJKOrOB HeT), HO HM3KaSi npOH3BO)tHTeJlbHocTb.
3epHHcToCTb a6pa311BHOrO MaTepMa..1a 25---40 .D.JUI 4epHoBoM 3aT04KH,
J 6-25 ;J.JHI lJHCTOBOM H 5-8 .ll.JH' J.{OBO.ll.KH. CTpYKTypa KpyroB OTKpbIT8jl,
CBjl3Ka B OCHOBHOM KcpaMH4eCKaJl. CKOpOCTb W.,IH<P0B3J1bHOrO Kpyra
15-35 l\1/c, B 3aBMCHMOCTM OT BH.l.la peJKYlllero MaTepHa;la 38Ta4I1BaeMO-
1"'0 MHcTpYMeHTa, CBSl3KH H TBepJJ.OCTH Kpyra. 1)oJlee nOAP06HbJe CBe,lteHH5I
IIpHBc)J.eHbl B Ta6.,1. 3.1-3.4.
424
P a 30 e" 3. flp01l36oocm6o pejICyulux 1II1Cmpy..\feHm06
B IJpe):(blA)'J..UMX pa3,aen8x npeAJ1araeMOH pa60Tbi IIp8KTH4eCKH HeT cnp3-
BOlJHOrO MarepHana. 3,l{eCb OH B 0606weHHoM BHD.e npM80)UfTC", TaK Kal(
onep8UHjJ 33T01.JKH HHCTpYMeHT8 O\.JeHb OTBeTCTBeHHaj( H HIiJKeHepY-Mex8HH...
KY Heo6xo;:UfMO cB060AHO opHeHTHpoB8TbCj( B Bonpocax 06ecne4eHHSI K3Lfe-
CTB3 33TOlJKH H AOBOAKH HHcTpYMeHTa. bonee TOlJHbie H IIOlJ.p06Hble CBeD.e-
HHS! MO)KHO HaMTH B CneUHaJlbHOH J1Hreparype [153-155; 158; 173-180].
npaBKa WJlHtOB8J1LHLIX KpyroB
np3BK8 Kpyr8 npOH3BO,LU1TCH .D.JUI BOCCT8HOB.ileHHjJ ero pe)Kyw.eH cno-
c06nocTH "JIH npo$HJ1H. np8BKY KpyroB H3 3J1eKTpOKopYII,lJ.3 H K8p6HLla
KpeMHHH ocywecTB.aSlfOT H8 pa604Hx CKOpOCTSIX Kpyr3 aJIM33aMH B BH.lJ.C
OTAeJlbHblX 3epeH, 33Kpen.,1eHHblx B ,LtCp)KaBK8X, "JIM a.aMa3HbIMH KapaH.lJ.a-
waMM H3 MeJ1KHX 3epeH aJ1Ma3a, paCnOJIO)KeUHbIX xaOTHtJHO, C.nOjlMH HJIM
..,
LlenOt.tKOH H 3aJ1HTbIX cneQHaJ1bHblM CIIJI8BOM, 8 TalOKe Kpyr8MM nOBblweH-
HOU TBep.lJ.OCTH, YCT8HOBJleHHbIMH BMCCTO 06pa6aTblB8CMoro M3).leJU1S1.
KpOMe Toro, npaBHTb MO)KHO JJ.HCKaMH 113 cnnaBOB BK3M'I BK6M. a
TalOKe mapOIllKaMH 113 3aKaneHHblX CTa.neM llIX J 5, 9XC flyTeM 06K3Tbl-
B3HHjJ; OKpY>KHble CKOpOCTH Kpyr3 H npaBSlJ..Uero HHC rpYMeHTa B 3TOM
cnyt.tae OD.HHaKOBbl.
AJIM83Hble H 3J1b60pOBble KpyrH Ha opraHH4ecKHx CBSl3Kax OGblllHO
pa6OTalOT B peJKHMe caM033Ta4HB8HH" H npaBSlTCjI peAKo, TOJlbKO )..(JUI
BOCCT8HOB.neHHjI cPOPMbl. ):{JUI npaBKH MCn0J1b3YIOT CpeJ\HeMSlrK"e 6pYCKH
H3 Kap6H,a8 KpeMHHSI H8 KepaMHtJecKoH CBSl3Ke. Pe)l()'1l1YlO cnoco6HoCTb
8JlMa3HbIX KpyroB Ha MeTaJIJ1H4eCKOH " Kep8MH t tecKoH CBSl3K8X MO)J(HO
BOCCT8HOBHTb nyreM np8BKH a6pa3HBHbIMH KpyraMH H3 Kap6H,Ua KpeMHHSI
HJJH ,l{OBOt(KOH ffa lJyryHHOH lI.aMTe, ruap)KMpOBaHHOH a6pa3HBHbIMH 1I0pOWKa-
MH. HCl10Jlb3YlOTCSI T8lOKe 3J1eKTpoXHMH4eCKH" H 3J1eK1p03p03HOHHblH MeTO-
Abl lIpaBKH KpyroB H3 MeTaJlJ1H t lecKOM CBSl3Ke. 3nercrpo3p03MOHHblH l\-ferO.l1
HaM60nee npHeMJ1eM JVUI npocPMJ1HpoBaHHSI (q.acoHHoH IlpaBKH) Kpyra. fioJt-
p06Hee IIpaBK)' KpyroB CM. B cnp8B04HHKax 3aT04HHKa [ISO; 155; 184'1262]
KOHTpOJlhHble Bonpocbl
1. ):{ecpeKTbl 3aTO"lKH HHcTpYMeHToB H HX BJIHSlHHe H8 CTOHKOCTb HHCTPy-
MeHTOB.
2. npH4HHbl 383y6pMH H 33BaJ10B pe)KymHx KpOMOK HHcTpYMeHTa B npo-
u.ecce 3aT04KM.
425
Wac"yH 8.11. Pe)KYW"" HHCTpYMeHT
3. liTo TaKOe UpH)KOI"'H peJKYIl\HX HHCTpYMeHTOB npH 3aT04Ke? npHpO.u.a
HX 1I0SlBJleHH 11 MCTOAbl HC)J.olIyweHHa.
4 B3aHMocBj{3b f\1e)K,D,Y lllepoxoBaTocTblO pa604Hx nOBepxHocTeil HHCT-
PYMeHTa, ero CTOHKOCTblO H npH)KOraMH.
5. POJlb ,ltOBO)].KH B 1I0BblllleHHH Ka4eCTBa nOBepXHOCTHblX CJIOeB HHCTPY-
MeHTa.
6 A6pa3HBHbie Kpyrl1 H pe)KH\1bl 3aT04KH H AOBO.lJ.KM HHcTpYMeH!OB.
7 I \eJlb H MeTo,nbl npaBKI1 lllJ1HQ>OBaJlbHbIX KpyroB .lJ.Jlj( 3aT04KH H .u.OBOJ.t-
KH HHCTPY\4CHTOB.
3.6. nOBbIUIEHUE PE)KYEH CnOCOfiHOCTH
HHCTPYMEHTA
3.6.1. 06IQHC 1I0JlO3(CIIHH
3TOT UHKJI OllepaUHH He Tpe6YeT 60JlblllHX 3aTpaT, HO B HaCTO»lltee
BpeMj{ CTaHOBHTCj{ O.llHHM 113 HaM60Jlee Ba)KHbIX. Ha3bIBalOT ero ynpo4-
HeHHeM HHCTpY\1eHTa HJIH 06;larOpa:>KHBaHHeM pe)K}'llJ.HX Jle3BHM. HM O):lHO
H3 Ha3BaHHH He OTpaiKaeT B nonHOH Mepe CYUJ.HOCTb npoueCCOB, liP"
KOTOpblX ua 1I0BepXHOCTH Y)Ke rOTOBor'o HHCTpYMeHTa lIepe,lJ. ero HCnOJ1b-
30BaHHeM HaHOCj(TCjJ TOHKHe nneHKH .nPyrl1x MaTepHaJ10B HnH 3TH I10BepX-
HOCTH HaCbll.QalOTC HCKOTOpblMH XHMH4eCKHMH 3J1eMeHTaMH. B pe3ynb-
raTe H3MeHj(IOTCj( Q>H3HKO-MexaUHtJCCKHe CBOHCTBa nOBepXHOCTHblX CJIO-
CB HHCl PYMeHTaO) \11 0 B HeCKOJ1bKO pa3 YBeJ1H\.JHBaeT cro CTOHKOCTb MJ1H
06eCIIC4MBaeT B03MO:>KHOCTb nOBbll11CHM}) npOH3BO,LlHTeJlbHOCTH 06pa60T-
KH 3a Ct.JCT YBeJIHLJeHH}I CKopOCTeH pe3aHI1j{.
B HaCTOjllJ.{ee BpeMjI H3BeCTHO .u.OCTaTOt.JHO MHoro MeTo,nOB nOBblwe-
HH» peiKYlll.eM Clloc06HOCTH IIYTeM H3MeHeHHj( <pH3HKO-MeXaHHtlec.'KHX
CBOHCTB nOBepXHOCTHblX H IIO.lJ.UOBepXHOC1HbIX CJIOeB MaTepHaJla HHC11'Y-
MeHTa. no TeXHo.aorMM IIpOH3BO,lJ.CTBa MX MOiKHO 06'be.u.HHHTb B CJ1eAYfO-
LU.HC rpYlIlIbl:
1 ) HaHeCeHl1e H3HOCOCTOHKHX 110KpbITHM;
2) HaHeCeHl1e aHTI1<PPHKUHOHHbIX nOKpbITHH;
3) r8JlbBaHH4CCKHe MeTO.lJ.bl;
4) XHMHLJCKHe MeTO)..{bl;
5) XHMHKo-TepMH4ecKHe MeTOL{bl;
6) Q>H3H4ecKHe MeTO,Llbl;
426
P a 30 e Jl 3. n pou38oi)cm6o pe:»(VllIUX llllcmpYr\1eHm06
7) <pH3HKo-TepMH4ecKHe MeTOJlbl;
8) MeX8HllttecKMe MeTOL(bl;
9) TepMoMex3HH4ecKHe MeTO)J.bI.
Bce 01111 JJ.OCTaT04HO WHpOKO IIpHMeHjllOrCSI B npOMbIUIJICIiHOCTH,
oc06euHo HaHeceHHe H3HOCOCTOHKHX nOKpbITHH, XHMHKO-TepMH4eCKHe H
MeX3HH4eCKHe MCTOAbI. nOBblUJeHHe pC)K)'LUeH cnoco6110CTH HHcTpy\teH-
TOB B03MO)l(HO HeCKOJ1bKHMH MeTo.uaMH O)].HOBpeMeIlHO liJIM 1I0CJ1eJtOBa-
TeJ1bHO .nJUI nOJIY4eHH» naH60JlbWerO 3Q>eKTa.
nOKa HeT o606LQaiOUJ.Hx pa60T 0 IIpMpOD.e B.,1MSlHHSI 3THX MeTOJJ.OB Ha
MexaHH3M H3HaWMBaeMOCTH HHCTpYMeHTOB, a 1I03TOMY HeT KOHKpeTllblX
HaY4HO 060CHOBaHHbiX peKoMeHJJ.aIlHH no HX BbI6opy. PaccMoTpHM D.aH-
Hble MeTO)J.bI H HX 3Q><peKTI1BHOCTb pa3)].CJ1bHO 11 ynO\tSlIJeM JIHWb 0 TOM,
1.JTO MeTO,lJ.bl, 1J0BbiWalOlUHe TBep,U.OCTb H XPYUKOCTb 1I0aepXlfOCTlIbiX C;IO-
eB, He cJ1eAYeT IIpHMen»Tb ).1.ilSi MeJIKOpa3MepHbix II( MeJIKOnpoq)HJlbHbIX
HHCTpYMeHToB 110 npHtJHHe HX HeD.OCTaTotJHoM HCXO.L1HOM npotJIIOCTH.
3.6.2. HaHecellHe H3110COCTOHKHX 1I0KpblTHH
HaHeceHHe TaKHX nOKpblTHH 1I0J1YLJMJJO llIHpOKOe paClipOCl palieHMe KaK
y H3rOTOBHTeJ1eM HHCTPYMeHTa, TaK 11 Y ero lIoTpe6HTCJleH. Cywec I BYC r
pSiA cnoc06oB: 3JleKTpOHcKpOBOH (caMblM cTapbIM), IIJla3MeHHbIH, ,LIel0Ha-
UHOHHblH HAp. HaH6oJ1ee Wl1pOKO npHMeHSIIOTC» ra30<pa3HOe OCalKD.eHMe
(fT) H KaTO)J.Hoe HallblJ1CHHC C MOHHOH 60M6apAHpOBKOH (KH6) HCK010-
pblX MaTepMaJlOB lIa pa60 l lMe 110BCpXHOCTH MHCTPYMCHTOB
C 110MOWblO ra30Q>a3Horo MCTo,aa Hallocsn 11.iICIIKY Kap6MlJ.a I iTaHa"
To.alJ.{MHOH 3-10 MKM. npoU.ccc npoTeKaeT B ClIeUHa.abHblX KaMepax, 1)J.e
113 f330BOH <p83bl I1PH TeMlleparypc 1000-1100 °C 1Ia nOBepxllocTM
AeTaJlH OcaiK.U.aeTC Kap6HA TMTaH8. BblcoKaJl TeMlJCpa'rypa orpaHM1lHBa-
eT o6:lacTb npHMcHeHHSI MeTO,l1a lIaHeceHMCM TOJlbKO 1l0Kpbn HH H8 rBep-
)J.blM CIl.ilaB. CTOHKOCTb HllcTpY\11eHTa YBe.ilHlIHBaeTCSI B rpH pa3a, O,lJ.HaKO
Ha 30--40 % nOHH)KaeTCj( np04HOCTb OCHOBbl.
MeTotl KaTO)]HOrO nal1bl.aeUHj( OCHOBaH Ha HaueceHHM TOHKMX nJICHOK
Kap6HAoB, HHTpH.L10B, OKMC;10B MeTannOB IV-VI rpyrlll Ta6.r1l1Ubl MCHllC-
JleeBa Ha nOBepxHocTb H3)1eJIMSI B BaKYYMe (I ,33x 1 0 7-1 ,,33x 1 0 C) na).
CYUJ.HOCTb npouecca COCTOMT B TOM, tJTO 11011 .llCHCTBMeM HanpSl)KeHMSI
Me>KJ{y aHo,noM (M3ACJ1MeM) Ii KaTOAOM (MeTaJIJ10M-HCliapHTeJ1eM) MC-
T3J1n C KaTO,lta HcnapSlerc», 06p33Y» HOHHoe 1I0;le. MUCTpYMeHT HarpeBa-
42j
llJazyu 8.11. Pe)J(yuUtn HHcTpYMeHT
eTC ,no TeMneparypbl 300-600 °c. npH I1pOKa1.JKe 1.Jepe3 KaMepy 330Ta
HJIH ,nPyroro ra3a, co,aepJKaw.ero a30T, HOHbl HcnapHBUJeroc MeTaJl;18
(THT3H3, MOJ1 H6,ne Ha), B3aHMo,aeHcTBYjJ C HOI13M" a30T8, 06Pa3YIOT HHT-
pH,ltbl H OC3JK)]8fOTC1I H3 nOBepxHocl b aHOAa, C03.l1aBaji TOHKYIO nneHKY
TOJlWHHOH 2-12 MKM. npH HaJ1HttH" HeCKOJlbKHX HcnapHTenCH 113 pa3nHtt-
HblX MeTaJlJlOB MO)l(HO ttepe,nOBa'fb HX pa60ry, HaHOCjI cnOH pa3nH4HbiX
1I0KpblTHH pa3HOH TOJlHHbl H C03aBa" TaKHM 06pa30M MHorocnOHHoe
nOKpblTHe, np04HO cuenJljllOweecjJ C OCHOBOH Ii HMelO1Uee Ha nOBepx-
HOCTH MaTepHaJl C BblCOKOH a6pa3HBHOH CTOHKOCTblO. H3BeCTHbi caMble
pa3J1H4Hble.KOM6HHal1HH nOKpbITHH: TiC + TiN, TiC + TiN + A1 2 0 3 H .lip.
lJHCJIO CJIOeB MOJKeT .lI0CTHraTb 13 H 6onee. MHorocnoHHble nOKpbITH"
60nce 3<p<peKTHBHb( B HeKOTopbIX KOHKpeTHblx YCJ]OBHX npHMeHeHHj(.
floCKo;JbKY TeMlJeparypa npOl1eCca He Ot.JeHb BbICOKaj(, MeTO,n npHeMneM
;..{;UI HaHeceHHj( nOKpblTHH Ha HHCTpYMeHTbl 113 6blCTpopeiKyw.eH CTaJIH,
CTOHKOCTb KOTOpblX nocne O)lHOCJIOI1HOr'O flOKpblTHSI HHTpH.lJ.aMH TliT8H8
110BblUJaeTCjI B 1,5-5,0 pa3, B 3aBHCHMOCTH OT BH):l8 HHc-rpYMeHT3, M3Te-
pHa."a o6pa63TblBaeMoH .lIeTMH Ii pe)KHMa pe3aHHjI. Ka4ecTBo nOKpbITHjI,
np04HocTb ero cu.ellneHHjI C OCHOBOH 3aBHCj(T OT Ka4eCTB8 no,nrOTOBKH
no BepxHocTH nOA nOKpblTHe, B OCHOBHOM OT 06e3)1(HpHB8HH1I, JJ.Jljl KOTOpO-
1'0 I1CJlOJlb3YeTCj( y.,1bTpa3BYK H T8KHe KOMIlOHeHTbl, KaK TpHHaTpHH$OC<p3T,
Kaol1bl1HIIHpOB8HH3S1 co,na., .aHcTHJlnHpOB3HHa BO,lla 11 .lIa>Ke 3THJ10BbIH
CIIHpT. CHnbHo BJU1j1IOT Ha Kal.leCTBO nOKpblTHSI 4HCTOTa HCXO,llHbIX MaTe-
PHa.,10B (r83oB, HcnapHTeJleH) H TOI.JHOCTb nOMep)J(3HH TeMneparypbl.
CYllteCTByeT P".lI p83HOBH,LtHOCTeH npol1ecca H C03,l.taHHbIX Ha HX OCHO-
Be YCT8HOBOK K HX 4HCJIY OTHOCSlTC)1 YCTaHOBKH THna "EYJ1aT", 'f1YCK",
"JOHHOH".. "MHp" HAP.
113HOCOCTOHKOCTb nOKpblTHH - TonbKO t.JaCTb npHt.JHH 1I0BbIWeHH)1
CTOHKOCTH 11 HCTpYMeHT8. KOCBeHliblM .lJ.OKa3aTeJlbCTBOM TOMY, 0 t.JeM
6Y,l.(eT CKa3aHO HH)I(e, jlBJ]SleTCjI I10BblweHHe CTOHKOCTH OMe.aHeHHblx HH-
CTpYMeHTOB. bOJlee Toro, H8HeceHHe 1I0KpblTHH npOHCXO,l:tHT npH BblCOKHX
TeMnepa-rypax, "PH KOTOpbIX, KaK YCT8H0BJ1eHO, npOTeKalOT H3MeHeHHjJ
CBOHCTB IJpHnOBepXHOCTHblX H rJly6HHHbiX C!IOeB MaTepHa:la HHCTpYMeH-
ra, 6.aaroupHj(THO BJU1j(IOIUHX H3 corlpOTHBJljleMOCTb H3uaWHBaHI1JO. no-
3TOMY H3HcceilHe H3HOCOCTOHKHX MaTepM3JJOB jJB.,1jJe1 Cj( KaK 6bl KOM6H-
428
P a 3iJ e.ll 3 npou36oiJcm6o pe:>ICyullix ullcntpY.l1,/ellm06
IIHpoBaHHblM MeT0,L10M nOBblweHHSI pa6oTocnoco6HoCTH HHcrpYMelrra.
TepMH4ecKoe ynpO'lneHHe + H3HOCOcToHKoe lIoKpbn HC. OpH 3TOM .LUISI
l'abIX KOHKpeTHblx YCJIOBHM pa60Tbi (o6pa6aTblBaeMblH \1arepMaJl, CKO-
pOCTb pe3aHHSI HAP.) eYlUecTByeT CRoe nOKpblTMe 0llTUI\1aJlbHOe no
B03,aeHCTBHlO.
no J\aHllblM HCCJ1e,l10BaHH" H3HOCOCTOHKOCTb nOKpblTHH 1l0BblWaercSi
fJOt.JTH B )lBa pa33 HOeJ1e TepMOMexaHH4eCKOH 06pa6oTKH, 3aK..1104alOlll.eM-
'" v ...,
CJI B MeX8HM4eCKOM B03.L\eHCTBHH Bpaw.alomeHC» MCTaJIJIM4CCKOM W.CTKH
Ha nOBepXHOCTHbfe cno" nJJaCTHHbl, no.norpeTOM 1l.0 300-500 °c.
OqeHb BblCOKOH 3<p<peKTHBHOCTblO OTJIH4aeTCR aJl1a30nO,L.(o6HOC lIJ1e-
HOtJHoe nOKpblTIle HaHOCMMoe UP" TeMlJepaType 380°C.. CTOHKOCTb IIpO-
pe3Hbix M oTpe3Hbix <»pe3 C TaKHM nOKpblTHeM n08b'waeTC B 230 p83.
3.6.3. HalieceliHe aHTH4»pHKIHOHllbIX IIOKpblTHH
3TH 1I0KpbITHj( MrlJe, t.JeM MaTcpHaJl OCHOBbl, H BbIHOjIH}lIOT <PYHKLU1H
TBep.nbiX CM330K, nOHH)KaJOHX K03<PtPHUMeHT TpeHMjI H YMeHbUlatOWHX
-reM caMblM H3HOC HHCTpYMeHTa. Oco6eHHO 110JJC3Hbi l.\otljl HHcTpYMeHTOB..
pa60TalOI.ltHX B YCJ10BHSlX nOBblweHHoro TpeHHSI, 8 HMeHIIO, HHCrpYMCIITOB
C Ma;lbIMH 38)..{HHMH yrnaMH np" 06pa6OTKe B3KHX MeTa..IIIOB, CKJIOHHblX K
HaJ1HnaHHfO Ha HHcTpYMeHT. nOKpblTMjI HaHOCjlTC}1 liP" KOMffaTlfoM TeJ\tlne-
parype H8 nOJ],rOTOBJleHHble enel\l1aJ1bHbIM cnoc06ol\1 pa604Me nOBepxHocTH
HHCTpYMeHTa. ,lJ;UI YJ1Y4weHHSI CuellJ1eHHjI C OCHOBOM HHCTpYMeHTbl no.a-
BepraJOTcj( narpcBY ,no 200 °C. HH3Ka TeMneparypa 1I03BOJUICT IIpH\1C-
HHTb 3TH cnoe06bl ,llJUI HHCTpYMeHTOB 113 J1l06blX pe)J(YWHx \1a repHaJloB.
B Ka4eCTBe MaTepHaJIOB ).1JUI 1I0KpblTHH HCnOJlb3YlOT CYJlbQ>MJJ.bl H
Q>OC<paTb[ p83nHLfHblx MeTa."I..'IOB, aHrH.l1pH.Q MOJIH6.LlCHa 8 1 aK)l(C )I1I1JJaM
(<pTopco,nep)l(all(ee nOBepx Ii (}C rHo-aKTH SHoe BeWCCTBO 6 M <I> K-180 MJl H
6C<I>K-180-0S). HaH6oJ1bUJce npHMeHeHHe I10J1Y4HJ1H .l1MCYlb4>J1.!1 \10..1116-
,lJ,eHa MoS 2 , HHKeJlb-<I>oc<popHoe nOKpblTHe NiP H 3IJHJlaM. CTOMKOCTb
HHcTpYMeHToB C TaKHMH nOKpblTHjlMH B i ,5-6,0 p33 BblWe., eM 6e3 HHX,
oc06eHHo HHCTpYMeHToB C M3JlbIMH 3aAHHMH yrn8MH
B cJ1YlJae HHKeJ1b-$oc<popHoro nOKpblTH Ha 1I0BepXHocTH wllcTpYMeH-
'fa HaHOCMTCSJ CJ10H xHMH....ecKM BOCCTanOBJleHHOI 0 HHKCJISI, 06jlaJ,18tOWHH
BblCOKOH TBep.uocTbJO, lJTO Hap»).1y C C03.AaBaelbIM .a.HQ)<PY3MOllHbIM 6apb-
epoM cnoco6cTByeT ,aOIJOJJJU1TeJ1blJOMY nOBbl1l1eHMIO CIOMKOCTH MHCTPY-
MeHTa.
42
11la?YII B /1 Pe)J(ywH" HHCTpYMeHT
3.6.4. raJlLBaHllQeCKHC MeTOtlbl
3TH MeTOJJ.bl HCnOJlb3YIOTCSI J))ISI HaHccellHSI nOKpbITMH, 06Jla.nalOllJ,l1X
nOBbllueHHOH TBCp,llOCTblO, YMeHbllleHHblM TpeHHeM H .apyrHMH CBOHCTBa-
MII a TaKjf(e IIOKpbl1 MH, jlBJHIIOll\HXCSI J1H<p£pY3HOHHblM 6apbepOM Me)Kt(y
TPYlJtMMMC}I nOBepXHOCTSlMH MHCTpYMeHTa H o6pa6aTbiBaeMOH AeTaJlH.
113 Clloco60B 3TOM r'pynnbl U3H60ol1ee H3BeCTHbIM j(BJ1SleTCSI XpO,,'Wup06a-
lIue. TBep).J.OCTb xpOMa Bblwe TBep,LtOCTH 6blCTpOpe))(yllteM CTaJ1M. KpOMe
Toro, K03<1>Mu.HeHT TpeHH}J xpOMa no CTaJlH MeHbwe, 1.JeM CTa.aM no
CTaJIH. ECJ1H Y4ecTb ew.e H C03)]aHHe AH<I>Y3HOHHoro 6apbepa, TO BIIOJlHe
npaB.l.\OnOl106HO, 41'0 XpOMHpOBaHMe 1I0BblIllaeT CTOMKOCTb HHCTPYMellT3 B
2-3 pa3a. TOJIWHHa 1I0KpbITHjI lie ,ltOJ1JKHa npeBblUJaTb 5 MKM, Huatle
MOjf(HO HcnopTHTb MHCTPYMCHT, T3K KaK XpOM 60JlbWe Bcero OCa)l(J]3eTCSI
H3 KpoMKax oKpyrJ1j1S1 HX. XpoMHposaHHe oc06eHHo 1I0Jle3HO D.Jlj( YMeHb-
weHHSI HaJlHI18HHSI MII"KOrO 06pa6aTblBaeJ\.foro MeTaJIJla Ha nOBepxHocTSIX
TpeHHSI I1J1CTpYMeHTa Heol1b3J1 XpoMHpoBaTb MeJlKOpa3MepHbie II MCoI1KO-
I1pOM;lbHble HHcTpYMeHTbl 110 npMllHHC .'BOlJ.OpOJJ.HOM xpynKocTH". Bbl,Lle-
JUICl\1blH B npouecce 3jleKTpOJIH38 BOAOpOll nor.aowaeTCSI MCTaJ1J1H4eCKMM
XpOMOM Bbl3LIBaSi B HCM Blf)'TpeHtlHe HanpSl:>KCHHSI, KOTopbIe I1pHBOllj(T K
110SlB.,1efU1JO TOHllaHwHx TpCWHH H nOBblweHlIoM xpynKocTH I10BepXHOCTHO-
ro C;IOSI HHcTp)'MeHTa. .l(JU1 YAa.,JeHHSI BOJJ.opolla HHcTpYMeHT nOCJle xpo-
MMpoaallMj( CJ1ellYeT BblllCp:>KHBaTb B no,aorpeTOM )..1,0 t 80 °C MaCJle B
Te4eHHe O).tHoro- JJ.BYX 4aCOB.
I1cCJIeOBaJlaCb B03MOJKHOCTb nOKpblmUJl .'WeoblO. CTOMKOCTb HeKOTO-
pblX MHcTpYMeHToB B Ollpe,lJ,eJICHHbIX )'CJlOBHSlX pa60Tbl 1I0BblWaJlaCb.
06'bj(CHjIlOT 3TO jlBJleHHe YJ1Y4111eHHeM OTBO,L\a Tell;lOTbl H3 30Hbl pe3aHH.
TaKOH B3rJIj(Jj H8 npHpO)y SlBJleHHSI Bbl3blBaeT COMHeHHe, TaK KaK TOJlll1H-
Ha CJIOSI MeA" Bcero JlHUlb HeCKO;lbKO MMKpOMeTpOB. llIHpoKoro MCnOJ1b-
30BaHHSJ MeTOlJ. He nOJJYI.fHJ1.
3.6.5. XHMHIJeCKHe MCTO.llbl
Bo BpeMJllllJ1M<}>oBaIlHSI H 3aT04KH PC)I(YW.HX HHCTpYMeHTOB, oco6eHHCJ
6e3 c06J1JO,lJeHH}J He06xo)]M\fOH npeJ].ocTOpOJKHOCTH, B03HHKafOT npH))(OI"I-i
pa604Hx !10BepxllocTeM, KOTopbIe 3aKJl104aIOTCSI B MeCTHOM oTnycKe TOH"
yaHWMX nOBepXIIOCTllblX C;loeB Ha 3fl1X CCTax pe3KO 1I0HM)KaeTCSI TBep-
JJ.OCTb, M OHH SlBJlSlJOTCSI 04araMH 6blcTporo 3aTyIJJleHHSI HHcTpYMeHTa.
430
P a 30 e.,rl 3 npOU.J60am(l() pe.?IC"VllllIX ullcmpYJ,-"ell1no6
l\nSl Y,lJ.a."eHHSI 3THX nOBepxuocTHblX CJIOCB HHOI:aa IIPH\tCHSlIOT 1 paB.:Je-
I1HC HHCTpYMeHT8 B BO,l1HOM paCTBope KHCJ10T H Me,L1HOrO KYIJOpoca:
5 % CuS0 4 + 10 % H 2 S0 4 + 5 % HN0 3 . OpM 3TOM YAaJ1S1eTC}I TOHKHH
.Qe$eKTHbJH CJJOH HHcTpYMeHTa (,lJ.O 0,02 MM). fo3)'10pOBbIM" MeTaJ1J1
CTpaBJlHBaeTcj( 3Ha4MTeJ1bHO TpY.l1HCe HJlH nOlJTM He y.naJUleTCSI.
AHaJlO.'HlJHbIM 3<p$eKT AOCTMraeTCSl liP" 3J1eKTpOXHMMlJeCKOM TpaBJleHHH
B COCTaBe: 75 % OpTO<l>OCOpHOH KHCJlOTbl + 15 % cepHoH KHCJlOTbl + 10 %
XpoMoBoro aHrHApH,U3. JTOT npoecc MHor.u.a Ha3blBafOT :)}leKponO/IUpo-
6aHueu, TaK K8K 1I0MHMO CTpaBJIMBaHHSI J.te$eKl Horo CJlOSI CTpaBJ1MBalOr-
CjI MHKpoHepoBHocTH H YMeHbUlaeTCSl ruepoxoBaTOCTb 1l0BepXHocTCH MH-
cTpYMeHTa.
3.6.6. XHI\1HKo-TepMHQeCKlle MCTO,l.tLI
3TH MeTOJ]bl H3H60Jlee cTapble Ii OCHORaHbl Ha )J.i1<pq>Y3HOHHOM HaCbl-
weH"" pa604HX I10BepXHOCTeH 6blCTpOpe)l(YUlero HHcTpYMeHTa XMMHllec-
KMMl1 :)J1eMeHTaMH iii HX coeAHHeHMSlMH C ueJlbiO nOBblweHHSI H3HOCOCTOH-
KOCTH. npoueCCbl Ju'ul><PY3110HHoro HacblUJ.CHHSI npOTeKaJOT B lIe'-lax IlpH
TeMneparype 500-550 °C, 4TO SlBJIj(CTCSI .il.01l0JIHHTelbHbIM 0'1 nYCKOM
HHCl PYMeHTa, clloco6cTBYfOWHM nOBblweHHIO e'''o Kallec rBa. a JlaCbIUlC-
HHe I10BepXHOCTH MeTaJ1Jla HHCTpYMeHTa a30T0\1, yrJlepO.lJ.01 Ii cepoH
06pa3yeT HHTPHAbl, Kap6HAbi M CYJ1b<PHj.1bl )l(eJ1e3a, BOJlb$paMa H llpyrHx
3..1eMeHTOB, HaXOAJlll(HXCSI B COCT3Be CT(t,IH. HHTpH.lJ.bl 11 ,D.OnOJIHHl eJlbllhle
Kap6H.L1bl 110BbiWalOT TBepAocTb HHCTpYl\1eHTa Ha rJlyGI1He )..1.0 70 MKM, 3
CYJlb$H,abl, jJBJl}JSlCb TBepAOH CMa3KOM, YMCBbUtalOT TpeHHe B KOH raKTe
pe:>KYl.l.\HH KJn1H - M3TepMCL1 o6pa6aTbiBaCMOH ACTa.1H, \.ITO T3K)I(e CllO-
c06CTByeT nOBblWCHHIO CTOHKOCTM HHCTpYMeUTa.
A30THpOB8HHe, Bbl110.nueHHoe 110 pa3JIM4Hb[M TeXII0J10rHj(M, 1I0Bb1W3-
eT CTOHKOCTb HHCTpYMeHTa B ) ,5-2,0 pa3a.
JKHAKocTHoe 1(H8I1UpOBaHHe B BaHHax C paCn.ilaBOM llHaHOKHC;loro
KaJIHSl "JJM ra30Boe B nelJax C nOAat.teH OKHCH yrJlcpO.ll.a H aMMHaKa
o6eCne"lMBaeT HaCblUJ.eHMe nOBepXHOCTHblX CJ10eB Mal epM(L13 HHCTpYMeH-
T3 yrJlepoAOM H a30TOM. B pe3Y;lbTaTC CTOHKOCTb HBcrpYMeHTa 1I0BblllJa-
eTCSI B 1,5-6,0 p83.
'"' v
CYJ1b4»H).1HpOB8Hue IIpOBO,l..\SlT B paCIIJlaBC KpaCHOH KpOBSIHOH COJ1H.
nOBepxHocTHble CJ10H HHCTpYMeHTa HaCblwalOTCjI cepo". nOBblllleHHe
43]
llJa?)l1l 8.11 Pe)J(yuuii% HHcTpYMeHT
CTOHKOCTH ItHCTpYMcHTa .nOCTl1raCTCSI 3a Cl.JeT YMeHbllJeHHJI Tpeinul H8
pa60\.fHX 1I0BepXHocTX HHcTpYMeHTa. Haxo.aHT oll'aHMl.JeHHOe npnMeHe-
HHe TaK KaK 3$$eKTMBHOCTb npouecca He BcerJ].a npOBJUleTCSI. JIYLfUlHe
pe3YJlbTaTbi 06eCne"lHBaeT CYJlLcltOUH3I1HpOBaIlHe, npH KOTOpOM IIQBep-
v
XHOCTb MHCTpYMeHT8 H3CbJ1ll-aeTC cepOM H a30TOM.
YMeHblueHHIO TpeHHSI cnoco6cTByeT H TaKO" BM.n XMMMKO-TepMH-
1.JeCKOH o6pa6oTKH, KaK o6pa6oTK8 napOM, KorAa B OTIIYCKHYtO ne4b
UpH TeMneparype 550-600 °C nOAaeTCJI lIeperpeTblH nap. Ha nOBepx-
HOCT" HHcTpYMeHTa o6pa3yeTcSI TOHKHH (4-6 MKM), TBep,nblH H nnOT-
HbIM, HO riOpHCTblM cnOM OKHCH >Kene3a Fe 3 0 4 . fiocJle HarpeBa B 8TMOC-
$epe napa HHCTpYMeHT OXJ1a)f(,l.t8fOT H8 B03)]yxe, a 3aTeM BbIAep)KHBa-
JOT B nO,r:torpeTOM MaCJ1e. CTOMKOCTb HHCTpYMeHT3 nOBbillJaeTCJI B I
1,5-3,0 pa3a.
OKCHHHTpHpoBaHHc C nOCJleAYIOlll.HM BbiBapHB3HHeM B Macne - ,
npouecc.. COBMew.afOI.lUiH a30THpOB8HMe C o6pa6oTKoH napOM B lIe4H C I
OKCMflMTpwPYJOl.lteH aTMocQ>epoH: aMMHaK n;uoc BOAa CTOHKOCTb HHCTPY- 1
MeHTa nOBblwaeTC B TpM pa3a.
3.6.7. H3H.lecKlie MeTOJ,tLI
J{aHHaJi rpynna MeTO,.QOB eme He.nOCTaTOqHO M3Y\feHa. 3aMe1.JeHHble
H3MeHeHH)1 B nOBepXHOCTHOM CJlOC )f(,llyr 06'bRCHeHHlI npH4MH.
K QJH3MI.feCKHM MeTOaM OTHOCjlTCjI: na3epHoe ynpO\fHeHHe, o6pa60T-
Ka I1HCTpYMeHTa B MarHHTHOM none, pa,lJ,Hal(HoHHOe o6nYLfeHHe M .a.p. Bce
OHM HCCJle,ltOBMHCb H npHMeU»IOTCjJ B OCHOBHOM .l1J1S1 nOBbIWeH" pa60-
Tocnoco6HOCTM HHCTpYMeHTOB M3 6bICTpOpC>Kyw.cii CTaJlH.
Jla3epHoe YIiPOlfHCHHe COCTOHT B TOM, qTO 110BepXHOCTHblH CJ10H
CT8J1bHOrO HHCTpYMeHTa, 6blCTpO pa30rpeBaeMblH nytfOM n83epa, 8 3aTeM
6blCTpO OCTblBafOWHM (B 10-100 pa3 Bblwe, 4eM "PH 06bl1.JHOH 38KaJIKe),
npHo6peTaeT MCKJllOqMTeJlbHO MeJIK03epHHC1)'1O CTPYK1YPY H nOBblweH-
HYIO TBepAOCTb. CTOHKOCTb 6blCTpope)J(ylltero HHCTpYMeHT8 YBeJlMqHSa-
CTCjI B 2-) 0 pa3. npouecc OCYW.eCTBJ1S1CTCSI Ha YCTaHoBK8x "KB8HT-16"
M ""KBaHT-18". npHMeHMM .LUISI Bcex peiK)'ll\MX MaTepHMoB: cTaneM, TBep-
.nbiX CntilaBOB, MHHep3JlOKepaMHKH H cBepxTBepAblx MaTepHa.aoB.
06pa6oTKa B 1\tal"HHTHOM nOJle - H8MarHHt.JMBaHMe MHcTpyteHTa
B TeqeHHe onpe.l1eJleHHOro BpeMeHM. B pe3YJ1bTaTe nOBbllllaeTC)1 ero 110-
432
P a 3 0 ell 3 npOU380aCm80 pe;m::Vlllux llllcnlpY1I-Iellln06
BepXHOCTHaSi TBCp,l:\OCTb, CtflliKaeTC» ypoBeHb OCTaTOllHblX paCTSll'HBaJO-
WHX HallpSl>KeUMM OT 3aT04KH, YBe;lH4HBaeTcSI KOllueHTpaUHSI BOJlbcl>paMa,
MOJlH6.neHa, yrJ1epo)).a 11 KHCJIOpo}..(a B l1oBepxliocTHOM CJloe CTOHKOCTb
HHCTpYMCHTa B03pacTaeT B J, 7-2,3 pa3a.
nepe,l:\ pa6oToH HHcTpYMellT lIe06xo.L1HMO pa3Mar1lHTMTb.
PaAHaQHOHHOe 06JIY1.JCHHC 1I0TOKOM YCKOPCHHblX lJpOTOHOB nOBbl-
lllaeT CTOHKOCTb HHcTpYMeHToB B llICCTb pa3.
3.6.8. WH3HKo-TepMH 1 IecKHe MCTOJ_bl
CBoe Ha3BaHHe MeTO,ltbl lIonY1.IHJII1 no TOH npH4HHe, liTO <pH3HKO-Mexa-
HH4eCKHe CBOHCTB8 HHCTpYMeHTa H3MCHSlK>TC1I OT B03AeHCTBHj( TeMnepa-
TYP bl.
06paOOTK8 l"JIy6oKHM XOJlOOM HCUpaBJ1S1e r ,lle<}>CKTbl 3aKaJlKH "
OTIlYCKa HHCTpYMeHTa. KpOMC Toro, OHa OK83blBaeT M .apyrHe.. cw.e He
H3Yl.feHHbie B03J,1.eHCTBHj(, KOTopble npHBOtlSlT K I10BbIWeHMIO CTOHKOCTH
HHCTpYMeHTa B 2-5 p33, a 110 HeKOTopblM JII1Tepa'IypuhlM HCTOllHHKaM -
B 14 p33. 06pa6OTKY npOBO)J.j(T B KOM MOTe IIPH TeM l1epaT)'pe -197°C
B TelleHHe 45-90 MHH, I1HOfAa )..(0 6 'JaCOB.
06pa6oTKa XO;IOJJ.OM HC TOJlbKO 1I0BblWaeT CTOHKOCTb HHcTpYMeH18,
HO 11 cTa6HJ1H3HpyeT pe)J(yw.Me CBOHCTBa, )..(enaSi MflCTpYMeHTbl 60nee
O)J.HOpO,l:\HbIMH no nepHO,l..\Y CTOMKOCTH, liTO BajJ(HO }..(;ISI aBTOMaTH3MpOBaH-
Horo MaUU1HOCTpoeHHSI.
AHaJl0rH4HbiM 3<p<I>eKT, 110 KOJ1MtJeCTBeHHO MellbWHM, ,l\OCTHraeTCSI OX-
;Ia)KJ..(eHl1eM 6bICTpOpe)Kyw.ero HHCTpYMeHTa LlO TeMllcparypbl -80°C B
CMeCH cyxoro Jlb,aa C 6eH3HHoM HJIH allCTOHOM. B 3TOM CJlytlae OCHOBHOC
BJ1HHHe Ha pa60Tocnoco6uoCTh MHCTpYMcHTa H OJ{UOpOJ!HOCTb ero
"
CBOHCTB OKa3bIBaeT npeBpaw.eHHe OCTaT04Horo aYCTCUHTa B MapTeHCHT.
lfeM HH)J(e KYJ1brypa TepMH4ecKoM 06pa60TKH, 6o;lbllle OCTaT04Horo ayc-
TeHHTa B HHCTpYMeHTe nOCJle 3aKaJlKH H OTnYCKa TCM BbllllC 3<tJ€f>eKTHB-
HOCTb 06pa60TKH XOJlO)J.OM.
TcpMoynpOQHeHMe MHCTpYMeHTa B03MO)KHO HarpeBOM. Ha A.lIMa-
ATHHCKOM 3aBO,l..\e T)KeJIOrO MalllHHOCTpoeHHSI BHe,LtpeH MCTOA TepMOYU-
" v
p01.JHeHHSI, 3aKJUOQalOIlJJiHCj( B KpaTKoBpeMeHHoH Bbt)J.ep)KKe HHCTpYMeHTa
lIPH TeMlleparype 630-650 °C B COJ1S1HOH BaHHe C XJ10pHCTbIMH COJUIMH
6apMSI, HaTpHSI 11 KaJJbl.1H}1. CTOHKOCTb HHCTpYMeHTOB nOCJ1e TaKoM o6pa-
60TKH nOBbllllaeTCSI B CpCAIICM B )J.Ba pa3a. npHtlMlIa SlB.HenHH He BbISlC-
15 3dK 2-;22
433
WaZYH 8.11. Pe)l(yw.HA HHcTpYMeHT
HeHa.. HO BepOjiTHee Bcero CTOHKOCTb nOBblW3CTCjI B OCHOBtlOM H3-3a
CTpYKTypHblX npeBpaw.eHHH.
HH3KOTeMneparypHblH OTnYCK "PM TeMnepa-rype 200-250 °C TaIOKe
cIlOc06cTByeT nOBblweHHIO CTOHKOCTH H HCTPY MeHTa. Do AaHHblM EKa-
TepHH6yprcKoro l..\HTH 30-MHHYTH3j( BblAep)l(K3 CBepJI H p338epTOK AM-
aMeTpoM 4-5 MM, B MH,l..tYCTpHaJlbHOM M8CJle, HarpeToM ).to J 60 °C 1
1l0BbJUJaeT HX CTOHKOCTb B 1,5 pa33. BepOjiTHaji "P"qI1H3 ynpo4HeHHjI -
CHj(TMe c€1>opMHpoBaHHblx UJJ1HQ>oB3HHeM H 33T04KOH p3CTj(rHB31OIltHX
n311psnKeHHH B 1l0BCpXHOCTIIOM C110e HHCTpYMeHTa.
TepMoynpolfHeHHIO nO)]BepralOT H TBepAble CnJ1aBbl rpynnbl BK OAHO..
BpeMeHHO C H3n3HKOH nJ1aCTMH H3 Kopnyca HffcTpYMeHToB (cM.n.3.2.3)
"11M OTJ],eJlbHO, AO Han3HKH H 33TOqKH. B npoueccc 3aK8J1KH 3arOTOBKJ.t
H3rpeBafOT CO CKOpOCTblO 1 0-15 °C/c ,lto TeMneparypbl 1150-1200 °c
(cn.r18Bbl c co,nepiK8HHeM K068J1bTa 60Jlee ) 5 %) HJIM ,!to 1000 °C (cnJ18BbI
C co)].epjJ(aHHeM K06anbT3 MeHee 15 %) 3 3aTeM 0XJ13)K.ltaIOT B MaCJ1e,
HarpeTOM ,nO 40°C. Ha 8-12 % nOBblUJaeTCjI TBep,aocTb TBepAoro cnna-
'"
Ba" a CTOMKOCTb TBep.llOCnJ13BHbIX CnHpaJlbHblX CBepJ1 ,ltHaMeTpOM
0,7-2,0 MM C BbIWJ1H<P0B8HHbIMM nocne 38KaJ1KH cTpY)KeqHblMH K8HaBKa..
MI1 - B TpI1 H 6oJ1ee pa3 no cpaBHeHHIO C He3aK8J1CHHbIMH.
3.6.9. MexaHH-tecKHe MCTOLI
CYWHOCTb MeTO,ltOB COCTOI1T B ):lHHaMH"IeCKOM BO'3,l1eHCTBHM H8 KOH-
TaKTHble nOBepxHocTH HHCTpYMcHTa c uenblO C03J],aHMjI C)I(HM3IOU\MX
OCTaTOlfHblX H8npRjf(eHHM, nOBbIWaK)MX np01.JHOCTb pejJ(YIUHx JJe3BHH, a
TalOKe CTOHKOCTb B 1,3-2,,5 pa3a. HaH6o,,1ee H3yqeHbi APo6ecTpYHHoe M
BH6paUHoHHoe ynpot.tHeHHe, B TOM t.lHCJle BH6p03aT04Ka. 3TH MeTO.L\bl
I1ClI0J1b3YIOT )..{J1j1 nOBblllleHHjI p360Tocnoc06HOCTH TBepJ\OCnJ1aBHbIX M
MHHepanOKepaMH1.IeCKHX MHCTpYMeHTOB.
npe.aCT3BJ1j1IOT HHTepee ynbTpa3BYKOBoe ynpolfHeHHe H ynpol.fHeHHe
B3pbIBOM. OpH YJ1bTpa3BYKOBOM ynp04HeHHM B nOBepXHOCTHblX CJlO,.x MH"
CTpYMeHTa HaBO):ljlTCjI Hanpjl)KeHH}1 CJKaTHSI, nOBblwafOw.He ero H3HOCO..
CTOHKOCTb.
Y np01.fHeHHe 83pbl BOM H3MeJI bqaeT Kap6HAbi BOJlb<PP8Ma, ynpOt.tHjle1
Ko6a.J1bT?BYfO CBjl3KY H 06pa3yeT CJKHM81:Ol1J.He OCT3T04HbIe HanpSl)KCHH.H
B f10BepXHOCTHbIX CJIOX nJlaCTHH TBep.l!OrO CnJJaBa. B pe3YJ1bTaTe CTOH-
KOCTb HHCTpYMeHT3 nOBblW8eTCSI B ABa Pa33.
434
P a 30 e}1 3. npOU38oocm8o pe:»CYlIlux uHcmpY.MC1I1110B
3.6.10. TepMoMeX8HH'IeCKHC MeTo,abl
TepMoMexaHHt.JecKoe ynpOQHeHHC 3aKJH04aeTCj( B 3.,1Ma3110H 06pa6OT-
Ke TBepJJ.blx cnnaBOB C npe,nBapHTeJ1bHbIM HarpeBoM nJlaCTMH B npHcno-
c06neHMM ,[(0 500--600 °C. B pe3YJIbTaTe 8 nOBcpXHOCTHbrx cnoSix <pop-
MHpyeTCjI YCTOHtJHBall 3HeprOeMK311 CTpYKTypa. OHa Yt\.feHbllJaCT XpYIIKOC
YCTaJ10CTHOe p83pYllleHl1e TBep,nOl"O CIIJlaBa npH HH3KHX CKOpOCTSIX pe3a-
HHjJ H cnoco6cTByeT YMeHbweHMIO 11J18CTHlICCKoro C.D:BHra t.J8CTMI..t CnJJaB8
H HX .nHtP$Y3MH B CTPYiKKY H MaTepH8J1 06pa6aTbiBaeMOH .l1eTailH BO
BpeMj( pe3aHHj( C BblCOKHMH CKOPOCTjlMH. nOCJ1e,LlYlOwa XHMHKO-TepMH-
tfeCKajl 06pa60TKa cTa6HJlH3HpyeT 06p830BaBWYfOClI CTPYKTyPY, ,nonOJJ-
HHTenbHO YBeJlH"IHBaSi ee 3HeproeMKOCTb Ii np04HOCTb TBep,ll.oro CIIJI8Ba.
Ha,Lle>KHOCTb H pa60Tocnoc06HOCTb HHCTpYMeliTa YBeJIH4HBalOTCSI B .llBa-
TpI1 pa33. n03TOMY nOBblweHHe pa60TOClIOCo6HOCTH TBep.LtOCIIJlaBHOrO
HHCTpYMeHTa peKOMeH.nyeTclI npOBo,nI1Tb KOM6HHHpOBaHllbiM MeTo,nOM 110
cxeMaM:
a) TepMoo6pa6oTK8 + ynp01.fHSllOlUaS TepMOIIJ13CTI14eCKajJ 06pa60TKa;
6) ynpo"lHlIlOtn8jJ TepMOnJlaCTHLfecKaj( 06pa6OTKa + XI1MHKO-TepMH'-IeC-
Kaj( 06pa6oTKa;
B) TepMoo6pa60TKa + ynpOqHSnOwa TepM0l1JlaCTHlJeCK3S1 06pa6oTKa +
XHMHKO-TepMHl.JeCK3 o6pa60TKa H T.ll.
K TepMOMex8HHLfeCKHM MeTOA3M MO}KHO OTHeCTH nJlaCTHtfeCKYIO
AeOpMa1.1l11O 6b1CTpope)K}'WHX CTaneH npH TeMnep3rypax BblUJe H HM}Ke
TeMneparypbl MapTeHCMTHoro npeBp3weHHSI. 3TO TaK H83blBaeMble 6bl-
COKO- UllU HU3KomeMnepanlypllaJl ,,1tteXaUU'ieCKue o6pa6o/11I<U. 3TH
MeTOAbl, KaK H Bce npeblttYl11He MeTO}J.bl TcpMoMex3HH4eCKoro YllpOt.l-
HeHMSI, BblnOJ1HjJfOTCSI H3 p83HblX CTallHSlX H3r'OTOBJICHHSI MHCTpYMeHTa.. a
He Hoene era H3rOTOBJIeHHJI. B 31)' TeMY BKJU04eHbi J1MWb 110 npHLJHHe
BblCOKOH 3$eKTHBHOCTH.
KOHTpOJlbHble BOllpOCbl
t . MeTo,nbl nOBblWeHH1I pe)l(yeH cnoc06HOCTH HHCTpYMeHTOB Ii HX Me-
CTO B TeXHOJIOrHlJeCKOM npouecce H3rOTOB.,1eHMSI HHcTpYMeHToB.
2. BH):\bl, cnoc06bl HaHeceHHjJ H 3<1><1>eKTMBHOCTb H3HOCOCTOHKMX 1I0kpb1TMH.
3. BHAbl, cnoco6bl H3HeceHMjJ M 3$eKT"BHOCTb aHTMpHKLlHOHHbIX no-
KpbITMH.
435
WU2YH 8.11. Pe)J(yw.HH HHcTpYMeHT
4# raJ1bBaHMtJecKHe I10KpbITHSI H ux BJIHSlHHe H8 CTOHKOCTb HHCTPYMCHTOB.
S. CYll\HOCTb XHMMLJeCKHX MeTO,llOB nOBblllleHHSI CTOHKOCTU HHcTpYleHT8.
6. BMAbl, TeXH0J10rHSI BblllOJlHeHH» H 3<p$eKTMBHOCTb XMMHKo-TepMH4ec-
KHX MeTOJJ.OB nOBblllleHHSl CTOHKOCTH MHcTpYMeHT8.
7. <l>H3Hl.1eCKHe MeTOJJ.bl nOBblweHHSl pa6oTocIIOC06HOCTH UHcTpYMeHToB
M HX 3<p<peKTHBHoCTb.
8. <l>M3HKo-TepMHt.tecKHe MeTOJ].bl ynpol.JHeHHJI pe)KYWMx HHcTpYMeHToB.
9. CylltHOCTb MexaHHtJeCKHX MeTO):lOB YlIpo'IHeHHSI H MX 3$<peKTMBHocTb.
10. TepM0l\!exaHHLfecKHe H KOM6HHHpoBalllibie MeTO,Ubl nOBblWeHHjl pa6o-
Tocnoc06HoCTH HHcTpYMeHTa.
3.7. MAPKHPOBKA, C"60PKA, KOHCEPBAnH»
H vnAKOBKA HHCTPYMEHTA
MapKMpOBK8 BbillOJIHSleTCSlI10 CTaHA8pT8M. 3HaKOB M8pKHpOBKH )(0.,1)1(-
HO 6blTb MHHHMYM, HO D,OCTaTOLtHO )J.JUI nOHCKa (II rpaMoTHoH 3KCJIJIyaTa-
U.1111 HHCTpYMeHTa: HH.LteKC HO fOCT MJ1" HOMep t.tepTe)l(a, MaTepHaJ1
pe)l(yw.eH \.IaCT", OCHOBHble napaMeTpbl WJlHUCBblX Ii 3y6LfaTbJX H3.D;eJIHH,
o6pa6aTbJBaeMbix HHCTpYMeHTOM, napaMeTpbl AJISI HaCTpoHKH lIPH 3aT04-
Ke" eCjlH OHH BnHSlIOT H8 TOtJHOCTb H3J1eJIHH, 06pa6aTbiBaeMbix I1HCTpY-
v
MeHTOM, JJ,al)' H31'OTOBJ1enH" H TOBapHblH 3HaK 3aBo}.\a-H3rOTOBMTe.HSI.
MapKHpoBKa BbJnOJ1HjleTC.SI MexaHH4eCKHM (BbIl1aBJ1HBaHHe )].0 TCp-
Moo6pa60TKH), XHMH4eCKHM (1paBJJeHHe nYTeM H8HeCeHI1S1 pe3HHOBbiM
WTaMllOM paCTBopa COJISIHOH KHCJ10Tbl H cepHOKMCJIOH MeJ.(H), 3J1eKTpOXM-
MHlfCCKHM (KJleHMOM-3JJeKTpO,l:tOM B 3JleKTPo;IHTe), 3JleKTp03p03HOHHbIM,
3JleKTporpa<pH4ecKHM (3J1CKTpOHCKp08bIM) cnoco6aMH HJ1W C npJ1MeHeHH-
eM ...183epHoro J1YLJa, ynpaBJljleMOrO OT 3BM.
OO.LUlaIOTCj( 8BTOMaTH38UHH H o6ecnet.tHB310T BblCOKoe Ka4eCTBO 3JleK-
TpOXHMHt.feCKHH H JIa3epHblH Mel0J.(bl MapKHpOBKH. HcnOJlb3YIOTC$I B ce-
pl1HHOM 11 MaCCOBOM npOM3BOl(CTBe. 3J1eKTpOrpaHqeCKHH MeTO,lJ. 110 Ka-
4eCTBY xY)Ke npeJ,lbIAYLUHX, HO 04eHb npocToii Ii HCnOJIb'3yeTcSI B Me..1KO-
CCpMHHOM H e).tHHHt.fHOM npOH3BOACTBax.
C60p,,01JHble pa60Tbi npH H3rOTOBJleHHH PC)I(YU(MX HHCTpYMeHTOB
npH06peTalOT Bee 60JlbWHH YAeJ1bHbIH Bee B CBSl3H C paCI11HpjlIOWHMCj(
HcnO;lh30BaHHeM MHororpaHHblX HeUepeTa4HBaeMbiX pe)l(YWl1x I1JlaCTHH.
436
P a 3 iJ e.11 3. npou36oiJcmeo pe:JlC)llllux UllcmpYJUeUnl06
BblrIOJIHSlIOTCSI, K3K npaBHJIO, BPYLJHYIO BbICOKOKB311H(Hl.UtpOBaHHbIMH cne-
QHaJIHCTaMH C Hcn0l1b30B8HHCM 3.neMeHTOB Ma.JlOH MexaHH3aUHH.
KOHcepBaUHIO HHcTpYMeliToB npOH3BO).lSlT C ueJlblO 3aWHTbI HX OT
KOpp03HH npH xpaHeHHH B npOMe)KyrOlJHblX KJla).lOBbIX Ha C'I aLlMM H3rOTOR-
J1eHHJI HHCTpYMeHTa, 3 T310Ke npH xp8HeHHH rOTOBOrO HHClpYMeHT3 H8
HHCTpYMeHT3J1bHbIX CK11a,lt8X Ii B .npyrHx MeCTax. B 38BHCliMOCTM OT
CpOKOB, MeCTa 11 YClJOBHH xpaHeHHSI KOHcepBaUMSI HUCTPYMCf-ITOB MO)KeT
6blTb p33HOit
3aw. H 1)' OT KOPP03H" )..{O Tpex MeCJlueB 06eCIICLfHB8eT naCCH8HpOBa-
HHe, COCT01Unee B HaHeCeHHH nl1eHOK n8CCHBHbiX CO;leH, 06bl l iHO Ka.rlbUH-
HHpOBaHHOH COAbl H HHTpHTa HaTpHSI, lIyreM Bbl,ltep)KKH HHCTpYMCHTa B
2-30-npoueHTHOM BO)]HOM paCTBope 3TMX COJ1eM, 1I0AorpeTOM
lIO 70-90 °c. qeM .uOJlbWe CpOK xpaneHMSI, TeM BbllJlC KOHUCH rpaUHSI
p8cTBopa.
KOHcepBaUHIO H ynaKoBKY roroBoro HllCTpYMcHTa npOBO,lJ.}lT no CTaH-
,napT8M. nOCJlC 04HCTKH, OKCMJIHpOBallHSI HJIH Ii0BbiUleHHSI peJKyUteH clloc06-
HOCTH Ii naccHBHpOB8HHJI HHcTpYMeHTbl CM33bIBalOT 01lYCK8HHeM B ropj(4YIO
KOHCepBaUHoHHYIO CM33K)' KC- TYPE 035.30.26068-95 MJIH aHlorHI.J-
Hble ,Z:\pyrHe. MO)KHO HCnOJlb30B8Tb HHD.YCTpH8J1bIlOe MaCJ10 + 118pa$HH B
p83JIH1.JHOM npOnOpU"H. 38TeM o6ePTbiBalOT napa<pHHHpOBaHHOH 6YMaroM, YK-
jla.nblB810T B KapToHHble Kop06KH. Kop06KH CkJla,nbIB81OT B ,LlepCBSllufblC
SII1KH Orp8HI11.1eHHOH BJlIDKnOCTH, BblJlOiKeHHble BHyrpM Py6epOH,l.(OM H 118-
p8c}>HHMpOB8HHOH 6YM8rOH. 51wHKH 38KpblBatOT H 06HBalOT UJHHKOH.
nOBblUJCHHlO KOpp03HOHHOH CTOHKOCTM HHCTpY\feIlTa cnoco6cTBye I
YMeHbweHHe wepoxOB8TOCTH 06pa6oTaUHbiX nOBcpxlIOCTCH 1I0C.,1C T8KHX
onep8UHM, K8K lllJlM<}>OB8HHe H II0l1HpOB8HHe. Ha)..{e)KHYIO 3aIUHT)' 06ecne-
t.tHB8eT OKCH.lU1pOB3HHe H IJ04TH Bce MeTOAbl 1I0BblweHHSI pelKyweH cno-
C06HOCTH MHc-rpYMeHT3.
3.8. ABTOMATH3An" TEXHOJIOrUQECKIIX
npOnECCOB H KAECTBO HHCTPYMEHTA
MejKJ.lY K8yeCTBOM HHCTpYMeHTa H aBToM3TH3aQHeM TeXHOJIOl H4eCKHX
IlpOQeCCOB cyw.eCTByeT IIpM8S1 CBSl3b. bbrryeT MHeHHe, ttTO )KeCTKHH
KOHTpOJlb 06eClle4HBaeT BblCOKoe K84eCTBO M3r'OTOBJ1eHHSI HHCTPYMCHT8.
3'1'0 MHeHHe B OCHOBHOM OillH60LJHoe. Bo BpeMSI KOHTpOJISI HHCTpYMeH r He
43
11la2Yu 8.11. Peif(yw.HH HHcTpYMeHT
,neJ1alOT, 8 CT8nO 6b1Tb, Ii He Q>OPMHPYJOT HHK8KHX ero KalfeCTBeHHblX
IJOKa33TeneH. KOHTpOJ1b nHUJb OTBettaeT Ha Bonpoc: B HopMe nH KOHTpO-
JIHpyeMble napaMeTpbl. OKOHlfaTenbHblH KOHTpOJlb rOTOBoro HHCTpYMeHTa
JlBRjleTCjJ 6apbepOM Ha nyrH rrona.naHHJI 6paKa K l1onyttaTeJ11O MHC-rpy..
MeHTa. nOOnepalJ.MOHHbIH KOHTpORb, oco6eHHO HaJ18,nOt.IHbIH, npeAynpe)K-
AaeT MaCCOBoe nO}1BJleHHe 6paKa, TaK KaK no pe3YJ1bTaTaM KOHTpOJUI
npHHHMaeTC1I pemeHHe 0 HaJla.[\Ke unH nOJ.].Ha.na,nKe TeXHOJlOrHqeCKoro
060pY,l.{OBaHMjI. n03TOMY rpaMOTHO opraHH30BaHHblH HaJlanOqHblH H nepH-
O.lJ.HlfCCKHH"noonep3UHOHHbIH KOHTpOJ1b 80 BpeMjI H3rOT0BJ1eHHSl HHCTPY-
MeHTa cnoco6CTBYCT nOBblllleHHIO KaqeCTBa, HO He o6ecnetJHBaeT ero.
CaMO )l(e K8I.JeCTBO HHCTpYMeHTa $opMHpyeTcR H3rOTOBJ1eHHeM. 3H8t1HT,
JlJl}1 l10nYQeHMjI BblCOKoro KatteCTBa HHCTPYMeHT8 Heo6xo.lJ.I1MbJ:
a) OIlTHMaJlbHa1l KOHCTpYKUHjI HHCTpYMeHTa;
6) Ka4eCTBeHHblH TeXH0J10fJ.i'"leCKH" npouecc ero H3rOTOBneHH;
B) CTpora BblAep)KKa napaMeTpOB TeXHOJ10rHtfeCKOrO npou.ecca B npOH3-
BO,ACTBeHHbIX YCJ10BHJlX.
nepBoe Tpe60BaHMe o6ecnettHB8eTC}1 KBaJ1H<j>HKaUHeH KOHCTpYKTOpa-
HHCTpYMeIITaJlbUJ;MKa, BTopoe - KBaJIH4>HKaUMeH TeXHOJIOra-npOeKTHpOB-
IDHKa H HMelOw.I1MCSI TeXHonorHtJeCKUM o6opy,nOBaHHeM, a TpeTbe -
aBTOM8TH3aluteH Bcero TeXHonOfHtJeCKoro npou.ecca HJ1" ero rnaBHeHWHX,
c T01.JKH 3peHH Q>OpMHpOB8HHR K8\feCTB8, OnepaQHH.
TaKHM 06Pa30M, ,UOCTM>KeHHe rnaBHOH eJlH aBTOMaTH33u.HH - nOBbl-
WeHHjI npOH3BO):{HTenbHOCTH Tpytta " CHH)KeHH1I ce6eCTOHMOCTM HHCTPY-
MeHTa - 06eCnetiHBaeT OAHospeMeHHO If BblCOKoe Ka\feCTBO ero H3fOTOB-
lleH"", TaK K8K cTporo 1l0MepiKMBaeT 38t.{aHHble uapaMeTpbl Texnpoecca.
TO.,1bKO 3)J.eCb, B aBTOMaTH3HpoBaHHOM npOM3BOCTBe, KOHTpOJlb npHo6pe-
TaeT C03H.AaTeJJbHYIO CHJ1Y no (j>OpMHpOBaHHIO Ka4eCTBa, TaK KaK aBTOMa-
TH3HpOBaHHbie YCTpOHCTBa nOOllepaHoHHoro KOHTpOJHI CJJHBaJOTCSl C Tex-
H0J10rHlieCKHM 060PY)].OBaHMeM B e;JJ1HbIH KOMnJ1eKC, KOTOpbJH Bbl110JlHSleT
pa601)' H no pe3YJJbTaTaM KOHTPOJUI aBTOMaTHLleCKH nOMep*HBaeT ee
ypOBeHb. TaKHe aBTOMaTHLJeCKHC caMoperyJ1HpYfOI..U.HeCR KOMrlJJeKCbl )].0.,,1))(-
Hbl 6b1T,? Ha onepaQHJlX, l",Ae HeJ1b3Sl l"apaHTHpOBaTb cTa6WIbHOCTb 80 ape-
MeHH ypOBHR HaCTpOHKH H KaqeCTBa BblllOJ1HeHHjf onepaUHH. PaHbllle H8
v
3ape aBTOMaTH3aUHH, TaKOI1 KOHTpOJ1b H83bIBaJIH aKTHBHblM B OTJ1Ht.fHe OT
06bl\fHOfO, naCCHBHoro, KOHCT8THpYlOwero <j)aKT: 'rO.lleH" linH "6paK".
438
P a 30 e JI 3. npOU36odcm6o peILJUX ullcmpYMeumoB
MbJ CTOHM H8 nopore nOJIHOM aBTOMaTH3aUHH HHcTpYMeHTa.,1bHOH 1I0A-
rOTOBKH npOM3BO,D.CTBa: aBToMaTH3HpoBaHHblH Bb160p cT3HAapTHoM Tex-
1I0nOrH1.JeCKOH oCHacTKH, B TOM I.JHCJ1e pe)Kyero I1I1CTpYMeIlTa.. npoeKTH-
pOBaHHe CneUH(L1bHOM OCHaCTKH, aBTOMaTHlJeCKa51 nepc.ualJa "'ttepTe)l(eH"
8 HHCTpYMeHT8J1bHblH uex, r,ne 3Ta OCHaCTKa aBTOMaTH\JeCKH M3rOTaBJJH-
BaeTC». qTO KaCaeTC5I lJaC,." 3TOM OCHaCTKH, a HMeUHO pe*yw.ero liHCT-
PYMCHT8, TO TaKaSi 3a.natta y)Ke perneHa. HCTOpH\.1eCKH nO.lJ.XO.LlHJ1H K
pe1lleHHIO TaKO" 3a)..\a4H nOCTeneHHO Ii MYlJHTeJ1bHO t10nro. Ka4eCTBeHHblH
CKa40K 61>111 CJ\eJ1aH C nOSiBneHHeM 3BM.
JJ:0 nOjlB11eHMSI 3BM aBTOMaTH3au.HSI TCXllo.aorl1 t lCCKOro IIpoQecca ocy-
lUeCTBJ1S1J1aCh Ha 6a3e YHHBepCaJ1bHOrO 060pYAoBaHHSI C PY'-IHbIM ynpaB-
J1eHHeM. B 3aBMCHMOCTH OT MacwTa60B npOH3BOACTBa np"MeH5IlHCb H
..., v
ceH4ac ew.e 3a,aeHCTBOBaHbl pa3JIH1.IHbie TCXHH4eCKHe pelllCIIHSI.
B YCIIOBH»X cepHHHoro npoH3BoJ,tcTBa lllHpOKO HCnOJlb30BaJIHCb aBTO-
MaTH4CCKHe 3ajJ(HMHble H AeJIHTeJ1bHble upHcnoco6.ileHHSI, 1I03BO;)j(I:OUJ.He
aBTOMaTH3MpOBaTb npoL{ecc <ppe3epoBaHHSI, HanpHMep, c11JY)I(e4l1blX K3-
HaBOK, J"H.D.pOKOflHpOBaJlbHble cynnopTbl, 6eCK01lHpHbie IIporpaMMHble CHC-
TeMbI, HanpHMep, Wlj( M3rOTOBJleHHSI KpyrJlblX npOTjJ)l(eK H PjJ.D. J\pyrHX.
npOH3Bo)J.HJlaCb aBTOMaTH3aL{I1S1 060PYAOB8HHSI Ha OClIOBe aBTOM3TM-
qeCKOH 3arpY3KH 33rOTOBOK Ii aBTOMaTH3aUHH p3604MX H BCIlOMora-
TeJlbHblX ABH)KeHHH. CT3HKH, HanpHMep, Kpyr;IOWJU1$OBaJlbHble') OCHaUta-
nHCb YCTPOHCTB3MH aKTHBHoro KOHTpOJlSl. CTencHb 3BTOMaTH33UMH
cTporo 3KOHOMH4eCKH 060CHOBblBaJlaCb ).\.,151 Ka)f(,UOrO OTAe.abHoro THn8
npOH3BOACTBa. ,LVUI KPYUHocepHHlIoro 11 MaCCOBoro I1pOH3BO.LlCTB3 6bIJII1
cnpoeKTHpOBaHbl Cne1.1HaJ1bHble CTaHKH-aBTOMaTbl H nOJ1yaBToMaTbl .L\JUI
BblnOJlHeHHst KOHKpeTHblX Onepau.HH, lIanpHMep, Q>pe3epOBaHHjJ KaHaBOK
CBepJ1 H MeT1.JHKOB, 3aTOQKH CBepn H TOPUOBblX <}>pe3, 3aTbinOBaHHSI
MeT"IHKOB HAp.
B HaCTOSIlUee BpeMjI llapK cneu.HaJlbHblX nOJ1yaBToMaTOB H aBTOMaTOB
CYJ..QeCTBeHHO nOnOnHHJ1C}J CT3HKaMM .D.J1S1 BblnOJ1HeHHSI H8H60;lce OTBeT-
CTBeHHblX onepau.HH, B OCHOBHOM 3aT04HblMH - ,llJUI 3aT01.JKH PC3UOB,
npOT)KeK, 3y6ope3HbiX H JJ.pyrHx HHCTpYMeHTOB. ABTOMaTH33UHSI rI161<351
H BbHIORHeHa H8 60nee BblCOKOM TeXHH4eCKOM ypOBIIC. JTO npe"Mye-
CTBeHHO CTaHKM C QHKJ10BbIM H 4HCJ10BbiM nporpaMMHblM ynpaBJleHHeM.
CnpOeKTHpOBaHbl H BblnYCKalOTCSI CT8HKH TaKora :>Ke ypOBHSI H AJ1S1 ne3-
43
ll1a1I B.I1. Pe)l(YUl.HH HHCTpYMeHT
BHMHOM 06pa6oTKH 3arOTOBOK pelKYll1erO HHCTpYMeHTa. 113 TaKHX CTaHKOB
C npJ1l1aHHblMH K HI1M p060TaMH, MaHHnY;IJlTOpaMH ,l{J1S1 YCTaHOBKH If
CH)1THS1 3arOTOBOK, npOCTO KOMnOHYIOTC)1 JJerKO nepCHaJ1aiKHBaeMble aBTO-
MaTH1.JCCKHe J1HHHH, T8K Ha'3blBaeMble rH6KHe 8BTOM8THtJeCKHe RHHMM,
liTO 04eHb Ba)KHO ).J)UI CepHMHOrO npOM'3BO,nCTB8.
,[(0 110JlBJ1eHHjI rH6KHX CHCTeM C03):{aBaJ1HCb nOT04Hbie H aBTOM8TH-
4eCKHe JIHHHH H'3 YHHBepCaJ1bHbIX, arper8THblX, aBTOMaTH3HpOBaHHblX H
aBTOMaTMt.teCKHX CTaHKOB, COe,nMHeHHbIX aBTOMaTH4eCKOH TpaHC110pTHO-
3arpY30l.fH9M CHCTeMOM. 3TH .aHHHH l.Jaute Bcero ,nOnYCK3J1M UepeHaJlaAKY
H8 .npyroH pa3Mep I1HCTpYMeHTa TaKoro iKe THna. OHM 6bl.,1" C fH6KOH
CBSl3blO MCIK,1.1Y TeXH0J10rMLfeCKHMM arper8T8MH MIIM HX rpynnaMH, T.e.
"Me.aM YCTpOHCTBa J,.lJUI npHeMa, xpaHeHHSI H Bbll.\ac.Ui 3aroToBoK Ha nocne-
AYIOIJtHe OJ(epaHH no Mepe HCo6XOtlMMOCTH. 31'0 Ba>KHO MSI I1"HH",
nepeHaJJIDKHBaeMblX H8 o6pa60TKY HHCTpYMeHTa n.pyroro pa3Mepa, HO
Toro )Ke THn3, Tal( K8K B nOlt06HblX cnY1.J8$1X TPY,[lHO CHBXpOHM3MpOBaTb
onepaUHH H C.I1eJlaTb JIHHHH C )KeCTKOH CBSl3bfO, C HenOcpe,ltCTBeHHOM
uepe.aatteH 3aJ OTOBKH M3 pa604eM 30Hbl O,L1HOrO CTaHK8 B pa60\fYIO 30HY
L\pyroro. M3BCCTHbl aBTOMaTHt.JeCKHe JIMH"M nOJl06HOrO THna .D.JIJI Mexa-
HHt.feCKOH o6pa6oTKM MeT4HKOB ).1.0 M nOCHe TepMH4eCKOH 06pa60TKH,
aBTOMaTHlfcCKHe .,1HHHH JlJUI H3rOTOB.ileHHj( CBepn, HOJKeM Ii KOPUYCOB
C60PHbiX $pe3, RHHHH )lJUI TepMH\.feCKOH o6pa60TKH MCT4MKOB 11 Ap.
TaKHM 06pa30M, aBTOMaTM'3aUHSI TeXHo.aorHlJeCKHX rrpoueCCOB nOCTe-
lIeHffO BbiTeCHSlJI8 Ii BblTeCIISIeT t.Jc...10BeKa H3 c<j>epbl BblnOJ1HeHHSI TeXHO-
JlOrH4eCKHx onepaUHH, cnoc06CTBYSI 06beKTHBH3aUJIH npouecca npOJ.f3BO,lJ,-
CTBa, cTa6HJIH38UHM 3a.aaHHb1X nap8MeTpOB 06pa6oTKH. nOBblwaeTCSI
IIPOH3BOJ:U-ITC;IbHOCTb, Ka"leCTBO HHCTpYMeHTa H cTa6MJJbHOCTb 3Toro Ka-
4eCTBa (O.D.HOpOD.HOCTb HHCTpYMeHTa), I.JTO oco6eHHO Ba)KHO JJ.JlSI HHCTpY-
MCHTOB aBTOMaTH3HpOBaHHbix npOH3BO.D.CTB.
KOHTpOflbHO-H3MepMTeJ1bHble JJpH60pbl J1JISI KOHTpOJljI COOTBeTCTBHJI
napaMeTpOB HHCTpYMeHTa 3aAaHHbiM caMble pa3Hble: OT )J(CCTKHX KaJJH6-
v
pOB H npOCTCHWHX McxaUHt.JeCKHX HHCTPYMeHTOB ,UO CJ10:>KHbIX MexaHM-
4eCKHX, OnTHl.JeCKHX, 3.aeKTpOHHbIX npH6opOB YHMBepCaJlbHOrO M cneUM-
aJ1bHora Ha3HaqeHHJI. B KpynHocepMHHOM H M8CCOBOM IlpOM'3BOACTBe HC-
n0J1b3YIOTCH CneUH3JJbHble np1-t60phl ):1J1S1 npl1eMOQHOrO " H3.,1a)].o4Horo
KOHTpOJU), B TOM 4HCJle K3J1H6pbl, 3 B ycnoBHSlX MeJ1KOCepHHHoro Ii "H.aM-
440
P a 30 e.,7 3. Ilpou36oi}cm6o pe:JKylilux ullcmpy.!vleUnl0(1
BMAY8JlbHOrO npoH3BOJ).CTB 3KOHOMH4eCKM BbU'OAHee YHHBepCaJ1bHbIe KOII-
rpOJ1bHble cpe.ncTBa.
KOHTpOJlbllblC Bonpocbl
I. Cnoc06bl MapKMpoBKH, C60PKH, KOHcepBaLU1H 11 ynaKoBKH rOT080ro
HHcTpYMeltTa.
2. BJUUIHHe Kat.teCTBa TCXH0J10rH4eCKoro npou.ecca Hero HapymeHHM na
KaqeCTBO rOTOBoro HHCTpYMeHTa.
3. HanpaB.aeHHjI aBTOMaTH3aUHH TeXHOJ10rH4eCKHX IIPOUeCCOB H3rOTOB-
JleHHjf pe>KytnHX HHcTpYMeHToB.
4.. B;JHjfHMe aBTOMaTH3aHH H8 ce6ecToHMoCTb Ii KalJCCTBO pe)J{YlllHX
HHCTpYMeHTOB. npHt.tHHbl BjlHjlHHjI.
llla<)lH B 11. PelKyw.H" HHCTpYMeHT
4.1. TPEbOBAHH K 3KCnJIYATAD:HH HHCTPYMEHTOB
3KCI1;]yaTaUH MHCTpYMeHTOB .nO.,,1)KHa 6blTb opraHH30B8Ha TaKHM 06-
pa30M, I.fT06bl IIpMBe)).eHHble 38TP8Tbl Ha p860TY, BblnonHSleMYfO HHCTPY-
MeHTaMM, 6bIJIH MMHHMaJlbHbIMM. 3TO reHepanbHoe Tpe60BaHHe Ba)J{HO
BCCI't.\a. Pe.l1!<o 6blBaeT, 1.JTO rnaBHblMH Mor)'T OKa38TbCH .npyrHe KpHTe-
pMM, HanpHMep, cpOLfHoe BblnOJIHeHHe 3aK33a. npMBe.neHHble 3aTp3Tbi
MHHMMaJlbHbl B CJ1Y4ae onTHMaJIbHOrO CO'leTaHHSI IJpOH3BO)).HTeJ1bHOCTH
o6pa60TKM, 3HeproeMKOCTM IlpOu;eCCOB pe3aHHH 11 3KOHOMHoro HCn0J1b30-
B8HMSI C8MMX HHCTpYMeHTOB.
npOH3BO.nHTeJlbHOCTb H 3HeproeMKocTb npOl..(eCC8 pe38HHSI 3aBHCjlT KaK
OT KOHCTPYKI..(HH MHCTpYMeHTa, T8K H OT Bbl6p8HHbiX no cnp8B04HOH JIHTC-
p81ype 3.HeMeHTOB peJKMMa pe3aHMjI. TeM He MeHee B npouecce 3KCIIJlya-
Tal..(HH MHCTPYMCHT8 MO)KHO CHJlbHO BJlMSlTb Ha IJpOH3BO,lJ,MTeJlbHOCTb, OCO-
6eHHO B YCJIOBHSlX MaCCOBoro IIpOH3BO)).CTBa, KOI"'.D,8 eCTb B03MO)KHOCTb
COBcpllleHCTBOBaHHSI KOHCTPYKl.(MM HHCTpYMeHTa H onTMMH38l.(MH YC.,,10BHM
pe3aHHjI. OnTHMM38UMSI reOMeTpMH MHCTpYMeHTOB )])UI KOHKpeTHblX YCJIO-
BMM pa60TbJ, nO.lJ.60p pal.(HOH3JlbHbIX CO)f( M YCJlOBHM MX (10)).BO.ll8 K 30He
pe3aHMSI n03BOJISIfOT ;:\0 Tpex H 60Jlee pa3 YBeJIH'IHTb CTOMKOCTb MHCTPY-
MeHTa H H8 3TOH OCHOBe nOBblCMTb npOM3BO.LJ.HTenbHOCTb H nOHM3HTb 3Hep-
roeMKOCTb pe3aHHjI. KpOMe Toro, 38MeTHoe nOBblllleHHe npOH3BO,lJ,MTeJlbHO-
CTH CTaHOt.tHoro 060pYAOBaHHSI AOCTHraeTC 38 C"IeT COKparn.eHH» npOCTO-
eB IIPH 3aMeHe 3alynMBlllMxcSI MHCTPYMeHTOB MJIM no )).PyrHM npM1.JHHaM,
CBSl38HHbiM C HX pa60TOM: nonOMKH, BblKpOlllMB8HHe peMX KpOMOK,
Heo6ecne4eHHe 3aJ].8HHoro KaLfeCTBa o6pa6oTKH H T.A-
3KOHOMHoe paCXO,ltOB8HHe HHCTpYMeHTOB l..(e.,1HKOM H nonHOCTbfO 38BH-
CHT OT HX 3KcnJlY8T8l.(MM H opraHM3aUHM MHCTpYMeHT8JlbHOI"O X03j(HCTBa Ha
npe,lJ,npMjJTHM. HeJJb3S1 .aOnYCK8Tb H8pyrncHHM TeXHMOrHQeCKOrO IIp o u.ec-
ca') npHBo.nHWHX K nOHH)f(eHHIO CTOMKOCTH MHCTpYMeHTOB H K ;:\PyrMM
HenOJla.l1KaM Heo6xo)).HMO HCKJU04aTb TaKHe HenOJl8,lJ.KM, K8K 1I0..10MKM
HHCTpYMCHTa H BblKpOlllMBaHMe ero pe)J(yuU1X KpOMOK, 3aBMCSlWMe OT
KaQeCTBa 3aKpellneHHSI MHCTpYMeHTa, CBOMCTB 06pa6aTb1B8eMOI"O MaTe-
442
P a 3 0 e J1 4. OCII06bl pa1IUOlla'1bHOU 3KCnJlyamal/uu peYlllux UJiClnpy.,ueHmo6
pHana Ii npHHjlTOrO pe)KHMa pC38HJtsl. l-18.a0 cBoeBpcMeHHo MeHjJTb 38ry-
IIHBWHeC$I HHCTpYMeHTbl, He ,[lOnYCK8S1 nepc.acp)KeK') T.C. nOBblweHHoro')
CBepXHopM8THBHoro J.13HOC8. 3TII H HCKOTopble .ltpyrHe BOllpOCbl 3KcnJlY-
8Tau.I1H HHCTpYMeHTOB, a TaJOKe opr8HH38UHj( HHCTpYMeHTaJlbHoro X03S1H-
CTBa B u.eJ10M, 11IaBHOM 06pa30M opraHM3au.HSI 38T04KH 38rynHBUJI1XCSI
Ii HCTpYMeHTOB, CMnbHO BJ1H$lIOT lie TonbKO Ha pacxo,l..{ HHCTpYMeHTOB, HO H
H8 npOM3BO,[lMTeJlbHOCTb pa60Tbi CT8HOt.lHOrO 060PYtlOB8HMSI.
KaK BM,ltHO 113 H3.nO:>KeHHOrO, opr8HM3aUI1S1 3KCnJ1Y3T8UHH pe)KYWHX
HHCTpYMeHTOB M opraHM3aLU1j1 HHCTpYMeHT8J1bHOrO X03S1HCTBa npecnClty-
lOT Te )J(e ueJIH, 4TO It perneHHe Jll060M ,[lpyroH HH)KeHepHOM 3a.a81.fM:
06eCne1.JMTb I\tMHHM)'M npMBe,z:teHHbiX 3aTpaT lia 06pa60TK)' ,[lC'1 aJIH. TOJ1b-
KO OnTHMlt38UH$I pellleHHH 3THX 38)].al.J npoc B TOM CMblcne') 1.fTO I1CIIOJlb-
3yeMble np" OM qaCTHble pelueHHjJ He npOTHBopCt.t3'r apyr .nPYI y, TaK
KaK KOHCTPYKl.(HSI HHc-rpYMeHTa, ero Ka1.feCTBO H YCJIOBHSI 3KCnJ1ya r3UHH
M3H31.JaJlbHO Ollpe.aeneHbl. He06xo.ltHMO TOJ1bKO HX CTporo 1l0)1)lep)KMB8Tb,
ynyllUUITb, He )J.onYCKaTb HenOJlaAOK B pa6crre H IIpaBHJlbHO opraHH30BaTb
HHCTpYMeHTo06ecneI.JeHHe pa60LfMX MeCT.
PaCCMOTpHM HeKOTopble 06WHe .llJI$I Bcex HHCTPYMCH 108 11 H8H6oJlee
LlaCTO BCTpe4alOUJ.HecSl HenOJ1aAKH, Bbl3blsaeMbie HCnpaRHJlbHblM KpenIle-
HHeM MHCTpYMeHTOB H8 CTaHK8X H ,ltpyrHMH npM1.fHHaMI1. KOHKpCTHble
peKOMeH,z:taUHM npHMeHMTenbHO K KIDK.HOMY BM.lty HHCTpYMeH I 8 H CTaHKa
H3IlOiKeHbi B p860T8X no 3KCIIJ1yaTau.HH HHCTpYMeliTOB (CM. pa60Tbi [94
237; 263 264] H .nPYI'YfO JII1Tepa1)'py K pa3,z:teJIY 4).
4.2. KPEnJ1EHHE HHCTPYMEHTOB HA CTAHKAX
KpenneHHe HHCTpYMeHTOB JlOJl)KHO 6blTb T01.fHblM, :>KeCTKHM (HC Bce-
r,(8), Ha.ae)KHblM H 6hlcTpOCMetlHblM.
T01lHOCTb KpellJleHHH BJU1j1eT H8 T04HOCTb 06P860TKH, 4TO oc06eH-
110 BIDKHO ,[lJ1S1 pa3BepTOK H <p8COHHbIX HHCTpYMeHTOB') B TOM 4HCJIC pe3b-
60Hape3HbiX H 3y60pe3Hb1X. KpOMe Toro, T01.fHOCTb KpenJ1eHiiSi MHor0J1e3-
BHHHblX HHCTpYMeUTOB C rJlaBHblM BpaW8TeJ1bHb1M lBH)KeHHe\4 (CBepJI8..
3eHKepbl, p83BepTKH, <ppe3bl) BnHSleT Ha HX CTOHKOCTb. PallM8JlbHOe 611e-
HHe peJKYU(HX KPOMOK IJpHB01\HT K neperpY3Ke H npeiKl1 eB peMeHHOMY
3aryfl.neHHIO "BbICOKHX" 3y6beB, nocne qero HC06X0l1HM8 lIepeT01.fK8 BCC-
ro MHCTpYMeHTa. YBeol'"4HBaeTCSI p8CXOJ( MHCTpYMellTOB }1 BpeMSI npOCTO
442
llla<J'H B.M. Pe)KYWHH HHCTpYMeHT
CTaHKOB H3 3aMeHY 38TYIIHBWHXCS HHCTpYMeHTOB, n8,Qaer npO"3BOH-
TeJ1bHOCTb o6pa60TKH.
JKecTKocTL KpennellHH TalOKe cnOc06cTByeT nOBblWeHHfO T01.JHOC-
TH 06pa60TKH, KpOMe pa3BepTbIB3HHS., H8pe38HHSI pe3b6bl MeTtfHK3MH,
nJ18UIKaMH Ii pe3b60Hape3HblMH rOJIOBK8MH, KOrJ,13 HaAo 06eCneI.JHTb B03-
MO)KHOCTb CaMOYCTaHOBKH HHCTpYMeHTa JJO npe.luapHTe;lbHO o6pa6oT8H-
HOM 1I0BepXHOCTH. KpOMe Toro", )J(eCTKOCTb CHJ1bHO BJIHjfeT Ha BH6pau,HH,
a CTaJ10 6blTb, lIa CTOHKOCTb HHCTpYMeHTa, ero np04HOCTb H BblKpOWHBa-
HMe pe)KYlUMX Jle3BMit TaKHM 06pa30M, :lKeCTKOCTb KpellJleHJUI onpe.neJ1S1-
eT 3KOHOMHI.JHOCTb HCI10Jlb30B8HHS HHCTpYMeHTa H IIpOH3BOJJ.HTenbHOCTb
06pa6oTKH, CBJl3aHHYIO C npOCTOSlMH 060PYJJ.OBaHHSI liP" 3aMeHe HHCTPY-
MeHTa. AIlaJJorH4HO BRMReT Ha pa60TOCIIOCo6HOCTb HHCTpYMeHTa )f(eCT-
KOCTb BceM TeXH0J10rH4eCKOH CHCTeMbl 8 QeJ10M (CT8HOK - npMcnoc06-
J1eHHe - HHCTpYMeHT - J,leTaJ1b).
Hae*IfOCTL KpelfJleHHH .l{OJJiKHa 6blTb J,:{OCT8TOtfHOH .aRS npe,LlOT-
BpallleHHSI CMeWCHHSI HHCTpYMeHT8 nolJ. JJ.eMCTBHeM CMJI pe3aHHSI. HHa4e
HeB03MOjl(HO 06eClle4HTb 3a.n.aHHYfO T04HOCTb 06pa60TKH. KpOMe TOr-O,
B03MO}f(Hbl IIOJIOMKH HHCTpYMeHT3.
6LICTpOCMeHHOCTL KpenJ1eHHH oco6eHHO BIDKua H8 aBTOMaTH4ec-
KHX CTaHK8X .... 8BTOMaTHI.JeCKHX nHHHSX. 06ecne4HBaercSi KOHCTPYKlU1CH
I1HCTpYMeHT8 OT opr8HH3au.HH 3KCIlJ1yaTaQHH HHCTpYMeHT8 He 3aBHCMT.
H3J10)J(eHHble BblllIe Tpe60BaHHSI K 3aKpenneHHlO HHCTpYMeHTOB 110-
pa3HOMY pea.nH3YfOTCS Ha pa3nJtI.JHbIX CTaHK3X JJ.J1S1 p33HbiX MHCTpYMeHTOB.
KpellJleHHe pe3nOB. T04H8S1 YCTaHOBKa pe3QOB 06eCnelJHB8eT co-
xpaHeHHe B pa60Te 3a.n8HflblX reOMCTpM4eCKHX nap8MCTpOB, a Y $8COH-
HblX - TOtJHOCTb npocpHn1l 06p860TaHHbiX ,aeT8J1eH. BepWHHa pe3u,a
YCT8HaB1HBaeTCSI H8 ypOBHe OCH JJ.eTaJIH, ecnH ,ltPyroe He npeJJ.YCM8TpH-
BaeTCSI KOHCTpYKUHeH pe3ua lin" pe31..(OBorO 6J10Ka, a nOJlOjl(eHHe 683bt
pe3ua - B COOTBeTCTBHH C pa3pa60TaHHOH HaJ13JJ.KOH.
BblcoKaSi )J(eCTKOCTb KpenneHHSI ,lJ,OCTHraeTCJI liP" C06nlO,LJ.eHHH cnetJ.y-
fOIlU1X ycnORH":
8) B03MO)J(HO MeHbllIHM, HO 110CT8TOI.JHbIH AnSI pa60Tbi BblJ1eT pe3u,a H3
pe3Qe,Qep)l(aTenj( (He 60nee 1,5 BblCOTbl CTep)KHSI pe3Qa);
6) nJ10THOe npHneraHHe onopHoM nOBepXHOCTM pe3U8 K pe3u,e,ltep>KaTeJ1fO
npH 1I00tfepe)]HOH paBHoMepHoH 3aTj))KKe 3IDKHMHbiX 60JlTOB;
444
P a 30 e 11 4. OCII08bl pa1lUOHUl1bllOU 'JKcn.,7yamal/Uu pell'ux uHcmpYMellmo8
B) MHHHM8J1bHOe 1.JMCJ10 nOJ:{lrna.nOK ,lJ,OCTaTOLJHOH TOJIWHHbl co UJJIH(j1oBaH-
HblMH IIJIOCKOCTSlMH, HCnOJIb3yeMbix ,1:\.ilSi YCT8HOBKl1 BepUJHHbl pe3ua H8
ypOBHe OCM .aeTaJ1M.
l-Ia,1:\eiKHOCTb KpenJleHHSI 06eCllC4HB8eTCSI 60J1T8MH.
KpenJleHHe CBepJl H 3CIIKepOB. CBep..18 H 3etlKepbl C KOHH1.ICCKHM
X BOCTOBHKOM KpenHTCSI B runHHJ]ene CTaHKa HeUOCpe)CTBeHHO MJJM C HO-
MOblO llepeXO.lJ.HblX BryJ10K, 8 C QHJ1HH,npH\.IeCKHM - B n8TpOHax. npH
Heo6xo,ltHMOCTI1 CBepJ18 C JIlo6blMH XBOCTOBHK8MH MO)KHO KpenHTb B
6blCTpOCMeHHbiX HaTpOHax. 3TO CBOHCTBeHHO pa60Te H8 arperaTHblX
CT8HK8X 8BTOMaTM1.JeCKHX JIHHHM, 8 TalOKe H8 YHHBepca.:lbHbIX, KOr)]a flOC-
.neAOB8TeJlbHO BblnOJlHSlIOTCSI CBepJICHHe, 3eIlKepOB3HHe, pa3BepTblB8HHe.
OCHOBlible Tpe60B8HHSI K KpenJleHHIO:
3) nJlOTHOe npl1J1er3HHe KOHYCOB, HX H3HOllleHHOCTb, 3360HHbi H rpSl3b lIa
HHX He ,u,onycKaIOTcSI
6) B03MO)KHO MeHbUle nepeXO)\HbIX BTyJIOK,
B) xopornee QeHTpHpOBaHHe M nJIOTHblM 33IKMM B lIaTpOHC UHJIHHllpH4eCKHX
XBOCTOBHKOB;
r) MHHHMaJlbHblH BbIJleT CBepJla "JIM 3eHKepa
,1:\) y.aaneHMe HHCTpYMeHTa HJlM n3TpOHa 113 rHe3)..\3 UlII 11 H.aeJUI CTaHK3
npOH3B0.l1HTb CneUHaJ1bHbIM KJ1HHOM.
BblflOJlHeHHC YK83aHHbiX Tpe60B8HMM o6ecne4HB8eT ,ltOCTaT04HYIO
T01.JHOCTb H )J(eCTKOCTb Kpen..'leHHSI.
ICpenJleHHe tpe3
nOBblllleHHe )KeCTKOCTH Kpen..1eHHSI J].OCTHraeTCSI YCl aHOBKOH pe3bl
H8 KOpOTKOH onp3BKe 6J1H:JKe K HOCKy rnnHHAenSi CTaII K8.
TOLlHOCTb KpenJ1eHHJI xap8KTepM3yeTcJI pa.lU1aJ1bHblM 11 TOpUOBbJM 611-
eHHeM 3y6beB <ppe3bl, YCTaHoBneHHoH Ha CTaHKC. npH4HHbi 6HeHHSI.
a) Henp8BHnbHaSl 3aTot.JK8;
6) 6HeHHe WnHH.l1-enji CT8HKa;
B) HeCOBnaAeHHe OCM rHe3,1:\3 111I1HHAeJ1S1 CT8HK3 C OCblO Bpal.UeHHSI LUnHH-
AeJIj(;
r) 6MeHHC pa604CH onpasKH;
A) H3rH6 onp8BKM "PM 38TSI)I(Ke <ppe3bl no np"1.JHH8M:
· nepeKOC TOPUOB CaMO" <pPC3bl;
. Hen8p8JlJlenbHOCTb TOPUOB YCTaHOBO'-lHbIX KO;ICI..(;
44
lllaZYH 8.11 Pe*YIUHH HHcTpYMeHT
. HenepneH)J.HKYJUlpHOCTb TOpU.a 3IDKMMHOH raHKM K ee OCII npH T)'rOH
pe3b6e;
· nOna,ltaHHe rpjl3M Me)K).ty TopuaMH <l>pe3bl, KOJleu, r3HKH 11.11" 3a60.
I1Hbl 3THX 6a30BbiX nOBepXHOCTeH;
v
· nOBbHlleHHbUf H3HOC nOC3,lt0I.JHOH nOBepXHOCTlt OnpaBKH.
,l..{onYCKaeTCjI 6HeHMe <ppe3 H8 pa60LJeH onpaBKe He 6oJ1ee 0,05--0,10 MM,
B 3aBHCHMOCTH OT THna <ppe3.
KpenJleHHe pa3BepToK, MeT1JHKOB, pe3b6oHape3HLIx DJlameK H
rOJlOBOK. ;::VUI 3TH X HHc-rpYMeHTOB oco6eHHO BIDKHa COOCHOCTb C 06pa-
68TbiBaeMblM OTBepCTHeM. ECIIH ee HeJ1b3j1 06eCne1.JHTb CTaHKOM (He.no-
CTaT01.JHaSi TOI.JHOCTb n03Hu.HOHHpOBaUHSI lllnHH,lteJUI CTaHKa C HHCTpYMeH-
TOM HJIH )J.eTaJIH C npHcnoc06J1eHHeM H CT0J10M), TO He06xo,ltHMO ,ltaTb
HHCTpYMeHT)' B03MOiKHOCTb cat\fOCTOSTeJlbHO YCTaHOBHTbCSI no OCM 06pa-
6aTbiBaeMoro OTBepCTHSI.
raKYfO C3MOYCT8HOBKY pa3BepTOK H MeTLJHKOB 06ecne l lHBafOT HanpaB-
J1S1fOUlHe 1.JaCTH HHc-rpYMeHTOB (CM.pHC.2.53), 3aKpenJ1CHHb1X B nO,ltBH>K-
HblX naTpOHax (CM.pHc.2.51 ) H Hallp3BJljleMbiX no ):{eTaJIH HJIH IIpHcnoco6-
JleHMfO. CaMOYCTaHOBKa HHCTpYMeHTOB 6e3 HanpaBJUHOIUHX 1.JaCTeH, TOJlb-
KO 3a C4eT nO,ltBH:>KHbIX naTpOHOB, xY)I(e no T04HOCTH, oco6eHHO npH
Hape38HI1H pe3b6bl. ;::VUI MeT1.JHKa H ,ltPyrHx pC3b6oHape3HbiX HHCTpYMeH-
TOB oc06eHHO BIDKIIO TOlJlIOe HanpaB.neHHe B HaLJ8J1C pa60Tbl, TaK KaK OHM
110 rOM JlOJIYLJalOT Hallp3BJleHHC YjKe no nepBblM Hape3aHHbiM BHTKaM
pe3bObi H C 3Toro HanpaBJ1eHHSI HX He C,lJ,BHHyrb. ECJIH lIepBble BHTKH
pe3b6bl Hape3aHbi C lIepeKOCOM, TO MeTlJHKH, IIJlalUKH H pe3b6oHape3Hble
rO;IOBKH 6Y.LJ.YT ,lJ.BMraTbCjI ;UL1bwe B 3TOM nepeKOllleHHOM lianpaBJ1eHHH,
06pa3Yjl HerO,LIHYfO pe3b6y. J1YLJWHMM lIaTpOH3MM, C T04KM 3peHHSI TOI.JHO-
CTH 06pa60TKH, jlBJjjlfOTCjJ IIjlaBalOw.He naTpOHbl CHJ1b<»OHHoro THna
(cM.n.2.3.1) HJIH llpOCTO )KeCTKHe y,ltollHHHTeJ1H C .LI.OCTaT04HOH nOJ{aTJIHBO-
CTblO B pa,lJ,MaJlbHOM HanpaBJleHHH [269]. UI IIpe)..{oTBpameHHSI nOJlOMOK
MeT4HKOB HCIIOJlb3YlOT naTpOHbl C Orp8UHlJeHMeM KpYTjlw.ero MOMeHTa.
OHM peKOMeH.LtYIOTCSI JJ.J1S1 MC14HKOB C MaJlblM 3anaCOM np04HOCTH, ,lJ;0
M 12.. H AJ1S1 Bcex pe3b6, Hapc3acMbix B r.JlyxHx OTBCpCTHSIX
/LJ1j( Hape3aHMSI pe3b6bl C npHHYLlI1TeJlbHOH oceBoH lIo.aalJeH MeT"IHKa
KYJ1a4KOBblH, rMJ.tpaBJIHLJeCKHMM 11 .upyrHMH MexaHH3MaMH, He 06ecne4H-
BalOUUfMH T04Horo corJ1aCOB3HHS oceBOH nO,Qa1.JH C nOBopOTOM MeTIIHKa,
pCKOMell,ltYfOT KO\UleHcau.110HHble naTpOHbI, ,LtOnYCKaIOWHe ne3aBHCHMoe
\
446
P a 3 iJ e Jl 4. OCII08bl patfliOHaJlbllOU 1KCtt'lyam a '111 II pe;)l('yullix ullcnlpy.wellmofl
nCpeMeU{eHHe MeT t lHKa 9 OTHOCHTeIlbHO mIlMHt{eJlJl CTaHKa B oceBOM Ha-
np3BJ1eHHH B I1lo6yw CTOPOHY.
CaMOYCTaHOBKa pe3b60Hape3Hbix rO.,10BOK t{OCTHraeTCSI 33 CtieT 'CJla-
6HHbl" B C01.f.ileHeHHH rOJIOBKH co CT8HKOM.. HJIH B Y3Jle KpenJleHHSI o6pa-
6aTblB8eMOH t{eTaJ1H.
4.3. KPEnJIEHHE 06PA6ATLIBAEMLIX t(ETAJIEM
HACTAHKAX
Tpc60BaHI1S1 K KpenJleHHto ,lJ.eTaneM TaKHe )Ke, KaK Ii K Kpcn;ICHHfO
HHCTpYMeHTa: H8ejJ(HOCTb.. )KeCTKOCTb, 6blCTpOLteHCTBHe 11 TOt.JHOCTb.
Ha TOKapHblX CTaHKax ,lteTaJ1b LJawe Bcero KpenSiT B Tpex- HJlH
LJeTblpeXKYJla4KOBOM n8TpOH8X 6e3 OYTHMoro pa.LU1aJlbHoro 6HCHI1j(.
t:(;lHHHble H TOHKHC -D-eTaJ1H 06p868 fblB8WT C nO,lJ.:lKMMOM 3a.l1HMfvl l..(eHT-
pOM, l.JaCTO C ,lJ,0IIo.aHMTeo/1bHOH OIlOpOM B ;nOHeTe. npH 3TOM 3aHjlj( 6a6Ka
AO.a)KU8 6blTb np04HO 33Kpen;ICH8, a nHIIOilb HMeTb Hc60JlbUIOH BblneT.
Ha CBepJlHJlLHblX H c»>pe3epllblX CTaliKax ;JYlJllJec IIpHCnOc06JlellHe
AJlSl 3aKpenJleHHSI eTaJ1M - MaCCHBHOC, BH6poYCTOH4MBoe, T04110 YCT8-
1I0B.aeHHOC c nOMOl1J.bW UeHTpOHCKaTeollSi no KOIl,lJ.YKTOpIlOH BT)'JIKe 11;111
KOH'I pOJ1bHOH onpaBKe, 38)K8TOM BMeCTO .l1eTa.aH. L{eTaJIlJ lIe06xoJtl1MO
paCnOJlar8Tb B03MO)KHO 6JlIDKe K IIJIOCKOCTH CTOJla H K WIIMH.LJ.CJHO CTaHKa
3a)KHM :>Ke;18TCJlbHO nHeBM8THt.JeCKHH M.aM J'H.L\paB..1HLJeCKMH, 06ecne4HBa-
IOlllHH .l..lOCraT04HYfO Ha.ae:IKHOCTb KpenneHHSI J1.CTaJIM, HO He .aOIlYCKalO-
U{I1H j.{eopMaUHH ,l1eTaJ1H OT YCHJlHSI 38)KMM8. CHilbl pC3aHHSI AOol1:>KHbl
6blTb H8npaBJleHbi B CTOPOHY HenOLl,BH)KHbIX 0l10p npMcnoc06J1eIlHjI.
Ha ropH30HTaJILHO-lIpOTHiKHLIX CTaHKax ,lJ.eTaJlh UeHTPHPYCTCSI
npOTSI:>KKOH, B npHCIIOC06JJCHMH He 3a:IKHM3eTCSI, 8 OllHpaCTCSI CBOHM TOp-
l(OM Ha nJlaHLllaii6y. 06bl4HO OIlOpH8S1 683a (nOBepXIfOCTb IlJlaHLllai16bl)
He nO,lJ.BH)KH8. Ho eCJ1H TOpl.(bl Ll,eT8J1Ii CHoI'1bHO nepeKOllJCHbl OTHOCHTenbHO
OCH 01 BepCTHSI, TO :>KeJlaTe;lbHO HMCTb caMOYCT8H8B.rJ H B81Oll(YfOCSI 0110p-
HYIO 6a3Y, n03BOJISIfOlUYIO COBMeCTHTb OCH J].eTaJ1H H IlPOTSI)KKH. 3TO
AOCTHraeTCSI C 1I0MOl1(blO lllapOBoro nO,lJ.nSlTHHKa, YCT8HOBJleHHOro Ha
IIJlaHmaH6e.
KOHTpOJlLllble BonpOCLI
t. YCJlOBHSI 3KCnJlyaTau.HH pe)J()'lllHX HHCTpYMeHTOB, CIIOC06CTBY IO lll.He
YMeHbLUeHHfO HX p8CXO,[la.
44j
Wa?YII B If. Pe)l(yw.Hti HHCTpYMeHT
2. 06lUHe Tpe60BaHHSI K KpenJleHHIO pe*yllJ,HX HHcTpyl\tleHTOB H8 cTaHKax.
3. npaBHJlbHOe KpenJleHMe pe3uoB, CBepJl, 3eHKepOB, pa3BepTOK II <»pe3.
4. OpHt.IHHbl p3.D,Ma..1bHoro Ii TopUOBoro 6HeHHjI pe)l(Yl1HX KpOl\IOK MHoro-
u
;Je3BHHHbJX HHcTpYMeHToB, YCT8HOBJ1eHHbIX l1a CT3HKax.
5. Oc06ble Tpe60BaHHj( K KpenneHMlo MeTtIHKOB, pe3b6oHape3Hblx nna-
llJeK It pe3b6oHape3HbJX ronOBOK.
6. KpenJleHHe o6pa6aTbiBacMbix .neTaneH H8 TOKapHblx, CBepJIM.r1bHbIX,
<ppe3epHblx H pacTolfHblX CTaHKax.
4.4. HEnOJIA)J:KH C PE)J(YIl(HMH HHCTPYMEHTAMH
H CnOCOBbI HX YCTPAHEHHH
4.4.1. KJJaCcH4-HKaQIIH H nOCJle,aCTBIiH HenOJlaLiOK
nOCJle,l:lCTBHSI HenO;la.n.OK H3J10iKeHbl B 11.4. t. OHH pa3Hbic D.JIj( pa3Hbix
npoH3Bo,!{CTBI ECJIH B e,l:lHHI14HOM IIpOM3Bo,ACTBe 1I0MHMO YBe;Il-i4eHHSI
pacxoLl,a MIICTpYMcHTa OIlM npMBOAjlT K nOTepSI"\1 pa60 t lero Bpel\1CHH OA-
Horo CTaHKa, rJte HCI10naKH HMelOT MecTO, TO B 8BTOM8TM3MpOBaHHOM
MaWHHOCTpoeHHM Ha aRTOMaTH'-leCKHX JlHIUUIX C JKeCTKOH CBSl3bJO OCTa-
HOB o.aHoro CTaUK8 BJIClJeT 38 C060H OCTaHOBKY Bcex OCTaJlbHblX CTaHKOB
JIHHHH. 3J].eCb 110TepH pa604ero BpeMeHM 3Ha4HTeJlbHble.
BMAbl Henona,aOK" a 1':laBHb1M 06pa30M HX npHLJI1Hbl, H3 CTaHKax pa3-
J1WlfHbiX THnOB pa3HblC. ECJUf nOfiblTaTbCSI HX 0606ll!HTb, TO MO)KHO Bbl.l!e-
;1 HTb C;le.ay10 lUH e J 1'Y III J bl :
a) HeIlOn8)..lKH, IIpHBO$Iw.He K YBeJIH4eHMIO IlpOCTOCB 060py.aOB8HHjJ Ha
3aMeHy HHCTpYMeHTa:
· HH3KaSi CTOHKOCTb HHCTpYMeHTa;
· BblKpOlllHBaHMe pe)K)'HX ne3BHH;
· nOJIOMKM HHCTpYMeHTa
· BH6pau. HH ;
· H8JIHnaHHSI 06pa6aTbiBaeMoro MeTa.";la;
6) HeIlOJla.llKM, npMBOJ].SlWHe K nOHH)KeHHIO Ka4eCTBa 06pa6oTKH H ,lJ.IDKe K
6paKY 110 p83MepaM H lllepOXOBaTOCTM 06pa6oTaHflbix nOBepxHocTeH;
B) IIpOlfMe HenOJI8JJ,KH.
PaCCM@TpHM KOpOTKO npHt.JHHbl B03HHKHOBeHHSI HenOJlaAOK H Clloco6bl
HX YCTpaHeHMjI, eC..1H OHH He Ot.JeBH).tHbl. n0.l1p06HOe H3J10JKeHHe B pa60T8X
[94 237; 263; 264 H J\p.].
448
P a 3 i) e 11 ./. OCII06bl POllUOIIO..TlbIlOU .Jlcn7yomallliU PCJlCYUIUX UHcmpYMellm06
4.4.2. HH3K8S CTOHKOCTL HIICTpYMclITa
PaHee H 3,l.J,eCh no}\ CTOHKOCTblO nOHHMaeM Bpe\HI pe3aHH Jl0 IIpe-
L\CJlbHOrO 33T)'IIJleHH IfHcTpYMeHTa" 06bllJHO o 06pa30BaHJ1 IIpelle..lblfO
LtOnycTMMoH, C TOlJKM 3peHH1I 1\faKCH1\faJJbHO B03MO)KHOro tJHCJ,a lIepeTO-
4eK, UIHpHHbl rrJIOwa)1KH H3Hoca Ha 3a.D.HeH I10BepXllocTH HHCTpYMCHTa.
npH4HHaMH HH3KOH CTOHKOCTII Moryr 6blTb:
a) HH3KOC Ka'leCTBO UJIH lIenpaBHJlbHblH BblOOp pc*ywelo MaTe-
pHaJla. PeKOMeHL\aUHH 110 Bbl60PY CM. B PS6OT3X [15; 17; 94; 106 H )]p.],
CKOppeKTMpOBaB HX Ha )KeCTKOCTb TeXHOJIOrM4eCKOH CHCTeMbl Ii ypOBeHb
CKopocTeH pe3aHHSI Ii nOD.atJ. lIeM HH)Ke )KeCTKOCTb TeXHO.,'OrJ1tJeCKOH CHC-
TeMbl, MeHbllie CKOpOCTb pe3aHIfSi Ii 6oJ1bllJe flOJla4a, TCl\f 60.-lee rrpOtlHbl\1
lJ.OJDKeH 6blTb pe)K)'InHH MS1'epH3J1 (CM. n.2.2.1 ,l.J,aHUOH pa60Tbl)"
6) lIenpaBHJlbllaH reO\lCTpHH peiKymcii 'laCl H, )lonyellllaj( Ha
CTa,lJ,HH npoeKTHpOBaHH J.1HCTpYMeIlTa HJIH, \.ITO t.lawe, Ha CTa)]H" nepe-
TOt.JKH nOC.,1e 3arynJleHHSI H YCTaHOBKH Ha CT3B Ke. 06ulHe 110,L\XO,J.bl K
Bbl60py reOMeTpHt.JeCKHX lIapaMeTpOB paCCMOTpelfbl B 11.2.2.3 ,ltauHoH
PS60Tbl, a KOHKpeTHble peKoMeHJ]aQHH npHBe,AeHbl B cliellHaJlbHOH J1HTepa-
Type, H8IJpHMep [94];
B) HellpaBHJlbHblH pCiKHM pe3allHH:
· BblCOK8sr HJ1H HM3Ka CKOpOCTb pe3aHHSI. TBepJ1ble CIIJlaBbl BbIKpOllIHBa-
JOTC "PM HM3KMX CKOpOCTX. Bcc PC)KYIJUiC J\.faTCpJ.13Jlbl 6blCTpO M3Ha-
lllHBaIOTC» JlpH CKOpOCTSlX, Bblwe ,AOIIYCTMMbIX,
. t.Jpe3epHo 60J1bWHe HJlH MaJlble no.aalIM. MHIIHM(LlhHO lJ.OJlycTHMaj(
TOJ11UHHa cpe33 TBepAOCIIJ1aBllbIMM MHCTpYMcHTaMH - 0,07 MM, a
6blCTpope)l(ywMMH - 0,02 MM. 31'0 lie OTHOCHTCSI K npope3HblM <ppe-
3aM. BJ1HSlHHC 3J1eMeH1'OB pe)KMMa pe3aHHSI paCCf\1aTpHBaCTC}I TeopHcH
pe3sHH M3TepH8.,10B [8 104 M .Ap.], S KOHKpeTHblc peKOMeHD.au.HH 110
Ha3HS4eHHfO 3JleMeHTOB pe)KMMa pe3aHHSI npH Be,L(C Hbl B CllpaBOtfHOH
JIHTepaType [91-94, 271-296];
r) HeY.l10BJ1eTBOpHTeJlbHOC OXJ1aeHHe HHC" pYMeHTa. CROHCTBa
H cnoc06 nO,l.J,a4H CO)K lIJIOXO OTBC4alOT YC;10BMSIM pa6oTbi.
,[\Jt» nOBblweHMSI CTOHKOCTH HBCTpYMeHTa Heo6xoltHMO npM6JIH3HTh
TeMlIeparypy pe3sHHSI K OIiTHMajlbHOH 110 CTOMKOCTM M YMeHblllHTb 1'peHHe
Ha KOHTaKTHblX nOBepXHOCTSIX HHcTpY!\1eIlTa. Il03To'dY CO)l( l\OJ1)KHa
npolu1KHyrb B 30HY pe3aHH Ii T3f\t BblnO;IHHTb CBOHCTBellHble eH $YHKU.H H
44
1110")'11 B.ll Pe)KywJ.dt HHCTpYMeHT
,l:{JHI HHCTpYMeHTOB, p86oT3fOWHX C HanpSljKeHHblMH pe)KHMaMH pe3aHHSI,
KOI1J,a TeMnep3Typ8 pe3aHHSI BblUle OIlTHM8J1bHOH, rn8BHbiM $IBJUleTCJI
npOj(BJ1eHHe 0XJ13)K,l..l81Ol1(erO CBOHCTBa CO)l(, 1.JTO B OCHOBHOl\t 3aBHCHT 01'
cnoco6a ee flO.na4H.
CM83bIB8fOWHe CBOHCTB3 COX H8H60J1ee nOJ1HO np0$lBJ1j(IOTCSI "PH
XOpOllieM IJpOHHKHOBeHHH CO)l{ B 30HY pe3aHHSI. n03TOMY lIenpaBHJ1bHO
,AYMaTb, 1.JTO CMa3blB3fOlltHe CBOMCTBa Bblllle Y M8CJ1$1HbIX CO)l{. TaK,
v
nanpHMep, CM83blBalOlUMe CBOHCTB8 MaCJjj(HbIX 3MYJ1bCHH BblllJe, 1.JeM
HeKOTopblX MaCe!) liP" Hape3aHHH pe3b6bl MeT1.JHK8MH. 3MYJ1bCHH JIY1.Jwe
IIpOHHK8fOT B 30HY pe38HMSI, B CBSl3H C 1.JeM 06J18)].aIOT 60.l1ee BblCOKOH
3<1><»eKTHBHOCTbfO no YMeHblUeHHIO TpeHMSI, 4e\1 MacJ16. n03TOMY .n.TUI
HHCTpYMeHTOB, pa60TalOI.1J.HX C HI13KMMH CKOpOCTjlMH pe3aHHSI (6bICTpope-
iKYLUHe MeTtJHKH.. pa3BepTKH, npOTSI)KKH), K011,l.8 TeMI1ep8rypbl pe38HHj(
HH)Ke OfJTHM8JlbHbIX no CTOHKOCTH, HCI10Jlb3YfOT CO)l( MaJIOH Bj(3KOCTH C
BblCOKOH nOBepXHOCTHOH 8KTHBHOCTbfO, KOTopble XopOWO IIpOHHK8lOT B
30HY pC38HHSI H nOBblwalOT CTOHKOCTb HHCTpYMeHTOB 38 CLieT 3aMeTHOrO
YMeUbweHHSI TpeHHj( H8 KOHTaKTHblX no BepXIIOCTSIX. PeKOMCH,n8U.HH 110
Bbl60py CO)J( )IPHBC):{CHbl B CnpaB01.JHOH J1HTeparype H COOTBeTCTBYIOllU1X
MOHorpa<»HSlX, HanpHMep [224];
A) yxy.aweHHe o6pa6a'fbiBaeMOCfH MftTepUaJla aeTaJIH CBSl38HO C
IJOBblWeHHeM TBep.l10CTH.. 3aMeHoM MaTCpl1a.aa )J,pyrHM.. KOTOpblH 06pa6a-
TbIBaeTC xY)Ke. bO,,'1bWOe BJlHSllIl1e Ha CTOHKOCTb H .LJ.pyrHe CTOpOHbl
npou.ecca pe38HHSI OK83blBaeT MMKPOCTpYKTypa o6pa6aTbiBaCMoro Me-
T8J1J1a. OCBew.eHHe 3Toro Bonpoca H3lIaraeTCj( oT,[(eJIbHO;
e) IIJIOXOe Ka'leCTBO 3aTO'lKH HHcTpYMeHTa OK83blBaeT O\.feHb
CHJlbHOe BJ1HSUIHe H8 CTOHKOCTb HHCTpYMeHTa. CTOHKOCTb MOiKeT nOHH-
)l(8TbCSI ,[(0 0.[tHHH8LU.(aTH H 60J1ee pa3, \.fTO Bbl3S8HO He TonbKO Hapywe-
HHeM 3a.lJ.8HtlOH reOMeTpHH HHCTpYMeHTa, HO rnaBHblM 06p330M npH)KOr8-
MH Ii npyrHMH .ae<»eKT8MM. )]:e<»eKTbl 3aT04KH, clIoco6bl HX He,[(onYll1eHHjf
MJIM YCTpaHeHH$I H3J10iKeHbl B n.3.5.2 ,[(8HHOH pa60Tbl;
)K) HH3Koe Ka1JeCTBO 1epMH'IeCKOii o6pa6oTKH CTaJlbHblX HHCT-
PYMeHToB: He,ltorpeB HJ1H neperpeB npH 3aK8JIKe, He.nOOTnYCK;
3) BH6paUHH, COnpOBOjf(j],8fOWHe npouecc pe3aHHSI, He TO..1bKO nOHH-
>KalOT CTQHKOCTb HHCTpYMeHTa, HO M YXY,[(Ul8IOT Ka\.feCTBO 06P86OTKH,
OTpHlJ,aTeJ1bHO CKa3blB8fOTCJI H8 COCTO$lHHH MeTaJ1JlOpC)K)'wero CTaHKa.
npH4HHbi BH6pau.HH p3cCMaTpHB8fOTCjI HHjKe.
450
P a 3 i) e JI 4 OCII06bl pal/uollaJIblloii JKcn!/yama1Iuu peJl£yullIx uHcmpy..wellnlv8
4.4.3. BLIKpoluHBauHe pe*yn.Hx KpOMOK
II nOJIOl\rIKH HllcTpYl\lellTa
BblKpOlllHB8HHe KpOMOK It nOJIOl\fKH HHcTpYMeHTa - CJ1eJ\CTBHe LtBYX
OCHOBHblX npHttHH: He.nOCTaT04H8S1 IIp04HOCTb pe)KYUJ.ero I<:J1HHa H Te,,18
HHCTpYMeHT8 "11M neperpY3K8 MHCTpYMeHTa.
HenOCTaTOqHaH IIPOQHOCTb pe*YIUel"O KJIHHa H TeJIa HIICTPY-
MeliTa BbJ3blBaeTCSI CJ1e.nYIOWHMH JlpHI.JMH8MH:
a) 1I0BblmeHHaH XpYIiKOCTb pe*YIUero MaTepHaJla. He T8 MapK8..
60nb1ll8S1 K3p6Hl1HWI Heo;:\Hopo)J.HOCTb 6blCTpOpe)KYllI.eH CT3J]H 1I0BblllJCH-
H8j( TBep.nOCTb CT8J1bHOrO HHcTpYMeHTa, HellpaBMJlbHO Bbl6paH MeTO,D,
nOBblllleHHSI CTOHKOCTW rOTOBoro HHCTpYMeHTa. I-le06xo.LJ.M\fO HanpHMep,
OTKa3blBaTbCSI OT UHaHHpoBaHHSI MeJ1KOpa3MepHblx M MCJIKOllpO<pHJlbHbIX
MHcTpYMeHToB, TaK KaK H3pSl,!\y C nOBblIlleHHeM TBepJtOCTH 1l0BbiUlaeTCSI
XPYl1 KOCTb pe'>KY1.U.ero MaTepHa;la;
6) HenpaBHJlbllaH TepMHqCCKaH o6pa6oTKa H Ja'IO'IKa HIICTPY-
MeHTa, nOHH)K81OHe ero npOI.JHOCTb: neperpCB rIPH 3aKaJIKe HoI1H HeLlOOT-
nYCK 6bICTpOpe>KylI.t e ,'O HHCTpYMeHTa, OCTaT04J1ble paCTSlrHBalOWMe Ha-
np}l)KeHHSI T}JeU(MHbl Ii MHKpoTpew.HHbl KaK CJleJ.,lC'1 BMe HellpaBHoI1bllOH
3aTOttKH H11M HanaHKH nJ18CTHH TBep,llOrO CfI.ilaB8:
B) OCJla6JIeHHe peiKym.ero KJlHUa HellpaBHJ1bHO Bbl6paliliOH I'eo-
MeTpHeH: 60JIbUlHe nepeJ]HHe Ii 3at{HHe yr."bJ, a T3K)KC yr'.iJbJ B JlJJaHe"
OTCYTCTBMe ynp01.JHSlIOU\ei1 aCKM C oTpHuaTCJ1bJlbiM lIepC.LI.IIHM yr.iIOM
B,D,OJlb PC>Kyw.ei1 KpOMKH H3 nepe)J.HCH JlOBep'\.1I0c rH 1 BepJlOCIIJI8BHOro
KJIHHa; HenOll,XO,lUIIUHe CTPY)KK0J10M810lll.He H CTPY:>KK038BH BafOU\He YCT-
pO HCTBa, Bblp860TaHHbie H8 lIepe.LtHeH IIOBepXHOCTH, oCJla6UHO[UMe TC:JO
pe)KYl.l\ero KJIHHa;
r) H1Ha1JaJIbHO cJla60e TeJIO Cal\-IOI"O peiKYlucro K.fJHHa H;I" HHCTPY-
MeHTa. ECJ1H ero HeJlb3Sl ynpo'"lHMTb 3a CqeT )'cTpaHCHHSI npHt.JHH 110
fin. 8)-B), TO COBepmCHCTBYIOT KOHcrpYKl(HfO I1HCTpYMeHTa, H8npMMep,
pe'3bl .aen8lOT C YCHJ1eHHbIM HJ1H n8pa6o.ilH4eCKHM 3y60M" HCnOJlb'3YIOT
6eCK8H8B04Hbie MeTllHKH YBCJIMI.JHB81OT TOJ1HHY cepJueBHHbl CBepJ1 H .LI.p.
neperpY3Ka HllCTpYMeHTa 3aBMCHT OT MHO)KeCTB8 IIpHlIHH.. CBS138H-
IfblX C COCTOSlIIHeM CTaHKa, HHCTpYMeHTa " YCJIOBHSlMH ero pa60Tbl:
3) nOBblweUHau 1IJ10IUab CC'leIlHH cpe3a, M3Hat.taJlbHO Bbl6paH-
Hast HJ1H <p8KTHeCKH 1I0Jlyt.teHHaS1 113-3a CltUlbHOI"O 6MeUHjI pe:>Kyuuix KpO-
451
UJa?YH B H. Pe)J(yw,MM JfHCTpYMeHT
MOK MHOrOJle3BMHHbiX HHCTPYMCHTOB B OCHOBHOM <ppe3. MrHOBeUHOe
YSCJIM4eHHe IIJ101ua.L\H CetJCHHj( Cpe3a npOHCXO.LlHT nOCoI1e npOBepTbl BaHH
OCeBOrO "HCl PYMeHTa I1PH aBTOMaTHl.JeCKOH 1I0.n:a1.Je. K T3KHM )KC 110...
CJleJ.l.CTBHM IIpHBO.LlHT cJla6HHa B Hell" nOAa4. nOCJJe Bblxo.n:a M3 OTBep-
CTHSI nepeMbltfKa CBep.aa He pa60TaeT, pe3KO na,ltaeT oceBa CH",1a,
OTTanKHBalOwaj( CBepJlO OT ,l.{eTanH, .n:eTaJlb H CBepJl0 C6J)H)KatoTC,
paCTeT n;Jowa.llb ce4eHH cpe33, H CBepJIO nOMaeTC;
6) tJpe3MepHoe 3aTynJleHHe pe)Kyw.ero HHCTpYMeHTa;
B) 3aUleMJ1eHHe CTPYiKJ(H B cTpy*etlHoii KallaBKe HenpaBHJlbHOH
cpOpMbl HnH Ma;10ro 06'beMa. B cny....ae 3alltCMneHHSI CTPY)f(KH IIPH no-
BTOpHOM BXO,lJ.e 3y6a B pa60TY 06'beM KaHaBKH, OCTaBlllHHCSI CB060,l..{HblM,
HeAoCTaT04eH .wl pa3Mew:eHHj( BTOpOH 1I0plJ.HH CTpY)KKH. KaHaBKa nepe-
UOJIHj(eTCR CTpY)KKOM, CTpY)f(Ka CHJ1bHO ynJ1OTHSleTCSI, paCTyT CHJlbl pe3aHHSI,
3y6 HIICTpYMeHTa pa3pYlllaeTCSI. DO;lee CKJ10HHbl K 3ameMJleHHto CTpYjf(KH
B}l3KHX MeTaJlJ10B. T aK, HallpHMep, OTpe3Hbie H I1pOpe3HblC <ppC3bl XOpO-
wo pa60TafOT no CTaJlH, a 110 aJIlOMMHHfO I1PH Tex )l(e YCJ10BHSlX -
I1JIOXO, nOMafOTC 3y6bjl. npHXO):{HTCj( YBenHI.JHBaTb 06beM CTPY)J(C4HbIX
KaHaBOK 33 C1.JeT YMeHbUleHHj( 4Hcna 3y6beB;
r) Hey,aOBJleTBOpHTeJlbHble CBOHCTBa H lIo,aa1Ja CO, He 06ec-
lJe4HBalOWHe xopoweH CMa3KH KOHTaKTHblX nOBepXHOC'leH HHCTpYMeHTa B
KOHKpeTHblX ycnoBHRX npHMeHCHHSI. B PC3YJ1bTaTe pacryT Hanpjfjf(eHHSI OT
CMJ1 pe3aHI1, KOTopble MorYT JlpeBblCHTb Ilpc.n:eJ1 np04HOCTH MaTepH8JJ3
MHCTpYMCHTa
,l.{) pa60Ta C Yl-lapaMH TBep.n:OCIIJ1aBHbIMH HHCTpYMeHTaMH C OTpHIJ.a-
Te"lbllblMH HJIM UYJleBblMH yrJ1aMH HaKJlOHa pe)K}'llleH KpOMKH H 6e3 ynp04-
HeHHSI <j>aCKOM C OTpHUaTeJlbHblM nepe,AHHM yrJ10M (T01.JeHMe npepblBHCTblX
nOBepXHOCTeM, TOLJeHHe KOBaHHblX 3arOTOBOK, Q>pe3epOBaHHe TOPLlOBblMH
$pe3aMH, CTporaHHe H HeKOTopble ,ApyrMe BH):{bl pa60T). DblCTpOe H3MeHe-
HHe HarpY30K - 3TO TOJKe y.nap. n03TOMY HHCTpYMeHTbl, OCHaweHHbie
xpynKHMH pe)KYI.1{HMH MaTepHaJlaMH (TBep,AbIH CflJlaB, MHHep8JIOKepaMHKa,
KOMn03HTbl), LJaCTO BblKpOWHBatOTcSI npH nO,ltBO,lJ.e K 06pa6aTblBaeMOM
,l.{eTaHH C YBeJIMl.JeHHOH CKOpOCTblO, 6blCTpOM OCTaHOBe WIlHH,l).eJIR CTaHKa,
Ha4a/le IIpD,UOJlbHOrO TOtJeHMjI 3arOTOBKH C HenOApe3aHHbiM TOpU.OM (TOpeU
He lIeplIeHJ1HKYJUlpeH OCM 3al"OTOBKH), B CJ1Y4ae TOLJeHH$I HeT04HO YCTaHOB-
J1eHHbIX 3arOTOBOK C 60nbllll1M pa,lJ.H8JlbHbIM 6HeHHeM H )]p.;
452
P a 3 0 e..11 4. OCII06bl pallllOll£lJlbliOU JKcnnyanlalfuli pe:»cylilux ullcmp.-v-,,,,eHmo6
e) pa60Tft C BH6paUIIHMu, npI1BOLlLQaj( K YCTa;10cTHOMY palPYllle-
HHIO Jle3BH HHc-rpYMeHTa. npH411Hbi B116p31(HH paccM81lJI1B31OTCSI HH)Ke.
ECJIH CHJIbl pe33HHj( HeJlb3S1 YMeHbwHTb YCTp3HeHHeM H3JI0)J(eHHbIX
Bblwe lIenOJlaLlOK, cOBepweHcTBYIOT KOHCTPYKUHI1 HBCTpYMCHTOB: YlJp04-
HJOT pe)KYll\HH K.HHH H TeJIO I1HcTpYMeHTa. MCI10Jlb3YIOT IIporpeccMBHblC
cxeMbl pe3aHMj(, 4TO BcerAa l1oJ1e3Ho, TaK K3K 01111 YMeHbwalOT 3HeproeM-
KOCTb npollecc3 pe3aHH» M, KaK YK83bIBaJlOCb B 11.2.2.2 LlaHHoH pa60Tbl, BO
MHorHX CJ1YI.J3X cnoco6cTBYfOT YBeJUitfeHl1fO CTOMKOCTH WHCTpYMeHTa H
nOBblweHHIO lIpOM3BO.llHTeJ1bHOCTH pe33HMJI.
BblKpowMBaHl1e pe:IKYWMX KpOMOK HIICTPYMCH13 tlaCTO SlR;UleTCSI
CJle):lCTBHeM He6pe:IKHOrO 06p3tneHHj( C HI1M IIpM xpaHClIHI1 M TpaHcnop-
THpOBKe.
4.4.4. BH6paUHH
Hapyw3tOT HOpMaJlbHYIO pa60l)' CTaHKa, nOIlH:lKatOT CTOMKOCl b HHCT-
pYMeHT3 11 YXYAwalOT K34eCTBO o6pa60TaHHblx 1I0BepXIJOCTeH. HHol"'.L{a
npHBO):lj(T K nOJIOMKe HHCTPYMCHT3
HaH60JIee LJaCTO BH6paU.HM B03HMKalOT npH CKOpOCTHOM T01.feHI1M M
<ppe3epoB3HHH. OCIfOBHOH npH....HHoH B03lfHKHOBeHHj( BI16paUHH SlBJIj(el CSI
He,aOCTaT04H3S1 JKeCTKOCTb TeXH0J10rMLJeCKOH CHC I eMbl CT3HOK -
npHCIIOC06JleHI1e - MHCTPYMeUT - ).teT3Jlb, 3aBHclu.aj( OT COCTOSlBHJf
CTaHKa, KpenJleHI1R .lleT8nH Ii HHCTpYMCHTa. lJacTHble IIpHl:fHHbl ua pa3HbJX
CTaHKax p33Hble.
TIpH TOqeHHH npHt.JHHbl CJJe,lJ.YIOWHe:
3) CJ1a6HHa B HanpaBJ111101UHX cynnopToB H KapeTOK CTaHKa (113HOC Ha-
npaBJ1S1IOWI1X, He 1l0LlTjlHYTbi KJ1HHbSl);
6) CJ1a6HHa B 1I0,lUllHIIHHKax WIlMH,aeJI» CTaHKa, B nHHOJUf 3aLlueM 6a6KH
liJ1H BO BpawalOlUeMcSI eHTpe;
B) I1J10XO nO)J.:lK8T 33LlHHH u.eHTp;
r) cna60e 3aKpenJ1eHHe ,lJ.eTaJ1M;
Ll) CJIHWKOM 60J1bWOH BblJleT pe3OB MJ1H HelIJIOTHOC JlpMJleraHHC I1X K
v
0l10pHOH nOBepXHOCTH pe3uettep:IKaTeJIj(, a pe3u.e,l.{ep)l(3TeJUI K cyn-
1I0PTY;
e) .nHc6anaHc CHCTeM bl naTpOH - .u.eTaJIb;
)K) pa60T3 WHpOKHMH pe3uaMH, B TOM t.JHCJ1e Q>aCOHHbIMH C p a .Ll H aJlbHOH
nOJ.,l3t.teH (60JlbWMe paAH3J1bHblC CHJlbl pC33HHH)
453
ill azy" B J1 Pe)KY1ll.1iH HHCTpYMeHT
3) He6J18rOnpHTH(UI reOMCTpHj( pe3UOB: T\taJIble nepe,nHHe yrJ1bl H yrJ1bl E
lIJ1aHe, 60JlbWHe 38,!lHHe yrJlbl, CTpY)I(K03aBJiBafOUJ.He YCTpOHCTBa He
06ecne4HBalOT CnOKOHtlOrO 3aBMBaHHj( CTPY)I(((H 113-3a lIeCOOTBCTCTBH1J
Q>OPMbl H pa3MepOB CTpYjJ(K03aBHBaTcnei1 YCJIOBHjlI\1 pa60Tbl.
3<1><1>eKTHBHblT\1 Cpe,!lCTBOM YCTpaHeBHj( BH6paQHH jJBJ1eTCB 3aT04Ka
Ha pe3Qe BH6poraCj(llteH $aCKH . H. Pbl)KKOBa: B,ltO.nb rnaBHOH pe)KYlUei1
KpOMKH 06p83YIOT Y3KYIO <1>acKY, lllHpHHOM 0, 1--0,3 MM, C OTpHQ8TeJJbHbiM
38,LlHHM YI"JJOM -5...-10°, XOTSI CTOMKOCTb pe3u.a npH 3TOM nOHH)f(aeTCSI.
XopowHe pe3YJlbTaTbi 06Ccllc4HBacT npocToH H MaJlor86apHTHblH BH6po-
raCHTeJ1b. YJ.\apHoro ,u.eHcTBHj} .H.Pbl)KKOBa [237].
DpH cj»pe3epOBaHHH BH6pawuf Bbl3blBalOTCSI aHaJlorH4HblMH npH4HH8Mli:
a) 60JlbWa CJ1a6JiHa B HalJpaBJ1j(fOWHX CTOJla CTaHKa;
6) HeJ.\OCTaTOI-IHaj( )f(eCTKOCTb CHCTeMbl CT8HOK - npHcIJoc06JleHHe -
HHCTpYMeHT - .ueT3.,1b. eT8J1b ,l.{OJDKHa 6blTb pacn0J10)l(eHa 6J1HjI(e J<
rIJJOCKOC111 CTOJI8 Ii HOCKY WIlHH,lteJ1j( CTaHKa (CM. n. 4.3),
B) Llpe3MepHoe 6HellHC <ppe3bl B p360Te He3aBHCHMO OT IIpHI-IHH: 6HeHHe
111I1HH).(e;ISl CTaHKa, 6HeHHC HJ1H H3rH6 cppe3epHOM OllpaBKU npH 3aTJI)KKe
<ppe3hl, 6HeHHe caMOH <ppe3bl;
r) MaJloe I-IHCJIO 3y6bCB cppe3bl J IPH Ma;IO\f yrJle HX HrU<JIOHa.
<l>pe3epoBaHHe CTaHOBHTCj} 60."ce cnOKOHHblM B C..1Y43C HcnO;lb30B8-
HHjI B116poraCHTCJleH HnM MaXOBHKOB - xopOWO c6anaHCHpOBaHHbiX TSI-
)Ke:J blX tlHCKOB'I lIaCIDKeHlIblX Ha <ppe3epuylO OllpaBKY B03J1C )pe3bl.
4.4.5. HaJlHnallHH o6pa6aTbiBaeMoro MeTaJIJla
Ila,lHnaHHe - 3TO, no CYTH, MOJleKY;)j(plloe CXB8TbIBaH"e MaTepHaJlOB
11 HCTpYMcHTa 11 o6pa6aTbiBaeMoM eTaJl" " p83pyweHHe 1I0CJlet\Hero C
OCTaTKaMH, np04HO Coe,!lHHeHHbIMH C peiKY11I.HM J1HcTpYMeHToM. MOJ1eKY-
JUlpHOe CXBaTblBaHHe B03HHKaeT ttpH c61lHJKeHHH ,1:\0 Me)KaTOMHOro pac-
CTOSlHH1I }tRYx OAHOpOAHblX MeTaJl.,10B C fOBeHHJlbHO LJHCTbIMH I10BepXHo-
CTjlMH. JII06aR 3HcprHj(, B036Yjl(.nafOlltaB KpHCTaJ1J1H4ecKYIO peweTKY
M8TepHaJ1a, cnoc06cTByeT CXB3TbIBaHHIO. Bce 3TO HMeeT MeCTO np"
pe3aHHH. IloBepxHocTb pe3aHHSI HellpepblBHo 06HOB.,111eTC, 8 3a,L{HRj( no-
BepXHOCTb HHCTpYMeHT3 06THpaeTCSI 0 nOBepXHOCTb PC38HH1I. B 30He
OT.lleJICHHSI CTPYjI(KH 3TH 1I0BepXHOCTH IOBeHHJlbHO 4MCTbie H 3a Cl-leT
nJ1aCTHt.leCKoi:i JJ.eOp\1aIlJ.i\1l, R OCHOBHOM o6pa6aTblBaeMoro MaTepHa.,la
C6JUi)f(aIOTCSI ,no paCCTORHI1j(, npH KOTOpOM Hacryu3eT CXBaTbIBaHHe. 1-10
454
P a 3 i) e 11 4 OClI06bl pallUOllallbliOu 'JKcnll.,vamallliu pe:JlCylllllx UIICnlp.,VMeHmo6
Hlfc-rpYMeHT .nBH)KeTc» no nOBepxHoCTH pe3aHHSI. MOCTHKH CXBaTblB8HHi
pa3pYl.lIalOTCjI 110 cJla60MY I\tCcT)', 061>14HO 110 CJIOIO 06pa6aTbiBaeMoro
MaTepHana, HeCKOJlbKO y.naneHHol\lY OT KOHTaKTHoH 1I0BCpXHOCTH HHCTPY-
MeHTa. enOH M8TepHana, HenocpCJJCTBeHHO UPHMbIK81Oll(He K KOIIT3KTHOH
nOBepXHOCTH, CHJlbHO .necJ>opMHpOB8Ubl, 8 1I03TOMY YlJpOtJUeHbl. B IIpouec-
ce pe3aHHJI npOHCXO,llHT AaJ1bHCHUlee naCJIOeHJrle yupOlJHeHHOro MaTepHa-
J1a ).\eTaJIH Ha }')Ke HMCIOWHCCSI HaJlHllbl, TaK KaK B 3THX MeCTax YCJ10BHj(
}]JUI CXB8TblBaHHj( HaH60Jlee 6;laronpHj(THbl. TaK 06pa3YfOTC» KpynHble
HaJIHnbl, YLtaJlHTb KOTopble C HHCTpYMCHTa MOJKHO TOJlbKO a6pa3HBtlOH
o6pa60TKOH. 3TH HMHnbl 1I0pT'IT o6pa60TaHBbie nOBepXIIOCTH lleTallH.
n03TOMY HHCTpYMeHT Tepj(eT pa60TOCI10c06HOCTb lie B pe3YJlbT8TC H3Ha-
WHBaHHSI, 8 B pe3YJ1bTaTe Ha.:-JHnaHHH, KOTopbIe Moryr BblpaCTH .no TaKHX
pa3MepOB, \.ITO J.iHCTpYMeHT 38KJ1WHMBaeTCSI B 06pa6a'1 blBaCMOM 0'1 Scp-
CTHH H JIOMae-rcSi. 3T0 xapaKTepliO ).\JUI pa60l bl MC] tIHKOB. PC3b60Bble
Bna).\HHbl HHOrD.a nOJIHOCTblO "38BapHBaIOTcSI" 06pa68TblBac\.1blM MeTai)-
JlOM. 11artHn8HHjI 06pa3YJOTc$I ua KPYrJIOW1JHQ>oBaHHblx JlellT04Kax CBepJI,
3CHKCpOB, p33BepToK npH 06pa60TKe BSl3KHX MeTallJlOB (MjI I KHC l\faJloyr-
JlepOllHCTbie CT8J1H, a;UOMHHHeBble CIIJlaBbl H T.n.). Ha OCHOBaHHH H3J10-
IKeHHoro MOIKIIO CtlHTaTb, t.JTO B$l3KHH MeTMJl Ha:IHlIaCT Ha nOBepXIIOCTSIX
TpeH\1S1. LIeM 60J1bllle TpeHHe, 60J1bllle AaBlJeHHSI Ha KOHTaKTllhlX nOBep-
X HOCTlI X.. 6oJ1ee pa3BHTbi nOBcpXHOCTM TjJellHjI, MSirtle 18TCpHaJJbl 06pa-
6aTblB8eMoM .n.eTaJIH H HHcTpYMeHTa M 60.,1bl.lIee CpO.L1CTBO THX laTepH-
MOB, TeM 60.Hbllle HaJlMn8HHj( 06pa6aTbIB8eMoro MCTa.ana H8 MHCTpY-
MeHT. n03TOMY HaH60nee BepOSITHblMH npH4HHaMH HMHnaHHH j(BJJSlIOTCj(:
a) MaJiLle nepeHHe H oco6eHHo 3a,aHHe.. B TOM llHCJle 3a.L1HHe 60KO-
Bble 11 BcnOMoraTenbHble yrJ1bl peJK)'l1lel'0 HHCTpYMeHTa;
6) MaJ1Lle BcnOMOr8TeJlbHbie yrJlbl B BJ1811e y CBCp.n, '3eHKepOB, pa3-
BCpTOK H MCT4I1KOB;
B) OOJIbmaR DJlOIna-ab nOBepXHOCTeii TpeHHH: MeT4HKH He 33TbIJIOBa-
Hbl no npo<l>HJlfO, 60J1blllaji WHpHHa HX nepbeB, UJHpOKHC JleHTOtlKH Y
CBepJ1, 3eHKepOB, p83 BepTO K, H8 KOTOpblX 3a,aHHC BCI10MOraTeJlbHbie
yrJIbl Boo61.l{e paBHbl HYJUO;
r) 1IJ10X8H CMa3K8 KOHTftKTHLIX nOBepXHOCTeii HIICTpYMeHTa: He-
nO).\XO):lJllUaSi CO)l( }inH nnOXOH ,l:\OCT)'n CO)K K KOHTaKTHblM BOBepx-
HOCTjlM;
455
UJa?YII 8./1 PeJKywHH MHcTpYMeHT
J1) pa60Ta C 60JlbWHMil TOJllUHllaMIl cpe3a HJII1 4pe3MepHo 3aTyn.fleH-
HhlM HHcTpYMeIfToM;
e) IIJIOXOe COCTORIIHC KOHTaKTllblX noncpxHocTeH HHCTPYMcIITa:
60':lhllla IJlepOXOB8TOCTb, HH3K8S1 nOBepxHOCTHa$l TBep-nocTb HIICTPY-
MeHT8, K8K pe3YJ1bTaT npHjJ(oroB npH 38T01IKC HJIH OCT8BUUIXCSI nocne
H3rOT0RJ1eHHjI HHCTpYMeHT8 06e3yrnepOjf(eHHblX CJlOeB fvfeTaJ1J18;
)J() BR3KHH o6pa6aTLIBael\-lblii MCT8J1J1.
YCTp8HeHHe HJlH YMeHbweHHe HaJ1Hn8HHH CBOD,HTCSI K MeponpHSlTHj(M
110 YMeHbWCHMfO TpCHHjJ H8 KOHTaKTHbIX nOBepXHOCTSIX. MHorHe Mepon-
pMSlTMSI He -rpe6YfOT 1I0j(CHeHMSI. OHM opraHH4eCKH BblTeK8fOT 113 pac-
CMOTpeHHSI npH4HH: YBenH4eHMe 3aD,HHX 60KOBbiX H BcnOMoraTenbHblX
yrJlOB HHCTpYMeHT3, YBeJ1H4eHHe 06p8THOH KOHYCHOCTH " YMeHbllleHHe
WHpHHbl KpyrJIOWJIH<I>OBaJlbHblX JleHTOLJeK Y CBepn, 3eHKepOB, p83BepTOK,
38TblJlOBaHHe MeT4HKOB no npo<pH;lfO, HcnO;lb30B8HHe UJ8XM8THbiX H KOp-
pHrHpOB8HHbiX MeT4HKOB, He):{onymeHHe HJlH yaJ1eHHe npHjJ(orOB npH
UJJ1HOBaHHH H 38TO\.fKe HHCTpYMeHTa, nOJlHOe yaaeHHe 06e3yrJ1epOjf(eH-
HblX C.,10CB MaTCpHaJ1a HHCTpYMCHTa, YMCHblUCHHe TpeHHj( 38 C4eT npa-
BHJJbHOrO Bbl60pa CO)l( H MeTo.aa ee nOt{BO)J.8 HJH1 I1YTeM C03)]aHHj(
3KpallHpYIOInHX H 8HTH<j>PHKUHOHHbIX nneHOK XpOMHpOB8HHeM, CYJ1bQ>H):{H-
pOBaHHC\1f, 3I1HjI8MHpOB3HHCf\1 H .LlpyrwMH MeTO8MH. YMeHbUJeHHe BSl3KO-
CTH Ma.:JoyrJlepOJHCTbIX CTa.neH 15 HJIM 20 D,OCTHraeTCSI 3aKaJ1KoM.
4.4.6. HenpaBUJlLHbie pa3Mepbl o6pa6oTaHHbix nOBepxHocTeii
l..Jellp8BHJlbHble pa3Mepbl nOBepxHocTeH, 06pa60TaHHblx HHcTpYMeHTa-
MH.. HC lIepeHOCSlWHMH CBOHX pa3MepOB Ha 06pa60TaHHYlO ,l.leT8J1b, XOTSI
M 3aBHCj(T OT ueJIO"O pSl.LJ.a npHt.JHH, HO JlerKO YCTpaHSIfOTcjJ HaJI8.LtKOH 11;111
110)JJIa..'1a,nKoH CTaHK8. n03TOMY IIpH4HHbI TaKMX HenOJ1a,l:tOK He paCCMaT-
pHBaeM. CJIOjJ(lIee 06eCnCLJHTb pa3Mcpbl nOBcpXHOCTeH D,eTaJ1CM HHCTpy-
MeHTaMH, KOTopble caOH pa3Mepbl nepeHOCj(T H8 06pa60TaHHYfO ,l.leTa.,1b:
4HCTOBbIe CTepjJ(HeBble HHCTpYMeHTbl )],as! 06pa60TKH OTBepCTHH (pa3-
BepTKI1, npOTSI)KKH), Q>aCOHHbIe HHCTpYMeHTbl, B TOM 4HC.ne pe3b60Hape3-
Hhle H 3y60pe3Hble.
IIorpelIJHOCTH pa3MepOB H cJ»OPMbl nOBepXHOCTeii, o6pa6oTaH-
HblX cJ»aCOHHbIMH HHCTpYMeHTaMH, 3aBHCSlT OT pSlJl8 IJpH4HH, KOTopble
Ii o606wCHHOM BH)]e MOjJ(HO CBeCTH K cn e,lty 10 llU1 M :
456
P a 3 iJ e 11 4 OCII06bl palJu01/a7bllOli JKc11JIyamuz/uli pe:»<,yullix UIICn1py,'Wellm()8
a) norpewHocTH napaMerpoB IlpO<pHJIS1 pe)Kyw.Hx KOHTYPOB HllcTpYMeHToB,
.IJ,Onyw.eHHble npM HX npoeK1 HpoBalu1M HJIM M3rorOBleHHI1;
6) norpewHocTH YCTaHOBKH HHCTPYf\.1CUTOB'I a TalOKC lIellpe,aYCMO rpeUHoe
MeTO.IJ,OM 06pa60TKH H3f\.leHeHHe ux Ha4ajlbHOrO lJ0J10:iKCHHSI BO BpeMSI
pa60Tbi no)..\ AeHcTBHcM CH.il pe3aHH»
B) lIorpeWHOCTH 83aHMHbiX l1epeMeeHHH HHCTpYMClna H 3ar'OTOBKH BO
BpeMS! o6pa60TKH, TaKHe, KaK 1I0rpCillHOCTH lJ.CJleHHSI npH HapC3aHMH
3y6beB AeTaJleH MeTOlJ.OM KOlntpOBaHH, HeCOrJI3COBaHHOCTh npawe-
HHSI HJIH llepeMeweHHSI 3arOTOBKM H 06KaT01.tHOrO HIICTpYMeH ra, pa,aH-
aJJbHOe 6HeHHe 38rOTOBKH 11 HHCTpYMeHTa BO BpeM)I pC3aHHSI H IIp.
lf8me Bcero npWXOAHTCj( CTa:IKHBaTbCSI C nOI pelUIIOCTJlMI1 pa'3BCpTbl-
B8HHSI Ii nape3aHHSI pe3b6bl MeT4HKa\1H, nJlallJKaMH H pC3b60Hape3HblMH
r0J10BKaMH. n03TOMY npH4HHbl 3THX 1l0rpeUIHoCTeH H MeTO)]bl HX YCTpa-
HeHHSI paCCMOTpHM nOAp06uee.
B nOJ:\aB.,1J1IOw.eM 60J1bUJHHCTBe c.nY1.taeB HMeeT I\1CCTO pa16HBaHHe
pa3MepOB, KOr.D.a pa3Mepbl 06pa60TaHHbiX 1I0BepXHOC1 eH 60JlbWe pa3\1e-
pOB HHCTpYMCIITa, HanpHMep, tUfaMeTp pa3BepHYTOl'O OTBCpCTM}I 60.HbWC
)J.H8MeTpa pa3BepTKH. Pe:>Ke BCTpe4aeTCSI yca)J.Ka pa3MepOB., KOIJl.a pa3-
Mepbl o6pa60TaHHbiX 1I0BCpxHocTei1 MellbLlJe pa3MepOB "HC'I PYMeHTa,
06pa6OTaBwero 3TH nOBepXHOCTH. Ka3aJIOCb 6bl., liTO B Ka>K,llO\1 KOHKpeT-
HOM CJlY4ae MO)l(HO CKOMneHCHpOBarb 3TH 1I0rpCillHocrM H3MCHeHHeM
pa'3Mepa HHCTpYMeHTa. OAHaKO 31'0 )J.a;ICKO He raK. l{Cl\tf 60JlbiliC pa36H-
BaHHe pa3MepOB, TeM 60J1bWe HX pacceHBaHHC flpH JlCH3MeHHbiX YCJIOBHjlX
o6pa60TKH. T04HOCTb o6pa6oTKH (pa3BepTblBallHSI I1JIM HapCJaHliSi PC3b-
6bl) HM)KC. H3MeHCHHCM D.HaMCTpa \1CT4MKa pa3Bcp1'KH HIH IlcpCHaCT-
pOHKOH pe3b6oHapC3HOH rO;IOBKH MO)KHO JIHUlb COBMCC'( 111 b UCIIl P rpYIJlIH-
pOBaHH pa3\1epOB AeTa;lH C CCpe.l.1.HHOH nOISI J\OIIYCKa Ha pa3\1ep, 4'10,
6eccnopHO, HY:>KHO )].eJlaTb BCer,L\a. YMCHbUJHTb pacceMBaHHc paJMCpoB..
T.e. nOBblCHTb TOt.tHOCTb 06pa6OTKH, \40)l(HO J1I1Wb 3a CllCT YMeHbuleHHj(
p836HBaHHSI.
C TOt.JKM 3peHHSI caMoro npOl..{ecca pC3aHHSI IfCT IIpl1LJHH JJ...1 pa36MBa-
HHSI, Hao6opOT, AOjfjKHa 6bl 6blTb ycaKa pa3MepOB OTBepCTHM Ha BCjIH-
LfHHY 2h yn M3-3a ynpyroro nOCJJe)].eMCTBHSI o6pa60TaHHOM 1I0BCpXHOCTH
(pHC. 4.). B CBSl3M C oKpyrJ1eHHCM peIKyw.eH KPOMKH no )lyre pa,aHYCOM
p MaTepHaJ1 AeTaJlH HI1)Ke KaKOH-TO J1HHMH ab YXO,UHT 110ll 3a)lHIOIO no-
45j
lllacyH B J1 Pe>Kyw.HH HHCTpYMeHT
BCpXHOCTb HHCTpYMeHTa, ,neQ>OpMHpYeTC1I nJIaCTH1leCKH H ynpyro. Ynpyras
llaCl h .L(C<pOpMaUHH h yn BOCCTaHaBJ1HBaerC»" H AHaf\1eTp OTBepCTHJI Y1eHb-
llJaeTC, a uapY)KHOH 06pa6o-
TaUHOH nOBepXHOCTH - YBe-
J1M4HBaCTCjI. lJeM Bblwe HO-
JIOJKeHHe 11MHM" ab" nHHHH
p(3)J.eJI3 nOTOKOB MeT3nna,
TeM 60nee TOItCTblH CJlOH Me-
TaJ1JI8 YXOlU1T no.n 33).HIOIO
nOBcpXHOCTb, 6o.l1bUJe IJJJac-
TH4ecKa1i H Yllpyra1l .ae(j>op-
MaUH1I 60JlbllIe h , 60JlbWe
yn
yca)1.Ka OTBepCTH. YBeJ1Hl.Je- Puc../ J 06TeKaHHe pe>Kywero KJIMHa MaTe-
HI-UO h yn cnoco6CTBYIOT: pHaJIOM o6pa6aThiBaeMOH ,neTaJIM
a) YBeJJH4eHHe paHyca p OK-
pyrJleHH» rnaBHblX M oc06eHHO BcnOMOraTeJlbHblX pe)l(YlUHX KpOMOK
pe)J(Yll1ero KJIHHa, B TOM 4HCJle 38 CLJeT 38rynJleHHjJ:
6) YBCJ1HLJeHHe p8,lJ,HYC8 cKpyrJ1eHMjI Bepl1JHHbJ pe)J(ywero KJIHHa;
B) YMeHbweHHe TpeHHjf B KOHTaKTHOH 30He cd (pHC. 4.1) 38 C1.JeT XopOWO
Ilo.Lt06p8HHOH CO)J( HJ1H J1pyrHx MeponpMSlTHH no YMeHbllleHHfO Tpe-
HI111" HaJlpHMep.. 3a ClfeT 8f1TH<pPHKUHOHHbIX nOKpblTHH pa60l.fHX 1I0Bep-
v
XHOCTel-f pe:>Kywcro K.,1HHa;
r) YMeHbllleHHe CKOpOCTH pe3aHHjJ;
,lJ,) nOBblUJeHMe ynpyrHx CBOHCTB 06p368TbiBaeMoro M8TepHaJla;
e) nOBbllneHHe TBep,nOCTH CTanH.
OllHaKO B npOH3BOllCTBeHHblX YCJlOBHj(X eCTb p1lJ,t npH4HH, 60Jlee CHJlb-
HO ,aeHCTBYIOllJ.HX, KOTopble He TOJlbKO KOMl1eHCHpYJOT yca,lJ,KY, HO H npH-
BO1IT K pa36HBaHHfO pa3MepOB. TeM He MeHee BCTpeqafOTCjJ C.I'1Y48H
yca)1KH: 06p360TKa I1.1'1aCTMaCC, Hape38HHe pC3b6bl B TOHKOCTeHHblX ,lJ,eT3-
JIj(X, ynpyro paCTjJrMBafOll\HXCjJ 80 BpeMj( Hape3aHl1jJ, rennOBoe p8CillHpe-
IHte TOHKOCTeHHblX .aeTaneH OT TCnJIOTbJ pe3aHH1I BO BpeM1I o6pa60TKH.
3a<}>J1KCHpOBaHbl cnYlfaH 1I0..10MKM MeT4HKOB IIPH BblBepTblBaHHH B pe3YJ1b-
TaTe 3auteMJleHHjJ OT YCat{KH pa3MepOB pe3b6bl UP" OCTblB3HHH )J.eTaJIH
nocne Hape38HHjJ pe3b6bl.
458
v
.
-
P a 3 a e JI 4. OCH06bl pal/UOHOJlbIlOf,1 3Kcn7yamol/ull pe:>Kylqux UlICmpYMeHm()(f
llPUtlUllbl pa36uaQnuJl pa3Mepofl npu pa36epmbiRaHuu 11 Hape3a-
llUU pe3b6bl MemVlIKOMU:
a) HeCOOCHOCTb o6pa6aTb188cMoro OTBepCTH}I H lKeCTKO 3aKpenneHHoro
11HcTpYMeHT8, oco6eHHo B cJlyt.lae BpaweHHSI ).J.CT8J1M;
6) PaQHanbHoe 6HeHHe >KeCTKO 33KpenneHHoro HHCTpYMeHTa He3aBHCHMO
OT npHt.JHH, ero Bbl3blB8t0l.1U1X (6HeHHe caMoro HHCTpYMeHTa, 6HeHHe
lllIlHH,nenj( CTaHK8, lIeT04HOCTb COe)]HHeHHSI HHCTpYMeHTa co CTaH-
KOM );
B) 6HeHHe 3y6beB Ha 3a60pHOH 48CTM HHCTPYMeHTa, llouyweHHoe np"
38Tot.JKe (pa3HOBbICOTHOCTb 3y6beB);
r) HepaBHOMepHa}l OT 3y6a K 3y6y pa3BepTKH HjlH 0'1 nepa K flepy MeT-
t.JHK8 38ryl1neHHOCTb HHCTpYMeHTa. Hep8BHOMepH8S1 3al)'lIJleHHOCTb H
paHaJ1bHOe 6HeHHe 3y6beB MHCTpYMeHTa IIpHBO,lJ.}lT K TOMY, LITO OCb
BpaweHHJI HHCTpYMeHTa cMew.aeTCj( C OCM 06pa6aTbiBaeMoro oTBep-
CTH}l B CTOPOHY Ma.nOHarpYJKeHHOrO 3y6a HJIH nepa, T.e. B CTOPOHY,
npOTHBOIlOJlO)KHYlO OT HaH6o.i1ee BblCOKoro HJlH uaH60JICe 3aTynJleHHO-
ro 3y6a. HIICTPYMeHT COBcplllaeT IIJI8HeTapHOC ,LtBH)I(CHHe BpaUlaCTC}l
He TOJlbKO BOKpyr CBoeH OCH, HO M BOKpyr OCH 06pa6aTbiBaCMoro
OTBepCTHSI, 4TO paBH03lJa t iHO p8,l.tHaJlbHOMY 6HeHHfO B pa60Te )KeCTKO
3aKpenIleHHoro HHcTpYMeHTa;
A) pa60T8 6e3 CO)l( HJIH HH3Kaj( CM83blB8fOI.l\ajl Clloc06lfoCTb CO)K B
KOHKpeTHblx YCJJOBHj(X IJpHMeneHI1S1;
e) ManaS! TBepJ10CTb 06pa68TbiBaeMoro MeTaJIJ18
)K) nOBblweHH811 "3a6opHOCTb" HHCTpYMeUTa H3-3a YBeJIHt.tCHHbIX CKOpOC-
TeH pe3aHHSI, nOBblllJelfHOH OCTpOTbl 38T04KJ.1 (M3JIOC oKpyr.rleHHe pe-
)KYlll.HX KpOMOK), YBeJ1H4eHHbIX IIcpe)J.HHX H 38)]HHX yrJ10B;
3) KpenneHHe HHCTpYMeHT8 B 1J0ABH)KHhIX naTpouax c 60nblllHM 4HCJ10M
nO)].BHiKHbIX COlJJleHeHHM, oc06eHHO C TpeHHeM CKOJl},)I(eHHSI. PeKOMeH-
AyeTCj( ynpyron0):18TIlHBOe B pa.L\Ha.,1bHOM HanpaBleHHH KpenneHHe B
06bl1.IHb1X YJ1IlHHHTen}lX HnH lIaTpOHax CHJ1bcpOHHoro THI18 (cM.n.2.3.1);
11) He OIlTHM8J1bHaj( no TOt.JHOCTH o6pa6OTKH KOHCTPYKUHj( H reOMeTpMSI
HHCTpYMeHT8;
K) HapyweHHe 3aKOHa BHHTOBoro llBH)J(eHH}l MeT4HKa, flJlal.llKH, pe3b60Ha-
pe3HOH rOJlOBKH HJ1H Hape3aeMOH AeT8JIH OTHOCHTe.nbHo pe3b6oBOH
Q>pe3bl;
.1) .u.e<popMaUHSI MeT4HKa.
459
/lJacyu B.I1. PeiKYWHti HHCTpYMeHT
EC;IH npHlJHHbl pa36HBaHMSI no IIYHKTaM a}-- 3) nOHj(THbl, a MeTO,Z:lbl HX
YCTpaUeJlH}f 04eBH,l.{flbl, TO nYHKTbl H}--n) Tpe6YfOT 60Jlee I10.l1p06HOro
paCCMOTpeHHj(.
TaK )J(e KaK H 110 CTOHKOCTH, cymeCTBYIOT reOMeTpHlfeCKHe napaMCT-
pbl H 3neMeHTbi KOHCTPYKQHH HHCTpYMeHT8, OnTI1MaJlbHbie no TOtlHOCTH
06pa6oTKH. npH"IeM Ha T04HOCTU 06pa60TKH OHH CKa3blBalOTCSI lie CaMJI
110 ce6c., a 4epe3 jlBJ1eHHlI, COnpOBO)K.,l.l8fOll(He npoQecc pe3aHHSI, rJ1aBHbiM
06pa30M lJepe3 yeJlbHbJe aBJ1eHMSI (tlaBJleHHlI ua eJ,U1HHu.y .l1J1HHbi pe)KY-
weH KpOMKH MJIH H8 e.l1HHMl(Y nnoula,llH onopHblx nOBepXHOCTeH HHCTpY-
MeHTa) OT .CMJ1, B03.l1eHCTBYIOlf(HX lIa HHCTpYMeHT If tteTaJ1b BO BpeMSI
pe3aHHj(. 3TH CMJ1bl HapywalOT 3aKOH BHHTOBoro LtBH)KeHHjI MeTlfHK8. TaK.,
HallpHMep, YBenHl.JeliHe nepC.D.Jlero yrna MCT4HKa YMeHbwaeT CH;lbl pe3a-
HHj(.. B TOM 4HCJ1e H oceBble.. KOTOpblC jlB.,11UOTCj( 1:r13BHOH npH\fHHOH P33-
6HB8HHSI pe3b6bl (cM.n.l.8.]). C YMeHbwellHeM oceBblX CMJI YMeHb1ll8fOT-
CSI y.neJJbHble D.aBneHHj( Ha onopHble 60KOBbie pe)J(YWHe KpOMKH MeT4HK3,
a HMeHHO, KPOMKH., BocnpMHHMaJOIQHe 3TH CHJ1bl. OHM 06palueHbi B CTO-
POHY XBOCTOBHKa MeT4HKa. B pe3YJ1bTaTe YMeHblllaeTCj( ,lJ,OflOJlHMTeJ1bHOe
pe38HHe 3THMH KpOMKaMM (CM.pHc.I.60, 1). DOJ1ee T04HO C06JlJo.naeTCSI
3aKOfl BHHTOBoro ,1..tBH)J(eHHSI: YMeHblll8eTCSI OTCTaBaHHC MeT4HK8 HO wary.
K3K C;le.nCTBHe - MeHbwe pa36UBaHHC cpe.anero ,l.{HaMe1p8, MeHblue
I10rpCIUHOCTH UI3ra H I10;10BHUbl YI:'la IlPOQJIIJUI lIapC3aeMOH pe3b6bl. TOlJ-
1I0CTb pC3b6bl If TOlJUOCTb PC3b6006pa6oJ KH nOBbllllafOTCSI. C tJ.pyroH
Cl0POHbl., YBeJ1H1.leUHe nepC.LIHCI'O yr.na 06;lcr4aeT BHetlpeHHe MeTlfHKa B
M 8Tep Ha;l Hape38eJ\fOM .aCTa.rIM IIO.n AeHcTBlleM pa,aHa;lbHbIX CHJ1, HB;uno-
WHXC Cle.LI.CTBHeM HX nepaaeHCTB8 Ha pa3HblX nepbjlX MeT l IHK3. Hepa-
BeJlCTBO paLlH3.ilbHblX CHJJ o6ycJloBJleli0 pa,l.\HaJlbHblM 6HeHHeM rlaBHblX
PC)I(YWHX KpOMOK MCTtlHKa II0C;le 3aTOliKH M pa3HOH .LJ,J1MHOH 3THX KpOMOI<
118 pa3HbIX ncpbX. Kpo\1fe Tor-a, paD,HaJlbHoe 6HeHI1e )KeCTKO 38KpenJleH-
Horo MeTLJHKa C03,l.\aeT Ll,OlIOJ1HHl eJlbHYIO paJ(HaJlbHYIO CHJlY. OlfCBH),(HO,
41'0 BeKTOp CYMMbl 3THX CHJ1 npHBO),(MT K 6ynbweMY pa36HBaHHIO pe3b6bl
IIPH 6YJlblUHX 3HalJeHMjlX nepe,l:tHHX yrJloB. YBeol1HlJeUHe 3a.nHHx yrnoB "PH
3TOM .aonOJIHHTeJ1bHO CI10c06cTByeT YBeJ1HLJeHHfO pa36HBaHHjI. OOCKOJ1bKy
BJlHjJHHe lJepe,ltHerO yrna npOTHBopelfHBO no X3paKTepy, TO B KmK,l.tbl
KOHKpeTHblX YCJIOBHj(X cyeCTBYfOT CBOH OnTHMaJIbHbie no T04HOCTI1
PC3b6006pa6o'1''KH 3Ha4eUMjI lJepe.lIHHX yr':JOB. OHH Moryr 6blTb BnonHt:
460
P a 3 () e 11 4 OCH06bl pal/uoll1l7b1l0l1 JKCnllyanlQZllili pe:»(VlllliX UIICntpY.A-Iellm06
onpelteneHHblMH, HaH60JlbWHMH HJIH HaI1MeHbWHMM. Bce 3aBHCMT OT Kon-
CTPYKUMH MeT1.JHK8, ero T04HOCTH H cI1oc06a KpeIIJleHHSI, clloc06a Hape-
3aHHj( pe3b6bl, COCTOHHHjJ CTaHKa 11 ).lpyrHx aKTopoB, xapaKTcpM3YIOIUHX
TexHOnOrH1.JecKYtO cHcTeMY.
ECJ111 oceBble CHJJbl BOCIIpHHHMalOTCjf Hapc33eMoH pe3b60H (Hape3aHHe
pC3h6bl MeTOAOM Cat03aTj(rHBaHnSi Me rLJHKa)" TO HaH60Jlee CMJlbHOe
BoI1HjlHMe H3 p336MB8HMe pC3b6bl OK33bIBalOT 3aIIHe BCIIOMOraTeJlbHble
yrJ1bl MeT1.JMKa 06eClle1.JHBae\fble 3aTbIJIOB3l1HeM MeT4HKa 110 npO<»HJJIO
pe3b6bl. 1.feM 60Jlbllie 3aTI>IJ10B3HHe (60..1bwe BCIiOMoraTC.,1bllble 3a.lJ.HHe
yrJlbl), TeM 60J1bWe pa36HB3HHe pe3b6bl.
fJ1aBHblM yroJl B nJIaHe MeTltHKa CKa3bIBaeTC}J ua pa3Mepax pe3b6bl
4epe3 p33HOCTb p3.aHaJIbHblX CHJI Ha elo nCpbjfX. 4eM 60JlbUJe 3'Ia pa3-
IiOCTb, TeM 60jlbllle pa36HBaIlMC. XapaKTep 113MeHeUHSI pa36HBaUHSI C
YBeJ1HlteHMeM yrJla B IInaHe CHHYCOHAaJlbHhlH C YBeJIH\teUHeM aMIIJ1"')'.llhl
B CTOPOHY 6YJlbWHX 3HalfeHMH yrJla B IIJlaHe. JTO coorne'lCTBYCT xapaK-
TCpy H3MeHeHHSI p33HOCTH B .l\J1HHC rJlaBlIblX peJKYll.\HX KpOMOK na IlpOTJ.1-
BOI (OJlOiKHbIX nepbSlX MeT4HKa.
YrOJI HaKJ10Ha cTpY)I(ellHblX KaHaBOK BJIH}leT Ha 3H3 l lCHHe BeKTopa
CYMMbl oceBblX CHJI. B KIDK,1J.Ot\t KOHKpCTHOM CJJY'lae 1\I0)l(UO l1o)o6paTb
TaKoe 3Ha4eHHe yrna, rIP" KOTOpOM BelCrop CYMMbl OCCBblX CHI MHHH-
MaJlbHblH, a CTaJlO 6blTb, MHHMMa..1bHoe pa3611BUHHe pa3McpOB pe3h6bl,
HapC3aeMOH MeTO,lJ.OM caM03aTSlrHBaHHSI MCT4MKa. Cpe.L\HeC 3Ha l leHMe
onTHMaJtbHoro 110 TOt.JHOCTM YrJla HaKJJOHa cTpy*ellHblX KaH3BOK COCl aB-
J1j(eT 30°. IlpM 3TOM KaHaBKH ,nOJI)KHbl 6bll b JIpaBbl\1H J.I,:Ij( npaBoM pe3b6bl
H JleBblMH JlJUI JleBOH.
AHaJlOrM1.tHO BJIHSlHMe napaMe rpOB MCT4J!1Ka )II YCJlOBMH ero 3KCnJlyaTa-
UHH H3 OTKJ10HeHI1j( luara Hape3acMoH pe3b6bl, 1I0jlOBHHbi yrJla IIpOcpHJUI Ii
cJ>OPMbl cpeaHero UHJ1MH.apa. bOJlee lloAPo6Hbie CBeaeHM}I 0 JlOrpeUlHOC-
T}lX pe3b6bl, Hape3aeMoM MeT4HKaMH, H3JI0)KeHbl B pa60Tax aBTopa, 01ly6-
J1MKOBaHHbIX B lIepMoAHtteCKoH ne4aTH B 1963-1996 rO,L\ax, HanpHMCp, B
p360T3X [133; 134; 267-270] 11 J\p., r)1e Ha OCIiOBe 3KcnepHMeHTaJlbHbiX
HCCJleAOBaHHH y6eAHTeJ1bHO .aOKa3aHO, liTO napaMC'1 pbl MelltHKa M 16 H
YCJ10BHSI pe3b60Hape3aHMSI, BJll1afOlU-He Ha oceBble CMJlbl, B03AeHcTBYI01ll.He
H3 MeTt.JHK, cnoco6Hbi H3MenaTb 30HY pa36poca p33MepoB CpC,lJ.HerO AM-
aMeTpa B 25 pa3, OT 30 JJ.O 760 MKM H 60,,'lee. ECJIM CpaBHJ.1Tb 31)' 30HY
461
lllat.."yH B 11 PeiKyw.HA HHCTpYMeHT
pa36poca C nOJ1j(MH .nOnYCKOB H8 pe3b6y, TO MO)KHO y6e.nHTbCJI, LJT()
T04HOCTb pe3b6bl, HapC3aHHOH B TaKHX YCJlOBHj(X, KOJle6J1eTCj( OT 3-i1
CTeneHH AO 7-H H rpy6ee.
BJIHJlHMe napaMeTpOB, CBJl38HHblX C paAHaJ1bHbtMH CHnaMH, HeCKOJlbK()
cJla6ee, HO BTOpOe 110 3Ha4HMOCTH. B YCJlOBHJlX nOCTaBJleHHOrO 3KcnepH-
MeHTa TOI.JHOCTb pe3b6bl M 16 no 3TOH npHLfHHe H3MeHJlJlOCb Bcero J1HWb
RIO pa3.
IloCKOJlbK)' fnaBHOH npH1.JMHOH HH3KOH TOI.JHOCTH pe3b6bl j(BJlSleTC1I
HapYllleHHe 38KOH8 BHHTOBoro .l1BH)KeHH.sI MeTLlHKa OT B03,neHcTBHJI oce-
BhlX H pa)]I13JlbHbIX CHJl, TO J1JJj( nOBblWeHHJI T04HOCTH Heo6xOAHMO
YMeHbUI8Tb 3TH CHJlbl HJIH orpaHH4HB8Tb, a B03MO)J(HO, H HeHTp8J1H30-
B8Tb HX B03lteHCTBMe. bOilee III10.l10TBOpHO BTopoe H8np8BJ1eHHe. HeHT-
p8nH30B3Tb BJlHJlHHe oceBblX CHJI MO:>KHO 38 CLleT npo$HJ1bHOH HIIH KOM-
6HHHpOBaHHOH cxeM pe38HHj( (cM.n.t.8.1 H pHC. 1.60, 6,8), HO nyt:lwHM
pellleHl1eM JlBJlj(eTCJI 06eCne1.JeHHe MeT4HKY npHHy,nHTeIlbHoH oceBoM
nOA81.JH no pe3b60BoMY KonHpy. MeT4HK npH 3TOM CJle.l1yeT KpenHTb He
B KOMneHcaUHOHHOM n8TpOHe, a HenOARH)KHO B oceBOM Hallp8BneHHJ.i
OTHOCHTeJ1bHO WnHH.lIenJi CTaHKa. TOJlbKO B 3TOM CJlY4ae oceBble CHJlbl
BocnpHHHM81OTCSI He Hape38eMOH pe3b60H, 8 pe3b60H KonMp8. 3aKOH
BHHTOBoro .L1BH)J(eHMJI MeT4HK8 He H8pyI.1JaeTCJI. HCKJ1I01.JaeTCJI nOJJpe38-
HHe onopHhlX CTOpOH pe3b6bI H pa36HB8HHe ee p83MepOB. KonHp MOjKeT
6blTb YCTaHOBJIeH H3 CT3HKe, LITO JlYl.Jwe, HII" KonHpOM MorYT 6blTb
38,[{HSISI pe3b60B8J1 HanpaBJ1j(fOIU8J1 "I8CTb MeT"IHK8 (CM. pHC. 2.53, 3) M
pe3b60B811 Bry.l1K8 npHcnoco6J1eHHJI HJ1H nepeAHJIJI pe3b60B8J1 Hanp8BJlJI-
IOl1laJi 48CTb MeT4HKa H npe,nBapHTeJlbHO npope3aHH8j( 4epHOBbiM MeT-
LJHKOM CKB03HaJi pe3b6a H8pe3aeMOH .neT8J1H (CM. pHC. 2.53,e). 30H3
p836poC8 p33MepOB pe3b6bl M 16 B CT8J1H 45, Hape3aHHoH no pe3b60BO-
MY KonHpy, COCT3BHJI8 B YCJ10BHJlX 3KcnepHMeHT3 42 MKM, Tor)..\a KaK B
YCJlOBHSlX C8M03aTj(rHBaHHSI 3TOT jKe MeTLlHK 06ecneLlHn 30HY pa36poca,
B 13 pa3 60JlbllJYfO, 535 MKM, H pe3b6a BblillJla ,naneKO 38 npeAeJlbl nOJlSl
1l0llYCKa J18)J(e 7-" CTelJeHH TOLIHOCTH. n03TOMY Hape38HHe pe3b6bl 110
pe3b60BoMY KonHpy j(BJIJleTC1I npe,lInoLiTHTeJ1bHbIM, TaK K8K BbICOKaSi
TOI.JHOCTb pe3b6bl 06ecneLfHBaeTcj( npH Jlf06blX napaMeTpax MeT4HKa,
KOTopble Ma)KHO Bbl6Hp8Tb no .l1pyrHM KpHTepHJlM, HanpHMep, OI1TH-
M3nbHbIMH no CTOHKOCTH.
462
P a 3 0 e..Tl 4. OCII06bl patfUoJ/lVlbl/OU ::JKCnTJ)'ama1Iuu pe:JICyullix llIlCmpy..\,lellln()(1
OrpaHMlJeHHe BJ1HjlHMSJ oceBblX CHJ1, KaK H3.HO)KeHO B 11.1.8.1 .aaHHoH
pa60Tbl, B03MO>KHO 3a C4eT lIapaMeTpOB cat\10ro MeTtIHKa: onopHble 604-
Ko06pa3Hble 3J1eMeHTbl Ha 60KOBbiX cTopoHax npO<}>HJISI elo pC3b6bl
(CM.pMc.l.58, 3); YMeHbweHHaSi BnJlOTb )].0 HY;ISI BeJIHlIHHa 3al bl;108aHHSI
no npo<pHJlIO; 3aTblJlOBaHHe no npo<pHJIIO He Ha BceH LllMpHtie nepa orpa-
HHLleHHC pe)Kyw.eH cnoco6HOCTH 60KOBbIX onopHblX PC)J(Y1.l\HX KpO10K
nyreM HX npHTynneHHSI a6pa3HBHbiM 6PYCKOM.
YMeHb1l1eHHe oceBblX CMJl C Qe.ablO 1I0BbIWCHH}I TOt.IHOCTH PC3booo6pa-
60TKH MeHee 3<p<peKTHBHO, qeM ueHTpaIlH3aUHSI HII" orpaHHtJeHUe HX BIIi-
SlHHSI. npH He06xo.l!HMOCTH YMeHbWHTb CMJlbl t\.10:>KHO n)'TCM HalJ,;lelKaLltC-
fO BbI60pa cxeMbl pe3aHMSI H reot\feTpH4eCKHx napal\1eTpOB MeT4HKa.
HaH60Jlee 3$Q>eKTHBHbl 113 HHX rpynIlOB(t» CXei\1..1 pC3alMH (Cl\l.pHC. 2.8" 3),
B03MO)KHaSi np" Hape3aHHH pe3b6 KpYUHOr,) luara, M Tpli,UJ.(aTHl paJ-lYCHblH
yrOJ1 HaKJlOHa BHHTOBblX CTpY)Ke4HbIX KaliaBOK MCT4HKa - npaBblX .D..aSl
npaBOH pe3b6bl H JleBblX AIlSi .neBOH.
YMCHbweHHe BeKTOpa CYMMbl pa;'U1aJlbllblX CH.n t).OCTMI aCTCj( YMCHb-
LlleHMCM paHaIlbHoro 6HeHHSI rJlaBHblX pe)KYWHX KpOMOK M Bbl60pOM
OIlTHMaIlbHOrO 3HaLleHHSI yrna B nnaHe, BblpaBHHBalOlUcro )].lHnbl PCIKY-
WMX KpOMOK Ha nepbj(X MCT1.IHKa [268], a '1 alOKe YMCHbllleHHeM paJlHaJlb-
Horo 6HeHHJI wnHH,aeJ1S1 CTaHKa, 110BblweHHeM T04HOC'I H YCTanoBKH MeT-
4HKa M MCn0J1b30BaHHeM naTpOHOB CMJJhcpoHHoro Tl1na (CM. pHC. 2.51'1 c)
'4acTHt.IHaJi HeHTpaJIH3aQHH -aCHCTBHSI paJ,1H8JlbHbIX CH...-) B03MO)KHa IIY-
TeM orpaHM4eHHS1 pa.l1MaJ1bHbIX KOJle6aHHH MeT4HKa 3a C4eT TO"lHOrO
HanpaBJ1eHHj( no KOHJJ.YKTOpHOH B1)'J1Ke HJ1H Hape3aeMOl\1Y oTBepcTHIO.
B03MOJKHO Hcno..1b30BaHHe rop6006pa3HbIx 3JleMeHTOB, BblflO..1HCIIHbIX Ha
3aTblJ10LfHb1X nOBepxHocTj(X 3a60pHoH 4aCTH MeTlJHKa M BocnpHHHMalO-
UJ.HX paAH8J1bHYlO CHJIY. BnMSlHHe pa,lJ.HaJlbHblX CHJl YMeHblllacTcSI I1PH
YMeHbllleHHH p836MBaHHi pe3b6bl HOl{ )J.eHCTBHeM oceBblX CH.n. B TaKI1X
cn Y1.faSix YBeJIH4HBaeTcJI "3aw.eMJleHHe" MCT4I1Ka, orpaHM4MBal{)lue elO
panHaJlbHble K0J1e6aHHSI. C 3TOH T01.JKH 3peHI1H 1I0J1C1Hbl 60t.tKoo6pa3Hblc
MeTlIHKM (pMC. ] 58, 3) Ii oc06eHHo pe)J(ye-BblrJIIDKHBafOWHe, OT;1114alO-
utHeCSI OT 60I.JK006pa3HblX TeM, LITO He60J1bLllOe 60LlK006pa'3HOC 3aTbIJ10-
BaHl1e no npocpHJ11O BblnOJlHeHO Ha BceM )J)IHHe pe3b60BOH lIaCTI1, pe)KyeH
11 K8J1H6pYlOlUeH. McnpaBHTb ,lJ,e<peKTbl, HaBe.l.1eHHble pa)].HailbHblMM CHna-
MH, MO)KHO HCnOJ1b30BaHMeM npOQ>HJ1bHOH HJJH KOM6HUHpOBaHHOH cxeM
463
lLIaryu B H. PeiKYWMM HHCTpYMeHT
pe3aHMSI, 110 OHH, KaK YKa3hlBaJ10Cb
paHee (11.1.8.1), He peKOMeHAYIOTCjf
LlJUI Hape3aHHSI pe3b6bl B CTan.slX M
APyrMx BSl3KHX MaTepManax.
,[{e<popMaUHeH MeTlJHKa, B.HMSlIO-
uteM Ha pa36l1RaHHe, SlBJlj(eTCSI ero
'3aKpYI.JMBaHHe 1I0)J. .LJ.eMCTBHeM KPY-
TjlUI,erO MOMeHTa [132]. B pe3YJIbTa-
Te nepbSl MeTI.JMKa, eCJl11 OHH 6blJIH
lIap3.JIJICJlbHbl OCM, nepeK3uutBafOTCSI
M CT8HOBjlTCSI CJIerKa HaKJIOtlHblMH
I1JIM BHHTOBblMM (pHC. 4.2) BMeCTe C
nepbSlMH nOBop34HB3fOTCSI H3 TOT )l(e
yrOJl d T HaxO,ltSlUJ.HecSi H3 UHX BHTKM
pe3b6bl. YrOJI 1I0)..('bCM3 pe3b6bl MeT-
lJ11K3, H3MepeHHbiM 1t0 pe)l(YUJ.HM
KpOMKaM'I coxpaHHeTCSI, paBeH t HO
Ha caMMX nepbSlX CTalfOBHTCSI 6YJ1b-
illMM lia Be;JI14HHY dt B pe3Y;lbTaTe
BHTKH pe3b6bl MeT4MKa He COBna.l1a-
lOT 110 Hanp3BJ1eHHfO C BnaAHHaMM
lIape3aeMOM pe3b6bl a nepeK8111MBa-
fOTCSI R HHX H3 Ld't 11 paClllMpSiIOT HX
Ha BeJll1l.JHHY da (pHC. 4.2, (). npol1c-
XOJ1MT pa36MBaHI1C Hape3aeMoM pe3b-
6bl. BJII1j1Hl1e 3aKpYLJI1B3HHSI H8 PM-
6MBaHHe OW.yrHMO ,nJlSl pe3b6 M 12 H
MeHbwe. YMeHbwHTb pa36HBaHHe OT
3TOM npHI.IHHbI MO)l(HO Hcnonb30BaHH-
eM 604Ko06pa3HbIX MeTLfHKOB. 601.1-
Ko06pa3HbIH 3)'6, ,n3iKe nepeKawHBa-
j1Cb BO Bn3,nHHe, He cnoco6cH pe3aTb
60KOBOH KpO\1KOM H paclllHpSlTb ee
(puc. 4.2..?) nOJlOiKl1TeJIbHble pe-
'3YJlbTaTbl .LJ.OCTHraIOTCjI 3a ClJeT
464
6
a
6
z
Puc 4.2 nOCJIellCTBHSI 3aKpyqHBaHHa
MeTtJHKa no,l1 .lleMCTBMeM KpyTIlwero
MOMeHTa Mt<p: a - nepeKoc nepa
MeT'IHKa Hero 3y6beB Ha LA-r;
6--2 - nO.aOJKeHHe 3y6beB MeT'IHK8
BO Bna.zU-fHe Hape3aeMOH pe3b6bl:
6 - TeOpeTHQeCKOe; 6 - pa60tJee
06bl t lHoro 3y6a; < - pa60'Iee
60 t 1KOo6pa3HOro 3y6a
P a 3 0 e J/ 4. OCH06bl palluoJloJ/bHOU 3KCJV1yamalluu pe:»cyulllX uuc:nlpYMellmo6
MHoronpOXO,lJ.HOrO Hape38HHlI ItJIM .LtPYl'MX MeTo,nOB YMeHbWCHM1I KPYTSI-
w.ero MOMeHTa. B YCJ10BHjlX MaCCOBoro npOH3BO,lJ.CTBa MOIKHO peKoMeH-
)].OB8Tb H8pe3aTb pe3b6y Ha CneU-H8JlbHbIX CT8HK8X MCT4HKaMH, Bpama-
eMblMH 38 ,aB8 XBOCTHK8: 06bIQHblH 3a.nHHM H JJ.OIIOJIHHTeJlbHbIH lIepe-
HHH. BepOjiTHOCTb nonOMOK MeT4HKOB B TaKHX CJ1Y l laSiX TO)l(e YMeHb-
lllaeTCjI.
Hape3aHHe HapYjKHbIX pe3b6 nJIaLUKaMH Ii pe3b6oHape3HbIMH rOJIOBKa-
MH COnpOBO)K,l:t3eTCjI TeMH )l(e j(BJ1eHHSlMH. H 3)].eCb rJlaBHblMH npHt.lHHaMH
p336HB8HHjI pe3b6bl jlBJUlfOTCSI oceBble H pa)].Ha.rJbHble CHilhl. MCpOllpHj(-
v
THj( no orpaHHtJetfHIO "JJM HeHTpaJIH3aUHH HX BJ1HSlHHSI B I1pHHI..(HIIH8JlbHbIX
pemeHHj(X aH3J10rHQHbl TeM, 4TO H flpH Hape3aHHH pe3b6bl MeT4HKaMI1.
TOJlbKO pa3HMua B TOM, 1.fTO nOJ]; p8.36MBaHHeM pe3b6bl CJle)].YeT IIOHHMaTb
He YBeJJH1.feHHe ee Cpe,ltHerO ,aHaMeTpa, a YMeHbLUeHHe.
npH Hape3aHHH pe3b6bl MeT1.fHK8MH, nnaWKaMH Ii pe3b60Hape3HblMH
rOJIOBK8MH OQeHb BIDKHO T04Hoe HaqanbHOe n0J10)l(eHHe pe3b6006p83YfO-
mero HHCTpYMeHTa OTHOCHTeJlbHO Hape3aeMoro OTBepCTHSI. ECl)H lIepBble,
XOTjJ H HenOJJHble, BHTKH pe3b6bl 6yJJ.)'T Hape38Hbi c nepeKOCOM, TO liP"
,lJ.8J1bHeHWeM Hape3aHHH OHH 6YtlyT B TaKOM )l(e HanpaBJleHHH BeCT" pe3b-
6006p8.3YfOW.HH HHCTPYMeHT. COnpOTHB.HeHHe caMoro OTBepCTHj( T8KOMY
HalIpaBJleHHIO npHBe)].eT K 1I0BblmeHHbiM 110rpeUJHOCTjlM <»OpMbl cpe):lHerO
QHJlHH-npa Hape3aeMOH pe3b6bl: OBaJ1bHOCTH, KOHYCHOCTJ.1, KopceTHOCTH
OnTHMaJlbHblMH no TOt.lHOCTM 06pa6oTKI1 napaMeTpaMI1 pa3BepTKH
jlBJI1IfOTCjI: B03MO)KHO MeHblllHe yrJlbl B nJI3He Ha pe)KYll1eH 11 KaJl116pyfO-
uteH 1.JaCTjIX, MHHHM8JJbHOe pa,ltMaJ1bHOe 6HeHHe rJ1aBHbiX H BCIiOMora-
TeJ1bHbiX pe)l(YHX KpOMOK H B03MO)l(HO 60JlbUJ8j1111HpHHa KPyrJ10111J1H<»0-
BaHHblX JJeHT04eK. TeM He MeHee HaH6o..1ee BbICOKaj( T01.JHOCTb p83MepOB
H <»OPMbl o6pa60TaHHbiX OTBepCTHH tlOCTHraercSi pa3BepTKaMH C KOJlbl.le-
BOH 38T01.fKOH (CM.pHC.l.35) C fJlaBHblM yrJlOM B f1J13He 90°. B 3THX
cnY48S1X HCKJ1104aerCjJ BHI1S1HHe Ha pa36HBaHHe OTBepcTHH paJJ.HMbHoro
6HeHHjJ rJ13BHblX peiK)'utHX KpOMOK pa3BepTKH.
4.4.7. 60JlLWaH wepoxoBaTocTL o6pa6oTaHHbix nOBepxHocTeii
Pa3J1H4afOT ABa BMJ].8 MHKpOHepOBHOCTeH Ha 06pa6oT8HHOH nOBepx-
HOCTH:
a) reOMeTpH4eCKHe;
6) HepoBHocTH, onpe)J.eJljleMble 4HCTOTOH cpe3a.
reOMeTpHtteCKHe HepOBHOCTH -- 3TO KaK 6bl CJleJ]bl pe)KYlIlero KJIMHa
H8 06pa6oT8HHOH nOBepxHocTH. H3 06TOQeHHOH nOBepXHOCTH -- 3TO
) 6 3aK 2522
465
lllU?YH B.I1. Pe)f(YWHH HHCTpYMeHT
pe3b6a C IIpOQ>MJ1eM HC60J1bUJOH BblCOTbl H C UJarOM, paBHblM 1I0Aa\te
pe3ua Ha 060POT ,neTaJIH. Ha nORepXHOCTM, )pe3epOB8HHO" TOpUOBbJMl1
Q3pe3aMM, - .nyroBble 110pOIKKM He60J1bwoi1 BbICOTbl, OTCTOlI.1Me ,ll,pyr 01
.l1pyra Ha BeJ1H4MHY nO.ua4M Ha 3y6 <l>pe3bl. HHCTpYMeHTbl C rJlaBHblM
npjlMOJ1HHCHHbIM ;:tBM)KeHHeM (CTporaHHe, npOTSIrMBaHHe) <»OpMHPYfOl
npSl M 0;111 H ei111 bl e napa., l.nen bHbl e .n.pyr .l1.pyry n 0P0)KKM. T aK He Hepo BH OCTH
npHH}lTO Ha'3b1B8Tb OCT8TOI.J:HblMH Hecpe38HHblMM CJ10SlMH (CM. CJlOH "O'
H8 pHC.. ] .60, ?; 2.11, 2..24) H H3Mepj(Tb B HanpaBJleHHH, nepneH,lJ.HKYJ1j(pHOM
llBH)KeHHIO pe)K)'lUero KJ1MHa no o6pa60TaHHoH 110 BepXHOCTH. YMcHbwe-
HHe reoMetpHl.J:eCKHX HepoBHocTeH 06eCnCI.J:MBalOT MeponpHSlTHSlMH, OCHO"
B8HHbJMH H8 reoMeTpH\.JecKHx npe)..tCTaBJ1eHH.sJX:
a) YMcHblllatOT II OA84y, 4TO KpawHe HeBbIroAHO, CHHiKaeTCj( I1pOH380)J,H-
TeJ1bHOCTb o6pa60TKH. DpaKTH1.feCKH e)]HHCTBeHHO B03MO)f(HbIH cno-
co6 npH Hape3aH"" 3y6beB o6KaTHblMH HHcTpYMeHTaMH;
6) YMeHbwafOT yrJ1bl B I1J1alle, r..'laBHbIM 06p830M BcnOMOraTCJ1bHble;
B) 3aTa4HBalOT AyroBble nepeXO)].Hble pe)KYWHe KpOMKH (pHC. 2.23, a);
r) 33TalfHBalOT 3aQHCTHbie PC)I(Yll.Uie KpOMKM (pMC. 2.24). HaM6oJ1ee 3$-
<l>CKTMBHbIH cnoco6;
.a) YMeHbwalOT nO,ltpe3aHHe pe3b6bl OT B03).(eHcTBHSI oceBblX CHJI.
K reO(\feTpM\lCCKHl\f MHKpOHCpOBHOCTJlM OTHOCJlT HepoBHocTM OT 8116-
paUMH.. KOTopble YCTpaHSIIOT paHee H3JIO)KCHHblt\.fH MeTO.l1aMH.
HepOBIfOCTH"I 33SHCSllll.He OT I.JHCTOTbl cpe3a, <POpMHPYIOTCSI H M3Mepji..
lOTClI B HallpaBJleHHH .l{RH)f(eHI1R pe)f(Yl.l.(ero K.:JHHa. OHM 06paJYlOTCR 33
CtieT n8)]HpOB, HaBonaKHB8HHjI Tj(HYlUerocSi 38 pe)f(Yll1HM KJ1HHOM rIJ1ac-
TH4Horo MeT(l;ln3, COpB8HHoro H3pOCTa H MHKpoyrny6.aeHHH HOCJ1e or).(e-
JleHHJI 3JJeMeHTOB CTPY)KKM Ha,nnOMa np" o6pa6oTKe xpynKHx MaTcpHa-
JlOB, nanpMMep, 4yrYHa. YMeHblllHTb BbICOT)' TaKHX MHKpOHepOBHOCTe
MO)KHO cJleAYIOlll.HMH MeponpHSlTHSlMM:
a) YBejlHLfeHHeM nepe):{HHX yrnoB HHCTpYMeHTa;
6) YMeHbllleHHeM n.aacTHttHOCTH 06pa6aTbiBaeMoro MeTaJlJla;
B) YMeHbllleHHeM TpeHMSI Ha KOHTaKTHblX nOBepXHOCTSIX HHCTpYMeHT8
nYTeM Bbl60pa HaH60nee nO).(XO)1S1ll(HX CO)J{, MeTOAOB ee nOaqH Ii
HaHeceHHeM aHTH<pPItKUHOHHbIX nOKpbITHH;
r) pa60TOH B 30He CKopOCTeH pe3aHHS, KOr)]8 HapOCT elUe MaJ1 (o
6 M/MHH) HJlH Y)f(e HC4e3aeT (cBblllle 40-100 M/MHH).
466
P a 3 i) ell 4. OCH06bl pallUOlla'lbl/OU 3KcIVlyamUI1"U peYlllux ullcmpy..wellnl08
4.4.8. HenOJla.aKH, CBH'JaHHble C He6Jlal'OUpHHTIIOii
MHKPOCTPYKTYPOH o6pa6aTbiBacMoii CTaJIH
HenOJlaAKH B pa60Te peiKYWHMH J1HCTpYMeHTaMH 48CTO CB)l1aUbl C
HeY.ll.OBJ1eTBOpHTeJlbHOH MHKPOCTPYK1)'pOH, o6yc.rIOBJlelltloH HellpaBHJ1bHOH
TepMMLJeCKOH 06pa6oTKoH npYTKOB MJlH nOKOBOK, Lta*e CC..1H Bce OCTaJlb-
Hble YCJ10BHjJ o6pa6oTKH 6JJarOupHjJTHbl [237]. OT MMKPOCTPYKrypbJ CTa-
11M 3aBHCjfT:
· CTOHKOCTb HHCTpYMeHTa;
· rnepOXOBaTOCTb 06pa6oT8HHOH nOBepXHOCTM;
· HaJIHn8HHjI 06pa6aTbiBaeMoro MeTaJlJla Ha 3aLJ,HHe nOBepXHOCTH HHCT-
PYMeHTa;
· BH6paU.HH co BceMH HeIl0J13.ll.KaMH.
npM BHe3anHOM nOjJBJJeHHH T8KHX Heno..la,l!OK 06S138TeJJbJlO npOBO,QT
MeT(l,1J10rpa$HlJeCKHe HCCJ1e,AOBaHHH MHKPOCTPYKrypbl CTaJIH 118 MHKpO-
CKonax C YBeJ1HtfeHHCM He MCHee x500, 4T06bl AeTa;lbHO BbUICHHTb X8-
paKTep MHKPOCTPYK1)'pbl.
MJ.1KpOCTPYKrypa "CblPOH" CTaJ1H COCTOHT H3 <peppHT8 H IICpJlHT8.
<l>CppHT - 3TO 4J.1CTOe iKeJle30. OH Ol.leHb MjJrKHH, CKJlOHCII K H8.,1Hlla1lHjlM
H8 HHcTPYMeHT, HO 06J18LJ,aeT H113KOH HCTMpalOweH cIloc06HOCTbIO, o6yc-
JIOBJJHB31Oweu BbJCOKYfO CTOHKOCTb HIICTpYMeHTa. nepJJJ1T - COC)lMHe-
HHe JKene3a c yrJ1epOAoM. Pa3JIHLJafOT 3CpHHCTbIH, nn8CTHH4aTblH H COp-
6MToo6p83Hb1H lIepnHT (UJ1aCTHH43TbIH nep.,1UT C 04eHb TOHKMMH 11laCTHH-
KaMH eMeHTHTa). eMeHTMT - 04eHb TBepLtbIH, o6nat(aeT RblCOKOH
HCTHpalOweH cnoco6HoCTblO. l{eM TOHbwe nJlaCTHHKH ueMeHTHTa, 1 CM
HCTHpalOwaSi cnoco6HOCTb Bblwe. CTOHKOCTb HHCTpYMCHTa npH pe38HHM
QeMeHTMTa HH3Kajl, HO HeT HaJIJ.1n8HHH H8 1I0BepXHOCTj(X MHCTpYMCHTa H
4MCTblH cpe3, o6ecne\.JHmUOl1JJfM M8JIYlO wepOXOBaTOCTb o6pa6oTaHIIOH
nOBepXHOCTH. 113 H3IlOiKeHHoro HeTpYJJ.HO CAeJJaTb BbIBO,lJ., 4TO COOTBeT-
CTBYIOWMM COOTHoweHHeM Ii B3aHMHbiM paCIIOnO:>KeHHCM COCTaBJUIfOllU1X
MHKpOCTpYKTYPbl MO)f(HO 06eCnetfMTb JJ,OCT3TOlfHO BblCOKHMH HY>KHble
H8M nOKa3aTeJ1J.1 o6pa6aTbIBaeMOCTM CTaJIM. B OCHOBHOM )KenaTeJ1bHbl
CTPYKT)'pbl C COCTaBJUIIOl1(HMH He6oJlbWOH 3epHHCTOCTH M paBHOMepHblM
paCnOJIOiKeHHeM no 06'beMY 3arOTOBKH. OTCYTCTBMe CKOIlJleHH" cpeppMT8
46
Wa?YH 8.11. Pe)l(ywHH HHcTpYMeHT
YMeHbwaeT H8J1HnaHHSI Ha HHcTpYMeHT It YMeHblU3eT mepOXOBaTOCTb
o6pa6OT3HHbiX nOBepxHocTeH, a OTCYTcTBMe CKonneHHM nepJlHTa nOBblUl8-
eT CTOHKOCTb HHcTpYMeHT8.
MaJloyrJlepoAHcTLle CTaJlH (cO,L\ep)f(aHHe yrJlepo,n8 ,0.0 0,3 %) AOJ1-
)KHbl HMeTb cTpYKTYPY $eppHTa Ii nn3CTHH1.IaTOrO, a JIY'4Ule - COp6HTO-
06pa3HOrO nepJ1MTa. 3epHa nepJIHTa AOJ1)KHbl 6bITb p8BHoMepHo paclloJ1o-
)KeHbl B <j)epPHTHoM nOJle. Pe3Ko Bblpa)KeHHaJi CTpo4et.tHocTb <f>eppHTa H
ero KpynHble KO.,10HMH YBenH'4HB3fOT HaJlHn3HHSI Ha HHCTpYMeHT H mepo-
XOB3TOCTb .noBepxHocTeM, o6pa60TaHHbix C HH3KHMH CKOpOCTJlMH. Ha-
6.JlIOLlaeTcSI nOBblweHHaj( CKJJOHHOCTb K BH6paHJlM, oc06eHHo B CJ1Y4ae
3epH HCTO ro nepnHTa.
CTaJlH co cpeARHM cOJlep*aHHeM yrJlepot(a (0,35-0,55 %) L\J1S1
o6ecne4eHHSI YAoBneTBopHTlbHOH CTOHKOCTM HHcTpYMeHTa Ii ManoH
wepOXOBaTOCTH nOBepx_HocTeM, o6pa6OTaHHbix C HH3KHMH CKOpOCTSlMH
pe33HHSI, AO.,'j1{Hbl MMeTb CTPYKTyPY nJ1aCTHHt.taToro nepJlHTa H <}>eppHTa B
BWL\e ceTkH H.,111 HeKpynHblx 3epeH. 3epHHcTblH nepJ1HT BMeCTO nJlaCTHH-
t.taToro npe)]1I04THTeJ1bHee "PH pa60Te C BblCOKMMH CKOpOCTSlMH. CTOH-
KOCTb pejJ(yw.ero HHCTpYMeHT3 "PH 3TOM Bblwe H lUepOXOBaTOCTb o6pa-
6OTaHHOM nOBepxHocTH y.nOBJleTBOpHTeJ1bHaSl. Pe3aHHe 3epHHCToro nepJ1H-
Ta C HH3KHMH CKOpOCT1IMH ().to 10-15 M/MHH) COJlpOBO)K).taeTCjI HaJIHna-
H"SlM", 1I0BbiUJeHHOH luepoxoBaTocTblO o6pa6oTaHHoH nOBepxHocTH C
""
xapaKTepHblMH HepOBHOCT1IMH B BHtJ.e H8tJ.pbIBOB H nOBblllleHHOH ttYBCTBH-
TeJlbHOCTblO K BM6pauHSlM M3-3a pOCT8 CHJ1 pe3aHH».
BLlcokoyrJlepOAllcTble CTaJiH AOJ1)KHbl HMeTb CTPYKTYPY 3epHHcTo-
ro nepJ1HTa. nJ1aCTHHt.taTblH nepJ1HT He AonYCKaeTC», TaK K8K CTOHKOCTb
pe)Kywero HHCTpYMeHTa npH 3TOM HH3KaSi. lllepoxoB8TOCTb o6pa6OTaH-
HblX nOBepXHOCTeH 3arOTOBOK C 3epHHCTbiM nepJ1HTOM 4yrb 60;lbllle, qeM
C lIJ1aCTHH48TbIM, HO 3H8\fHTeJlbHO HH)Ke, lJeM B CJ1yttae 3epHHCToro nep-
J1MT3 Y cpe,aHeyrnepO.l{HCTbJX CTaJJeH.. n03TOMY C T04KH 3peHHSI mepoxo-
BaTOCTH 3epHHCTblH nepJ1HT BblcoKoyrJ1epo,nHCTbIX CT8J1eH BnOJ1He npHeM-
JIeM, TeM 60.,1ee, LITO B 60nbUlHHCTBe cnYllaeB ,neTBnH 83 BblcoKoyrnepo-
,LlHCTbIX GT3.aeH nO.QBepralOTCSI nOCJ1e,nYJOtneH 3aK3J1Ke H lllJ1H<I>OB8HHIO.
HCXOL\H8S1 rnepOXOBaTOCTb nOCHe J1e3BHMHOM o6pa6OTKH B T3KHX cny"lux
He HMeeT 3HaqeHHj(.
468
P a 3 d e 11 4. OCI/06bl pallUOHaRbl/oii 3KclVlyamal/uli pelIlux ull(.:mpYMeUmO(1
Kap6H.L\bl nerHpylOUJ.HX 3J1eMeHTOB, HMelOWHeCJI B BblcoKoyrJ1epO,LtHC-
TblX CT8JUIX, ,1J.On)f(Ubl 6blTb paBHOMepHO pacnOJlO)KeHbl Ii HMeTb He6oJlb-
wlte p83Mepbl. CKOIJJJeHHjI Kap6H.QOB Ii HX cTp04e4HocTb lie AOlIycKalOT-
CSt, TaK KaK np" 3TOM nOHH}f(aeTCSI He TOJlbKO CTOHKOCTb pe)l(YlllHX HIICT-
PYMeHTOB, HO H npOLlHOCTb caMHX o6pa68TbiBaeMbiX )..{eT3J1eH.
OT,neJlbHO Heo6xOAHMO OTMeTHTb, LITO 06pa6aTbiBaeMOCTb CTaJ1eH,
6e3 nOHH)f(eHHSI HX MexaHHt.teCKHX CBOMCTB, MO)l(HO 3H8 t lHTeJlbHO ynY4-
lllHTb MHKpOJJ.o6aBKaMH cepbl, CBHHlI.a, CHJ1HKOKaJlbUHSI, CeJlen8, Te;lJlyp8 H
,l1PyrMx 3J1eMeHTOB. MHKpOJ1erHpOBaHHe CTaJIH nOBbllllaeT CTOHKOCTb MH-
CTpYMeHTOB OT 1,5 ,no 3 p83. Bo CTOjlbKO )l(e p83 CHM)I(aeTCj( paCXO,l..l
peiK)'UJ.ero HHCTpYMeHTa [221].
KOHTpOJlLHble BOllpOCbl
) . HenonaAKH C pe)f(YLnHMH HHcTpYMeHTaMH B npou.ecce 3KCIIJlyaTau.HH.
2. npHt.tHHbl HH3KOH CTOMKOCTH HHCTpYMeHTOB H clloc06bl ce nOBblweHHSI.
3. npHtJHHbl BblKpOlllHB8HMjf pe)KYHX KpOMOK H nOJlOMOK HHcTpYMeHTa.
4. BH6paQHH npH pe3aHHH. Hx npHLlHHbl H CJ1e,ltCTBHjI.
5. npHtJHHbl H3J1Hn8HHH 06pa6aTblB8eMoro MeTaJ1J1a H3 pa604He nOBep-
XHOCTH HHCTpYMeHTa. nOcneJ\cTBHjf H8J1HnaHHit MeTOAbl 60pb6bl C
HaJUtnaHHSlMH.
6. TIorpelllHocTH pa3MepoB H q,OpMbl nOBepxHocTeH, o6pa6oT8HHblX $a-
COHHblMH HHcTpYMeHTaMH.
7. cI>aKTopbl, BJ1Hj(fOlU.Me H8 yca,ltKY H pa36HBaHHe pa3MepoB D.eTaJ1M
CBepJ18MH, 3eHKepaMH H p83BepTKaMH.
8. B'3aHMOCBSl3b Me)KJ:\Y p836HB8HHeM H pacceHBaHHeM pa3MepOB, T.e.
TOtJHOCTbfO o6pa60TKH.
9. B.J1H.sJHHe napaMeTpoB MeT"IlfKa " YCJJOBHH ero 3KCfJJ1yaT8UH" Ha pa3-
6J1BaHHe pa3MepoB pe3b6bl (cpeJJ.Hero ,LtHaMeTpa, lllara, nO.,10BI1Hbl
yrJla npo4>MRR).
10. npHt.tI1Hbl pa36HBaHHjI p83MepoB pe3b6bl MeT1.fHKaMH 11 MeTOl1bl HX
YCTpaHeHHR.
11. MeponpHSlTHjI no YMeHhllleHHfO wepoxoBaTocTH 06pa6oTaHHblx 110-
BepxHocTeH.
12. BJ1HHHe MHKpOCTpYKrypbl CTaJ1H 3arOTOBOK H8 HX 06pa6aTblBae-
MOCTb.
13. MepOnpHjfTH no YJ1ytfllleHHIO o6pa6aTbiBaeMocTH CTaJ1H.
469
Wazyu 8.11. Pe*yw.HM HHcTpYMeHT
4.5. OC06EHHOCTH 3KCnJIYATAQHH HHCTPYMEHTOB
B ABTOMATU3HPOBAHHOM MAllIHHOCTPOEHHH
ABTOMaTH4CCKHe JlMHHM H8 633e 3rperaTHblX CTaHKOB H oco6eHHO
CT8HKOB C qny OtleHb ,[\oporHe. B TeqeHHe cpOKa MOp8J1bHOrO CTapeHMSI
OHH ,[\OJ1)I(Hbl nepeHeCTH CBOIO CTOHMOCTb H 38Tp3Tbl, CBjl3aHHbie C HX
3KCn;JyaT3UHeH, Ha JJ.eTaJ1M, o6pa6oTaHHbie 38 3TOT CpOK. fipHtfeM He
npoCTO nepeHeCTH, 3 nepeHeCTH 8 MHHHMaJ1bHOM 06'beMe. npHBeJJ.eHHble
3aTpaTbi H8 06pa6oTKY ,neTaJ1H ,nOJ1:>KHbl 6blTb MHHI1MaJIbHbIMH. n03TOMY
rJI3BHOe TpepOB3HI1e K 3KcnJlyaT3QHH HHCTpYMeHT3 B aBTOMaTH3HpOBaH-
110M np0I13BO,lJ,CTBe - 06eCnetfeHHe BLICOKOH npOH3BO.llHTeJlLHOCTH
o6pa6oTKH.
Bce Upetlb1J.\YlUHe peKOMeH.lJ.aUHH no npOeKTHpOBaHHfO, H3rOTOBJ1eHHfO
Ii 3KclloI'yaTauHH HHCTpYMeHTOB B nOJIHOM Mepe OTBeqalOT Ha Bonpoc, KaK
JlOCTHJ'HYTb BblCOKOM IlpOH3BO,ltHTenbHOCTM 33 CLJeT pe)KMMOB pe3aHJ.UI. Ho
npOH3BOJ,U1TeJlbHOCTb JlI1HHH HJlM OTnenbHoro CT3HKa 33BHCHT ew.e 11 OT
BcnOMOraTCJJbHOrO BpeMeHH H3 3aMeHY 11 HCTpYMeHTOB, 33rynHBlllHxcSI
HJ1H BblweJJ.WHX 113 CTpOji no nOJIOMK3M, BbIKpOlllHBaHHj(M "JIH ,npyrHM
IIpHtfHHaM. 3HaqHT, C3MH HHCTpYMeHTbl ,lJ,OJ1jf(Hbl 06J13,naTb BblCOKOH pa3-
MepHOH CTOHKOCTblO H IJOBblWeHHOH H8;J.C)KHOCTblO, 3 HX 3KCnJ1Y3T3UHIO
cneAyeT opraHH30BaTb T3KMM 06Pa30M, 4T06bl npOCTOH o60Py,nOB311H1I
np" 3aMeue HHc-rpYMeHTOB 6bIJIH MHHHMa;lbHbIMI1.
Ope)l(,lJ,e Bcero HHCTpYMeHTbl ,lJ,OJIIKHbl 6blTb 6eCllo,nHaJJM04HbIMI1 H
6bICTpOCMeHHbIMM. 3aMeHY HHCTpYMeHTOB Hao ocyw.eCTBJHITb He 110
Mepe 33l)'IIJleHHjI Ka)K.UorO H3 HHX ( B 3TOM CJ1Y43e 3BTOM3THQeCK3j(
JlHHH}I C )l(CCTKOH CB}l3bfO HelIpcpbIBHO npOCTaHBaeT), a npHHY,lJ;HTeJ1bHO,
ueJ1blMH rpYllllaMH nocJ1e Hapa60TKH onpe,neJleHHOl"O tfHCJla UMKJIOB (06pa-
60TKH onpe.neJ1eHHOrO K0J1H4eCTBa .l1eTaneH), B TeQeHHe KOTOpOro HaAe>K-
HaSi pa60Ta MHCTpYMeHT8 rapaHTHpOBaHa. fpynnbl COCT8BJUIfOT 113 WHCT-
PYMeHTOB, HMelOlUHX npH6JIH3HTeJlbHO 0J:{HH8KOBYIO CTOMKOCTb.
JISI nOBbILlIeHH}I Ha,lJ;e)KHOCTH pa60Tbl HHCTpYMeHTOB HX H3,n0 ,n0J1)K-
HblM 06p830M KpellHTb Ha CT3HKax H HCKJlfOtf3Tb npHtU1Hbl Tex HenOJla,nOK,
KOTopble H3JlOlKeHb[ Bblllle.
nOBblllleHHe p83MepHOM CTOMKOCTH B03MO)J{HO nYTjlMH nOBblllJeHMSI
pe>KYln eM CTOMKOCTH B006we't H3BeCTHbIMM 113 npe}1hl.D.ywero H3JI0)KeHHj(,
3BTOMaTH4eCKOM n0.L1H3J13)],KOH, eCJ1H pecypc pe:>KYll1eH CTOHKOCTH He HC-
470
P a 30 ell 4. OCII06bl pallUOHaJ1bllou l<cnnyamalluu pe:JlC)'lIl11X UII't/lll'.\J.Mt.!II1110tl
4epnaH, HCn0J1b30BaHHeM HHc-rpYMeHToB c 06HOBJUII011tHMHCj( PC)KYII(HMH
KpoMKaMH. nOcne,nHee l1oApa3YMcBaeT HCnOJ1b30BaHHe oceBblX IlepcJUH1-
iKeK "IepBjI"IHbIX cJ>pe3, IIpOXO,nHbIX pe3QoB c KpyrJloH IIJlaCTHnKoH I..JJU1 C
l1J1l1HHOM npJ1MOJlHHeHHOH pe)l(YllI.eH KpOMKOH, OHM ,UonYCKaIOT 8B..OMaTH-
t.teCKHH BBOA B pa6oT)' CBeiKHX He3a1)'IIJleHHbIX Yl.JaCTKOB KpOMKH, B
C)I(aTOM BH,Ae MepOnp"jlTHjI, 113J10)KeHHble Bblllle, npeACTaBJleHbl rpacj>OM
Ha pHC. 1.88.
B 6e3JUO,LlHblX HJIH MaJ10JlIO,l1HblX, eCJIH MO)KHO TaK Bblp83HTbCj(, npOH3-
Bo,nCTBax, HanpHMep, aBTOMaTH1.feCKHe J1HHMH, npaKTHLJCCKH HeKOMY Ha-
6J1IOAaTb 3a pa60TOH HHCTpYMeHTOB H TeMH HenOJI3)J.KaMH., KOTopble MO-
rYT npOH30HTH, npOM3BOJJ.CTBa ,nOJI)KHbl 6blTb OCHaweHbl 8BTOMaTH4CCKH-
MH YCTpOHCTBaMH, BblnOJIHj(tolll.HMH <l>YHKQI1H Ha6J1fo,UeHI1}1 11 IJpHHHMalO-
ll(HMH peWeHHjf no YCTpaHeHHfO HenOJlaAOK H., eCJIH B03MOJKII0., YCTpallS1-
IOW.HMH 3TH HenO.ila)J.KH. TaK, 8BTOMaTMtJeCKHe J1HHHH OCllawafOT YCTPOM-
CTB3MH, BblnOJ1HSlIOHMH CJle.nYI011tHC <l>YHKI..(HM'
a) He ,ltOIlYCKaIOT lIeperpY30K 11 IIOJOMOK HHCTpYMeHTOB Ha OCHOBe pe-
3YJ1bTaTOB aBTOMaTH1.JeCKOrO H3MepeHHj( CMn pe3aHHS1 npH60paMH C
TeH30MeTpH4eCKHMH HJIH Jlbe303JleKTpH4eCKI1MH ,lIaT1.JHKaMH:
6) npe.noTBpamalOT nOSlBJleHHe 6paKa, 06ecnc4HBaS1 (10)\HaJlaJJ.KY o6oPY-
t(OBaHHJ1 110 pe3ynbTaTaM H3MepeHHSI napaMeTpoB 06pa6oTaHHb(X ,lIe-
TaJlew;
B) CBoeBpeMeHHO 06HapYJKHBalOT nOJIOMKH HHCTpYMeHTOB nYTeM HX
"oLUynbIBaHI1H" 3J1eKTpOKOIITaKTHbIMH, MtlJlYKTHBHblMH 11 )pyrHl\.fH IIpH-
60paMH, .lJ.af011tHMH KOMaH.lJ.Y Ha OCTaHOBKY 06pa60TKH.
DOJlee npHeMneMbIMH SlBJ1j(IOTCSI, eCTeCTBeHHO, 3KTHBHbie MCTO)..{bl
Ha6J1IO.lJ.eHHSI, 1l03BOJUUOWHe npe.nynpe,ltHTb nOJIOMKH HHCTpYMeHTa H 110-
j(BJleHHe 6paKa no p33MepaM 06pa6OTaHHbiX .aeTa.aCH. 3TO - TeH30MeT-
pHpoBaHHe CHJ1 pe3aHHj( "JIH Cne)KeHHSI 3a H3HOCOM HHcTpYMellTa IIpH6o-
paMH C <»OT03JleKTpHQeCKHMH ,naT4HKaMH, BOCllpHHHMafOlUl1MH nY40K
CBeTa, OTpaiKeHHblH OT H3HorneHHOH nOBepXHOCTH HHCTpYMeUTa. npHHUH-
HHaJ1bHble cxeMbl no,n06HblX YCTPOHCTB MO:>KHO HaMTH B ClIel.U1aJlbHOM
JIHTepa1)'pe, B TOM LlMC.He B pa60Te [3],
4.6. OprAHH3AnIDIlfHCTPYMEHTAJlbHOrO X03RHCTBA
OpraHH3aQHOHHbie BonpOCbl Hapj(AY C TCXHH4eCKHMM .lJ,OCTaT01.{H()
CI1J1bHO BnHSlfOT Ha npOH3BO,UHTeJ1bHOCTb o6pa60TKH M paCXO.lJ. HHCTpYMeH-
471
WOZYJI B.yl Pe)Kyuud;j HHCTpYMeHT
TOB. l{JUl HX pemeHHSI Ha npe.nnpHSlTHHX C03AaIOTC MHCTpYMeHTMbHble
CJ1)?K6bl, rJ1aBHOH 3811aqeH KOTOpblX SlBJUleTCSI HflCTPYMCHToo6ecne1.feHUe
pa604MX MeCT H8 OCflOBe pa3pa6OTKH HOpM paCxo.L\a pe)KYl.l\HX HHCTPY-
MeHTOB C Y4eTOM YJ1yttUJeHMJI MX 3KCnJ1yaT3UMoHHbIX CBOHCTB Ii rpaMOT-
Horo MCIlOJlb30B8HM)J. n03TOMY Bce BonpOCbl HattHHaSi C COCTaBJ1eHMSI
3aJlBOK B nOTpe6HOCTM nOKynHblx HHCTpYMeHTOB H HHCTpyfeHTOB c06..
CTBeHHoro H3rOTOBJleHMSI HX nepeB030K, xp3HeHHSI 11 Bbl}la4H .nO BOCCT3-
HOBJ1eHHSI MHc-rpYMeHTOB, HX cnHcaHHSI H c60pa OTXO,lJ,OB BOJ1b$paMOCO"
Aep)I(aJ1X M8TepHaJIOB, HaXO,lJ,SlTC)J B nOJle 3peHMSI 3THX CJI)?K6.
BIDKHeHUH1M H3 BonpOCOB SlBJ1S1eTCSI opraHH3aQHSI nepeTOttKH 33rynHB-
WHXCSI HHCTpYMeHTOB. Bo MlIorHX cJlY1.JaSiX nepeTOt.Jka TaKHX HHCTpYMeH-
TOR, KaK pe3Ubl, CBepna, 3eHKepbl H ,lJ,IDKe TOpUOBble <ppe3bl, BblnOJ1HSleTCSI
lIa T04HJlaX BPY'fHYIO "JIM C npHMeHeHHeM npOCTeHWHX npHcnoc06JleHHH
Ha YHHBepC8J1bHO-3aTOt.JHbIX CTaHKax pa604HMH-CTaHOt.JHHKaMH OCHOBHO-
ro npOH3BO.D.CTBa. B 3THX CJlY4aSlX, K8K npaBHJ10, HapywalOTcSI peKOMeH-
.a3UHH no no.n6opy a6pa3HBHblX KpyroB H pe)KHMOB 33T04KH. .l(OBO,l:\K8
PC)J{YlllHX KpOMOK He BblnOJlHSleTCSI. K34eCTBO 3aT04kM He KOHTpOJlHpyeT-
CSI. B pe3YJ1bTaTe CHI1)KaeTCH CTOMKOCTb, YMeHbW3eTCSI pecypc pa60Tbi
HHCTpYMeHTOB, qTO npHBO,lJ,HT K nOBblweHHOMY ero pacxoAY. n03TOMY H8
MawHHocTpOHTeJlbHblX 3aBo,Uax cOBepweHHo ue06XO.lU1Ma opraHH38QHSI
QeHTpMH30BaHHoH 3aT04KH KBaJ1H<pMUHpOB3HHbIMM pa60lJHMH-3aTOI.IHHKa-
MH Ha CneUHaJ1bHbIX yt.J3cTKax, oCHaw.eHHblx Heo6xoAHMblM 06opy,n.OBaHM-
eM H TeXHonorH4eCKOH OCHaCTKOM, C c06JnOeHMeM Bcex Tpe60BaHHH
TeXHOJlorHH 3aT01.fKH (cM.n.3.5 HaCTOSIIneH pa60Tbl) Ii KOHTpOJleM K3"1e-
CTBa. Ha 3THX yt.J3CTK3X QeJ1eC006pa3HO ocyweCTBJ1$1Tb C60PKY 11 BOCCTa-
HOB.aeHHe C60PHbiX MHCTpYMeHTOB C HCnOJlb30BaHHeM ClleUMaJlbHblX c60-
p04HbiX H KOHTpO.,1bHbIX npHcnoco6J1eHHH. OnblT BHe.L1peHI1S1 u.eHTpaJ1H30-
v
BaHHOH 3aT04KH CBH)].eTeJ1bCTByeT 0 TOM, "ITO npH npaBHJ1bHOH ee opra-
HH33UHH npOH3BO..QHTenbHOCTb Tpy,lJ,a pa604HX OCHOBHoro npOH3BO)].CTBa
nOBbl1ll3eTCSI H3 3-5 % 3a C1Iey COKpa1l1eHHSI npOCToeB 06oPY,lJ,OBaHHH BC
BpeMSI nepeT04eK pe)Kyw.ero HHcTpYMeHT3 Ii YMeHblllaeTcSI P3CXO..Q HHCT-
pYMeHToB .H3-38 YBenH4eHHSI pecypca HX pa60Tbi Ha 8-10 %.
BIDKHbIMH, C TO"lKI1 3peHHSI COKpaLl.\eHHJI pacxoJ].a HHCTpYMeHTOB, SlBJ1S1-
IOTCjI H Cne,lJ.YfOLl.\Me CTOpOHbI J,1eSlTeJ1bHOCTH HHCTpYMeHTaJlbHblX CJIY)K6:
472
P a 30 e J1 4 OCJ/08bl pOljUOHOJIbJlOU 3Kcn7yamol/uu pe:JKylllltr ulIcmpy,ueHmo8
· p83pa6oTK8 H Btle.npeHHe MepOnpHjlTHH no nOBblweHHIO Ka4eCTBa pe..
)KYll\UX HHcTpYf\teHTOB 3a C4CT cOBeplueHcTBoBaHHSI HX KOHCTPYKQHH,
npHMeHeHHSI nporpeccHBHblX pC)I(}'U.tlfX Mal epHaJ10B, opraHH38l.(HH no...
BblllleHHSI pe)KYIneH cnoco6HOCTH HHCTpYMeHTOB HaHeCCIIHCM H3HOCO-
CTOHKHX 110KpblTMH H ,LI,pyrHMH MCTo,uaMH;
· TeXHH1.leCKHM H8,lJ.30p 38 C06J1IOAeHHeM TeXH0J10rH4eCKOH ,[lHCI..U111JIHHbl
(KatleCTBO H CT86HJlbHOCTb CBOHCTB o6pa6aTbiBael\fblX 3arOTOBOK,!
C06JUOAeHHe pe)KHMOB pe3aHH)), CMa3KH H OXJla)K)..(eHHSI, CBoeBpeMell-
HOCTb CMeHbl 38TynHBlllHXC)) pe)J(YlnHX I1HCTpYMeHTOB),
· aHaJ1H3 IIPH4HH Ilpe)K):leBpeMeHHoro Bblxo,aa HHCTPY1eHTOB 113 CTpOSl
· pa3pa60TKa HHCTpYKUHH, CT8H,[lapTOB npel.(npHSITHSI 110 paQHOH8J1bHOM
3KcnnYaTaUHH HHCTpYMeHTOB H KOHTpOJ1b 38 HX Hcno.rll-leHHeM.
TaKHM 06P830M, nOHCK nyreH P3UHOHaJ1bHOH 3KCH."yaTaUHH pejKYWHX
HHCTpYMeHTOB H8 npeAnpHSlTHSIX -aaeT B03MOJKffOCTb Ollpe.L1CIU1Tb OCHOB-
Hble H8UpaBJ1eHH1I pa601; KOTopble U8M6oJree ueJlecoo6pa3f10 BeCT" KOM-
nJ1eKCHO, pewaR KaK opraHH381.{HOHHble, TaK .H TeXHHtleCKHe BonpOCbr
To.nbKO TaKOH nyrb HaH60Jlee n0J1110 o6eClIelfHBaeT B03MOiKHOCT& nOBbl-
WeHH)) npOH3Bo).(HTeJ1bHOCTH TPYJJ3, ynY1.lweHHJI KaLleCTB306pa6oTaUHbJX
....
lleTaJJCH );I CHH}I(eHM1I y.neJlbHOrO pacxo,na pe)l(}'WHX HHCTpYMeHTOB T.e.
06eCne1.lMSaeT MHHHMYM 38TpaT Ha M3rOTOBJleHHe 06'beKTOB UpOM3BO.n-
CTB8.
KOHTpOJlbHble BOJlpOCbl
t. Oco6eHHOCTH 3Kcn..1yaTau.HH HHCTpYMeHTOB B aBTOMaTH311pOB8HHOM
MaUJMHOCTpoeHHH.
2. Bonpocbl, peuI8eMble B IlpoI..1ecce opraHH3aUHM MIIC 1 PYMeHTaJlbHorc
X03S1HCTBa.
3. BJ1MjlHHe opraHH3a11-HH HHcTpYMeHTaJ1bHOrO X03S1HcTBa Ha paCXOll. pC-
)KYlllHX HHcTpYMeHToB.
-.
WO?y1l B H. PejKywHR HHCTpYMeHT
CllHCOK JIHTEPATYPLI
TeMaTUqeCKaS nO60pKa
K PA3EJIY 1
Yqet)HaH J1HTepaTYpa
I. AJleKCeeB r. A., ApWHHOB B. A., KpH1feBCK8H P.M. KOHcTpynpoBaHHe HHCTPY-
MeHTa. - M.: MalllHHOCTpoeHMe, J 979. - 383 c.
2. KoeprHII A. H., nUKYC M. 10., UJaryn B. H. MeTaJlJloo6pa6aTbIBaJOUJ.He CTaH-
Kif, JlMHHM H HHCTpyMeHTbl. - MH.: BbIW. WK., 1979. - 574 c.
3. MeT8J1J1ope*ywHe HHcTpYMeHThl / r.H.CaxapoB, O.6.Ap6y30B,
1O n.6opoBoR M .np. - M.: MawHHoCTpOeHHe, 1989. - 328 c.
4. PeKyIItHH IDIcTp}'Mem H HHcTpYMeHTaJIhHOe o6eCneQeHHe aBTOMaTH3HpoBaHHoro
npomBo.nCTBa. Y t IOO. noco6Mc .wUI BY30B / E.3.$eJIbJlWTeHH, MJlEpeMeHKO, M A.Kop-
HHeBWI H Jlp.; no.n 06w.. pe.n. E.3.<J>eJ1bJlWTeirna. - MH.: BblClli. WK., t 993. - 424 c.
S. POJlUH n. R MeTaJIJtope>l\ ytnHe HHcTp}'MeHTbt - KHeB: BBl!{. WK., J 974. - 399 c.
6. CeMeH'IeHKO H. H., MaTlOwHH B. M., CaxapoB H. npOeKTHpOBaHHe MeTaJUI0-
peiKYIuHx HHCTp)'MeHToB - M : MawrH3, 1962. - 952 C
7. 1.femepHKOB C. C. MemJJJ]ope>K)'Il{He MHCTp}'MeHfbI. - M.: BbICW. WK., ) 965. - 730 c.
8. .HwepnUblH n. H., EpeMeHKo M. .11., IKHr8nKO H. H. OCHOBbl pe3aHJUl MaTepHa-
nOB If pe)l(yuuiii MHcTpYMeHT. - MH.. 8blW. WK., 1981. - 560 c.
9. fYJlHeB A. n., MaJ1HHKHHa K. A., CaBepHHa C. M. HHCTp}'MeHTaJIbHble CTaJlH:
CnpaBotJHHK - M.. MaWHHocTpOeHHe, 1975. - 272 c.
10. MeTannope*ywHH HHCTpYMeHT: KaTaJIOI: - II.I. Pe3Uhl H <l>pe3hf. - M . HMH-
Maw, 1983. - 144 C
II. MeTaJ1J10pe*ywHH HHcTpYMeHT: KaTanol': - \.1.2. HHcTpYMeHT NUl o6pa6oTKH
OTBepCTHH - M.. HHHMam, 1983. - 192 c.
12. MeT8J1J1ope*y1.QHD HHcTpYMeHT: KaTaJIOr. -\.I 3. Pe3b6oo6pa6aTblBaJOwHit,
TPy6o- H My(j>Too6pa6aTbIBalOIIJ.Hi% HHTpYMeHT. - M.: HHHMaw, 1983. - 108 c.
HHcTpYMellTaJlbHble M8TepHaJ1LI
13. rypHH M. <D., fYPHH B. <1>. nepcneKTHBHble HHcTp}'MeHTaJIbHhIe M8TepHaJJbl.-
M.. MaWHHOcTpOeHHe, 1984. - 62 c.
14. HHcTPYMeHTaJ1bHLle CTaJlH If HX TepMHtteCKaSi o6pa6oTKa. CnpaBOtfHHK I no.ll..
pe.Ll. J1.C. KpeMHeBa. - M . MeTa..1J1yprHSI, 1982. - 312 c.
15. HHcTPYMeHTaJ1bHble MarepHaJIbl H HX npHMeHeHHe. 0630p. - M.: HI1HMam,
1983.-64c.
16. KOCMaqeB H. r: HHCTpYMeHTaJ1bHble MarepHaJ1hl. -J1.: JleHm.naT, 1975. -120 c.
17. Kaqep B. A. MaTepHa..1LI peiKYUJ.Hx HHcTpYMeHToB. - XapLKoB: npanop,
1970 - 126
18. KpeHMep f. C. npoqHOCTh TBePItbIX CTU1aBOB. - M.: MeraJlnypmJl, 1971. - 247 c.
19. KepaMH'IeCHe HHcTpYMeHT&,1bHbIe MaTepHaJIbl / rr. fHecuH, 11.11.0cHnoBa,
r . POHTaJIb If )tp., nOD: pe)t. r:r: rHecHHa. - KHeB. T3XHHKa, 1991. - 390 c.
474
JIUnlepamypa
20. lUlfWKOB B. J],., KHpHlfeHKo JO. H., KYJleWOBa M.B. CORpeMeHHoe COCTOSlHHe
It TeH.neHUHH pa3BHTIUI MaTepMa.rJoB lI.,ls( pe)f(yucro MHcTpYMeHTa. 0610p. - M .
HHMMam, 1980. - 67 c.
CM. mOK:JICe ucm0 1 1HUKU [9, 232]
Afipa3HBHbiC MaTCpHaJlLI " HIICTpYMeHTLI
21. Afipa3HBHbie MaTepHaJ1bl H MHcTpYMeHTbl. KaTa..10r-cnpaBOtIHHK I BHHHAW
- M.: HHI1Mam, 1981 - 360 c.
22. A6pa3HBIILlit HHCTpYMeHT 1'13 3JIb60pa: KaTaJIOr. - M I-IHHMaw, 1973 - 58 C
23. AJ1Ma3Hble HHcTpYMeHTbl B MawHHocTpoeHMH I nOli pell H r. KocMa"lesa.-
n.: JIeHH3J1a 1965. - 261 c.
24. fapwHH A. n., fponHHoB B. M., JlaryHoB 10. B. A6pa3HBHbie MaTepHaJIbI -
11.: MaWItHOCTpOeHlte, 1983. - 231 c.
25. KYJ1aCOB r. P. A6pa3HBHble MaTepHaJlbl H IfHCTpYI\1CHTbl -- M - J1. MaUJrH3
1960.-t02c
26. HeCMeJ10B A. (f). AJ1Ma3Hble HHcTpYMeHTbl B npOMblllLleHHOCTM. -- M. Mau.uf-
HocTpoeHHe, 1964. - 340 C
27. CHHbKOBCKHii JI. K., KOJItJeManoB H. A. COBpeMeHHhle WlMa3HbIe UL1H<j)0BaJ1bHble
HHCTpyMeJlTh1 Ii Mero.D:bl KOHTpO..1H IIX KaQCCTBa 0630p. -- M HJ1HMam. 1975. - 52 c.
28. THnaiK a6pa3HBHoro HHCTpYMeHTa 113 3..1b60pa Ita 1981-1985 rr./BHHHAW -
M.: HHH\faw, 1980. - 31 c.
CM maKJlCe UCnlOtiHUK [151).
Pe3l(bl
29. rpaHoBcKHH r. H., naHtJeHKo K. n. <l>acoHHble pe3Ubl. - M MaWUHOCTpoe-
Hue, J 972. - 309 c.
30. ,llapMaHlieB C. K. <J)acoHHble pe3Uhl - M. - Jl Mawr"3, 1950. - 142 c.
31. Jle3BHHHbie HHCTpYMeHThl "3 CBepXTBCpD.bIX MaTepl1a.,10B Ha OCUOBe HHTpHIla
60pa. KOHCTPYKUIUI H 3KCnJIyaTalUiSi pe3uoB H3 cBepxTsep;1blx MaTcpManoB Ha oc-
HOBe HMTpMJ1a 60pa. MeTOltM 1 1eCKHe pCKoMeuIlauMH I BHHHMHcTPYMeHT rr.B 60-
POBCKH" if .lIp.]. - M: HHI1MauI, 1980. - 60 c.
32. POTaUHollHoe pe3aHHe MaTepMaJ10B / n H.51mepHUb1H, A B.GopI1CeHKO, B R.JIe-
GelleB Ii .np. - MH.: I-laYKa H TCXHHKa, 1987 - 229 c.
33. t.JepHHBcKHH €D. r. COBpeMeHlJb.e Ten.aeHI1Mli pa'3BHTw-" C60PHblX pe3I.10B C
lIenepCTa(IHBaeMblMH nJlaCTHHaMI1. - M HHHMarn, 1983. - 56 C
C.lW maKJlCe ucnlO'IIIUK [240]
CBepna, JeHKepbl, pamepTKJI
34. nporpeccHBllble HHcTpYMellTbl ,U.,1st 06pa6oTKH oTBepcTHH, KOHCTPYKUM, Tex-
H0J10rust M3rOTOBJ1eHMst, 3KCn.,'TYaTaUMSI II C6. Tp. BliYlH. - M. BHHHMHcTpYMeuT:
no.n pe.lI. 11. CCMeH'leHKo., 1979. - J 04 c
35. Pa38epTKH OllHOJJe3BMHHhle TBep.nocnnaBHble. PeKoMcHllalu1H no KOHCTPYMPO-
BaHHIO Ii 3Kcn:tyaTaUHH I B.II111. -- M.: BHHHMHcTPYMeHT, 1975 - 32 c.
36. PeKYWHti J.tHCTp)'MeHT. 3eHKepbl H pa3BCpTKH. - M.. CTaHD.ap1Tli3> 1969 - 110 c.
37. TBepJJ.ocnnaBlible CBepJ1a OD.HOCTOpoHHero pe3aHn C BHYTpeHHHM nOl1BOllOM
CO)f(: MeTollHtlecKHe peKoMeHLtaUMH no I<OHCTpYHpoBafiMfO, TeXHOJIOfHH 113roTOB-
4 7
lllaZYH B.H. Pe)f(YW;MM MHCTpYMeHT
neHMft Ii 3KCnJ1yaTau.HH / BHHI1 [A.H. MemepSlKOB]. - M.: BHI1H}IHcTPYMeHT,
1981 -68 c.
C:M maK:JICe ucm011llUKU [111, 242-245].
«I>peJbJ
38. jKypaBJ1eB C. A., IllHpHH A. Ill. <l>pe3Lr. - 11.: MaunmoCTpOeHMe, 1964. - 233 c.
39. KOphlTHblH lI.. M. pe3bl. - M.: Mawr"3, J 963. - J 15 c.
40. KOHCTPYKUHH H 3KCnJIyaTaUM" €}>pe3 TOPUOBhlX C HOjJ(aMII "3 KOMn03HTa: MeTO-
lUf'leCKHe peKOMeH,llaUHH. - M.. BHHI1HHcTPYMeHT, 1978. - 26 c.
41. KyJteBHQKHH $I. B. acoHHble tj)pe3hl. -n.: MalllHHocTpoeHHe, 1978. - 176 c.
42. TaM(ioBQeB C. C. COBpeMeHHhle KOHCTPYKIJ.HH pe3 H nepCneKTHBhl HX P83BH-
TH". - M.: BHHHHHCTpYMeHT, 1966. - 26 c.
(M. maK:»ce ucm0 1 lHUKU [246-249].
npon1"'A\lGl
43. jKHra.rnro H. H., J1eMewoHoK B. JI.., KOBJeJlb H. H. npoDDKKH J].JIft 06pa6oTI<H 0TBep-
crnti 60J1bWOH DJIHHhI / OO.lJ. 06rn. pe.a:. H.HJKImU1KO - MH.. BbIW. WK., 1973. - 124.
44. KalteB n. r: npOUlIKHbie pa6oTbI: Y t le6. noco6. - M.: BhIcrn. llI1<., 1985. - 191 C
45. MaprynHc ,lJ.. K. npOT)J(KJf nepeMeHHoro pe3aHli1J. - M. - CBep.LIJlOBcK:
MawrH3, 1962. - 269 c.
46. CKHiKeHoK B. «1>., JIeMewoHoK B.JI.., l..(ereJJbHHIroB B. n. BhlcoKonpoH3Bo.nH-
TeJIbHOe npOT$lfHBaHHe. - M.. MawMHocTpoeHHe, 1990. - 240 C
eM maKJlCe ucmOllHUKU [1/5-12/, 250-252]
Pe3b6000pa3YIOIItHe HHCTpYMeHTLI
47. J)OHPYH8C A. M. Bbl.n8BJ1HBaHHe pe3h6 6eCCTpyx<e'lHbIMH MeTtIHKaMH. 0630p.-
M.. HHI1Maw, 1976. - 55 c.
48. rpY.lIOB A. A., KOMapoB n. H. BhlcoKonpoH3Bo.nliTeJ1hHbdi pe3b6oo6p83yJOmHi1
HHcTpYMeHT: 0630p. - M : HHMMaw, J 980. - 64 C
49. 3arypcKHH B. H. nporpeccMBHLle cnoco6bl o6pa6oTKH pe3b6h1. - M.- CBep-
MOBCK; M8111rH3. 1960. - 164 c.
50. MeHbwHKoB B. M., YpnaHoB r: n., CepeJta B. C. 6eccTp)')J(e'lHble MeT'lHKH. -
M : MawHHocTpOeHHe, 1979. - 165 c
51. Hape1aHHe pe3h6hl Me'fllHK8MH-npOT1J)I(K8MH: P)'KOBo.n"wHe MaTepHaJlhI. - M..
BHHHHHCTpYMeHT, 1967. - 33 C
52. CymaHoB 1: A. Pe3b60HaKaTf{bfe roJIOBKR - M.: MawmfocrpoeFrne, 1966. - 135 c.
53. {J)PYMHH 10. JI. BbICOKOnpOH3Bo.nHTeJIbHbIH pe3h6oo6p33yroUJ.HH HHcTpYMelff. -
M.; MamHHOCTpoeHHe, )977. - 183 c.
54. 3nwTeiiH B. M., PLI08K C. H., Jl.HJJ.eHKo C. H. TBep.aoCnJI8BHble MeT'IHKH.-
KHeB: HayK. .ayMKa, t 984. - 151 c.
CM. maK:»ce UCmOtlllUKU [ /30-/32, 253]
OOKaTOqHble HHCTpYMeHTbI
55. MOHceeHt(O 0.. H., naBJIOB.1I. E., tl-H.lteHKO C. 11. TBep.noCnJJaBHble 3y6ope3Hble
HHcTpYMeHTbl. - M : MaIDHHoCTpOeHHe, 1977. - 189 c.
56. MOHceeHKo O. H. 3y6ope3Hhie HHcTpYMeHTbl, oCHaw.eHHhle nporpeccHBHblMH
pe)l(YlllHMH MaTepHanaMH. - KHeB: BHW8 WK., 1986. - 156 c.
476
JJlImepamypa
57. naBJ10B JI. E., lI.BHc 10. B. COBpeMellHble KOHCTPYKU,UH 3y6oo6pa6aTblBalO-
UUIX HHcTpYMeHToB. - M.: MalUHHOCTpOeHHe, 1972. - 40 c.
58. CHJJ.opeHKo A. K. 4epB1I 1 1Hble <»pe3bI. - M MallIHHOcTpOcHMe, 1980. - 81 c.
59. CaxapoB r: H. 06JOO'()qHble IIHCTp)'MeIITbI. - M.: MawmIocrpoeHMe, J 983 - 230 C
6Ck llIeBqeHKo A. H. COBpeMeHHblti 3apy6eJKHblii '3y6ope3HblH MHcTpYMeHT: 06-
30p. - M.: HHHMam, 1976 - 56 c.
CM. maK:JICe lICmOllllUKll [122-/29]
KOMoHHHpOBaHHble HHCTPYMCHTbI
61. iK8p.r1HKOB H. B. KOM6HHHpOBaHHhle pe)K}'llJ.Me HHCTpYMeIJTbJ. - M. - CBep-
.MOBCK. Mau1fH3, 1961. - 78 c.
CM. maK:JJCe UCmOtlllUKU [1-8].
HHcrpYMeuTbl aBTOMaTH3HpoB8HHoro M8UIHHOCTpoeHIIH
62. HHCTPYMeHT W1S1 CTaHkOB C 1..fn MHoroueJIeBblX CTallKOB If rnc /11.J1.<I>emowHH"
51.A.MY'3bfKaHT, A H.MeIUepllKOB H .lip. - M.: MauufHocTpocHHe.. 1990. -- 271 c.
63. KYJHeUOB 10. H., MaCJ10B A. , 6aHKOB A. H. OCHacTKa lL'UI CTaHKOB C 4ny -
M . MamHHOCTpOeHHe, 1990. - 512 C
64. PblBKHH r: M. HHCTpYMeHTaJIbHaR OCHaCTKa .lUJR aBToMaTH3lfpoBaHHoro npon3-
BO.l1CTBa. - M.: MaWHHoCTpOeHHe, 1972. -. - 137 c.
65. cDeJJbJJ.wTeH" E. 3. Pe)J(YI1HIM HHcTpYMeHT H OCH8CTK3 CT3HKOB C lJny;
CnpaBotJHoe noco6He. - MH . BbIW. WK, 1988 - 336 C.
CM. maK:JICe ucmO'IIlUKU [137; 138]
npOrpeccHBHble KOHCTPYKItHH HHCTPYMellToR
66. 60pOBCKHn r: B. PelK)'WHM HHcTp)'MeHT m cBepXTBepJJbrx MaTepH8..10B: 0630p.-
M.: HHMMaw, 1984. - 56 c.
67. BblcoKOnpOHJBO.ll.HTeJJbHble HHcTpYMeH1b1 H3 reKcaHMTa P / r. r. KaplOK, A B.
b01fKO If .np. - KlfeB: HaYKoBa .ll}'MKa, J 986. - t 35 C
68. J(bHKOB A. T., }lCHHcKHH r. H. nporpeccHBHblM pe)J(YWH" HHCTpYMeHT B Ma-
WHHOCTpoeHRH. - II.: MalUHHOCTpoeHHe., 1972. - 224 c.
69. HHcTPYMeHT 1'13 3J1b6opa' KaTa.,T)or. - M : HI1I1Maw, ) 976. - 60 c.
70. KOpOTKOB 10. B., HMweHHHK K. n. HHcTPYMeHT C BKJIeeHHbJMH pe>KYU1J1"'"
3J1eMeHTaMM: 0630p. - M.: HHHMam, 1983. - 67 c.
71. JIelUHHep }I. A., CBHpHHCKHH R M., "JlbHH B. B. J1e3BHMHble pe)K)'lUMc HHCT-
pYMeHTbl H3 CBepXTBep.nblx MaTepHaJlOB - KHeB: T3xHMKa, 1981. - 120 c
72. J1e3BHHHble HHcTpYMeHTbt H3 cBepxTBep.nblx MaTCptlfaJ10B Ha OCHOBe HHTpH.lI.a
6opa: MeTo.nn1feCKRe peKoMeHJ.1aUH" / B.nJKe.nb, r.B.bOpOBCKHM, R.A MY3bIKaHT,
C.'Y:MOJIO.ll.bIX. - M.: HHHMaw, 1980. - 57 c.
73. JJe3BHliHLdi HHcTpYMeHT H3 KOMn03HTa. 0630p. - M.: HI1HMam, 1979 - 52 C
74. J1blcaHoB B. C. BblcoKonpOH3B0.l1HTeJ1hHbIH HHcTpYMeHT H3 3JIb6opa. - M .
MaWHHocTpOeHHe, 1975. - 35 c.
75. MaCJ10B A. R COBpeMeHHble TeH.lleHU"H pa3BHTHSI pe)J(Y1ll.HX HHcTpYMeHToB. -
M.: HHHMaw, 1984. - 52 c.
76. MYJblKaHT .H. A., CaMoAJJOB B. C. Pe)J(YW:He HHcTp)'MeHThl C nJIaCTUHaMM H'3
6e3BoJIb<ppaMoBblx TBepJJ.blX cnnaBOB. - M.: HHHMaw, 1984 - 58 C
d7
11la<)JH 8.11 Pe>KYIll.M" HHcTpYMeHT
77. HOBbie KOHCTPYKUMM If nporpeCCHBHast TeXHOJI0rHSI npOH3BOJICTBa HHCTpYMeH-
Ta / BHI1H. - M . BHHvhfHcTPYMeHT, 1984 - 424 c.
78. npOCKYpHH f. H., JloraqeB B. 4>. npOrpeCCHBHblH pe>KylllHM HHcTpYMeHT.-
M. MaUJMHocrpoeHHe, 1979. - 43 c.
79. npeUHJHOHHLle TBepD.OCnnaBHble MOHOJ1HTHbIC peiKYIUHe HHcTp)'MeHTbI /
IG.C. TapaCeBH1.J J1 J1p. - M.. MaUJMHocTpoeHHe, 1971. - 49 c.
80. MY1blKaHT .H. A., CaMOHJ10B B. C. Pe)J(yw.uH HHCTpYMeHT 1'13 csepXToepLlblX
MaTepHaJIOB. - M.. IIHHMaUJ, 1984. - 56 c.
81. PejK)'WHe HHcTpYMeHTb[ C nnaCTMHaMH 1-13 6e3BOJIb<j)pa'dOBbIX TBepLlbtX Cn.,1a-
BOB. - M.. HHHMaw. 1984. - 60 c.
82. C60pHblH TBep.noCnJ1aBHbIH HHcTpYMeHT / nOli pe.n. T:J1.XaeTa - M : MawH-
HOCTpoeHHe, 1989. - 256 C
83. COBpeMeHHble KOHCTPYKUJtM C60pHOro HHcTpYMeHTa C MHororpaHHblMH Hene-
peTatJHBaeMblMH n.,1aCTHHaMH: 0630p / ):(. B. KO)J(eBHHKoB, I1.B. KYJIewosa If JIP -
M. HHHMaw, 1979. - 57 c.
84. 3.teKTHBHoCTb H nepcneKTHBbl npHMeHeHHSI pe)J(yw.Hx MHcTpYMeHToB H3
cBepXTBepJlblX M8TepH10B, TBep.LIblX cnrraBOB If KepaMHKH / nOJ1 peD.. B.nJKeJJ.b.-
M . BHI1HHHcTpYMeHT, 1986. - 123 c.
c..:", maK:»ce ucmOlillUKU [226, 227J.
K PA3,l{EJI Y 2
Y qeollaSi H yqe6Ho-MeToJJ:HQecK8S1 J1HTepaTYpa
85. HHcTpYMeuTa.1bHbIe CHCTeMbl aBToMaTH3MpoBaHHoro npOH1B0J1CTBa /
PH rIKMpOB, B A. rpetIHwHHKOB, B. r. J10raweB M .LIp - CaHKT-neTep6ypr.
nOJ1HTCXHMKa, 1993 - 399 c.
86. HeteJJ:oB H. A., OCHnoB K. A. C60pHHK 3aJ1a t l H npHMepoB no pe3aHHIO MeTaJI-
;10B M pelK)'lll.eMY HHcTpY\feHl)' - M MawHHocTpocHHe, 1984. - 400 c.
87. Pe*yntHH HHcTpYMeHT KYPcoBoe Ii JJ.Hn..10MHoe npoeKTHpoB8HHe Ye6Hoe
noco6Me / nOlI peJJ. E.3.$e;JbJ1WTeHHa -- MH. AH38HH TIPO, 1997. - 384 c
88. PYKOBOllCTBO no KYPCOBOMY npoeKTHpoBaHHIO AfeTaJI.,10pe/KYUJ.Hx HHcTpYMeH-
TOB / nOlI pe)].. r.H KupcaHoBa. - M. MauulHocTpoeHMe, 1986. - 288 c.
C.1W maK:»ce ytte611Y1O J7umepamypy [1-8J.
CnpaBo..HaSi Jllffepa1)'pa
89. KaucB n. r. 06pa6oTKa npOT1IrMBaHMeM. CnpaBo11HHK - M.. MalIIHHocTpoe-
HHe. 1986. - 272 c
90. KOpMCB B. A., 30TOB n.. M.., MaprOJJHII JI. C. CnpaBOItHHK HHcTp)'MeHTa.1buHf-
K8 - MH.: 6e..lapycb, 1976. - 416 C
91. KJlIfMOB 8. H., JlepHep A.C., neKapcKHH M.,l{. CnpaBo1fHHK JtHcTpYMeHTa.lb-
IUIIJ<a-KoHcTpYKTopa -.... M.: MawrH3, 1958 - 608 C
92. MCTaJIJ1000paOaTbIBalOuIHH TRepJIOCn.,1aBHblti' HHcTpYMeHT. CnpaBOttHHK /
R C CaMOHJlOB H lI.P - M : MauufHOcTpoeHMC, 1988. - 367 c.
93. PejKYIUHc HHcTpYMeHTbl, OCBaweHHble cBepXTBepJIbl\1U H KepaMHtJecKHMH Ma-
TepHanaMM n ffX npHMeHeHHe: CnpaBotfHHK / B.nJKellb H J1p. - M.. MaIIIHHocTpO-
eHJ.1e, 1987. - 320 c.
478
JTumepamypa
94. CnpaB01.JHIIK MHCTpYMcHTaJlbllu'IKa / H A Op.nHHapl1eB, r B <t>MJlMnOB"
A.H. LUeBtJeHKo M .D.p.; no.a o6w. peJJ:. M.A. 0pJUiHapl1eBa - 11 MalllHHocTpoeHMe
fleHMHrp.oT.ZJ.-Hne, 1987. - 846 c.
95. CnpaBo1111HK TeXHOJIOra-MaunfHocTpOIfTCJJR. T.2 / nO.lJ: pen. A.r.KoCIfJIOBOH,
P.K.MewepSiKoBa. - M MalUHHocTpoeuHc, 1986. - 496 c
96. CnpaB01.JHHK TeXHOJlOra no aBTOMaTHCCKMM J1HIIH'IM / no.n pell A.r.KoCHJ10-
80H - M.: MaIllHHocTpoeHHe, t 982. - 320 c.
97. lUaTHH B. n., UlaTHH 10. B. CnpaBotlHHK KOHCTpYKTOpa-HHcTpYMeHTaJ1bWHKa.
- M.: M8IllMHocTpoeHHe, 1975. - 456 c.
98. LUaTHH B. D., AeHHcoB n. C. Pe)l(ywMH 1-1 BcnoMOraTeJlbHblH HHcTpYMeHT.
CnpaBoIfHHK. - M.. MalliHHocTpoeHHe, 1968. - 420 c
CM. maKJlCe UCmOtlHUK [9].
OOWHe BonpocLI npooeKTHpOB3HHH
99. 606pOB B. <1>. BJlHSlHMe yrJla HaKJIOH8 rJIaBHOH pelK)'lIleH KpOMKH HHcTpYMeHTa
Ha npouecc pe38HHSI MeTaJIJlOB. - M MalurH3, 1962 - 151 c.
100. KHpcaHoB r. H. npOeKTHpOBaHMe HHCTpYMeHT8. KMHeMaTH'lecKHe MeTOJIbl -
M.: CTaHKHH, 1978. - 70 c.
lOt. KOHOBaJlOB E. r., CHltOpeHIro B. A., COYCb A. B. nporpeccHBllble cxeMbl pOTa-
UHOHHOro pe3aHHSI MCTaJIJIOB. - MH.: HaYK8 Ii TeXHHKa, 1972. - 269 C
102. JIJOKWHH B. C. TeopHSI BHHTOBblX nOBepxHocTeti B npoeKTHpoBaHHH pe)f(Y-
WHX MHcTpYMeHToB. - M : MawHHocTpoeHHe, 1968. - 368 c.
103. JIypbe r. 6. HaJI8D.Ka H nO.LJ.HaJIallKa pe)f(ywero UHcTpYMeHTa H8 pa3Mep. -
M.: BbIcm. UtK, 1981. - 80 c.
104. M8KapoB A.. M3HOC M CTOHKOCTb pe>I\YWl1x MHCTPYMCHTOB - M. MaUJHHO-
CTpoeHl1e, 1966. - 264 c.
I OS. HaJJ8l{Ka arperaTHbIX CTaHKOB / C.H.<1>ellopoB H J1p. - M.: MawHHocTpoeHMe..
1982. - 232 c.
106. npHMeHeHHe HOBblX HHcTpYMeHTa.,1I>HbIX MaTepHaJ10B H pe)l(Ylucro MHCTPY-
MeHTa H8 HX OCHOBe: MeTO.ZJ.MtleCKHe peKOMeH1l8IlHH / BHHHMHCTpYMeHT
lA. M. CeMeHtJeHKO H JJ.p 1. - M.. BHHHT3MP, 1990 - 100 C
107. PaC1IeT, KOHCTPYHpoB8HHe, TeXHO..1orHSI M3rOTOB:IeIlMSI H opr8HH38Ul-UI BHC.l1pe-
HM" KJ1eeBblX pe*ywMx MHcTpYMeHToB: MeTOD.MtleCKMe peKoMeuJ\8uHH / BHHHHH-
cTpYMeHT [lO.B KopoTKoBl. - M . tlI1HM8lU, 1984. - 56 c.
CM. maKJlCe UCmOllHUKU [/3-20, 62-84, /67, 189, 203, 226. 227, 232, 233J.
ABTOM8TH3HpOB8HHoe npoeKTHpOBaHHe pe*yIUHX IIHcrpYMeHToB
108. JIawHeB C. H., IOJlHKOB M. H. Pact leT H KOHCTpYHpOBaHMC MeTa..1.aopeiK)'UUfX
MHCTpYMeHTOB C npHMeHeHHeM 38M. - M.: MalllHHocTpoeHHe, 1975. - 392 c.
109. OCHOBbl npoeKTMpoBaHMlI pe)f(}'lll.Mx HHcTp)'MeHToB C npMMeHeHHeM 38M /
n.l1. wepHUbIH, 6.I1.CHHHUbIH, H H)KMraJIKO If.ZJ.P - MH . Bbnu IllK., 1979. - 304 C
110. npoeKTHpoBaHHe Ii paCqeT MeTaJ1J10pciK)'lI1ero HHcTpYMeHT8 H8 3BM /
o B. Tap8ThIHOB, rr:3eMcKOB, EO n.TapaMhlI<1fH H.ZJ.P - M BbfClli. IIJK 1991 -422 c.
npoeKfHpoB8Hlfe HHCTpYMeHTOB jJ.J1H ofipa6oTKH oTBepcTHn
111. COBpeMellH8H TeXH0J10rliH H HHcTpYMeHT .anSi o6pa6oTKH r:Iy60KHx oTsepcTHM:
0630p. - M.: HMHMam, 198). - 68 C
LA" maK:JICe UCmOllHUKU [34-37, 243]
47g
Wazy" B.H PejKynUiH HHCTpYMeHT
npoelallpOBaHJIC PeJUOB H fj)pe:J
112. JInoepMaH A. H. PactleT MHOr0J1e3BUfiHbl"{ HHcTpYMeHTOB, pa6OTalOUtHX MeTO-
]J.OM KonMpOBaHJUI. - M.: MaWr1l3, 1962. - 360 C
113. {J)paj'j.eJJb It. A. PactleT If KOHcTpynpoBaHHe cneu.nanhHoro MeTa.nnope*y..
w.ero HHcTpyMeHTa. - M.-JI.: MaUJrH3, 1957. - 196 c.
114. enKoB A. B. npo<lnfJUJpOBaHHe 3aTblnOBaHHbJX IfHcTPYMeHToB. - M.: Ma-
lUHHOCTpoeHMe, 1979. - 150 c.
CM mal<:JICe UCmO(IHllKU [29-33: 38-42: 248]
a
npoeKTHposaHHe npoTSDKeK
115. fopeUKaSl 3. . npoTHrMBaHHe C 60JIbWMMM nOl1aQaMH. - M.: MawrM3,
t 960. - 204 c.
116. )J(HraJlKO H. H., JleMewoHOK B. )).., KOB3eJ1b H. H. npOT)KKH .!1JUI o6pa6OTKI1
nOBepXHOCTeH 60JIbWOH Ll",HHbl. - MH.: BbIW. WK., 1978. - 126 c.
117. KaueR n. r: npoTIlrnBaHlfe my60KHX OTBepcTIlW. - M.: O6opoHnn, J 957. - 231 c.
118. npoTSnKKH .lI)ISI o6pa6OTKH oTBepcTHIf / J{.K. MapryJIHC, M.M.TBepcKoJt,
B.H AlllHXJ1HH H .np. - M.: MawHHocTpoeHHe, 1986. - 232 c.
119. npO'lHOCTh TBep.nocnnaBHblx pa60HX 3J1eMeHTOB ne<popMMPYIOW,MX npoTSI-
)KeK / A. M. P03eH6epr, O.A. P03eH6epr H np. - KHeB: T3xHHKa, 1971. - 122 c.
120. PaC'IeT H npoeKTHpoBaHHe TBep110CnJJaBHblX l1e<POPMHPYlOllU'IX npoTHiKeK '"
npouecca npoTSlrHBaHHSI / A.M. P03eH6ep O.A. P03eH6epr, O. K. nOCBHTeHKo }I
LIp. - KHeB: IayKoBa ll}'MKa, 1978. - 256 c.
121. lJ.{eroJ1eB A. B. KOHCTp)'HpOBaHHe IIp01}1)KeK. - M.-Jl.: MawIfn, 1960. - 352 c.
C.,\( ma1<JlCe llcmotlHUKU [43 -46, 25/ J.
npoeK7l1posaHlfe OOKaTO'lHLIX HHCTpYMellToB
122. j{HXTSlPb B. C. npoeKTHpoBaHHe MeTaJJJIOpejJ{ywero HHcTpYMeHTa (<I>pe3,
uleBepoB, WJIH<P0BaJlbllbIX KpyroB, 3yGope3Hblx rpe6eHoK, Jlo.l16S1KOB, pe3QOB, neTY-
\feK) - M.: MallllfHocTpoeHHe, 1965. - 152 c.
123. KaJl8WHHKOB C. H. 3y6ope3Hbte pe3uoBhle rOJIOBKH. - M.. MawHHocTpoe-
RHe, J 972. - 16 J c.
124. J1IOTKeBHQ E. f., BOJIttKoB A. H. PaC'JeT 3y6ope3Horo HHcTpYMeHTa. - HOBO-
1lepKaccK: Hnl1, 1978. - 80 c.
12S. MaTlOwHH B. M. 3y6oJIoJl6J1eHHe. - M.: MawrH3, 1963. - 184 c.
126. HHKHTHHa 3. A. HHCTpYKUHSI no paceTY ttepBSltJHblX t}>pe3. - M.: BHYlHMH-
cTp}'MeHT, 1966. - 96 c.
127. POM8HOB B. (!). PaCt.feTbl 3y6ope3Hbix HHcTpYMeHToB. - M.: MawwHocTpoe-
HHe, 1969 - 254 C
128. CaxapoB r. H. 06KaT01IHbJe HHcTpYMeHTbl - M.: MawHHocTpoeHHe,
1983. - 232 C
129. XapaJlaMnHeB H. C. 06KaTblBaJOw.ee npoTSlfHBaHHe 3y6beB 3y6qaThlX KOlleC I
fiep.c 6J1rapCKoro. - M.: MawliHocTpoeHMe, 1961. - 210 c.
(t lnaK:JICe ucmO'IIIUKU [55-60].
npoeKfHpoBaHHe pe:nooo6pa)yrowHx HHCTpYMeHTOB
130. KapQeB C. n. Pe3b6006pa3yrolll.HH HHcTpYMeHT. - M.: Mawrm, J 959 - 100 c
480
JJumepamypa
131. KapneR C. n. I1HcTPYMeHTbf )1.11$1 H3rOTOBJJeHJUJ pe3b6bf. - M : Mawr"3..
1955. - 252 c.
132. MaTseeB B. B. Hape38HMe TOtfHblX pc3b6. - M . MallfJiHOCTpOeHHc.. 1978. - 86 c.
133. UJaryH B. H. BJUUIHHe reoMeTpM 1 1eCKltX H I<OHCTpYKTMBHhIX napaMeTpoB Ma-
lllHHHLlX MeTQHKOB Ha pa3Mepbl pe3b6bl, Hape3aeMoii B CTaJ1Ji II
C6.: Pe3L6oo6pa3yroIIJ.Hli HlicTpj'MefiT I nOlI pelI. K <I>.PoMaHoBa - M.: HI1MMaw.
1968. - C.229-242.
134. lllaryH B. Jf., CTenaHoB C. H., CIfMOlltlJtlC A. n. BnHRHue reoMeTpMl.feCKHX
napaMeTpoB MaWMHHLIX MeT'JUKOB Ha OTK.aOHeUMSI <l>OpMhl cpellHcro UHnHHLtpa
pe3h6br, Hape3aeMoH B CTaJIHI/ Co.: MawuHocTpoeHHe M npH6opocTpoeHMe
MH.: BbIW. WK., 1974. - Bbln. 6. -C 81- 84.
CM. maKe UCmO'lHlIKU [47-54J.
npoeKTlfposaHHe IfHCTpyMelITOB NUl 8BTOl\f8Tlf3HpoBaliHoro fawHHocTpoeHIfH
135. 1)awKoB B. M., Kaues n. r. I1cflbITaHlin pe)Kyw.ero UHcTpYi\1eHTa H8 CTOH-
KOCTh. - M.: MawHHocTpoeHHC, 1985 -- ]30 c.
136. MaCJ10B A. P. HOBbIe cnoco6bl Kpen.,leHHlIIUJCTpYMeHTOB Jla MeT8..1J10pe)J{Y-
l1J.HX cTaHKax (MaWMHOCTpOHT.np-BO. Cep.HHCTPYMeHTaJIbHOe, TeXHOJlOr M MeTpo-
nor. OCHameHHe MeTaJInoo6pa6aT np-Ba: 06'30p. IJJI<pOpM. Bhln 2) - M : BHHH-
T3MP, J991. - 24 c.
J37. MaCJ10B A. COBpeMeHHble TeHLteHUIHf B KOHCTpYHpoBallHH CneUHa.,lbHoro
peiKyw.ero Ii BcnOMOraTeJlbHOrO HHCTPYMellTa .LUISI aBT0\1aTIt3HpOBaHHbIX npOH3-
no.nCTB. - M.. BHHI1T3MP, 1985 - 48 C
138. TeXHHqeCKHe TpeooBaHHS1 II MeTOllltK8 oueHKH K31.JCCTBa pe:>Kyw.ero HHCTPy-
MeHTa )]JUI aBTOMaTH'leCKHX J1HHHit: PYKOBO.LlSll1l1te MaTepH8.,lbl / BHHH. - M.: 81-111-
HHHcTPYMeHT, 1973. - 156 c
C.w. maK:JICe ucmo'lJlulCu [62-65. 85. 87. 8HJ
npOqUOCTb, iKecTKOCTb H TO'IJIOCTb n03111111011llpOBaliltSi IIUCTpYMCHTOB
H HHCTpYMefiTaJJLHblX MOKOR
139. J1eBHH8 3. M., PeWeTOB.LI.. H. KOHTaKTHaSi iKCCTKOCTb MaUIHH. - M. MaWH-
HocTpoeHHe, 1971. - 264 c.
140. OCTacl»LeB B. A. Pactter JJ.HHaMMtJecKoH npo'IIIOCTH peiK}'lUero MHcTp)'MeHTa.-
M.: MaWHHOcTpOeHHC, 1979. - 178 c.
141. XaeT JI. r. npO'lHOCTb pe)KYIUero HHcTpYMeHTa. - M.: MawHHocTpoeHMe,
1975 - 166 C.
CM mUKJICe ucmOt/IlUKtl [65, 88, 94]
I
t
I
II
I
I
K PA3t1. EJI Y 3
YeOIIHI("
142. 6apcoB A. If., "RaHoB A. B., Knal{OBa K. H. TeXH0J10rHSI H3fOTOB:JeHH}1 pe)l()l-
luero HHCTPyMeHTa. M : MawMHocTpoeHHe, 1979 - 135 c.
143. 6apcoB A. JI. TexHo.norH" JUlcTpYMeHTaJlbHOrO npOM'3BOllCTBa - M. MawJf-
HOCTpoeHHe, 1967. - 277 c#
J44. naJleH M. M. TeXH'OJIOrHlI npOM3BO.lICTBa MCTa.a.rfopeiKYU(MX MHcTpyMeHToB.-
M.. MawHHocTpoeHHe, 1982 - 256 C
481
lllai'YII 8.11. Pe)KYllJ.Mti HHCTPYMCHT
145. naJlei1 M. M. TeXH0J10rH1I npoH3Bo.ncTBa peiK)'UJ.ero I1HCTpyMeHTa. - M.:
ManlrM1, 1963 - 484 c.
146. nOnOB C. A. 3aTOtiKa II .nOBOllKa peiK)'Illero I1HCTpYMcHTa: YtlC6HnK. - M.:
BhICW. WK., 1981. - 200 c.
147. nonoB C. A., J{HoHep .11. f., KaMeHKoBHt:1 A. C. IllJuf€poBaHHc IleTaJleit It 3a-
TO'IKa pe*ylUero HHcTpYMeHTa: YQe6HHK. - M.: BhICIlI.IlIK., 1975. - 311 c.
148. nonoB C. A., 6eJ10CToQKHR B. JI. 3J1eKTpOa6pa3HBHast 3aTot.JKa peiKYl11ero
HHcTpYMeHT8. Y t le6Hoe noco6Me. - M : BhICIII. WK , 1984. - 159 c
149. IOJlHKOB M. H., rOpfiYIIOB J;. H., KOJIeCOB H. B. npOeKTHpOBaHHe H npoH3Boll-
CTBO pe)l(YIllero HIICTpYMeHTa. - M.: MamHHOCTpOeHlfe, ] 987. - 296 c.
. CnpaBOlfHHIGI
ISO. Aopa3HBHaSi H aJlMa3Ha1l o6pa6oTKa MaTepHaJlOB: CnpaBO'lHHK / nOIl pe.n.
A.H.Pe3HHKoBa. - M.: MawHHocTpoeHHe, 1976 - 391 c.
151. Aopa3HBHbie MaTepMaJlhl M MHcTpYMeHTbI. KaTaJ10r-CnpaB01.fHMK. - M.. HI1I1-
Maw, 1976. - 390 C
152. BbICoKo3..eKTHBHbIC TeXH0J10rHQeCKHe npouecchI npoH3Bo.ncTBa HHCTPY-
MeHTa: C60pHMK-CnpaBOlJHMK / nOll pe.ZI. r.A. KOCCOBH'la. - M.: BHHI1HHCTpy-
MeHT" ] 977. - 70 c.
153. Jl.Hollep JI. f. CnpaB011HMK MOJlO.llOro 3aTOtlHHKa pe)l(yw.ero HHcTpYMeHTa. -
M.. BbICW.WK., 1990. - 208 c.
154. KapaTLlrHH A. M.,KopWYHOB I). C. 3aTO\IKa H 1l0BOllKa peiK)'llJ.ero HHCTpy-
MCHTa. - M.: MawrM3, 1963. - 271 c.
155. KamYK B. A., MeneKHH JI.. A., 6apMHH G. n. CnpaBOI.JHHK 3aTO'lHHKa. - M.:
MalllHHOCTpoeHHe, 1982. - 232 c.
156. KOCM31feB H. r. KapMaHHhlH CnpaBO'lHMK TeXH0J10ra-HHcTpYMeHTaJIbllJ.MKa -
JI . MawMHocrpOCHHC, ] 969. - 262 c.
157. nOJleBoR C. n., EBJ10KIIMOB B. JI.. 06pa60TKa HHcTp)'MeHTa.,1hHbfX MaTepMaJIOB.
CnpaBOtlHMK reXHO;JOra HHcTp)'MeHTaJIbHOrO uexa. - KlieB. T eXHHKa, 1980. - 150 c.
158. CnpaBOQIlHK no aJIMa3HOH 06pa60TKe MeTa,1,nOpe)l(yw.ero HHcTp}'MeHTa / nO):l
061U PCJ1. B. H. 6aKYJIb. - KHeB: T3xHHKa, 1971. - 208 c.
(:14 maK:JICe ucmOIiHUK [92]
OooPY110 Ba HHe H npHcnocoMeHHSI .lIJIH H3roTOBJJeHHH HHcTpYMeHTa
159. Jl.HoHep JI. f., QO.HH 3. K. 3aTOtfHbie aBTOMaThI H nOJTyaBToMaTbJ. - M.:
MaUJHHOCTpoeHHe, 1978 - 390 c.
160. Ky.apSiIDOB A. A. MeTa..1JIOpe)l(YUJ.Me CTaHKM 11)111 MHCTpYMeHTa.,1bHoro npOH3-
BOllCTBa. - M.. MawrH3, 1961. - 3 19 c.
161. KOTeJ1hHHKOB B. K. npHcnoc06J1eHM1IllJ111 H3rOTOBJ1eHMSI MeTaJIJ10pe)Kyw.ero
HHcTpYMeHTa. - M.: MaWHHocTpoeHHe, 1977. - 175 c.
162. Ooopy.aoBaHHe, peKoMeH.ZlYeMoe ):lJUI ueHTpa.,lH30BaHHoro npOM3BOJlCTBa MeTaJI-
nopeiK)'lIlero.HHcTp}'MeHTa / BHHHHHcTPYMeHT. - M.: HHI1Maw, ]979. - 116 c.
163. TcxHOJlorHqeCKHe xapaKTepHcTHKH CneUMaJ1hHOrO H cneu.HaJIH3HpOBaHHoro
THna)l(HOrO 06oPY):lOBaHH1I .l1JUI npoH3BolIcTBa pe)l(YIllero MHcTpYMeHTa. - Xaph-
KOB: YKpoprcT8HKMHnpOM, 1978. - 342 c.
482
Rumepanlypa
npOh3BOlICTBO 3aroToBoK If Tep\1I1'fecKaH o6pa6oTK8 IUlcTpYMellTa
164. ABCpHIl H. B., KaoanoB H. H. CBapKa TpellltCM B HHCTpj \1CHTIL1bHOM npoH3-
BOlICTBe. - M.-J1 : MawrJ.f3, 1962. - 75 c.
165. 6yxMaH H. A., HMweHlIlIK K. n. natiKH TBCpllOCnJ1aBHOrO HllcTpYMeHTa
M.: MawrM3, 1951. -30 c.
166. HanaliKa H JaTOqKa TBepnOCnJ1aBIiOrO HHCTpYMcHTa / H. K KY'lepoB,
B. K. nallIKoB II .np. - M.: JlecHa1l npoM-cTb, 1975 - 111 c
167. npOeKTHpOBallHe, 113rOTOBJ1eHHe II 3Kcn.,1yaTaUJiSl KJ1eCHOrO HHcTpYMeHTa /
A.A.Eop30B II .lIp. - M.: MauHIHOcTpoeHMe, 1987.
168. PeBHc M. A., JleoeneB T. A. CTpYKTYpa H cBoiicTBa .1UITOI 0 pe)l{yu{ero HHCTPY-
MeHTa. - II.: MaWHHOcTpOeHHe, 1972. - 128 c.
169. CeBepeHKo B. n.. rOpSltlee rn.npol1l1HaMHtlecKoe Bbl.LlaBJHIBaHlie pe)l(ywero
MHcTpYMeHTa. - MH.. l-IaYKa Ii TeXHHKa, 1974. - 256 C
170. CepreA'feB H. M., nettKoBcKuii A. M. Tep\1J-l'leCKaSl o6pa6oTKa pC)f(}'IlI.ero H
M3MCpHTeJ1hHOrO HHcTpYMeHTa - M MallllulocTpoeHMe, 1967 - 224 C
171. TeXH0J10rHH cBapKH, nattKH H KOHTpOJ1 3arOTOBOK pCiKywero HHcTpYMeHTa:
MeTO.lIH1JeCKHe peKoMeH.nauMH / Bll1H fK. n. H\fWeUHHK,
B. J1. fonoBMH M .np.] - M.. HHHMam, 1976 - 108 c.
172. TeXHOJlOf'HH CKJleHBaHHSI Ii pactfeT K.,1eeBblX coe.nJ-llleHHH peiKywMx HHCTPY-
MeHTOB. MeTo.nH1:JeCKHe pCKOMeHJlaQHH / BHHI1MHcTPYMeHT
[10. B. KOpOTKOB]. - M.: OIITVI BIHH, 1982 -44 C.
CI ma1\e ucnlOlillUK [/4]
UJnH(j)oBaHue II 3aT01.fa IlIfCTpYMellTa
173. A6pa311BHoe 3J1eKTp03p03HoHHoe uIJIH(l)oBaHHe MeToIUI'lccKHe peKOMCItJ1U-
LlHM. - M.: 31-1HMC, 1981. - 27 C
174. AJIMa3Hoe WJUI.oB3HHe CHHTeTWleCKHX CBCpXTBep.ublx MaTepHaJ10B / M <1>. ('CM-
KO, A. 11 rpa6 t leHKo, M. r Xo.napcBcKHti. - XapbKoB Bnula U1K, 1980. - 191 c
175. t{HoHep J1. f., UJKYPH" 10. A. 3aTo11Ka CnUpaJlbHblX cBep..1. - M.. Maw...nu-
cTpoellHe, 1967. - 154 c.
176. 3axapeHKo H. n. 34>4>eKTHBHoCTb 06pa6oTKH HHCTpYMcHTa cBepXTBepJ1blMIt
MaTepHa.,1aMH. - M.: MaWI1HOCTpOelulc, 1982. -- 224 c.
177. 3axapeHKo H. n., llIeneneB A. A. lMa31Ia)1 3aTO'IKa TBepJ:lOCI1J1aBHOrO 'UIC I'PY.
MeHTa COBMeCTHO co CT8.,1bHOH .nep)l(aBKoit -- Kl1eB. HaYKOBa .llYMKa, 1976. .220 c,
178. 3axapeHKo M. n., CaSttenKo 10. .lI.. A..l\1a3HO-3:1eKTp0J1HTH'lecKa" o6pa6uTICn
HHcTpYMeHTa. - KHeB' HaYKoBa .n)'MKa, 1977 - 224 C
179. 3anecoB A. A., KocTellJro M. It., MapryJlllc)].. K. ne3aJ1Ma3HWI npa8Ku uun-l(IJu-
Ba.,'bHblX KpyroB - M. - CBCp.njlOBCK. Manlrl13, 1952 - 78 c.
180. "nno/uIToR r. M. A6pa'3HBHO-aJ1Ma3HaSl o6pa6oTKa. - M.: MauIHlloc'rpuc-
HHC, 1969. - 335 C
181. MYUHUKO B. H. A6pa3MBHaSi 3aTO'IKa H )10BO.llKa MeTaJ1J10pe*ywHx HIICTPY-
MeHTOB. -11.: MawHHocTpoeHHe, 1967. - 158 c.
182. HeCMeJJOB A. <D. AJ1Ma3Hble MHCTPYMCHTbl B npoMblwneHHocTH...- M.. Ma-
lllHHocTpoeHMe, 1964. - 340 c.
183. npaBKa UJ.au$oBa.,1bHbIX KpyroB 1Ma3HbIMII HHcTpYMeHTaMH 11 3UMCIU1TCJUI-
MH a..1Ma30B / nOJ:l pelJ.. l-IccMCJ10Ba - M.: MamrH3, 1960. - 104 c.
483
llla("YH B.If. Pe)Kyu.uiA JlHCTpYMeHT
184. npaBIat a,1Ma3HbIX lIUIIUJx>BaJIbHbIX KpyrOB. 0630p. - M.: HHI1Maw, 1982. -40 c.
185. nonoB C. A., ManeBcKltu H. n., Tepewelll(o JI. M. AJlM83HO-a6p83HBHa
o6pa6oTKa MeTaJlJIOB H TBep.llblX CfL'JaBOB. - M.. MalllJlHOCTpOeHHe, 1977. - 263 c.
186. THDoBhleTeXHOJIOrW4eCK1-Ie npoueccbl '3aTO'IKH It .nOBO)J.KJI UHCI'p)'MeHTa 113 6b1C"
TpOpe)f()'WeH CTa.1H KpyraMH 1i'3 ).,1b6opa: PTM. - M.: HHI1TaBTOnpoM, 1975. - 55 c.
187. Xapqcmro K. c. npaKmKa a.ThHOro UlJ1Hsamm. - 11.: J1e t 966. - t 07 c.
188. 3J1L6opOBoe WJn{(OBaHJle 6bICTpOpe)f(YUJ.Hx CTaJIeH. - XapbKoB. BHIIJ.a WK.,
1974-136c.
G"'.M. maK:J/Ce UCnlOtiHUKU [150-155; /66].
nOBhlweHHe peKyIQeft cnocofiHOCTH HHCTpYMeHTa
189. BepemaKa A. C., TpeTbHKoB If. n. Pe)l(}'utJfe HHcTp)'MeHTbl C Jf3HOCocTotIKH-
MH nOKpbITJ"'MH. - M.: MaulHHocTpoeHHe, 1986. - 190 c.
190. .lbKeJlLMaHOBa J1. M. npOfpeccHBHbIe MeTO.l{bI HaHeceHHH H'3HOCOCTOMKHX
nOKpblTMtt Ha pe)K}'luHH HHcTpYMeHT: 0630p - M.: HHHMam, 1979. -46 c.
191. MeTO.llLI ynpollHcHHR pe>Kyw.Hx MHcTp)'MeHToB If paUHOHaJlhHble 06JIaCTH HX
npHMeHeHHR: MeTo.ll peKoMeHlIauHM / Hno BHHHHHcTpYMeHT [H.H. HBanoB M
lip] - M.: BHHHHHtJ>OPM, 1988. - 59 c.
192. CMOJIbHHKOB E. A. XHMH\feCKaR H XHMHKo-TepMHqeCKaft o6pa6oTKa HHCTPy-
MeHTOB B COJUIHb(X BaHHax. - M. MaUI"HocTpoeH"e t 989. -- 3 to C
193. YnpO'lHeHHe TBepllOCnJIaBHoro pe)K)'mero HHcTpYMeHTa nOBepxHocTHblM .ne-
<l>opMHpoBaHHeM: 0630p / JI.r.XaeT, B.M. fax, 8.11. ]leBHH. - M.: HHHMallJ,
] 981. - 54 c.
194. Ynpot:JlleHHe pe*yw.Hx HHcTpYMeHToB MeTO.L{OM TepMoMexaHH 1 recKoii 06pa-
60TKH: 0630p / l.\HMHTpaKTopoceJLMaw. - M., 1985. - 47 c.
TeXHOJlOrHR HJroTOBJIellHR pWHX IIHCTpYMeHTOB
195. I)pall.neJJHC A. M. HOBa" TeXHOJIOrHR cnHpa.,1bHh1X CBepJl. - M : MawrH3,
1963. - 103 c.
196. BaCHJ1LCB C. M. npOH3BO.nCTBO OT.ZIeJ1bHbJX BHJ10B 3y6ope3Horo MHcTpyMeHTa.-
M.: 060pOHfH3, 1959. - 270 c.
197. BHUH. Hosa>1 TeXHonorH" M3fOTosneHM" MHCTpYMeHTa. - Bhln.2/ no.n pe.n..
H.C. J:{eIT'ipeHKo. - M.: Mawf"3, 1961. - ]40 c.
198. 8HMH. T eXHo.norHSI H'3rOTOBlIeHMH MeTaIIJIOpeiKYW,HX MHcTpYMeHToB. Bbln. I,
VI, VII. -M.: MamrH3, 1959-1960. -173 c.- 128 c.
199. BHIfH. TeXHOJIOrWIeCKHe npoueccbT H3rOTOBJTeHHH pe>K}'llDfX HHcTpYMeHToB.-
Bbln Ill, IV / nO)! pe.n H C. efTHpeHKo. - M.: I..(BTH cTaHKocTp. If HHCTPYM.
"pOM-Crn, 1959 - 126 c.; 183c.
200. BHHM. TeXHOJlOfH" M3roTOBJIeHHH pe3LtOB / Don peJI. H. C. ,nerT"peHKo. -
M.. Mawr"3, 1961. - 80 c.
201. 8HMH. TeXHOJIOrJUI H'3roTOBJleHH)1 MeT'lHKOB 1f3 6blc-rpope)K}'IIJ.eR CTa.;," / noli.
pe.ll. II.C..l(efTHpeHKo. - M.: Mawr"3, 1961. -43 c.
202. HJ1bBep r. f., 3H£\HHOB M. M. H3roTOBJleHHe MeJI'KOMO.IJ.YJ1bHOrO 3y6ope3Horo
HHcTp)'MeHTa. - M.: OTH BHMH. J 960.
203. OcooeHllocTH KOHcTpynpoBaHH", M3fOTOBJ1eHHR H 3KCnJIyaTaUHH pe)l(}'lllero
HHcTpYMeHTa C KJJeeBhlMH coe,nHHeHH"MH: 0630p / 10. B. KOPOTKOB, 10. R. 60po-
BOM, K o. HMweHHHK. - M.. HHMMaw, 1978 - 69 c.
484
JlU/11epamypa
'04. npOH3BO.llCTBO 11 npl1MeHeHMe B npOMblllJ;ICHHOCTI1 peJKywero HHcTpYMeHTa
H3 KepaMHKH / B. M. BenpHHueB, A. H. BJ1aCoB. A A. MaKcnMoB H .n.p. - M.. l1H-T
"l.I.BeTHHcpopMauHSI", 1978. - 32 c.
205. npOH3BO.llCTBO HenepeT8 t ll1BaeMoro pCiKyulero UHcTpYT\feHTa. 0630p. - M .
BHHHMaw, 1984. - 56 c.
206. POnUH n. , KJlHMOB B. H., Shcyocou C. 6. TeXHOJlOrHfl H3rOTOBneHHH '3y6o-
pe3Horo HHcTpYMeHTa. - KHeB: T3xlutKa, ] 982 -- 206 c.
207. Cl(JJeHBaHHe HHcTpYMeHTa If OCHaCTKH R MaUHtHOCTpOeHl111 / A. n. neTpOBa,
3. K. KOH,npamoB, 10. B. f(OPOTKOB. - M.: MaulliHocTpoeHHc, 1985. - J 84 c.
208. CeMeHtteHKo lI.. H. npOH3BOlICTBO ttepBS1tfflblX IueBepoB H8 MOCKOBCKOM HH-
cTp)'MeHTaJILHOM 38BOlle. - M.: I..(6TH, 1955. - 36 c.
209. TeXH0J10rHSI H3rOTOBneHJUI TBep.noCnJ1aBHOrO MeJIKOpa3MCpHOro KOHu.eBoro
pe>K)'m:ero HHcTpYMeHTa cnoco6oM BhIWJlHq>ORKJi / non pell H. A. COK0J10BCKOro
- M.: HHHMam, 1971. -72 C
210. TeXH0J10rHH H3rOTOBJ1eHH)I MeTtti-1KOB 1i3 CTa.rUi I [10lt pell H. C AerrpeHKo.
- M.. MawrH3, 1961. -43 c.
21 I. THnoBble TeXHonOrHtteCKMe npouecchl o6pa6oTKH .lleTanetf ne1BHHHh(M
I1HcTpYMeHToM H3 KOMnO'3I1Ta. MeTO.LUf l leCKue pCKOMeHJ1aUI-Uf / jJ A. MY3bl-
KaHT, r. B. 60pOBCKHti 11 .np. - M.. H HI1MaIlJ 1980 - 120 C
212. lUJ1eHMoBHtJ M. A., nOMepalleu 3. C. TeXIJOJlOrUSll13rOTOBJJCHMSI Jy6ope3Ho-
ro HHcTpyMeHTa. - M. - CBep)]J10BcK. MalJlrJf3, J 948. - 268 c.
CM. m01<:JICe ucmOllHUKU [34, 35; 37, 77, 107, 250, 253J
ABTOMaTH3aUltH HHCTpYMellTaJlbHOrO IIpOll3BOltCTBa
213. ABTOMaTHtJeCKHe JlHHHH B MaWHHOCTpoeHJ1H. npoeKTHpoBaHHe Jf 3Kcn."yaTa-
IUISI / nOll. pe.n.. J1. H BOJllfKeBw-J8. - T 1. - M.: MauufHocTpoeHHe.. ] 984 - - 3] 2 C
2 J 4. ABToMaTH3aUHR npOH3BOJICTBa n nOBhIIIICHi-le KaQeCTB8 1(OHUC80ro HHcTpYMeH-
Ta / n A.IOJIKOBCKI1H, r: H. KH6epeB If JIp. - M.: MaUJI1HOCTpOeHl1e, 1980. - 120 C
215. MaTaJlHH A. A., $peHKeJJb I). H., naBOB <1>. C. npoeKrnpOB8HHe TeXHO.,'OrnlfecKHX
npoueccoB 06pa6OTKH )J.eTaJlen H8 CTaHKaX C qny - 11 : 11'311-80 JICY: 1977. - 240 c.
216. MHTpo4)aHoB C. n., fYJ1bHOB 10. A., KYJ1UKOB J].. J{. ABTOMaTmal.J.MSI TeXIl0J10fH-
tlecKoti nOllroTOBKI1 cepHf..IHoro npoJf3BOJICTBa. -- M MawHHocrpoeIule, 1974 - 360 c.
217. 0pLl.HHapueB H. A., tDHJlltnOB r. B. ABTOMaTH'3aUMSI npOH3B0.L1CTBa pe)K)'wero
HHcTPYMeHTa. - JI.: MalIIHHocTpoeHHe, 1972. - 264 c.
218. TeXHOJlOrH'IeCKHe npoueccbl aBToMaTH3HpoB8HHOH 3aTotJKI1 TOPUOBblX pe3.
- M.: BHMJ.1HHcTPYMeHT, t 976. - 3 t c.
219. XpHCTHtJ 3. )].. ABToMaTH3aUHSI HHCTpYMeHTaJ1bHOrO npOlf3B0J1CTB8 - M
ManJJIHocTpoeHHe, 1964. - 216 c.
K PA3}.{EJlY 4
OpraHH3auHR HHCTpYMeIITaJ1LHOrO X03HHCTBa
220. BonoBHtJ B. A., Kep*eHueB A. <1>., cnUJlaTOB H. f. HOpMHpoBaHl1e pacxo.na
pe)l(}'II1ero HHcTpYMeHTa B MawllHocTpoeHHM - MH.. Ee;rapycb, 1989. - 176 C
221. JloKTeB A. )].., 3.neJJbCOH A. 3. PaUHOHaJIbHOe HcnO"lb30BaJlMe pC)J(ym: ero
HHcTpYMeHT8: 0630p. - M.: B}I1HT3MP, 1986. - 56 c.
485
WaZYH B 11. PeIKYWH" I-tHCTpYMeHT
222. MeTo.ll.HKa HOpMl-tpOBaHMSI pacxo.na pelK)'luero I-tHcTpyMeHT8 / BHHH rCnKT6
'OprnpHMHHcTPYMeHT" [B. 11. EpawcHKo 11 .up] - M.: HHHMalll, 1982. - 95 c.
223. ",eIlTpaJUI]OBaHllaJl 3aTOtJKa pe)KYWHx IfHcTp)'1\1eHToB Ha CTaHK03aBonax. -
M HI1HMaw, 1983. - 108 c.
Cwo maK:JICe ucmOllllUKU [272; 274, 278-280; 282; 286, 287].
061QHe Bonpocbl 3KCDJ1yaT8QHH JIHcTpYMeJJT3
224. 6epJJ.HQeBCKHii E. f. CMa3()tIHo-ox.,laiK}].aIOwMe reXHO;)orMlJeCKHe cpencTBa Jl.J'
06pa60TKH MCTaJ1JIOB pe3aHHeM: CnpaBO'JHHK / no}]. pen. c.r 3 HTe:JHca, 3.M.6ep-
JUt Hepa. - M.: MawHHocTpoeHl-te, t 986. - 352 c.
225. BJ1HHHHe aHTHpHKU"OHHbIX nOKpblTMti H8 1-t3HOC MeTaJ1JIo06pa6aTbIBalOll.(e-
ro MHcTpYMeHTa. - POCTOR. POCTOBCKMii YH-T, 1973. - 90 C
226. BblcoKonpOll3BOttHTeJ1bllble KOHCTpYKlJ.HH HHcTpYMeHT8 Hero p8U,HOH8J1bHWI
JKcn.,rIyaTaUH: C6. CTaTeH I BHHHMHcTpYMeHT., no.n pen. 10. JI. 6opoBoro. - M.:
BHHHHHcTPYMeHT, 1977. - 92 c.
227. BbIcoKonpOIl3B0.l1HTCJ1bHLIH IfHcTp)'1\leHT If3 CBepXTBep.llblx MarepHaJIOB H 06-
.naCT" ero npHMeneHJfR: C6. TPYJlOB / non pen. r: A. KOCcoBH l la. - M.: BHJ1HHH-
cTp)'MeHT, 1976 - 76 c.
228. MaJ1HKOB (f). n. naTpoHbl JJ.ilSl peiKYllU-IX HHcTpYMeHToB. -- M. - CBeplI-
:IOBCK. MawrH3, 1963. - 104 c.
229. nYTH nORbIweHIUI 3<p<peKTIfBHoCTH 3KCnJ1yaTaUHM c6opHoro pe)f()'wero HHCT-
py'eHTa C MHororpaHHblMM nn3CTHHa\fH: 0630p / A. A. DOp30B, A. 10. Kyn3rHH H
J1p. - M: {HHMaw, 1980. - 51 c.
230. naIlen C. M., BaCIIJ1beB C. B. KOHTpO:Jb COCTOSlIUUI pe)Kyw.ero HHcTpYMeHTa
Ha CT8HKax C 4ny. - M.. HHHMarn, 1983. - 52 c.
231. PaI1ItOHaJ1bHaH 3KclJ.,lyaTauuSi peiKYl1J.ero HHcTpYMeHTa B ycnoBlfx rnc M
CTaHKOB c 4fJY; MaTepua.lbJ Ce\1MUapa, - M.. M):{IITn" 1989 - ) 50 c.
232. PeKoMeuAauHII no Bbl60py MapoK 6blcTpopeiK)'UJ.HX cTa,'e D,.,lSl H3rOTOBJIeIU1S1
pe)'wero IfHCTpYMeHTa H pe>KHMOB HX 06pa6oTKli -- O.aecca nKTM, 1970. - 20 I c
233. COBpeMcHHble TCH)1eHUMH npHMeHeHHSI 6e3Bo.l1b<ppaMoBblx MHcTpYMeHTaJ1b-
HblX MaTepHaJ10B. 0630p / HI1HHHOp'" no MaIIIMHOCTpoeHHIO. - M . HI1I1Maw,
1981. - 55 c.
234. CMa30tlHO-OXJ18i1\LJ:81OIUHe TeXH0J10rnqlKHe cpe,ncTBa B npoueccax a6pa3HBHOn
06pa6OTKM: C6:rpy.aoB / no peA n. B Xy.ao6MHa. - 1bRHOBCK: 1nH, 1988. - 126 c.
235. CnpaB01.fHltJ( TCXIIOJ10ra no aBTOMaTM t leCKI1M J1HHMSIM / A.r KocHnoBa,
A r. J1bIKOB, O.M.JJ;eeB H lip. - M.. MawHHocTpoeHHe, 1982 - 320 c.
236. Cpe.acTBa KOHTpOJU' pa3MepHLlx napaMeTpOB pe)f()'l1J.HX MHcTpYMeHTOB: MeTo-
l1MlfeCKHe pCKoMcHllallHH / BllYlHHHcTpYMeHT fA. ,A. MapTblHoB, T A. CHHeJIbUlM-
I(OB] - M.. BHI1I1T3MP, J988. -46 c.
237. <l>eJ1blIUITctiH 3. H. OCHOBbl paUMOHaJ1bHOM 3KCn.JlyaT8UHH pC)f()'lU.HX HHCTpY-
MeHTOB. - M.' MalIlHHocTpoeHHe, 1965. - 179 c.
238. UlyraJl 6. E.ot CaMOHJ10B B. H. CnpaBottHMK no 3Kcn..1yaTaUltM pejf(ywcro,
YJ1apHOrO, BbICaJ1HOrO M MexaHH3MpoB8HHoro MHCTpYMcHTa. - M: MawHHocTpO-
eHMC, ] 965 - 343 c.
C./u maK:JICe lICmO C U1UKU [103-/07, /35, 138. 167, 203]
486
Jl unt epanl.,vpa
3KcnJlyaTal\IIH pC31108
239. 6J1I01\tfiepr B. A. CnpaBOtlHHK TOKapSl. -- J1 JIeI-fH3.naT, 1969 - 448 C
240. BLlcoKOnpOHJ80HTeJJLIILle KOHCTPYKUJfH pe3uoB Ii HX paUMOHaJlbHaR '}Kcn..
nyaTaUHSI. - M.: Mawr"3, 1959 - 240 c.
241. PeKOMeH.l181(HH no paUnOHaJ1bHOM )KCnJJyaTaUM" pen<yw.ero MHcTpYMeHTa Ha
TOKapHbix cTaHKax c qn - M : BHHI1T3MP, 1986 - 44 c.
3KcrtJlyaTau lt H CBepJl, 3ellepo8, pa3BcpToK
242. BH"". BblcoKonpOH3B0J1HTenhHhle KOHCTPYKUHH 3eHKepoB H pa3BepToK H
MX paUHOHaJIbHaSi 3KcnnyaTaUMSI / BHHI1., nOll pen. M. H J1apMHa. - M.: Maw-
rH3, 1960. - 168 c.
243. BLICOK'OnpOH3BO.llHTeJJbHLle KOHCTPYKUMH CBepJI M HX paUMoHa.,1bHaSl 3Kcn-
J1yaTaUHSI / nOLl pelle M. H. JIapHHa - 4 J - 2. -- M.. LJ.YlHTHM, 1960. - 102 c.
244. CnpaBOqHHK CSepJTOBWMKa / E.3.<I>eJIbJ.{WTeMH, 3.R HBaWHH, M.A.KopHHe-
BWI. - MH.. BblW WK., 1986 - 336 c.
245. 1.fepHLlwe8 E. H., 1.IepHblweB B. E. CnpaBO-IHHK CnepJIOBUIHKa - M.: MaIU-
rH3, 1962. - 324 c.
CAt. maKJlCe UCmOtlHUKU [34, 35, 37].
3KcnJlyaTaUJIH 4Jpe3
246. AHcepOB M. A. CnpaBOtJHoe pYKonOJ1CTBO (ppe3epOBlJUiKa. -- ]],; .neJJH3Dar,
t 964. - 263 c.
247. BbICOICOnpOHJBOJ{HTCJlLHLIC KOHCTPYKUHI1 <J)aCOlfHbIX <pPC3 I1 HX paUIfOHaJIb-
HaS! 3KcnnyaTaUlfSi / nOl{ pe.n. M. H J1apMHa. - M . Mawrw3, 1961. -- 175 C
248. JlapHH M. H. B'blCOKOnpOM3B0.l1HTC-,1bHble KOHCTPYKUHH <ppe3 11 HX paUHOHaJIL-
HaSl3KcnnyaTaUHjI. - M.: MawrH3, 1957 - 272 c.
249. nHKYC M.IO., nHKYC H. M. CnpaBOtlHI1K (J)pe'3epOBWMKa - MH . BbIU1. WK.,
1975. -304 C.
CM. maK:»ce UCmOtiHUK [40].
3KCnJ1yaTallHH IlpOTHiKCK
250. 6aKJIYHoB E.)1.. npOTRK". KOHcTPYKunR, TeXHOJIOrHR M3rOTOB,,1eHMR M 3Kcn-
nyaTaUMSI. - M.: MawrH3, 1960. - 167 c.
251. BblcoKonpoH3BOllHTeJ1bHblC KOHCTPYKUI1H npOTSDKCK M HX paUHoHa.,1bHast 3KC-
nnyaTaUHSI / BHHH., non pell. M.H.flapHHa. - M.: MawrH3, 1960. - 120 c.
252. npORKHH H. cJ). npOTSlrHBaHHe TPYJlHOo6pa6aTbIBaCM'bIX MaTepHa..10B. - M .
MawMHOCTpoeHMe, ] 978. - 119 c
3KcnJlyaT8uHH pe3b0006pa3YlOlllltX JlIlCTpYMeHToR
253. KapueB c. n. KOHCTpYKU"M, npOH3BOJlCTBO n 3KcnJlyaTaUMSI pe3b6oo6pa3YIO-
wero HHcTpyMeHTa. - M.: MawrH3, 1962. -- 70 c.
254. KOpOJleB E. r. PaC'leT H npoeKTHpoBanne naTpoHoB J].JUI Hape3aHMSI pe3b6bt
MeTllHKaMH Ha cTaHKax C t{n - M.: BHI1HHHcTpYMeHT, 1989. - 18 c
255. KY3LMeHKo A. <1>., naWKO A. M. nporpeccMBHble KOHCTPYKUHM BcnOMora..
TeJ1bHOrO MHcTpYMeHTa .IlJlSl 06pa30BaHMSI BHYTpeHHHx pe3b6 B aBToMaTM3HpoBaH-
HOM npoH3Bo.ncTBe JleT8JIef% aBTOM06HJIeH. - TO:JbSlTTH. cbMJ1M(L1 HWMTaBTonpoM.
1988 - 53 c.
48
WaZYH B./1 PelKywn" HHcTpyMellT
256. TaypHT r. 3. nOJIY'feHHe TOtlHblX HapY){(HLIX pe3h6 - KneB: T3xHHKa,
1974. - 114 c.
257. WarYH B. M. TO'lHOCTh pe3h6bl H 3KCnJIyaTalJ.H" MeT 1 1HKOB 1/ npOMhlWJICH-
HOCTh EenopyccHH. - 1965. - Ji2 4. - C. 5-8.
3KcnnyaTauHH 3y60pe3HLlx HHeTpYMeHTOB
258. AllaM }I. H., OBYMHH r: r# CnpaBOtlHHK 3y6ope3a. - M.: MauulHocTpoeHHe,
1971. -232 c.
259. Me,LISe,ltHUKOB C. 11. BhJCOKOnpOH3BOJlHTeJJbHOe 3y6oHape3aHHe 4>pe3aMH. -
M.: MawHHoCTpoeHHe, ] 981. - 104 c.
260. npOH3BOJJ.CTBO 3y6 t laTblx KOJlec: CnpaBOtJHHK I nO.lt pe.lt. E.A.Taiiua. - M.:
MawHHocTppeHMe, 1975. - 728 c.
3KcDJlyaT8QHSI aOpaJHBHoro ItHcrpYMellT8
261. AllalfbSlH B. A. Oco6eHHocTM 3KcnnyarnUHH a6pa3lfBHoro, aJIM83HOro n 3Jlb-
6opoBoro HHcTp)'MeHTa. - M.: MawHHocTpoeHMe, 1976. - 32 c.
262. AOpaJHBllaH H aJIMaJHa" o6pa6oTKa MaTCpH3Jl0B. CnpaBoIIHHK I no.n pen.
A H Pe3HHKOBa. - M MaIUJIHOCTpoeHHe, 1977. - 391 c.
Cu. UClnO'-lIlUKU [J 73- J 88].
HenOJJ8.l{KH c pe*fI1(HMH HHcTpYMeHTaMll1f cnocooLI ox YCTpaHeHHH
263. J;aJlaOaHOB A. H. KpaTKHti cnpaB01JHI1K TeXH0J10ra-MawHHocTPOHTeJIlI. - M:
H 311aTeJlhCTBO CTaHlIapTOB. 1992.
264. <l>eJ1L,nwTeiiH 3. H. KaK nyqwe HCnOJIb'30B8Tb pe)f()'UlHH HHCTPYMeHT (OCHO-
Bbl paUHOH<L1bHoti 3KcnJlyaTaUH"). - MH.: rOCH311aT 6CC 1960. - 272 c.
265. llJ aryH B. H. K ROnpOCY 0 BJIHRHHIi cKOpocrn pC3aHHR H CMa3hfB3JOllte-OXJIa>K'.l(a-
IOlllHX IKHllKocTeH Ha pa3Mephl pe3b6bl, Hape3aeMoH MeTtlHKaMH II C6 : nporpeCCHB-
liaR TCXHo-"orHSI M8WHHOCTpoeHH". BLln. 2. - MH.: Bb111I WK., J 971 - C. 20 - 25.
266. lIJaryll B. H. Pa.lUlaJIbHhle H TaHreHlJ.Ha.,'lbHbTe CHJIbI, a TaKlKe YCJ10BHR o6TeKa-
IHISI peiKYIUero J<.,1HHa B CMCTeMe <paKTOpOB onpe.neJI"lOlIU1X KattecTBO pe3b6bl, Ha-
pe3aeMoH MaWHHHblMH MeT t lHK8MM II C6.. MCC;JenOBaHH$I B 06:IaCTJ.i TeXHOJJOfHH
o6paJoBaHH" pe3h6, pe3b6oo6pa3yroUlMX HHcTpYMeHToB, CTaHKOB U MeTO.ltOB KOHT-
pOJI" pe3b6. - TYJIa: Tnl1, 1981. - C. 87 - 91.
267. UlaryH B. If. B,,1HSlHHe YC.,.TOBHM pa60Tbl na p83Mephl pe3b6bl, Hape3aeMoM
MaUJMHHblMH MeT1JHKaMH.11 C6. nporpeccHBHaSi reXHOJIOrH" MaIDHHocTpoeHMSI -
MH.. BhIW. WK., 1970. - C.122 - 128.
268. WaryH B. H. Bbl60p BbIrO.llHblX 3Ha'lenHH yrna 3a6opHoro KOH)'ca MeTlJHKOB. 1/
npOMbIIDJIeHHOCTb Ee..1opycCHH -- 1968. - .N2 2. - C. 59 - 60.
269. lUaryH B. 11.., PycbJR B.lI., YwaKoB A. A. BJUfHHHe MeTo.na KpenneHHll PaJ-
BepTKH H8 T011HOCTb o6pa6oTaHHblx oTBepcTHt1 II C6 · TexHo..10rliSl aBTOM06HJ1eCT-
poeHHSI. - Jig 1, (12). - Cep"" XIV. - M.: HHHTaBTonpoM, 1971. - C.49-50.
270. llIaryH B. M. iloBblIlleHHe T011HOCTH pe3b6, Hape3aeMbIx MeT1JHKaMH II C6.:
3<1>tJ>eKTHBRble MeTOllhl HCn0J1b30BaHHSI pexcywero MHcTp}'MeHTa. - MH., 1963.-
C. 118- 130.
CA-I. nlaKJlCe UCmO'-lHUKU [94, 238]
488
Jlunlepamypa
HopM8mBH8H JUlTepa-rypa:
a) TOKapl/ble pa60111bl
271. HOpM8TlfBbi pejl{HMOB pe3aHIoI }1." MlforoIfIfCTpYMCHTa,lbHbD{ paoOT. - M.:
MawHHocTpoeHHe, 1970. - 59 c.
272. OfimeMawHHocTpOHTeJJbHble HopMaTHBbl pCiKHMOB pe3aJUul. TOKapHble "
KapycellhHLle pa60TLI (BL16op HHcTp)'MeHTa, pe)J(lfM08 pe'38HIHI.. onpe.neJ1eHHe pac-
xOlla HHCTpYMeHTa). - M.: HHH1\taw, 1985 - 92 c.
273. 06weM8WHHOCTpOHTeJ1bHble YKpynHeHllblc HOpMLI BpeMeHH Ha pa6oTbl, BbJ-
nOJlWleMble Ha MeTaJlJ10pe'"Yl1tHX CTIUIKax. ellH1Uf'Itloe.. MeJ1KOCCpH"lfOe Ii cpel1Hcce-
p"HHOe npOH3BO.nCTBO. - M.: HI1HTPy.aa - LJ.I. r oKapHblc 11 TOKapllo-KapyceJ1bHble
CTaHKH, 1983. - 191 c. - 4.5 rOpH30HT(L1bHo-pacm c lHbre CTaUKH, 1988. - 233 c.
274. OoweM8wIIHocTpoHTeJlblible 1I0p\4aTHBbl pejl{l1\toB pC3aJnUI, HOpM H3Hoca "
pacxo.na pe3uoB C MHn "3 6e3BOJlbpaMOBbIX T8CplI.bIX CnJl8BOB. - M. IIHHHH-
€»OPM, 1983. - 41 c.
275. OOtneMaIUHlloCTPOHTeJ1bllble lIopMaTuBbl RpeMeHlf 11 peJK"MOB pe3aHH" Ha
TOKapHo-8BTOM8THble pa60TbJ. -1.J. J. PeBOJ1bBCpHble J.t MHOI OUlnUHlIe..lbHble ropH-
30HTaJlbHbie aBTOMaTbl / I..{6TH rKCCCP no Tpy.n.y 11 COUHaJlbllb1f BonpocaM
M.: 3KoHoMHKa, 1989.
6) CmpOZa'1bllble U (}o:16eJIClible pa60nlbl
276. OfiWeI\1aWHHOcTpOHTeJ1LHLle YKpynHeHHble HOpMhl BpeMeliH H8 pa6oTbl,
BbrnOJIHReMble H8 MeTaJt.t10pe)J(YWJfX CT3HK3X eJ.{JHIH'lHoe.. MeJIKOCepHMHoc J1 cpel1-
HeCep"HHOC npoH3Bo.lJ.CTBO. - tI.4. CTpOraJIbllbJC 11 Llon6e)KHhIC CTallKI1 - M
HHMTPY.ZI.a, 1989. - 207 C.
6) C6epJleHUe, .3 ellKep 08 all lie, pa3(lepmbl611l1Ue
277. OfimeM8WHHOCTpOHTeJlbHLle HOpMaTImh( peIKJi\fOB pe3aHJfSl CBepnaMH "3 COBpC-
MeHHbIX Mapol( 6bfcrpope)K)'UlHX CTaJ1efi Bpe\fCHHbre. -- M.. I-IHHMarn, 1978 - 48 c.
278. OfiweMawHHocTpOHTeJ1bHble HopMaTl1BbI no liJHOCY, CTOMKOCTH H pacxollY
CnHpaJIbHLIX CBepJ1 BpeMeHHble. - M . HHI1\t1aul, 1980 - 40 c.
279. 06meMawHHOCTpoHTeJ1bHLle HopMaTHBbl pe)KHMOB pe3aHHSI, HOpM H3HOC8 H pac-
xOJJ,a 3eHKepoB In 6blcrpope)K)'Uleh C'T3J1M. BpeMcHHbJe - M HHHMaw) 1984 - t 32 C
280. 06weMawHHOCTpoHTeJlbHLle HOpMaTItBbl PC)«HMOB pe3anMSI, HOpM IDHoca " pac-
xOlla pa3BepTOk In 6Llcrpope)f{}1UeH CTaJlH BpeMcHHhle. - M. Hl1l1Mam, 1984. - 56 C
?) d>pe3epHbl e pa60mbl
281. O()weMawHHocTpOHTeJlbHble HopMaTHBhJ pe)f(HMOB pelaJlIHI pc3aMM TOp-
UOBblMH C MexaHl¥feCKHM KpenneHMcM MHororpaHHblx TBep.noCnJlaBHbIX nJIaCTHH.
BpeMeHHble. - M.: HHMM8W, 1978. - 58 c.
282. OfiweM8wHHoCTpOHTeJlbHbie HopMaTHBbl pejl{HMOB pe38IJMSI, 1I0pM M3Hoca Ii
paCXO.lla pe3aMH TOpUOBbIMH, OCHaUteHHblMH BCTaBKaMH M3 cBepXTBep.llblX CMHTe-
THtIeCKHX MaTepHaJIOB. BpeMeHHble. - M HI1HMaul, 1985. - 53 c.
283. OomeM8wHHocTpOHTeJ1bHble HopMaTIiBbl pCiKMMOB pe3aHIiSl, HOpM H'3HOCa Ii
pacxo.lla J(OHueBbIX pe3 113 6LICTpope;Kyw.eH CTaJIH. BpeMeHHbte . - M.: HHH-
Maw, 1982. - 60 c.
489
illa;YH B 11. Pe)KYWH" HHcTpYMeHT
284. OOlUeM8wIIHocTpOHTeJlLHble YKpynHeHHble HOpMbl BpeMeHH Ha pa6oTbl,
BbIno..1HSle\1hle Ha MCTaJ1..1opeIKYWHx CTallI<ax ellHHIItlHoe, MeJIKOCepHnHoe It cpeJI-
HecepMMlloe npoM3BollCTBO - 1l.2. CBCpnUJJbHble If pe3epHble CTanK". - M.:
IHHTPYlIa, 1983 - 191 c.
0) flpOnlJlJICllble pa60mbl
285. 06weM8wHllocTpOHTeJlLHLIe HopMaTHBbl pe)f(HMOB pe3aHHSI H BpeMeHH ){JUI
TeXHH'leCKoro HOpMHpOBaHJUI pa60T Ha npoT")J(H&IX CTaHKax. MaccoBoe, KpynHo...
cepldtHoe, CcpHHHoe, MeJIKOCepnHHoe, ellHHHtlHoe npOH3BOJICTBO. - M.: HI1H-
Maw, 1969. - 199 c.
e) Pe3b6oo6pa6omKa
286. OOWe\18mHHOCTpOIITeJlbllble HopMaTHBhl pe)J(HMoB pe3aHHSI, HOpM M3Hoca H
pacxo){a MaWHHHblX MeTtlHKOB H3 6blCTpopeIKYl1(eH CTaJlH. BpeMcHHble. - M.:
IHHMallI 1982. - 32c.
287. OomcMawHHocTpOHTeJ1bllLIC HopMaTHBbl pe)J(HMoB pe3aHH", HOpMbl H3Hoca 11
pacxo.na nJ1aIUeK KpyrnbIx M3 - M ] 2 npH Hape38HHII pe3b6bl H8 JIeTaJHIX 113 KOHCT-
PYKUHOHHblX yrnepollHCTbIX CTaJteH. BpeMeHHble. - M.. HHHMaul, 1983. - 20 c.
288. OoweM8wIIIIOcTpOHTeJlbHbie HopMaTHBbl pe)KHMOB o6pa6oTKH pe3b6 pe3h-
60naKaTHblMH H pe3b6on8pe3HblMH ro..l0BKaMH, HOpM H3Hoca H pacxolla. - M.:
HI1I1Maw, J 982. - 77 c.
:JIC) Pa60nlbl HG cmallKax c lfflY
289. HOpMHpoBaHHe onepaIlHA, BblnOJ1HSleMblX H3 MeTannope)l()'IUHx CT3HKax c
Llny: - M.: HHHMalu, 1975. - 144 c.
290. OoweMaWHHOCTpOHTeJ1LHbIC HopMaTMBbI pe)J(M\fOB pe3aHH" WISI 06pa6OTKH KOH-
ueBhlMH <l>pe3aMH Ha CTaHKax c lIny: BpeMeHHble. - M.: HHHMam, 1980 - 70 c.
291. OoweM8wHHOCTPOHTeJ1bHble HopMaTHBbl pe)f(MMOB Pe38HH")11IS MHoroueJIeBblX
CTaHKOB €»pe3epHo-cBepnW1bHo-paCTOlIHOn rpynnbl. - M.. BHHHT3M 1986. - 158 c.
292. OomeMalUJIIIOCTpOHTCJlbHble HopMaTHBbl BpeMeHH Ii pe)J(HMbl pe3aHH" lVI"
HOpMHpOBaHHn pa6oT, BblnOJIHSleMblX Ha YHHBepca.,1bHbIX H MHOrOueJIeBblX CT8HKax
c Lln)Z - 4.2. - M.. 3KoHoMHKa, 1990. - 472 C.
3) Jle38UUUQJl o6pa6omKQ 6 tfe.no
293. OomeM8uIHHOCTpOHTCJlbHbie HOpM3THBbl pe)J(HMoB pe33HH1I. - T.t /
A.A. J10KTeB, M.<t> fYWHH, B.A.6a1)'eB M .lIP. - M. MaurnHOCTpoeHHe, 1991. - 640 c.
294. nporpeccHBHble pelKYII1He 11 HCTp}'MeHTbl H peiKHMbl pe33HHs MeTaJIJIOB
CnpaBotlHHK / B.I1.EapaH t IHKoB, A.BJKapHKoB, H.A.IO.l1HH, A H.Ca.l1blxoB. - M.:
MaIlJHHocTpOeHHe, 1990 - 400 c. ,
295. PeiKHMbl pe3aHH MeTaJI..lOB: CnpaBo11HHK / IO.B.EapaHoBcKHH, JI.A.EpaxM8H,
A.H fllMeBH'! Ii lip. - M.: HI1HTaBTonpoM, 1995. - 456 c.
296. PeiKHMbl pe3aHHSI TpyltHOo6pa6aTblBaeMblx MaTepHa..l0B: CnpaBotlHHK /
51.11 fypeBMtt, H.B.ropOXOB, BJ1.3axapoB H .l1p. - M M3WHHoCTpOeHHe, t 986. - 240 c.
490
, "."t" tI. .11111.
COEP/KAHHE
nPEHCJIOBHE ...................... ........... .................
PA3EJI 1.
OJ>30PKOHCTPYKQHHPE)KYInHXHHCTI-YMI.:II'I'C)II . h
1.1. OCHOBHble npell.CTaBJ1eHHH, nOHSlTIIH H onpeJleJIeHHA ...........
1.1.1. PelK)'lludt HHcTpYMeHT. Onpe.l1eJIeUHC, Ha3HaQeHHe, Tpc6oluUlltM, lei'" '".1'''''
t.
onmMa.JJbHOCTH. _........ ............ ......... . ........ .......................... ,
t.
1.1.2. 3JleMeHTbl KOHCTPYKUHM H COCTaBHblC lJaCTH HHcTpYMeHTu. J>c*YIIUtn
I01HH - OCHOBa KOHCTPYKQHH JIf06oro pe)l(YllI.ero HHcTpYMeHT8 ................ ..
1.1.3. feOMeTpH1.JeCKHe napaMeTpbl pe:>Kyu.lero KJ1HHa ....................oo... .
1.2. MSTepHsnbllU1H H3roTOBJIeHHSI Peil\YuUtx HHcTpYMeHTOB .......... ..
C)
II
-y')
-
1 2.1. 06IJJ.He nOJIO)l(eHHR.. ....... . ... . .. . ......... . ...................... ......... .
.,.,
-
1.2 2 HHcTp)'MeHTaJIbHhle CTanM M CII;taBbl . ........ ........... . .. . . 12
1.2.3. MeTaJIJIOKepaMH1.JeCKHe TBep.lJ.hle cn;taBbl ....... . .......... .............. .......... .. 1h
1.2.4. MHHepaJIOKepaMHKa .............. ......... . . ....... .. ........ .......... ......... . ... ':1J:}
1.2.5. CBepxTBep.nbte HHcTp)'MeHTaJlbHble MaTepHaJ1bl ........ . ........ ......... ........ 29
1.2.6. MaTepHaJ1blllJUI KOpnyCOB HHcTpYMeHToB ... ......... . ....... . ......... . ...... 31
t .2.7. A6pa3HBHble MaTep"a.,'bl ..... ........ ........ ......... ..... ......... .... ...... ..... 31
1.3. Pe3Qbl .......... .................... . .....
........ ............ 33
1.3.1. Ha3Ha l leHHe "TJfnbl pe3uoB ..... ...... .... ..................... ... ....... ........ ..... ........ 33
1 3.2. TOKapHbte pe3Uhl ................... ...... ........ ...... ......... ........ ....... .. 36
1.3.3. CTpOfaJIhHhle H .l10:I6e)l(HhIe pe3uhl ...... ..... ......... .... ...... .................. . 48
1.4. CBepJl a .............................. ........ . . . . . . .. ". .. . . ......... .. .. ... .. . . .... . . . . . .. 51
1.4.1. Ha3Ha t {eHHe, 3JIeMeHThi KOHCTPYKIJ.H" M reOMeTp"tJecKHe napaMeTpb1
CnHpaJIhHOrO CBepJIa ....................... ..... ........ . ........ ..... . .. .... .... .... 51
1.4.2 Oco6eHHocTH KOHCTPYI<UHH cBepJl pa3HOro Ha3H81.JeHHSI ...... ...... . ..... 55
1.5. 3eHkepbl H paJBepTKH ............. ......... .................. .......... ... .... ........ 61
1 5.1. Ha3Ha1.JeHHe, 3JIeMeHTbi KOHCTpYKUHH H reOMeTpl11.JeCKHe napaMcTpbl
3eHKepOB '" pa3BepTOK ............ ............................. .. ........ .. ....... ...... ....... .. ..... 61
1.5.2. Pa3HOBH.l1HOCTH KOHCTpYKUHM 3cHKepoB H pa3BepTOK .
... .. 65
1.6. {J)pe3LI . .. .... ........ .................. .. .. . . . . .. . ...... .. . . .... . . . . . . . .. ... . '.. .. . . . .... 72
1.6.1. Ha3Ha'leHHe It pa3HOBH.lI.HOCTM <»pe3 ... ...... .. ....... ........ ...... ... .... ...... .... 72
1.6 2. 3JIeMeHTbi KOHCTPYKUHH 11 reoMcTplitJecKHe napaMeTpbl <ppe3 ............. ..... 79
1.7. npOTR)KJ(H .. ....... ......... ........ ................. . ............. ..... ........ ............... ........... .. ff7
1.7.1. Ha3Ha1.JeHMe H OCHOBHble mnbl npOT)1j1(eK .... ..... ..... ..... ..... ... .... ... frI
491
WO(-';H B.I1. Pe)J(YWM" HHCTpYMeHT
1.7.2 3JIeMeHTL1 KOHCTPYKIJ.HH H reoMeTpMtJecKHe napaMeTpLI npoT)J)J(eK ............ 89
1.7 3. OC06eHHocTIi KOHCTp)'KQHM npOTSI)I(eK pa3HblX THnOB .................................. 92
1.8. Pe1bOoo6pa1YlOwue IIHCTpYMeHTbI ............ ............. ..... ........ ........................ 103
] 8 1. Cnoc06LI 06pa30BafUUI pe3b6LI Ii pe3b60Hape3Hble HHcTpYMeHTbl ........... 103
I 8.2. Pe3L60HaKaTHble HHcTpyMeHTbI ......... ........... ...... ........ ... ...... ........ ............. 121
t .8.3. Pe3b60IllnHoBanbHble HHcTp)'MeHTbl ....... ................................................ 124
1.9. 3yfiope3Hble HHCTpYMeHTbl ............. ... ............... ......... ......... ........ ...... ....... ..... 124
1.9. J. Cnoc06bl Hape3aHHH 3y6 t laTblx H3.l1enHi'i .................................................... 124
J .9.2 3y6ope3HLle HHcTpYMeHThI, pa60TaJOInHe no MeTO.Z1Y KonHpoBaHHSI......... 125
1.9.3. 3y6ope3Hble HHc-rpYMeHTbl, pa6oTalOIUHe no MeTo.ay 06KaTKH ................. 129
1.10. KOM6HHHpOB8HHbIe HIICTpYMeHTLI ... ............................................ ........... 146
1.10.1. Onpe.ne;seHHe, Ha3HalfeHHe, 3eKTHBHOCTb H 06nacTL npHMeHeHlul .... . 146
].10.2. P83HOBH.l1HOCTH KOM6HHHpoBaHHblx HHcTpYMeHToB ................................. )47
1.11. A6p83HBHble IIHcTpYMeHTbl. . .......... ..................... ............ ................ ....... 149
I.] ] .1. Ha3Ha t leHMe If €»opMa a6pa3HBHblX HHCTpYMeHToB ................................ . ]49
1.11 2. KOMnoHeHTbt H xapakTepHCTHKH a6pa3HBHbIX HHcTpYMeHTOB .................. 150
1.12. HHCTpYMeHTbI 8BTOM8TH3HpoB8HHOro M8WHIIOCTpoeHHH . ....................... 155
1.12.1. Pe)l{YUJ.He HHcTpyMeHTbl ........................ ......................... ............ ........... 155
1.12.2. BcnoMoraTenLHble HHcTp)'MeHTbT .... ............................ .. ........................ 166
P A3EJI 2.
npOEKTHPOBAHHE PEjKYlQHX HHCTPYMEHTOB ...... .. 171
2.1. nOl{XOJILI Ie npOeK'fHpOB8HHIO ..... ......... ......... . .... .............. .... ..... ................ .. 171
2.1.1. l!enb 4 3alIa1.fH If MeTOlIbl npoeKTHpoBaHHlI................................................... 171
2 ] .2. AJ1rOpHTM Ii .lIHaJ1eKTliKa npoeKTHpoBaHH ................................................. 1\72
2 J 3. TeXHff'IeCKOe 3a.ll8HHe Ha npOeKTHpOSaHHe ................................................ 174
2.2. npoeK'THpOBaHHe paOOqeH 'I8CTI' ..... .......... ..... ..... .. ...... ....................... ..... .... 176
2.2.1. Bb[60p pe*yw.ero MaTepMaJIa H cnoco6a ero 3aKpenJleHHlI ....................... 176
2.2.2. Bb160p cxeMLI pe3aHHlI H pa3pa60TKa CTpYKTypHOH cxeMbl HHcTpyMeHTa. 187
2.2.3. BLI60p reoMeTpHtJecKHx napaMeTpoB . ................ .... ............. ...................... 196
2 2 4 Bbl60p cnoco60B OpMHpoBaHHH H OTBO.l1a CTp}')KKH H3 30HLI pe3aHIfSl.... 238
225 PaCtfeT3y6beB HTena pa601Jei1 1.JaCTH HHcTpYMellTa
Ha npOttHOCTL If JkeCTKOCTb .. ........... ........ .......... ............ ....... .... ...... ......... ........ ..... 245
2.2.6. OnTRMH3aIIHSlllIara, p83MepoB, 4>OpMbl 3y6LeB H cTp}')Ke1JHbtx KaHaBOK .. 246
2.2.7. Onpe.lIeneHJfe ra6apHTHhIX pa3MepOB Ii Q>OPMbl pa601.Jeti tracTH ................ 255
2.2.8. Onpe.lIeneHHe p83MepoB H cpOpMbl npoM3B0.l1S1tQHX KOH1)'pOB .................... 258
492
<. 'O(}ep.JlCOIIUe
2.2.9. Bbl60p cnoco6oB ()TlnJtu 1CIIJIUII.1 n. uUI"'I'.I&UIIUI .... 286
2.2.10. OKoHlfaTenbJlaJi OtlTJtMU unUUII\olt'1 PVI, I Ull1 pue.utlcn 'f'C 111. ....... 288
2.3. npoeKTHpOB8HHe npHCOeJlllltI.TeJ n,lIoft "IU' 111 ....... 289
2.3. t. Bbl60p cnoco6a npHcoeJtIlHcuHM lut\: I PYMCIII" k C I nlll(Y ...... . ........... .... 289
2.3.2. Bbl60p <popMbl6a30Bblx nOBepxlloc Icn It UICMCIII un IU:Pl'}UIIIU YC"J1Mti 2fJ2
2.3.3. Bbl60p MaTepHaJla npHcoelUnUt1 CJlhllUn line I It ... '" .... 294
2.3.4. Bbl60p cnoco6a coellHHeHHR npICOCJtl11111ICJII.fI()1t 'fue I It C pu60 1 re". ... 294
2.3.5. PaClfeT I1pHCOe.lIHIiHTenbHoA '18C'f1t. ..... . .... . ....... ..... "'" 295
2.4. n pOeKTHpOB8HHe HanpSBJ1RIOUteA 'tacorn .. . ... . .. 297
24.1. OueHKa Heo6xo.llRMOCTH HanpaBJUffOUlclt 'UJcrlf ... 297
2.4.2. Bbl60p cnoco6a HanpaBJleHIUI HHCTpYMcflla H pUGulc .. ........ ..... 297
2.4 3. BbI60p MaTepHaJ1a HanpaBJUlIOUleA 1IaCTII.. ..... .. 298
2.4.4. Bbl60p MeCTa pacnonojJ(eHH" HanpaBJUnOUlHx 'lac.. en H cnocn6n ux
coelIHHeHH)) C MlfCTPYMCHTOM ...................................... ...... ........ ..... ............... "l!1:J
2.4.5. KOHcrpYKTMBHoe o<popMneHMe Hanpl1BnJllOlIlC 'laCTU .............. .. ........ 300
2.5. Pa3paooTKa TeXHH1IeCKHX TpeOoB811HJi ........ ................ ..... ... ....... ....... ... 302
2.6. OpraHH3auHH n poekTHpOBaHHH HIICTpYMeHT8 .. . ...... . . . . . . . . . ... .. ..... .... 305
2.7. OCOOeHHOCTIt npOeKTUpOB811HH HCTpYMeHTOB aBTOMaTIIJllpOB81fllOrO
MaWHHOCf()C)eHHH ...... ....... ................ ..... .......... ........ ....... ........ ...... ... 308
2.7.1. npOeKTHpOBaHHe peiKYUJ.HX MHcTpYMeHToB .. .... ...... .... ..... . .... 308
2.7.2 npoeKTMpoBaHHe BcnOMoraTenbHblX HHcTpYMeHToB . ..... ....... .... .... 313
2.8. OCHoBHble nanpaBJ1eHHH cOBepmeHcTBoBaHIiH KOIICTpYKIUfii PC/KY1QIIX
HHCTpYMeHTOB H p83BHTHH TeopHH HX npoeKTHpOB8fllfSi ... ........ ...... 322
2.9. npHMep p83paooTKII KOHCTpYKIlHH IIHCTpYMeHT8 no MeTOJlIfKe,
H3J10*eHHo'ii B paooTe . .................... ....... ...... ....... ..... ..... .... ..... ......... 326
2.9.1. npoeKTMpoBaHHe pa601JeH IfaCT" ........... '.' ...... ..... ...... ...... ..... .... 327
2.9.2 npOeKTMpOBaHHe npHcOe.lIHHHTenbHoH 'JaCTH . ....... ..... .............. ..... ... 342
2.9.3. npOeKTHpOBaHMe HanpaBJunowen 'laCTM .... ...... ...... ...... ...... . ..... . .... . 342
2.9.4. OJJTHMH38UJUI KOHCTPYKUHH MeT l lHKa B ueJlOM .... ....... .... . ..... . 343
2.9.5 Pa3pa60TKa reXHWleCKHX Tpe6oBaHMM.. ..... ...... ... .... .. .. . .... 345
P A3J13.
npOH3BO,ZJ:CTBO PEJKYHX HHCTPYMEHTOB ............. 350
3.1. OCHoBHble nonOiKeHHH no p83paooTKe TeXHOJIOrn1leCKorO nponecca
H3roT0BJ1eHHH HHC'TpYMeHT8 ............... .............. .... ... .... ... ......... . . 350
3.1.1. OCHoBHbte npe.ncTaBJ1eHMSI, nOHHTMSI 11 onpe.lleJleHMSI.. ... ... .... .... .... ... 350
492
Wa?yu B.rl PeiKYWMM MHcTpYMeHT
3.1.2. nOCJIe.noB3TeJILHOCTb paJpa60TKM (anropHTM npoeKTlfpoBaHM")
rex HOjJorli 1 teCKOro npouecca .. ..... ....... ............... ........ ......... ......... .. ....... ......... 353
3.1.3 0606weHHb1M TeXHOJlOrHtleCKH" npouccc ......... ........... ............................. 354
3.2. 3Tanbl paJpa60TKH TeXHOJIOnlqeCKOrO IIpouccca .......................__............... 356
3.2.1 H3yqeHHe TeXHH'leCKoro 3a.n.aHIUI " Bbl60p BMRa Ii oprauH3auHoHHoH
$OpMLI npoH3BoncTBeHHoro npouecca .................................... .......... ............ . 357
3.2.2. Bb160p <l>HHHlDHbIX MeT0110B McxaHHtJeCKOH o6pa6OTKM . .......... ............... 357
3.2.3 BbJ60p 3arOTOBKH ... ....... ....... ................. ........ ................................ . .. 357
3 2.4. Bbl60p ..npoMeiK)'Tot.tHLIX BnnOB o6pa6oTKH ............................................... 378
3 2.5. Pa3pa6OTKa TeXHOJIOrHtfeCKOrO MapwpYTa .. . ............................ .............. 378
3.2.6. Bbl60p TeXHOJlOrlNeCKHX 6a'3 ... . .... . .......................... . ........ ........... ... 378
3.2.7. nocne.nYJOwHe 3Tanbl pa3pa6OTKH TeXHOJIOrHtleCKoro npouecca ........... .. 381
3.3. HeKoTopLle BII.l{bl MeXaHHqeCKOH o5paooTKH ...... ........ ........ .......... ......... 383
3.3.1. 06WHe nOJlOiKeHHsr ....... ....... ....... . ..... .......... ............................. ....... 383
3 3 2. 06pa6oTKa $acoHHbJX nOBepxHocTeH .......... ....... ........ . ........ ........... ..... 383
3.3 3. 06pa30BaHHe pH<}>JleHtd;t Ha HOJKaX H B naJax KopnycoB C60PHLIX
MHCTPYMCHTOB ... ..... ..... ....... ....... . ............... . ............................... ......... 386
3 3.4. <l>pe3cpoBaHHe CTp)'IKC'IHLIX KanaBOK ....... . ........ ....... ........... ...... ..... 387
3.3.5. 06pa'30BaHHe n nocnc.nYJ<}maSi o6pa6oTKa 3y6LeB npoTSliKeK . ........ ........ 391
3.3.6 06p33oBaHHe Ii nocne.n.)'I0111,aSl o6pa6oTKa 3y6LeB JIO]l6S1KOB ..... 393
3 3.7. 3aTbInOBaHMe 3y6beB HHcTpYMeHToB ... .. ...... ........ ....... ........... ....... .. '395
3.4. T CpMHIfCCKaSl OopaooTKa ... ... . . . ... ... .. ...... 399
3 4 I. Ha3HaeHIfe It 8MRbi TepMn1.JeCKoft o6pa6oTKM ....... ........ 399
3.4.2 OIIICHr . .... ........ ....... ..... . ........ . ........ ........ ..... . ...... 400
3 4.3 3aKaJI Ka ........ ....... .. . . . . . . . . . . . . . . . . ..... . . . . ..... . . .. ... . ...... . . . . . ... .... 40 1
3 4.4. OTnycK .. . ......... . ....... ...................... ............ ........ ....... ..... .... ...... ... ...... 4()4
3 4 5. HarpeBaTeJIbHOe 06oPYRoBaHMe lIJISl TepMM'IecKoH o6pa6oTKH ........ . ....... 406
3.4.6. 06ecnelfeHMe KatleCTBa TepM HtfeC KOH o6pa6oTKH ............ ......................... 409
3.4.7. OtlIfCTka HHcTpYMeHTa nocne 3aKaJIKIf If oTnycka ... .......... .................. ..... 41 J
3.5. 3aT01.JKa H llOBOJ],Ka HHcTpYMeHToB. .. ..... ..................... ...... ...... .... ........ ....... 413
3.5 1 3aTOQKa If ,llOBo.nKa-onepaUHH, OKOHllaTe..1HO OPMMPYlOllnle KaqeCTBO
MHCTpYMeHTa .. . ......... ....... . ......... ...... ...... .... ........ ..................... ......413
3.5 2. AeeKTbI3aTOlJKH If MeTo.nbl MX Hen.onyweHHSl "]11-1 ycTpaHeHlfsr................ 413
3.5.3. 06opYlloBaHHc, KpyrM, peIKMMbl3aTOtlKM H n090.nKM. npaBKa
WI1IfOBaJlbIibIX KpyroB ... ........... ......... ................. .............. ........................... 424
494
l ()Oep.)lCtlUIU!
3.6. nOBblwcHHe peiK)'lIteit cnocolhlOCTIIIIHCTPYMCHT3 . ....... ...... ..
3.6 1 06UlHe nOJIO>KeHHH ......... . ........
3.6.2. HaHeceHHe M3HOCOCTOHKMX nOKpblTHH ... ......... ..
3.6.3. HaHeceHHe aHTH<I>PMKUHoHllblX nOKpblTHii ... . .. ........
3.6.4. ra.,1bBalul1lecKHe MeTOJIbf ........ ... .. ....... .. . .........
3.6 5. XHMMlfccKMe MeTO.llbl... ........
3.6.6. XHMHKO-TcpMJ-f1-IeCKHe MeTO.D.bl... ....... .. .................. ..........
3.6.7 <1>M3HtfeCKI1C MeTOJlhI ...... . ....
3.6.8 <1>H3HKO-TCpMM t lecKHe MeTOJJ.bl ....... .. .......................... ...........
3.6.9 MeXaHlftleCKHe MeTO.llbl ..... . . ........ . ........... ... ......... .. ............. ..
3.6.10 TepMoMexaHH 1 1ecKHe MeTO.D.bl .... . ..... .....
3.7. MapKHpoBKa, coopKa, KOHcepBaUHH II ynaKoBKa IIHCTpyMeliTa
3.8. ABT01\-IaTIf38UHH TeXI I OJIOnl 'JCC Kit X npOueCCOB II J(aqCCTBO II nCTpY'\fellTa
426
426
........... . 427
.......... .. 429
...... . . .... 430
430
431
. .. .... 432
433
. ....... 434
435
436
437
P A3EJI 4.
OCHOBbl PA:QHOHAJIbHOft 3KCnJIYATA:Qlf"
PEJKYll{IIX HHCTPYMEHTOB ............................. ...... ...... ..... 442
4.1. TpOOOB8HlfH Ie Jh:cnJlyaTaQHH '1IIcTpY\feIlTOR
4.2. Kpel1J1elllle HllcTpYMellToR Iia CTallKUX .. .. .. .
4.3. KpcnneHHe o6paoaTblBaeMblxJJ:eTaJlCn lIa CT311h.--aX .
4.4. HenOJJall.KH C peiKYWItMH JlIICTpYMellTaMll1l Clloco6blllX YCTpanclulH
4.4.1. 1G1acclu}nJKaUJUI If nOCJIe}1.CTBMSI HCl1o:ra110K
4.4 2. fhf3KaH CTOHKOCTb MllcTpYMeHTa .....
4.4.3. BLIKpowHBaHHe pCUlMX KpOMOK H nOJIO\1KI1I1HcTpy\teHTa
4.4.4. BM6paI.(H".. ........ ...... ... .... ...
4.4.5. HanMnaUMH o6pa6aTbiBaeMoro MeTaJl.,la .... .
4.4 6. HenpaBHJlbHblC pa3Mephl o6pa6oTaHHhix nOBepxnocTcH ....
4.4.7. ])0.i1bUI8S1WepoxoBaTocTL oGpa6oTaHHblx nOBepxHocTefi
4.4.8. HenOJIa,nKM, CBH3aHHhie C He6JlarOnpHSITHoH MHKPOCTpYKT)'pOH
o6p a6aTbi BaeMOH CTaJIH ... .......... ........... ... . ...... ...... ...... ..... .......
4.5. OcooeHHocTJl3KcnnyaTaUHH HCTPYMellToB B aBToMaTH3HpoRalilioM
MaWHIIHlflt .. ....... ........ .... ......... .... .............
4.6. OpraHII1aUlui HHcTpYMeHTaJlLHOrO X01HiiCTBft .. .....
en HCOK JlHTEPATYPbI ..... ...... ..... ..... ..... . .. .....
.... ... ....
. " .. ..... ....... .. 474
442
443
... 447
448
.. 448
. ... 449
... 451
453
454
. . 456
.. 465
...... 467
... 470
. .. 471
49
...
.
Y LJe6110e H3)]aHHe
1
...
.
...
.
UUarYH BaCHRHH HrH3TbeBH4
(
':
...
PEJKYIQIfH HIICTPYMEHT.
DpoeKTHpoBaHJfc. n POH3BOjtC'I 80. 3KcIIJlyaTaQHH
...
.
...
....
-
YIJe6HOe lIoco6ue
1
...
1
-
3
3
J.-
3
3
'\
:>
OTBeTCTBeHHblH 33 BblnycK A C" BaCUJle6CKUit
Pe..QaKTop-KOppCKl op E B. nOllHll(,KGR
KOMllbfOTcpnaj( BepcTKa A C". BaCl/Jle6ck.llll
3
3
3
3
3
3
3
3
3
3
3
... ..- ...-..--"",-"
1 ., r, ,;';'.. J h. H6 '
c . J.. .t\ J l,
t b\ _ . ... -= - --:---.::.-
nO..1nUCaHO B nC&:JaTb C rOTOBbIX JIHan03HTMBOB 13 II 2002 <1>op\1aT 60x84 1 j
6YMara o<pccTHa rapHMTypa TaW\1C ne'JaTb oq)CeTHaR Ycn ne\l.11 31
Yq -U3.a .1 30 THPIDK 1000 3K3 '3aKa32522
Ii
3
3
Hnooo «nHOH» 220027, MHHCK, npocnCKT <I) lKOpJfllbI, 65
J1Hueu3W1 flR N!! 139 OT 23 1297
n
OTneqaTanO C rOTOBoro 0PHrlIHU.rl-MtlKCTa 1dKa 4'fMKa
B T"nOrpafHII «l)e..1JOPycCkuJi }10\1 nCllaTU»
220013, MUHCK, npocnCKT 4> CKOPHHhl,79